Professional Documents
Culture Documents
tw
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3D-IC
3D-IC3D
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Moores Law
18 CMOS
Scaling
TSV
3D-IC
3D-IC
CPU Memory
Flash Controller TSV
3D-IC
Through Silicon Via TSV
EtchLaserVia
CuPoly SiliconWVia
StackingBonding
3D-IC
TSV
TSV 3D
2009 TSV
TSV
TSV
3D-IC
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3D-IC
11 1
23 Flip Chip
456 3D-IC
3D-IC
TSV
TSV
TSV 78 TSV
TSV Via FillingWafer
Bonding
91011
TSV LED
2011
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1.
2.
3.
10
4.
24
5.
42
45
1.
46
2.
46
3.
62
4.
75
5.
76
UBM
79
1.
80
2.
UBM
80
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3D-IC
3.
UBM
81
4.
UBM
83
5.
87
6.
87
89
1.
90
2.
92
3.
95
4.
102
5.
102
3D-IC
105
1.
106
2.
106
3.
TSV 3D
116
4.
123
5.
124
TSV
127
1.
128
2.
Via Formation
128
3.
Via Filling
132
iv
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4.
Wafer Bonding
138
5.
Wafer Thinning
146
6.
3D TSV
147
7.
157
8.
157
3D-IC
161
1.
162
2.
163
3.
Fundamental Properties of Cu
Bonding
164
4.
Cu Bond Development
169
5.
172
6.
173
175
1.
Introduction
176
2.
3.
4.
185
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3D-IC
5.
188
6.
TSV
190
7.
196
8.
196
201
1.
202
2.
202
3.
206
4.
213
5.
226
6.
226
7.
227
231
1.
232
2.
Non-Cyanide Bath
234
3.
239
4.
240
241
1.
Hydrazine-Based Baths
242
2.
243
vi
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3.
243
4.
245
5.
246
6.
246
vii
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1.
2.
3.
4.
5.
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(02)2705-5066
1.
IC
Microprocessor ICASICCache
MemoryMain Memory
IC Chip
Input/Output; I/O
Signal CommunicationTransport
Integrated Circuit; IC
IC
1.1
Transistors
DiodesCapacitorsResistors
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1.
Interconnections IC
IC IC
[1]
1.1
(1)(2)(3)(4)
(1)
(2)
(3)
(4)
(5)
1.2
Functionality
ReliabilityIntegration
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Over Moldel
Au Wire
Chip
CHIP
Via
Solder Ball L a m i n a t e Cu Traces
substrate
CHIP
PCB
Chip A Interconnection
Chip B
Humidity
ESD
IC Chip
Heat
Transfer
1.2
2.
IC CeramicPlastic
2.1Die Saw
Die
UV
UV Tape
1.3 DI
X Y 20,000 RPM 25m
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2.
DI
IC
UV
UV
[7]
1.3
2.2Die Dond
Lead Frame
Epoxy 1.4
Magazine
Eutectic
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1.4
2.2.1Eutectic
[3]
Eutectic
Melting Point
EutecticGoldSilicon
1063 1415 380
Eutectic(1)
(2)
(3)Eutectic(4)
Eutectic
2.2.2
[4]
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2.
-3%-20%-12%
Hard Solder-5%-2.5%-5%
Soft Solder
Fatigue
Creep IC
[4]
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2.3Wire Bonding
1850 m
Lead Frame IC
1.5
1.5 IC
2.4Molding
1.6
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(02)2705-5066
2.
Setting Frame
Insertion of Tablet
Top Mold Top Mold
Compound Tablet
Lead Frame
Bottom Mold
Transfer Molding & Cure
plunger
Separation
1.6
2.5Trim/Form
IC tubetray
1.7
1.7
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2.6Mark
1.8
1.8
2.7Inspection
3.
[2]
Hybrid Circuits
Chip-on-Board, COB IC
10
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3.
Chip
COB
PCB or Card
1.9
[2]
ModuleChip-Level Packages
Print Circuit Card
Mother Board
IC
11
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(1)Wire
Bonding(2)Tape Automated BondingTAB(3)
Flip-Chip Bumping 1.10
Wire Bonding
Flip Chip
[2]
1.10
3.1.1Wire Bonding
[3]
Lead Frame
IC
Thermo-Compression BondingUltrasonic
12
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3.
