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Component Identifiers (CID)

Module Identifier (MID)


ADEM III ECM
(MID No. 036)

Wire
Number

Wire
Color

BATTERY+

728

BU

RD

RUNNING LAMP PWR

751

GN

CLUTCH 1 REVERSE

YL

PRODUCT LINK PWR (SWITCHED)

752

YL

CLUTCH 2 FORWARD

106

WH

LIFT/TILT POSITION SENSOR PWR

754

BU

CLUTCH 3 FOURTH

109

RD

ALTERNATOR PWR

755

OR

CLUTCH 4 THIRD

101

RD

102
104

Description

Control Circuits cont.

Power Circuits

Component
Fuel Injector Solenoid #1

0002

Fuel Injector Solenoid #2

0003

Fuel Injector Solenoid #3

0004

Fuel Injector Solenoid #4

110

RD

ENGINE ECM PWR (SWITCHED)

761

GY

LIFT POS SENSOR

0005

Fuel Injector Solenoid #5

112

PU

MAIN RELAY OUTPUT PWR

762

YL

BUCKET/TILT POS SW

0006

Fuel Injector Solenoid #6

114

GN

FORWARD HORN PWR

0041

ECM 8V DC Supply

129

BU

ETHER INJECT PWR

779

WH

QUICK COUPLER (ENGAGE SOL)

A701

GY

FUEL INJECTOR CYLINDER 1

A702

PU

FUEL INJECTOR CYLINDER 2

Throttle Sensor

136

GN

SECONDARY STEERING PWR

0094

Fuel Pressure Sensor

138

GN

PAYLOAD MONITOR SYSTEM PWR

0100

Oil Pressure Sensor

150

OR

ENGINE ECM PWR (UNSWITCHED)

A704

GN

FUEL INJECTOR CYLINDER 4

0110

Engine Coolant Temperature Sensor

170

RD

PRODUCT LINK PWR (UNSWITCHED)

A705

BU

FUEL INJECOTR CYLINDER 5

0168

Electrical Power Supply

174

RD

UNSWITCHED BUSS PWR

A706

GY

FUEL INJECTOR CYLINDER 6

0172

Inlet Air Temperature Sensor

0174

Fuel Temperature Sensor

0253

Personality Module mismatch

0254

ADEM III ECM

0261

175

RD

A703

HOOD MOTOR PWR

A745

BR

WH

FUEL INJECTOR CYLINDER 3

FUEL PRESSURE

Component Location
Schematic
Location

Machine
Location

Alarm - Backup

D-18

Sensor - Oil Pressure

F-15

Alternator

K-15

Sensor - Tilt Position

L-2

21

Arc Suppressor

K-13

Sensor - Trans. Lube Oil Temperature

F-10

L-13 / 14

Sensor - Trans. Output Speed (Leading)

G-10

18

B-15

Sensor - Trans. Output Speed (Trailing)

H-10

18

Component

Batteries
Breaker - ADEM Engine Control
Breaker - Alternator

B-15

Sensor - Trans. Oil Temp

H-10

18

Breaker - Hood

C-15

Sensor - Turbo Inlet Pressure

G-13

14

Breaker - Main

B-14

Solenoid - A/C Clutch

K-13

3
19

RD

MAIN CIRCUIT BREAKER PWR

F713

OR

TURBO INLET PRESS SENSOR

199

RD

HOOD CONTROL PWR

F762

GY

ETHER INJECT RELAY COIL+

Breaker - Running Lamp

C-15

Solenoid - Aux Lift Prop

J-1

DETENT ENABLE INTERLOCK

Breaker - Unswitched Bus (Cab)

C-15

Solenoid - Aux Lower Prop

I-1

19

D-12

Solenoids - Cylinder Head ( 1 - 6)

H-16

22

C-13

Solenoid - Dump Prop

J-1

19

A-5

Solenoid - Start Aid

K-8

23

F766

WH

200

BK

MAIN CHASSIS GND

G764

PK

PARKING BRAKE SW (ON)

Control - ADEM III

Engine Speed Sensor

201

BK

OPERATOR MONITOR GND

H713

PK

LIFT PROPORTIONAL SOL

Control - Hood Raise / Lower

0262

5 Volt Sensor Supply

229

BK

ENGINE ECM GND

H714

OR

LOWER PROPORTIONAL SOL

Control - Product Link

0267

Engine Shutdown Switch

0268

Check Programmable Parameters

0273

Turbo Outlet Pressure Sensor

0274

Atmospheric Pressure Sensor

251

BK

PAYLOAD MONITOR SYSTEM GND

H716

WH

IMPLEMENT ECM SOLENOID RETURN

Motor - Actuator

C-16

Solenoid - Lift Prop

I-1

19

A274

BK

PRODUCT LINK ECM GND

H717

BR

PILOT SOLENOID

Motor - Fuel Priming Pump

K-15

Solenoid - Lower Prop

I-1

19

Basic Machine Circuits

H718

GY

BUCKET TILT POSITION SENS (SIG)

Motor - Secondary Steer

K-10

Solenoid - On / Off Pilot

I-2

19

H746

YL

VARIABLE SPD FAN SOLENOID+

Motor - Starter

K-12

10

Solenoids - Quick Coupler

H-1

19

VARIABLE SPD FAN SOLENOID-

Motors - Washers

A-6

11

Solenoid - Rack Back Prop

J-2

19

K-18

12

Solenoids - Trans. Clutch

H-11

18

B-14

Solenoid Valves - Ride Control

J-1

19

A-15, B-15

Solenoid - Variable Speed Fan

H-13

15

304

WH

STARTER SOL START TERMINAL

Engine Cooling Fan Solenoid

306

GN

START RELAY COIL+

0296

Transmission ECM

308

YL

MAIN POWER RELAY COIL+

H795

PK

ENGINE ECM (SENSOR/SW RETURN)

Relay - Back Up Alarm

0320

Crankshaft Position Sensor

317

YL

ETHER INJECT SOLENOID+

J700

BR

ENGINE RETARDER SOL CYL 1

Relay - Start Aid

321

BR

BACKUP ALARM

J701

GN

ENGINE RETARDER SOL 3

Relay - Main

322

GY

FORWARD HORN

J702

BK

ENGINE RETARDER SOL COMMON

Relay - Secondary Steering

K-10

Switch - A/C Refrigerant

K-14

326

RD

FUEL PRIMING PUMP

R746

PK

TURBO OUTLET PRESSURE SENSOR

Relay - Secondary Steering Intermediate

L-11

Switch - Brake Oil Pressure

L-8

24

397

OR

HOOD MOTOR LOWER

R747

GY

ATMOSPHERIC PRESSURE SENSOR

Relay - Start

A-15

Switch - Disconnect

L-13

25

398

BU

HOOD MOTOR RAISE

A893

OR

FUEL PRIMING PUMP MOTOR-

Sender - Fuel Level

E-17

13

Switch - Front Axle Temperature

H-2

26

0291

0342

Camshaft Position Sensor

0545

Start Aid Relay

H747

BR

0562

Caterpillar Monitoring System

0617

Air Inlet Heater Relay

1582

Trans Lube Oil Temperature Sensor

A300

GN

HOOD CONTROL LOWER

G828

WH

SENSOR PRESSURE +5V

Sender - Torque Converter Oil Temp

C-10

Switch - Fuel Priming Pump

K-15

1589

Turbo Inlet Air Pressure Sensor

A301

WH

HOOD CONTROL RAISE

G829

GN

SENSOR PRESSURE COMMON

Sensor - Atmospheric Pressure

F-15

14

Switch - Ground Level Shutdown

C-16

27

A307

GY

THROTTLE PEDAL POS SENS

G833

PK

ENGINE TEMP SENSOR COMMON

Sensor - Cam Shaft Speed Timing

E-15

15

Switch - Hood Actuator

C-16

27

G850

BU

AIR INLET HEATER RELAY COIL+

Sensor - Coolant Temperature

F-15

Switch - Hydraulic Filter Bypass Pressure

L-8

24

Sensor - Crank Shaft Speed Timing

D-15

16

Switch - Hydraulic Oil Level

A-6

17

Switch - Lift Kickout Proximity

L-2

28
24

Product Link ECM


(MID No. 122)
CID

Monitoring Circuits

Component

403

GN

ALTERNATOR (R) TERMINAL

G853

OR

ENGINE INTAKE MANIFOLD AIR TEMP #2

0168

Electrical Power Supply

416

OR

SEC STR PRESS SW (N/0)

G856

WH

TDC PROBE+

Sensor - Fuel Pressure

F-15

0254

Electronic Control Module (Product Link)

417

GY

PRIMARY STR PRESS SW (N/O)

G857

YL

TDC PROBE-

Sensor - Fuel Temperature

E-15

Switch - Park Brake Pressure

L-8

0269

Sensor Power Supply

419

YL

PARKING BRAKE SW (OFF)

J843

PU

ENGINE ECM ANALOG SENSOR RTN

Sensor - Hydraulic Oil Temperature

A-6

17

Switch - Primary Steer

K-8

1251

Alternator R-Terminal Signal

426

BR

XMSN FILTER BYPASS SWITCH

J844

GY

ENGINE ECM ANALOG SENS 5VOLTS

Sensor - Input Speed

H-10

18

Switch - Rear Axle Temp

C-10

29

430

BU

AIR FILTER RESTRICTED IND

900

PU

CLUTCH 5 SECOND

Sensor - Inlet Manifold Pressure

E-15

14

Switch - Secondary Steering

K-8

432

PK

BRAKE OIL PRES SWITCH (ON)

901

WH

CLUTCH 6 FIRST

442

GY

HYD TANK OIL TEMP SENSOR

944

OR

CAT DATA LINK+

443

YL

TC OUTLET TEMP SENSOR

945

BR

CAT DATA LINK-

447

PK

FUEL LEVEL SENSOR

953

GY

IMPLEMENT ECM SENSOR RTRN

450

YL

ENGINE ECM (ENGINE SPD)

962

OR

TRANSMISSION ECM SENSOR RTRN

453

PK

SEC STR PRESS SW (N/O)

975

WH

XMSN ECM SOLENOID/INDICATOR RTN

484

YL

PRIMARY STR PRESS SW (N/C)

976

OR

RIDE CONTROL ON SOLENOID

496

WH

HYD TANK OIL LEVEL SENS

994

GY

OIL PRESSURE (FILTERED)

E455

BR

HYDRAULIC FILTER BYPASS SW

F421

YL

FUEL TEMPERATURE

G479

WH

G485

BU

G486

GN

The CID is a diagnostic code that indicates which component is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Failure Mode Identifiers (FMI)


FMI No.

Failure Description

995

BU

Coolant Temperature

A982

BR

ENGINE ECM THROTTLE/IND 8VOLTS

SERVICE ENGINE INDICATOR

E900

WH

XMSN OUTPUT SPD SENS LEADING+

FRONT AXLE OIL TEMP SW

E901

GN

XMSN OUTPUT SPD SENS LEADING-

REAR AXLE OIL TEMP SW

E906

OR

XMSN OUTPUT SPD SENS TRAILING+

Accessory Circuits

E907

GY

XMSN OUTPUT SPD SENS TRAILING-

FRONT WASHER PUMP+

E908

BR

XMSN INPUT SPD SENSOR+

506

PU

507

WH

REAR WASHER PUMP+

E909

WH

XMSN INPUT SPD SENSOR-

513

OR

A/C CLUTCH SOLENOID+

E919

YL

AUX LIFT PROPORTIONAL SOL

521

YL

A/C SELECT SW (A/C POSTION)

E920

BR

AUX LOWER PROPORTIONAL SOL

522

WH

A/C CLUTCH SOLENOID-

E921

PK

RACKBACK PROPORTIONAL SOL

C529

GY

LIFT CYL HE PRESS SENS

E922

GN

DUMP PROPORTIONAL SOL

C530

BU

LIFT POSITION SENSOR

E963

BK

CRANK RPM SENSOR-

Lighting Circuits

E964

WH

CRANK RPM SENSOR+

603

PK

ROTARY BEACON

E965

BU

CAM RPM SENSOR-

604

OR

STOP LAMP

E966

YL

CAM RPM SENSOR+

Sensor - Intake Manifold Air Temp


Sensor - Lift Cylinder Head End Pressure

F-15

Switch - Tilt Kickout Proximity

L-1

30

H-2, I-2

19

Switch - Trans Filter Bypass

K-8

24

L-2

20

Sensor - Lift Position

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

Normally closed switch that will open with an increase of a specific condition.

966G:
AXJ1-UP
AXL1-UP
ANZ1-UP

972G:
AXN1-UP
AWP1-UP
AXP1-UP

Machine locations are repeated for components located close together.

Volume 1: Chassis Wiring

LH TURN LAMPS

K933

GN

OPERATOR MONITOR SENSOR PWR

RH TURN LAMPS

K977

PK

XMSN OIL TEMP SENSOR

Part No.

Data valid but below normal operational range.

608

GN

REAR FLOOD LAMPS

L983

WH

FUEL INJECTOR RTN CYL 1-2

128-7991

Data erratic, intermittent, or incorrect.

611

PU

HEAD LAMP (HIGH)

L984

OR

FUEL INJECTOR RTN CYL 3-4

Voltage above normal or shorted high.

612

GY

BACKUP LAMP

L985

YL

FUEL INJECTOR RTN CYL 5-6

Voltage below normal or shorted low.

614

PU

LICENSE PLATE/RH TAIL/DASH LAMPS

N939

GN

RIDE CONTROL AUTO SOLENOID

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Lower Prop

P976

BR

QUICK COUPLER RELEASE SOLENOID

R971

YL

XMSN LUBE OIL TEMP SENSOR

Rackback Prop

619

GN

FWD FLOOD/LO BEAM LAMPS

R974

OR

ETHER INJECT SWITCH

Lift Prop

X918

PU

GND LEVEL SHUTDOWN SW (N/O)

X919

WH

GND LEVEL SHUTDOWN SW (N/C)

GN

SEC STR RELAY COIL+

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

138-2924

20

Parameter failures.

Connector Number

E015

High Engine Coolant Temperature Derate

E017

High Engine Coolant Temperature Warning

E025

High Inlet Air Temperature Derate

E027

High Inlet Air Temperature Warning

CONN 13

E039

Low Engine Oil Pressure Derate

CONN 14

E095

Fuel Filter Restriction Warning

CONN 15

E096

High Fuel Pressure

E100

Low Engine Oil Pressure Warning


Engine Overspeed Warning

Related Electrical Service Manuals


Title

Consist:

(Delco 42MT type 400)

Form Number
SENR4130

SENR3581

ADEM III ECM

RENR1285

Product Link System

SEBU7351

Schematic
Location

Machine
Location

I-17
G-15
F-15
E-15
D-15
K-14
K-13
L-9
A-15, B-15
C-11
E-3, H-3, I-3
F-3, J-2
C-2, C-3,
J-2, J-3
C-3, D-2,
F-3, J-3
D-2, D-3,
K-2, J-3

12
22
8
8
16
8
1
9
4
6
19
19

34

CONN 17

34

H-7
G-7
G-7
F-7
D-7

29

34

7 32

19
26

33

31

30

21

20

27

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.

147-5399

Solenoids: Transmission Clutch

148-2350

Solenoid: Variable Speed Fan

Deutsch connector:
The plug contains all sockets
and the receptacle contains all pins.

Sure-Seal connector:
The plug and receptacle contain
both pins and sockets.

1
2

5.0 0.3

152-6761

Solenoid: On / Off Pilot

32.6 1.6

152-8340

Solenoids: Ride Control

32.6 1.6

163-0872

Solenoid: A/C Clutch

17.6 0.6

220-8214

Sender: Fuel Level

3E-6332

8.15 0.6

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes
Harness identification code
This example indicates
wire 135 in harness "AG".

Full: 28 - 33
Empty: 240 - 250
6

Solenoid: Start Aid

At room temperature unless otherwise noted.

Single Wire
Connector

Part No.

23 7
32

22
12
2
5

4 16 8
1
25
15
13
27

36

31
10

33

30

35
17
9

11

Deactuate

A/C (High / Low) Pressure

Contact Position

19

Circuit
Identification
Number

Ground
Connection

Pin or Socket
Number

Wire Gauge

9X-1123

Component
Part Number

Plug

200-L32 BK-14

Normally Closed
A-B, Normally Open
A-C, Normally Closed
A-B, Normally Open
A-C, Normally Closed
A-B Normally Open
A-C Normally Closed

Electrical Schematic Symbols And Definitions


FUSE - A component in an electrical circuit that will open the circuit if too much
current flows through it.

Normally Open

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet


closes the contacts of a normally open reed switch; it opens the contacts of a
normally closed reed switch.

21

26

Wire Color

Part Number For


Connector Recepticle

Normally Open

Specifications represent a differential pressure measurement.

24

18
29

28 34
45 20

Actuate

275 to 1750 kPa


(39.9 to 253.8 psi)
Rear Axle Temperature
125 3.0C
117C Min
155-8999
Front Axle Temperature
(257 37.4F)
(242.6F Min)
8270 kPa MAX
6890 345 kPa
174-4312
Park Brake Pressure
(1200 psi MAX)
(1000 50 psi)
10700 kPa MAX
8960 537 kPa
175-3244
Brake Oil Pressure
(1550 psi MAX)
(1300 79 psi)
Primary Steering Pressure
1200 kPa MAX
700 100 kPa
3E-6450
Secondary Steering Pressure
(174.0 psi MAX)
(102 14.5 psi)
110.3 - 137.9 kPa
86.2 - 103.4 kPa
7X-8549
Hydraulic Filter Bypass Pressure
(16 - 20 psi)
(12.5 - 15)
With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kpa (25psi).
Contact position at the contacts of the harness connector.
114-5333

14

Function

L-C12
3E-5179
1

325-AG135 PK-14

Off Machine Switch Specification

Harness Connector Serialization Code:


The "C" stands for "Connector" and the number
indicates which connector in the harness. (C1, C2, C3, .....)

AG-C4
111-7898

Socket

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

Part Number for


Connector Plug

C-C4
AG-C3
130-6795 130-6795

Pin

34
34
33
31
36
32
35
34
34
45
32
32
32
32
32

1
2

7.75 1.0

11 17

20

D-2, D-3,
K-2, K-3

CONN 19
CONN 20
CONN 21
CONN 22
CONN 23
CONN 24
CONN 25
CONN 26
CONN 27
CONN 28
CONN 29
CONN 30
CONN 31
CONN 32

18

35

20

D-2, D-3, F-2,


F-3, K-2, K-3

D-2, D-3,
K-2, K-3
G-3, L-2, L-3
D-4, G-4, K-4
A-7
C-10
C-6
E-3, H-2
F-1
F-2
D-3

45

20

CONN 16

CONN 18

165-4619

15 16

28

23

22
13 4

Condition

185-5294

10

12

Event Codes For ADEM III ECM

Alternator:

9
14

CONN 1
CONN 2
CONN 3
CONN 4 Timing / Calibration Probe
CONN 5
CONN 6
CONN 7 Aux. Start Receptacle
CONN 8
CONN 9
CONN 10
CONN 11
CONN 12

Electric Starting Motor:

36

25

The FMI is a diagnostic code that indicates what type of failure has occurred.

Event Code

24

Connector Location

Solenoid:

Aux Lift Prop

Module not responding.

Condition not met.

Aux Lower Prop

FORWARD CAB FLOOD LAMPS


LH TAIL/CLEARANCE LAMPS

727

E190

Dump Prop

YL

Failure mode not identifiable.

Sensor supply fault.

1.06 0.5

BR

11

Resistance (Ohms)

Solenoids: Injection

617

XMSN ECM SENS/IND (+8VOLTS)

19

Component Description

615

BU

Printed in U.S.A.

Harness And Wire Electrical Schematic Symbols

Resistor, Sender and Solenoid Specifications

YL

18

(Pilot Hydraulics and HMU Steering)


2003 Caterpillar
All Rights Reserved

GY

17

This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

606

709

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

No circle indicates that the wire cannot be disconnected from the component.

605

Abnormal update.
Abnormal rate of change.

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

966G & 972G Series II


Wheel Loaders
Electrical System

Data valid but above normal operational range.

9
10

Flow
Symbol

Level
Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

Control Circuits

Temperature
Symbol

Pressure
Symbol

Schematic Machine
Location Location

Component

177

Ground Circuits

Electrical Schematic Symbols And Definitions

SEC STR INTER RELAY COIL+

0001

0091

RENR4399-04
November 2003

Description

SENDER - A component that is used with a temperature or pressure gauge. The


sender measures the temperature or pressure. Its resistance changes to give an
indication to the gauge of the temperature or pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by
electricity. It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay.

Machine Harness Connector And Component Locations

CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the
circuit if too much current flows through it. This does not destroy the circuit breaker
and it can be reset to become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close a valve or move a piece of metal that can do work.

30 Page, Color 2, DMB

Wire
Color

RENR4399-04 Chassis

CID

Wire Description
Wire
Number

18

17

16

15

14

13

12

11

10

NORTH AND SOUTH AMERICAN FRONT FRAME

AW-C10
3E3364

FUEL PRIMING PUMP SW


165-5970
MOM

AX-C3
1552267

RD-18
BK-18
WH-18

B
C
A

1
2

304-CH16 WH-8

CH-C3
1552269

AC CLUTCH SOL
163-0872

1
2

200-AX1 BK-18
A893-AX3 OR-18

CH-C11
3E3364
GN-18
GN-18

CONN 6

JAPAN MAIN CHASSIS

MTR BAT

MOTOR

513-CH45 OR-18
522-CH46 WH-18

1
2

ARC SUPPRESSOR
189-3158
AX-C1
3E3364

513-CH44 OR-18
521-CH4 YL-18

CH-C10
1552269

A/C PRESSURE SWITCH IS NORMALLY OPEN


BEFORE REFRIGERANT CHARGE

FUEL PRIMING SYSTEM

612-AW27 GY-18

1
2

B
G

A893-AX3 OR-18
326-AX2 RD-18

2
1

BK-18
BK-18

CH-C7
1552269

STARTER
165-4619

513-CH47 OR-18
522-CH48 WH-18

1
2

CJ-C12
1552273

727-CJ40 GN-18
136-CJ53 GN-18
975-CJ76 WH-18
728-CJ39 BU-18

CAB

CJ-C37
1552269
426-CJ63 BR-18
201-CJ79 BK-18
CAB

CONN 8

317-CJ106 YL-18
200-CJ81 BK-18

CV-C1
1552269
1
727-CV10 GN-18
2
200-CV7 BK-18
ARC SUPPRESSOR 1
106-8704

SECONDARY STEERING RELAY


183-6970

HYD FILTER BYPASS SW


7X-8549

CJ-C15
1552269

200-CV6 BK-18

CJ-C23
3E3370

CJ-C19
1552267

CJ-C24
3E3370
A
B
C

PRIMARY STEERING PRESS SW


3E-6450
1
2

SECONDARY STEERING PRESS SW


3E-6450

RH FRONT CAB FLOODLAMP


176-0780

1
2

1552269
615-Y11 YL-14
200-Y12 BK-14

Y-C5

AG-C5
1552269
605-AG15 YL-18
200-AG39 BK-18

RH FRONT CAB FLOODLAMP 2


176-0780

1
2

BK-16
RD-16
BU-16

AC-C1
1552269
615-AC1 YL-14
200-AC2 BK-14

615-AC1 YL-14
615-AC3 YL-14

AC-C2
1552269
615-AC3 YL-14
200-AC4 BK-14

200-AC2 BK-14
200-AC4 BK-14

CBL-PP1 BK-00
SECONDARY STEERING GROUND

CONN 20

LH FRONT CAB FLOODLAMP 3


176-0780

1
2

RH FRONT CAB FLOODLAMP 3


176-0780

1
2

CAB LIGHT HARNESS (STANDARD)


SECONDARY STEERING ATTACHMENT

1
2

LH STOP TAIL PARK LAMP


135-0426
S
G
T

608-CJ117 GN-14
200-CJ108 BK-14

CJ-C33
1552267

RD-18
BK-18
WH-18

WIRE GROUP COLOR DESCRIPTIONS

CJ-C32
1552269

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.

