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Vertical type Injection Moding Machine

Single Stage type Injection Molding Machine


- Compact design for minimal space requirement. - Easily adjustable for various insert units. - Precise vertical injection consistent molding conditions. - CenterPress platen clamping unit for increased precision and minimized mold deformation. - Precise clamping force control by pressure sensor. - Applicated hoop molding and insert automatic system.

High Speed Injection Unit (Optional) - Optimized injection unit for high speed injection molding. - Accumulator and high response servo valve for control of high speed injection molding : Accurate servo control for high speed and quick response injection molding (400mm/s ~ 700mm/s) - Durable screw and barrel set with accurate heating control up to 400oC for plasticizing of high thermal resistance material.

Wide scope of injection unit applications


Applicable injection units
Injection Unit

VH50 O O

VH75 O O

VH100

VH120

VH150

IH 0.9V IH 1.4V IH 2.0V IH 2.8V IH 3.9V IH 4.7V

O O O O O O

Various screw applicable for special types of products

Machine Dimension

Unit : mm

A VH50 VH75 VH100 VH120 VH150 1140 1340 1540 1720 2020

B 1320 1370 1570 1790 2100

C 3059 3289 3632 4100 4720

D 1962 2250 2480 2700 3160

E 1800 2100 2350 2550 2700

F 1050 1160 1280 1450 1570

G 410 460 520 560 620

H 300 340 380 420 520

I 200 225 250 250 300

J 140 150 200 200 250

Technical Data
VH 50
Injection Unit
Screw Type Screw Diameter mm O 22 3487 342 45.6 42.0 120 41.8 12.6 200 A 25 2700 265 58.9 54.3 120 54.0 17.7 200 B 28 2152 211 73.9 68,1 120 67.7 23.9 200 O 25 2923 287 68.7 63.3 140 54.0 17.8 200 A 28 2330 228 86.2 79.4 140 67.7 23.9 200 B 32 1784 175 112.6 103.8 130 88.5 34.2 200 O 28 2847 279 98.5 90.8 160 63.4 23.9 200 A 32 2180 214 128.7 118.6 160 82.8 34.2 200 B 36 1722 169 162.9 150.1 160 104.8 46.8 200 O 32 2631 258 144.8 133.4 180 82.8 34.2 200 A 36 2079 204 183.2 168.8 180 104.8 46.8 200 B 40 1684 165 226.2 208.4 180 129.4 61.9 200 O 36 2316 227 203.6 187.6 200 104.8 46.8 200 A 40 1876 184 251.3 231.6 200 129.4 61.9 200 B 45 1482 145 318.1 293.1 200 163.8 84.8 200

VH 75

VH 100

VH 120

VH 150

kg/cm2 MPa cm3 g

Injection Pressure Theoretical Injection Cap. Shot Weight (PS) Screw Stroke Injection Rate Plasticizing Capacity Screw Revolution

cm3/s Kg/h rpm

mm

Clamping Unit
Clamping Force Distance between tie-bar Clamp Stroke Min. Mold Thickness Daylight Opening Ejector Force Ejector Stroke

ton(kN) mm mm mm ton(kN) mm mm

50 (490) 410 x 300 250 200 450 2.5 (25) 50

75 (735) 460 x 340 280 200 480 2.7 (26) 60

100 (981) 520 x 380 300 250 550 4.3 (42) 80

120 (1177) 560 x 420 350 250 600 4.3 (42) 80

150 (1471) 620 x 460 350 300 650 4.3 (42) 80

General
Total Heat Capacity Electric Motor Power Cap. Total Electric Power Cap. Total Oil Reservoir Cap. Machine Weight Machine Dimension (L x W x H)

kW kW kW ton m

4.5 11.0 15.5 220 3.5 2.0 x 1.3 x 3.1

5.0 15.0 20.0 250 4.2 2.3 x 1.4 x 3.3

5.5 15.0 20.5 300 4.5 2.5 x 1.6 x 3.6

8.0 18.5 26.5 330 5.2 2.7 x 1.8 x 4.1

8.0 22.0 30.0 400 8.2 2.9 x 2.1 x 4.7

1. Theoretical Injection Volume : Screw Dia x Screw Stroke 2. This data based upon the 60Hz electricity freguency. 3. Minium mold size must be over 60% of distance between tie-bar. 4. Specifications can be changed for improved development without prior notice.

