PROCESS PARAMETERS.

Mixing lot no
Cotton
2.5 sl ( mm)
UR %
Strength ( Gms/Tex)
Mic
Trash%
Mixing style
Blow Room Line no.
BLENDOMAT
BEATER SPEED(rpm)
STAR ROLLER SPEED(rpm)
FAN SPEED(rpm)
STRIPPING ROLLER SPEED(rpm)
GBR
INCLINED LATICE(m/m)
GRID BAR SETTING
EVENER ROLLER SPEED( rpm)
STRIPPING ROLLER SPEED(rpm)
AXIFLOW
BEATER SPEED(rpm)
GRID BAR SETTING
MPM
MPM FAN SPEED(rpm)
SPIKED ROLLER SPEED(rpm)
CVT-3
WING SETTING
CVT beater speed.
I- CYLINDER RPM
II- CYLINDER RPM
III- CYLINDER RPM

F ( 20"s mixing )
Bunny-50 %
& Mech-50%
27.7
47.5
19.5
3.67
3.12
20"s MIXING

G ( 30"s mixing )
Mech 100%.
28.5
47.6
20.0
3.69
3.00
30"S MIXING

B
20"S F
1730
311
2392
379

E ( 40"s mixing.)
Bunny- 67%
& mech 33 %
29.6
47.6
20.1
3.71
2.99
40 "s MIXING.

A
30"S G

C
40"S E

56
3,3

745

46.8
3.0,3.0
500
745

446
2.5,2.5

446
3,3 3,3

446
3.0,3.0

2445
351

2053
351

MCM 2050
MCM 750

1250
2032
3016

CVT1--->1400
CNT1--->1060

0,0,0
1136
2224
3584

CVT-3 CONDESER
FAN SPEED(rpm)
DUSTEX
CVT3 MAT.SUCTION.FAN SPD(rpm)
MATERIAL TRANSPORT FAN(rpm)
CARDING
CARDING NO.
DELIVERY HANK
DELIVERY SPEED
100% PROD/ Hr ( KGS)
LICKER-IN SPEED
CYLINDER SPEED
DOFFER SPEED ( rpm)
FLAT SPEED ( finisher)
FLAT SPEED ( breaker)
FEED ROLLER TO LK ( thou)
LK TO CYL ( thou)
CYL TO FLAT ( thou)
CYL TO DOFFER ( thou)
BREAKER DF--( LAXMI )

2560

2496

CVT1- >1553
CNT1-->1675

2040
1850

1740
2050

1810

CROSROL
B1 TO B6
A6 & A7.
0.13
170
42.25
1100 rpm
992
53
241 mm/min
292 mm/min
29
10
10
5

DK 780, 803
A1 TO A4,A6.
C4 TO C6
0.13
160
45
1080 rpm
474 rpm
42
--330 mm / min
35
8
8
5

DK 780
C1 TO C3, C7

COMBED
1,2
0.155
420
5
40 / 43

COMBED
6,7
0.160
240
5
41 / 44

1
24
66
42 /44 / 46
1.14

3
24
62
44 / 46 / 48
1.14

4 TO 7, 15 TO 17
0.12

1 to 3 , 8
0.13

DEL HANK
SPEED M/ MIN
NO. OF ENDS UP
ROLLER SETTING

COMBED
3,4
0.1550
420
5
40 / 43

UNILAP-- ( RITER )
NO OF ENDS UP
GMS/ MTR
ROLLER SET ( mm)
BREAK DRAFT

2
26
66
42 / 44 / 46
1.14

COMBER
HANK DELIVERED

13,14
0.12

CARDED
5
0.1250
420
5
40 / 43

9 to 12
0.12

0.13
160
1080 rpm
474 rpm
37
--330 mm / min
35
8
8
5

NOIL %
NIPS PER MIN
TOP COMB DEPTH
TOP COMB N/ CM
FEED PER NIP
TRUMPET

18.5
350
+0.5
26
5.9
4.8

20.5
350
+0.5
26
4.7
4.8

20.5
300
+0.5
26
5.2
4.8

18.5
300
+0.5
26
4.7
4.2

DRAW FRAME RSB-1, D30

HANK DELIVERED
DELIVERY SPEED
ROLLER SETTING
NO OF ENDS
BREAK DRAFT
TOTAL DRAFT
TRUMPET SIZE ( MM)

8
0.11
500
39 / 43
8
1.16
7.33
4.2

7
0.12
450
39 / 43
8
1.16
7.33
4.2

6
0.11
500
39 / 43
8
1.28
7.04
4.2

1,2,4
0.12
450
39 / 43
8
1.16
8
4.2

3, 5
0.13
300
41 / 44
8
1.16
8
4.2

SPEED FRAME ( Laxmi )

SPINDLE SPEED
HANK FEED
HANK DELIVERED
TM
TPI
TOP ROLLER SETTING
BOT. ROLLER SETTING
SPACER ( MM)

7 ( toyata)
1000
0.11
0.6
1.39
1.08
38 / 50 / 51
36 / 48 / 53
6

5
940
0.12
0.7
1.3
1.08
50 / 53.5
44 / 57
6.5

6 ( toyata)
1000
0.11
0.6
1.32
1.03
38 / 50 / 51
36 / 48 / 53
6.5

1 , 2, 8
1000
0.12
0.77
1.31
1.15
50 / 53.5
44 / 57
6

3,
1000
0.13
1.0
1.26
1.26
50 / 53.5
44 / 57
4.5

4
1000
0.13
1.0
1.26
1.26
50 / 53.5
44 / 57
4.5

RING FRAME
COUNT SPUN
HANK FEED
TM
TPI
SPL SPEED
GPS / SPL .
BREAK DRAFT
SPACER
RING TRAVELLER
TOP ROLLER SETTING

G 5/1
20 CH
0.6
3.7
16.54
13400
275
1.18
3.50
no. 2
48 /

G 5/1
24 CH
0.7
3.6
17.86
14200
225
1.14
3.25
3/ O
48 /

G 5/1
24/ KH
0.6
4.01
19.68
13800
195
1.14
3.25
2 /O
48 /

G 5/1
30 / CW
0.77
4.18
22.91
16500
160
1.18
3.25
3 / O
48 /

Sussen
40/1C (Compactt)
1.0
4.33
27.38
14800
96
3.00
9/ O
50 /

LR6
40/1 CW
1.0
4.33
27.38
17500
110
1.18
3.00
7/ O
48 /

G 5/1
30 / CH
0.77
3.6
19.71
15400
175
1.18
3.25
3 / O
48 /

BOT. ROLLER SETTING

42.5 / 65

42.5 / 65

42.5 / 65

42.5 / 70

42.5 / 70

45 / 60

42.5 / 70

AUTOCONER

DRUM SPEED MPM

ANTI PATTERNING
REPEATED TILL RED LIGHT
START UP
OPENING CODE
SPLICE CODE
AUTO SPEED % 1 % V
CRADE COMPENSATION
YARN TENSION
UNWINDING ACCELARATOR
SPLICE PRISM
ACCELARATION (A/C 238)
PRECLEANER SETTING
TYPE OF CLEARER.
SETTINGS.
N
S
L
T
N,S,L HELP POINT
H1/H1
H2/H2
H3/H3
H4/H4

1375
6
3
M
4
5/3/5
70/70
H
30
30
DZ1
M-5
6

1375
6
3
M
4
5/3/5
70/70
H
35
30
DZ3
M-5
6

F.D.SETTING
20%
0.4
300
F.D.HELP
190% -1.5CM H1/H1
18% - 1.2
20% -30CM H2/H2
15% - 1.4
12% 45CM H3/H3
10% - 1.6
H4/H4
5% - 1.8
185%--1.7CM H5/H6
0-0
180% 1.8CM
160% 1.9CM
180% 2CM

