Professional Documents
Culture Documents
SECTION 1. GENERAL
SERVICING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 ESD PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
- 1-1 -
SECTION 1. GENERAL
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use. 2) The pick-up should never be subjected to external pressure or impact.
Drop impact
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials. 2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or damage to the printed-circuit board. 3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason the adjustment point and installation screws should absolutely never be touched. 4) Laser beams may damage the eyes! Absolutely never permit laser beams to enter the eyes! Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
NEVER look directly at the laser beam, and dont let contact fingers or other exposed skin.
5) Cleaning the lens surface If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton swab should be used, taking care not to distort this.
Pressure Magnet
Pressure
Conductive Sheet
6) Never attempt to disassemble the pick-up. Spring by excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.
- 1-2 -
CLEARING MALFUNCTION You can reset your unit to initial status if malfunction occur(button malfunction, display, etc.). Using a pointed good conductor(such as driver), simply short the RESET jump wire on the inside of the volume knob for more than 3 seconds. If you reset your unit, you must reenter all its settings(stations, clock, timer) NOTE: 1. To operate the RESET jump wire, pull the volume rotary knob and release it. 2. If you wish to operate the RESET jump wire, it is necessary to unplug the power cord.
VOLUME UP RESET jump wire
VOLUME KNOB
DOWN
- 1-3 -
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated circuits and some field-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices. 4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges sufficient to damage ESD devices. 5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD devices. 6. Do not remove a replacement ESD device from its protective package until immediately before you are ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive materials). 7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the protective material to the chassis or circuit assembly into which the device will by installed. CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER SAFETY PRECAUTIONS. 8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ESD device).
- 1-4 -
SECTION 2. ELECTRICAL
ADJUSTMENTS
This set has been aligned at the factory and normally will not require further adjustment. As a result, it is not recommended that any attempt is made to modificate any circuit. If any parts are replaced or if anyone tampers with the adjustment, realignment may be necessary.
IMPORTANT
1. Check Power-source voltage. 2. Set the function switch to band being aligned. 3. Turn volume control to minimum unless otherwise noted. 4. Connect low side of signal source and output indicator to chassis ground unless otherwise specified. 5. Keep the signal input as low as possible to avoid AGC and AC action.
R ch
GND
R out
- 2-1 -
YES
Check the pattern of IC301 Pin 26.
NO
Check R943 and replace ZD901.
Replacement D913
YES
NO
YES
Check Q903 TURN ON
NO
ZD902 replacement
NO
Check the pattern
YES
YES
Replace Q903
NO
YES NO
- 2-2 -
YES
Check the DC Output of C942, C944
YES
NO
Check the D940, D941
YES
NO
YES
NO
Check the DC output of IC941, C958
NO
Check the output of C949(5V) Replace the D947, D956, D955
YES
NO
Replace the F940.
OK
- 2-3 -
NO
YES NO
YES
MUTE
YES
Check pin 6, 10 of IC401
NO
Refer to IC601 Troubleshooting.
YES
Check pin 1, 7 of IC602
NO
Refer to IC401 Troubleshooting.
YES
Check pin13 of IC700
NO
Refer to IC602 Troubleshooting.
YES
Check MUTE
NO
- 2-4 -
YES NO
Refer IC14 Troubleshooting
AUX
YES NO
Check the signal input of JK600 CD
YES NO
Check the signal of CN513 pin1, 3 or Refer to CD Troubleshooting
TUNER
YES NO
Refer to TUNERMODULE
MIC
YES NO
Refer to IC404 Troubleshooting
- 2-5 -
IC301 Troubleshooting Check the power supplying IC301 pin17, 46, 90?
YES
Check the 5V of IC301 pin26
NO
YES
Check the oscillation of X301.
NO
YES
NO
Replace X301
YES
Replace IC301
NO
YES
NO
YES
Check the CONTROL function
NO
NO YES
END
NO
IC501 replace Check the pattern of IC301 & IC501
- 2-6 -
YES
NO
YES
NO
YES
NO
YES
NO
YES
Check the waveform output of IC601 pin12, 17
YES
END
NO
Replacement IC601
YES
NO
Refer to Muting Troubleshooting.
