Component Location

Component Alarm - Travel Alternator Battery BB3 Beacon Control - Engine Control - Engine/Pump Control - Suppl Steer Converter - 24V-12V Diode - Brake Diode - Temp Diode AEC Aux Hyd Diode Stop Lamp Engine Speed Dial Flasher Fuse - Alternator Fuse - Block A Black Fuse - Block B Yellow Fuse - Block C Green Fuse - Block D Red Fuse - Main Governor Actr Horn - Compressed Air Horn - Forward Hour Meter Monitor Panel Motor - A/C Fan Motor - Fuel Pump Motor - Heater Fan Motor - Suppl Steer Motor - Washer (Lower) Motor - Washer (Upper) Motor - Wiper (Lower) Motor - Wiper (Upper) Regulator - A/C Temp Relay - A/C Clutch Relay - A/C Fan Relay - AEC Aux Hyd Relay - Air Horn Relay - Brake Relay - Brake/Travel Cutoff Relay - Main Power Relay - Pilot Pressure Enable Relay - Power Mode Relay - Start Relay - Start/Stop Relay - Stop Lamp Relay - Suppl Steer Relay - Suppl Steer Relay - Temp Relay - Trans Speed Relay - Travel Alarm Relay - Travel Cutoff Resistor (Backup) - Main Pump Prv Resistor (Backup) - Swing Pump Prv Resistor - Heater Fan Reverse Steer Light Sender - Coolant Temp Sender - Fuel Level Sensor - Engine Speed Solenoid - A/C Clutch Solenoid - Aux Hyd (CCW) Solenoid - Aux Hyd (CW) Solenoid - Blade Front Solenoid - Blade Rear Solenoid - Creeper Speed Solenoid - Engine Start/Stop Solenoid - Hammer Solenoid - Heavy Lift Solenoid - Implement Activation Solenoid - Main Pump Prv Solenoid - Parking Brake Schematic Location F-9 C-8 F-8 C-7 E-1 C-8 C-7 F-8 C-2 D-4 D-4 D-5 D-5 B-1 E-4 C-9 E-6 E-6 D-6 D-6 E-5 C-8 D-1 C-1 D-3 B-2 D-8 F-8 B-5 F-7 E-8 E-8 D-1 D-2 B-6 D-8 D-8 E-5 D-4 E-4 D-3 E-4 E-4 E-4 C-9 D-4 D-4 E-8 F-8 D-4 E-4 E-3 D-3 D-6 D-6 B-5 F-2 C-8 E-9 C-9 D-8 F-9 F-9 E-1 F-6 E-9 D-8 D-8 D-9 E-9 E-8 E-8 Machine Location 1 2 3 A A A A 4 A D D D D C C 5 D D D D D 6 7 7 D C 8 9 10 4 11 3 12 A 10 D D D D D D D D D 5 D D D 4 D D D D D D 10 A 2 13 14 15 16 16 27 17 16 6 16 16 16 16 11 Component Solenoid - Stabilizer Lockout (Left Front) Solenoid - Stabilizer Lockout (Left Rear) Solenoid - Stabilizer Lockout (Right Front) Solenoid - Stabilizer Lockout (Right Rear) Solenoid - Start Aid Solenoid - Swing Brake Solenoid - Swing Pump Prv Solenoid - Transmission Speed Solenoid - Travel Activation Solenoid - Travel Lock Starter Stick Travel Lamp As Switch - A/C Switch - A/C Pressure Switch - AEC Switch - AEC Boom-Cylinder Switch - AEC Implement Travel Switch Switch - AEC Stick-Cylinder Switch - AEC Swing Switch - Air Filter Clog Switch - Air Horn Switch - Aux Hyd (CCW Rotation) Switch - Aux Hyd (CW Rotation) Switch - Backup Switch - Beacon Switch - Brake Light Switch - Brake Light Cutoff Switch - Coolant Temp Switch - Creeper Speed Switch - Disconnect Switch - Dome Light Switch - Engine Oil Pressure Switch - Forward/Reverse Travel Alarm (2) Switch - Front Flood Lamp Switch - Hammer Switch - Hazard Switch - Head Lamp Switch - Heater Fan Switch - Heavy Lift Switch - Horn/Turn/High Beam Switch - Hydraulic Oil Filter Clog Switch - Hydraulic Oil High Temp Sender Switch - Hydraulic Oil Low Temp Switch - Key Start Switch - Low Brake Pressure Switch - Low Transmission Clutch Pressure Switch - Overload Warning Device Switch - Overload Warning Device Switch - Parking Brake Switch - Pilot Control Lock Switch - Power Mode Switch - Primary Steering Flow Switch - Rear Flood Lamp Switch - Refueling Pump Switch - Reverse Steer Prox Switch - Stabilizer Lockout (Left Front) Switch - Stabilizer Lockout (Left Rear) Switch - Stabilizer Lockout (Right Front) Switch - Stabilizer Lockout (Right Rear) Switch - Start Aid Switch - Starting/Pilot Press Enable Switch - Swing Brake Switch - Trans Speed Switch - Travel Alarm Cancel Switch - Travel Lock Switch - Travel Pedal Switch - Windshield (Lower) Switch - Windshield (Upper) Switch - Wiper (Lower) Switch - Wiper (Upper) Swivel Schematic Location F-1 F-6 F-1 F-6 B-9 E-9 E-8 E-8 E-9 F-2 C-8 C-1 B-7 D-8 B-6 E-9 D-9 E-9 D-9 C-9 E-2 D-2 0-2 B-7 B-3 F-3 D-2 C-8 C-4 F-8 E-2 C-8 F-4 C-3 B-5 B-3 C-3 B-6 B-6 F-2 D-9 D-9 D-9 C-4 F-3 E-8 B-3 B-5 B-3 B-3 C-4 F-3 C3 E-3 B-3 B-5 B-5 B-6 B-6 B-6 D-3 B-3 C-4 B-3 B-4 F-2 D-2 D-2 B-4 B-4 F-5 Machine Location 18 27 18 27 30 16 16 11 16 16 5 19 C 8 C 19 19 19 16 20 A B C C C 21 B 2 C 3 A 8 21 C C C C C C A 24 23 23 C 21 11 25 C C B C 21 C D 26 C C C C C B A C C C A A A C C 22