1375
6
3
M
4
5/3/5
70/70
H
35
30
DZ3
M-5
6

1375
6
3
M
4
5/3/5
70/70
H
33
30
DZ3
M-5
6

QUANTAM

H5/H6

45% 4CM

H7/H8
"T' HELP POINT
H1/H1
H2/H2
H3/H3
H4/H4

25% 30CM

H5/H6

1375
6
3
M
4
5/3/5
70/70
H
35
30
DZ3
M-5
6

20% 35CM
30% 15CM

45% 8CM
60% 5CM
70% 2CM
80& 0.1CM

CHANNEL SETT
N
DS
LS
DL
LL
DL-

1375
6
3
M
6
5/4/6
70/70
H
35
30
DZ3
M-5
6
LOEPFE
ING
5.5
2
1.8
1.34
12
14
45

1375
6
3
M
7
5/4/7
70/70
H
35
30
DZ3
M-5
6

SPLICE SETT
5.5
2
1.9
1.3
12
14
45
-

CP /CCP
CM /CCM
C / CC
PEARL CHAIN
SENSITIVITY
LENGTH
FAULT DISTANCE
NO.OF FAULT

10---22
10--22
5M--0.6
24%
0.8CM
10CM
10

DIA. DIFF
10%
-10%
SIRO SETT
88766544

5/6/2007

PROCESS PARAMETERS.
Mixing / Lot
Cotton
2.5 SL ( mm)
UR %
Strength ( Gms/Tex)
Mic
Trash%
Elg%
Colour Grade
Reflectence Rd
Yrllowish B+
Neps/gram
Blow Room Line no.
BLENDOMAT
BEATER SPEED(rpm)
STAR ROLLER SPEED(rpm)
FAN SPEED(rpm)
STRIPPING ROLLER SPEED(rpm)
GBR
INCLINED LATICE(m/m)
GRID BAR SETTING
EVENER ROLLER SPEED( rpm)
STRIPPING ROLLER SPEED(rpm)
Setting Betn.lnclined&Stripping Roll
AXIFLOW
BEATER SPEED(rpm)
GRID BAR SETTING
MPM
MPM FAN SPEED(rpm)
SPIKED ROLLER SPEED(rpm)
CVT-3
WING SETTING
CVT3 beater speed.
I- CYLINDER RPM
II- CYLINDER RPM
III- CYLINDER RPM
Setting Betn. Feed Roll&cvt3 Beater
CVT-3 CONDESER
FAN SPEED(rpm)
DUSTEX
CVT3 MAT.SUCTION.FAN SPD(rpm)
MATERIAL TRANSPORT FAN(rpm)
BLOw Room Prodn.( Kgs./Hr.) 100%
Utilisations Of Blow Room
CARDING
CARDING NO.
DELIVERY HANK
DELIVERY SPEED
LAP WEIGHT (Grams/meter)
TOTAL DRAFT
DOFFER&STRIPPING ROLL(V2)
STRIPPING ROLL&CRUSH ROLL(V3)
CALENDER &COILER CLDR ROLL(V5)
CYLINDER SPEED (Breaker&Finisher)
LICKER-IN SPEED
DOFFER SPEED ( rpm)
FLAT SPEED ( finisher)
FLAT SPEED ( breaker)
FBK BEATER SPEED
FEED ROLLER TO LICKRIEN ( thou)
LICKRIEN TO CYLINDER ( thou)
CYLINDER TO FLAT ( thou)
CYLINDER TO DOFFER ( thou)
FRONT TOP PLATE&CYLINDER
Carding Prodn.( Kgs./Hr.) 100%
BREAKER DRAW FRAME--( LAXMI )

L ( 20"s mixing )
53%MECH-1+ 47%H4A

H ( 30"s mixing )
MECH-1,66%+ H4SUPER,34%
29.2
48.1
20.0
4.06
3.57
6.00
21.40
76.80
9.40
71.00

28
47.8
19.8
3.78
3.62
6.1
31.4
75.5
9.2
93
B
20"S ( L )

H ( 30"s mixing )
MECH-1,66%+ H4SUPER,34%
29.2
47
19.9
4.07
3.52
6
31.3
76.1
9
87

A
30"S ( H )

C
30"S ( H )

1730
311
2392
379

NA
NA
NA
NA
NA

56
3.0mm,3.0mm
745
10+

46.8
4.0mm,4.0mm
500
745
5+

446&430
3.5,3.5mm

446&430
3.0mm,3.0mm

446&430
4.0mm,4.0mm

2445
351

2053
351

MCM 2050
MCM 750

1236
2208
3540
1.6mm

1250
2032
3016
1.6mm

CVT1--->1400
CNT1--->1400

2560

2496

1.7mm/1.8mm
CVT1- >1553
CNT1-->1675

2040
1850
561
98%

1740
2050
297
66%

NA
1810
198
44%

0,0,0

CROSSROL
B1 to B6,A4 toA7

DK 780, 803
A1to A3,C4 to C7
0.13
170
454
100
1.04
1.276
1.083
472
1082
55
330 mm / min
NA
800
35
8
8,8,8,8
5
40

0.13
175
454
100
NA
NA
NA
640
1100 rpm
56
292 mm/min
292 mm/min
800
29
10
10
5
80
47.7

46.3

46.3

COMBED
1,2
0.155
420
5
41 / 44
6.04
1.71
1
0.99
4.5mm
3.0mm
191.85

COMBED
6,7
0.155
240
5
41 / 44
6.1
1.71
1
0.99
4.0mm
3.0mm
109.63

1
24
66
42 /44 / 46
1.36
1.14
NA
NA
110
435.6

3
26
66
44 / 46 / 48
1.305
1.14
NA
NA
110
435.6
1 to 3 , 15
0.13
18
300
5.2&5.9
+0.5
30
4.25mm
4.5mm

DEL HANK
SPEED M/ MIN
NO. OF ENDS UP
ROLLER SETTING
TOTAL DRAFT
BREAK DRAFT
WEB TENSION DRAFT
CREEL TENSION DRAFT
TRUMPET
PRESSOR BAR
Prodn/2Del.(Kgs./hr.) 100%

COMBED
3,4
0.1550
420
5
41 / 44
5.63
1.71
1.00
0.99
4.0mm
3.0mm
191.85

UNILAP-- ( RITER )
NO OF ENDS UP
GMS/ MTR
ROLLER SETTING ( mm)
TOTAL DRAFT
BREAK DRAFT
TABLE DRAFT
CALENDER DRAFT
DELIVERY SPEED
Prodn.(Kgs./hr.) 100%

2
24
66
42 / 44 / 46
1.36
1.14
NA
NA
110
435.6

COMBER
HANK DELIVERED
NOIL %
NIPS PER MIN
FEED PER NIP
TOP COMB DEPTH
TOP COMB NEEDLES/CM
TABLE TRUMPET
COILER TRUMPET
TOTAL DRAFT
BREAK DRAFT
TABLE DRAFT
ROLLER SETTING
BOTTOM ROLL DIA.
TOP ROLL DIA.
BOTTOM DETAICHING ROLL DIA.
TOP DETAICHING ROLL DIA.
HALF LAP TYPE
HALF LAP MAKE
AVG.DELIVERY SPEED(Mtrs./Min.)
Prodn.(Kgs./hr.) 100%

11 to14
0.12
16.5
300,350
5.9
+0.5
26
4.5
4.5,4.4
12.0
1.44,1.36
1.30
41mm
27&35mm

1.44
1.30
41mm
27&35mm

4 TO 7, 16,17
0.12
17
300,350,400
5.2
+0.5
26
4.5&5.5
4.4&4.8
13.2
1.36&1.44
1.30
41mm
27&35mm

27mm
24mm
5014&5015
Unicomb
134
39.53

27mm
24mm
5014
Unicomb
134
39.53

27mm
24mm
5015&7015
Unicomb
140
41.3

27mm
24mm
5014&5015
Unicomb
122
33.2

DRAW FRAME RSB-1, D30

HANK DELIVERED
DELIVERY SPEED
ROLLER SETTING
NO OF ENDS
TOTAL DRAFT
BREAK DRAFT
WEB TENSION DRAFT
CREEL TENSION DRAFT
INTER MEDIAT DRAFT
SCANNING ROLLER
CALENDER ROLLER
TRUMPET SIZE ( MM)
BOTTOM ROLL DIA.
TOP ROLL DIA.
Prodn.(Kgs./hr.) 100%

