~Perkins

Parts Book
Powerpart

Catalogue des pieces de rechange Ersatzteilliste Catalogo parti di ricambio Cabilogo de repuestos

DGBH2524 4008TAG2A

DGBH2524 2009/06117

The information given within this parts book was correct at the time of printing and is subject to change without notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should carry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance manual.

Subject to any existing rights of third parties, the information given in this document is the property of Perkins Engines Limited and should not be copied, in whole or part, without the prior written consent of the Company.

Contents
1. 2. 3. 4. 5. 6. Introduction How To Use Your Parts Book Engine Breakdown Symbol Descriptions Parts Lists & IllustratiQns Parts Index Pg.4 Pg.4 Pg.5 Pg.9 Pg.11 Pg.132

I Introduction
The build list of your engine, found on the front page of this parts book, provides a unique reference to the components fitted to your engine; therefore this parts book is only applicable to this particular engine

I How to use your Parts Book

This parts book has been designed to provide you with all the information you need to identify parts to service your engine. There are several features within the book to make it easy to find the parts you require. Front Paee This lists your build list number and the date of publication of this book Symbol Descriptions Provides a quick reference guide to the symbols used within the book. Eneine Breakdown Use this to identify all the major sections of your engine and the relevant pages within the book. Parts Lists & Illustrations This section shows each major section of your engine broken down into individual part numbers along with an associated illustration for identifying the parts you require. The illustrations used in this parts book are representational only and should only be used for identification purposes.

Parts Index Using either the part number or description of the part you require this section will help you locate the page within the Parts Lists & Illustrations section where the part appears.

Engine Breakdown

Section Cylinder Block, Liners & Main Bearing Kit ACDD3050

Page 11

Section Throttle Linkages AFDD3037

Page 35

Crankshaft ACDD3050

13

Control Unit AFDD3037

39

Cylinder Head Assembly ACDD3050

15

Ignition Equipment AGDD3016

41

Cylinder Head Cover ACDD3050

17

Engine Identification ALDD3000

Labels

43

Rocker Shaft Assembly ACDD3050

19

Flywheel & Starter Ring CDDD3003

45

Timing Gear & Camshaft ACDD3050

21

Starter Motor EDDD3002

47

Push Rods & Tappets ACDD3050

23

Sump GBDD3000

49

Pistons & Rings ADDD3000

25

Oil Strainer GBDD3000

51

Connecting Rods & Big End Bearings ADDD3000

27

Dipstick & Filler Tube GBDD3000

53

Timing Case AEDD3004

29

Oil Pump GBDD3000

55

Timing Cover AEDD3004

31

Breather GBDD3000

57

Atomisers AFDD3037

33

Oil Pump GBDD3000

59

Oil Cooler JBDD3000

61

EDgine Breakdown

Section Oil Filter JBDD3000

Page 63

Section Turbocharger SBDD3004

Page 91

Coolant Pipes & Connections JBDD3000

65

Air Duct SBDD3004

93

Coolant Pipes & Connections JBDD3000

67

Feed Pipes SBDD3004

95

Oil Feed Pipes JBDD3000

69

Leak-Off Pipes SBDD3004

97

Oil Feed Pipes JBDD3000

73

Induction Manifold TBDD3024

99

Front End Drive Input KBDD3000

75

Air Filter Assembly TDDD3015

101

Front End Drive Input KBDD3000

77

Exhaust Manifold UBDD3000

103

Water Pump LBDD3015

79

Exhaust Connection UBDD3000

105

Thermostat & Housing LDDD3000

81

Exhaust Outlet UDDD3030

107

Inlet & Outlet Connections LDDD3000

83

Filter Head Assembly VBDD3000

109

Alternator NDDD3000

85

Pipework & Connections VBDD3000

111

Alternator Bracket & Fixings NDDD3000

87

Pipework & Connections VBDD3000

113

Guards NDDD3000

89

Engine Mounts ZCDD3000

115

Engine Breakdown

Section Protection Switch ZJDD3126

Page 117

Protection Switch ZJDD3126

119

Protection Switch ZJDD3126

121

Radiator & Guards ZMDD3096

123

Radiator & Guards ZMDD3096

125

Pipework & Connections ZMDD3096

127

Pipework & Connections ZMDD3096

129

Pipework & Connections ZMDD3096

131

Engine Breakdown

Description From Engine Number Upto Engine Number Repairs and Replaces See Appropriate Section - Reference Number Alternative