605-CJ67 YL-18
200-CJ54 BK-18

1
2

RD-18
BK-18

CR-C1
3E3364

614-CR1 PU-18
200-CR2 BK-18

1
2

CONN 1

LICENSE PLATE LAMP HARNESS GERMAN ROADING


LICENSE PLATE LAMP 2
125-4439
614-CU6 PU-18
200-CU5 BK-18

CJ-C28
1552269
614-CJ94 PU-18
200-CJ110 BK-18

CH-C15
3E3370

K-C12
1552269
G850-K10 BU-18
J702-K42 BK-18

+BATTERY OR-18
GROUND BK-18
SIGNAL YL-18
TURBO INLET PRESSURE SENSOR
194-6722

RH REAR FLOODLAMP
CJ-C25
172-9973
1552269

608-CJ116 GN-14
200-CJ111 BK-14

1
2

BACKUP ALARM
123-6449
BK-18
BK-18

CJ-C38
3E3364

CJ-C30
1552269
1
2

102-CJ48 RD-14

15A

A301-CJ107 WH-18
199-CJ50 RD-18
A300-CJ105 GN-18

BK

MOTOR

CJ-C20
1297163

A
B
C

BK-18
RD-18
WH-18

1
3

HOOD ACTUATOR BREAKER


6T-3644

GROUND LEVEL SHUTDOWN SW


158-6634

CJ-C5
1552272
1
2
3
4

175-CJ95 RD-14

20A

HOOD ACTUATOR SW
146-0240

CJ-C21
1552267

101-AF4 RD-14

HOOD ACTUATOR MOTOR


161-4002

174-CJ4 RD-12

20A

BK-18
RD-18
WH-18

UNSWITCHED BUSS BREAKER (CAB)


6T-3644

101-AF1 RD-14

X918-CJ97 PU-18
H795-CJ90 PK-18
X919-CJ98 WH-18

RD

CJ-C16
1552273
1
OR-14
397-CJ104 OR-14
MOTOR LOWER
2
GN-18
A300-CJ105 GN-18
LOWER HOOD
3
BK-14
200-CJ89 BK-14
GROUND
4
BU-14
398-CJ103 BU-14
MOTOR RAISE
5
RD-14
175-CJ95 RD-14
+28V
6
WH-18
A301-CJ107 WH-18
RAISE HOOD
HOOD RAISE/LOWER MOTOR CONTROL
149-2612

RUNNING LAMP BREAKER


3T-2662

101-AF2 RD-12

WH-18
WH-18
1
2

WH-18
WH-18
1
2

1
2
WH-18
WH-18

200-CJ89 BK-14
397-CJ104 OR-14
398-CJ103 BU-14
A300-CJ105 GN-18
A301-CJ107 WH-18
175-CJ95 RD-14

110-CJ102 RD-10

15A

ADEM ENGINE CONTROL BREAKER


6T-3643

175-CJ95 RD-14
101-CJ101 RD-4
102-CJ48 RD-14
109-CJ100 RD-4
110-CJ102 RD-10
112-CJ1 PU-4
174-CJ4 RD-12
200-CJ88 BK-18
200-CJ125 BK-18
304-CJ96 WH-8
306-CJ51 GN-18
308-CJ52 YL-18
975-CJ75 WH-18

MAIN BREAKER
9S-4693
BUSS BAR 7V-9275

80A

177-CJ121 RD-4

80A

109-CJ100 RD-4

ALTERNATOR BREAKER
9S-4693

101-CJ101 RD-4

177-CJ121 RD-4

1
2

CJ-C39
1552269
308-CJ123 YL-18
200-CJ125 BK-18

129-CJ49 BU-18
229-CJ85 BK-18
317-CJ106 YL-18
F762-CJ99 GY-18

189-3158
ARC SUPPRESSOR
CJ-C3
3E3364
BK-18
BK-18

1
2

308-CJ124 YL-18

CJ-C35
9X1054
129-CJ49 BU-18
F762-CJ99 GY-18
229-CJ85 BK-18
317-CJ106 YL-18

308-CJ52 YL-18
200-CJ88 BK-18

1
5
2
4

START AID RELAY


3E-5239
30

86
85

199-CJ50 RD-18
200-CJ54 BK-18
200-CJ108 BK-14
200-CJ112 BK-18
200-CJ113 BK-18
200-CJ109 BK-18
200-CJ110 BK-18
200-CJ111 BK-14
201-CJ83 BK-18
321-CJ55 BR-18
447-CJ44 PK-18
604-CJ56 OR-18
605-CJ67 YL-18
606-CJ68 GY-18
608-CJ59 GN-14
614-CJ94 PU-18
614-CJ86 PU-18
617-CJ73 BR-18
975-CJ74 WH-18
H795-CJ90 PK-18
X918-CJ97 PU-18
X919-CJ98 WH-18
101-CJ101 RD-4
102-CJ48 RD-14
109-CJ100 RD-4
110-CJ102 RD-10
112-CJ1 PU-4
129-CJ49 BU-18
174-CJ4 RD-12
304-CJ96 WH-8
306-CJ51 GN-18
308-CJ52 YL-18
317-CJ106 YL-18
975-CJ75 WH-18
F762-CJ99 GY-18
199-CJ50 RD-18
201-CJ83 BK-18
447-CJ44 PK-18
604-CJ56 OR-18
605-CJ67 YL-18
606-CJ68 GY-18
608-CJ59 GN-14
614-CJ86 PU-18
321-CJ55 BR-18
614-CJ94 PU-18
617-CJ73 BR-18
975-CJ74 WH-18
H795-CJ90 PK-18
X918-CJ97 PU-18
X919-CJ98 WH-18
200-CJ54 BK-18
200-CJ108 BK-14
200-CJ109 BK-18
200-CJ113 BK-18
200-CJ111 BK-14
200-CJ112 BK-18
200-CJ110 BK-18
200-CJ88 BK-18
200-CJ89 BK-14
200-CJ125 BK-18
229-CJ85 BK-18

G486-CJ23 GN-18
201-CJ120 BK-18

G486-CY1 GN-18
201-CY2 BK-18

REAR MACHINE
304-CJ96 WH-8

201-CJ120 BK-18
201-CJ93 BK-18
H795-CJ90 PK-18
G486-CJ23 GN-18
101-CJ101 RD-4
109-CJ100 RD-4
110-CJ102 RD-10
200-CJ87 BK-18
229-CJ84 BK-10
304-CJ96 WH-8
F762-CJ99 GY-18
X918-CJ97 PU-18
X919-CJ98 WH-18

X918-CJ97 PU-18
X919-CJ98 WH-18
F762-CJ99 GY-18
201-CJ93 BK-18
200-CJ87 BK-18
H795-CJ90 PK-18
109-CJ100 RD-4
101-CJ101 RD-4
110-CJ102 RD-10
229-CJ84 BK-10

MAIN RELAY 2
159-9108

229-CH27 BK-10

962-CJ6 OR-18
975-CJ62 WH-18
975-CJ75 WH-18

102-CJ48 RD-14
106-CJ20 WH-18
112-CJ1 PU-4
114-CJ21 RD-18
129-CJ49 BU-18
136-CJ53 GN-18
138-CJ22 GN-18
174-CJ4 RD-12
199-CJ50 RD-18
251-CJ80 BK-18
306-CJ51 GN-18
308-CJ52 YL-18
321-CJ55 BR-18
322-CJ25 GY-18
417-CJ43 GY-18
419-CJ7 YL-18
416-CJ17 OR-18
426-CJ63 BR-18
432-CJ8 PK-18
442-CJ9 GY-18
447-CJ44 PK-18
453-CJ18 PK-18
484-CJ16 YL-18
496-CJ11 WH-18
506-CJ12 PU-18
507-CJ13 WH-18
604-CJ56 OR-18
608-CJ59 GN-14
611-CJ2 PU-14
619-CJ3 GN-14
727-CJ40 GN-18
728-CJ39 BU-18
761-CJ118 GY-18
762-CJ36 YL-18
779-CJ119 WH-18
953-CJ24 GY-18
976-CJ27 OR-18
C529-CJ28 GY-18
C530-CJ29 BU-18
E455-CJ14 BR-18
E919-CJ31 YL-18
E920-CJ32 BR-18
E921-CJ33 PK-18
E922-CJ34 GN-18
F766-CJ71 WH-18
G485-CJ35 BU-18
G486-CJ23 GN-18
G764-CJ15 PK-18
H713-CJ37 PK-18
H714-CJ38 OR-18
H716-CJ45 WH-14
H717-CJ46 BR-18
H718-CJ19 GY-18
K933-CJ122 GN-18
N939-CJ47 GN-18
P976-CJ10 BR-18

102-CJ48 RD-14
112-CJ1 PU-4
129-CJ49 BU-18
174-CJ4 RD-12
199-CJ50 RD-18
201-CJ120 BK-18
201-CJ83 BK-18
201-CJ93 BK-18
306-CJ51 GN-18
308-CJ52 YL-18
321-CJ55 BR-18
447-CJ44 PK-18
604-CJ56 OR-18
605-CJ67 YL-18
606-CJ68 GY-18
608-CJ59 GN-14
614-CJ86 PU-18
614-CJ94 PU-18
617-CJ73 BR-18
975-CJ75 WH-18
975-CJ74 WH-18
G486-CJ23 GN-18

419-CJ7 YL-18
432-CJ8 PK-18
442-CJ9 GY-18
496-CJ11 WH-18
506-CJ12 PU-18
507-CJ13 WH-18
E455-CJ14 BR-18
G764-CJ15 PK-18
K933-CJ122 GN-18
484-CJ16 YL-18
H718-CJ19 GY-18
106-CJ20 WH-18
114-CJ21 RD-18
138-CJ22 GN-18
251-CJ80 BK-18
953-CJ24 GY-18
322-CJ25 GY-18
976-CJ27 OR-18
C529-CJ28 GY-18
C530-CJ29 BU-18
E919-CJ31
E920-CJ32
E921-CJ33
E922-CJ34
G485-CJ35
G486-CJ23
H713-CJ37
H714-CJ38

YL-18
BR-18
PK-18
GN-18
BU-18
GN-18
PK-18
OR-18

727-CJ40 GN-18
453-CJ18 PK-18

CJ-C7 CH-C4
8N1517 8N1518

X918-CH18 PU-18
X919-CH19 WH-18
F762-CH20 GY-18

1
2

109-CH24 RD-4
101-CH25 RD-4
110-CH26 RD-10
229-CH27 BK-10

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

201-CJ41 BK-18
417-CJ43 GY-18
447-CJ44 PK-18
H716-CJ45 WH-14
H717-CJ46 BR-18
N939-CJ47 GN-18
416-CJ17 OR-18
102-CJ48 RD-14
129-CJ49 BU-18
199-CJ50 RD-18
306-CJ51 GN-18
308-CJ52 YL-18
P976-CJ10 BR-18
779-CJ119 WH-18
136-CJ53 GN-18
321-CJ55 BR-18
604-CJ56 OR-18
605-CJ57 YL-18
606-CJ58 GY-18
608-CJ59 GN-14
614-CJ60 PU-18
617-CJ61 BR-18
975-CJ62 WH-18
F766-CJ71 WH-18
762-CJ36 YL-18
761-CJ118 GY-18
426-CJ63 BR-18

87
87a

16

13

12

11

430-CH13 BU-18
443-CH2 YL-18
521-CH4 YL-18
522-CH5 WH-18
944-CH7 OR-18
945-CH8 BR-18
A307-CH9 GY-18
A982-CH10 BR-18
G479-CH15 WH-18

CONN 20
CONN 30
CONNECTS TO C-C3
ON THE CAB SCHEMATIC
PART NUMBER:
PILOT/HMU 186-0696
EH
186-0623

619-AG17 GN-14

619-AG45 GN-14
619-AG46 GN-14

138-AG2 GN-18
201-AG5 BK-18
605-AG15 YL-18
606-AG16 GY-18
614-AG53 PU-18
617-AG54 BR-18
761-AG25 GY-18
762-AG22 YL-18
779-AG52 WH-18
953-AG10 GY-18
975-AG28 WH-18
976-AG29 OR-18
C529-AG12 GY-18
C530-AG14 BU-18
E919-AG23 YL-18
E920-AG24 BR-18
E921-AG26 PK-18
E922-AG27 GN-18
G485-AG6 BU-18
H713-AG18 PK-18
H714-AG19 OR-18
H716-AG20 WH-14
H717-AG21 BR-18
H718-AG13 GY-18
N939-AG4 GN-18
P976-AG47 BR-18

AG-C23
1552267
611-AG56 PU-14
614-AG53 PU-18

RH FRONT FLOOD
176-0780

1
2

AG-C15
3E3364

CONN 14

1
2

1
2

1
2

N-C2
3E3364 CONN 14
606-N3 GY-14
200-N4 BK-14

A
B
C

RH FRONT TURN LAMP


3E-6466

RD-18
BK-18

5
4
2
6
3
1

PU-14
BK-14
GN-14
BR-14
YL-14

GN-16
BK-16
PU-16
YL-16
GY-16

605-G5 YL-14
200-G6 BK-14

N-C3
CONN 15
3E3364
619-N1 GN-14
200-N2 BK-14

CONN 15

RH HI LO TURN POS NACD LAMP


105-4850

N-C1
1552273
611-N5
200-N7
619-N1
614-N6
606-N3

5
4
2
6
3
1

PU-14
BK-14
GN-14
PU-14
GY-14

GN-16
BK-16
PU-16
YL-16
GY-16

N-C4
3E3370
611-N5 PU-14
614-N6 PU-14

CONN 13

AG-C25
3E3370

NORTH AMERICAN LIGHTING (ROADING)

A
B
C

RIDE CONTROL SOL 2


152-8340

AK-C3
1552269
975-AK5 WH-18
N939-AK1 GN-18

1
2

BK-18
BK-18

AK-C2
1552269
975-AK4 WH-18
976-AK2 OR-18

1
2

BK-18
BK-18

CONN 12
AG-C7
3E3370

N939-AG4 GN-18
975-AG28 WH-18
976-AG29 OR-18

AG-C11
1552267
A
B
C

A
B
C

AK-C1
1552267
N939-AK1 GN-18
975-AK3 WH-18
976-AK2 OR-18

975-AK3 WH-18

AG-C2 AG-C20 AE-C12


3E5179 1552252 1552252
1
1
138-AG2 GN-18
138-AE121 GN-18
2
2
251-AG9 BK-18
251-AE122 BK-18
3
3
C529-AG12 GY-18
C529-AE123 GY-18
4
4
H713-AG18 PK-18
H713-AE124 PK-18
5
5
H714-AG19 OR-18
H714-AE125 OR-18
6
6
H716-AG20 WH-14
H716-AE126 WH-14
7
7
H717-AG21 BR-18
H717-AE127 BR-18
8
8
E919-AG23 YL-18
E919-AE128 YL-18
9
9
E920-AG24 BR-18
E920-AE129 BR-18
10
10
E921-AG26 PK-18
E921-AE130 PK-18
11
11
E922-AG27 GN-18
E922-AE131 GN-18

H716-AE61 WH-18
H716-AE31 WH-18
H716-AE21 WH-18
H716-AE11 WH-18
H716-AE71 WH-18
H716-AE51 WH-18
H716-AE41 WH-18
H713-AE124 PK-18
H717-AE127 BR-18
E919-AE128 YL-18
E922-AE131 GN-18
E921-AE130 PK-18
H714-AE125 OR-18
E920-AE129 BR-18

H716-AE126 WH-14
H716-AE1 WH-14

12

AE-C8
1552267
138-AE121 GN-18
251-AE122 BK-18
C529-AE123 GY-18

AE-C9
3E3370
A
B
C

AE-C1
1552269

H716-AE11 WH-18
E921-AE130 PK-18

RIDE CONTROL SOL 1


152-8340

AUX LIFT PROP SOL


138-2924

RACKBACK PROP SOL DUMP PROP SOL


138-2924
138-2924

CONN 11

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

F-C1
9X0141
114-F1 RD-18
138-F2 GN-18
106-F3 WH-18
N939-F4 GN-18
201-F5 BK-18
G485-F6 BU-18
200-F7 BK-14
200-F8 BK-14
251-F9 BK-18
953-F10 GY-18
322-F11 GY-18
779-F12 WH-18
C529-F13 GY-18
H718-F14 GY-18
P976-F15 BR-18
F766-F16 WH-18
C530-F18 BU-18
605-F43 YL-18
606-F46 GY-18
611-F48 PU-14
614-F50 PU-18
617-F45 BR-18

619-F19 GN-14
H713-F20 PK-18
H714-F21 OR-18
H716-F22 WH-14
H717-F23 BR-18
762-F24 YL-18
E919-F25 YL-18
E920-F26 BR-18
761-F27 GY-18
E921-F28 PK-18
E922-F29 GN-18
975-F30 WH-18
976-F31 OR-18

CONNECTS TO C-C1
ON THE CAB SCHEMATIC
PART NUMBER:
PILOT/HMU 186-0696
EH
186-0623

AE-C2
1552269

AE-C11
3E3364
AE-C3
1552269

H716-AE21 WH-18
E922-AE131 GN-18

H717-AE127 BR-18
H716-AE41 WH-18

H716-AE31 WH-18
E920-AE129 BR-18

E919-AE128 YL-18
H716-AE71 WH-18
H714-AE125 OR-18
H716-AE61 WH-18
AE-C6
1552269
AE-C5
1552269

H713-AE124 PK-18
H716-AE51 WH-18

AE-C7
1552269

AE-C4
1552269

AE-C10
3E3364

OR-18
BK-18
WH-18

+24V
GROUND
SIGNAL
LIFT CYL HEAD END PRESS SNSR
124-4672

LOWER PROP SOL


138-2924

LIFT PROP SOL


138-2924

AUX LOWER PROP SOL


138-2924

ON OFF PILOT SOL


152-6761
USED ON E/H MACHINES

138-ER1 GN-18
251-ER2 BK-18
C529-ER3 GY-18

1
2
3
4
5
6
7
8
9
10
11
12

ER-C2
3E3367
138-ER1 GN-18
251-ER2 BK-18
C529-ER3 GY-18

OR-18
BK-18
WH-18

A
B
C

+24V
GROUND
SIGNAL
LIFT CYL HEAD END PRESS SNSR 2
124-4672
USED ON PILOT MACHINES EQUIPPED WITH PCS

AG-C19
3E3370

AG-C21
1552267
A
B
C

AG-C13
3E3364

A
B
C

P976-EU2 BR-18

EU-C1
1552267
P976-EU4 BR-18
200-EU1 BK-18

CP-C1
1552269

P976-EU3 BR-18
200-EU6 BK-18
200-EU5 BK-18

CP-C2
1552269

G485-CP1 BU-18
201-CP2 BK-18

1
2

QUICK COUPLER ARC SUPPRESSOR


189-3158

EU-C5
1552269
1
2

EU-C2
1552269
1
2

GN-14
GN-14

QUICK COUPLER SOLENOID


180-8585

FRONT AXLE OIL TEMP SW


155-8999
1
2

BK-18
BK-18
T

F-C8
1552267

606-F46 GY-18

606-F52 GY-18
606-F53 GY-18

611-F48 PU-14

611-F54 PU-14
611-F55 PU-14

F766-F16 WH-18

F766-F34 WH-18
F766-F35 WH-18

106-F3 WH-18

106-F36 WH-18
106-F37 WH-18

200-F8 BK-14

200-F44 BK-14
200-F40 BK-18

251-F9 BK-18

251-F41 BK-18
251-F42 BK-18

114-F1 RD-18
138-F2 GN-18
201-F5 BK-18
322-F11 GY-18
605-F43 YL-18
614-F50 PU-18
617-F45 BR-18
761-F27 GY-18
762-F24 YL-18
779-F12 WH-18
953-F10 GY-18
975-F30 WH-18
976-F31 OR-18
C529-F13 GY-18
C530-F18 BU-18
G485-F6 BU-18
E919-F25 YL-18
E920-F26 BR-18
E921-F28 PK-18
E922-F29 GN-18
H713-F20 PK-18
H714-F21 OR-18
H716-F22 WH-14
H717-F23 BR-18
H718-F14 GY-18
N939-F4 GN-18
P976-F15 BR-18

F-C10
3E3370
A
B
C

1
2
3
4
5
6

CONN 17

F-C17
1552252

106-F37 WH-18
762-F24 YL-18
H718-F14 GY-18
953-F10 GY-18
F766-F35 WH-18
200-F39 BK-18

1
2
3
4
5
6
7
8
9
10
11
12

CONN 19

CONN 14

P-C4
1552269
619-P1 GN-14
200-P2 BK-14

P-C1
3E3382
605-P4 YL-18
200-P3 BK-14

P-C2
1552269
605-P4 YL-18
200-P5 BK-18

619-P1 GN-14

AV-C1
1552273
606-AV1 GY-18
200-AV2 BK-14

1
2
3
4
5
6

AV-C2
1552269
200-AV4 BK-18

1
2

P-C3
3E3364

1
2

G
AV-C3
3E3364

1
2

AV-C4
1552269

619-AV3 GN-14

1
2

200-AV5 BK-14

EUROPEAN LIGHTING (STANDARD)


F-C2
3E3370

N939-F4 GN-18
975-F30 WH-18
976-F31 OR-18

619-F51 GN-14
619-F47 GN-14

619-F19 GN-14

F-C12
1552267

106-F36 WH-18
251-F41 BK-18
C530-F18 BU-18

200-F38 BK-18
200-F49 BK-14
200-F39 BK-18

200-F7 BK-14

A
B
C

605-F43
200-F44
617-F45
611-F55
606-F53
619-F47

F-C3
1552267
A
B
C

CONN 12
F-C6
1552273

YL-18
BK-14
BR-18
PU-14
GY-18
GN-14

1
2
3
4
5
6

CONN 17
F-C5
1552269
322-F11 GY-18
114-F1 RD-18

1
2
3
4
5
6

L-C1
3E3382
605-L6
200-L5
617-L4
611-L3
606-L2
619-L1

611-L3
200-L9
619-L1
617-L7
605-L8

200-L5 BK-14
617-L4 BR-18
605-L6 YL-18

CONN 17

F-C15
3E5179

617-U1 BR-18
606-U2 GY-18
605-U3 YL-14
200-U4 BK-14

F-C16
1552252

1
2
3
4
5
6
7
8
9
10
11
12

F-C13
3E3370

GN-16
BK-16
PU-16
YL-16
GY-16

1
2
3
4

U-C1
3E3376
617-U1 BR-18
606-U2 GY-18
605-U3 YL-14
200-U4 BK-14

CONN 25

1
2
3
4
5
6

619-F51 GN-14

U-C2
6C7157

R-C1
1155776
617-R1 BR-18

54
58R
58L
31

617-R5 BR-18
617-R6 BR-18
606-R2 GY-18
605-R3 YL-14
200-R7 BK-14
200-R8 BK-14

200-R4 BK-14

CONN 26

TO BUCKET POSITION LAMPS


TERMINATE AND CONNECT WIRES
AS APPROPRIATE

CONN 11

F-C14
1552267
A
B
C

CONN 19

1
2
3
4
5
6

M-C1
3E3379

M-C2
3E3379

606-M5 GY-18
200-M4 BK-14
614-M3 PU-18
611-M2 PU-14

611-M2
200-M4
619-M1
614-M3
606-M5

619-M1 GN-14

PU-14
BK-14
GN-14
PU-18
GY-18

RH HI LO TURN POS COSA LAMP


105-4850
5
4
2
6
3
1

GN-16
BK-16
PU-16
YL-16
GY-16

CONN 14

F-C11
3E3364

G485-F6 BU-18
201-F5 BK-18

PU-14
BK-14
GN-14
BR-18
YL-14

L-C4
1552272
617-L11 BR-18
606-L2 GY-18
605-L12 YL-14
200-L10 BK-14

CONN 14

138-F2 GN-18
251-F42 BK-18
C529-F13 GY-18
H713-F20 PK-18
H714-F21 OR-18
H716-F22 WH-14
H717-F23 BR-18
E919-F25 YL-18
E920-F26 BR-18
E921-F28 PK-18
E922-F29 GN-18

5
4
2
6
3
1

F-C7
3E3382

606-F52 GY-18
200-F49 BK-14
614-F50 PU-18
611-F54 PU-14

LH HI LO TURN POS COSA LAMP


105-4849

L-C2
3E3379
YL-18
BK-14
BR-18
PU-14
GY-18
GN-14

1
2

P976-F15 BR-18
200-F38 BK-18
779-F12 WH-18

1
2

CONN 24

EUROPEAN LIGHTING (ROADING)

JAPAN FRONT FRAME


1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

403-CH3 GN-18
521-CH4 YL-18
522-CH5 WH-18
150-CH6 OR-18
944-CH7 OR-18
945-CH8 BR-18
A307-CH9 GY-18
A982-CH10 BR-18
H795-CH49 PK-18
R974-CH12 OR-18
430-CH13 BU-18
G479-CH15 WH-18
443-CH2 YL-18
G850-CH14 BU-18
104-CH52 YL-18
170-CH53 RD-18
A274-CH54 BK-18
945-CH55 BR-18
944-CH56 OR-18

EG-C10
1552267
611-EG12 PU-14
617-EG19 BR-18

TWISTED WIRES
EG-C11
9X0141

CONN 20
CONN 32
CONNECTS TO C-C35
ON THE CAB SCHEMATIC
PART NUMBER:
PILOT/HMU 186-0696
EH
186-0623

TWISTED WIRES

VHF GPS ANTENNA


207-6797

GPS ANTENNA
VHF ANTENNA

CH-C17
3E3382

CH-C18
1552273
1
2
3
4
5
6

MC-C1
1552273
1
2
3
4
5
6

170-MC1 RD-18
A274-MC3 BK-18

170-MC1 RD-18
104-MC2 YL-18
A274-MC3 BK-18
403-MC4 GN-18
944-MC5 OR-18
945-MC6 BR-18

403-MC4 GN-18
104-MC2 YL-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

+ BATTERY
GROUND
ALTERNATOR R TERM INPUT
KEYSWITCH INPUT

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

200-EG7 BK-14
200-EG3 BK-14
322-EG4 GY-18

605-EG15
606-EG16
611-EG17
614-EG18
617-EG19

506-AN5 PU-18
200-AN9 BK-18

FRONT FRAME

200-CJ5 BK-18
442-CJ9 GY-18
496-CJ11 WH-18
506-CJ12 PU-18
507-CJ13 WH-18
201-CJ26 BK-18
K933-CJ122 GN-18

CJ-C10
3E5179
1
2
3
4
5
6
7
8
9
10
11
12

AN-C3
1552252
200-AN1 BK-18
442-AN3 GY-18
496-AN4 WH-18
506-AN5 PU-18
507-AN6 WH-18
201-AN2 BK-18
K933-AN11 GN-18

507-AN6 WH-18
200-AN10 BK-18

K933-AN11 GN-18
201-AN7 BK-18
442-AN3 GY-18

CONN 21

496-AN4 WH-18
201-AN8 BK-18

1
2

AN-C1
1552267

PRODUCT LINK ECM


209-6417

1
2

BK-18
BK-18

200-EG1 BK-14
200-EG8 BK-14
200-EG2 BK-14

EG-C7
1552269
322-EG5 GY-18
114-EG21 RD-18

200-EG7 BK-14
605-EG15 YL-18
606-EG16 GY-18
614-EG18 PU-18
617-EG19 BR-18

619-EG14 GN-14
200-EG7 BK-14

1
2

1
2

CONN 17

AL-C1
3E3364
322-AL2 GY-18
114-AL1 RD-18
EG-C8
3E3364

A-C1
3E3364

CONN 16

A-C3
3E3364

CONN 17

H-C3
3E3364

CONN 14

1
2

FORWARD HORN
4Y-7882
1
2

1
2

1
2

1
2

1
2

EG-C1
1552267

CONN 15
CONN 14

619-A2 GN-14
200-A4 BK-14

605-H2 YL-14
200-H4 BK-14

CONN 15

H-C4
3E3370

CONN 13

A
B
C

A-C2
4Y4217

619-A2 GN-14
611-A3 PU-14

LH HI LOW BEAM HEADLAMP 1


4Y-4580

200-A4 BK-14
200-A5 BK-14

200-A6 BK-14

605-A8 YL-14
617-A1 BR-14

GY-18
PU-18

T
C

LH TURN CLEARANCE LAMP 1


4Y-3580

GY-18
PU-18

T
C

RH TURN CLEARANCE LAMP 1


4Y-3263

200-A7 BK-14

605-A8 YL-14
200-A5 BK-14

H-C1
3E3364
1
2

EG-C4
1552269

CONN 18

611-A3 PU-14
617-A1 BR-14

619-H5 GN-14
200-H8 BK-14
611-H3 PU-14
617-H1 BR-14

605-H2 YL-14
617-H1 BR-14
200-H8 BK-14
200-H4 BK-14

200-H6 BK-14
H-C2
4Y4217

619-H5 GN-14
611-H3 PU-14

RH HI LOW BEAM HEADLAMP 1


4Y-4580

200-H7 BK-14

JAPAN LIGHTING (ROADING)