YES
NO
YES
END
NO
Check pin13 appear + 0.5V
- 2-7 -
YES
NO
NO YES
Check the Muting circuit
NO YES
Replacement IC202
YES NO
Q253,203 "ON"//"OFF" Refer IC203 Troubleshooting
YES
Refer to REC Troubleshooting
- 2-8 -
REC (Q252, Q202 ON : R273, R223 High) Check signal supplied to IC202 pin11, 14?
NO YES
YES
Chek the output of IC202 pin9, 16
NO
NO YES
YES
NO
Check the power or Refer to IC203 Troubleshooting
YES
Replacement the DECK
NO
Check power supplying to C236(+)
YES
NO
YES
NO
Refer to IC203 Troubleshooting.
YES
Replace Q207
NO
Replace the Q208
YES
END
NO
Replace the L203
- 2-9 -
I CD PART
TURN ON CD
YES
OPEN CLOSE CHECK
NO
YES
NO
READING DISPLAY CHECK CONNECTOR CHECK ( PN808,PN807,PN802,PN801 )
YES
CHECK MICOM INTERFACE CIRCUIT( PN807 )
NO
READING OK CHECK
CONNECTOR CHECK(PN801,PN802)
YES
NO
YES
OK - 2-10 -
OPEN CLOSE NG
YES
CHECK POWER SUPPLY CIRCUIT( PN808 ,PN807) PN808 PIN 5 = 6.2V, PIN 7 = 5V PN807 PIN 1 = 5V
NO
DEFECTIVE MAIN POEWR SUPPLY
YES NO
CHECK VOLTAGE CHANGE OF OPEN CLOSE , AND BTLMUTE VOLTAGE(= 5V) (PN807 PIN 20:OPEN, 19:CLOSE, 4:BTLMUTE) DEFECTIVE MICOM
YES
CHECK VOLTAGE CHANGE LO+, LO- OF IC803 (PN807, PIN OPEN:20, CLOSE:19)
NO
DEFECTIVE IC803
NO
DEFECTIVE MECHANISM
- 2-11 -
YES
CHECK POWER SUPPLY PORT( PN808 ,PN807) PN808 PIN 5 = 6.2V, PIN 7 = 5V PN807 PIN 1 = 5V
NO
DEFECTIVE CONNECTOR OR MAIN POWER SUPPLAY
YES
NO
DEFECTIVE IC805
YES
CHECK RESET SIGNAL OF PN807 PN807 PIN12 : 5V
NO
DEFECTIVE MICOM OR CONNECTOR
YES
CHECK MICOM INTERFACE CIRCUIT( PN807 ) PN807 PIN 11,13,14,15 SIGNAL CHECK (11: STAT, 13: MDATA, 14:MCLK, 15:MLD) CHECK THE WAVE FORM #1
NO
DEFECTIVE MICOM OR CONNECTOR
YES NO
DEFECTIVE IC801
- 2-12 -
YES
DOES SLED MOVE ?
NO
A
YES
CHECK PN802 PIN 3,4( SL+,SL-) DEFECTIVE PICKUP OR IC803 OR IC801 OR IC802
NO
B
YES NO
DOES LASER LIGHT ? CHECK PN801 PIN 13,16 ( FA-, FA+) DEFECTIVE PICKUP OR IC803 OR IC801
C
YES
CHECK PN802 PIN 10( LD ) DEFECTIVE PICKUP OR IC802
NO
D
YES
CHECK PN802 PIN 5,6( SP+,SP-) DEFECTIVE PICKUP OR IC803
NO
IS READING OK ?