Part No.
3E-6429 3E-6455 5W-9934 5W-9972 8U-21 58 8U-9306 9D-7032 116-4710 116-8514 117-0651 118-5501 119-3399 119-3400 127-0925

Function
Supplemental Steering Oil Flow Engine Oil Pressure Air Filter Clog Low Brake Oil Press Brake Light Press Low Trans Clutch Press Travel Press High Hydraulic Oil Temp Hydraulic Oil Filter Press AEC Implement/Travel Press Overload Warning Press Engine Coolant Temp Low Hydraulic Oil Temp AEC Swing/Stick/Boom Press

Off Machine Switch Specifications

4 grams (.14 oz) 90 21 kPa (13 3.0 psi) 187.5 mm Hg (7.4 in Hg) 10000 kPa (1450 psi) 500 kPa (72.5 psi) 2500 kPa (362 psi) 517 34.5 kPa (75.0 5.0 psi) 94C (201F) 250 kPa (36.3 psi) 1500 kPa (218 psi) 16000 kPa (2320 psi) 100C (212F) Closes On Decreasing Temperature 11C (52F) 500 kPa (72.5 psi)

Actuate

1.5 grams (.05 oz) 70 21 kPa (10 3.0 psi) NA NA NA NA 414 34.5 kPa (60.1 5.0 psi) NA NA NA NA NA Opens On Increasing Temperature 17C (63F) NA

Deactuate

Contact Position
Normally Open A-B, Normally Open A-C, Normally Closed Normally Open Normally Open Normally Open Normally Open Normally Open Normally Open Normally Open 1-2 Normally Closed 1-3 Normally Open Normally Open Normally Open Normally Closed 1-4 Normally Closed 1-2 Normally Open

RENR1166-01 January 2001

Electrical Schematic Symbols And Definitions

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.). Normally open switch that is closed due to an applied condition, and will open again with a specific decrease in that condition.