EG-C12
3E3370
A
B
C

CONN 13

IDENT

PART NUMBER

CHG

LOC

A
C
E
F
G
H
J
K
L
M
N
P
R
U
Y
AC
AE
AG
AJ
AK
AL
AM
AN
AT
AV
AW
AX
CH
CJ
CP
CR
CU
CV
CX
CY
EG
ER
ET
MC

227-8099
219-6540
188-9429
210-1957
215-1883
227-8099
119-8984
222-4086
141-3886
141-3885
215-1882
210-1959
115-5777
6C-7158
194-4205
197-4840
136-1872
219-1329
192-7134
136-1880
227-6018
178-3051
229-5374
199-3324
210-1958
208-8022
209-8441
216-7109
229-2045
158-6501
154-8498
115-0817
184-7261
5P-9537
208-9435
219-1329
136-1877
160-5599
201-6787

00
00
02
00
00
00
01
00
01
01
00
00
00
00
00
01
03
00
00
04
00
02
00
00
00
00
01
03
00
05
02
04
02
07
00
00
02
00
00

D-2
F-15
D-15
F-4
K-2
D-2
L-7
E-13
F-2
E-2
J-2
G-2
F-2
F-2
K-7
J-7
I-3
K-4
L-2
J-2
D-3
L-2
A-6
H-9
G-2
K-17
K-14
C-11
B-6
H-2
I-18
I-18
K-9
H-16
C-10
D-4
H-3
A-15
B-7

(JAPAN ROADING) LH FRONT CHASSIS LIGHTS


FUEL PRESSURE
CRANK SPEED TIMING SENSOR
(EUROPEAN) FRONT CHASSIS
(NORTH AND SOUTH AMERICAN ROADING) LHFRONT CHASSIS LIGHTS
(JAPAN ROADING) RH FRONT CHASSIS LIGHTS
BEACON (ATCH)
ENGINE
(EUROPEAN ROADING) LH FRONT CHASSISLIGHTS
(EUROPEAN ROADING) RH FRONT CHASSISLIGHTS
(NORTH AND SOUTH AMERICAN ROADING) RHFRONT CHASSIS LIGHTS
(EUROPEAN) LH FRONT CHASSIS LIGHTS
(EUROPEAN) BUCKET MARKER LIGHTS
(EUROPEAN) BUCKET MARKER LIGHTS
CAB FLOOD LAMPS (ATCH)
CAB FLOOD LAMPS (STD)
EH IMPLEMENT MANIFOLD
(NORTH AND SOUTH AMERICAN) FRONT CHASSIS
BUCKET POSITION SWITCH
RIDE CONTROL
(JAPAN) FORWARD HORN
TILT POSITION SENSOR
HYDRAULIC TANK
TRANSMISSION
(EUROPEAN) RH FRONT CHASSIS LIGHTS
(JAPAN) MAIN CHASSIS
FUEL PRIMING
ENGINE APPLICATION
MAIN CHASSIS
FRONT AXLE TEMP MONITORING
(EUROPEAN) LICENSE PLATE LAMPS (ITALIANROADING)
(EUROPEAN) LICENSE PLATE LAMPS (GERMANROADING)
SECONDARY STEERING
FUEL INJECTOR
REAR AXLE TEMP MONITORING
(JAPAN) FRONT CHASSIS
PCS LIFT CYLINDER PRESS SENSOR (ATCH)
(JAPAN) MAIN POWER RELAY
PRODUCT LINK (ATCH)

L-13
B-15
K-13
L-13
A-15
L-13
L-12
K-12
K-13
K-9
K-10
K-12
L-13

BATTERY TO STARTER (STD)


CIRCUIT BREAKERS
JUNCTION BLOCK TO STARTER (ATTCH)
BATTERY+ TO BATTERY(JAPAN) MAIN POWER RELAY
BATTERY- TO DISCONNECT SWITCH
DISCONNECT SWITCH TO FRAME GROUND
STARTER TO FRAME GROUND
JUNCTION BLOCK TO SECONDARY STEERINGRELAY (ATCH)
SECONDARY STEERING RELAY TO MOTOR (ATCH)
SECONDARY STEERING TO FRAME GROUND
STARTER TO ENGINE GROUND
BATTERY TO JUNCTION BLOCK (ATCH)

AA1
AF1
CC1
EE1
FF1
GG1
HH1
JJ1
MM1
NN1
PP1
RR1
WW1

HYD OIL LEVEL SW


123-2993

AN-C2
1552269

200-EG3 BK-14

EG-C6
1552269
322-EG6 GY-18
114-EG11 RD-18

CONN 16

NOTE

CABLE AND WIRE ASSEMBLIES

HYD OIL TEMP SENSOR


118-7226
+V
GROUND
SIGNAL

OR-18
BK-18
WH-18

619-EG20 GN-14

619-EG13 GN-14
619-EG14 GN-14

605-EG15 YL-18
200-EG1 BK-14

A-C4
3E3370
A
B
C

JAPAN FRONT FRAME

CAT DATA LINK +


CAT DATA LINK -

MOTOR

A
B
C

611-EG10 PU-14
611-EG12 PU-14

1
2

CONN 18

THE JAPAN FRONT FRAME HARNESS IS THE SAME AS


THE NORTH AND SOUTH AMERICAN FRONT FRAME HARNESS EXCEPT FOR
THE DIFFERENCES IN THE LIGHTING PACKAGES AND THE
FORWARD HORN THAT ARE SHOWN HERE.
TWO LIGHTING PACKAGES ARE AVAILABLE TO JAPAN: JAPAN
STANDARD AND JAPAN ROADING. EITHER PACKAGE WILL
CONNECT TO EG-C1, EG-C2, EG-C3, EG-C4,
EG-C5 AND EG-C10

MOTOR

1
2

611-EG17 PU-14

611-EG10 PU-14
614-EG18 PU-18

REAR WASHER PUMP


7T-8890

AN-C5
7T5957

322-EG4 GY-18

322-EG5 GY-18
322-EG6 GY-18

EG-C9
3E3370
A
B
C

EG-C3
1552269

EG-C5
1552269
606-EG16 GY-18
200-EG2 BK-14

FRONT WASHER PUMP


7T-8890

AN-C4
7T5957

YL-18
GY-18
PU-14
PU-18
BR-18

114-EG9 RD-18

114-EG11 RD-18
114-EG21 RD-18

619-EG20 GN-14

CAB

200-AN1 BK-18

EG-C2
1552269
619-EG13 GN-14
200-EG8 BK-14

114-EG9 RD-18

PRODUCT LINK ATTACHMENT

RH FORWARD HORN
163-1201

611-G1
200-G7
619-G3
617-G2
605-G5

619-G3 GN-14
200-G4 BK-14

CONN 17

CONN 13

THE EUROPEAN FRONT FRAME HARNESS IS THE SAME AS


THE NORTH AND SOUTH AMERICAN FRONT FRAME HARNESS
EXCEPT FOR THE DIFFERENCES IN THE LIGHTING PACKAGES AND THE
SINGLE FORWARD HORN THAT ARE SHOWN HERE.
TWO LIGHTING PACKAGES ARE AVAILABLE TO EUROPEAN: EUROPEAN
STANDARD AND EUROPEAN ROADING. EITHER PACKAGE WILL
CONNECT TO CONNECTORS F-C6 AND F-C7

MC-C2
7X6222

1
2

AG-C16
1552269

12

CONN 31

TWISTED WIRES

101-CJ101 RD-4
109-CJ100 RD-4
110-CJ102 RD-10
304-CJ96 WH-8
F762-CJ99 GY-18
X918-CJ97 PU-18
X919-CJ98 WH-18
200-CJ87 BK-18
229-CJ84 BK-10
200-CJ5 BK-18
200-CJ81 BK-18
200-CJ91 BK-14
200-CJ92 BK-14

10

AG-C14
1552269
606-AG16 GY-18
200-AG37 BK-18

LH FORWARD HORN
174-7875

LH HI LO TURN POS NACD LAMP


105-4849

G-C1
1552273

CONN 19

G-C3
3E3364
1
2

1
2

AG-C17
1552269

F766-F34 WH-18
200-F40 BK-18
761-F27 GY-18

201-AN2 BK-18

14

322-AG44 GY-18
322-AG43 GY-18

CH-C1
1835784

JAPAN

15

322-AG11 GY-18

AG-C3
1552269

619-AG45 GN-14
200-AG38 BK-14

251-AG30 BK-18
251-AG9 BK-18

251-AG31 BK-18

619-AG17 GN-14
H713-AG18 PK-18
H714-AG19 OR-18
H716-AG20 WH-14
H717-AG21 BR-18
762-AG22 YL-18
E919-AG23 YL-18
E920-AG24 BR-18
761-AG25 GY-18
E921-AG26 PK-18
E922-AG27 GN-18
975-AG28 WH-18
976-AG29 OR-18

RH GROUND

17

200-AG8 BK-14

C530-AG14 BU-18
605-AG15 YL-18
606-AG16 GY-18
611-AG50 PU-14
614-AG53 PU-18
617-AG54 BR-18

RELAY PANEL

18

G-C2
3E3364
1
2

LH FRONT FLOOD
176-0780

1
2

EUROPEAN FRONT FRAME

170-CH53 RD-18
104-CH52 YL-18
A274-CH54 BK-18
403-CH57 GN-18
944-CH56 OR-18
945-CH55 BR-18

200-CJ54 BK-18
200-CJ112 BK-18
200-CJ113 BK-18
200-CJ109 BK-18

200-CJ87 BK-18
200-CJ88 BK-18
200-CJ89 BK-14
200-CJ125 BK-18

200-CJ108 BK-14
200-CJ81 BK-18
200-CJ110 BK-18

200-CJ111 BK-14
200-CJ91 BK-14
200-CJ92 BK-14
200-CJ5 BK-18

229-CJ84 BK-10
229-CJ85 BK-18

CONN 9

LH FRONT TURN LAMP


3E-6466

RD-18
BK-18

AG-C4
1552269

611-G1 PU-14
617-G2 BR-14

CONN 18

EUROPEAN FRONT FRAME

ENGINE ECM

MACHINE GROUND BOSS

200-AG7 BK-14

CONNECTS TO C-C2
ON THE CAB SCHEMATIC
PART NUMBER:
PILOT/HMU 186-0696
EH
186-0623

SIGNAL
GROUND
TORQ CONV TEMP SENDER
130-9811

201-CJ120 BK-18
201-CJ93 BK-18
G486-CJ23 GN-18
H795-CJ90 PK-18
H795-CJ90 PK-18
102-CJ48 RD-14
112-CJ1 PU-4
129-CJ49 BU-18
174-CJ4 RD-12
199-CJ50 RD-18
201-CJ83 BK-18
306-CJ51 GN-18
308-CJ52 YL-18
317-CJ106 YL-18
321-CJ55 BR-18
447-CJ44 PK-18
604-CJ56 OR-18
605-CJ67 YL-18
606-CJ68 GY-18
608-CJ59 GN-14
614-CJ86 PU-18
614-CJ94 PU-18
617-CJ73 BR-18
975-CJ74 WH-18
975-CJ75 WH-18

A
B
C

NORTH AND SOUTH AMERICAN FRONT FRAME

944-MC5 OR-18
945-MC6 BR-18

229-CH27 BK-10
304-CH16 WH-8
H795-CH50 PK-18
F762-CH20 GY-18
X918-CH18 PU-18
X919-CH19 WH-18

200-AG48 BK-18
200-AG37 BK-18
200-AG38 BK-14
200-AG41 BK-18
200-AG39 BK-18
200-AG40 BK-14
200-AG42 BK-18

+ BATTERY
SOLENOID
GROUND

OR-18
BU-18
BK-18

TILT KICKOUT PROXIMITY SWITCH


176-5459

CONN 19

CONN 24

443-CH2 YL-18
200-CH22 BK-18
101-CH25 RD-4
109-CH24 RD-4
110-CH26 RD-10

201-CH23 BK-18
200-CH22 BK-18
H795-CH50 PK-18

1
2

G485-AG6 BU-18
201-AG5 BK-18

CJ-C6
9X0141

BK-18
BK-18

CH-C5
1552269

F766-AJ1 WH-18
200-AJ3 BK-18

CONN 19

CONN 23

443-CH2 YL-18
201-CH23 BK-18

G-C4
3E3370

CONN 17
AG-C6
3E3364

322-AG43 GY-18
114-AG32 RD-18

CONNECTS TO C-C26
ON THE CAB SCHEMATIC
PART NUMBER
PILOT/HMU 186-0696
EH
186-0623

304-CH16 WH-8

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

CONN 18

P976-AG47 BR-18
200-AG48 BK-18
779-AG52 WH-18

CONN 10

177-FF1 RD-4

1
2

1
2

106-AG3 WH-18

RD-18
RD-18
WH-18
WH-18

CONN 28

ENGINE

START RELAY
125-1302
ET-C1
1552269
308-ET1 YL-18
200-ET2 BK-18

201-CJ41 BK-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

962-CJ6 OR-18

REAR AXLE OIL TEMP SWITCH


155-8999

CY-C2
1552269

114-AG32
114-AG33
106-AG35
106-AG34

114-AG1 RD-18

CJ-C4
9X7147

304-CJ96 WH-8

962-CJ65 OR-18
962-CJ30 OR-18
962-CJ64 OR-18
975-CJ77 WH-18
975-CJ76 WH-18
975-CJ74 WH-18

605-CJ57 YL-18

150-CH6 OR-18
326-CH1 RD-18
403-CH3 GN-18
450-CH17 YL-18

CONN 22
MACHINE

306-CJ51 GN-18
975-CJ75 WH-18

1
2

605-CJ67 YL-18
605-CJ66 YL-18
201-CJ93 BK-18
201-CJ120 BK-18
201-CJ79 BK-18
201-CJ78 BK-18
201-CJ82 BK-18
201-CJ26 BK-18
201-CJ83 BK-18

ECM
MOUNT BOLT

CY-C1
3E3364
1
2

229-CJ85 BK-18
200-CJ88 BK-18
200-CJ89 BK-14
200-CJ108 BK-14
200-CJ109 BK-18
200-CJ110 BK-18
200-CJ111 BK-14
200-CJ112 BK-18
200-CJ113 BK-18
200-CJ54 BK-18
200-CJ125 BK-18

BK-18
BK-18

614-CJ60 PU-18
606-CJ58 GY-18

606-CJ68 GY-18
606-CJ69 GY-18

201-CJ79 BK-18
201-CJ82 BK-18
416-CJ17 OR-18
417-CJ43 GY-18
419-CJ7 YL-18
426-CJ63 BR-18
432-CJ8 PK-18
453-CJ18 PK-18
484-CJ16 YL-18
962-CJ30 OR-18
962-CJ64 OR-18
962-CJ65 OR-18
E455-CJ14 BR-18
G764-CJ15 PK-18
317-CJ106 YL-18
200-CJ81 BK-18
136-CJ53 GN-18
727-CJ40 GN-18
728-CJ39 BU-18
975-CJ76 WH-18
200-CJ81 BK-18
317-CJ106 YL-18
200-CJ5 BK-18
200-CJ92 BK-14
200-CJ91 BK-14

728-CJ39 BU-18

617-CJ61 BR-18

614-CJ94 PU-18
614-CJ86 PU-18
614-CJ70 PU-18

403-CH57 GN-18
104-CH52 YL-18
170-CH53 RD-18
944-CH56 OR-18
945-CH55 BR-18
A274-CH54 BK-18

MAIN RELAY
167-0138
CJ-C2
1552269

617-CJ72 BR-18
617-CJ73 BR-18

G850-CH14 BU-18
H795-CH49 PK-18
R974-CH12 OR-18

112-CJ1 PU-4

BUSS BAR 186-3223

174-CJ4 RD-12

ENGINE ECM

CJ-C40
1552269

F766-AG36 WH-18
F766-AG49 WH-18

CONN 29
1
2
3
4
5
6
7

326-CH1 RD-18
450-CH17 YL-18

KEY ON +24 VOLTS

- BATTERY

- BATTERY

+ BATTERY

VARIABLE SPEED FAN CONTROL


+ BATTERY
+ BATTERY

VARIABLE SPEED FAN CONTROL

GROUND LEVEL SHUTDOWN SW (N/0)

ENGINE RPM TO TRANSMISSION CONTROL

AIR FILTER RESTRICTED LED INDICATOR


AIR INLET HEATER LED INDICATOR
SERVICE INTERVAL LED INDICATOR

START AID RELAY COIL +24 VOLTS


OPERATOR START AID SWITCH INPUT
GROUND LEVEL SHUTDOWN SW (N/C)

TURBO INLET PRESSURE SENSOR SIGNAL

229-CH32 BK-14
229-CH31 BK-14
229-CH30 BK-14

150-CH6 OR-18

229-CH31 BK-14

150-CH6 OR-18
430-CH13 BU-18
450-CH17 YL-18
944-CH7 OR-18
945-CH8 BR-18
A307-CH9 GY-18
A982-CH10 BR-18
G479-CH15 WH-18
G850-CH14 BU-18
R974-CH12 OR-18
H795-CH50 PK-18
H795-CH49 PK-18
H795-CH11 PK-18
229-CH30 BK-14

110-CH36 RD-14

H747-CH35 BR-18
110-CH34 RD-14
110-CH33 RD-14

443-CH2 YL-18
H795-CH50 PK-18
H746-CH37 YL-18

X918-CH18 PU-18

450-CH17 YL-18

110-CH36 RD-14
110-CH34 RD-14
110-CH26 RD-10
110-CH33 RD-14
229-CH27 BK-10
F762-CH20 GY-18
X918-CH18 PU-18
X919-CH19 WH-18
443-CH2 YL-18
H795-CH50 PK-18

R971-CH40 YL-18

430-CH13 BU-18
G850-CH14 BU-18
G479-CH15 WH-18

J843-CH38 PU-18
R971-CH40 YL-18
H747-CH35 BR-18
H746-CH37 YL-18
F762-CH20 GY-18
R974-CH12 OR-18
X919-CH19 WH-18

F713-CH43 OR-18

944-CH7 OR-18
945-CH8 BR-18
CAT DATA LINK +
CAT DATA LINK -

CAMSHAFT RPM
CAMSHAFT RPM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

J844-CH39
J843-CH38
A982-CH10
H795-CH11

GY-18
PU-18
BR-18
PK-18

E966-K18 YL-18
E965-K17 BU-18

A705-K5 BU-18
A706-K6 GY-18
INJECTOR 5 HI-SIDE
INJECTOR 6 HI-SIDE

CRANKSHAFT RPM
CRANKSHAFT RPM

INJECTOR 1 &2 COMMON


INJECTOR 3 &4 COMMON
INJECTOR 5 &6 COMMON

326-CH1 RD-18
403-CH58 GN-18
521-CH4 YL-18
522-CH5 WH-18
101-CH25 RD-4
109-CH24 RD-4
200-CH22 BK-18
304-CH16 WH-8
101-CH25 RD-4
109-CH24 RD-4
200-CH22 BK-18
304-CH16 WH-8

F713-CH43 OR-18
J844-CH39 GY-18
J843-CH42 PU-18
J843-CH41 PU-18

A706-K6 GY-18
F421-K29 YL-18
L985-K7 YL-18
A701-K1 GY-18
A702-K2 PU-18
A703-K3 BR-18
A704-K4 GN-18
A705-K5 BU-18
A745-K38 WH-18
J701-K40 GN-18
J700-K39 BR-18
L983-K9 WH-18
L984-K8 OR-18
E964-K23 WH-18
E963-K22 BK-18

L983-K9 WH-18
L984-K8 OR-18
L985-K7 YL-18

G853-K24 OR-18
A701-K1 GY-18
A702-K2 PU-18
A703-K3 BR-18
A704-K4 GN-18
R746-K21 PK-18
INTAKE AIR TEMPERATURE SIGNAL
INJECTOR 1 HI-SIDE
INJECTOR 2 HI-SIDE
INJECTOR 3 HI-SIDE
INJECTOR 4 HI-SIDE
TURBO OUTLET PRESSURE SIGNAL

COOLANT TEMPERATURE SIGNAL


FUEL TEMPERATURE SIGNAL

CH-C2
1607689
J1

397-CJ104 OR-14
398-CJ103 BU-14
A300-CJ105 GN-18
A301-CJ107 WH-18

321-CJ55 BR-18
975-CJ74 WH-18

398-CJ103 BU-14

995-K12 BU-18
F421-K29 YL-18

G856-K31 WH-18
G857-K32 YL-18
994-K16 GY-18
PASSIVE SDP +3 TDC SERV PROBE
PASSIVE SDP -3 TDC SERV PROBE
OIL PRESSURE SENSOR SIGNAL

RELAY PANEL

CJ-C17
1297164

ENGINE DISCONNECT
CONNECTOR

E920-CJ32 BR-18
E919-CJ31 YL-18
E921-CJ33 PK-18
E922-CJ34 GN-18
F766-CJ71 WH-18
G485-CJ35 BU-18
H713-CJ37 PK-18
H714-CJ38 OR-18
H716-CJ45 WH-14
H717-CJ46 BR-18
H718-CJ19 GY-18
K933-CJ122 GN-18
N939-CJ47 GN-18
P976-CJ10 BR-18

ADEM III ENGINE ECM


179-9850

199-CJ50 RD-18
397-CJ104 OR-14
398-CJ103 BU-14
A300-CJ105 GN-18
A301-CJ107 WH-18
H795-CJ90 PK-18
X918-CJ97 PU-18
X919-CJ98 WH-18

397-CJ104 OR-14

WH-18
WH-18

WH-18
WH-18
WH-18
WH-18
GN-18
GN-18
GN-18
GN-18
PK-18
PK-18
PK-18
BK-18
BK-18
G856-K31 WH-18
G857-K32 YL-18

994-K16 GY-18
995-K12 BU-18
R746-K21 PK-18
R747-K28 GY-18
G853-K24 OR-18
G850-K10 BU-18
G828-K37
G828-K14
G828-K33 WH-18
G828-K19
G828-K26
G829-K27
G829-K36
G829-K34 GN-18
G829-K15
G829-K20
G833-K13
G833-K35 PK-18
G833-K25
G833-K30
J702-K11 BK-18
J702-K42
J702-K41

E965-K17 BU-18
E966-K18 YL-18

E963-K22 BK-18
E964-K23 WH-18

G833-K35 PK-18

R747-K28 GY-18

A745-K38 WH-18

J702-K11 BK-18
J700-K39 BR-18
J701-K40 GN-18
G850-K10 BU-18

G828-K33 WH-18
G829-K34 GN-18

RELAY PANEL

SECONDARY STEERING

200-CJ91 BK-14
200-CJ92 BK-14

604-CJ115 OR-18
200-CJ113 BK-18
614-CJ86 PU-18

A
B
C

200-CJ5 BK-18
229-CJ84 BK-10
200-CJ87 BK-18
200-CJ81 BK-18

RD-18
BK-18
WH-18

CONN 5

CAB

ENGINE DISCONNECT

XMSN LUBE OIL TEMPERATURE SENSOR SIG

S
G
T

CJ-C8
1552267

200-CJ111 BK-14
200-CJ112 BK-18
200-CJ113 BK-18
321-CJ55 BR-18
604-CJ115 OR-18
606-CJ68 GY-18
608-CJ116 GN-14
614-CJ86 PU-18
975-CJ74 WH-18

LEFT SIDE FRAME

ANALOG SENSOR POWER +5V


ANALOG SENSOR COMMON
THROTTLE SENSOR +8V
THROTTLE/GND LEVEL SHUTDOWN COMMON

RH STOP TAIL PARK LAMP


135-0426

606-CJ68 GY-18
200-CJ112 BK-18

604-CJ56 OR-18
OR-18
OR-18
GN-14
GN-14
608-CJ59 GN-14
321-CJ55 BR-18
605-CJ67 YL-18
606-CJ68 GY-18
614-CJ94 PU-18
614-CJ86 PU-18
617-CJ73 BR-18
975-CJ74 WH-18

E963-K22 BK-18
E964-K23 WH-18

ANALOG TEMPERATURE SENSOR COMMON

1
2

CRANKSHAFT SPEED TIMING SENSOR


197-8396

K-C1
1607690
J2

G856-K31 WH-18
G857-K32 YL-18

1
2

SIGNAL
GROUND

1
2

ENGINE

K-C7
3E3370
G828-K19 WH-18
G829-K20 GN-18
R746-K21 PK-18

K-C6
1552269

CH-C13
1552269

XSMN LUBE OIL TEMP SENSOR


130-9811

FUEL PRESSURE SENSOR SIGNAL

BK-18
BK-18

604-CJ114
604-CJ115
608-CJ116
608-CJ117

E963-E1 BK-18
E964-E2 WH-18

1
2

1
2

R971-CH40 YL-18
J843-CH41 PU-18

ATMOSPHERIC PRESSURE SENSOR SIGNAL

CJ-C26
1552269

BK-18
BK-18

WH-18
WH-18

TWISTED WIRES

AIH RELAY/INJECTOR COMMON


ENG RETARDER SOLENOID (MED/HI)
ENG RETARDER SOLENOID (LOW/HI)
AIH RELAY +24 VOLTS 2AMP

RH REAR TURN LAMP


CJ-C27
162-2073
3E3364

200-CJ110 BK-18
200-CJ108 BK-14
200-CJ54 BK-18
200-CJ109 BK-18
604-CJ114 OR-18
605-CJ67 YL-18
608-CJ117 GN-14
614-CJ94 PU-18
617-CJ73 BR-18