New for Old Part Number of Teeth Thickness

Top Left Hand Right Hand Reference for Detailed Breakdown Other Service Options Available Cylinder Number See History Section

ACDD3050

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Part No. 8SE750J 340/398 503/256 2088111 354471 312065 318210 8SE50N49 314135 314137 012504 012504 012653 374/1360 642/25 340/405 354500 576/167 SE7E/2 SE66711 SE574DIM 2621149 641/27 583/7 SE50J/30 576/179 312063 88/619 318210

References 1 1 18 18 18 2 6 6 9 9 9 1 1 2 9 2 3 2 16 8 2 9 2 5 2 6 8 16 16 16
..L T ..L T

Description CRANKCASE CRANKCASE DOWEL BOLT WASHER DOWEL SETSCREW SPRING WASHER BAR CAP SCREW CAPSCREW PLUG PLUG WASHER CAMSHAFT BUSH PLUG DOWEL DOWEL SEAL-ORING LINER - SLIP FIT BRACKET MAIN BEARING KIT THRUST WASHER PLUG WASHER INSPECTION COVER SEAL-

Notes

(A)

o RING

SETSCREW WASHER SPRING WASHER

Service Options 22 22 SE574DIM01O SE574DIM020 (-)0.010" (-)0.020" 9 9 MAIN BEARING KIT - UIS MAIN BEARING KIT - UIS (A) (A)

~t
(A)

SERVICED IN PAIRS

ACDD3050

Part No. I 2 3 4 5 6 7 8 9 8SE92

-

References

Qty. I

Description CRANKSHAFT KIT CRANKSHAFT CRANKSHAFT WEIGHT SCREW DOWEL DOWEL SEAL - FRONT END OIL SEAL - REAR END OIL GEAR

Notes

~ ~

8SE92 8SE92

I I 8 16 16 3 1 1

-SE96C
-

-503/295 -354500 -340/396 5541126 5541127

ACDDJ050

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Part No. SE1AR

References 8 ~ SE1AR 1 2 4 4 4 4 8 1 1 2 10 2 1 1 2 2 8 8 32 32 32 8 8

Description CYLINDER HEAD ASSEMBLY CYLINDER HEAD INSERT GUIDE INTAKE AND EXHAUST VALVE VALVE SPRING CAP VALVE COLLET SLEEVE SEALPLUG PLUG DOWEL STUD STUD SPIROLPIN INSERT RETAINER GASKET - CYLINDER HEAD BOLT WASHER SEAL-ORING SEAL-ORING SEAL-ORING

Notes

7401101 392/42 SE7ABI14 365/472 L7C/l5 HW7BI18 SE1/12 576/139 641123 642/25 340/397 2121/1 316481 55/69 740/106 SEIB/39 SE2H 503/287 2088114 576/218 576/237 576/151

o RING

1 2 3 4

SE420C/1 SE478 315056 440/5

CYLINDER HEAD COVER SEAL - ROCKER BOX COVER SCREW WASHER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

SE152N1 SE1520M -SE152P L355902 -SE152N [SE152N5 2512/125 -SE152R

8 8 1 1 1 1 1 1 SE152R 1 1 1 1 1 1 1 1 1 1 1 1 16 8 8 1 8 8 1 1 1 1 1 8 8 8 24 24

ROCKER BOX ROCKER SHAFT ASSEMBLY ROCKER SHAFT ASSY - MINOR PLUG ROCKER ARM ASSEMBLY ADJUSTER LOCKNUT ROCKER ARM ASSEMBLY ROCKER ADJUSTER END PLUG LOCKNUT ROCKER ARM ASSEMBLY ADJUSTER LOCKNUT BRIDGE PIECE ADJUSTER LOCKNUT INSERT SPIROLPIN CAPSCREW NUT GASKET-CYLINDER PAD LEVER BRACKET LEVER LEVER PIN ROCKER SHAFT SPRING NUT SPRING WASHER WASHER BOLT WASHER HEAD (C) (B) (A)

