PDP

1 /39

ver 1.01

1.

2.

3.

4.

Manual 42 V6 model.
Model .

1.
PDP module.
PDP module PANEL DRIVE.
Panel , , , gas
Drive PCB .
(X , Y-sus, Z sus, Y drv,PSU,CTRL B/D)

Manual .
PDP 76 Full HD

2003.10
1. Set LGE

2. SET module(LGE)
C/S .
3. , SET .

3 /39

1.
PDP BOARD
PSU

42 V6 MODEL.
Y-DRIVE

Z-SUS B/D

TOP

Y-SUS
B/D
IPM
IPM

Y-DRIVE
BOTTOM

X-LEFT B/D

CONTROL B/D

COF
COF

4 /39

X-RIGHT B/D

1.

MODULE

* Module
tip

1
2

COF 1

COF 7

( 128, )

LG
(&)

6####

402K242V6000266.ASLGA
2004.02

5 /39

1.
(module )

Vsetup

-Vy

(board)

Vsc
BOARD ASS`Y

BOARD

BOARD
PCB
COF (COF)
COF

6 /39

1.

Add short (line on)

Add open (line off)

Sus short (line on)

Sus open (line off)

7 /39

2.

. PDP module , .
1. 10 preparation.
2.
3. PDP module . shock
drive capacitor 1 .
4. c-mos .
5. Module .
6. short circuit .

Before request service

1. Panel board.
2. Check the model label. Model board model .
3. .
Ex) COF long 2-1 fail, address 1 open, Y b/d , .

8 /39

2.
(COF)
COF PDP module.
COF .

9 /39

3.
1. X B/D
CONTROL B/D LOGIC PANEL
FET ON/OFF ADDRESS PULSE (Address ) ,
COF(DATA)

* FET,FET IC,Logic IC.

X RIGHT B/D

X LEFT B/D
<COF >
Lock

10 /39

COF

3.
2. Z sus B/D
CONTROL B /D LOGIC PANEL SUSTAIN
SUSTAIN PULE ERASE PULSE.
FPC(Z) PANEL.
* IPM,FET,DIODE, CAPACITOR,E/R COIL .

* IPM (Intelligent Power Module)

<FPC >

Z-Board .
.

E/R(Energy recovery)

.
11 /39

FPC Connector
.

3.
3. Y drive B/D
1) Y SUSTAIN B/D SUSTAIN, RESET
SCAN DRIVER IC PANELPATH

2) (Y SUSTAIN)

.
- SUSTAINDRIVER IC GND Vpp
0V .
- SCAN DRIVER IC GND Vpp
.
* 42 V6 DRIVER IC 8 EA

(TOP, BOTTOM: 4EA)

12 /39

3.
4. Y sustain B/D
SUSTAIN,RESET ,VSC(SCAN)
Y DRIVER B/D.
* IPM,DIODE, CAPACITOR,FET.

5. Control Board
R,G,B 8bit , (Contour noise ISM...)
DRIVER B/D FET ON/OFF.
* 3.3V/5V 2

13 /39

3.
DC/DC con.
part

6. DC/DC Converter part

: 5V , Va ,Vs
B/D 5V,Va,Vs,Vset_up,Vsc
.
*.40/42 PDP Module DC/DC B/D .
(1 POWER B/D)
*.60 POWER
PDP MODULE DC/DC B/D .

14 /39

3.
7. FPC (Flexible Printed Circuit)
:PANELPADPCBYZ

PANEL
* Y / 2
FPC Pattern .
*Z Pattern
Beta type() .