201-CJ83 BK-18
447-CJ44 PK-18
200-CJ54 BK-18
200-CJ108 BK-14
200-CJ109 BK-18
200-CJ110 BK-18
200-CJ111 BK-14
200-CJ112 BK-18
200-CJ113 BK-18

200-CJ5 BK-18
200-CJ92 BK-14
200-CJ91 BK-14
106-CJ20 WH-18
114-CJ21 RD-18
138-CJ22 GN-18
201-CJ78 BK-18
201-CJ26 BK-18
251-CJ80 BK-18
322-CJ25 GY-18
442-CJ9 GY-18
496-CJ11 WH-18
506-CJ12 PU-18
507-CJ13 WH-18
605-CJ66 YL-18
606-CJ69 GY-18
611-CJ2 PU-14
614-CJ70 PU-18
617-CJ72 BR-18
619-CJ3 GN-14
761-CJ118 GY-18
762-CJ36 YL-18
779-CJ119 WH-18
953-CJ24 GY-18
975-CJ77 WH-18
976-CJ27 OR-18
C529-CJ28 GY-18
C530-CJ29 BU-18
FRONT FRAME AND
HYDRAULIC TANK

K-C14
1552267
G828-K37 WH-18
G829-K36 GN-18
A745-K38 WH-18

A
B
C

CJ-C11
8N1533

112-CJ1 PU-4

J844-CH39 GY-18
J843-CH42 PU-18
F713-CH43 OR-18

229-CH32 BK-14
A307-CH9 GY-18

C-C2
3E3370

A
B
C

- BATTERY
THROTTLE POSITION SENSOR SIGNAL

1
2

K-C2
1552269

E-C2
3E3364

E901-AT9 GN-18
E900-AT5 WH-18

TWISTED WIRES

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

1
2

TIMING CAL
PROBE

AT-C1
1552269

900-AT13 PU-18
901-AT14 WH-18
975-AT15 WH-18
K977-AT16 PK-18

619-CJ3 GN-14

PRESS SENSOR SUPPLY +5V


PRESS SENSOR COMMON -

CONN 4

1
2

E907-AT10 GY-18
E909-AT11 WH-18
755-AT12 OR-18

AJ-C3
3E3370
A
F766-AJ1 WH-18
B
762-AJ2 YL-18
C
200-AJ3 BK-18

762-AJ2 YL-18

ER-C1
1552252

611-CJ2 PU-14

K-C3
1552269
F421-K29 YL-18
SIGNAL 1
G833-K30 PK-18
GROUND 2
FUEL TEMPERATURE SENSOR
197-8391

E-C1
1552269

BK-18
WH-18

E906-AT6 OR-18
E908-AT7 BR-18
754-AT8 BU-18
E901-AT9 GN-18

1
2
3
4
5
6
7
8
9
10
11
12

USED ON PILOT MACHINES

TWO LIGHTING PACKAGES ARE AVAILABLE TO NORTH AND


SOUTH AMERICA: AMERICAN STANDARD AND AMERICAN ROADING.
EITHER PACKAGE WILL CONNECT TO CONNECTORS
AG-C4 AG-C5, AG-C14, AG-C16, AG-C22 AND AG-C23

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

OR-18
BU-18
GN-18
YL-18

E900-AT5 WH-18

E907-AT10 GY-18
E906-AT6 OR-18

AT-C9
1552269

OUTPUT SPEED SNSR (LEADING)


193-2550

CLUTCH 6 1ST
147-5399

962-AT1
709-AT2
751-AT3
752-AT4

CONN 2

A
+5V OR-18
B
GROUND YL-18
C
SIGNAL GN-18
INLET MANIFOLD PRESSURE
197-8395

K-C15
3E3364

AT-C13
1552269

751-AT3 GN-18
752-AT4 YL-18
754-AT8 BU-18
755-AT12 OR-18
900-AT13 PU-18
901-AT14 WH-18

1
2

F766-AG51 WH-18

AT-C10
7X6222

TRANSMISSION

K-C10
1552269
995-K12 BU-18
SIGNAL 1
G833-K13 PK-18
GROUND 2
COOLANT TEMP SENSOR
197-8392
K-C5
1552269
G853-K24 OR-18
SIGNAL 1
2
G833-K25 PK-18
GROUND
INTAKE MAN AIR TEMP SNSR
197-8391
K-C9
1552267
G828-K14 WH-18
+V A
G829-K15 GN-18
SIGNAL B
994-K16 GY-18
GROUND C
OIL PRESSURE SENSOR
197-8394
K-C8
1552269
E965-K17 BU-18
SIGNAL 1
E966-K18 YL-18
GROUND 2
CAMSHAFT SPEED TIMING SNSR
197-8397
CJ-C14
1552269
447-CJ44 PK-18
201-CJ83 BK-18

E908-AT7 BR-18
E909-AT11 WH-18

A
B
C

322-AG44 GY-18
114-AG33 RD-18

CONN 11

975-AT15 WH-18

BK-18
WH-18

CONN 3

101-AF3 RD-14

30 Page, Color 2, DMB

RENR4399-04 VOL 1

1
2

611-AG55 PU-14
611-AG56 PU-14

709-AT2 BU-18
962-AT1 OR-18
K977-AT16 PK-18

A
B
C

OUTPUT SPEED SENSOR (TRAILING)


193-2550

AT-C8
3E3364

CLUTCH 5 2ND
147-5399

AT-C14
1552267

975-AT21 WH-18
975-AT22 WH-18
975-AT23 WH-18
975-AT24 WH-18
975-AT25 WH-18
975-AT26 WH-18

A701-K1GY-18
A702-K2 PU-18
A703-K3 BR-18
A704-K4 GN-18
A705-K5 BU-18
A706-K6 GY-18
J702-K41 BK-18
L985-K7 YL-18
J701-K40 GN-18
L984-K8 OR-18
J700-K39 BR-18
L983-K9 WH-18

1
2
3
4
5
6
7
8
9
10
11
12

G828-C1 WH-18
G829-C2 GN-18
A745-C3 WH-18

AT-C7
3E3364

CLUTCH 4 3RD
147-5399

K-C4
1552267
G828-K26 WH-18
+V A
G829-K27 GN-18
SIGNAL B
R747-K28 GY-18
GROUND C
ATMOSPHERIC PRESSURE SENSOR
197-8393

+V A
SIGNAL B
GROUND C
FUEL PRESSURE SENSOR
197-8394

BK-18
WH-18

975-AT25 WH-18
754-AT8 BU-18
975-AT21 WH-18
752-AT4 YL-18
975-AT24 WH-18
751-AT3 GN-18
755-AT12 OR-18
975-AT22 WH-18
900-AT13 PU-18
975-AT23 WH-18
901-AT14 WH-18
975-AT26 WH-18

K-C13
1552252

EUI
CONNECTOR

C-C1
1552267

INPUT SPEED SENSOR


193-2550
AT-C2
3E3364

326-CH1 RD-18
522-CH5 WH-18
521-CH4 YL-18
403-CH3 GN-18
403-CH58 GN-18
403-CH57 GN-18

A705-CX605 BU-16
L985-CX502 YL-18

A701-CX601 GY-16
A702-CX602 PU-16
A703-CX603 BR-16
A704-CX604 GN-16
A705-CX605 BU-16
A706-CX606 GY-16
D788-CX607 BK-16
D791-CX608 YL-16
D787-CX609 GN-16
D790-CX610 OR-16
D786-CX611 BR-16
D789-CX612 WH-16

CX-C6
3E8969

K-C11
3E3364
NOTE USED

AT-C4
3E3364

AT-C6
3E3364

ENGINE INJECTOR HARNESS

1
2

AT-C5
3E3364

VARIABLE SPEED FAN SOL


148-2350

ENGINE RETARDING WIRES: NOT USED

PK-18
BK-18

H746-CH37 YL-18
H747-CH35 BR-18

1
2

XSMN OIL TEMP SENSOR


118-7226
RD-18
+V
BK-18
GROUND
YL-18
SIGNAL

CLUTCH 3 4TH
147-5399

1
2

CH-C14
1552269

FUEL LEVEL SENDER


220-8214

WH-18
WH-18

CX-C7
7E6513

CLUTCH 2 FWD
147-5399

1
2

CX-C5
7E6513

CLUTCH 1 REV
147-5399

D791-CX608 YL-16

A704-CX604 GN-16
L984-CX402 OR-18

CX-C4
7E6513

D790-CX610 OR-16

D789-CX612 WH-16

CYL HEAD
SOL 6
128-7991

CYL HEAD
SOL 5
128-7991

A706-CX606 GY-16
L985-CX702 YL-18

CYL HEAD
SOL 4
128-7991

CX-C3
7E6513

A702-CX602 PU-16
L983-CX202 WH-18

CX-C2
7E6513

A701-CX601 GY-16

D787-CX609 GN-16

CYL HEAD
SOL 3
128-7991

CYL HEAD
SOL 2
128-7991

CX-C1
7E6513

D786-CX611 BR-16

D788-CX607 BK-16

J700-CX2 BR-18
J700-CX1 BR-18

J702-CX5 BK-18
J702-CX4 BK-18
J702-CX3 BK-18

CYL HEAD
SOL 1
128-7991

A703-CX603 BR-16
L984-CX302 OR-18

1
2

K933-CJ122 GN-18

PAYLOAD CONTROL CIRCUIT.


TRANSMISSION CONTROL CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
TURN SIGNAL/WIPER/WASHER CIRCUIT.

TWISTED WIRES

CONN 1
CU-C1 CJ-C29
3E3364 3E3364
1
614-CU1 PU-18
2
200-CU2 BK-18

LICENSE PLATE LAMP 1


125-4439

200-CJ5 BK-18
201-CJ26 BK-18
442-CJ9 GY-18
496-CJ11 WH-18
506-CJ12 PU-18
507-CJ13 WH-18

AG-C1
9X0141
114-AG1 RD-18
138-AG2 GN-18
106-AG3 WH-18
N939-AG4 GN-18
201-AG5 BK-18
G485-AG6 BU-18
200-AG7 BK-14
200-AG8 BK-14
251-AG31 BK-18
953-AG10 GY-18
322-AG11 GY-18
779-AG52 WH-18
C529-AG12 GY-18
H718-AG13 GY-18
P976-AG47 BR-18
F766-AG51 WH-18

611-AG50 PU-14

HYDRAULIC TANK

LICENSE PLATE LAMP 3


125-4439

619-CJ3 GN-14
H713-CJ37 PK-18
H714-CJ38 OR-18
H716-CJ45 WH-14
H717-CJ46 BR-18
762-CJ36 YL-18
E919-CJ31 YL-18
E920-CJ32 BR-18
761-CJ118 GY-18
E921-CJ33 PK-18
E922-CJ34 GN-18
975-CJ77 WH-18
976-CJ27 OR-18

STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
CATERPILLAR MONITORING CIRCUIT.
ENGINE CONTROL CIRCUIT.

LICENSE PLATE LAMP HARNESS ITALIAN ROADING

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

C530-CJ29 BU-18
605-CJ66 YL-18
606-CJ69 GY-18
611-CJ2 PU-14
614-CJ70 PU-18
617-CJ72 BR-18

E919-CJ31 YL-18
E920-CJ32 BR-18
E921-CJ33 PK-18
E922-CJ34 GN-18
F766-CJ71 WH-18
G485-CJ35 BU-18
H713-CJ37 PK-18
H714-CJ38 OR-18
H716-CJ45 WH-14
H717-CJ46 BR-18
H718-CJ19 GY-18
K933-CJ122 GN-18
N939-CJ47 GN-18
P976-CJ10 BR-18

604-CJ114 OR-18
200-CJ109 BK-18
617-CJ73 BR-18

A
B
C

LH REAR TURN LAMP


CJ-C31
162-2073
3E3364

CAB

CJ-C1
9X1343

114-CJ21 RD-18
138-CJ22 GN-18
106-CJ20 WH-18
N939-CJ47 GN-18
201-CJ78 BK-18
G485-CJ35 BU-18
200-CJ92 BK-14
200-CJ91 BK-14
251-CJ80 BK-18
953-CJ24 GY-18
322-CJ25 GY-18
779-CJ119 WH-18
C529-CJ28 GY-18
H718-CJ19 GY-18
P976-CJ10 BR-18
F766-CJ71 WH-18

106-CJ20 WH-18
114-CJ21 RD-18
138-CJ22 GN-18
200-CJ92 BK-14
200-CJ5 BK-18
200-CJ91 BK-14
201-CJ26 BK-18
201-CJ78 BK-18
251-CJ80 BK-18
322-CJ25 GY-18
442-CJ9 GY-18
496-CJ11 WH-18
506-CJ12 PU-18
507-CJ13 WH-18
605-CJ66 YL-18
606-CJ69 GY-18
611-CJ2 PU-14
614-CJ70 PU-18
617-CJ72 BR-18
619-CJ3 GN-14
761-CJ118 GY-18
762-CJ36 YL-18
779-CJ119 WH-18
953-CJ24 GY-18
975-CJ77 WH-18
976-CJ27 OR-18
C529-CJ28 GY-18
C530-CJ29 BU-18

J
LH REAR FLOODLAMP
172-9973
CJ-C34
1552269

TILT POSITION SENSOR


169-0417
+V
GROUND
SIGNAL

OR-18
BK-18
BU-18

A
B
C

CONN 16

CAB LIGHT HARNESS (ATTACHMENT)

200-CV6 BK-18
200-CV7 BK-18

AJ-C2
3E5179

AG-C24
3E3370

619-AG46 GN-14
200-AG40 BK-14

RH REAR CAB FLOODLAMP


176-0780

PUMP GP (177-2921)

ENGINE GROUND

Y-C4
1552269

615-Y9 YL-14
200-Y10 BK-14

AG-C22
1552267
611-AG55 PU-14
617-AG54 BR-18

Y-C6
1552269
608-Y3 GN-14
200-Y4 BK-14

CBL-NN1 RD-00

MOTOR

AM-C2
1552267
106-AM1 WH-18
953-AM3 GY-18
H718-AM2 GY-18

H718-AM2 GY-18
953-AM3 GY-18

USED ON PILOT MACHINES WITH PCS AND E/H MACHINES

USED ON E/H MACHINES

615-Y7 YL-14
615-Y11 YL-14

CBL-NN1 RD-00

SECONDARY STEERING MOTOR


183-6967

LH FRONT CAB FLOODLAMP 2


176-0780

1
2

1
2
3
4
5
6
7
8
9
10
11
12

CONN 19

608-Y1 GN-14
608-Y3 GN-14

BK-16
RD-16
BU-16

A
B
C

Y-C3

AM-C1
3E5179
106-AM1 WH-18

615-Y9 YL-14
615-Y5 YL-14

ONE STUD FOR EACH CIRCUIT


200,615,608(ATTACH),603(ATTACH)

START AID SOL


3E-6332

BK-18
BK-18

CJ-C18
1552267

962-CJ65 OR-18
417-CJ43 GY-18
484-CJ16 YL-18
962-CJ30 OR-18
416-CJ17 OR-18
453-CJ18 PK-18

CJ-C22
3E3364
1
2

AG-C18
1552252
106-AG34 WH-18
762-AG22 YL-18
H718-AG13 GY-18
953-AG10 GY-18
F766-AG49 WH-18
200-AG41 BK-18

LH FRONT CAB FLOODLAMP


176-0780

1
2

1552269
615-Y7 YL-14
200-Y8 BK-14

200-Y2 BK-14
200-Y4 BK-14
200-Y8 BK-14
200-Y6 BK-14
200-Y12 BK-14
200-Y10 BK-14

XMSN FILTER BYPASS SWITCH


164-7577

BK-18
BK-18

1
2

Y-C2
1552269

615-Y5 YL-14
200-Y6 BK-14

ELECTRICAL STUDS PASS


THROUGH THE CAB ROOF
CONNECT TO TERMINALS
ON THE CAB SCHEMATIC
PART NUMBERS:
PILOT/HMU 186-0696
EH/CCS
186-0623

BU-16

E455-CJ14 BR-18

1
2
3
4
5
6

1
2
3
4
5
6

136-CV3 GN-18
975-CV4 WH-18
728-CV5 BU-18

727-CV2 GN-18
727-CV10 GN-18

CBL-MM1 RD-00

CH-C12
1552269

LH REAR CAB FLOODLAMP


176-0780

BRAKE OIL PRESS SW


175-3244
BK-16
SHOWN WITH
RD-16
BRAKE OFF

A
B
C

1
2

BACKUP

606-AW6 GY-18

1
2

T
G

MOTOR

2 3
1

CH-C8
3E3364

727-CV2 GN-18

CJ-C13
3E3382

106-AG35 WH-18
251-AG30 BK-18
C530-AG14 BU-18

ON PILOT MACHINES AND PILOT MACHINES WITH PCS

1
2

AW-C9
1552269

TURN

AX-C2
1552269

604-AW22 OR-18
200-AW16 BK-18
614-AW25 PU-18

A
B
C

CBL-MM1 RD-00
CBL-AA1 RD-00

101-CH25 RD-4
AC PRESS SW
114-5333

FUEL PRIMING PUMP


162-2211

AW-C13
1552267

S
G
T

ALT

136-CV3 GN-18
728-CV5 BU-18
975-CV4 WH-18
727-CV9 GN-18

1
5
2
4

CV-C2
3E3382

Y-C1
1552269
608-Y1 GN-14
200-Y2 BK-14

LIFT POS SENSOR


169-0417
OR-18
+24V
BK-18
GROUND
WH-18
SIGNAL

AG-C10
3E3370

1
2

STOP/TAIL

THE JAPAN MAIN CHASSIS HARNESS IS THE SAME AS


THE NORTH AND SOUTH AMERICAN AND EUROPEAN
MAIN CHASSIS HARNESS EXCEPT FOR THE ADDITION OF THE
LEFT AND RIGHT BACKUP LIGHTS AND THE BACKUP ALARM RELAY
AND THE ASSOCIATED WIRING THAT IS SHOWN HERE

614-AW24 PU-18

YL-18

RH REAR COMBINATION LAMP


144-6837

AUXILLARY START RECEPTACLE

CBL-MM1 RD-00
CBL-CC1 RD-00

85

87
87a

CV-C3
9X1054

AG-C12
1552267

1
2

LICENSE PLATE LAMP


5A-3808

AUXILLARY START RECEPTACLE


CABLES JR1 AND JR2 ARE NOT
SERVICED SEPERATELY

ALTERNATOR
185-5294 65A
(177-9953 80A JAPAN)

608-AW20 GN-14
200-AW17 BK-14

1
2

JR-C1
189-6323

1
2

LIFT KICKOUT PROXIMITY SWITCH


3E-7844
BK-18
GROUND
OR-18
USED
+ BATTERY
BU-18
SOLENOID

1
2

RH REAR FLOODLAMP 2
AW-C5
176-0780
1552269

CONN 7

SHOWN WITH
BRAKE ON

AG-C9
3E3370
A
B
C

1
2

975-AW13 WH-18
321-AW15 BR-18

1
2

SEC STEER INTERMEDIATE RELAY


3E-5239
30
86

CBL-JR2 BK-00
CBL-JR1 RD-00

A
B
C

BK-16
RD-16
BU-16

AG-C8
1552267

200-AG42 BK-18
F766-AG36 WH-18
761-AG25 GY-18

BK-18
BK-18

BK-18
BK-18

AW-C3
1552269

BEACON
128-6983

RD
BK

BEACON ATTACHMENT HARNESS

PARK BRAKE PRESS SW


174-4312

LH GROUND

727-CV1 GN-18

AW-C2
3E3364

BLOCK AS
8C-6358

CJ-C36
1552267

201-CJ82 BK-18
432-CJ8 PK-18

CBL-JJ BK-00

DISCONNECT SW
7N-0718

CBL-JJ BK-00

BACKUP ALARM 1
123-6449

NEG

12V BATTERY 2
115-2422

200-CH51 BK-4

85

175-AW11 RD-16
321-AW14 BR-18
975-AW12 WH-18
612-AW26 GY-18
612-AW28 GY-18
612-AW27 GY-18

POS

101-CH25 RD-4

87
87a

AW-C1
4Y6136
3
1
2
5

200-AW1 BK-14
200-AW2 BK-14
321-AW3 BR-18
604-AW4 OR-18
605-AW5 YL-18
606-AW6 GY-18
608-AW7 GN-14
614-AW8 PU-18
617-AW9 BR-18
975-AW10 WH-18
175-AW11 RD-16

NEG

12V BATTERY 1
115-2422

CBL-RR1 BK-00

608-AW21 GN-14
200-AW19 BK-14

1
2

BACKUP ALARM RELAY


4Y-6135
30
86

975-AW12 WH-18
975-AW10 WH-18
975-AW13 WH-18
321-AW14 BR-18
321-AW15 BR-18
321-AW3 BR-18
200-AW16 BK-18
200-AW17 BK-14
200-AW2 BK-14
200-AW18 BK-18
200-AW19 BK-14
200-AW1 BK-14
608-AW20 GN-14
608-AW21 GN-14
608-AW7 GN-14
604-AW22 OR-18
604-AW23 OR-18
604-AW4 OR-18
614-AW24 PU-18
614-AW25 PU-18
614-AW8 PU-18
605-AW5 YL-18
606-AW6 GY-18
617-AW9 BR-18
175-AW11 RD-16

POS

304-CH16 WH-8

LH REAR FLOODLAMP 2
AW-C4
176-0780
1552269

IF THE MACHINE IS EQUIPPED WITH


A SECONDARY STEERING SYSTEM OR
AUXILLARY START RECEPTACLE, CABLE AA1
WILL BE REPLACED BY CABLE WW1 AND THE
JUNCTION BLOCK WILL BE ADDED AS WELL

CBL-CC1 RD-00

612-AW26 GY-18

1
2

B
G

A
B
C

CBL-HH1 BK-00

CBL-GG1 BK-00

522-CH5 WH-18

BACKUP

CBL-EE1 RD-00

521-CH4 YL-18

AW-C11
3E3364

CJ-C9
1552267

962-CJ64 OR-18
419-CJ7 YL-18
G764-CJ15 PK-18

605-AW5 YL-18

CBL-AA1 RD-00

1
2

AW-C7
1552269

TURN

1
2

200-J2 BK-14

CBL-WW1 RD-00

T
G

604-AW23 OR-18
200-AW18 BK-18
617-AW9 BR-18

200-CH22 BK-18
326-CH1 RD-18

A
B
C

403-CH58 GN-18

S
G
T

109-CH24 RD-4

STOP/TAIL

603-J1 PK-14
200-J2 BK-14

603-J1 PK-14

AW-C12
1552267

200-CH51 BK-4

LH REAR COMBINATION LAMP


144-6838

J-C1
1552269

1
2

JAPAN MAIN CHASSIS

5I-8396
186-3221
199-0628
116-0080
227-9630
207-6060
8G-4090
1P-1010
198-6756
183-6971
198-6755
4E-2604
198-6754

01
01
00
01
00
00
01
00
00
00
00
00
00

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SYMBOL

DESCRIPTION

BLADE, SPADE, RING,


OR SCREW TERMINAL
CIRCUIT CONNECTED

H#

CIRCUIT NOT CONNECTED


ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR
ATCH WIRE, CABLE
&
COMPONENT
CIRCUIT GROUPING
DESIGNATION

THIS DIAGRAM IS FOR THE:

966GII/972GII
WHEEL LOADER CHASSIS AND ENGINE
180-7893 CHG 02
WITH ELECTRO-HYDRAULIC AND PILOT IMPLEMENT CONTROL
CCS AND HMU STEERING AND
ELECTRONIC ENGINE CONTROL

COMPONENTS ARE SHOWN INSTALLED ON A FULLY


OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
AND XMSN SHIFTER IN NEUTRAL

FOR CAB SCHEMATIC SEE:


ELECTRO-HYDRAULIC IMPLEMENTS/CCS STEERING 186-0623
PILOT IMPLEMENT/HMU STEERING
186-0696

Component
Fuel Level Sender
Engine Oil Pressure Sensor
Engine Coolant Temperature Sensor
Torque Converter Oil Temperature Sensor
Data Link
Sensor Power Supply
Action Alarm
Action Lamp
Temp Sensor (Front Axle Oil)
Temp Sensor (Rear Axle Oil)
Hydraulic Oil Temperature Sensor
Display Data Link
Display Power Supply
Temp Sensor (Torque Converter Oil)
Brake Oil Temperature Sensor

Payload Control System


(MID No. 074)
CID
0168
0254
0350
0364
0769
0817
0820

Component
Electrical System Voltage
Payload Electronic Control Module
Lift Linkage Position Sensor
Head End Lift Cylinder Pressure Sensor
Rod End Lift Cylinder Pressure Sensor
Internal Backup Battery
Keypad Data Link

Transmission Control
(MID No. 081)
CID
0041
0070
0149
0168
0177
0190
0270
0363
0367
0368
0444
0562
0585
0621
0622
0623
0631
0632
0633
0634
0635
0636
0638
0668
0672
0673
0793
0794
0795
1327
1521

Component
+8 Volts Sensor Supply
Parking Brake Switch
Ride Control Solenoid 2
Electrical System Voltage
Transmission Oil Temperature Sensor
Engine Speed Sensor
Cat Monitor System Harness Code
Ride Control Solenoid 1
Ride Control Switch
Transmission Auto/Manual Switch
Start Relay
Cat Monitoring System
Tranmission Output Speed Sensor 1
Downshift Switch
Upshift Switch
Directional Switch
Transmission Clutch 1 Solenoid
Transmission Clutch 2 Solenoid
Transmission Clutch 3 Solenoid
Transmission Clutch 4 Solenoid
Transmission Clutch 5 Solenoid
Transmission Clutch 6 Solenoid
Starter Solenoid
Transmission Shift Lever
Torque Converter Output Speed Sensor
Speed Sensor (Transmission Output 2)
Pressure Switch (Primary Steering)
Pressure Switch (Secondary Steering)
Secondary Steering Intermediate Relay
Position Sensor (Left Brake Pedal)
Part-Throttle Autoshift Selector Switch

Theft Deterrent Module


(MID No. 124)
CID

Component

0168
Voltage Above Normal
0248
Cat Data Link Error
0817
Real Time Clock Not Running
1391
MSS Output Driver #1
1392
MSS Output Driver #2
The CID is a diagnostic code that indicates which component is faulty.
The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Failure Mode Identifiers (FMI)


FMI No.