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Vertical type Injection Moding Machine


Turn Table type Injection Molding Machine
- Suitable for small and precise insert molding : optimally designed structure for automated facility system. - Easily adjustable for various insert units. - Compact design for minimal space requirement. - Precise vertical injection for consistent molding conditions. - CenterPress platen clamping unit for increased precision and minimized mold deformation. - Pressure sensor for clamping force control precision.

High Cycle
Turn Table High speed rotation and precision positional control by using high performance servo motor and precise gear. Ejector Cycle time reduced by compound moves of mold closing and ejector.

Wide scope of injection unit applications


Applicable injection units
Injection Unit

VH50R O O

VH75R O O

VH100R

VH120R

VH150R

IH 0.9V IH 1.4V IH 2.0V IH 2.8V IH 3.9V IH 4.7V

O O O O O O

Various screw applicable for special types of products

Machine Dimension

Unit : mm

A VH50R VH75R VH100R VH120R VH150R 1260 1380 1540 1840 2150

B 1640 1760 1765 1840 2150

C 3054 3370 3622 4064 4690

D 2290 2410 2590 2915 2930

E 2000 2170 2320 2600 2650

F 1095 1200 1285 1450 1560

G 350 400 450 550 600

H 250 300 350 400 500

I 880 1000 1100 1240 1350

Technical Data
VH 50R
Injection Unit
Screw Type Screw Diameter mm O 22 3487 342 45.6 42.0 120 41.8 12.6 200 A 25 2700 265 58.9 54.3 120 54.0 17.7 200 B 28 2152 211 73.9 68,1 120 67.7 23.9 200 O 25 2923 287 68.7 63.3 140 54.0 17.8 200 A 28 2330 228 86.2 79.4 140 67.7 23.9 200 B 32 1784 175 112.6 103.8 130 88.5 34.2 200 O 28 2847 279 98.5 90.8 160 63.4 23.9 200 A 32 2180 214 128.7 118.6 160 82.8 34.2 200 B 36 1722 169 162.9 150.1 160 104.8 46.8 200 O 32 2631 258 144.8 133.4 180 82.8 34.2 200 A 36 2079 204 183.2 168.8 180 104.8 46.8 200 B 40 1684 165 226.2 208.4 180 129.4 61.9 200 O 36 2316 227 203.6 187.6 200 104.8 46.8 200 A 40 1876 184 251.3 231.6 200 129.4 61.9 200 B 45 1482 145 318.1 293.1 200 163.8 84.8 200

VH 75R

VH 100R

VH 120R

VH 150R

kg/cm2 MPa cm3 g

Injection Pressure Theoretical Injection Cap. Shot Weight (PS) Screw Stroke Injection Rate Plasticizing Capacity Screw Revolution

cm3/s Kg/h rpm

mm

Clamping Unit
Clamping Force Turn Table Size Clamp Stroke Min. Mold Thickness Daylight Opening Ejector Force Ejector Stroke

ton(kN) mm mm mm ton(kN) mm mm

50 (490) 880 250 200 450 2.7 (26) 60

75 (735) 1000 280 200 480 2.7 (26) 60

100 (981) 1100 300 250 550 4.3 (42) 80

120 (1177) 1240 350 250 600 4.3 (42) 80

150 (1471) 1350 350 300 650 4.3 (42) 80

General
Total Heat Capacity Electric Motor Power Cap. Total Electric Power Cap. Total Oil Reservoir Cap. Machine Weight Machine Dimension (L x W x H)

kW kW kW ton m

4.5 11.0 15.5 220 3.5 2.3 x 1.5 x 2.7

5.0 15.0 20.0 250 4.2 2.4 x 1.7 x 3.3

5.5 15.0 20.5 300 5.5 2.6 x 1.9 x 3.6

8.0 18.5 26.5 330 7.3 2.6 x 1.8 x 4.1

8.0 22.0 30.0 400 8.2 2.9 x 2.1 x 4.7

1. Theoretical Injection Volume : Screw Dia x Screw Stroke 2. This data based upon the 60Hz electricity freguency. 3. Minium mold size must be over 60% of turn table size. 4. Specifications can be changed for improved development without prior notice.