8. FFC (Flat Flexible Cable)

:
B/D B/D Logic
.
* 0.5mm pitch,50pin

15 /39

3.
9. COF (Chip On Film)
: X B/D
PIN ON/OFF PANEL
GATE .
PACKAGE IC
B/D IC
SPACE .
IC PACKAGE BARE
IC.(LOW COST)
IC PCB Soldering
.
*
1) FPC + H/S

Bare IC

COF FPC
* 42 V6 COF 42V5

2) CHIP + CHIP CAPACITOR

3) BARE IC (STV7610A/WAF) + GOLD WIRE/AL WIRE
4) EPOXY MOLDING

16 /39

3.
10. IPM(Intelligent Power Module)
:
HEATSINK,CAPACITOR
DIODE
ICLINEAR
RESISTORTANSISTOR,FETS.
:
Z B/D Y B/D Sustain .
Sustainer :
PANEL

IPM

17 /39

4.
Fast check
updefect?
what
kind of

Modulemodel connector cable

Panel

ctrl b/d
?

Y, Z b/d
COF

Panel

FPC

Y, Z board

PSU(Va,Vs,5v)

Y drv b/d

Y sus b/d

Y drv b/d

18 /39

X b/d

Y sus b/d

ctrl b/d

ctrl b/d

ctrl b/d .

4.

what
kind of defect?
?

Bar ?

Line

Line

19 /39

Bar

4.

check B/D
check .

1. Connector
Connector Check (PSU, Y-SUS, CTRL, Z-SUS)
.
Mis CONNECT ON B/D FAIL.

CTRL B/D + Y-SUS

CTRL B/D + Z-SUS

CTRL B/D + X-B/D

20 /39

Signal input(LVDS)

4.
2. Exhaust tip Crack
Tip Crack , Panel.
GAS Module Power on .
( crack Cap . )

21 /39

4.
3. PSU(Power Supply Unit)
1. PSU check.
(CONDENSER, FET, IC, )
2. FUSE SW1 (Normal ) S/W .
3. AC V DC V

SW1 Normal

Check (5V, Va, Vs)

PSU Maker origin .
PSU Protection Y-SUS, Z-SUS
B/D Short.

Fuse open

Vs
(Vs : About 180 ~195 V)

Multi-meter point.
(5V, Va ,Vs Module Label )
22 /39

Va, 5V(VCC)
Va : 55 ~65 V
5V(VCC) : 5V~5.5V)

4.
4. Ctrl B/D

Diode

1. LED D17,13 ()
2. OSC X1 CHECK.
3. CTRL (CONNECTOR P300)

CHECK.

4. 3.3V, 5V,15V CHECK.

5. IC 11 3.3V CHECK.
IC 3 2.5V CHECK.

OSC(X1
)
Probe
Touching
point
IC 11,13
CHECK.
DMM +
OSC CHECK.
( 100 MHZ)

DMM
(GND)

23 /39

4.
5. Y-sus B/D
FS2

1. FS1(5v) ,FS2(Vs)
2. .(Vsetup,-Vy, Vscw)

Vsetup

Vscw

setdn

3. GND ,Y SUS DIODE CHECK.

SUSUP(OC2) SUSDN(OC1).
0.4 , OVERLOAD.
4. CHECK..

setup
-Vy

FS1

24 /39

4.
.

GND Y-SUS .

= OL ()

= 0.4

25 /39

4.
Z RAMP .

FPC

: FPC

= 0.375()

= OVER LOAD ()

26 /39

4.
6. Z-sus B/D
1.
2. (Va, 5V,15V)
3. FPC
4.

5V

Va 6.3V

Vs 6.3A

27 /39

4.

Power protection
2~3 .
PDP module board .
PSU board .

* PSU makers.

ORIGIN PSU

DAEGIL PSU

( )

()

28 /39

4.
COF

IC

COF
(DMM).
10.2 ~ 10.8
.

29 /39

4.
Bar
B/D

1. Connector

Bar

COF connector .
bar .