M320 Excavator Electrical System

6WL1-468

Normally closed switch that will open with an increase of a specific condition.

Normally closed switch that is open due to an applied condition, and will close again with a specific decrease in that condition.

The circle indicates that the component has screw terminals and a wire can be disconnected from it.

Component Description
Solenoid - A/C Clutch Solenoid - Engine Start/Stop Solenoid - Heavy Lift, Hammer, Park Brake, Trans Speed, Swing Brake, Creeper Speed, Travel Actuator, Implement Actuator, Aux Hyd CCW, Aux Hyd CW, Blade Front, Right Front Stabilizer, Left Front Stabilizer Resistor - Backup Resistor - Backup Sender - Engine Coolant Temp Sender - Fuel Level Sender - Hydraulic Oil Temp Solenoid - Pump PRV At room temperature. At operating temperature.

Resistor, Sender and Solenoid Specifications

Part No.
3E-1906 8C-3663

Resistance (Ohms)
17.6 0.6 1.55 0.15 10.3 1.03

No circle indicates that the wire cannot be disconnected from the component.

8U-6424

19

This indicates that the component has a wire connected to it that is connected to ground.

122-2373 124-0329 8U-1516 112-7178 116-4710 123-0156

47 Overall - 6.0; Tap 1.5 or 4.5 60C (1 40F) - 134 90C(194F) - 51.2 100C (21 2F) - 38.5 Empty -70.6; Full - 0.4 60C (140F) - 134 90C (1 94F) - 51.2 100C (212F) - 38.5 27

This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

2001 Caterpillar All Rights Reserved

Printed in U.S.A.

System Faults Detected by the Controller

Error Message Main Pump Circt Logged No Result of Fault Main pump set to minimum output. None. Engine operates at high idle (no effect on AEC or Heavy Lift operation). Possible Causes Main pump PRV solenoid faulty. Open in harness wiring for main PRV solenoid. Harness wiring for main PRV solenoid shorted to ground. Battery voltage below 17 DCV. Engine speed requested does not match the actual governor actuator position.

Harness And Wire Electrical Schematic Symbols

A 1 AA 1 2 Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins. 1 2 Typical representation of a Sure-Seal connector. The plugand receptacle contain both pins and sockets.

Low Voltage RPM Setting Diff

No No No

2 14

18
RPM Setting High

Plug 2 Pin or Socket Number

Receptacle

15 19 18 16 C 21 12 B A 28 10 8 25 22 26

20 23
RPM Setting Low No

Machine locations are repeated for components located close together. A = Operator Compartment B = Operator Compartment - Left Console C = Operator Compartment - Right Console D = Operator Compartment - Behind Operator Compartment

19

24 11 13

17 1 9

27

Swing Pump

No

Low idle speed too low. Governor actuator position signal too high. Engine stall speed too high or low. Open or shorted supply voltage circuit. Low idle stop passed. High idle speed too high. Governor actuator position signal too low. Engine stall speed too high or low. Open or shorted supply voltage circuit. High idle stop passed or engine speed adjustment is loose. Swing pump set to minimum Swing pump PRV solenoid faulty. output. Open in harness wiring for swing PRV solenoid. Harness wiring for swing PRV solenoid shorted to ground. Hydraulic pump outputs are reduced. Signal from engine speed sensor indicates engine speed is below 750 25rpm. Engine speed sensor is not adjusted properly or is faulty. Open in harness wiring from engine speed sensor to controller. Harness wiring for engine speed sensor is shorted to ground. Incorrect number of flywheel teeth specified in parameter settings. Signal from engine speed sensor indicates engine speed is above 2150 200 rpm Incorrect number of flywheel teeth specified in parameter settings. Engine speed dial is faulty. Engine speed dial signal circuit has an open. Engine speed dial supply voltage circuit has an open or is shorted to ground. Engine speed dial signal circuit is shorted to ground. Heavy lift solenoid is faulty. Open in harness wiring for heavy lift solenoid. Harness wiring for heavy lift solenoid is shorted to ground. Mode switch is faulty. Open in harness wiring for mode switch. Mode switch supply voltage circuit has an open or is shorted to ground. Mode switch is faulty. Short to ground in harness wiring for mode switch.