8
0.1
500
39 / 43
8
6.48
1.16
1.02
1.028
0.999
7.9mm
6mm
4.2mm
30&40mm
36to38mm
177.00

6
0.12
450
39 / 43
8
7.41
1.16
1.03
1.02
0.995
7.9mm
12mm
4.2mm
30&40mm
36to38mm
132.75

7
0.100
500
39 / 43
8
6.64
1.28
1.02
1.028
0.995
7.9mm
6mm
4.2mm
30&40mm
36to38mm
177.00

, 2 , 3,4
0.12
450
39 / 43
8
7.52
1.16
1.02&1.03
1.038&1.02
0.995&1.00
7.9mm
6mm&12mm
4.2mm
30&40mm
36to38mm
132.75

5
0.13
350
39 / 43
8
7.64
1.16
1.02
1.038
0.995
7.9mm
6mm
3.7
30&40mm
36to38mm
95.31

SPEED FRAME ( Laxmi )

SPINDLE SPEED
HANK FEED
HANK DELIVERED
TOTAL DRAFT
BREAK DRAFT
CREEL TENSION DRAFT
TM
TPI
TOP ROLLER SETTING
BOT. ROLLER SETTING
SPACER ( MM)
LIFTER
RATCHET
CONDENSOR
Prodn.(Kgs./hr./spdl.) 100%

7 ( toyata)
1000
0.11
0.6
5.53
1.19
NA
1.39
1.08
38 / 50 / 51
36 / 48 / 53
6(Green)
29
29
White
11.1

5
1029
0.12
0.7
6.17
1.07
1.035
1.41
1.18
50 / 53.5
44 / 57
6.0mm
42
62
Green
9.0

6 ( toyata)
1000
0.100
0.55
5.72
1.19
NA
1.35
1.05
38 / 50 / 51
36 / 48 / 53
6(Green)
29
27
White
12.5

1 , 2, 8
999
0.12
0.77
6.78,6.63,6.65
1.07
1.056
1.31
1.15
50 / 53.5
44 / 57
6.0mm
38
60
Green
8.1

RING FRAME
COUNT SPUN
HANK FEED
TM
TPI
AVG.SPL SPEED
ACTUAL GPS.
BREAK DRAFT
SPACER
RING TRAVELLER
TOP ROLLER SETTING
BOT. ROLLER SETTING
Prodn.(Grams/spdl.) 100%
AUTOCONER

G 5/1
20 CH
0.55
3.8
16.99
13400
275
1.18
3.50
NO.2
49.5 / 67.5
42.5 / 65
284

G 5/1
24 CH
0.7
3.73
18.27
14200
225
1.14
3.25
3/ O
49.5 / 67.5
42.5 / 65
233

G 5/1
20KW
0.55
4.43
19.81
13190
240
1.14
3.5
NO.2
49.5 / 67.5
42.5 / 65
240

G 5/1
30CW
0.77
4.18
22.89
16500
160
1.18
3.25
3 / O
49 / 73
42.5 / 70
173

1375
6%
3
Medium
4
5/3/5
70/70
H
30 CN
30
DZ1
M-5
6 mm

1375
6%
3
Medium
4
5/3/5
70/70
H
35
30
DZ3
M-5
6 mm

1375
6%
3
Medium
4
5/3/5
70/70
H
35
30
DZ3
M-5
6 mm

QUANTAM

QUANTAM

300
190
1.5
20
30
12
35
65
+ / -10%

300
190
1.5
20
30
12
35
65
+ / -10%

DRUM SPEED MPM

ANTI PATTERNING
REPEATED TILL RED LIGHT
START UP
OPENING CODE
SPLICE CODE
AUTO SPEED % 1 % V
CRADDLE COMPENSATION
YARN TENSION
UNWINDING ACCELARATOR
SPLICE PRISM
ACCELARATION (A/C 238)
PRECLEANER SETTING
TYPE OF CLEARER.
SETTINGS.
N
DS
LS
DL
LL
-D
-L
SP
YARN DIA TOL.
Peyer Setting.

CARDED
5
0.1200
350
5
41 / 44
4.74
1.71
1.00
0.99
5.0mm
3.0mm
206.50

DK 780
C1 TO C3, C8
0.13
170
454
100
1.04
1.276
1.083
472
1082
55
330 mm / min
NA
800
35
8
8,8,8,8
5
40

8 to 10
0.12
16.5
300
5.2
+0.5
26
4.5
4.5

G 5/1
16KW
0.55
4.25
17.00
12500
325
1.14
3.5
NO.2
49.5 / 67.5
42.5 / 65
331

1.44
1.30
44mm
27&35mm

3,
985
0.12
0.77
8.33
1.07
0.976
1.31
1.15
50 / 53.5
44 / 57
6.0mm
37
60
Yellow
8.0

1.33
1.33
50 / 53.5
44 / 57
4.5mm
34
50
Red
5.8

G 5/1
30CH
0.77
3.6
19.72
15400
175
1.18
3.25
3 / O
49 / 73
42.5 / 70
187

Sussen
40CW (Compactt)
0.9
3.71
23.46
14800
118
3.00
9/ O
50 / 65
45 / 60
114

LR6
40CH
0.9
4.33
27.39
17500
110
1.18
3.00
7/ O
49 / 73
42.5 / 70
115

1375
6%
3
Medium
4
5/3/5
70/70
H
35
30
DZ3
M-5
6 mm

1375
6%
3
Medium
4
5/3/5
70/70
H
33
30
DZ3
M-5
6 mm

1375
6%
3
Medium
6
5/4/6
70/70
H
22
30
DZ3
M-5
6 mm

1375
6%
3
Medium
6
5/4/6
70/70
H
22
30
DZ3
M-5
6 mm

PYER

PYER

QUANTAM

LOEFFE

PYER

+ / -10%

+ / -10%

300
190
1.5
20
30
12
35
65
+ / -10%

6
190
1.5
20
30
12
35
65
+ / -10%

+ / -10%

1029&939

4
1080
0.13
1.0
6.63
1.07

Sussen
30CW
0.9
4.2
23.00
17000
150
3.25
7/ O
50 / 65
45 / 60
177

PROCESS PARAMETERS.
Mixing / Lot
Cotton
2.5 SL ( mm)
UR %
Strength ( Gms/Tex)
Mic
Trash%
Elg%
Colour Grade
Reflectence Rd
Yrllowish B+
Neps/gram
Blow Room Line no.
BLENDOMAT
BEATER SPEED(rpm)
STAR ROLLER SPEED(rpm)
FAN SPEED(rpm)
STRIPPING ROLLER SPEED(rpm)
GBR
INCLINED LATICE(m/m)
GRID BAR SETTING
EVENER ROLLER SPEED( rpm)
STRIPPING ROLLER SPEED(rpm)
Setting Betn.lnclined&Stripping Roll
AXIFLOW
BEATER SPEED(rpm)
GRID BAR SETTING
MPM
MPM FAN SPEED(rpm)
SPIKED ROLLER SPEED(rpm)
CVT-3
WING SETTING
CVT3 beater speed.
I- CYLINDER RPM
II- CYLINDER RPM
III- CYLINDER RPM
Setting Betn. Feed Roll&cvt3 Beater
CVT-3 CONDESER
FAN SPEED(rpm)
DUSTEX
CVT3 MAT.SUCTION.FAN SPD(rpm)
MATERIAL TRANSPORT FAN(rpm)
BLOw Room Prodn.( Kgs./Hr.) 100%
Utilisations Of Blow Room

L ( 20"s mixing )
100%MECH-1

H ( 30"s mixing )
MECH-1,93%+ H4SUPER,7%
29.3
48.8
19.6
4.11
3.27
5.90
21.40
76.80
9.30
78.00

B
20"S ( L )

A
30"S ( H )