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

102
104
105
106
108
112
113
114
115
118
120
121
122
123
124
126
127
128
129
130
131
132
133
134
135
136
138
139
142
144
147
150
164
168
170
174
188
199

RD
YL
RD
WH
BU
PU
OR
RD
PK
GY
RD
RD
RD
WH
GN
PK
OR
PK
BU
RD
BR
RD
OR
YL
BU
GN
GN
RD
BU
PK
RD
OR
WH
GN
RD
RD
WH
RD

200
201
250
251
290
291
A273
A274
A275

BK
BK
BK
BK
BK
BK
BK
BK
BK

306
307
308
320
321
322
326
A307

GN
OR
YL
OR
BR
GY
RD
GY

403
410
411
413
416
417
419
426
430
432
436
442
443
447
450
453
484
496
C413
C414
E455
G479
G480
G485
G486

GN
WH
PK
BR
OR
GY
YL
BR
BU
PK
OR
GY
YL
PK
YL
PK
YL
WH
YL
BU
BR
WH
GN
BU
GN

500
501
502
503
504
505
506
507
508
509
511
512
515
516
517
518
521
522
537
538
539

BR
GN
OR
BR
YL
BU
PU
WH
PU
WH
BR
GN
GY
GN
BU
OR
YL
WH
GN
BR
BU

Wire
Number

Description
Power Circuits
Running/Hazard Lamps
MSS/Product Link
Key Sw
Lift/Tilt Sensor Power
Seat Power
Main Power Rly Output
Cat Mon System
W arning Horn (Forward)
Voltage Conv 24V Radio
Front/Rear Wiper Washer
Voltage Conv Memory
Back Alarm To Lamp
Dome Lamps
Axle Oil Cooler
A/C
Xmsn ECM
Front Cab Floodlights
Detent Pwr
Start Aid
Stop Lamp/Backup Alarm
Turn Signal Flasher
Center Dash Indicator Panel
LH/RH Dash Indicator Panel
Rear Machine Floods
12V Accessory
Secondary Steer
PCS
LH Tail/Clearance Lamps
Fourth Function Grapple
Beacon Pwr
ECAP Pwr
Engine ECM Power (+)
Xmsn ECM/LH Brake Pedal Sensor
Quick Coupler
Product Link (Unswitched)
Unswitched Buss
PCS ECM
Hood Control
Ground Circuits
Main Chassis
Cat Mon System
Payload Mon - Customer GND
Payload Mon - System GND
Service Mode Service
Service Mode Clear
Transmission ECM GND
Product Link GND
MSS GND
Basic Machine Circuits
Starter Relay Coil +
Key SW To Neutral Start SW
Main Power Relay Coil
Horn Relay Coil To SW
Backup Alarm 24V
W arning Horn (Forward)
Key SW "C" (Off) Terminal
Throttle Position Sensor
Monitoring Circuits
Alternator (R) Term.
Action Alarm
Action Indicator Lamp
Fuel Pressure Indicator
Secondary Steer SW
Primary Steer SW
Parking Brake SW (Off)
XMSN Filter Bypass Indicator
Air Filter Restricted Indicator
Brake Oil Pressure Indicator
XMSN Filter Bypassed Indicator
Hyd Oil Tank Temp Gage
TC Outlet Temp Sensor
Fuel Level Sensor
Engine Speed (RPM) from ADEM
Secondary Steering Pressure SW (N/C)
Primary Steering Pressure SW (N/C)
Hyd Tank Oil Level Sensor
Cat Mon Sys Display Data
Cat Mon Sys Display Load
Hydraulic Oil Filter Bypass SW
Service Engine Indicator
Fuel Level/Temp Indicator
Front Axle Oil Temp SW
Rear Axle Oil Temp SW
Accessory Circuits
Wiper - Front (Park)
Wiper - Front (Low)
Wiper - Front (HI)
Wiper - Rear (Park)
Wiper - Rear (Low)
Wiper - Rear (HI)
Front Washer Pump +V
Rear Washer Pump +V
Radio Speaker - Left
Radio Speaker - Left (Common)
Radio Speaker - Right
Radio Speaker - Right (Common)
Blower Motor (HI)
Blower Motor (Medium)
Blower Motor (Low)
Hazard Flasher To SW
A/C SW (Select Position)
A/C Clutch Solenoid -V
Turn Signal Indicators
Hazard Indicator
Turn Signal Indicator Basic/Right

540
550
567
A513
A523
A524
A525
A541
C529
C530
603
604
605
606
608
610
611
614
615
617
619
633
646
647
661
662
663
691
700
709
720
727
728
751
752
754
755
761
762
779
E701
E702
E707
E708
E735
F766
F781
G746
G750
G755
G760
G761
G762
G763
G764
G766
G767
G768
G787
G788
H730
H795
818
819
F846
G836
G850
900
901
910
944
945
951
961
962
964
973
975
976
977
987
A982
E900
E901
E906
E907
E908
E909
E955
K933
K977
N939
P910
P916
P931
P976
R974
T901
T902
X972
X973
X974

Wire
Description
Color
Accessory Circuits (continued)
WH
Turn Signal Indicator Left
GY
HVAC Blower
WH
HVAC Blower On
PK
DC/DC Converter Memory Output
PU
Blend Door (Low Side)
BR
Blend Door (Low Side)
GN
Blend Door (High Side)
PU
Turn Signal Indicators
GY
Lift Press Sensor
BU
Lift Position Sensor
Lighting Circuits
PK
Rotary Beacon
OR
Stop Lamp
YL
Turn Lamp - Left
GY
Turn Lamp - Right
GN
Flood Lamp - Rear
OR
Running Lamp Dimmer
PU
Head Lamp Hi
PU
Park/Tail/Dash/Lamp
YL
Forward Cab Floodlamps
BR
Tail/Clearance Lamps - Left
GN
Forward Flood/Lo Beam Lamps
BU
Bucket Lamps
OR
Forward Cab Floodlamps
GN
Rear Floodlamps
GN
Dimmer Tachometer Lamp
YL
Dimmer Speedometer Lamp
GY
Dimmer Gage Lamps
GY
Turn Signal Flasher Pwr
Control Circuits
PK
Implement Interlock
OR
XMSN ECM Sensor Power Supply
PU
Neutralizer Override SW
GN
Secondary Steer Relay Coil +V
BU
Secondary Steer Intermediate Relay
GN
Clutch 1 Solenoid (Reverse)
YL
Clutch 2 Solenoid (Forward)
BU
Clutch 3 Solenoid 4th
OR
Clutch 4 Solenoid 3rd
GY
Lift Position Detent Solenoid
YL
Bucket/Fork Position Select SW
WH
Quick Coupler Engage Sol
PK
Auto Ride Control Indicator
OR
Ride Control On Indicator
GN
PCS Display +V
PK
PCS Display Clock
PU
Operator SW In
WH
Implement Detent Interlock
BR
Downshift SW (N.O..)
WH
LH Pedal Position Sensor Signal
BU
XMSN Forward SW
GY
XMSN Reverse SW
WH
Upshift SW (NO) (HMU 2nd Gear)
YL
Downshift SW (NC) (HMU 3rd Gear)
BR
Downshift SW (NO) (HMU 4th Gear)
PU
Neutral SW
PK
Park Brake SW (On)
GN
Ride Control SW (Auto)
WH
Ride Control SW (On)
GN
Upshift SW (NC) (HMU 1st Gear)
GN
FNR Forward SW
YL
FNR Reverse SW
PK
Auto/Man (Auto 1-4)
PK
Engine ECM (Sensor/SW Return)
BR
Serial Data (Transmit)
GY
Serial Data (Receive)
PU
MSS LED Source Driver
WH
MSS LED Source Driver
BU
Inlet Air Heater Indicator
PU
Clutch 5 Solenoid 2nd
WH
Clutch 6 Solenoid 1st
YL
Neutralizer Disable Indicator
OR
CAT Data Link +
BR
CAT Data Link PK
MSS LED Return
BR
Tilt Position Detent Solenoid
OR
Transmission ECM GND
BU
Fork Position Select
BR
Auto/Man (Manual)
WH
XMSN ECM Solenoid Return
OR
Upshift SW (NC)
YL
Auto/Man (Auto 4)
WH
Fourth Function Select SW
BR
Engine ECM Throttle Position Sensor +V
WH
XMSN Output SPD +
GN
XMSN Output SPD OR
XMSN Output SPD Trail +
GY
XMSN Output SPD Trail BR
XMSN Input SPD +
WH
XMSN Input SPD OR
PCS Keypad Data
GN
Operator Monitor Sensor PWR
PK
XMSN Oil Temperature
GN
Ride Control Off Solenoid
BR
Secondary Steer Test Solenoid
OR
FNR Neutral SW
GN
Grapple Enable SW
BR
Quick Coupler Release Solenoid
OR
Start Aid SW
YL
MSS Exciter Coil In
PK
MSS Exciter Coil Out
GN
Variable Shift Control (Max)
BU
Variable Shift Control (Mid)
BR
Variable Shift Control (Min)

RENR4399-04
November 2003

Component

Machine
Location

Component

Connector Number

The FMI is a diagnostic code that indicates what type of failure has occurred.

Related Electrical Service Manuals


Title

Form Number

Caterpillar Monitoring System

SENR1394

Machine Security System

RENR2462

Payload Control System

SENR6614
RENR2105

CONN 28
CONN 29
CONN 30
CONN 31
CONN 32
CONN 33
CONN 34
CONN 35
CONN 36
CONN 37
CONN 38
CONN 39
CONN 40
CONN 41
CONN 42
CONN 43
CONN 44
CONN 45
CONN 46

Service Mode Plug

Customer Data Connection

Service Tool Connector

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or
near the component. See the Component Location Chart.

Machine
Location

E-15

Resistor 2

L-15

42

Arc Suppressor

D-15

Sensor - Left Hand Brake Pedal

G-1

43

Assembly - Handle Fnr Downshift

G-8

Sensor - Throttle Position

G-1

43

Breaker - HVAC

A-15

Solenoid - Auxillary

G-9

Breaker - Seat

A-15

Solenoid - Float

G-9

Compressor - Seat

H-10

37

Solenoid - Lift Positioner

G-9

Control - Dimmer

D-15

Solenoid - Tilt Positioner

G-9

Control - EMS III

C-10

Switch - A/C Selector

D-8

Control - Machine Security System

E-16

Switch - Auto / Manual Select

D-6

Control - Payload Control System

B-10

38

Switch - Beacon

I-3

Control - Transmission

J-18

39

Switch - Blower

D-8

Converter - Voltage (10A)

E-15

Switch - Bucket / Fork Select

D-4

Converter - Voltage (20A)

F-15

Switch - Dimmer

H-1

Flasher - 24V

D-15

Switch - Down Shift

G-9

Fuse - Thermal Couple

K-15

42

Switch - EMS Mode Select

C-8

Fuse Block

A-16

Switch - Forward Horn

H-3

Gauge - Quad

I-1

Switch - Forward Horn 2

F-9

Ground - Cab 1

C-13

Switch - Fourth Function Select

F-7

Ground - Cab 2

B-13

Switch - Front Intermittent Wiper/Washer

D-7

Ground - Cab 4

L-18

40

Switch - Grapple Enable

F-7

Ground - Dash

J-5

Switch - Hazzard Lamp

J-3

Ground - Engine End Frame

L-18

40

Switch - Implement Detent Override Limit

F-9

Ground - Upper Cab

A-3

41

Switch - Key Start

F-3

Indicator - Center Dash

K-1

Switch - Kickout On/Off

D-3

Indicator - Left Hand Panel

K-1

Switch - Neutralizer Override

C-3

Indicator - Right Hand Panel


Keypad - Payload Control System
Lighter - Cigar

J-1

Switch - Quick Coupler

D-2

B-10

38

Switch - Rear Wiper/Washer

D-6

I-3

43

Switch - Ride Control

B-4, C-4

Motor - Blend Door Actuator

L-16

42

Switch - Running Lamp

K-2

Motor - Blower

L-16

42

Switch - Secondary Steering Test

C-3

Motor - Front Wiper

I-1

Switch - Start Aid

G-3

Motor - Rear Wiper

K-14

Switch - Stop Lamp

G-1

43

F-3

43

Switch - Temperature Select

D-7

C-15

Switch - Transmission Gear Selector

H-3

Outlet - 12V Accessory


Relay - Forward Cab Floodlamp
Relay - Forward Horn

C-15

Switch - Turn Signal

H-2

Relay - Rear Floodlamp

C-15

Switch - Variable Shift Control

D-5

Resistor - Blower Motor Speed

K-16

42

Tachometer/ Speedometer

Resistor 1

L-15

42

Thermostat

J-1

K-15

42

Temperature
Symbol

Pressure
Symbol

Flow
Symbol

Level
Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

Normally closed switch that will open with an increase of a specific condition.

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

966G & 972G Series II


Wheel Loaders
Electrical System

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

No circle indicates that the wire cannot be disconnected from the component.

966G:
AXJ1-UP
AXL1-UP
ANZ1-UP

972G:
AXN1-UP
AWP1-UP
AXP1-UP

This indicates that the component has a wire connected to it that is connected to ground.

Machine locations are repeated for components located close together.


A = Operator Compartment - Dash Console

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

B = Operator Compartment - Overhead Console


C = Operator Compartment - Relay / Fuse Panel
D = Operator Compartment - Implement Pod

Volume 2: Cab Wiring

(Pilot Hydraulics and HMU Steering)


Printed in U.S.A.

2003 Caterpillar
All Rights Reserved

Harness And Wire Electrical Schematic Symbols


Resistor, Sender and Solenoid Specifications
Part No.

Component Description

9G-1950

Resistor:

Resistance (Ohms)
Overall: 2.0 0.1
Tap: 1.0 .05

Blower Motor Speed


Auxillary

152-6480

Solenoids:

Tilt Positioner

1
2

85.3 5.0

Lift Positioner

Deutsch connector:
The plug contains all sockets
and the receptacle contains all pins.

Sure-Seal connector:
The plug and receptacle contain
both pins and sockets.

1
2

Float

40

At room temperature unless otherwise noted.

42

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes

A
37

32
41
39

43

Harness identification code


This example indicates
wire 135 in harness "AG".

38

Off Machine Switch Specification


Part No.
3E-5464

Function
Temperature Switch

Actuate

Deactuate

-1.1 0.8C
(30 1.4F)

2.2 0.8C
(36 1.4F)

Contact position at the contacts of the harness connector.

Contact Position

Harness Connector Serialization Code:


The "C" stands for "Connector" and the number
indicates which connector in the harness. (C1, C2, C3, .....)

Pin

L-C12
3E-5179

AG-C4
111-7898

Socket

Wire Color

Circuit
Identification
Number

Ground
Connection

Part Number For


Connector Recepticle

325-AG135 PK-14

Normally Closed

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

Part Number for


Connector Plug

C-C4
AG-C3
130-6795 130-6795

Single Wire
Connector

Pin or Socket
Number

Wire Gauge

9X-1123

Component
Part Number

Plug

200-L32 BK-14

Monitoring System Service Modes


41

Service Mode

32 42 39
37

Number

Operator Mode Sequence

A
Machine
Location
32
32
32
32
32
C
C
C
D
D
B
D
42
A
A
A
A
43
43

Schematic
Location

Alarm - Action

Connector Location
Schematic
Location
G-18
F-18
E-18
D-18
C-18
F-15
E-15
E-15
F-8, F-10
G-8, G-10
B-9
B-9
L-14
F-3
G-3
H-3
F-3
G-1
H-1

Electrical Schematic Symbols And Definitions

Component Location
Schematic
Location

38

Parameter failures.

Transmission Control System

Wire
Color

D
43

Harness Code

Numeric Readout

Service

Digital Tattletale

Units

Charging System Display

Electrical Schematic Symbols And Definitions


FUSE - A component in an electrical circuit that will open the circuit if too much
current flows through it.
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet
closes the contacts of a normally open reed switch; it opens the contacts of a
normally closed reed switch.

40

Monitoring System Operator Modes


Operator Mode

Machine Harness Connector And Component Locations

Number

Service Meter

Tachometer

Engine Oil Pressure

Odometer - Machine Travel Distance

Scrolling (Diagnostic)

SENDER - A component that is used with a temperature or pressure gauge. The


sender measures the temperature or pressure. Its resistance changes to give an
indication to the gauge of the temperature or pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by
electricity. It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the
circuit if too much current flows through it. This does not destroy the circuit breaker
and it can be reset to become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close a valve or move a piece of metal that can do work.

30 Page, Color 2, DMB

CID
0096
0100
0110
0177
0248
0263
0271
0324
0427
0428
0600
0819
0821
0826
0830

Wire Description
Wire
Number

RENR4399-04 Cab

Component Identifiers (CID)


Module Identifier (MID)
Caterpillar Monitoring System
(MID No. 030)

18

17

16

15

14

ECM MOUNT BOLT

F-C2
1552273
BLOWER MOTOR
174-1497

306-C134 GN-18
321-C148 BR-18
416-C147 OR-18
417-C146 GY-18
419-C283 YL-18
450-C149 YL-18
453-C141 PK-18
484-C142 YL-18
709-C34 OR-18
728-C133 BU-18
751-C61 GN-18
752-C52 YL-18
754-C109 BU-18
755-C63 OR-18
900-C110 PU-18
901-C66 WH-18
962-C58 OR-18
962-C59 OR-18
975-C70 WH-18
975-C46 WH-18
976-C139 OR-18
E900-C114 WH-18
E901-C112 GN-18
E906-C116 OR-18
E907-C118 GY-18
E908-C117 BR-18
E909-C115 WH-18
G764-C140 PK-18
K977-C113 PK-18
N939-C135 GN-18
F766-C249 WH-18

A523-F6 PU-18

F-C4
3E3360
2
1

WH/RD-14
BK-14

RESISTOR 2
33 K
200-F15 BK-18
200-F1 BK-14
200-F16 BK-18
200-F11 BK-14
200-F2 BK-18
135-F19 BU-18
135-F13 BU-18
135-F9 BU-18

200-F1 BK-14
515-F7 GY-14

516-F4 GN-14
515-F7 GY-14
BLOWER MOTOR DIODE
515-F18 GY-14

T
522-F10 WH-18

TWISTED WIRE

HVAC UNIT

GND

H MOTOR

C-C8
1552273

T
P

B+

GN-16
BK-16
GY-16
BR-16
OR-16

4
1
2
6
3
5

504-C179 YL-18
200-C175
118-C190
503-C180
505-C170

BK-18
GY-18
BR-18
BU-18

REAR WIPER MOTOR


155-5789

136-C75 GN-18
321-C148 BR-18
604-C78 OR-18
605-C79 YL-18
606-C80 GY-18
608-C81 GN-14
614-C82 PU-18
617-C83 BR-18
975-C167 WH-18
F766-C249
762-C23
761-C60
964-C36

WH-18
YL-18
GY-18
BU-18

426-C85 BR-18
C-C35
1835785
130-C76 RD-18
326-C199 RD-18
450-C149 YL-18
403-C123 GN-18
521-C124 YL-18
522-C125 WH-18
150-C126 OR-18
944-C127 OR-18
945-C128 BR-18
A307-C129 GY-18
A982-C130 BR-18
H795-C131 PK-18
R974-C132 OR-18
430-C191 BU-18
G479-C192 WH-18
443-C18 YL-18

H730-C163 PK-18
H795-C131 PK-18
K933-C226 GN-18
K977-C113 PK-18
N939-C135 GN-18

200-C172 BK-12
121-C232 RD-12

IMPLEMENT
POD

TWISTED WIRES

STRAP AS.

ECM MOUNT
BOLT
+V
GROUND

TIRIS INTERFACE SIGNAL

PANEL B
AND UPPER CAB

LED RETURN
KEYSWITCH INPUT
ALTERNATOR R TERM INPUT
CAT DATA LINK +
CAT DATA LINK TIRIS GROUND RETURN
LED SOURCING DRIVER
LED SOURCING DRIVER

T901-EH12 YL-18

951-EH11 PK-18
104-EH3 YL-18
403-EH2 GN-18

CONN 34
944-EH5 OR-18
945-EH4 BR-18
T902-EH13 PK-18
F846-EH10 PU-18
G836-EH9 WH-18

EH-C3
1552269
T901-EH12 YL-18
T902-EH13 PK-18

1
2

WH-18
BK-18

1
2

WH-18
BK-18

MSS FERRITE FILTER


222-3870

GROUND
LIGHTS
+ BATTERY
SPEEDOMETER LAMP
TACHOMETER LAMP
GAGE LAMP
DIMMER CONTROL
103-5526

REAR FLOODLAMP RELAY


3E-5239
30
86

FORWARD HORN RELAY


3E-5239
30
86

606-C80 GY-18
614-C82 PU-18

G850-C29 BU-18
104-C222 YL-18
170-C86 RD-18
A274-C275 BK-18
945-C364 BR-18
944-C330 OR-18

87
87a

87
87a

606-C88 GY-18
606-C89 GY-18
614-C98 PU-18
614-C94 PU-18
614-C92 PU-18
614-C93 PU-18

975-C167 WH-18
975-C121 WH-18
G948-C265 BR-18

1
5
2
4

122-C240 RD-18
122-C225 RD-18
120-C235 RD-18

962-C58 OR-18
962-C44 OR-18
962-C368 OR-18
962-C31 OR-18
962-C30 OR-18
962-C59 OR-18
975-C53 WH-18
975-C22 WH-18
975-C27 WH-18
975-C46 WH-18
975-C70 WH-18
975-C54 WH-18
G948-C25 BR-18
G948-C168 BR-18

32
30

139-C277 RD-18

26

121-C232 RD-12

10A

10A

PK-18
PK-18
PK-18
GY-14
GY-18
GY-18

20

10A

106-C3 WH-18

20A

10A

12

150-C126 OR-18

126-C21 PK-18
126-C37 PK-18

10A

10A

25

170-C86 RD-18

10A

21

132-C344 RD-18

10A

19

138-C14 GN-18
138-C20 GN-18
138-C43 GN-18

10A

17

10A

15

PAYLOAD CONTROL SYSTEM

LIFT POS SENSOR

LH/RH DASH INDICATOR PANELS

10A

10A

10A

10A

147-C73 RD-18

23

11

15A

ENGINE ECM ADEMIII

SECONDARY STEERING

10A

10A

15A

10A

10A

10A

YL-18
PK-18
PK-18
RD-18
RD-12

104-C222 YL-18
106-C3 WH-18
112-C1 PU-4
114-C41 RD-18
118-C190 GY-18
123-C95 WH-18
129-C71 BU-18
130-C76 RD-18
135-C259 BU-18
136-C75 GN-18
138-C20 GN-18
150-C126 OR-18
164-C280 WH-18
164-C281 WH-18
170-C86 RD-18
174-C2 RD-12
199-C72 RD-18
200-C175 BK-18
200-C176 BK-14
201-C65 BK-18
251-C67 BK-18
320-C209 OR-18
322-C39 GY-18
403-C210 GN-18
605-C90 YL-18
606-C88 GY-18
608-C185 GN-14
614-C92 PU-18
615-C219 YL-14
944-C330 OR-18
944-C282 OR-18
944-C127 OR-18
945-C128 BR-18
945-C364 BR-18
945-C108 BR-18
A273-C119 BK-18
A274-C275 BK-18

987-E17 WH-18

E-C4
3E7996
200-E22 BK-18
142-E23 BU-18

B
2

200-C318 BK-18

C-C81
1552264

C-C82
3E3388
1
2
3
4
5
6
7
8

WH/BK

WH
BK

YL

200-C332
118-C237
500-C252
502-C253

HEATER ELEMENT
198-6571

C-C84 AY-C1
3E3382 3E3382
1
537-AY1 GN-18
2
539-AY2 BU-18
3
540-AY3 WH-18
4
605-AY4 YL-18
5
606-AY5 GY-18
6
A541-AY6 PU-18

605-AY4 YL-18

A
B
C

962-C31 OR-18
320-C208 OR-18
126-C21 PK-18
G750-C161
G755-C151
G768-C152
G760-C156
G761-C158

BU-18
GY-18
GN-18
WH-18
YL-18

G762-C159 BR-18
G763-C150 PU-18

126-PK

G762-BR
G763-PU

BK-18

G787-GN
G788-YL
P916-OR
202-BK

101-9161
WIRE AS

CONN 42
614-C93 PU-18

GROUND
UNUSED
+ BATTERY
UNUSED
FWD
REVERSE
FIRST GEAR
SEC GEAR
THIRD GEAR
UNUSED
FOURTH GEAR
NEUTRAL

G750-BU
G755-GY
G768-GN
G760-WH
G761-YL

1
2
3
4

FWD SW IP
REV SW IP
NEUT SW IP
GND

F846-C264 PU-18
G836-C273 WH-18
951-C229 PK-18
308-C74 YL-18
326-C199 RD-18
307-C122 OR-18
105-C195 RD-18

C-C67
1552267

147-C73
200-C327
944-C28
945-C17

P931-E18 GN-18

C-C47
1552273
RD-18
BK-18
OR-18
BR-18

105-C195 RD-18
108-C241 BU-14
113-C245 OR-18
115-C221 PK-18
118-C237 GY-18
118-C202 GY-14
122-C240 RD-18
122-C225 RD-18
124-C239 GN-14
126-C37 PK-18
126-C21 PK-18
130-C5 RD-18
131-C84 BR-18
132-C344 RD-18
133-C343 OR-18
133-C285 OR-18
136-C203 GN-18
138-C43 GN-18
138-C14 GN-18
139-C277 RD-18
142-C26 BU-18
144-C194 PK-18
147-C73 RD-18
164-C231 WH-18
168-C68 GN-18
290-C16 BK-18
291-C100 BK-18
410-C242
518-C200
537-C361
538-C362
633-C198
646-C207
647-C236
661-C233
662-C201
663-C197