Wire, Cable, or Harness Assembly Identification Single Wire Connector C A

325-PK-14

Component Part Number

Low Engine Speed

No

3 29

A 1

AA
325-PK-14

9X-1123

Pin

Socket

High Engine Speed

Yes

Engine overload. Engine stalls. Engine speed set to high idle (No effect on AEC or Heavy Lift operation). Heavy lift does not operate correctly. Power mode 1 selected no matter what the position of the power mode switch. Power mode 1 selected no matter what the position of the power mode switch.

Wire Color

RPM Dial Setting

Yes

200-BK-14

Connector Location
Connector Number
CONN 1 CONN 2 CONN 3 CONN 4 CONN 5 CONN 6

Circuit Number Identification

Wire Gauge

Schematic Location
C-7 C-7 D-7 E-7 D-6 C-6

Machine Location
28 29 29 29 29 29

Heavy Lift Circt

Yes

Mode Sw Open

Yes

Electrical Schematic Symbols And Definitions

FUSE - A component in an electrical circuit that will open the circuit if too much current flows through it. REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Mode Sw Short

Yes

CONN 7 D-1 28 1 The connectors shown in this chart are for harness to harness connectors with a minimum of four contacts and other special connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

A 19 C 25 22 B 10 7 17 28 26 15 8 2 6 16 D 13 24 3 11 19 29 14 5 20 1
T

SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker and it can be reset to become part of the circuit again. SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

23 18 9 27

Related Service Manuals

Title
Alternator: 9W-3043 Electronic Control Systems Starting Motor: 8C-4774 Consist: 8C-4773 Consist: 3E-1944 Consist: 106-8558 SENR3559 SENR3581 SENR3559

Form Number
SENR3685 SENR6265

12 18

21

D97416

Machine Harness Connector and Component Locations

5
L27

L TURN LAMP GP 116-9624 L TURN LAMP 5W-2040 BK(9) BK BK L STOP LAMP 9X-4493 RD(12) RD(26) BK BK TRAVEL ALARM 3T-1815 GY(5) GY(9) BASIC LAMP GP 116-9625 L15 GY(9) BK RD(26) GY(6) WH(4) AUX HYD (CCW ROTATION) SOLENOID 8U-6424 C BK(9) BK RD(12) GY(5) GY(6) WH(4) < 01 < 02 < 03 < 04 < 05 < 06

A < < < < < < RD(12) GY(6) GY(5) WH(4) BK(9) BK BK/GN(8) BU-10(1)

FUEL PUMP 5W-8633 BU-10(1) A RD-4 MOTOR BK-10

RD-6(4) FF W N RD-00 NEG RD-00 T POS R NEG P BK BK BK-00 L6 TO FRAME FF BK-6 BK-00 RD(12) GY(6) GY(5) WH(4) BK(9) BK/GN(8) BU-10(1) RD-6(4) BK-6 RD(25) BK(14) BU(13) BK/YL/WH(2) BK/WH(3) BK/GN(7) GN/BU(5) BK/GN(6) RD-12 RD(31) WH(7) BK(2) BK(3) BK(4) BK(5) GN/BR(3) GN/BR(4) GN/BU(1) WH(3) BK/GN(4) GN/WH(2) BU/YL(3) GN/BU(2) BR(1) BK(8) GN/BU(3) GN/WH(3) GY(3) BK/PU(2) BK/WH(2) RD/YL(10) RD(6) BU(1) BK(14) WH(7) BU(13) GN/BR(3) GN/BU(5) BK/YL/WH(2) WH(3) BK/GN(6) L27 GN/WH(2) BU/YL(3) GN/BU(1) BK/GN(4) GN/BU(2) BR(1) GN/BR(4) BK(8) GN/BU(3) GN/WH(3) L28 GY(3) BK/GN(7) BK/WH(3) BK/PU(2) BK/WH(2) RD/YL(10) L29 RD(6) BU(1) RD(25) BU-10(1) BK/GN(8) BK(2) BK(3) BK(4) BK(5) BK-6 GY(5) GY(6) RD(12) RD-6(4) RD-12 RD(31) BK(9) WH(4) L30 L29 L30 L31 BLADE REAR SOLENOID 8U-6424

