EA for the Proposed STP

ANNEXURE III DESIGN CALCULATION

Present Sewage Flow

13.65 MLD = 569 m3/hr 2.25 30.71 MLD = 1279.58 m3/hr

Peak Factor Peak Flow

: :

Design Characteristics: BOD Total Suspended Solids Fecal Coliform : : : 170 370 mg/l 250 mg/l 5 x107 MPN/100ml

Total Sewage Characteristics: pH BOD COD Oil & Grease Total Suspended Solids Nitrate Nitrogen (as NO3) Ammonia Nitrogen (as N) Total Phosphorous (as PO4) Total Coliform : : : : : : : : : 5.5 9.0 20 mg/l 250 mg/l 5 mg/l 30 mg/l 5 mg/l 50 mg/l 5 mg/l 1000 no/100 ml

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Receiving Chamber 1 No Average Flow Design Flow (Considering Peak factor) Detention Time Volume Required : : : : 13.65 MLD 30.71 = 1279.58 m3/hr 120 sec (1279.58 / (60 x 60)) x 120 = 42.65 m3

Provide receiving chamber of size Provide Volume

: 6.0 m x 3.0 m x 2.5 m (SWD) + 0.5 (FB) : 45 m3 > 42.65 m3, OK

2. Coarse Screens 2 Nos (1 Mechanical + 1 Manual) 1 Working + 1 Standby: Design Flow : 30.71 MLD = 1279.58 m3/hr = 0.36 m3/sec 0.6 m/sec 25 mm 75 mm x 10 mm 0.36 / 0.6 1.0 m 1.2 m/sec 0.6 / (1.2 x Sin 600) = 0.58 m2 = 0.6 m2

Design Velocity at peak flow Clear Opening between bars Size of Bars Screen area required Width of Channel provided Velocity through screens at peak flow Clear Area

: : : : : : :

Clear Opening between bars No. of clear openings Dimension of bar Width of channel Width Provided

: : : : :

25 mm, 0.025m 24 75 mm x 10 mm (24 x 25) + (25 x 10) = 850 mm, 0.85m 1000 mm

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Provide a screen channel of size 1 m wide x 0.7 m (SWD) + 0.5 m (FB) Check for Approach Velocity at Average Flow Average Flow Channel Area Velocity : : : 13.65 MLD = 0.158 m3/sec 1 m wide x 0.7 m SWD = 0.7 m2 0.158 / 0.7 = 0.23 m/sec < 0.3 m/sec, ok.

3. Fine Screens 2 Nos (1 Mechanical + 1 Manual) 1 working + 1 standby Design Flow Design Velocity at ultimate flow Area required at Ultimate flow : : : 30.71 MLD = 0.36 m3/sec 0.6 m/sec 0.36 / 0.6 = 0.6 m2 0.7 m 1.0 m 1.2 m/sec 0.36 / 1.2 = 0.3 m2 400 0.3 / (1.2 x Sin 400) = 0.39 m2 0.8 m 0.39 m 6mm = 0.006 m 0.39 / 0.006 = 65 = 66 75 mm x 10 mm

SWD provided Width of channel Velocity through screen Clear Area

: : : :

Angle of inclination Net inclined screen area required SWD provided Net Clear width of channel Clear opening between bars No. of clear openings No. of bars Dimensions of bar

: : : : : : : :

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Width of channel Width provided

: :

(65 x 6 + 66 x 10) / 1000 = 1m 1000mm

Provide a screen channel size 1m wide x 0.8m SWD + 0.5m free board Check for Approach Velocity at Average Flow Average Flow Channel Area Velocity : : : : : 2 nos ( 1w + 1 s ): : : : : : : : : : 30.71 MLD 960 m3/m2/d 30.71 x 1000/960 31.99 m2 5.4m X 5.7 m 60 sec (30.71 x 1000/24 x 3600) x 60 21.33 m3 21.33 / 31.99 13.65 MLD = 0.158 m3/sec 1m wide x 0.8m SWD 0.8 m2 0.158/0.8 0.20 m/sec < 0.3m/sec

Degritting tank Design Flow

Surface loading rate Surface area

Dimensions of the Tank Detention time Volume required

Liquid depth required

Hence provide a Degritting tank with mechanism to fit in RCC chamber of size 5.7 m x 5.7 m x 0.66m (SWD) + 0.5 m free board 5 Primary Clarifier ----- 1 no Design flow Overflow Rate Clarifier area required : : : : : 13.65 MLD 25 m3/m2/day 13650/25 546 m2 26.4 m