E
CHECK PN801 PIN 14,15 (TA- ,TA+) DEFECTIVE PICKUP OR IC803 OR IC801 OR IC802
- 2-13 -
DOES SL+ WAVEFORM APPEAR AT ( IC803 PIN14 AND PN802 PIN3) WAVEFORM #2 SLED MOTOR WAVE
NO
DOES SLIN WAVEFORM APPEAR AT ( IC803 PIN 5) WAVEFORM #2 SLED DRIVE WAVE
NO
DEFECTIVE IC801
YES NO
DEFECTIVE IC803
NO
CHECK PN802 CONNECTOR LINE
YES NO
DEFECTIVE PICKUP SLED MOTOR
- 2-14 -
DOES FA+ WAVEFORM APPEAR AT ( IC803 PIN15 AND PN801 PIN16) WAVEFORM #3 FOCUS COIL DRIVE WAVE
NO
DOES FAIN- WAVEFORM APPEAR AT ( IC803 PIN 26) WAVEFORM #3 FOCUS DRIVE WAVE
NO
DEFECTIVE IC801
YES NO
DEFECTIVE IC803
NO
CHECK PN801 CONNECTOR LINE
YES NO
DEFECTIVE PICKUP FOCUS ACTUATOR
- 2-15 -
C
IS ?V APPLIED TO PIN10 OF PN801 LASER SUPPLY VOLTAGE CHECK
NO
NO
DEFECTIVE IC805
YES
NO
DEFECTIVE IC802
NO
NO
NO
- 2-16 -
DOES SP+ WAVEFORM APPEAR AT ( IC803 PIN12 AND PN802 PIN6)WAVEFORM #4 SPINDLE MOTOR DRIVE WAVE
NO
DOES SPIN WAVEFORM APPEAR AT( IC803 PIN 6) WAVEFORM #4 SPINDLE DRIVE WAVE
NO
DEFECTIVE IC801
YES NO
DEFECTIVE IC803
NO
CHECK PN802 CONNECTOR LINE
NO
- 2-17 -
DOES TA+ WAVEFORM APPEAR AT ( IC803 PIN17 AND PN801 PIN15) WAVEFORM #5 TRACKING COIL DRIVE WAVE
NO
DOES TAIN- WAVEFORM APPEAR AT ( IC803 PIN 23) WAVEFORM #5 TRACKING DRIVE WAVE
NO
DEFECTIVE IC801
YES NO
DEFECTIVE IC803
NO
YES
DOES ARF SIGNAL APPEAR? (IC802 PORT 8) WAVEFORM #6
NO
YES NO
NO
DEFECTIVE IC801
- 2-18 -
- 2-19 -
#4. SPINDLE DRIVE AND MOTOR WAVEFORM (IC503 pin6, 1 2) when TOC reading
#5. TRACK DRIVE AND MOTOR WAVEFORM (TP560, IC503 pin23) during normal play
#6. RF, TRACKING AND FOCUS ERROR WAVEFORM (IC502 pin8, 2 1 , 23) during normal play
- 2-20 -
- 2-21 -
- 2-22 -
- 2-23 -
BU2090F (IC501) 12-bit, Serial IN, Parallel OUT driver Block diagram
Vss 1 DATA 2 CLOCK 3
Latch Control circuit 12-bit shift register
16 VDD 15 Q11 14 Q10 13 Q9
Output buffer (open drain)
Q0 4 Q1 5 Q2 6 Q3 7 Q4 8
12 Q8 11 Q7 10 Q6 9 Q5
- 2-24 -
BU2090/F/FS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
BU2092/FV 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Pin name Vss DATA CLOCK LCK Q0 Q1 Q2 Q3 Q4 Q5 Q6 N.C. N.C. Q7 Q8 Q9 Q10 Q11 OE VDD
Function GND Serial data input Data shift clock input Data latch clock input parallel data output parallel data output parallel data output parallel data output parallel data output parallel data output parallel data output Not connected Not connected parallel data output parallel data output parallel data output parallel data output parallel data output Output Enable Power supply
44 LP1 HP1 HP2. REAROUT REARIN VAR_L BASSO_L VAR_R BASSO_R BASS_LO BASS_LI 1 2 3 4 5 6 7 8 9 10 11 12
BASS_RO
43
42
41
40
39
38
37
36
35
34 33 32 31 30 29 28 27 26 25 24 23 MONITOR_R MONITOR_L L_IN1 L_IN2 L_IN3 L_IN4 AUXOUT_L AUXOUT_R L_OUT R_OUT DIG_GND
13
BASS_RI
14
MIDDLE_LO
15
MIDDLE_LI
16
MIDDLE_RO
17
MIDDLE_RI
18
TREBLE_R
19
TREBLE_L
20
AGND
21
SDA
22
SCL
D96AU532
- 2-25 -
Block diagram
- 2-26 -
- 2-27 -
STK-403-120 (IC700)
- 2-28 -
BA5810FP (IC803)
- 2-29 -
- 2-30 -
KIA7805AP/API (IC940)
THREE TERMINAL POSITIVE VOLTAGE REGULATORS 5V, 6V, 8V, 9V, 10V, 12, 15V, 18V, 24V.