105-C195 RD-18
108-C241 BU-14
113-C245 OR-18
115-C221 PK-18
118-C202 GY-14
118-C237 GY-18
122-C240 RD-18
122-C225 RD-18
124-C239 GN-14
126-C21 PK-18
126-C37 PK-18

944-C28 OR-18
944-C143 OR-18
944-C144 OR-18
945-C17 BR-18
945-C137 BR-18
945-C136 BR-18
951-C229 PK-18
A513-C187 PK-18
A541-C196 PU-18
E735-C284 PU-18
F846-C264 PU-18

130-C5 RD-18
131-C84 BR-18
132-C344 RD-18
133-C285 OR-18
133-C343 OR-18
136-C203 GN-18
138-C14 GN-18
138-C43 GN-18
139-C277 RD-18
142-C26 BU-18
144-C194 PK-18
147-C73 RD-18
164-C231 WH-18
168-C68 GN-18
200-C212 BK-18

G836-C273 WH-18
T901-C263 YL-18
T902-C261 PK-18

FOR REMOTE FNR


REMOVE THE WIRE AS
CONNECT C-C89 IN
PLACE OF THE WIRE AS
AND INSTALL THE
APPROPRIATE CONTROL
HANDLE IN THE
IMPLEMENT POD
(LOCATION G-9)

A
B
C

LH BRAKE PEDAL SENSOR


214-4863

RD-18
BK-18
YL-18

+V
RETURN
SIGNAL

CONN 45

C-C76
3E3364

130-C5 RD-18
604-C78 OR-18

1
2

T-C1
1552269
130-T2 RD-18
604-T1 OR-18

STOP LAMP SW
105-6117

LH BRAKE PEDAL(178-3186)
C-C77
1552267

A982-C130 BR-18
H795-C358 PK-18
A307-C129 GY-18

A
B
C

THROTTLE POSITION SENSOR


209-7949

RD-18
BK-18
YL-18

+V
RETURN
SIGNAL

201-C205 BK-18
201-C347 BK-18
201-C348 BK-18
201-C65 BK-18
201-C224 BK-18
201-C102 BK-18
A275-C216 BK-18
A274-C275 BK-18
A273-C119 BK-18

WH-18
OR-18
GN-18
BR-18
BU-18
OR-18
GN-18
GN-18
YL-18
GY-18

251-C67 BK-18

251-C62 BK-18

CAB GROUND 1

944-C143 OR-18
944-C28 OR-18
944-C144 OR-18
945-C137 BR-18
945-C17 BR-18
945-C136 BR-18
951-C229 PK-18
A275-C216 BK-18
A513-C187 PK-18
A541-C196 PU-18
E735-C284 PU-18
G836-C273
F846-C264
T901-C263
T902-C261

105-C195 RD-18
115-C221 PK-18
118-C237 GY-18
126-C21 PK-18
130-C5 RD-18
131-C84 BR-18
132-C344 RD-18
133-C343 OR-18
133-C285 OR-18
139-C277 RD-18
144-C194 PK-18
147-C73 RD-18
164-C231 WH-18
200-C228 BK-14
201-C348 BK-18
201-C347 BK-18
518-C200 OR-18
537-C361 GN-18
538-C362 BR-18
633-C198 BU-18
646-C207 OR-18
647-C236 GN-18
661-C233 GN-18
662-C201 YL-18
663-C197 GY-18
944-C28 OR-18
945-C17 BR-18
951-C229 PK-18
A513-C187 PK-18
A541-C196 PU-18
F846-C264 PU-18
G836-C273 WH-18
T901-C263 YL-18
T902-C261 PK-18

200-C173
200-C175
200-C176
200-C172
200-C211
200-C214
200-C212
200-C213
200-C220
200-C177

WH-18
PU-18
YL-18
PK-18

BK-18
BK-18
BK-14
BK-12
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

200-C313 BK-18
200-C314 BK-18
200-C316 BK-18
200-C315 BK-18
200-C97 BK-18
200-C204 BK-14

200-C99 BK-18
200-C228 BK-14

+ BATTERY
GROUND
ACTION ALARM
CAT DATA LINK +

DASH

FUEL LEVEL SENSOR


HYD TEMP SENSOR
ACTION LAMP
CAT DATA LINK MODULE LOAD
OPERATOR SW INPUT
FRONT AXLE OIL TEMP SW
BRK OIL PRESS
REAR AXLE OIL TEMP SW
SERVICE
8 VOLT SENSOR SUPPLY
MODULE CLOCK
TORQUE CONV OUTLET TEMP
HYD OIL LEVEL
ALTERNATOR R-TERMINAL

H766-C19 YL-18
962-C320 OR-18
961-C57 BR-18

XMSN FILTER BYPASS SW


CLEAR
CLUSTER +V
MODULE DATA
HYD FILTER BYPASS SW

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

C-C42
8T9834
113-C245 OR-18
201-C104 BK-18
410-C242 WH-18
944-C143 OR-18
447-C64 PK-18
442-C7 GY-18
411-C243 PK-18
945-C137 BR-18
C414-C244 BU-18
E735-C287 PU-18
G485-C55 BU-18
432-C6 PK-18
G486-C56 GN-18
290-C16 BK-18
K933-C226 GN-18
E708-C247 PK-18
443-C18 YL-18
496-C9 WH-18
403-C215 GN-18

A523-C186 PU-18
A524-C188 BR-18
A525-C258 GN-18

567-C178 WH-14

4
6

521-C124 YL-18

A/C

118-C322 GY-18
118-C357 GY-18
200-C316 BK-18
502-C253 OR-18
501-C257 GN-18
500-C252 BR-18
506-C10 PU-18

C-C43
3E7996
HVAC BLOWER SPEED SELECT SW
219-9523
A
B
2

HIGH 1

HVAC TEMPERATURE SELECT POT


127-4540

C-C51
1552267
A
B
C

RD-14
BK-14
BR-14

C-C52
1552264
1
2
3
4
5
6
7
8

WIPER B+
WASHER B+
GROUND
HIGH
LOW
PARK
WASH

RD-16
RD-16
BK-16
WH-16
YL-16
BU-16
BR-16

C-C53
1552264
118-C323 GY-18
118-C342 GY-18
200-C314 BK-18
505-C170 BU-18
504-C179 YL-18
503-C180 BR-18
507-C11 WH-18
C-C54
1552273
962-C380 OR-18
973-C160 BR-18
977-C162 YL-18
H730-C163 PK-18

FRONT INTER WIPER WASHER SW


110-7886

515-C181 GY-14

3
MED 4

567-C230 WH-14
614-C297 PU-18
614-C296 PU-18
200-C303 BK-18
200-C304 BK-18

944-C143 OR-18
945-C137 BR-18
113-C245 OR-18
290-C16 BK-18
291-C100 BK-18
403-C215 GN-18
410-C242 WH-18
411-C243 PK-18
426-C85 BR-18
432-C6 PK-18
442-C7 GY-18
443-C18 YL-18
447-C64 PK-18
496-C9 WH-18
C413-C251 YL-18
C414-C244 BU-18
E455-C12 BR-18
E707-C250 GN-18
E708-C247 PK-18
G485-C55 BU-18
G486-C56 GN-18
K933-C226 GN-18

567-C174 WH-14

614-C298 PU-18
614-C297 PU-18
200-C302 BK-18
200-C303 BK-18
567-C178 WH-14

TWISTED
WIRES

HEAT 1

RD-16
RD-16

1
2
3
4
5
6

BK-16
BK-16
BK-16
BK-16

WH-16
YL-16
BU-16
BR-16

B B

962-C278
X972-C153
X973-C157
X974-C165

P W

C-C57
1552273
OR-18
GN-18
BU-18
BR-18

1
2
3
4
5
6

POWER

BK-16
BK-16
BK-16
BK-16

2
3
4

N-C1
7X6222

LIFT POS SENS


LIFT PRESS SENS
GROUND
CAT DATA LINK +
CAT DATA LINK -

20
13
2
19
15
16
1
24
18
12
5
9
3
4
8
10
11
22
6
23
17
21
7
14

+24V (IN)

TX OUT
RX IN
GROUND

CAB GROUND 2

200-C175 BK-18
200-C176 BK-14
201-C65 BK-18
251-C67 BK-18
A273-C119 BK-18
A274-C275 BK-18

PANEL LAMP
7N-5876

N-C2
1552267
A
B
C

+V DISPLAY
GROUND
DATA

C530-N9 BU-18
C529-N8 GY-18
251-N6 BK-18
944-N1 OR-18
945-N2 BR-18

MANUAL

2
3
4

C-C74
3E3370

RD-18

C-C56
1552272

MACHINE SECURITY SYSTEM LED


165-5655

RED

GN-18
BK-18

GREEN

R
1
2
3
4

YL-16
PU-16
OR-16
BR-16

C
S
B

C-C48
1552269

KEY START SW
110-7887

OFF
ON
ST

C-C55
3E3364
1
2

A-C2
3E3382

BK-18
BK-18

147-A1 RD-18
200-A2 BK-18

1
2
3
4
5
6

MACHINE SECURITY SYSTEM ANTENNA


206-5208
A-C1
9W1951
A
B
C
D
E
F
G
H
J

944-A3 OR-18
945-A4 BR-18

SERVICE
TOOL CONNECTOR
CAP PART NUMBER
8C-6354

CONN 44

12 VOLT ACCESSORY OUTLET


117-2311

1
2

135-C376 BU-18

B
3

E
D
A
C
B

CUSTOMER
DATA
CONNECTION

CONN 38
TWISTED
WIRES

251-N15 BK-18
188-N16 WH-18
E955-N17 OR-18

188-N16 WH-18
251-N15 BK-18
E955-N17 OR-18

PCS KEYPAD
149-3253

N-C5
3T3158

C-C41
3E5179

1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4
5
6
7
8
9
10
11
12

C-C40
1552252

614-N3 PU-18
200-N4 BK-18

C-C59
3E7996

200-C310 BK-18
962-C223 OR-18

C-C61
3E7996

RIDE CONTROL SW
219-9531

614-C294 PU-18
614-C295 PU-18
200-C306 BK-18
200-C305 BK-18

ON

B
2

614-C289 PU-18
614-C288 PU-18
200-C311 BK-18
200-C312 BK-18

6
AUTO

C-C60
3E7996

D
C-C65
3E7996

B
2

A
B
2

3
OFF 4

A
B
MOM 1
LOCK
2
3
C MOM

SEC STR TEST SW


219-9528

NEUTRALIZER OVERRIDE SW
219-9530

138-C43 GN-18
200-C315 BK-18
251-C62 BK-18
138-C14 GN-18
C529-C48 GY-18
C530-C49 BU-18
614-C300 PU-18
944-C144 OR-18
945-C136 BR-18

MOM

C-C50
3E7996

C-C49
3E7996

201-C205 BK-18

N-C4
3E5179

614-C296 PU-18
614-C295 PU-18
200-C304 BK-18
200-C305 BK-18
E735-C284 PU-18

SWITCH IS AN ATCH ON 950GII AND 962GII


NOT USED ON IT62GII MACHINES
QUICK COUPLER SW
219-9541

B
2
C

961-C57 BR-18
614-C293 PU-18
614-C294 PU-18
200-C307 BK-18
200-C306 BK-18

AUTO 1-4

JUMPER WIRE INSTALLED (IN PLACE OF


SWITCH) BETWEEN CONTACTS 1 AND 2
ON ALL MACHINES EXCEPT INTEGRATED TOOL
CARRIERS, SWITCH IS STANDARD ON IT62GII
CC-JUMPER WH-16
200-C309 BK-18
614-C291 PU-18
KICKOUT ON/OFF SW
219-9535

200-C308 BK-18
200-C307 BK-18

AUTO 4

517-C183 BU-14

LOW

138-N5 GN-18
200-N4 BK-18
251-N6 BK-18
138-N11 GN-18
C529-N8 GY-18
C530-N9 BU-18
614-N3 PU-18
944-N1 OR-18
945-N2 BR-18

N-C3
3E5136

819-N13 GY-18
250-N14 BK-18

BUCKET/FORK SELECT SW
219-9526

201-C104 BK-18
E735-C287 PU-18

E455-C12 BR-18

818-N12 BR-18

ECONOMY

EMS MODE SELECT SW


220-8358

426-C85 BR-18
291-C100 BK-18
E707-C250 GN-18
C413-C251 YL-18

138-N5 GN-18
138-N11 GN-18

JUMPER WIRE INSTALLED (IN PLACE OF


SWITCH) BETWEEN CONTACTS 1 AND 2
ON ALL MACHINES EXCEPT INTEGRATED TOOL
CARRIERS, SWITCH IS STANDARD ON IT62GII
EE-JUMPER WH-16
200-C308 BK-18
614-C292 PU-18

MID

VARIABLE SHIFT CONTROL SW


185-6335

CONN 39

PANEL B
UPPER CAB

AUTO MANUAL SW
185-6335

516-C182 GN-14

H
1
2
3
4
5
6
7
8

EMS III ECM


154-7443

GROUND
+24V SUPPLY
KEYPAD DATA
PCS ECM
165-4077

OR-18
OR-18
WH-18
WH-18
WH-18
OR-18
OR-18

B
2

124-C234 GN-14
124-C239 GN-14
614-C298 PU-18
614-C299 PU-18
200-C302 BK-18
200-C301 BK-18

108-C241 BU-14
122-C240 RD-18
142-C26 BU-18
200-C97 BK-18
200-C99 BK-18
200-C204 BK-14

113-C245 OR-18
118-C202 GY-14
122-C225 RD-18
124-C239 GN-14
126-C37 PK-18
136-C203 GN-18
138-C43 GN-18
138-C14 GN-18
168-C68 GN-18
200-C316 BK-18
200-C314 BK-18
200-C315 BK-18
200-C313 BK-18
201-C205 BK-18
251-C62 BK-18
290-C16 BK-18
291-C100 BK-18
410-C242 WH-18
944-C143 OR-18
944-C144 OR-18
945-C137 BR-18
945-C136 BR-18
E735-C284 PU-18

1
3
MOM

C-C62
3E7996

108-C241 BU-14

CHG
00
00
00
00
00
02
01
01
01
00
01

LOC NOTE
F-3
SERVICE TOOL
G-18
MAIN CAB
G-7
IMPLEMENT POD (IT62GII)
L-14
HVAC
G-9
IMPLEMENT POD
B-10
PAYLOAD CONTROL SYSTEM (ATTACHMENT)
G-2
LH PEDAL STOP LAMP SWITCH
G-2
DIMMER SWITCH (JAPAN)
H-3
TURN SIGNAL SWITCH
E-15
MACHINE SECURITY SYSTEM (ATTACHMENT)
F-14
20 AMP VOLTAGE CONVERTER (ATTACHMENT)

01
00
00
02

D-4
D-4
D-4
H-2

IT62 RIDE CONTROL SWITCH JUMPER


KICKOUT ON/OFF SWITCH JUMPER
BUCKET/FORK SELECT SWITCH JUMPER
DIMMER SWITCH JUMPER

THIS DIAGRAM IS FOR THE:

950GII/962GII/IT62GII/966GII/972GII
WHEEL LOADER CAB

3
4

186-0696 CHG 02

CONNECT TO G766-C154 GN-18

WITH PILOT CONTROLLED IMPLEMENTS


HMU STEERING AND
ELECTRONIC ENGINE CONTROL

511-C254 BR-18
512-C248 GN-18

122-C225 RD-18

+
-

RH REAR SPEAKER
6T-7695
RH DOME LAMP
3E-6389

C-C18
1552267
A
C
B

200-C105 BK-18

FUSE PANEL/ELECTRICAL
INSTALLATION AND CAB GROUND

DASHED FONT INDICATES AN ATTACHMENT COMPONENT


OR HARNESS
COMPONENTS IN THE FOLLOWING SYSTEMS
ARE NOT OFFERED WITH OROPS CABS:
HVAC, RADIO READY, WINDSHIELD WIPER AND WASHER

RD-16
WH-16
BK-16

200-C106 BK-18
200-C105 BK-18
200-C111 BK-12

FOR CHASSIS/ENGINE DIAGRAMS SEE:


950GII/962GII/IT62GII 186-4147
966GII/972GII
180-7893

UPPER CAB GROUND

200-C105 BK-18
200-C111 BK-12
200-C106 BK-18

DASH

FUSE PANEL/ELECTRICAL INSTALLATION

17

16

15

14

13

12

11

10

COMPONENTS ARE SHOWN INSTALLED ON A FULLY


OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
AND XMSN SHIFTER IN NEUTRAL

CHASSIS, TRANSMISSION ECM


HVAC UNIT, UPPER CAB

124-C239 GN-14

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

HARNESS ASSEMBLIES
IDENT
PART NUMBER
A
197-4845
C
228-4430
E
228-6088
F
192-2823
G
228-6087
N
188-1421
T
146-1892
W
121-8039
AY
154-4563
EH
223-3913
EJ
187-5409
WIRE ASSEMBLIES
AA
174-1965
CC
159-4580
EE
159-4580
X
121-8038

OFF 1

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

C-C64
3E7996

RIDE CONTROL SW IT62


223-8981

CONNECT TO
962-C278 OR-18 AND
962-C325 OR-18

ABBREV

SYMBOL DESCRIPTION
BLADE, SPADE, RING,
OR SCREW TERMINAL
CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR
ATCH WIRE, CABLE &
COMPONENT
H # CIRCUIT GROUPING
DESIGNATION

6
MOM

JUMPER WIRE AND TWO POSITION SWITCH INSTALLED


ON IT62 MACHINES WITH RIDE CONTROL
TO INSTALL THE JUMPER WIRE REMOVE
G766 GN-18 FROM POSTION 2 OF THE
SWITCH CONNECTOR AND 962 OR-18
FROM POSITION 3 OF THE SWITCH CONNECTOR
INSTALL THE JUMPER BETWEEN
G766 GN-18 AND 962 OR-18 AND
INSULATE WITH ELECTRICAL TAPE
AA-JUMPER BK-18

AUTO

HVAC BREAKER
6T-3643

18

REAR WIPER WASHER SW


112-6174

HEAT A/C SELECT SW


219-9521

124-C234 GN-14

IMPLEMENT POD

200-C177 BK-18
200-C211 BK-18
200-C173 BK-18
200-C214 BK-18
200-C220 BK-18
200-C213 BK-18
200-C172 BK-12
201-C102 BK-18
201-C224 BK-18
290-C16 BK-18
291-C100 BK-18
410-C242
518-C200
537-C361
538-C362
633-C198
646-C207
647-C236
661-C233
662-C201
663-C197

WH-18
OR-18
GN-18
BR-18
BU-18
OR-18
GN-18
GN-18
YL-18
GY-18

614-C300 PU-18
614-C299 PU-18
200-C301 BK-18

SEAT BREAKER (ATCH)


6T-3643
15A

C-C75
1552267

164-C231 WH-18
962-C368 OR-18
G746-C13 WH-18

PANEL B

142-C26 BU-18

15A

200-X1 BK-14

CONN 46

129-C71 BU-18

A
B
C

MOM

A
B
C

T902-C261 PK-18
T901-C263 YL-18

E-C3
3E7996

C-C87
3E7996

R974-C132 OR-18
200-C189 BK-18

TWISTED
WIRES

DIMMER SW
NOTE:FOR JAPAN ROADING
2H-1855

X-C1
3E3370

C-C88
1552267

610-C369 OR-14
619-C40 GN-14
611-C366 PU-14

614-C321 PU-18
200-C317 BK-18

B
3

B+

NOTE: JUMPER 610-OR TO 619-GN


ON MACHINES NOT EQUIPPED WITH
ROADING LIGHTS.

START AID SW
219-9529

H795-C131 PK-18
H795-C358 PK-18

4 1

202-BK

C-C89 C-C58
3E3376 1552272
1
G787-C51 GN-18
2
G788-C193 YL-18
3
P916-C319 OR-18

MOTOR
T

BK-16
GY-16
BR-16
OR-16

CONN 46

XMSN GEAR SELECTOR


201-0212
1
2
3
4
5
6
7
8
9
10
11
12

GND

GN-16

W-C1
3E3370
610-W2 OR-14
619-W3 GN-14
611-W1 PU-14

A541-AY6 PU-18
537-AY1 GN-18

C-C85
1552252

L
4
1
2
6
3
5

FRONT WIPER MOTOR


189-8622

6
5

539-AY2 BU-18
540-AY3 WH-18

PANEL LAMP 6
7N-5876
C-C71
3T3158

C-C10
1552273

BK-18
GY-18
BR-18
OR-18

TURN SIGNAL SW
134-9569
606-AY5 GY-18

QUAD GAGE
166-6928
+V DISPLAY
GROUND
CLOCK
DATA
LOAD
HARNESS CODE

501-C257 GN-18

12 VOLT CIGAR LIGHTER 198-6570


1
2

PANEL LAMP 7
7N-5876
C-C70
3T3158

663-C345 GY-18
200-C331 BK-18
663-C346 GY-18
200-C335 BK-18

+ BATTERY (MEM)
+ BATTERY (12V)
RIGHT SPKR RIGHT SPKR +

RD

GY/BK
GY

C-C90
7T5957

BU-18
BU-18
BK-18
BK-18

ATTACHEMENT RADIO
103-8525
ANTENA
LEFT SPKR LEFT SPKR +
GROUND

OR-18
BK-18
GN-18
WH-18
YL-18
BU-18

CHASSIS, XMSN ECM


HVAC UNIT AND UPPER CAB

112-C1 PU-4

112-C270 PU-14

C-C80
3E7996

134-C268 YL-14

4TH FUNCTION/GRAPPLE

112-C269 PU-14

142-E16 BU-18

FORWARD HORN SW 2
170-1821

BK-18
BK-18

SWITCHED BUS

FUSE PART NUMBERS


10 AMP (9W-1442)
15 AMP (9W-1441)
20 AMP (9W-1446)

CONN 36

FORWARD HORN SW
2T-3360

1
2
3
4
5
6

C-C15
1552273

E707-C356 GN-18
201-C347 BK-18
E708-C354 PK-18
C413-C350 YL-18
C414-C352 BU-18

CONN 43

GRAPPLE/LOG EJECTOR SW
220-8356

OR-18
BK-18
GN-18
WH-18
YL-18
BU-18

DASH

136-C75 GN-18
136-C203 GN-18

ETHER INJECTION

NEUTRAL OVERRIDE/GEAR SELECT

1
2

614-E21 PU-18
614-E14 PU-18
200-E15 BK-18

614-E21 PU-18
ATTACHMENT ON IT62GII MACHINES
4TH FUNCTION SELECT SW
220-8357

1
2
3
4
5
6

661-C233 GN-18
200-C333 BK-18
662-C201 YL-18
200-C336 BK-18

BEACON SW
219-9522

603-C184 PK-18
614-C371 PU-18
614-C321 PU-18
200-C317 BK-18

C-C83
1552273
537-C360 GN-18
539-C377 BU-18
540-C378 WH-18
605-C91 YL-18
606-C89 GY-18
A541-C196 PU-18

135-C238 BU-18
135-C376 BU-18
200-C328 BK-18
C-C72
7T5957

127-C267 OR-14

REAR CAB/REAR MACHINE FLOODLAMPS

10A

104-C260
115-C227
115-C103
120-C235
121-C232

200-C176 BK-14
200-C175 BK-18
201-C65 BK-18
251-C67 BK-18
A273-C119 BK-18
A274-C275 BK-18

131-C266 BR-18
131-C84 BR-18

TURN SIGNALS/(FWD/REAR FLOOD RELAYS)


FRONT CAB FLOODLAMPS

C-C30
1886253

13

10A

BEACON

10A

113-C245
113-C262
164-C231
164-C281
164-C280
133-C343
133-C285

YL-18
PK-18
PK-18
RD-18
RD-12

130-C5 RD-18
130-C76 RD-18
139-C277 RD-18
144-C194 PK-18
150-C126 OR-18
168-C68 GN-18

199-C72 RD-18

10A

104-C260
115-C227
115-C103
120-C235
121-C232

104-C222 YL-18
106-C3 WH-18
115-C221 PK-18
118-C237 GY-18
118-C202 GY-14
118-C190 GY-18
122-C225 RD-18
122-C240 RD-18
123-C95 WH-18
126-C37 PK-18
126-C21 PK-18

114-C41 RD-18
114-C42 RD-18

EMS ECM/(QUAD GAGE/SPD/TACH BACKLIGHTS)

QUICK COUPLER

27

TRANSMISSION ECM/LH BRAKE PEDAL SENSOR

AXLE OIL COOLERS

29

10A

SPARE

MSS/PRODUCT LINK

144-C194 PK-18

168-C68 GN-18

14

10A

PRODUCT LINK

10A

10A

G836-C273 WH-18
T901-C263 YL-18
T902-C261 PK-18

105-C246 RD-18
105-C195 RD-18

CENTER DASH INDICATOR PANEL

FRONT/REAR WIPER/WASH

10

123-C95 WH-18

ECAP

VOLTAGE CONVERT0R/24V RADIO

18

10A

31

HOOD ACTUATOR

VOLTAGE CONVERTER MEMORY (ATTACHMENT)

16

104-C222 YL-18
104-C260 YL-18

HORN

10A

SPARE

115-C227
115-C103
115-C221
118-C202
118-C237
118-C190

951-C229 PK-18
A275-C216 BK-18
A513-C187 PK-18
A541-C196 PU-18
E735-C284 PU-18
F846-C264 PU-18

C-C29
9X1054
134-C268 YL-14
647-C236 GN-18
200-C220 BK-18
608-C185 GN-14

KEY START SW/MSS

LH TAIL AND CLEARANCE LAMPS

22

C-C16
1552273
200-C214 BK-18
614-C92 PU-18
113-C262 OR-18
662-C201 YL-18
661-C233 GN-18
663-C197 GY-18

174-C2 RD-12

STOP LAMPS/(ATTCH BACKUP ALARM/LAMPS)