BondingThermo-sonic Bonding
IC Pad
Pure Al
1% Si 1%
Second Phase of
Silicon 1%
Mg
Bonding
PadAlAu
AgNiCuLead Frame
PtPd
[8]
1.1 AlAuCu
[8]
1.1AlAuCu
(W/mK)
()
(-m)
Al
237
660
2.710
Au
Cu
319
403
-8
-8
1065 2.310
-8
1085 1.710
(-m/)
-11
4.310
-11
410
-11
6.810
(GPa)
35
77
13
(1/K)
(%)
4.610
-5
50
1.410
-5
1.610
-5
51
1.11
Arc 300-400
Ball Bond
13
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150-250
Be, 5-10ppm
1.12 Wedge
20 60kHz
Wedge Bond
Au 1050
AuAgAl
I/O Flip-Chip
TAB
Capillary
Gold Wire
D
Hiv, Low c,
Spark
25-3D
Chip
Pad
1.11
14
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3.
HEAT
Pad
Pad
Pad
Lead
SECOND BOND
Lead
Lead
[7]
1.12
[3]
TAB GE 1968
IC
TAB
1.13 TAB
TAB
TFT LCD IC
CPU
15
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[3]
1.13TAB
3.1.3Flip-Chip Bumping
[2,3]
IBM 1960
Wire Bonding
1.16
16
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3.
(1)
(1) IC
(3) PSGPI
(4)
(7) CrCuAu
(6)
(5)
Array
probe head
(8)
(9)
(10)
1.14IBM C4
(11)
[2]
Source: Altera
1.15
[2]
17
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Solder Bump
IC Chip
Substrate
IC Chip
PCB
1.16
[2]
1.17
Single Chip ModuleSCMMulti-Chip
ModuleMCM
SubstrateOrganic Substrate
Ceramic Substrate
Chip-On-Board COB
3.2.1
[2,3]
1970
18
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3.
C4
BGA
1.17
[2]
97%
1.18(1)-(3) IC
Lead Frame
TABFlip Chip
0.4mmGrinding
0.25-0.3mm
19
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1.
3.
2.
1.18
3.2.2
[3]
[2,4]
Lid Cap
Multilayer Interconnection Substrate
Co-fired
Multilayer Ceramic Substrates
IC
Copper Paste
Stack of Thin Film
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3D Package Integration99
Time to Market76
Mainframe24
COFChip on Film62, 74
Smaller Bump67
COGChip on Glass62, 71
Micro-Cell207
Workstation24
Interconnection94
Dielectric Layer48
System-on-PackageSOP102
137
Inter-circuit wiring
46
Inter-diffusion166
Chemical Etching19
Chemical Mechanical
Planarization21
Double Zincation55
Reverse Pulse179
Silicon DioxideSiO 2
Reaction Rate70
Pin Hole51
Voids141
Hydrate140
3-D Structure93
247
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Main Memory2
Active Device129, 140
Mother Board11
Bump32, 75
Bumping Production
Line76
Solder Screen Printing
55
Under Bump metallurgy; UBM49
94, 99
Bio Element41, 108
Biomedical91
Biomedical Function94
Methyl Thiourea234
Formaldehyde234
Photoresist130, 232
PP Stripping81
Smoothness222
Missing Bump76
Optical41
Solder Electroplating60
Brightness218
Solder Evaporation56
Bump Deformation76
Functionality3
Power Conversion & Storage Devices41, 108
Partial Cathodic Reaction
236
Depolarization Effect
236
Solderable layer52, 53,
80, 85
Wettable Layer50
Reliability3, 46
Failure169
Leveler189
Wire Bonding16,
Eutectic5, 6
Eutectic Bonding74, 181
Eutectic Solder37
Covalent Bond141
Co-fired Multilayer
Ceramic Substrates20
Co-red Molybdenum97
Re-crystallization144
Mark4, 10
Pull Back Areas38
Print Circuit Board; PCB
22
Printed Circuit Board,
PCB69
Phenolic22
Legal96
248
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Alloy19
Multiple Functions41,
108
DRIE131
Cooling System132, 225
Chill Plate139
Multi-reow53
Flux Cleaning59
Multi-Chip Module;
Flux Coating61
MCM18, 39
Polysilicon117, 135
Multilayer wiring46
Homogenization57
Multilayer Interconnec-
Fully Reow55
tion Substrate20
Localize Heating222
Organic Substrate18
Form Factor112
Organic Additives179
Flash Memory35
Organic Carrier97
Flash/
Hypophosphite234, 238
EEPROM29
Contamination170
Spin Dry171
Radical Irradiation163
Cache Memory
Self-Alignment55
Native Oxide209
Spontaneous Decomposition218
Autocatalytic Plating214
2