28.25
47.7
19.5
3.9
3.26
5.9
31.2
76
8.3
87

1730
311
2392
379

NA
NA
NA
NA
NA

56
3.0mm,3.0mm

446&430
3.5,3.5mm

446&430
3.0mm,3.0mm

2445
351

2053
351

745
10+

0,0,0
1236
2208
3540
1.6mm

1250
2032
3016
1.6mm

2560

2496

2040
1850
529
93%

1740
2050
297
66%

CARDING
CARDING NO.
DELIVERY HANK
DELIVERY SPEED
LAP WEIGHT (Grams/meter)
TOTAL DRAFT
DOFFER&STRIPPING ROLL(V2)
STRIPPING ROLL&CRUSH ROLL(V3)
CALENDER &COILER CLDR ROLL(V5)
CYLINDER SPEED (Breaker&Finisher)
LICKER-IN SPEED
DOFFER SPEED ( rpm)
FLAT SPEED ( finisher)
FLAT SPEED ( breaker)
FBK BEATER SPEED
FEED ROLLER TO LICKRIEN ( thou)
LICKRIEN TO CYLINDER ( thou)
CYLINDER TO FLAT ( thou)
CYLINDER TO DOFFER ( thou)
FRONT TOP PLATE&CYLINDER
Carding Prodn.( Kgs./Hr.) 100%
BREAKER DRAW FRAME--( LAXMI )
DEL HANK
SPEED M/ MIN
NO. OF ENDS UP
ROLLER SETTING
TOTAL DRAFT
BREAK DRAFT
WEB TENSION DRAFT
CREEL TENSION DRAFT
TRUMPET
PRESSOR BAR
BOTTOM ROLL DIA.
TOP ROLL DIA.
Prodn/2Del.(Kgs./hr.) 100%
UNILAP-- ( RITER )
NO OF ENDS UP
GMS/ MTR
ROLLER SETTING ( mm)
TOTAL DRAFT
BREAK DRAFT
TABLE DRAFT
CALENDER DRAFT
DELIVERY SPEED
BOTTOM ROLL DIA.
TOP ROLL DIA.
Prodn.(Kgs./hr.) 100%

CROSSROL
B1 to B6,A4 toA7

DK 780, 803
A1to A3,C4 to C7
0.13
170
454
100
1.04
1.276
1.083
472
1082
55
330 mm / min
NA
800
35
8
8,8,8,8
5
40

0.13
165
454
100
NA
NA
NA
640
1100 rpm
56
292 mm/min
292 mm/min
800
29
10
10
5
80
44.9

46.3

COMBED
3,4
0.1550
420
5
41 / 44
5.63
1.71
1.00
0.99
4.0mm
3.0mm

CARDED
5
0.1200
350
5
41 / 44
4.74
1.71
1.00
0.99
5.0mm
3.0mm

COMBED
1,2
0.155
420
5
41 / 44
6.04
1.71
1
0.99
4.5mm
3.0mm

191.85

206.50

191.85

2
24
66
42 / 44 / 46
1.36
1.14
NA
NA
110
NA
NA
435.6

1
24
66
42 /44 / 46
1.36
1.14
NA
NA
110
NA
NA
435.6

COMBER
HANK DELIVERED
NOIL %
NIPS PER MIN
FEED PER NIP
TOP COMB DEPTH
TOP COMB NEEDLES/CM
TABLE TRUMPET
COILER TRUMPET
TOTAL DRAFT
BREAK DRAFT
TABLE DRAFT
ROLLER SETTING
BOTTOM ROLL DIA.
TOP ROLL DIA.
BOTTOM DETAICHING ROLL DIA.
TOP DETAICHING ROLL DIA.
HALF LAP TYPE
HALF LAP MAKE
AVG.DELIVERY SPEED(Mtrs./Min.)
Prodn.(Kgs./hr.) 100%

11 to14
0.12
16.5
300,350
5.9
+0.5
26
4.5
4.5,4.4
12.0
1.44,1.36
1.30
41mm
27&35mm

8 to 10
0.12
16.5
300
5.2
+0.5
26
4.5
4.5
1.44
1.30
41mm
27&35mm

4 TO 7, 16,17
0.12
17
300,350,400
5.2
+0.5
26
4.5&5.5
4.4&4.8
13.2
1.36&1.44
1.30
41mm
27&35mm

27mm
24mm
5014&5015
Unicomb
134
39.53

27mm
24mm
5014
Unicomb
134
39.53

27mm
24mm
5015&7015
Unicomb
140
41.3

DRAW FRAME RSB-1, D30

HANK DELIVERED
DELIVERY SPEED
ROLLER SETTING
NO OF ENDS
TOTAL DRAFT
BREAK DRAFT
WEB TENSION DRAFT
CREEL TENSION DRAFT
INTER MEDIAT DRAFT
SCANNING ROLLER
CALENDER ROLLER
TRUMPET SIZE ( MM)
BOTTOM ROLL DIA.
TOP ROLL DIA.
Prodn.(Kgs./hr.) 100%

8
0.11
500
39 / 43
8
6.48
1.16
1.02
1.028
0.999
7.9mm
6mm
4.2mm
30&40mm
36to38mm
160.91

6
0.12
450
39 / 43
8
7.41
1.16
1.03
1.02
0.995
7.9mm
12mm
4.2mm
30&40mm
36to38mm
132.75

7
0.100
500
39 / 43
8
6.64
1.28
1.02
1.028
0.995
7.9mm
6mm
4.2mm
30&40mm
36to38mm
177.00

1,2,4
0.12
450
39 / 43
8
7.52
1.16
1.02&1.03
1.038&1.02
0.995&1.00
7.9mm
6mm&12mm
4.2mm
30&40mm
36to38mm
132.75

SPEED FRAME ( Laxmi )

SPINDLE SPEED
HANK FEED
HANK DELIVERED
TOTAL DRAFT
BREAK DRAFT
CREEL TENSION DRAFT
TM
TPI
TOP ROLLER SETTING
BOT. ROLLER SETTING
SPACER ( MM)
LIFTER

7 ( toyata)
1000
0.11
0.6
5.53
1.19
NA
1.39
1.08
38 / 50 / 51
36 / 48 / 53
6(Green)
29

5
1029
0.12
0.7
6.17
1.07
1.035
1.41
1.18
50 / 53.5
44 / 57
6.0mm
42

6 ( toyata)
1000
0.100
0.55
5.72
1.19
NA
1.35
1.05
38 / 50 / 51
36 / 48 / 53
6(Green)
29

1 , 2, 8
999
0.12
0.77
6.78,6.63,6.65
1.07
1.056
1.31
1.15
50 / 53.5
44 / 57
6.0mm
38

RATCHET
CONDENSOR
BOTTOM ROLL DIA.
TOP ROLL DIA.
Prodn.(Kgs./hr./spdl.) 100%

29
White
NA
NA
11.1

62
Green
NA
NA
9.0

RING FRAME
COUNT SPUN
HANK FEED
TM
TPI
AVG.SPL SPEED
ACTUAL GPS.
BREAK DRAFT
SPACER
RING TRAVELLER
TOP ROLLER SETTING
BOT. ROLLER SETTING
Prodn.(Grams/spdl.) 100%
AUTOCONER

G 5/1
20 CH
0.6
3.8
16.99
13400
275
1.18
3.50
NO.2
49.5 / 67.5
42.5 / 65
284

G 5/1
24 CH
0.7
3.73
18.27
14200
225
1.14
3.25
3/ O
49.5 / 67.5
42.5 / 65
233

1375
6%
3
Medium
4
5/3/5
70/70
H
30 CN
30
DZ1
M-5
6 mm

DRUM SPEED MPM

ANTI PATTERNING
REPEATED TILL RED LIGHT
START UP
OPENING CODE
SPLICE CODE
AUTO SPEED % 1 % V
CRADDLE COMPENSATION
YARN TENSION
UNWINDING ACCELARATOR
SPLICE PRISM
ACCELARATION (A/C 238)
PRECLEANER SETTING
TYPE OF CLEARER.
SETTINGS.
N
DS
LS
DL
LL
-D
-L
SP
YARN DIA TOL.
Peyer Setting.