24

320-C209 OR-18
322-C39 GY-18
403-C210 GN-18
410-C242 WH-18
518-C200 OR-18
537-C361 GN-18
538-C362 BR-18
605-C90 YL-18
606-C88 GY-18
608-C185 GN-14
614-C92 PU-18
615-C219 YL-14
633-C198 BU-18
646-C207 OR-18
647-C236 GN-18
661-C233 GN-18
662-C201 YL-18
663-C197 GY-18

322-C39 GY-18
114-C42 RD-18
320-C209 OR-18
200-C211 BK-18

1
5
2
4

VOLTAGE CONVERTER MEMORY (STANDARD)

28

201-C224 BK-18
201-C102 BK-18
290-C16 BK-18
291-C100 BK-18

C-C13
9X1054

DOME LAMPS

130-C76 RD-18
130-C5 RD-18

290-C16 BK-18
291-C100 BK-18
E735-C284 PU-18
201-C102 BK-18

127-C267 OR-14
646-C207 OR-18
200-C212 BK-18
615-C219 YL-14

UNSWITCHED BUS

615-C217 YL-14
615-C218 YL-18
615-C219 YL-14

962-C4 OR-18
962-C120 OR-18

85

C-C5
9X1054

85

85

1
5
2
4

G-C5
1552269

1
2

102-C69 RD-14
537-C361 GN-18
537-C360 GN-18
614-C371 PU-18

STEERING GROUP

CONN 41

105-C195 RD-18
108-C241 BU-14
112-C1 PU-4
113-C245 OR-18
114-C41 RD-18
124-C239 GN-14
129-C71 BU-18
131-C84 BR-18
132-C344 RD-18
133-C343 OR-18
133-C285 OR-18
135-C259 BU-18
136-C75 GN-18
136-C203 GN-18
138-C43 GN-18
138-C14 GN-18
138-C20 GN-18
142-C26 BU-18
147-C73 RD-18
164-C231 WH-18
164-C281 WH-18
164-C280 WH-18
170-C86 RD-18
174-C2 RD-12
199-C72 RD-18
200-C173 BK-18
200-C177 BK-18
200-C220 BK-18
200-C213 BK-18
200-C212 BK-18
200-C211 BK-18
200-C172 BK-12
200-C214 BK-18

605-C90 YL-18

1
2
3
4
5
6

IMPL DETENT OVERRIDE LIMIT SW


7X-1886

E-C5
1552269
320-E12 OR-18
200-E13 BK-18

C-C79
3E7996

TACH SPEEDOMETER
192-7049
+V DISPLAY
GROUND
CLOCK
DATA
LOAD
HARNESS CODE
PANEL LAMP 3
PANEL LAMP 4
7N-5876
7N-5876
C-C68
C-C69
3T3158
3T3158
1
2
3
4
5
6

944-C144 OR-18
944-C143 OR-18
944-C330 OR-18
944-C282 OR-18
944-C127 OR-18
944-C28 OR-18

C-C34
1552272
606-C88 GY-18
538-C362 BR-18

1
2
3
4

FUSE PANEL/
ELECTRICAL INSTALLATION

RD
RD

ELECTRO-MAGNET 109-1739 (4)

E-C2
3E5179
975-E7 WH-18
761-E8 GY-18
975-E9 WH-18
H766-E10 YL-16
700-E11 PK-16
320-E12 OR-18
200-E13 BK-18
614-E14 PU-18
200-E15 BK-18
142-E16 BU-18
987-E17 WH-18
P931-E18 GN-18

BUCKET TURN INDICATOR

945-C138 BR-18
944-C145 OR-18

C-C12
1552269
691-C107 GY-18
131-C266 BR-18

C-C45
3E3376

1
2
3
4
5
6
7
8
9
10
11
12

700-E11 PK-16

135-C375
135-C376
200-C373
200-C374

945-C128 BR-18
945-C108 BR-18
945-C364 BR-18
945-C17 BR-18
945-C137 BR-18
945-C136 BR-18

C-C28
1552273
518-C200 OR-18
537-C361 GN-18
691-C107 GY-18
A541-C196 PU-18
633-C198 BU-18
200-C213 BK-18

1
2

TURN SIG DIODES


172-9200

87
87a

C-C11
1965330

C-C17
3E3364

RD
RD

H766-E10 YL-16

518-C200 OR-18

512-C248 GN-18
508-C87 PU-18
200-C374 BK-18
115-C221 PK-18
A513-C187 PK-18
135-C375 BU-18
509-C272 WH-18
511-C254 BR-18

TWISTED WIRES

410-C242 WH-18
201-C224 BK-18

1
2
3
4

1
2
3
4
5
6

ARC SUPPRESSOR
189-3158

FORWARD CAB FLOODLAMP RELAY


3E-5239
30
86

121-EJ1 RD-12
200-EJ8 BK-12
142-EJ3 BU-12

120-C235 RD-18
115-C227 PK-18
200-C177 BK-18
A513-C187 PK-18
135-C259 BU-18
200-C173 BK-18

1
2

C-C24
3E3382

TURN IND
BUCKET IND
WARNING LAMPS
+V TURN SIG
+V HAZARD
GROUND
24V FLASHER
217-8166

TWISTED WIRES

135-C259 BU-18
135-C238 BU-18

605-C90 YL-18
605-C91 YL-18

SERVICE
MODE
PLUG

CONN 35

EH-C4
1552269
T901-EH8 YL-18
T902-EH7 PK-18

320-C209 OR-18
320-C208 OR-18
320-C96 OR-18

605-C79 YL-18

C-C22
1552273
1
2
3
4
5
6

C-C4
1552272

X972-C153 GN-18
X973-C157 BU-18
X974-C165 BR-18

403-C215 GN-18
403-C210 GN-18

BK-18
BK-18

ACTION ALARM
3E-6328

RD
RD

LIFT
POSITIONER
ELECTRO-MAGNET
FLOAT
ELECTRO-MAGNET

700-G14 PK-16

320-G15 OR-18
200-G16 BK-18

12

C-C9
1552269

MACHINE SECURITY SYSTEM ECM


156-6155

RD
RD

987-E17 WH-18
P931-E18 GN-18

1
2
3
4

+24 V BATTERY IN
+24 V SWITCHED IN
GROUND
+12 V MEMORY OUT
+12 V SWITCHED OUT
GROUND
10A VOLTAGE CONVERTER
209-0381

R974-C132 OR-18

403-C123 GN-18

12

4
5
3
6
2
7
1
8

TILT
POSITIONER
ELECTRO-MAGNET

H766-G8 YL-16

CONN 36

EH-C2 C-C25 C-C27


3E5179 3E5179 1552252
1
951-EH11 PK-18 1
951-C229 PK-18
2
A275-EH1 BK-18 2
A275-C216 BK-18
3
3
403-EH2 GN-18
403-C210 GN-18
4
4
104-EH3 YL-18
104-C260 YL-18
5
5
945-EH4 BR-18
945-C138 BR-18
6
6
944-EH5 OR-18
944-C145 OR-18
7
7
105-EH6 RD-18
105-C246 RD-18
8
T902-EH7 PK-18 8
T902-C261 PK-18
9
T901-EH8 YL-18 9
T901-C263 YL-18
10
G836-EH9 WH-18 10
G836-C273 WH-18
11
F846-EH10 PU-18 11
F846-C264 PU-18

EH-C1
1506766
105-EH6 RD-18
A275-EH14 BK-18

1
3
5
7
9
11
13
18
19
24
26
29
31
40
42
45
47
52
53
58
60
62
64
66
68
70

975-G10 WH-18
761-G11 GY-18
975-G12 WH-18
H766-G8 YL-16
700-G14 PK-16
320-G15 OR-18
200-G16 BK-18

115-C103 PK-18

EJ-C2
1779654

12V BATTERY OUT


GROUND
12V SWITCHED OUTPUT

A275-EH1 BK-18
A275-EH14 BK-18

CONNECTIONS FOR COMMUNICATIONS RADIO

G787-C51 GN-18
G788-C193 YL-18
P916-C319 OR-18

C-C39
1552273
1
2
3
4
5
6

+24V SWITCHED IN

P910-C166 BR-18
P931-C101 GN-18
P976-C77 BR-18

135-C171 BU-18

C-C38
3E3382

20A CONVERTER
184-3579

DASH

508-C87 PU-18
509-C272 WH-18

1
2
3
4
5
6
7
8
9
10
11
12

G-C4
1552264
975-G1 WH-18
G948-G13 BR-18
961-G3 BR-18
975-G2 WH-18
975-G10 WH-18
761-G11 GY-18
G948-G17 BR-18
975-G12 WH-18

PILOT VALVE GROUP


152-6480
IMPLEMENT DETENTS

P976-C77 BR-18
779-C50 WH-18

779-C50 WH-18
P931-C101 GN-18

142 BU IS A 12 VOLT CIRCUIT


121 RD IS A 24 VOLT CIRCUIT

G-C2
3E5179

AUXILLARY
ELECTRO-MAGNET

PANEL B
UPPER CAB

538-C363 BR-18
538-C362 BR-18

RH TURN SIGNAL

C-C14
1552273

E707-C355 GN-18
201-C348 BK-18
E708-C359 PK-18
C413-C351 YL-18
C414-C353 BU-18

P976-C77 BR-18
779-C50 WH-18

129-C71 BU-18
199-C72 RD-18
306-C134 GN-18
308-C74 YL-18
P976-C77 BR-18

F781-C38 BR-18
F766-C249 WH-18
G479-C192 WH-18
G480-C169 GN-18
G485-C55 BU-18
G486-C56 GN-18
G746-C13 WH-18
G750-C161 BU-18
G755-C151 GY-18
G760-C156 WH-18
G761-C158 YL-18
G762-C159 BR-18
G763-C150 PU-18
G764-C140 PK-18
G766-C154 GN-18
G767-C155 WH-18
G768-C152 GN-18
G850-C29 BU-18

104-C222 YL-18
106-C3 WH-18
112-C1 PU-4
114-C41 RD-18
118-C190 GY-18
129-C71 BU-18
123-C95 WH-18
130-C76 RD-18
135-C259 BU-18
136-C75 GN-18
138-C20 GN-18
150-C126 OR-18
164-C281 WH-18
164-C280 WH-18
170-C86 RD-18
174-C2 RD-12
199-C72 RD-18
200-C176 BK-14
200-C175 BK-18
201-C65 BK-18
251-C67 BK-18
320-C209 OR-18
322-C39 GY-18
403-C210 GN-18
605-C90 YL-18
606-C88 GY-18
608-C185 GN-14
614-C92 PU-18
615-C219 YL-14
944-C330 OR-18
944-C127 OR-18
944-C282 OR-18
945-C128 BR-18
945-C108 BR-18
945-C364 BR-18
A274-C275 BK-18
A273-C119 BK-18

200-EJ8 BK-12

C-C36
1552252

975-G1 WH-18
975-G2 WH-18
961-G3 BR-18
962-G4 OR-18
F781-G5 BR-18
962-G6 OR-18
G787-G7 GN-18
G788-C8 YL-18
P916-G9 OR-18
G948-G13 BR-18
G948-G17 BR-18

E-C1
1907612
975-E4 WH-18
975-E6 WH-18
961-E5 BR-18
962-E3 OR-18
F781-E2 BR-18
962-E1 OR-18
G787-E24 GN-18
G788-E25 YL-18
P916-E26 OR-18
G948-E19 BR-18
G948-E20 BR-18

633-C198 BU-18

WORK2

144-C194 PK-18

102-C69 RD-14
105-C195 RD-18
115-C221 PK-18
126-C21 PK-18
131-C84 BR-18
135-C238 BU-18
139-C277 RD-18
144-C194 PK-18
147-C73 RD-18
200-C327 BK-18
200-C328 BK-18
200-C189 BK-18
200-C373 BK-18
307-C122 OR-18
308-C74 YL-18
320-C208 OR-18
326-C199 RD-18
508-C87 PU-18
509-C272 WH-18
511-C254 BR-18
512-C248 GN-18
518-C200 OR-18
537-C361 GN-18
538-C362 BR-18
603-C184 PK-18
605-C91 YL-18
606-C89 GY-18
614-C93 PU-18
617-C83 BR-18
646-C207 OR-18
647-C236 GN-18
944-C28 OR-18
945-C17 BR-18
951-C229 PK-18
962-C31 OR-18
A513-C187 PK-18
A541-C196 PU-18
F846-C264 PU-18
G750-C161 BU-18
G755-C151 GY-18
G760-C156 WH-18
G761-C158 YL-18
G762-C159 BR-18
G763-C150 PU-18
G768-C152 GN-18
G787-C51 GN-18
G788-C193 YL-18
G836-C273 WH-18
H795-C131 PK-18
P916-C319 OR-18
R974-C132 OR-18
T901-C263 YL-18
T902-C261 PK-18

539-C377 BU-18

WORK1

102-C365 RD-14
614-C370 PU-18
HAZARD LAMP SW
219-9536

102-C69 RD-14
115-C221 PK-18
131-C84 BR-18
139-C277 RD-18
144-C194 PK-18
200-C373 BK-18
508-C87 PU-18
509-C272 WH-18
511-C254 BR-18
512-C248 GN-18
518-C200 OR-18
537-C361 GN-18
538-C363 BR-18
538-C362 BR-18
603-C184 PK-18
610-C369 OR-14
617-C83 BR-18
646-C207 OR-18
647-C236 GN-18
A513-C187 PK-18
537-C360 GN-18
135-C376 BU-18
614-C321 PU-18
200-C317 BK-18

538-C363 BR-18
539-C377 BU-18
540-C378 WH-18
610-C369 OR-14
H795-C358 PK-18

ROADING

OFF

200-C313 BK-18

416-C147 OR-18
102-C69 RD-14

E455-C12 BR-18
E900-C114 WH-18
E901-C112 GN-18
E906-C116 OR-18
E907-C118 GY-18
E908-C117 BR-18
E909-C115 WH-18

1
2

975-C53 WH-18
761-C60 GY-18
975-C54 WH-18
H766-C19 YL-18
700-C24 PK-18
320-C96 OR-18
200-C97 BK-18
614-C98 PU-18
200-C99 BK-18
142-C26 BU-18
987-C45 WH-18
P931-C101 GN-18

1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4
5
6
7
8
9
10
11
12

307-C122 OR-18
102-C69 RD-14
105-C195 RD-18
115-C221 PK-18
118-C237 GY-18
126-C21 PK-18
130-C5 RD-18
131-C84 BR-18
132-C344 RD-18
133-C285 OR-18
133-C343 OR-18
135-C238 BU-18
139-C277 RD-18
144-C194 PK-18
147-C73 RD-18
164-C231 WH-18
201-C347 BK-18
201-C348 BK-18
308-C74 YL-18
320-C208 OR-18
326-C199 RD-18
411-C243 PK-18
413-C33 BR-18
430-C191 BU-18
436-C47 OR-18
500-C252 BR-18
501-C257 GN-18
502-C253 OR-18
508-C87 PU-18
509-C272 WH-18
511-C254 BR-18
512-C248 GN-18
518-C200 OR-18
537-C361 GN-18
538-C362 BR-18
603-C184 PK-18
604-C78 OR-18
605-C91 YL-18
606-C89 GY-18
614-C93 PU-18
615-C218 YL-18
617-C83 BR-18
619-C40 GN-14
633-C198 BU-18
646-C207 OR-18
647-C236 GN-18
661-C233 GN-18
662-C201 YL-18
910-C15 YL-18
944-C28 OR-18
945-C17 BR-18
951-C229 PK-18
962-C31 OR-18
962-C368 OR-18
A307-C129 GY-18
A513-C187 PK-18
A541-C196 PU-18
A982-C130 BR-18
E701-C256 PK-18
E702-C255 OR-18
F846-C264 PU-18
G479-C192 WH-18
G480-C169 GN-18
G746-C13 WH-18
G750-C161 BU-18
G755-C151 GY-18
G760-C156 WH-18
G761-C158 YL-18
G762-C159 BR-18
G763-C150 PU-18
G768-C152 GN-18
G787-C51 GN-18
G788-C193 YL-18
G836-C273 WH-18
G850-C29 BU-18
H795-C131 PK-18
P916-C319 OR-18
R974-C132 OR-18
T901-C263 YL-18
T902-C261 PK-18

PARK

200-C313 BK-18

N939-C135 GN-18

C529-C48 GY-18
C530-C49 BU-18

1
2

EJ-C1
1779641
121-EJ4 RD-12
200-EJ9 BK-12

975-C22 WH-18
975-C27 WH-18
961-C57 BR-18
962-C44 OR-18
F781-C38 BR-18
962-C320 OR-18
G787-C51 GN-18
G788-C193 YL-18
P916-C319 OR-18
G948-C25 BR-18
G948-C168 BR-18

G-C1
1907612

E708-C354 PK-18
E708-C359 PK-18

B3

RH INDICATOR PANEL
202-9803
+24 VOLTS
GROUND
DIMMER CONTROL
AIR FILTER RESTRICTED
AIR INLET HEATER ON
SERVICE INTERVAL

1
2
3
4
5
6
7
8
9
10
11
12

430-C191 BU-18
G850-C29 BU-18
G479-C192 WH-18

B2

168-C68 GN-18
614-C94 PU-18

727-C206 GN-18
C-C1
9X1343
453-C141 PK-18
123-C95 WH-18
201-C65 BK-18
417-C146 GY-18
447-C64 PK-18

A273-C119 BK-18
A274-C275 BK-18
A307-C129 GY-18
A523-C186 PU-18
A524-C188 BR-18
A525-C258 GN-18
A982-C130 BR-18

C-C37
1779641

CONN 37
C-C32
1552253

4
5
3
6
2
7
1
8

E707-C356 GN-18
E707-C355 GN-18

E708-C247 PK-18

962-C325 OR-18

G485-C55 BU-18
G486-C56 GN-18

C-C20
1779646

1
2
3
4

CONN 37

E-C6
1552264
975-E4 WH-18
G948-E19 BR-18
961-E5 BR-18
975-E6 WH-18
975-E7 WH-18
761-E8 GY-18
G948-E20 BR-18
975-E9 WH-18

E707-C250 GN-18

961-C57 BR-18

976-C139 OR-18
C529-C48 GY-18
C530-C49 BU-18

CONN 33

200-C97 BK-18
200-C99 BK-18
H766-C19 YL-18
961-C57 BR-18
962-C320 OR-18

THE YL-18 WIRE IS NOT USED


TAPE BACK
HANDLE ASSEMBLY (158-8863)

HANDLE ASSEMBLY FNR DNSHIFT


208-6097
ATTACHMENT

FUSE PANEL/ELECTRICAL
INSTALLATION, CAB GROUND
EJ-C4
1779649

2
4

122-C225 RD-18
200-C111 BK-12
200-C106 BK-18
511-C254 BR-18
512-C248 GN-18

322-C39 GY-18

900-C110 PU-18
901-C66 WH-18
910-C15 YL-18
944-C127 OR-18
944-C282 OR-18
944-C330 OR-18
945-C108 BR-18
945-C128 BR-18
945-C364 BR-18
964-C36 BU-18
973-C160 BR-18
976-C139 OR-18
977-C162 YL-18
987-C45 WH-18

EJ-C5
1779654
142-EJ7 BU-12
121-EJ5 RD-12
200-EJ11 BK-12

1
2
3
4

1
3

C414-C352 BU-18
C414-C353 BU-18

962-C223 OR-18
126-C37 PK-18
136-C203 GN-18
168-C68 GN-18
200-C313 BK-18
614-C94 PU-18
H766-C19 YL-18
720-C164 PU-18
727-C206 GN-18
762-C23 YL-18
961-C57 BR-18
962-C379 OR-18
964-C36 BU-18
E701-C256 PK-18
E702-C255 OR-18
G766-C154 GN-18
G767-C155 WH-18
P910-C166 BR-18
P976-C77 BR-18
779-C50 WH-18

106-C3 WH-18
114-C41 RD-18
138-C20 GN-18
251-C67 BK-18

142-EJ3 BU-12
121-EJ1 RD-12

EJ-C3
1779649

YL-18
BR-18

BK-20
RD-20
WH-20
BU-20
PU-20
GY-20

1
2
3
4
5
6

411-C243 PK-18
500-C252 BR-18
501-C257 GN-18
502-C253 OR-18
C413-C251 YL-18
C414-C244 BU-18
E701-C256 PK-18
E702-C255 OR-18
E707-C250 GN-18
E708-C247 PK-18

496-C9 WH-18
506-C10 PU-18
507-C11 WH-18
E455-C12 BR-18
G764-C140 PK-18
K933-C226 GN-18
484-C142 YL-18

EJ-C6
1779654
142-EJ10 BU-12
121-EJ2 RD-12
200-EJ6 BK-12

BK-18

1
2
3
4
5
6

962-E1 OR-18
962-E3 OR-18
F781-E2 BR-18
G787-E24 GN-18
P916-E26 OR-18
G788-E25 YL-18

X972-C153 GN-18
X973-C157 BU-18
X974-C165 BR-18
962-C278 OR-18

TWISTED WIRE

432-C6 PK-18
442-C7 GY-18

CHASSIS, XMSN ECM


HVAC AND UPPER CAB

975-C22 WH-18
975-C53 WH-18
975-C54 WH-18
320-C96 OR-18
614-C98 PU-18
700-C24 PK-18
761-C60 GY-18
962-C44 OR-18
987-C45 WH-18
F781-C38 BR-18
P931-C101 GN-18
G948-C25 BR-18
G948-C168 BR-18
975-C27 WH-18
108-C241 BU-14
122-C240 RD-18
142-C26 BU-18
200-C204 BK-14

962-G6 OR-18
962-G4 OR-18
F781-G5 BR-18
G787-G7 GN-18
P916-G9 OR-18
G788-C8 YL-18

509-C272 WH-18
603-C184 PK-18
608-C185 GN-14
608-C81 GN-14
615-C217 YL-14

G-C3
1552273

118-C342 GY-18
118-C323 GY-18
200-C314 BK-18
503-C180 BR-18
504-C179 YL-18
505-C170 BU-18
507-C11 WH-18
962-C380 OR-18
973-C160 BR-18
977-C162 YL-18
H730-C163 PK-18

CONNECTS TO CH-C1
ON THE CHASSIS AND
ENGINE DIAGRAM
FOR PART NUMBERS
SEE THE TITLE BLOCK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

962-C4 OR-18
419-C283 YL-18

603-C184 PK-18
604-C78 OR-18
608-C185 GN-14
608-C81 GN-14
611-C32 PU-14
617-C83 BR-18
619-C40 GN-14
700-C24 PK-18
709-C34 OR-18
720-C164 PU-18
727-C206 GN-18
728-C133 BU-18
751-C61 GN-18
752-C52 YL-18
754-C109 BU-18
755-C63 OR-18
761-C60 GY-18
762-C23 YL-18
779-C50 WH-18

UPPER CAB
AND HVAC UNIT

122-C240 RD-18
200-C111 BK-12
200-C106 BK-18
508-C87 PU-18

118-C357 GY-18
118-C322 GY-18
200-C316 BK-18
500-C252 BR-18
501-C257 GN-18
502-C253 OR-18
506-C10 PU-18
A523-C186 PU-18
A524-C188 BR-18
A525-C258 GN-18

CONN 32

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

174-C2 RD-12
C-C3
9X7148
728-C133 BU-18

503-C180 BR-18
504-C179 YL-18
505-C170 BU-18
506-C10 PU-18
507-C11 WH-18
515-C181 GY-14
516-C182 GN-14
517-C183 BU-14
521-C124 YL-18
522-C125 WH-18

200-C106 BK-18
200-C111 BK-12
603-C184 PK-18
608-C185 GN-14
608-C81 GN-14
615-C217 YL-14

C414-C244 BU-18

518-C200 OR-18
537-C361 GN-18
538-C362 BR-18
633-C198 BU-18
646-C207 OR-18
647-C236 GN-18
661-C233 GN-18
662-C201 YL-18
663-C197 GY-18
944-C28 OR-18
945-C17 BR-18
951-C229 PK-18
A513-C187 PK-18
A541-C196 PU-18
F846-C264 PU-18
G836-C273 WH-18
T901-C263 YL-18
T902-C261 PK-18
411-C243 PK-18
500-C252 BR-18
501-C257 GN-18
502-C253 OR-18
511-C254 BR-18
512-C248 GN-18
C413-C251 YL-18
C414-C244 BU-18
E701-C256 PK-18
E702-C255 OR-18
E707-C250 GN-18
E708-C247 PK-18

IMPLEMENT POD (IT62GII)


E-C7
1552273

DOWN SHIFT SW
158-5626

122-C225 RD-18
113-C245 OR-18
118-C202 GY-14
124-C239 GN-14
126-C37 PK-18
136-C203 GN-18
138-C14 GN-18
138-C43 GN-18
168-C68 GN-18
200-C316 BK-18
200-C315 BK-18
200-C314 BK-18
200-C313 BK-18
201-C205 BK-18
251-C62 BK-18
290-C16 BK-18
291-C100 BK-18
410-C242 WH-18
H766-C19 YL-18
944-C144 OR-18
944-C143 OR-18
945-C136 BR-18
945-C137 BR-18
961-C57 BR-18
962-C320 OR-18
E735-C284 PU-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

611-C32 PU-14
987-C45 WH-18
619-C40 GN-14

FUSE PANEL/ELECTRICAL
INSTALLATION, CAB GROUND

663-C346 GY-18
663-C345 GY-18
C413-C350 YL-18
C413-C351 YL-18

105-C195 RD-18
115-C221 PK-18
118-C237 GY-18
126-C21 PK-18
130-C5 RD-18
131-C84 BR-18
132-C344 RD-18
133-C285 OR-18
133-C343 OR-18
139-C277 RD-18
144-C194 PK-18
147-C73 RD-18
164-C231 WH-18
200-C228 BK-14
201-C347 BK-18
201-C348 BK-18