Oxidation Barrier Layer
51, 52
Corrosion Resistance219
Ascorbic Acid234, 236
Suppressor189
Deposition39, 48
Electroless Nickel
Plating & Immersion Gold21
System In Package24,
40
System Substrate94
Know Good Die97
249
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IMC48, 52, 57
Metal Fusion Bonding
139
Metal Sheets19
ogy33
116
Undercut131
Adhesion48, 60, 80
Underll49
Carrier119
Substrate47
Direct Chip Connection;
DCA16
Silicon6, 75, 134
Silicon Wafer97
Silicon Epi-Layer154
Through Silicon Via94, 99,
109
Surface Tension188
Surface Cleanliness
170
53, 80, 85
Anisotropic Etching
132
Amorphous53
Non-Cyanide Bath
234
Conformal Deposition
185
Encapsulate49
Molding4, 8
Gold6
Fluid41, 108
Glass Ceramics21
Au-Sn Eutectic74
Inorganic Glass7
Interface Morphology
143
phase53
Grinding19, 119
Plating Through Hole, PTH
23
250
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overhang134
Brittle Fracture48
Pulse179
tance242
Backside
Contact176
Caustic Acid222
Spherical Shape61
Redistribution Technology
Syringe Transfer7
31, 34
Redistribution Layer
116
Polymer Bump55
Polymer51
143
Organic Adhesives7
High Reliability210
RF devices29
Fan-In30
Fan-Out30
Agitation218
Oxide51
Oxide Bonding140
Oxygen Plasma146
Ammonium Hydride222
Immersion etching85
ICASIC2
Area Array31, 47
Pure Al13
Defect Area143, 165
19
High Throwing Power
68
Finer Redistribution Wire63
High Density Processing Modules67
High Bonding DownForce144
High Speed Optical
Device67
Potassium permanganate
251
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85
High-Tin Solder Bump53
Bonding Chamber163
Aspect Ratio117
Dry Film60
Bonder140
Contact Angle188
59, 65
Contact Resistance60
Sidewall129, 132
Spin Speed82
Sidewall Passivation130
Hydrogen Furnace57
Trim/Form4, 9
Sodium Hydroxide85
Business96
Borohydride234
Stacked Packages108
Hydroxyl Groups140
Stacking Method120
LCD drivers29
Liquid PR Film59
Substrate18, 242
Hybrid Circuits10
CSPSubstrate CSP
Aspect Ratio117
28
Base Band41
Seal Design170
Wire Bonding61
Collapse16
Solder68
Preferred Orientation167
Solder Jetting49
Control
lurgy49
Collapse56
Ball Bond13
Product Yield76
ingTAB12, 15
Probe Test57
Bonding48
Anisotropic Conductive
Film69
Heterogeneous Chips41
252
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Heterogeneous Integration
114
46
Ceramic4, 39, 97
Thiourea234, 235
Ceramic Substrate18
Sulfuric Acid85
Leadless Ceramic
Thiosulfate Complex
Chip Carrier25
234
Copper sulfate85
23
Fourth Level Package
24
Zero Level Package
12
Fine Pitch16
Die Saw4
Fine Pitch67
Die to Die139
Die to Wafer139
Chip-on-Board, COB
10
Prepeg23
Chip Level12
Soft Gold232
Soft Solder7
Pulse Transmission
between Chips20
Chip-Level Packages
11
Grain boundary diffusion
53
Back Grinding37
253
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Backside Marking38
Grain Growth166
Immersion Gold55
Wafer to Wafer139
Electroless Palladium242
Wafer Level12
E-Ni/Au226
Wafer-Level Chip
Wireless41
Scale Packaging47
Wafer Level Burn-In
38
Wafer Level Package
28, 75
Wafer Scale Integration
93
Wafer Bonding138, 139,
157
Wafer Thinning146
Seed Layer116
Strategic90
Intelligence Property
Bond Pad66
96
Pick and Place Solder Transfer49
Nitride51
Nitride Layer132
Insulation Layer116
Crack137
Ultrasonic Bonding12
Super Via Technology
148
Argon Ion56
Passivation Process48
Bumpless122
85, 86
Lead-Free Solder56
Step Coverage134
Lead-Free Alloy37
Non-Cyanide Bath232
Electroless Plating21
Pitch37
254
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Transmit91
Transport2
Accelerator189
Plastic4
Plastic Leaded Chip
Carrier25
Plastic Quad
Flat Package25
Encapsulated technology32
Collapse63