EQUIVALENT CIRCUIT
- 2-31 -
- 2-32 -
BLOCK DIAGRAM
601
LC72131M IC602 STK403-120 IC700
JK600
IC404-B
IC404-A JK401
501
IC3 BU2090
-40V
+40V
P-SENS
SMPS
Power code
2-33
2-34
SCHEMATIC DIAGRAMS
MAIN SCHEMATIC DIAGRAM
2-35
2-36
2-37
2-38
2-39
2-40
2-41
2-42
2-43
2-44
WIRING DIAGRAM
2-45
2-46
2-47
2-48
2-49
2-50
2-51
2-52
2-53
2-54
2-55
2-56
2-57
2-58
354 A41
273
266
268 267 272
A47 260
A46
302
304
265
264
286
305
259 253
254
263
262 284 285
A49
303 306
454
MIC Opti on
251
MIC Opti on
354 454
252
288
287
284
A43 454
258
261
003 401
022 023
015
LG PART NO. 6720AG0002C 6768R-PP03A 6768R-GP03B 6768R-SP01F 6768R-MP01C 6768R-SP01A 6768R-SP03A 6768R-AP01A 6768R-GP01H 6768R-AP01C 6768R-GP01J 6768R-SP01P 6768R-BP01C 6768R-LP01C 6768R-VP03A 6768R-GP03A 6768R-JP03B 6768R-SP01D 6768R-DP01A 6768R-RP01A 6768R-MP01A 6768R-EP03C 6768R-CP01B 6768R-CP01D 6768R-WP03A 6768R-WP03B 6768R-WP01D 6768R-WP01E
DESCRIPTION DECK,AUDIO DECK MECHANISM PARTS DECK MECHANISM PARTS DECK MECHANISM PARTS DECK MECHANISM PARTS DECK MECHANISM PARTS DECK MECHANISM PARTS DECK MECHANISM PARTS DECK MECHANISM PARTS DECK MECHANISM PARTS DECK MECHANISM PARTS DECK MECHANISM PARTS DECK MECHANISM PARTS DECK MECHANISM PARTS DECK MECHANISM PARTS DECK MECHANISM PARTS DECK MECHANISM PARTS DECK MECHANISM PARTS DECK MECHANISM PARTS DECK MECHANISM PARTS DECK MECHANISM PARTS DECK MECHANISM PARTS DECK MECHANISM PARTS DECK MECHANISM PARTS DECK MECHANISM PARTS DECK MECHANISM PARTS DECK MECHANISM PARTS DECK MECHANISM PARTS
SPECIFICATION CWM42FR47 TOKYO PIGEON L-DOUBL 33-160-4309 PIGEON PRESS CASSE 50-222-4578 PIGEON GEAR IDLER 01-082-4598 PIGEON SPRING CWL4 50-219-4014 PIGEON MOLD CWL44 01-081-4601 PIGEON SPRING CWL4 01-082-4686 PIGEON SPRING CRM4 50-268-3016 PIGEON ARM CWL44 50-093-4503 PIGEON GEAR CRL442 50-239-4072 PIGEON ARM CWL44 50-222-4428 PIGEON GEAR CRL442 01-081-4678 PIGEON SPRING CRL4 02-083-4188 PIGEON BELT/FELT C 50-223-4429 PIGEON PULLEY/FLYW 50-093-4748 PIGEON SOLENOID AS 50-093-4810 PIGEON GEAR ASSY C 50-093-31009 PIGEON PULLEY/FLY 01-080-4609 PIGEON SPRING CWL4 50-259-3342 PIGEON LEVER CWL44 22-027-41054 PIGEON ROLLER CWL 50-219-4033 PIGEON MOLD CWL44 T21V0P PIGEON HEAD CWM42FF30 GSE20A2005 PIGEON SCREW CWL44 GSL10A1704 PIGEON SCREW CWL44 GWN19S035040 PIGEON WASHER CRM 03-000-4532 PIGEON WASHER CRM4 GWP21X045020 PIGEON WASHER CWL GWP12X030040S PIGEON WASHER CW
022 023 025 026 027 028 029 030 401 403 501 502 504 505
3-3
3-4