Dia required

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Provided diameter Clarifier Area provided Retention time Volume required

: : : : : :

27.0m 572.3 m2 3 hrs 13650/24 x 3 1706.25 cum 1706.25/546 = 3.12, say 3 m

SWD required

Provide secondary clarifier of 27m dia x 3m SWD + 0.5m free board Check for overflow rate Surface area Overflow Rate : : : 546 m2 13650/546 25 m3/.2m/day , OK

Check for Weir loading

: 13650 ------------------------3.1412 x 25 : 173.8 m3/day/m, <300

Aeration Tank...1 No Design flow for each tank : : : 13.65 MLD = 569 m3/hr 0.158 m3/hr Diffused Aeration System

Type of Aeration

Inlet BOD to Aeration Tank : 0.8 x 300 (20% BOD removal in Degritting tank is assumed associated with grit) : 240 mg/l Outlet BOD Total BOD load removed : : 20 mg/l (240-20) x 13650 ---------------------1000 3003 kg/day

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MLSS F/M Ratio Volume of the tank required

: : :

2800 mg/l 0.4 13650 x220 -------------2800 x 0.4 2681.25 m3 30m x 20m x 4.5m SWD + 0.5m FB 2700 m3 2700/569 4.75 hrs, between 4 6 hrs,

: Size of the tank provided Volume provided Check for HRT : : :

Air Blower -- 3 Nos(2w+1s) Oxygen Requirement BOD destroyed Oxygen required : : : : : 0.9 kg / kg BOD destroyed 3003 kg/d 0.9 x 3003 2702.7 kg/d

Air required

2702.7 ------------------------------------------1.21 x 0.232 x 24 x 0.7 x 1 x (0.0625 x 4.5) : 2037.62 m3/hr

OR Air volume for mixing Air requirement/compartment : : : : : : 10 cum/min per 1000 cum of tank volume 10/1000 x 2702.7 27.03 m3/min 1621.8 m3/hr Higher of (1) & (2), 1020 m3/hr

Capacity of each blower i.e.,2037.62,say(2040/2)

Provide 3 Nos (2+1) blower, each of capacity 1020 m3/hr at 0.6 kg/cm2

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Secondary Clarifier ----- 1 no Design flow Overflow Rate Clarifier area required : : : : : : : : : : : : 13.65 MLD 25 m3/m2/day 13650/25 546 m2 26.4 m 27.0m 572.3 m2 3 hrs 13650/24 x 3 1706.25 cum 1706.25/546 3.12,say 3 m

Dia required Provided diameter Clarifier Area provided Retention time Volume required

SWD required

Provide secondary clarifier of 27m dia x 3m SWD + 0.5m free board Check for overflow rate Surface area Overflow Rate : : : 546 m2 13650/546 25 m3/2m/day, OK

Check for Weir loading

: 13650 ------------------------3.1412 x 25 : 173.8 m3/day/m, <300

Chlorine contact tank Flow Retention time Volume

---- 1 No : : : : 13.65 MLD 30 min (13650 x 30) / (24x60) 284.38 m3

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Provide Chlorine contact tank of 12 m x 8 m x 3.0 m SWD + 0.5m free board Provide Volume : 288 m3

Baffles shall be provided along length of the tank for better mixing

SLUDGE HANDLING SYSTEM: A. Return Activated Sludge: Total flow including recirculation MLSS in Aeration Tank Solids in recirculated flow : : : : : : : : 1.5 x 13650 = 20475 m3/day 2800 mg/l ((2800/1000) x 20475) 57330 m3/day 1% 57330/10 5733 m3/day 238.88, say 240 m3/hr

Consistency of solids Return Activated Sludge Quantity

B. Excess Secondary Sludge from Secondary Clarifier: Quantity of waste activated sludge,Q w MLSS concentration in Aeration Tank X : : V X / Oc Xs 2800 mg/L

MLSS concentration in waste activated sludge from secondary clarifier: 10000 mg/l Sludge Retention Time, Total Aeration Tank Volume Qc V Qw : : : 6 day 2700 m3 2700 x 2800 --------------------6 x 10000 126 m3/day

: 1 Sludge sump ---- 1 No Total sludge to sludge sump Size of the sump provided : :

126 m3/day 7m x 7m x 2.5 m SWD + 0.5 FB

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Volume of the sump provided:

122.5 m3

b) Air Blowers for sludge Mixing ------ 2 nos (1w+1s) Air volume for mixing Air requirment/compartment : : : : 10 m3/min per 1000 m3 of tank volume (10 / 1000) x 122.5 1.225 cum/min 73.5 cum/hr

Provide 2 nos.(1+1) blower,each of capacity 73.5 m3/hr at 0.4 kg/cm2

Thickener Feed Pumps ---- 2 nos (1w + 1s) Type Capacity Head : : : Horizontal, Centrifugal 60 cu.m/hr 10m

4. Return Activated Sludge Pumps --- 2 nos(1w + 1s) Type Capacity Head : : : Submersible, Non-clog impeller 15.0 cu.m/hr 10m

5 Sludge Thickener --- 1 no

Quantity of sludge Solids concentration in Total Solids Total solids in underflow Quantity of thickened sludge Thickener Overflow Solids Loading Rate Thickening Area required Thickener dia required Thickener dia provided Thickener dimension Centrifuge Feed Sump --- 1 No Thickened sludge consistency : : : : : : : : : : : : : 126 m3/day 1% 10000/1000 x 126 1260 kg/day 0.95 x 1260/36 33.25 cum/day 126 33.25 = 92.75 m3/ day 50 kg/m2/day 1260/50 25.2 m2 5.67m 5.7m 5.7m dia x 3m SWD + 0.5 m free board

3.6%

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Quantity of thickened sludge Retention time Volume of the sump required Sump provided board 7

: : : :

33.25 m3/day 10 hrs 13.85 m3 3.5m x 2m x 2.0m SWD + 0.5m free

Centrifuge Feed Pump --- 2 Nos (1w + 1s) Type Capacity Head : : : Progressive cavity screw 10 m3/hr 15 mwc

Centrifuge --- 2 Nos (1w+1s) Type Capacity Inlet consistency Outlet consistency : : : : Solid bowl type,co-current 10 m3/hr 3.6% 20%

Supernatant Collection Sump - 1 No Sludge flow to centrifuge : 33.25 cum/day Solids in the centrifuge feed : 1260 kg/day Solids in the under flow of centrifuge: 1197 kg/day Centrifuge sludge underflow : 5.43 cum/day Centrate floe from centrifuge : 33.25 5.43 : 27.82 m3/day Total supernatant from thickener&centrifuge: 92.75 + 27.82 : 120.57 m3/day Provide Supernatant collection sump of size 3.5 m x 3.5 m x 3m SWD + 0.5m free

board b)Supernatant transfer pumps ----- 2 nos(1w+1s) Type Capacity Head Chemical Handling System Polelectrolyte Dosing Tank------ 2 Nos(1w+1s) Polyelectrolyte at centrifuge Dry Solids at the centrifuge inlet Polelectrolyte required Solution Strength : : : Submersible, Non clog impeller 10 m3/hr 10m

: : : : :

1.5kg/ton of dry solids at centrifuge 1260 kg/d 1.26 ton/d 1.26 x 1.5 = 1.89 kg/d 0.1%

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Volume : provide 2 nos(1+1) HDPE tank, each of 2000 lit Dosing pumps ----- 2 nos(1w+1s) Type : Capacity : head : Chlorinator------ 2 Nos (1w+1s) Chlorine Dose Chlorine Requirment Chlorinator capacity provided Booster water pump----- 2 nos(1w+1s) Type Capacity Head Quantity of chlorine provided Chlorine concentration desired in the outlet Quantity of water required : : : :

1.89 / (0.1 x 10-2) = 1890 lit/day

Diaphram type 90 LPH 40 MWC

10 mg/L as 100% Cl2 10/1000 x 13650 136.5 kg/day 6 kg/hr

: : : : : : : :

Centrifugal, Horizontal 10 cum/hr 30 mwc 6 x 24 kg/d 1500 mg/l 1.5 kg/cum 144 /1.5 = 96 cum/day 4 cum/hr = say 5 cum/hr

MISCELLANEOUS UNITS: Centrifuge Shed 1 No Size of the room 9 m x 6 m Chlorination and Toner Room 1 No Size of the room 6.0 m x 5.0 m x 3.6 m (TH) Administration and Laboratory building 1 No Size of the room 10.0 m x 6.0 m x 3.6 m (TH) Motor Control Center (MCC) Room 1 No Size of the room 6.0 m x 4.0 m x 3.6 m (TH)

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ANNEXURE IV

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