Micro-Bump67, 71
Micron139
Miniaturization trend
46
Microprobe238
Microprocessor2, 22, 53
Microsensor100
Photolithography202
Miniaturization and Integration94
Sensor Device41
Sensors90
Inductively Coupled
Plasma130
New Digital/Analog
106
Wedge Bond14
Wedge14
Polarization189
Ammonium Iodide/
Iodine65
Replacement Cycles68
Pitch46
Skip Plating218
De-bonding119
tray9
Over Consuming54
Excessive Cleaning145
Ammonium Persulfate
83, 85
Permanganate-based83
Capsule Filter225
Laser Drill116, 129
Handheld Electrical Products23
Electrochemical Technology21
Electrochemical Cen
207
Potential Drop192
Probe Pad37
Resistors2
Current Crowding
37
Current Shielding Plate
179
255
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(02)2705-5066
Capacitors2
Fuse Links37
Charge Density192
Melting Point6
Charge Transport192
Monitor91
Charge Transfer192
Screen Printing49
Transistors2
Screen Printing7
Power Suppliers94
Polymer137
Cross-Linking
Plasma Activation140
145
Descum60
Polyimide7
Evaporation48, 49, 56
202
Copper Electroplating135,
202
Evaporation16
Evaporation Method54
Etching21, 131
E-Ni/Au226
Etchant87
Target54
Pre-Cure146
EPD86
Pre-Bond140
Etching Mask81
Burn-in38, 57
Etchant68
Bare Chip69
Silver242
Patterning48
Copper52
Pattern effect83
Copper Bump63
Pad Extension32
Pad Geometry67
Convection191
66
Alignment120, 138
Copper Pad151
Packaging Efciency39
Copper Paste20
Package Stacking109
Cu-Sn Eutectic139
Barrel Plating242
Cu-Sn Eutectic
256
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(02)2705-5066
Bonding142
Copper Dual Damascene
Process180
Phased Cr-Cu57
ing13
Thermoplastic72
Thermoplastic Polymers145
Thermo-Mechanical
Creep7
Swing Arm82
Stress137
Thermo-Compression
Bonding12
Spray etching85
Mass Transport191
Level11
Migration path53
Magazine5
Aluminum/Polyimide
Image Sensor32
67
Digitize91
downs38
Module11
Solder56
Wetting Agent68
Solder Bonding70
Thermosetting72
Via Sidewall131
Thermosetting Poly-
mers145
Thermal Oxidation132, 134
Thermal Fatigue37
Thermal Fatigue Effect
48
Thermal Fatigue Lifetime
67
Thermal Structure94
Thermo-sonic Bond-
Via Fill183
Isotropic Conductive Adhesive61
Conductive Polymer
Bump55
Conductor Wires21
Wire Interconnect Technology67
Interconnection Dis-
257
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(02)2705-5066
tance106
Inspection4, 10
Redistribution Line
Wet process226
181
Interconnections3
Epoxy5, 7
Epoxy Glass22
Hydrazine234, 237, 239
Operation Temperature
222
Operation Frequency106
Integration3
Reducer242
Concentration Gradient
Reducing Agent238
179
Operation Temperature222
Laminate23
Solder Particle76
Solder Paste58
IC Chip2
Recess170
Input/Output; I/O2
Particles141
Selectively Etch-back
Die Dond5
151
Complex Agent238
Coin Shape61
Stencil Printing70
Stamping7
Diffusion191, 218
PbSn Solder67
Diffusion Reaction53
Diffusion Barrier Layer7,
Stamping19
Tear Off61
Back-up Stage73
Strain67
258
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(02)2705-5066
Sputtering Method54
Flip Chip14, 81, 94, 99
Flip-Chip Bumping
12, 16
Flip Chip Technology
45, 46, 114
Tungsten97
Ni Concentration224
Ion Beam Bombardment
163
Ion Bombardment130
Hydrogen peroxide83, 86
-Hydrogen Peroxide &
Sulfuric acid base84
Stabilizer218, 234
Analog Devices38
Ferricyanide65
Drive IC73
Agitation178
logic29
Logic Blocks114
Hydrochloric acid83
Drill23
259
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(02)2705-5066
3D-IC. .
, 2011.09
ISBN 978-957-11-6402-1 ()
1.2.
448.69
100016676
5DE1
3D-IC
Advanced Microelectronic 3D-IC Packaging
106 3 3 9 4
(02)2705-5066(02)2706-6100
http://www.wunan.com.tw
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