IMPLEMENT POD

113-C245 OR-18
290-C16 BK-18
291-C100 BK-18
403-C215 GN-18
410-C242 WH-18
411-C243 PK-18
426-C85 BR-18
432-C6 PK-18
442-C7 GY-18
443-C18 YL-18
447-C64 PK-18
496-C9 WH-18
944-C143 OR-18
945-C137 BR-18
C414-C244 BU-18
G485-C55 BU-18
G486-C56 GN-18
E455-C12 BR-18
E707-C250 GN-18
E708-C247 PK-18
K933-C226 GN-18
C413-C251 YL-18
515-C181 GY-14
516-C182 GN-14
517-C183 BU-14
521-C124 YL-18
E735-C284 PU-18

CONNECT TO CJ-C6
ON THE CHASSIS AND
ENGINE DIAGRAM
FOR PART NUMBERS
SEE THE TITLE BLOCK

1
2
3
4
5
6
7

C-C2
8N1532
112-C1 PU-4

OR-16
BK-16

1
2

614-C300 PU-18
124-C239 GN-14
201-C205 BK-18

CONN 31

900-C110 PU-18
901-C66 WH-18
975-C121 WH-18
K977-C113 PK-18

MOTOR

611-C366 PU-14
611-C367 PU-18

C413-C251 YL-18

113-C245 OR-18
124-C239 GN-14
126-C37 PK-18
136-C203 GN-18
138-C14 GN-18
138-C43 GN-18
168-C68 GN-18
200-C313 BK-18
200-C314 BK-18
200-C315 BK-18
200-C316 BK-18
201-C205 BK-18
251-C62 BK-18
290-C16 BK-18
291-C100 BK-18
403-C215 GN-18
410-C242 WH-18
411-C243 PK-18
426-C85 BR-18
432-C6 PK-18
442-C7 GY-18
443-C18 YL-18
447-C64 PK-18
496-C9 WH-18
500-C252 BR-18
501-C257 GN-18
502-C253 OR-18
503-C180 BR-18
504-C179 YL-18
505-C170 BU-18
506-C10 PU-18
507-C11 WH-18
515-C181 GY-14
516-C182 GN-14
517-C183 BU-14
521-C124 YL-18
614-C94 PU-18
H766-C19 YL-18
720-C164 PU-18
727-C206 GN-18
762-C23 YL-18
779-C50 WH-18
944-C143 OR-18
944-C144 OR-18
945-C136 BR-18
945-C137 BR-18
961-C57 BR-18
964-C36 BU-18
973-C160 BR-18
977-C162 YL-18
A523-C186 PU-18
A524-C188 BR-18
A525-C258 GN-18
C413-C251 YL-18
C414-C244 BU-18
C529-C48 GY-18
C530-C49 BU-18
E455-C12 BR-18
E701-C256 PK-18
E702-C255 OR-18
E707-C250 GN-18
E708-C247 PK-18
E735-C284 PU-18
G485-C55 BU-18
G486-C56 GN-18
G766-C154 GN-18
G767-C155 WH-18
H730-C163 PK-18
K933-C226 GN-18
P910-C166 BR-18
P976-C77 BR-18
X972-C153 GN-18
X973-C157 BU-18
X974-C165 BR-18

E907-C118 GY-18
E909-C115 WH-18
755-C63 OR-18

413-C33 BR-18
416-C147 OR-18
417-C146 GY-18
419-C283 YL-18
426-C85 BR-18
430-C191 BU-18
432-C6 PK-18
436-C47 OR-18
442-C7 GY-18
443-C18 YL-18
447-C64 PK-18
450-C149 YL-18
453-C141 PK-18
484-C142 YL-18
496-C9 WH-18

C-C91
3E3364

663-C197 GY-18

BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

E735-C287 PU-18

CONN 30

E906-C116 OR-18
E908-C117 BR-18
754-C109 BU-18
E901-C112 GN-18

C-C23
1552269

611-C32 PU-14

508-C87 PU-18
509-C272 WH-18
G787-C51 GN-18
G788-C193 YL-18
P916-C319 OR-18

IMPLEMENT
POD

118-C202 GY-14

CONNECT TO CJ-C11
ON THE CHASSIS AND
ENGINE DIAGRAM
FOR PART NUMBERS
SEE THE TITLE BLOCK

CONNECT TO CJ-C4
ON THE CHASSIS AND
ENGINE DIAGRAM
FOR PART NUMBERS
SEE THE TITLE BLOCK

102-C69 RD-14
135-C238 BU-18
307-C122 OR-18
308-C74 YL-18
320-C208 OR-18
326-C199 RD-18
413-C33 BR-18
430-C191 BU-18
436-C47 OR-18
603-C184 PK-18
604-C78 OR-18
605-C91 YL-18
606-C89 GY-18
611-C32 PU-14
614-C93 PU-18
615-C218 YL-18
617-C83 BR-18
619-C40 GN-14
910-C15 YL-18
962-C368 OR-18
962-C31 OR-18
A307-C129 GY-18
A982-C130 BR-18
G479-C192 WH-18
G480-C169 GN-18
G746-C13 WH-18
G750-C161 BU-18
G755-C151 GY-18
G760-C156 WH-18
G761-C158 YL-18
G762-C159 BR-18
G763-C150 PU-18
G768-C152 GN-18
G850-C29 BU-18
H795-C131 PK-18
R974-C132 OR-18

200-C189
200-C327
200-C331
200-C373
200-C328
200-C332
200-C336
200-C333
200-C335
200-C337
200-C338
200-C339

118-C237 GY-18
130-C5 RD-18
133-C343 OR-18
132-C344 RD-18
133-C285 OR-18
164-C231 WH-18
200-C337 BK-18
200-C338 BK-18
200-C339 BK-18
200-C335 BK-18
200-C333 BK-18
200-C331 BK-18
200-C336 BK-18
200-C332 BK-18
201-C348 BK-18
201-C347 BK-18
411-C243 PK-18
413-C33 BR-18
430-C191 BU-18
436-C47 OR-18
500-C252 BR-18
501-C257 GN-18
502-C253 OR-18
604-C78 OR-18
611-C366 PU-14
611-C367 PU-18
615-C218 YL-18
619-C40 GN-14
661-C233 GN-18
662-C201 YL-18
663-C345 GY-18
663-C346 GY-18
633-C198 BU-18
910-C279 YL-18
962-C368 OR-18
A307-C129 GY-18
A982-C130 BR-18
C413-C350 YL-18
C413-C351 YL-18
C414-C352 BU-18
C414-C353 BU-18
E701-C256 PK-18
E702-C255 OR-18
E707-C355 GN-18
E707-C356 GN-18
E708-C359 PK-18
E708-C354 PK-18
G479-C192 WH-18
G480-C169 GN-18
G746-C13 WH-18
G850-C29 BU-18
538-C363 BR-18
539-C377 BU-18
540-C378 WH-18
610-C369 OR-14
H795-C358 PK-18

OR-14
BU-14
BR-14
YL-14
GY-14
PK-14
GN-14
PU-14

1
2
3
4
5
6
7
8

614-C321 PU-18
200-C317 BK-18
135-C376 BU-18

DASH GROUND

138-C43 GN-18
138-C14 GN-18
200-C315 BK-18
251-C62 BK-18
944-C144 OR-18
945-C136 BR-18
C529-C48 GY-18
C530-C49 BU-18

E900-C114 WH-18

306-C134 GN-18
307-C122 OR-18
308-C74 YL-18
321-C148 BR-18
322-C39 GY-18
326-C199 RD-18

C-C44
1552253

133-C285 OR-18
200-C338 BK-18

RUNNING LAMP SW
108-3320

614-C371 PU-18
200-C318 BK-18

200-C228 BK-14

SEAT COMPRESSOR
174-3624

FUSE PANEL/ELECTRICAL INSTALLATION

C-C78
1552264
131-C84 BR-18
102-C365 RD-14
139-C277 RD-18
646-C207 OR-18
617-C83 BR-18
610-C369 OR-14
647-C236 GN-18
614-C370 PU-18

WIRE GROUP COLOR DESCRIPTIONS


WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
VOLTAGE CONVERTER OUTPUT CIRCUIT.
STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
CATERPILLAR MONITORING CIRCUIT.
ENGINE CONTROL CIRCUIT.

108-C241 BU-14
200-C204 BK-14

DASH

CENTER DASH IND


202-9805
+24 VOLTS
GROUND
DIMMER CONTROL
ACTION LAMP
HAZARDS
HIGH BEAMS

BK
BK
BK
BK
BK
BK

1
2
3
4
5
6

B1

962-C380 OR-18
962-C379 OR-18
962-C223 OR-18
118-C342 GY-18
118-C357 GY-18
118-C322 GY-18
118-C323 GY-18

30 Page, Color 2, DMB

RENR4399-04 VOL 2

CONN 29

962-C120 OR-18
709-C34 OR-18
751-C61 GN-18
752-C52 YL-18

RIDE CONTROL ON
FLOOD LAMPS
NEUTRALIZER OVERRIDE
RIDE CONTROL AUTO
XMSN FILTER BYPASS
FUEL LEVEL LOW
FUEL PRESSURE

C-C63
1552273

962-C320 OR-18
962-C30 OR-18

CONN 28
CONNECT TO AT-C10
ON THE CHASSIS AND
ENGINE DIAGRAM
FOR PART NUMBERS
SEE THE TITLE BLOCK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

200-C106 BK-18
200-C111 BK-12
200-C175 BK-18
200-C176 BK-14
201-C65 BK-18
251-C67 BK-18

LH INDICATOR PANEL
202-9804
+24 VOLTS
GROUND
DIMMER CONTROL
LH TURN SIGNAL

1
2
3
4
5
6
7
8
9
10
11
12

411-C243 PK-18
538-C363 BR-18
611-C367 PU-18

201-C104 BK-18

C-C26
9X0145

C-C46
1552252

132-C344 RD-18
200-C339 BK-18

403-C215 GN-18
426-C85 BR-18
432-C6 PK-18
442-C7 GY-18
443-C18 YL-18
447-C64 PK-18
496-C9 WH-18
503-C180 BR-18
504-C179 YL-18
505-C170 BU-18
506-C10 PU-18
507-C11 WH-18
515-C181 GY-14
516-C182 GN-14
521-C124 YL-18
517-C183 BU-14
614-C94 PU-18
720-C164 PU-18
727-C206 GN-18
762-C23 YL-18
779-C50 WH-18
962-C30 OR-18
964-C36 BU-18
973-C160 BR-18
977-C162 YL-18
A523-C186 PU-18
A524-C188 BR-18
A525-C258 GN-18
C529-C48 GY-18
C530-C49 BU-18
E455-C12 BR-18
G485-C55 BU-18
G486-C56 GN-18
G766-C154 GN-18
G767-C155 WH-18
H730-C163 PK-18
K933-C226 GN-18
P910-C166 BR-18
P976-C77 BR-18
X972-C153 GN-18
X973-C157 BU-18
X974-C165 BR-18
200-C106 BK-18
200-C111 BK-12

102-C69 RD-14
135-C238 BU-18
307-C122 OR-18
308-C74 YL-18
320-C208 OR-18
326-C199 RD-18
413-C33 BR-18
430-C191 BU-18
436-C47 OR-18
603-C184 PK-18
604-C78 OR-18
605-C91 YL-18
606-C89 GY-18
611-C32 PU-14
614-C93 PU-18
615-C218 YL-18
617-C83 BR-18
619-C40 GN-14
910-C15 YL-18
962-C31 OR-18
962-C368 OR-18
A307-C129 GY-18
A982-C130 BR-18
G480-C169 GN-18
G746-C13 WH-18
G479-C192 WH-18
G750-C161 BU-18
G755-C151 GY-18
G760-C156 WH-18
G761-C158 YL-18
G762-C159 BR-18
G763-C150 PU-18
G768-C152 GN-18
G850-C29 BU-18
H795-C131 PK-18
R974-C132 OR-18
975-C54 WH-18
975-C53 WH-18
975-C22 WH-18
975-C27 WH-18
320-C96 OR-18
614-C98 PU-18
700-C24 PK-18
761-C60 GY-18
962-C44 OR-18
987-C45 WH-18
F781-C38 BR-18
P931-C101 GN-18
G948-C25 BR-18
G948-C168 BR-18
200-C111 BK-12
200-C106 BK-18
403-C215 GN-18
426-C85 BR-18
442-C7 GY-18
443-C18 YL-18
447-C64 PK-18
432-C6 PK-18
496-C9 WH-18
503-C180 BR-18
504-C179 YL-18
505-C170 BU-18
506-C10 PU-18
507-C11 WH-18
515-C181 GY-14
516-C182 GN-14
517-C183 BU-14
521-C124 YL-18
614-C94 PU-18
720-C164 PU-18
727-C206 GN-18
762-C23 YL-18
779-C50 WH-18
962-C30 OR-18
964-C36 BU-18
973-C160 BR-18
977-C162 YL-18
A523-C186 PU-18
A524-C188 BR-18
A525-C258 GN-18
C529-C48 GY-18
C530-C49 BU-18
E455-C12 BR-18
G485-C55 BU-18
G486-C56 GN-18
G766-C154 GN-18
G767-C155 WH-18
H730-C163 PK-18
K933-C226 GN-18
P910-C166 BR-18
P976-C77 BR-18
X972-C153 GN-18
X973-C157 BU-18
X974-C165 BR-18
TWISTED WIRE

DASH

200-F2 BK-18

G480-C169 GN-18

102-C69 RD-14
104-C222 YL-18
106-C3 WH-18
112-C1 PU-4
114-C41 RD-18
118-C190 GY-18
123-C95 WH-18
129-C71 BU-18
130-C76 RD-18
136-C75 GN-18
138-C20 GN-18
150-C126 OR-18
164-C280 WH-18
164-C281 WH-18
170-C86 RD-18
174-C2 RD-12
199-C72 RD-18

ANTENNA 1
(AM/FM RADIO)
9U-2331

CABLE AS. 124-4884

540-C378 WH-18

CHASSIS, XMSN ECM


HVAC UNIT AND UPPER CAB

164-C281 WH-18
164-C280 WH-18
307-C122 OR-18
413-C33 BR-18
436-C47 OR-18
700-C24 PK-18
720-C164 PU-18
910-C15 YL-18
944-C282 OR-18
945-C108 BR-18
973-C160 BR-18
977-C162 YL-18
A273-C119 BK-18
F781-C38 BR-18
G480-C169 GN-18
G746-C13 WH-18
G750-C161 BU-18
G755-C151 GY-18
G760-C156 WH-18
G761-C158 YL-18
G762-C159 BR-18
G763-C150 PU-18
G766-C154 GN-18
G767-C155 WH-18
G768-C152 GN-18
G948-C265 BR-18
H730-C163 PK-18
P910-C166 BR-18
X972-C153 GN-18
X973-C157 BU-18
X974-C165 BR-18

ANTENNA
(C.B. RADIO)
9U-2332

E702-C255 OR-18
615-C218 YL-18
910-C279 YL-18
E701-C256 PK-18
436-C47 OR-18
G480-C169 GN-18
413-C33 BR-18

CABLE AS. 124-4883

THERMOSTAT
3E-5464

PAYLOAD CONTROL CIRCUIT.


TRANSMISSION CONTROL CIRCUIT.
MACHINE SECURITY CONTROL CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
TURN SIGNAL/WIPER/WASHER CIRCUIT.

306-C134 GN-18
321-C148 BR-18
416-C147 OR-18
417-C146 GY-18
419-C283 YL-18
450-C149 YL-18
453-C141 PK-18
484-C142 YL-18
728-C133 BU-18
709-C34 OR-18
751-C61 GN-18
752-C52 YL-18
754-C109 BU-18
755-C63 OR-18
900-C110 PU-18
901-C66 WH-18
962-C58 OR-18
962-C59 OR-18
975-C46 WH-18
975-C70 WH-18
976-C139 OR-18
E900-C114 WH-18
E901-C112 GN-18
E906-C116 OR-18
E907-C118 GY-18
E908-C117 BR-18
E909-C115 WH-18
G764-C140 PK-18
K977-C113 PK-18
N939-C135 GN-18
F766-C249 WH-18
522-C125 WH-18
608-C81 GN-14
615-C217 YL-14

CABLE AS. 124-4885

133-C343 OR-18
200-C337 BK-18

321-C148 BR-18
450-C149 YL-18

118-C190 GY-18
135-C171 BU-18
200-C106 BK-18
200-C175 BK-18
200-C176 BK-14
200-C111 BK-12
503-C180 BR-18
504-C179 YL-18
505-C170 BU-18
515-C181 GY-14
516-C182 GN-14
517-C183 BU-14
603-C184 PK-18
608-C185 GN-14
A523-C186 PU-18
A524-C188 BR-18
A525-C258 GN-18

200-C106 BK-18

200-C111 BK-12
603-C184 PK-18
608-C81 GN-14
608-C185 GN-14
615-C217 YL-14

RD-16
WH-16
BK-16

168-C68 GN-18
614-C94 PU-18

436-C47 OR-18
E908-C117 BR-18
E907-C118 GY-18

A
C
B

727-C206 GN-18
P910-C166 BR-18

E906-C116 OR-18

122-C240 RD-18

608-C185 GN-14
608-C81 GN-14

LH DOME LAMP
3E-6389

C-C6
1552267

614-C289 PU-18

413-C33 BR-18
E909-C115 WH-18

LH REAR SPEAKER
6T-7695

200-C311 BK-18
614-C290 PU-18

K977-C113 PK-18
F766-C249 WH-18
E900-C114 WH-18

+
-

603-C184 PK-18

517-F3 BU-14

417-C146 GY-18
416-C147 OR-18
709-C34 OR-18
G948-C265 BR-18
E901-C112 GN-18

508-C87 PU-18
509-C272 WH-18

CONN 40

164-C280 WH-18
164-C281 WH-18
307-C122 OR-18
413-C33 BR-18
436-C47 OR-18
700-C24 PK-18
720-C164 PU-18
910-C15 YL-18
944-C282 OR-18
945-C108 BR-18
973-C160 BR-18
977-C162 YL-18
A273-C119 BK-18
F781-C38 BR-18
G480-C169 GN-18
G746-C13 WH-18
G750-C161 BU-18
G755-C151 GY-18
G760-C156 WH-18
G761-C158 YL-18
G762-C159 BR-18
G763-C150 PU-18
G766-C154 GN-18
G767-C155 WH-18
G768-C152 GN-18
H730-C163 PK-18
P910-C166 BR-18
X972-C153 GN-18
X973-C157 BU-18
X974-C165 BR-18
G948-C265 BR-18

755-C63 OR-18
901-C66 WH-18
975-C70 WH-18
G746-C13 WH-18
F781-C38 BR-18
484-C142 YL-18
754-C109 BU-18
900-C110 PU-18

135-C171 BU-18
A525-C258 GN-18
A524-C188 BR-18
A523-C186 PU-18
517-C183 BU-14
516-C182 GN-14
515-C181 GY-14
200-C176 BK-14
522-C125 WH-18

ELECTRICAL STUDS PASS


THROUGH THE CAB ROOF
CONNECTING TO TERMINALS
ON THE CHASSIS AND ENGINE DIAGRAMS
FOR PART NUMBERS
SEE THE TITLE BLOCK

615-C217 YL-14

1
2
3
4
5
6
7
8
9
10
11
12

515-F18 GY-14
515-F5 GY-14
515-F17 GY-14
516-F4 GN-14
517-F3 BU-14
522-F10 WH-18
A524-F8 BR-18

515-F17 GY-14
TC
FUSE
133-9012

550-F12 GY-14
RESISTOR
9G-1950

135-F13 BU-18
A525-F14 GN-18
A524-F8 BR-18
A523-F6 PU-18
517-F3 BU-14
516-F4 GN-14
515-F5 GY-14
200-F11 BK-14
522-F10 WH-18

C-C21
1552252

962-C324 OR-18

720-C164 PU-18
H730-C163 PK-18
419-C283 YL-18
P910-C166 BR-18
453-C141 PK-18
X972-C153 GN-18
307-C122 OR-18

MOTOR

200-C111 BK-12
F-C1
3E5179

C-C33
3E6287
J2

TRANSMISSION ECM
172-9389

A525-F14 GN-18

962-C379 OR-18
136-C203 GN-18

FUEL LEVEL LOW INDICATOR

RESISTOR 1
62 K

962-C223 OR-18

BACKUP ALARM (+24 VOLTS)


ENGINE SPEED (RPM) FROM ADEM

135-F19 BU-18

720-C164 PU-18

XMSN OUTPUT SPD TRAIL -

200-F16 BK-18
A524-F8 BR-18

126-C37 PK-18

XMSN FILTER INDICATOR


XMSN INPUT SPEED +

964-C36 BU-18
762-C23 YL-18
H766-C19 YL-18
200-C308 BK-18
614-C292 PU-18
200-C309 BK-18
614-C291 PU-18

XMSN OUTPUT SPD TRAIL +

964-C36 BU-18
762-C23 YL-18

FUEL PRESSURE INDICATOR


XMSN INPUT SPEED -

E701-C256 PK-18
G767-C155 WH-18
G766-C154 GN-18
E702-C255 OR-18

XMSN OIL TEMPERATURE


LIFT/TILT IMPLEMENT DETENTS
XMSN OUTPUT SPEED +

962-C324 OR-18

PRIMARY STEERING PRESS SWITCH (N/O)


SECONDARY STEERING PRESSURE SWITCH (N/O)
SENSOR SUPPLY +8 VOLTS
AUX/FLOAT IMPLEMENT DETENTS
XMSN OUTPUT SPEED -

973-C160 BR-18
G750-C161 BU-18
977-C162 YL-18
700-C24 PK-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

962-C278 OR-18

CLUTCH 4 (3RD GEAR)


CLUTCH 6 (1ST GEAR)
SOLENOID/INDICATOR RETURN
LH BRAKE PEDAL POSITION SENSOR
DOWNSHIFT SWITCH (N/O)
PRIMARY STEERING PRESS SWITCH (N/C)
CLUTCH 3 (4TH GEAR)
CLUTCH 5 (2ND GEAR)

200-C111 BK-12
200-C106 BK-18
603-C184 PK-18
608-C185 GN-14
608-C81 GN-14
615-C217 YL-14

522-C125 WH-18
608-C81 GN-14
615-C217 YL-14

NEUTRALIZER OVERRIDE SWITCH (M0M)


AUTO/MAN SWITCH (AUTO 1-4)
PARK BRAKE SWITCH (OFF)
SECONDARY STEERING TEST SWITCH (MOM)
SECONDARY STEERING PRESS SWITCH (N/C)
VARIABLE SHIFT CONTROL (POWER)
KEY SWITCH (START)

28
29
30
31
32
33
34
35
36
37
38
39
40

10

135-F9 BU-18

A
B
C
D
E
F

164-C281 WH-18
A273-C15 BK-18
945-C108 BR-18
728-C133 BU-18
A273-C35 BK-18
164-C280 WH-18
975-C46 WH-18
306-C134 GN-18
944-C282 OR-18
910-C279 YL-18
752-C52 YL-18
N939-C135 GN-18
G763-C150 PU-18
G755-C151 GY-18
962-C58 OR-18
962-C59 OR-18
751-C61 GN-18
976-C139 OR-18
G768-C152 GN-18
X974-C165 BR-18
G766-C154 GN-18
G767-C155 WH-18
G760-C156 WH-18
X973-C157 BU-18
G761-C158 YL-18
G762-C159 BR-18
G764-C140 PK-18

118-C190 GY-18
135-C171 BU-18
200-C176 BK-14
200-C175 BK-18
503-C180 BR-18
504-C179 YL-18
505-C170 BU-18
515-C181 GY-14
516-C182 GN-14
517-C183 BU-14
522-C125 WH-18
A523-C186 PU-18
A524-C188 BR-18
A525-C258 GN-18

AUTO/MANUAL SWITCH (MAN)


FORWARD SWITCH
AUTO/MAN SW (AUTO 4)
IMPLEMENT DETENT ENABLE

11

BEND DOOR ACTUATOR MOTOR


177-6727

118-C190 GY-18
135-C171 BU-18
200-C106 BK-18
200-C176 BK-14
200-C175 BK-18
200-C111 BK-12
503-C180 BR-18
504-C179 YL-18
505-C170 BU-18
515-C181 GY-14
516-C182 GN-14
517-C183 BU-14
603-C184 PK-18
608-C185 GN-14
A523-C186 PU-18
A524-C188 BR-18
A525-C258 GN-18

STRAP
ASSEMBLY
C-C31
ENG END FRAME GND
CAB GROUND 4
1010205
J1
BATTERY
1
2
GROUND
3
CAT DATA LINK (CDL-)
4
SECONDARY STEERING INTERMEDIATE RELAY
5
GROUND
6
BATTERY
7
SOLENOID AND INDICATOR RETURN
8
START RELAY COIL+
9
CAT DATA LINK (CDL+)
NEUTRALIZER DISABLE INDICATOR+ 10
CLUTCH 2 SOLENOID (FORWARD) 11
RIDE CONTROL SOLENOID 2 12
13
NEUTRAL SWITCH
REVERSE SWITCH 14
SENSOR/SWITCH RETURN 15
SENSOR/SWITCH RETURN 16
CLUTCH 1 SOLENOID (REVERSE) 17
RIDE CONTROL SOLENOID 1 18
1ST GEAR SWITCH 19
VARIABLE SHIFT CONTROL (ECONOMY) 20
RIDE CONTROL SWITCH (AUTO) 21
RIDE CONTROL SWITCH (ON) 22
2ND GEAR SWITCH 23
VARIABLE SHIFT CONTROL (MID) 24
3RD GEAR SWITCH 25
4TH GEAR SWITCH 26
PARK BRAKE SWITCH (ON) 27

12

HVAC UNIT

A273-C119 BK-18
A273-C35 BK-18
A273-C15 BK-18

STRAP AS.
8X-5802

13

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