27
White
NA
NA
12.5

60
Green
NA
NA
8.1

G 5/1
20KW
0.6
4.43
19.81
13190
240
1.14
3.5
NO.2
49.5 / 67.5
42.5 / 65
240

G 5/1
30CW
0.77
4.18
22.89
16500
160
1.18
3.25
3 / O
49 / 73
42.5 / 70
173

1375
6%
3
Medium
4
5/3/5
70/70
H
35
30
DZ3
M-5
6 mm

1375
6%
3
Medium
4
5/3/5
70/70
H
35
30
DZ3
M-5
6 mm

1375
6%
3
Medium
4
5/3/5
70/70
H
35
30
DZ3
M-5
6 mm

QUANTAM

QUANTAM

PYER

PYER

300
190
1.5
20
30
12
35
65
+ / -10%

300
190
1.5
20
30
12
35
65
+ / -10%

+ / -10%

+ / -10%

G 5/1
16KW
0.6
4.25
17.00
12500
325
1.14
3.5
NO.2
49.5 / 67.5
42.5 / 65
331

RS.

H ( 30"s mixing )
H-1,93%+ H4SUPER,7%

H ( 30"s mixing )
MECH-1,93%+ H4SUPER,7%
29.4
47.2
19.9
4.02
3.18
5.9
21.4
76.6
9.4
63

A
30"S ( H )

C
30"S ( H )
46.8
4.0mm,4.0mm
500
745
5+
446&430
4.0mm,4.0mm
MCM 2050
MCM 750

CVT1--->1400
CNT1--->1400
1.7mm/1.8mm
CVT1- >1553
CNT1-->1675
NA
1810
192
43%

DK 780, 803
A1to A3,C4 to C7

DK 780
C1 TO C3, C8
0.13
165
454
100
1.04
1.276
1.083
472
1082
55
330 mm / min
NA
800
35
8
8,8,8,8
5
40
44.9
COMBED
6,7
0.155
240
5
41 / 44
6.1
1.71
1
0.99
4.0mm
3.0mm

109.63
3
26
66
44 / 46 / 48
1.305
1.14
NA
NA
110
NA
NA
435.6

1 to 3 , 15
0.13
18
300
5.2&5.9
+0.5
30
4.25mm
4.5mm
1.44
1.30
44mm
27&35mm
27mm
24mm
5014&5015
Unicomb
122
33.2
3, 5
0.13
350
39 / 43
8
7.64
1.16
1.02
1.038
0.995
7.9mm
6mm
4.2
30&40mm
36to38mm
95.31

1029&939

3,
985
0.13
1.0
8.33
1.07
0.976
1.33
1.33
50 / 53.5
44 / 57
4.0mm
33

4
1080
0.13
1.0
8.33
1.07
1.33
1.33
50 / 53.5
44 / 57
4.5mm
34

53
Red
NA
NA
5.3

50
Red
NA
NA
5.8

G 5/1
30CH
0.77
3.6
19.72
15400
175
1.18
3.25
3 / O
49 / 73
42.5 / 70
187

Sussen
38CH (Compactt)
1.0
3.71
22.87
14800
118
3.00
9/ O
50 / 65
45 / 60
123

LR6
40CW
1.0
4.33
27.39
17500
110
1.18
3.00
7/ O
49 / 73
42.5 / 70
115

1375
6%
3
Medium
4
5/3/5
70/70
H
33
30
DZ3
M-5
6 mm

1375
6%
3
Medium
6
5/4/6
70/70
H
22
30
DZ3
M-5
6 mm

1375
6%
3
Medium
6
5/4/6
70/70
H
22
30
DZ3
M-5
6 mm

QUANTAM

LOEFFE

PYER

300
190
1.5
20
30
12
35
65
+ / -10%

6
190
1.5
20
30
12
35
65
+ / -10%

+ / -10%

Sussen
30CW
1.0
4.2
23.00
17000
150
3.25
7/ O
50 / 65
45 / 60
177

PREPARATORY COLOUR CODE

LINE
DEPT.

A
30''S MXG.

B
20''S MXG.

LOT

CARDING

BLUE

YELLOW

BLUE+WHITE PAINT

YELLOW+ORG.PAINT
RED+YELLOW PAINT
CREAM+RED TAPE
RED

DO/6

ORANGE

WHITE
WHITE+BLACK PAINT
WHITE+YELLOW PAINT
GREEN+YELLOW PAINT
GREEN

UNILAP

BLACK+PINK PAINT

BLACK

BLACK+YELLOW PAINT
BLACK+Y+BLUE. PAINT
BLACK+RED PAINT
BLACK+WHITE PAINT

COMBER

GREEN

BLUE+RED TAPE

BLUE (Big)

BLUE+GREEN TAPE

RED (Big)

BLUE
WHITE

RSB

RED

WHITE

ORANGE

WHITE+RED PAINT

ORANGE+YELLOW PAINT

RED+BLACK PAINT
RED+YELLOW PAINT
YELLOW
YELLOW+ORG. PAINT

SPEED FRAME

(1) - ORANGE

(5) - PINK

RED
(2) - ICE GREEN
GREEN+BLACK RING

(6) - BLUE TOYOTA

(8) - YELLOW

(7) - YELLOW TOYOTA

Y COLOUR CODE
B
20''S MXG.

C
30''S MXG.

YELLOW

WHITE

YELLOW+ORG.PAINT

CREAM

RED+YELLOW PAINT
CREAM+RED TAPE
RED
WHITE

GREEN+ORG.PAINT

WHITE+BLACK PAINT

WHITE+YELLOW PAINT

GREEN+YELLOW PAINT
GREEN
BLACK

BLACK+RED PAINT
BLACK+WHITE PAINT
BLACK+Y+BLUE. PAINT
BLACK+PINK PAINT
BLACK+YELLOW PAINT

BLUE+RED TAPE

YELLOW

BLUE+GREEN TAPE

YELLOW+ORANGE PAINT

BLUE
WHITE

WHITE
WHITE+RED PAINT

BLUE

RED+BLACK PAINT
RED+YELLOW PAINT
YELLOW
YELLOW+ORG. PAINT
(5) - PINK

(3) - GREEN+YELLOW RING

(6) - BLUE TOYOTA

(4) - GREEN

(7) - YELLOW TOYOTA

AMIT SPINNING INDUSTRIES LIMITED

MIXINGWISE SPIN PLAN FOR MONTH OF JUNE-08
SR.NO.
COUNT
YARN TYPE
NO OF DAYS
PRODUCTION

14

20

12

20

24

24

26

30

30

KW

KW

KW

CH

CW

CH

CH

CH

CW

30

30

30

30

30

30

58853

50853

39900

76495

30

30

30

0 263723

64477

AUTO CONER
COUNT

14.0

20.0

12.0

20.0

24.0

24.0

26.0

30.0

30.0

AUTO CONER PRODn REQD

1962

1695

1330

2550

8791

2149

DRUM SPEED

1375

1375

1375

1375

1375

1375

1375

1375

1375

TARGET EFF%

60.0

60.0

60.0

60.0

60.0

60.0

60.0

60.0

60.0

PRODn /DRUM/SHIFT

16.7

11.7

19.5

11.7

9.7

9.7

9.0

7.8

7.8

PRODn /DRUM/DAY

50.0

35.0

58.4

35.0

29.2

29.2

26.9

23.3

23.3

DRUMS REQUIRED

39
M-19
2.00
1008
2016
11901
12734
4.32
16.2
376
328
89.0
98.0
330.3
991
661
1981.6
59448
0.293
96.0

48
M-21
2.43
1008
2449
14239
15236
4.4
19.7
258
233
92.0
98.0
235
705
571
1712
51367
0.412
96.0

23
M-21
1.00
1008
1008
12065
12910
4.25
14.7
488
440
92.0
98.0
443
1330
443
1330
39900
0.216
95.0

73
M-21
3.00
1008
3024
14482
15496
3.71
16.6
312
281
92.0
98.0
283
850
850
2550
76495
0.338
95.0

RING FRAME
SPL PER MACHINE
TOTAL NO. OF SPINDLES
SP.SPEED AVG
SP.SPEED MAXIMUM
TM
TPI
100 % GMS/ SPINDLE
ACTUAL GMS/SPNDL /SHIFT
TARGET EFF %
UTILIZATION
PRODn/M/C /SHIFT
PRODn/M/C /DAY
ACTUAL PRODn / SHIFT
ACTUAL PRODn /DAY
ACTUAL PRODn /MONTH
40S CONSTANT (SITRA)
40S CONVERTED GMS