L28

R DISCONNECT SWITCH 7N-0718

L26

L26

POS

TO BOX BK

12V BATTERY (QNTY 2) 3T-5760

BK
BB RIGHT REAR STABILIZER LOCKOUT SOL. 8U-6424 BR BU < 04 < 03 < 02 < 01 < < < < Y BR TO UNDCRG GN/YL D A1 A2 A3 A4 A5 A6 A7 BK(1) BK(2) BK(3) BK(4) GN/YL < 01 < 02 < 03 < 04 < 05 < 06 < < < < < < BK(2) BK(3) BK(4) BK(5) BK L31

TAIL LAMP 5W-2040

BK/GN(8) BK A

STEER SW GROUND STEER SW GOV.SWITCH BATTERY + KEY SWITCH DUMP VALVE R TERM (W) SHUT D SOL MAGN SWITCH EMS UNUSED

BU BK PU OR RD YL BR WH PK GN GR

< 5< < 2< < 6< < 4< < 1< < 3< < 7< < 8< < 9< < 10 < < 11 < < 12 < W

RD(25) BK BK RD(8) RD(32) WH(15) GN(14) W RD(8) WH(15) PU(3) <1 < <2 < <3 < W BK BK

L23 X RD-4 X SUPPL STER RELAY 3E-0075 W <1 < <2 < GN(15) SUPPL STER MOTOR 118-9168 L86 L86 YL MOTOR YL T W L19

BK BK BK C
BK/WH(7)

BK < 01 < < 02 < BK WH BU(13) REVERSE STER LIGHT 5W-9323 HORN/TURN HIGH BEAM SW 111-1975 BU/YL(3)

TRAVEL LOCK MAGNET 116-1146 BK WH TRAVEL PEDAL SW 136-9421 BU(13) K SWING BRAKE SW 8U-6109 NC GN/BU(5) GN/BU(1) C BK/GN(6) NO C BK DD TO CAB LEFT FRONT STABILIZER LOCKOUT SOL 8U-6424 TO FRAME BR DK-BU GN/YL BK Z < 02 < < 01 < < 04 < < 03 < BR BU BR BU AA RIGHT FRONT STABILIZER LOCKOUT SOL 8U-6424 BR BU BB BLADE FRONT SOLENOID 8U-6424

AA BR BU BR BU < 04 < 03 < 02 < 01 < < < <

Y BR DK-BU GN/YL BK GN/YL

BRAKE LIGHT SW 8U-2158 BK RD/YL(10) RD(6) C

TO FRAME

AUX HYD (CW ROTATION) SOLENOID 8U-6424

SUPPLEMENTAL STEERING CONTROL 132-6640 BK/GN(3) GN/BR(2) BK/GN/RD(3) BK/YL/WH(1) MAIN PUMP PRV SOLENOID 123-0156 G OR(4) BK(17)

D PU(3) RD(8) WH(15)

L18 W BK-4 WASHER UPPER 8U-2598

C IMPLEMENT ACTIVATION SOLENOID 8U-6424 C BK/GN/RD(3) BK

BK/GN(3) GN/BR(2)

21 BK TO FRAME BK MOTOR BK MOTOR

L31

LEFT REAR STABILIZER LOCKOUT SOL. 8U-6424

Y L34 BR GN/YL BK DK-BU DK-BU BK Z 4 3 2 1 BK(4) BK(3) BK(2) BK(1)

L22 L6

C WASHER LOWER 8U-2598 C

TERMINAL 5W-3624

A7 A6 A5 A4 A3 A2 A1

FORWARD/REVERSE TRAVEL ALARM SW (QNTY 2) 9D-7032

SWIVEL 121-2974 BK/WH(2)