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Feature List
S : Standard O : Optional DL / ND
450 ~ 3000

DL / ND
450 ~ 3000

Injection Unit
1. Injection process control stage (Speed / Pressure) 2. Holding process control stage (Speed / Pressure) 3. Charging process control stage (Speed / Pressure) 4. Back pressure control stage 5. Suck-back control(before) 6. Suck-back control(after) 7. Injection speed graphic display 8. Injection pressure graphic display 9. Closed-loop of injection process 10. Cushion amount display & alarm 11. Screw RPM display 12. Auto purging circuit 13.Charging time over alarm 14. Screw cold start prevention device 15. Heater pre-heating timer (for Weekly) 16. Heater temperature abnormal display & alarm 17. PID heater temperature control 18. Heater temperature lowering mode 19. Mold opening during charging 20. Shut-off nozzle (Hydraulic type) 21. Shut-off nozzle (Spring type) 22. Valve gate (1 Stage) 23. Anti-wear screw & barrel 24. Anti-wear & corrosion screw & barrel 25. Double barrier mixing screw (SB Screw) 6 3 4 4 S S S S O S S S S S S S S S O O O O O O S

Generals
1. Molding data memory capacity (Internal / External) 2. Alarm history display & saving 3. Record of setting-value changing 4. Statistical function 5. I/O circuit display 6. Multi language display (English/ Chinese/ Portuguish/ Czech/ Russia) 7. Robot Interlock circuit 8. Robot Interface circuit (Euromap 12 / SPI) 9. Printer port 10. Hydraulic oil level alarm 11. Hydraulic oil temperature over alarm 12. Hydraulic oil auto heating device 13. Production quantity control & alarm 14. Hydraulic oil temperature control device 15. Hopper throat temperature control device 16. Auto grease for clamping unit 17. Shot data file saving 18. Molding data print & file saving 19. Hopper swivel & moving device 20. Auto safety door (Open & Close) 21. Hydraulic oil cleaner 22. Auto clamps (Q. D. C System) 23. Beam sensor for door 24. Beam sensor clamping unit 25. Anchor bolts 26. 3 Stage alarm lamp 27. Maintenance tools 1000/USB S S S S S S S S O S S S O O S S S O O O O O O S S S S

Clamping Unit
1. Mold open & close speed control stage 2. Mold open & close pressure control stage 3. Ejector speed control stage 4. Ejector pressure control stage 5. Automatic mold height adjustment 7. Hydraulic core puller (1 Stage) 8. Core moving during mold opening or ejecting 8. Unscrewing device 9. Air blow off unit 10. Working footboard(1m x 1m) 11. Safety footboard inside of machine 5 5 3/2 3/2 S S O O S O O

28. Spare parts


* Specifications can be changed for improved development without prior notice.

S : standard VH
50 ~ 150

O : option

X : not applicable VH
50 ~ 150

VH-R
50 ~ 150

VH-R
50 ~ 150

Injection Unit
1. Injection process control stage (Speed / Pressure) 2. Holding process control stage (Speed / Pressure) 3. Charging process control stage (Speed / Pressure) 4. Back pressure control stage 5. Suck-back control(before) 6. Suck-back control(after) 7. Injection position display 8. Injection speed graphic display 9. Injection pressure graphic display 10. Closed-loop of injection process by servo pump system 11. Cushion amount display & alarm 12. Screw RPM display 13. Auto purging circuit 14. Charging time over alarm 15. Screw cold start prevention device 16. Heater pre-heating timer (for Weekly) 17. Heater temperature abnormal display & alarm 18. PID heater temperature control 19. Heater temperature lowering mode 20. Mold opening during charging 21. Shut-off nozzle (Hydraulic type) 22. Shut-off nozzle (Spring type) 23. Shut-off nozzle (Air type) 24. Valve gate (1 Stage) 25. Footboard & ladder for hopper 26. Double-stage-speed control hydraulic motor 27. Anti-wear screw & barrel 28. Anti-wear & corrosion screw & barrel 29. Double barrier mixing screw (SB Screw)