=-

~SEl52DI5
SE153B/3 355900 319/146 -SEI52M [SE152N5 2512/125 -SE152N24

ESEl52129
2510/100 SE152B/28 55/69 314139 317015 SE152D/26 SE153N2 SE483H

r~83CI5

SE483U/4 SE483V/4 348/174 536/23

317012 318210 318012 310069 318012

Footnotes (A) (B) INLET INJECTOR EXHAUST

(C)

10
111 ' 7

~r

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

8SElOOP SE97CI1 6SE60 314074 340/398 2112/050 SE412/5 ~ [340/405 SE659A ~ [37411283 314081 334/280 310068 318210 SE12116 5761177 312064 318210 318012 SE659A SE412/5

1 1 1 2 1 4 1 1 1 1 1 1 2 1 2 2 9 9 18 18 18

CAMSHAFT CAMSHAFT GEAR THRUST PLATE CAP SCREW DOWEL SCREW SHAFT SHAFT DOWEL IDLER GEAR IDLER GEAR IDLER GEAR BUSH CAP SCREW PLATE BOLT SPRING WASHER BLOCK SEAL-

o RING

SETSCREW SPRING WASHER WASHER

ACDD3050

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Part No. SE8E -SE8E/3 -SE8F/5 - Y90/00012 - Y90/00013 -4201122 -355901 -314081 -SEI2lE/49 -314030 SE644BI1 312066 318210 SE153G SE153L

References 8 1 1 2 1 7 3 2 1 1 8 15 24 16 8

Description CAM FOLLOWER DOOR SHAFT CAM FOLLOWER CAM FOLLOWER SHIM PLUG CAPSCREW BODY CAPS CREW GASKET - CYL. HEAD COVER SETSCREW SPRING WASHER PUSHROD PUSHROD

Notes

ADDD3000

Part No. 1 2 3 4 5 SE901BA

References

Qty. 8

Description PISTON AND RING KIT PISTON GUDGEON PIN CIRCLIP PISTON RING KIT

Notes

SE90lBA

1 1 2 1

SE89 496/29 359/552

ADDD3000

Item 1 2 3 4 5 6 7 8 9

Part No. SE91T

-

References

Qty. 8

Description CON ROD ASSEMBLY CON ROD CAP SMALL END BUSH DOWEL CON ROD BOLT PLUG PLUG BIG END BEARING KIT

Notes

~ ~

SE91T SE91T

1 1 1 2 2 2 1

-SE91BI7 -340/182 -363/48 -355902 -24001006 SE91AAl3M

0
..L T ..L T

(A)

Service Options 9 9 SE91AA3MO10 SE91AA3M020 (-)0.010" (-)0.020" 8 8 BIG END BRG KIT - UIS BIG END BRG KIT - U1S (A) (A)

~j"'
(A)

SERVICED IN PAIRS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

SE659L/5 5541109 374/1247 494/128 316458 317011 318209 SE659D/7 SE389 310063 2086/010 310067 2086/010 310070 317012 318210 310070 2086/010 310068 317012 318210 310068 317012 318210 SE240N4 SE240N3 316458 317011 318209 SE597N3 SE597B/7 316478 316477 317012 ST20607 6SEI88/12 6SE188N49 316478 316477 317012 310066

1 1 1 1 6 6 6 1 1 3 3 4 5 1 1 1 1 1 3 3 3 3 3 3 1 1 3 3 3 1 1 1 3 4 4 1 1 1 3 4 1

TIMING GEAR CASE SEAL-OIL BEARING GASKET - OIL SEAL HOUSING STUD METRlCNUT SPRING WASHER GASKET - TIMING CASE CARRIER BOLT SPRING WASHER BOLT SPRING WASHER BOLT NUT SPRING WASHER BOLT SPRING WASHER BOLT NUT SPRING WASHER BOLT NUT SPRING WASHER BLANKING PLATE GASKET STUD METRlCNUT SPRING WASHER PLATE GASKET STUD STUD NUT WASHER PLATE GASKET STUD STUD NUT BOLT