LOW BRAKE PRESS SW 5W-9972 BK BU(1) C

PRIMARY STEERING FLOW SW 3E-6429 RD(25) < 1 < BK < 2 < W BK BK

BK C

BK(14) WH(7) BU(13) GN/BR(3) GN/BU(2) BK/YL/WH(2) WH(3) BK/GN(4) GN/WH(2) BU/YL(3)

L29

L32 L34 L86 L33 L32 RD-6(4) L33 BK-6 L30

RD/YL(10) RD(6) BU(1) RD(25)

L27 L30

86 87 87a

85 30

WH(6) WH(5) L24 BK/YL/WH(2) BK/WH(3) L23 BK/GN(7) GN/BU(5) BK/GN(6)

C < 01 < < 08 < < 06 < BK(18) < 05 < < 04 < < 03 < < 07 < < 02 < BK

GN/BR YL WH/BK BK/WH BK/GN BK/WH/GN WH BR

71A 56B 56 L R

H 56A 54

L34

AIR HORN SW 5W-9376 BK TO PLATFORM C

BU-10(1) BK/GN(8) L28

TRAVEL ACTIVATION SOLENOID 8U-6424 C BK/YL/WH(1) BK SWING BRAKE SOLENOID 8U-6424 C BK

SUPPL STER RELAY 117-4861 BK BK BK SWING PUMP PRV SOLENOID 123-0156 G PU(6) BK(16) L21

GN/BU(5) BK/GN(6) GN/BU(1) BR(1) GN/BR(4)

GN/BR(4) BR(1)

< 02 < < 01 < < 04 < < 03 < Z L34 L28

L34

L86 C GN/BR(3) GN/BR(4) GN/BU(1) WH(3) BK/GN(4) GN/WH(2) BU/YL(3) GN/BU(2) BR(1) BK(8) GN/BU(3) GN/WH(3) GY(3) BK/PU(2) BK/WH(2) RD/YL(10) RD(6) BU(1) GN/BR(2) BK/GN(3) BK/GN/RD(3) BK/YL/WH(1) < 30 < 10 < 21 < 27 < 12 < 11 < 33 < 36 < 25 < 24 < 23 < 05 < 39 < 40 < 16 < 29 < 06 < 34 < 14 < 15 < 02 < 09 < 19 < 20 < 28 < 01 < 26 < 04 < 08 < 18 < 31 < 32 < 38 < 13 < 35 < 37 < 22 < 17 < 07 < 03 < 04 < 05 < 21 < 38 < 27 < 01 < 40 < 03 < 06 < 07 < 08 < 23 < 30 < 32 < 33 < 34 < 02 < 13 < 24 < 25 < 26 < 14 < 22 < 36 < 37 < 35 < 31 < 39 < 29 < 28 < 20 < 19 < 10 < 09 < 18 < 17 < 16 < 15 < 12 < 11 < 12 < 11 < 09 < 10 < 01 < 02 < 03 < 04 < 05 < 06 < 07 < 08 G < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < A YL(4) BK/YL/WH(1) BK/WH(2) GN/WH(2) GN/BU(2) BK/PU(2) GN/WH(3) GN/BU(3) GY(3) RD/YL(10) BK/GN(4) BK/GN(5) RD(6) BR(1) BK(8) WH(3) GN/BU(1) GN/BU(1) GN/BR(2) BK/GN(3) PU(2) GN/BU(5) BK/GN(6) BU(1) BR/WH(3) BK/GN/RD(3) WH(5) WH(6) BK/WH(1) BK/YL/WH(2) BK/GN(7) BK/WH(3) GN/BR(4) GN/BR(3) BU/YL(3) GN(4) GN/BR(3) GN/BR(4) GN(4) BU/YL(3) WH(4) RD-10(5) RD/YL(11) GN/BU(4) GN/WH(4) GY(4) RD(8) RD/YL(12) L36