Generals
6 3 4 4 S S S S O O S S S S S S S S S X O O O S X X O O O 6 3 4 4 S S S S O O S S S S S S S S S X O O O S X X O O O
24. Hydraulic oil cleaner 25. Lubrication oil recycling device 26. Auto clamps (Quick die changer) 27. Insulation plate for mold 15. Hopper throat temperature control device 16. Auto lubrication device 17. Auto grease for clamping unit 18. Auto grease for Injection unit 19. Shot data file saving 20. Molding data print & file saving 21. Hopper swivel & moving device 22. Auto safety door (Open & Close) 23. Auto safety door (Open only) 6. Multi language display (Korean / English / Chinese / Portuguish / Czech) 7. Robot Interlock circuit 8. Robot Interface circuit (Euromap 12 / SPI) 9. Printer port 10. Hydraulic oil level alarm 11. Hydraulic oil temperature over alarm 12. Hydraulic oil auto heating device 13. Production quantity control & alarm 14. Hydraulic oil temperature control device 1. Molding data memory capacity (Internal / External) 2. Alarm history display & saving 3. Record of setting-value changing 4. Statistical function 5. I/O circuit display

1000/USB S S S S S S S S S S O S O O O O O S S O O O O X O O X X O O X S X S S S

1000/USB S S S S S S S S S S O S O O O O O S S O O O O X O O X X O O X S X S S S

Clamping Unit
1. Mold open & close speed control stage 2. Mold open & close pressure control stage 3. Ejector speed control stage 4. Ejector pressure control stage 5. Clamping position display 6. Automatic mold height adjustment 7. Ejector position display 8. Hydraulic core puller (1 Stage) 9. Core moving during mold opening 10. Ejecting during mold opening 11. Unscrewing device 12. Air blow-off unit 13. Safety device (Electrical / Hydraulic) 14. Safety device (Electrical / Mechanical) 15. Working footboard (1m x 1m) 16. Safety footboard inside of machine 17. Daylight extension

28. Product knock-out confirmation device

5 5 2 2 S S S O O O O S S S X X O

5 5 2 2 S

29. Product good / bad check device 30. Safety sensor for safety door 31. Safety sensor for clamping unit 32. Product chute 33. Levelling pads

S S O O O O S S S X X O
34. Anchor bolts & steel plate 35. 3 Stage alarm lamp 36. Maintenance tools 37. Spare parts

This feature lists can be changed for improved development without prior notice.

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Optional
Energy saving IMM
AC Servo Motor RPM control system
High precision stability control
- With Closed-loop method of hydraulic servo pump drive system with servo motor, reproducibility (within 0.1%) - High responsiveness with pressurized operation of servo motor : 70ms - Low-speed, precision positional control allows precision enabled protection for metallic patterns

Servo Motive Technology

Energy saving and low noise level


The rpm control of hydraulic servo pump drive system with AC Servo motor, drastic savings in energy and noise reduction. (60% energy savings in comparison with a fixed type pump motor based system)

Coolant and hydraulic oil savings


Servo motor rpm control restricts temperature rise of hydraulic oil - Coolant usage savings 25% - Hydraulic oil usage savings 15%

Application : TH, DL(ND), VH, VH-R

Hybrid technology IMM


Energy saved 30% through Servo motor controlled screw driving & concurrent opening/closing of mold during charging
Increased productivity
- Processing time reduced through simultaneous and combined motion of mold opening/closing & charging. - Processing time reduced through the increase of screw rotation number by high powered Servo motor. - Enabled the tandem mold and stack mold molding.

Hybrid Technology

Stabilized precision control


- The closed-loop control by the high responsive Servo motor enabled the realization of excellent responsiveness and precision in the plasticizing process - The hydraulic pressure dispersion effect by servo motor in the chargng process enabled the easy control of fluid temperature for precision control. - The application of separate proportional control valves to control the molding product position enabled the mold protection.

Energy saving and reduction in noise level


- The charging process consuming more than 50% of total energy adopted the Servo motor to save energy (more than 30%) and to reduce the noises.