0
0
0
377
92
M-21 M-21/19 M-21/19 M-21/19 M-21/19
0.00
0.00
0.00
17.00
5.00
1008
1008
1008
1008
1008
0
0
0 17136
5040
14104 14499 14571 16131 15765
15091 15514 15591 17260 16868
3.7
3.6
3.6
3.7
4.35
18.1
17.6
18.4
20.3
23.8
232
245
218
190
158
209
223
199
173
144
92.0
93.0
93.0
93.0
93.0
98.0
98.0
98.0
98.0
98.0
210
225
200
174
145
631
674
601
522
434
0
0
0
2960
724
0
0
0
8880
2171
0
0
0 266387 65128
0.455
0.426
0.478
0.550
0.592
95.0
95.0
95.0
95.0
85.0

SPEED FRAME

0.61

0.53

0.41

0.75

0.00

0.00

0.00

4.23

1.03

S/F PRODn REQUIRED add @3%

2043

1765

1371

2629

9154

2238

REQUIRED PRODn MXG WISE

2043

1765

1371

2629

9154

2238

HANK

0.55

0.55

0.55

0.55

0.7

0.7

0.7

0.75

0.75

SP.SPEED

1000

1000

1000

1000

1000

1000

1000

1000

1000

TM

1.48

1.48

1.48

1.39

1.41

1.57

1.57

1.51

1.51

TPI

1.10

1.10

1.10

1.03

1.18

1.31

1.31

1.31

1.31

KGs/SPNDL/SHFIT AT 100%

11.9

11.9

11.9

12.7

8.7

7.9

7.9

7.3

7.3

KGs/SPNDL/SHFIT AT EFFI.

9.3

9.3

9.3

9.8

7.0

6.4

6.4

6.0

6.0

78.0

78.0

78.0

77.0

80.0

82.0

82.0

82.0

82.0

TARGET EFF %
100 % PRODUCTION / SHIFT/MC

1114

1114

1114

1174

837

773

773

721

721

3341.7

3342

3342

3523

2510

2318

2318

2163

2163

M/C REQUIRED /DAY

0.6

0.53

0.4

0.75

0.0

0.0

0.0

4.2

1.0

SPINDLES REQUIRED

73

63

49

90

508

124

ACTUAL PRODn /DAY

F. DRAW FRAME
F/DF/ PRODn REQD add@0.5%

2053

1774

1378

2642

9200

DEL. SPEED

500

500

450

500

450

450

450

450

2249
450

WRAPPING

5.90

5.90

5.90

5.90

5.36

4.54

4.54

4.54

4.54

TARGET EFF%

80.0

80.0

80.0

80.0

80.0

80.0

80.0

80.0

80.0

ACTUAL PRODn/SHIFT/MC

1133

1133

1020

1133

926

785

785

785

785

ACTUAL PRODn /DAY/MC

3398

3398

3059

3398

2779

2354

2354

2354

2354

M/C REQUIRED

0.60

0.52

0.45

0.78

0.00

0.0

0.0

3.9

1.0

COMBER
COMBER PRODn REQDadd@0.25%

1381

2649

9223

2255

NIPS/MINUTE

300

400

325

300

325

300

350

FEED/NIP(BW)

5.9

5.9

5.9

5.2

5.2

5.2

5.2

LAP WEIGHT

68

68

70

68

68

68

68

LAP FEED TENSION %

10

10

10

10

10

10

10

NOIL %

19

17

18

19

19

19

19

TARGET EFF%

90

90

90

90

90

90

90

PRODn/MC/SHIFT
ACTUAL PRODn /DAY/MC
COMBERS REQUIRED

303

414

342

267

290

267

312

909.71

1243

1027

802

869

802

935

1.5

2.1

0.0

0.0

0.0

11.5

2.4

1714

3207

11444

2798

110

110

110

110

110

110

110

68

68

70

68

68

68

68

UNILAP
UNILAP PRODn REQD add@20.5%
DEL. SPEED
LAP WEIGHT (GMs/MTR)
TARGET EFF%

65

65

65

65

65

65

65

ACTUAL PRODn/SHIFT/MC

2333.8

2334

2402

2334

2334

2334

2334

ACTUAL PRODn /DAY/MC

7001.3

7001

7207

7001

7001

7001

7001

0.2

0.5

0.0

0.0

0.0

1.6

0.4
2805

M/C REQUIRED
B.DRAW FRAME
BR/DF/ PRODn REQD add@0.25%

2058

1778

1718

3215

11473

DEL. SPEED

420

420

420

420

420

420

420

420

420

WRAPPING

4.72

4.72

3.80

3.80

3.80

3.80

3.80

3.80

3.80

TARGET EFF%

70.00

70.0

70.0

70.0

70.0

75.0

75.0

75.0

75.0

ACTUAL PRODn/SHIFT/MC

1332

1332

1073

1073

1073

1149

1149

1149

1149

ACTUAL PRODn /DAY/MC

3997

3997

3218

3218

3218

3447

3447

3447

3447

0.5

0.4

0.5

1.0

0.0

0.0

0.0

3.3

0.8

M/C REQUIRED
CARD
CARDING PRODn REQD add@0.25%

2063

1783

1723

3223

11501

2812

DEL. SPEED

150

150

170

160

160

160

160

160

160

WRAPPING

4.92

4.92

4.92

4.92

4.92

4.92

4.92

4.92

4.92

TARGET EFF%

91.0

91.0

91.0

91.0

92.0

91.0

91.0

91.0

91.0

ACTUAL PRODn/SHIFT/MC

322

322

365

344

348

344

344

344

344

ACTUAL PRODn /DAY/MC

967

967

1096

1032

1043

1032

1032

1032

1032

Production Rate-KG/HR

44.3

44.3

50.2

47.2

47.2

47.2

47.2

47.2

47.2

2.1

1.8

1.6

3.1

0.0

0.0

0.0

11.1

2.7

M/C REQUIRED
BLOW ROOM
BLOW ROOM LINE NO.

ERM PRODn REQD add@10%

ERM PRODn CAPACITY Kgs/Hr

2293

1981

1914

3581

12779

3124

570

570

570

570

570

450

450

450

450

80.00

80.0

80.0

80.0

80.0

80.0

80.0

80.0

80.0

ACTUAL PRODn/SHIFT/MC

3648.0

3648

3648

3648

3648

2880

2880

2880

2880

ACTUAL PRODn /DAY/MC

10944

10944

10944

10944

10944

8640

8640

8640

8640

0.2

0.2

0.2

0.3

0.0

0.0

0.0

1.5

0.4

16

12

23

81

20

699.03 1319.44

843.20

626.37

669.01

596.23

518.18

430.74

TARGET EFF%

LINE REQUIRED
COTTON BALES REQUIRED / DAY

14
982.94

10 TOTAL

SHORT/

M/C SHORT/

24.71

M/C EXCESS

EXCESS

20
POLY
30

0 554301
20.0
0

18477

1375
60.0
11.7
35.0
0 651.78 660.0
M-19
0.00
30.43 30.43
1008
0 30673
13405
14344
4.2
18.8
255
235
94.0
98.0
237
710
0
6208
0 18624
0 558725
0.362
0.00
85.0
94.03
0.00