L86

L36 L36 KL.30 L37 FUSE BLOCK 111-2477 A BLACK A H 8 7,5A RD/YL(2) G L37 GN/WH(2) F E GN/BU(2) D C WH(3) BK(8) B RD-8(2) GY(2) RD-10(4) RD-10(3) RD-10(8) RD-10(7) FUSE BLOCK 111-2479 C GREEN A H 8 RD-10(6) 7,5A RD(5) G F L42 E D L42 C B A 7,5A 7,5A 7,5A 15A 7,5A 7,5A 7,5A 7 6 5 4 3 2 1 RD/YL(1) RD(10) RD/YL(14) RD/YL(7) RD/YL(6) RD/YL(5) OR(12) RD(28) F RD-10(7) F FUSE BLOCK 111-2480 D RED A H 8 RD-10(8) 7,5A BK/PU(1) BK/PU(2) G 7 7,5A GY/BK(1) F L73 E D C B A 7,5A 15A 7,5A 7,5A 20A 7,5A 6 5 4 3 2 1 RD(4) RD(8) RD/YL(8) RD/YL(15) RD/YL(12) RD/YL(13) RD/YL(9) RD/YL(11) RD-12 RD(31) RD/YL(10) L73 A 7,5A 7,5A 7,5A 7,5A 7,5A 7,5A 7,5A 7 6 5 4 3 2 1 GN/WH(3) GN/WH(1) GN/WH(4) GN/BU(3) GN/BU(4) GY(1) GY(3) GY(5) GY(4) GY(6) L72 FUSE BLOCK 111-2478 B YELLOW A RD-10(4) H G F RD-10(3) RD-10(2) E D C B RD-10(1) A 7,5A 15A 15A 7,5A 7,5A 15A 7,5A 25A 8 7 6 5 4 3 2 1 YL(2) RD/YL(16) RD/YL(3) RD(16) RD(18) OR(1) RD(3) BK(7) RD(19) BU-10(2) L72 L71 YL(2) RD/YL(3) RD/YL(16) RD(16) OR(1) RD(3) BK(7) BU-10(2) RD(18) RD(19) RD/YL(2) GN/WH(1) GN/WH(3) GN/WH(4) GN/BU(3) GN/BU(4) GY(1) GY(2) GY(3) GY(4) GY(5) GY(6) RD(5) RD/YL(14) RD(10) RD/YL(1) RD/YL(5) RD/YL(6) OR(12) RD/YL(7) RD(31) BK/PU(1) BK/PU(2) GY/BK(1) RD(4) RD(8) RD/YL(8) RD/YL(9) RD/YL(10) RD/YL(11) RD/YL(12) RD/YL(13) RD-12 RD/YL(15) RD-12 L86 RD(31) GY(5) GY(6) RD/YL(13) L51 BU-10(2) RD(10) RD/YL(16) RD/YL(14) RD/YL(15) L50 RD(16) RD(18) RD(19) OR(12) RD/YL(3) RD(4) GY/BK(1) BK/PU(1) RD/YL(1) GY(2) RD/YL(5) RD/YL(6) RD/YL(7) RD/YL(8) L47 RD(5) BK(7) RD(3) RD/YL(9) YL(2) GY(1) GN/WH(1) RD/YL(2) OR(1) RD/YL(11) RD(8) GY(4) L43 GN/WH(4) GN/BU(4) RD/YL(12) BK/PU(2) GN/WH(3) L38 GN/BU(3) GY(3) RD/YL(10) L43 L47 FF L32 RD(12) BK A TO BOX FF RD-8(3) A RD-8(3) A MAIN FUSE 124-0016 60A RD-8(1) L51 MAIN-POWER 120-5970 30 87 RD-8(2) RD-8(1) BK BK A 85 86 RD(2) GN/BR(1) BK/GN(1) BK/GN/RD(2) BK/GN/RD(1)

L82

L51 L36 RD(15) A 86 87 BK BK 87a 85 30 BK F GN(6)

L51 BK/WH(2) YL(4) BK/YL/WH(1)

TO FRAME CREEPER SPEED SOLENOID 8U-6424 C PU(2) BK GN/BU(1)