Mold close
300

Injection

Charge

Cooling

Mold open

Out

250

Hydraulic Hybrid

200

Power Consumption(Kw)

150

100

50

0 Time(sec)

10

20

30

40

50

Application : TH, DL(ND), VH, VH-R


Injection molding technology based on compound moves (synchronous operation)
Injection molding technology that combines the hydraulic method and the screw drive method using Servo Motor.

Mold close 120

Injection

Charge

Cooling

Mold open

Out

100 80 74 r Consumption(Kw) 60

Hydraulic Electric

40 31 20

Cycle Reduction

Thin wall and ultra high speed IMM


Servo Valve & Accumulator Control
Closed-loop control for mold opening/ closing
Realization of Form position control comparable to electric type : Position precision 0.1mm

Servo Control Valve System


S V

Precision position control


High precision digital position sensor was applied to control the position of injection & product comparable to electric system up to 0.1mm - Super speed injection: Injection speed 1000mm/s, Responsiveness 60ms - Closed-loop control for super speed injection - Less than 0.02% of the molding product weight variation coefficient (Varies depending on the molding products) - System Reproducibility (deviation): less than 0.1% - Stable & Super Precision Forming for ultra thin mold products - Increased injection speed through instant discharge of flow rate accumulated in the Accumulator. - Injection speed, dwelling or back pressure are closed-loop controlled by the Servo valve to achieve super precision and excellent reproducibility., - Precise forming product position control & mold protection. - Options provided for customers to choose super speed injection or general injection mode depending on the mold products.

Application : TH, DL(ND), VH, VH-R

SIP(Syncro Insert Process) IMM


The manufacturing technology applied to this machine to cover different skin materials such as web or leather wholly or partially upon components being molded through injection for automotive interiors. Applications
- A. B. C PLR, Door Trim (CTR PNL, LWR PNL, ARM REST) - Seat back Cover - Floor Console, Side Cover - LUG (Trunk) Side Trim

Synchro Insert Process

Advantages
- Removed bond smells - Cost reduction through simplified process - Improved the quality through in-mold working - Cost reduction through simplified process - Enabled the application of various skin material - Enabled the free mounting structure

Application : DL(ND)

Mold open & Close closed-loop control


Realization of position control comparable to electric type : Position precision 0.1mm

Application : TH, VH

Stack mold guide


- Enable the application of dedicated L/M Guide to support the stack mold safely. - Extend the mold lifetime of 3-stage mold by preventing the deflection caused by its weight. - Enable the application of the mold as a jig for the precision mounting of molds. (needed in the automation of insert molding)

Application : TE, TH 38 39

I n c o m p a r a b l e

I n v i s i b l e

T e c h n o l o g y

Q u a l i t y

Plastic & Life

Major History
2012 Apr. 2011 Jan. 2010 Sep. May. 2008 Dec. 2007 Mar. 2006 Nov. May. 2005 Nov. 2003 Dec. Feb. 2002 Dec. 2001 Jul. May. 2000 Feb. 1999 Mar. 1998 Nov. 1996 Jul. Apr. 1985 Apr. Renamed as "WOOJIN PLAIMM CO., LTD" Awarded No.1 Corporation at the list of "Job World 600." Appointed as a "National Education Institute" for Plastic Injection Molding Curriculum Obtaining Patent from Korean Intellectual Property Office(KIBO) Thermo control by 2 steps in nozzle part Awarded the Prize "20 million dollars export" Opened "Woojin Selex Technical Training Center" Developed IMM for Stack & Tandem Mold Awarded the prize "World Class Company" Listed on stock exchange market (Registered in KOSPI stock market) Awarded the prize "10 million dollars export prize" Assigned INNO BIZ company Established Woojin Selex(America) in LA. USA Established Woojin Selex(Ningbo) in China Registered in KOSDAQ stock market Awarded as the "The boastful CEO" by the Small and Mideum Business Administration Renamed as "WOOJIN SELEX CO., LTD" Appointed "Competitive exporting company" by the Small Business Corporation Awarded the prize "Contribution for promoting foreign trade" from the Prime Minister Established "SPEED CLUB" for after service (24 Hour) Participated in "Jakarta EXPO 1996" Established WOOJIN Machinery

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