Off

2. Checking COF
COF CHECK. COF IC .

COF 6

30 /39

4.
COF

IC

IC
IC 4 diode 2
. ( 2, 2)
*
1. (GND) multimeta
, IC
+ . 0.66 ( 1)
2. multimeta
- , IC +
, 0.73 ( 2)
. 2

. 1

DMM(- )

DMM (+)

DMM (- )
DMM( + )

31 /39

4.
3. Ctrl B/D
Ctrl b/dCOF.barctrl b/d

<Diagram of ctrl b/d>

,
bar

MCM

Buffer
IC

Array

16 line

COF IC1
96 output
32 /39

COF IC2

COF IC3

COF IC4

4.
Line
1 line open short COF.

1 line openshort
COF IC shortFilm,COF

1 open

1 line

Line open
Ctrl b/d MCM

MCM (Multi Chip

Module)

MCM,ctrl B/D

33 /39

4.

16 line open
Buffer IC fail
COF IC 1,2

192 line(96+96) open.

COF IC 3,4

64 line open ( on,off .).

Array fail
COF IC1

16 line , COF IC2

16 line open
96 line open

COF IC fail
96 line open

34 /39

4.
bar
. open, short.

1. Connector
Y b/d Z b/dsustain,.(FPC,
Y drv Y drv).

bar

Off

35 /39

4.
2. Scan IC check
Diode

(0.018)

(Panasonic1.035)
* Maker(TI0.6~0.7)
DMM +

DMM -

DMM.(,)

36 /39

4.
line
1.FPC
ctrl b/d, Y b/d
FPC open short .

FPC open

1 line.

2. scan IC
(bar)

37 /39

4.

y drv ,y,z b/d ,

1. Y, Z SUS
2. Y DRV IC FAIL check
3. Y sus b/d(-Vy.Vscw)
4. Y ,Z-SUS IPM fail
5. CTRL b/d

38 /39

4.

IPM
: GND() , Sus-out()
Sus-out(),Vs()
ER-DN(),ER-COM()
ER-COM(),ER-UP()
4TESTERDiode : 0.4V OK
:

GND() , Sus-out()
Sus-out(),Vs()
ER-DN(),ER-COM()
ER-COM(),ER-UP()
4TESTERDiode:[OL] OK

ER-UP,COM,DNPCB (Y,Z B/D) IPM(Y,Z B/D 2)

Vs, Sus-out, GNDPCB (Y,Z B/D) IPM 1()

15V(Y,Z B/D)GND0.3V[OL]

39 /39

 #1.
Global Quality Information (GQI)
Set Model

MP-DP4220LV

Set Serial No.

PT420200099

Module Model

PDP42V51330

Module Serial No.

Country

Netherlands

Symptom

Issued date

2004 / 04 / 30

Issued place

Office or living room

PCB B/D defect only

Vertical Line ( R , G , B Pattern)

Horizontal Line ( R , G , B )
No Raster
Cell Defect
Mal-discharge

Vertical Bar ( R , G , B )
Horizontal Bar ( R , G , B )
External Defect
etc

X-L-TOP(UP) X-C-TOP
X-R-TOP
X-L-BTM(LOW) X-C-BTM
X-R-BTM
Y-SUS
Y-DRV-TOP Y-DRV-BTM
Z-SUS
etc

PSU
DC-DC
CTRL

No.: the last line number of white label on B/D

COF defect only

Use as monitor
Replace Control Board
( 2004 / 04 / 06 )
: Not improved

No. : TT-2004-DP4220LV-001

Detail :
Serial No.

2004 / 04 / 05

Detailed repair
records and
the result
including date

Quantity

312K142V5009368

Customer
purchase date

Condition in use

#SAMPLE

Serial No.

Ex)
Long
2-4
IC Fail or Resistor Fail

Long
1-1 1-2 1-3 1-4 1-5 1-6 1-7
Tip

Short

1-1
1-2
1-3
1-4

2-1

2-4

2-1 2-2 2-3 2-4 2-5 2-6 2-7

Long

No.: the number of white label on inside COF

Pictures of
Symptom

White label

Short

Back Side
Defect part