006 001 007 016 008 002 401 402 017 506 037 019 018
003 402
A01
015 502 507 009 401 501 026 032 038 028 403 504 025 502 022 023
009 401 031 406 011 409 036 013 035 039 029 040
027
028
3-5
3-6
CD MECHANISM
416
151
159
156 422 165 418 419 153 163 162 417 169 166 417 167 168 155 173
170 171
164
416
LOCA.NO. A26 A30 A35 151 153 155 156 159 162 163 164 165 166 167 168 169 170 171 172 173 175 177 184 185 186 187 416 417 418 419 420 421 422
PART NO 4405RBE004C 3041RB0002C 6717RCA001A 3390RB0002A 4470RB0005A 4681RBA001A 6871RF9211A 3390RB0001A 4400SB0001A 4470SB0003A 4470RB0003A 6871RZ7036A 4470RB0006A 4470RB0007A 4470RB0002A 4860SB0001A 3550SB0001A 524-012AAAA 3040RB0005A 4510RB0001A 4680SBP001A 4470RB0001A 4900RB0001A 3040SB0003A 4970RB0001A 4970RB0001B 88H-0004 88H-0002 353-025BAAA 88H-0003 353S353F 6756SBX001A 353-028H
DESCRIPTION MECHANISM ASSEMBLY BASE ASSEMBLY PICK UP ASSY TRAY GEAR MOTOR ASSEMBLY PWB(PCB) ASSEMBLY,FRONT TRAY BELT GEAR GEAR PWB(PCB) ASSEMBLY,OTHERS GEAR GEAR GEAR CLAMP COVER COVER BASE LEVER MOTOR(MECH) GEAR DAMPER BASE SPRING SPRING CD MECHA PARTS CD MECHA PARTS SCREW CD MECHA PARTS SCREW CD MECHANISM PARTS SCREW
SPECIFICATION CDM-H1503 3 CD CHANGER PU(SPRING DAMPER) KSM-213VSCM SONY FRONT LOADING DISC(CDM-H1503) TRAY (CDM-H1503) TRAY (CDM-H1503) 1503 T/D SENSOR LOADING(CDM-H1503) MAIN(CDM-H1303) PULLEY (CDM-H1303) LOADING (CDM-H1503) CDM-H1503 UP/DW/OP/CL PU UP (CDM-H1503) PU DOWN (CDM-H1503) CAM (CDM-H1503) DISC(CDM-H1303) MAGNET(CDM-H1303) CLAMP MAGNET (030X018X5T) MAIN (CDM-H1503) S/W CLOSE OTHER . . . MAIN (CDM-H1503) RUBBER 3CD CHANGER PU(CDM-H1303) COIL 3 CD CHANGER COIL 50 3CD CHANGER 3X12X12FNM 3X9X12FZMY #NAME? 3X12X10FZMY #NAME? SCREW 2.6X10X10XFZMY CDM-H813 #NAME?
3-7
3-8
MEMO
MEMO
3-9
3-10
862
853 854
LOCA.NO 850 851 852 853 854 855 856 857 858 859 860 861
PART NO. 3720RMF113A 3720RMF114A 353M075H 353M050C 3610RM0005A 6400TETB04A 353M025F 353M050E 353M050H 6400WETJ10A 4980RM0001A 3091RMW114A
DESCRIPTION PANEL,FRONT PANEL,FRONT SCREW,DRAWING SCREW,DRAWING FOOT SPEAKER,TWEETER SCREW,DRAWING SCREW, SCREW,DRAWING SPEAKER,WOOFER SUPPORTER CABINET ASSEMBLY
SPECIFICATION SPK LMS-M1040 MOLD FRONT PANEL SPK LMS-M1040 MOLD FRONT PANEL H1 D3.5 L10.0 MSWR3/FN CHROME BH 3.5X16 FBK EVA PHI 20 X 2T FE-986/886E ST 06N45EHC4067 EAW TWEETER(CONE) TAPTITE, 3X8 FZMY WOOD, 4X16 FBK + 1 D4.0 L12.0 MSWR3/FZY FE-35 16LAOEHC4063C EAW WOOFER 6OHM SPK LMS-1030 MOLD W/F SUPPORT SPK LMS-M1040 CABINET ASS`Y
- 4-1 -
MEMO
- 4-2 -