8.22 660.0

8.22

0.00

577349

7.56

0
0

19200

0.75
1000
1.43
1.24
7.7
6.5
84.0
780
2341
0.0

7.56

7.60

0.04

7.60

0.04

907

912

4.54

912

4.54

19297

400
4.54
80.0
697
2092
0.0

7.22

15508

8.00

0.78

8.00

0.78
300

12

3600

300

350

700

5.2

400

1200

68

324

17

5500

10
19
90
267
802
0.0

17.56

19163

17

-0.56

17

-0.56

3.00

0.26

3.00

0.26

7.00

0.37

7.00

0.37

0.45 23.00

0.45

110
68
65
2334
7001
0.0

2.74

23048

420
3.70
75.0
1119
3357

AVG

0.0

6.63

23106

160

41.9

4.54
91.0
317
952
43.6
0.0

22.55 23.00

25673

450
80.0
2880
8640
0.0

2.7

166

704.42

3.00

0.27

3.00

0.27

20 S MIXING

AMIT SPINNING INDUSTRIES LIMITED

MIXINGWISE SPIN PLAN FOR MONTH OF JUNE-08
SR.NO.
COUNT
YARN TYPE
NO OF DAYS
PRODUCTION

14

20

12

20

24

24

26

30

30

KW

KW

CW

CH

CW

CH

CH

CH

CW

30

30

30

30

30

19127 109868

30

21945

87459

11365

34393

30

30

36060 183365

30

51582

AUTO CONER
COUNT

14.0

20.0

12.0

20.0

24.0

24.0

26.0

30.0

30.0

AUTO CONER PRODn REQD

638

3662

732

2915

379

1146

1202

6112

1719

DRUM SPEED

1375

1375

1375

1375

1375

1375

1375

1375

1375

TARGET EFF%

60.0

60.0

60.0

60.0

60.0

60.0

60.0

60.0

60.0

PRODn /DRUM/SHIFT

16.7

11.7

19.5

11.7

9.7

9.7

9.0

7.8

7.8

PRODn /DRUM/DAY

50.0

35.0

58.4

35.0

29.2

29.2

26.9

23.3

23.3

13
105
M-19
M-21
0.65
5.25
1008
1008
655
5292
13499 12945
14444 13851
4.9
4
18.3
17.9
376
258
328
233
89.0
92.0
98.0
98.0
330.3
235
991
705
215
1233
644.0
3699
19321 110978
0.293
0.412
96.0
96.0

13
M-21
0.55
1008
554
10504
11239
3.7
12.8
488
440
92.0
98.0
443
1330
244
732
21945
0.216
95.0

83
M-21
3.43
1008
3457
14443
15454
3.7
16.5
312
281
92.0
98.0
283
850
972
2915
87459
0.338
95.0

DRUMS REQUIRED
RING FRAME
SPL PER MACHINE
TOTAL NO. OF SPINDLES
SP.SPEED AVG
SP.SPEED MAXIMUM
TM
TPI
100 % GMS/ SPINDLE
ACTUAL GMS/SPNDL /SHIFT
TARGET EFF %
UTILIZATION
PRODn/M/C /SHIFT
PRODn/M/C /DAY
ACTUAL PRODn / SHIFT
ACTUAL PRODn /DAY
ACTUAL PRODn /MONTH
40S CONSTANT (SITRA)
40S CONVERTED GMS

13
39
45
262
74
M-21 M-21/19 M-21/19 M-21/19 M-21/19
0.60
1.70
2.00
11.82
4.00
1008
1008
1008
1008
1008
605
1714
2016 11915
4032
14104 14499 14571 15695 13047
15091 15514 15591 16794 13960
3.7
3.6
3.6
3.6
3.6
18.1
17.6
18.4
19.7
19.7
232
245
218
190
158
209
223
199
173
144
92.0
93.0
93.0
93.0
93.0
98.0
98.0
98.0
98.0
98.0
210
225
200
174
145
631
674
601
522
434
126
382
401
2058
579
379
1146
1202
6174
1737
11365 34393 36060 185217 52103
0.455
0.426
0.478
0.550
0.592
95.0
95.0
95.0
95.0
85.0

SPEED FRAME

0.20

1.14

0.23

0.85

0.16

0.51

0.53

2.94

0.83

S/F PRODn REQUIRED add @3%

664

3814

754

3005

391

1182

1239

6365

1790

REQUIRED PRODn MXG WISE

664

3814

754

3005

391

1182

1239

6365

1790

HANK

0.55

0.55

0.55

0.55

0.7

0.7

0.7

0.75

0.75

SP.SPEED

1000

1000

1000

1000

1000

1000

1000

1000

1000

TM

1.48

1.48

1.48

1.39

1.41

1.57

1.57

1.51

1.51

TPI

1.10

1.10

1.10

1.03

1.18

1.31

1.31

1.31

1.31

KGs/SPNDL/SHFIT AT 100%

11.9

11.9

11.9

12.7

8.7

7.9

7.9

7.3

7.3

KGs/SPNDL/SHFIT AT EFFI.

9.3

9.3

9.3

9.8

7.0

6.4

6.4

6.0

6.0

78.0

78.0

78.0

77.0

80.0

82.0

82.0

82.0

82.0

TARGET EFF %
100 % PRODUCTION / SHIFT/MC

1114

1114

1114

1174

837

773

773

721

721

3341.7

3342

3342

3523

2510

2318

2318

2163

2163

M/C REQUIRED /DAY

0.2

1.14

0.2

0.85

0.2

0.5

0.5

2.9

0.8

SPINDLES REQUIRED

24

137

27

102

19

61

64

353

99

ACTUAL PRODn /DAY

F. DRAW FRAME
F/DF/ PRODn REQD add@0.5%

667

3833

758

3021

393

1188

1245

6397

DEL. SPEED

500

500

450

500

450

450

450

450

1799
450

WRAPPING

5.90

5.90

5.90

5.90

5.36

4.54

4.54

4.54

4.54

TARGET EFF%

80.0

80.0

80.0

80.0

80.0

80.0

80.0

80.0

80.0

ACTUAL PRODn/SHIFT/MC

1133

1133

1020

1133

926

785

785

785

785

ACTUAL PRODn /DAY/MC

3398

3398

3059

3398

2779

2354

2354

2354

2354

M/C REQUIRED

0.20

1.13

0.25

0.89

0.14

0.5

0.5

2.7

0.8

COMBER PRODn REQDadd@0.25%

760

3028

393

1191

1249

6413

1804

NIPS/MINUTE

300

400

325

300

325

300

350

FEED/NIP(BW)

5.9

5.9

5.9

5.2

5.2

5.2

5.2

LAP WEIGHT

68

68

70

68

68

68

68

LAP FEED TENSION %

10

10

10

10

10

10

10

NOIL %

19

17

18

19

19

19

19

TARGET EFF%

90

90

90

90

90

90

90

COMBER

PRODn/MC/SHIFT

303

414

342

267

290

267

312

909.71

1243

1027

802

869

802

935

0.8

2.4

0.4

1.5

1.4

8.0

1.9

UNILAP PRODn REQD add@20.5%

943

3667

482

1478

1549

7957

2238

DEL. SPEED

110

110

110

110

110

110

110

68

68

70

68

68

68

68

ACTUAL PRODn /DAY/MC

COMBERS REQUIRED
UNILAP

LAP WEIGHT (GMs/MTR)

TARGET EFF%

65

65

65

65

65

65

65

ACTUAL PRODn/SHIFT/MC

2333.8

2334

2402

2334

2334

2334

2334

ACTUAL PRODn /DAY/MC

7001.3

7001

7207

7001

7001

7001

7001

0.1

0.5

0.1

0.2

0.2

1.1

0.3
2244

M/C REQUIRED
B.DRAW FRAME
BR/DF/ PRODn REQD add@0.25%

669

3842

945

3676

483

1481

1553

7977

DEL. SPEED

420

420

420

420

420

420

420

420

420

WRAPPING

4.72

4.72

3.80

3.80

3.80

3.80

3.80

3.80

3.80

TARGET EFF%

70.00

70.0

70.0

70.0

70.0

75.0

75.0

75.0

75.0

ACTUAL PRODn/SHIFT/MC

1332

1332

1073

1073

1073

1149

1149

1149

1149

ACTUAL PRODn /DAY/MC

3997

3997

3218

3218

3218

3447

3447

3447

3447

0.2

1.0

0.3

1.1

0.2

0.4

0.5

2.3

0.7

CARDING PRODn REQD add@0.25%

671

3852

947

3685

485

1485

1557

7997

2250

DEL. SPEED

150

150

170

160

160

160

160

160

160

WRAPPING

4.92

4.92

4.92

4.92

4.92

4.92

4.92

4.92

4.92

TARGET EFF%

91.0

91.0

91.0

91.0

92.0

91.0

91.0

91.0

91.0

ACTUAL PRODn/SHIFT/MC

322

322

365

344

348

344

344

344

344

M/C REQUIRED
CARD

ACTUAL PRODn /DAY/MC

967

967

1096

1032

1043

1032

1032

1032

1032

Production Rate-KG/HR

44.3

44.3

50.2

47.2

47.2

47.2

47.2

47.2

47.2

0.7

4.0

0.9

3.6

0.5

1.4

1.5

7.8

2.2

M/C REQUIRED
BLOW ROOM
BLOW ROOM LINE NO.

ERM PRODn REQD add@10%

ERM PRODn CAPACITY Kgs/Hr

745

4280

1053

4095

539

1650

1730

8885

2500

570

570

570

570

570

450

450

450

450

80.00

80.0

80.0

80.0

80.0

80.0

80.0

80.0

80.0

ACTUAL PRODn/SHIFT/MC

3648.0

3648

3648

3648

3648

2880

2880

2880

2880

ACTUAL PRODn /DAY/MC

10944

10944

10944

10944

10944

8640

8640

8640

8640

0.1

0.4

0.1

0.4

0.0

0.2

0.2

1.0

0.3

34

27

11

11

56

16

699.03 1319.44

843.20

626.37

669.01

596.23

518.18

430.74

TARGET EFF%

LINE REQUIRED
COTTON BALES REQUIRED / DAY

5
982.94

10 TOTAL

SHORT/

M/C SHORT/

24.36

M/C EXCESS

EXCESS

20
POLY
30

9068 564232
20.0
302

18808

1375
60.0
11.7
35.0
9 654.04 660.0
M-19
0.43
30.43 30.43
1008
433 30673
13405
14344
4.2
18.8
255
235
94.0
98.0
237
710
102
6311
305 18933
9160 568000
0.362
0.00
85.0
94.15
0.13

5.96 660.0

5.96

0.00

586933

7.52

315
315

19519

0.75
1000
1.43
1.24
7.7
6.5
84.0
780
2341
0.1

7.52

7.60

0.08

7.60

0.08

16

903

912

9.23

912

9.23

316

19617

400
4.54
80.0
697
2092
0.2

7.27

317

15155

8.00

0.73

8.00

0.73
300

12

3600

300

350

700

5.2

400

1200

68

324

17

5500

10
19
90
267
802
0.4

16.90

394

18707

17

0.10

17

0.10

3.00

0.33

3.00

0.33

7.00

0.32

7.00

0.32

0.12 23.00

0.12

110
68
65
2334
7001
0.1

2.67

394

23265

420
3.70
75.0
1119
3357

AVG

0.1

6.68

395

23324

160

42.3

4.54
91.0
317
952
43.6
0.4

22.88 23.00

439

25915

450
80.0
2880
8640
0.1

2.7

172

704.42

3.00

0.26

3.00

0.26

20 S MIXING

AMIT SPINNING INDUSTRIES LTD.

RESOURCES REPORT

DEPT.- PRODUCTION.

MAN POWER
DESIGNATION

REQUIRED

ACTUAL

OFFICER FOR PREP.

OFFICER FOR R/F.

OFFICER FOR POST SPG.

OFFICER FOR PACKING.

63

76

153

177

90

96

COMPLIMENT/DAY
A - PREP.
B - R/F
C - POST SPG.
D - 30% EXTRA
(leave 8%+absence 6%+w.off 16.66%)

TRAINEE

A - PREP.

82

10

B - R/F

200

24

C - POST SPG.

118

15

CARDING CAN STOCK CAN COLOUR

PLAIN RED
RED+YELLOW PAINT
PLAIN BLUE
BLUE+WHITE PAINT
PLAIN YELLOW
YELLOW+ORANGE PAINT

ACTUAL CANS
40
25
35
30
41
10

REQUIRED CANS

WHITE
CREAM

45
20

TOTAL

246

210

ACTUAL CANS
18
20
65
47
36
5
42

REQUIRED CANS

233

175

ACTUAL SPOOLS
85
32
28
57
30
38

REQUIRED SPOOLS

270

238

ACTUAL CANS
45
37
16
22
20
11
10

REQUIRED CANS

161

153

ACTUAL CANS
122
148
136
161
138
120
33
270

REQUIRED CANS

DO/6 CAN STOCK CAN COLOUR

WHITE+YELLOW PAINT
WHITE+BLACK PAINT
ORANGE
WHITE
GREEN+YELLOW PAINT
GREEN+WHITE PAINT
GREEN+ORANGE PAINT

TOTAL
UNILAP SPOOL STOCK SPOOL COLOUR
PLAIN BLACK
BLACK+RED PAINT
BLACK+WHITE PAINT
BLACK+PINK PAINT
BLACK+YELLOW PAINT
BLACK+YELLOW+BLUE PAINT

TOTAL
COMBER CAN STOCK CAN COLOUR
BLUE
GREEN
YELLOW+RED PAINT
YELLOW
RED (Big)
WHITE
BLUE (Big)

TOTAL
RSB CAN STOCK CAN COLOUR
ORANGE
ORANGE+YELLOW PAINT
YELLOW+ORANGE PAINT
WHITE
BLUE
WHITE+RED PAINT
RED+YELLOW PAINT
RED

RED+BLUE PAINT
YELLOW

25
110

TOTAL
S/F BOBBIN STOCK BOBBIN COLOUR
ORANGE
ICE GREEN
PINK
WHITE
YELLOW
RED
GREEN
BLUE
BLUE TOYOTA
YELLOW TOYOTA

1263

1200

ACTUAL BOBBINS
4500
5000
4500
3700
4400
1500
11000
3800
5800
5400

REQUIRED BOBBINS

49600

46000

ACTUAL BOBBINS
13264
10353
14909
9106
9053
9036
8024
6900
10440
9241
3200
1700
2500

REQUIRED BOBBINS

TOTAL
R/F BOBBIN STOCK BOBBIN COLOUR
GRAY
WHITE
GREEN
ICE GREEN
ORANGE
SKY BLUE
OLIVE GREEN
PINK
YELLOW
DARK BLUE
TR. WHITE
TR. YELLOW
TR. ORANGE
SUESSEN ----BADAMI
BOTTLE GREEN
MAROON
IVORY
LR/6 ----VOILET
PINK
KTTM ----RED
BADAMI

TOTAL

3000
6126
5500
3800
3500
4713
4500
3000

12/5/2007

141865

130075

ACTUAL
25

REQUIRED
20

TROLLY & BIN STOCK ------UNILAP TROLLIES

S/F 120 PEGS TROLLIES

ACTUAL
18

REQUIRED
16

R/F OPERATOR TROLLIES

ACTUAL
14

REQUIRED
10

R/F DOFFER TROLLIES

ACTUAL
22

REQUIRED
AS PER LOAD

R/F BINS

ACTUAL
15

REQUIRED
15

ALLUMINIUM TROLLIES

ACTUAL
43

REQUIRED
50

A/C CONE TROLLIES

ACTUAL
28

REQUIRED
25

XORELLA TROLLIES

ACTUAL
8

REQUIRED
6

TFO TROLLIES

ACTUAL
7

REQUIRED
5

DY. MANAGER

LTD.

RODUCTION.