RD/YL(16) RD(10) BU-10(2) A

L33

PU(2) GN/BU(1) BR/WH(3) BK/GN(5) BK/WH(1) YL (4) PARKING BRAKE SOLENOID 8U-6424 C BK BK TRANSMISSION SPEED SOLENOID 8U-6424 C

L18

L20

RD-00

L22

L38 CONN 4 L39

RD-14(1)

RD/YL(13) BK/GN(8) BK/WH(2) BK(6)

> > > >

1> 2> 3> 4>

BRAKE 117-4861 A BK

BK BK BK BK BK

TRAVEL ALARM RELAY 122-2371 +BATTERY ALARM PRESS.SW SHUTDN.SW GROUND

RADIO 119-2006 BU/WH (1) REAR WORK LAMP AS. 120-6776 H H FLOOD LAMP 120-6776 H L75 PU(7) RD RD BK BK/WH (6) 2.5A BR/RD +BATT.

SPEAKER 5W-8937

BEACON 116-9627

L19

BK(9) WH(4)

BK
BU(10) BU(8)

FUEL LEVEL SENDER 112-7178 BR/WH(3) C AEC BOOM-CYL SWITCH 127-0925 DIODE 8U-8045 1 PU(17) 4 BK 2 BK

L48

85 30

L21 WH(15)

L86

BK AEC AUX-HYD 87a 117-4861 L87 PU(12) GN/BR(6) BK/GN(14)

86 87

85 30

BK BK A

C 31

GROUND BK/GN/RD(2) BK/GN/RD(1) BK 85 30 RD/YL(15)

BK/RD(1) BK/GN(2) BU/YL(2)

WH(7) 87a F

TRANS SPEED 117-4861

L40

LOW TRANSMISSION CLUTCH PRESS SW 8U-9306 YL (4) BK C HAMMER SOLENOID 8U-6424 BK BK BK HYD OIL HIGH TEMP SW& SENDER 116-4710 T D BU(7) OR(3) HYD OIL FILTER CLOG SW 116-8514 D BK PU(12) BR/BK(1) T HYD OIL LOW-TEMP SWITCH 119-3400 D T MOTOR RD(9) BR/BK(1) BK AIR CONDITIONER FAN 122-2375 BR-12 <2 < <1 < BK-12 TO FRAME DIODE 140-6617 BK-12 BR-12 V BK 85 87 87b YL (15) A/C CLUTCH RELAY 86 123-6527 30 87b D D <1 < <2 < GN(4) BK ENGINE START/STOP SOLENOID 8C-3663 L76 G BK BK <1 < <2 < WH BR SHIELD RD-4(1) RD-4(4) RD-6(2) G S D BU(5) RD-00 BK COOLANT TEMP SWITCH 119-3399 GN(5) ALTERNATOR 9W-3043 W DW WH(15) D BK-4 BK BR/BK(5) TO ENGINE BK TO FRAME L10 L13 L4 G RD(22) BK(13) BR(2) WH(10) BK <A <B <C <D <E < < < < < L1 < 2< < 1< BK COOLANT TEMP SWITCH 127-5347 T BK L8 T D T D YL(5) BU(9) COOLANT TEMP SENDER 8U-1516 PU(8) ENGINE OIL SW 3E-6455 BK-18 < 1 < RD-18 < 2 < BU-18 < 3 < D BK BR/WH(1) BR/BK (2) GN-8 BK-8 BK RD(31) YL(13) A/C FAN RELAY 86 123-6527 30 RD-12 V V GN(4) < 1 < <2 < D GN(4) YL(13) YL(15) YL(16) GN(4) BU/YL(4) BR/WH(1) BU(5) GN(5) BR/BK(2) L86 L6 BK BK BK BK BK TO FRAME RD-00 L17

PU(16)

OR(5)

L20

AEC STICK-CYL SWITCH 127-0925

DIODE 8U-8045 1 PU(15) 4 BK 2

D WH(1) BK L24

L82

L74

YL(10) BU/YL(5)

BK

30

RD(11)

WH(7) BU(8) BU(10) GN(6) RD(10)

PU(14)

RD(37)

PU(2) GN/BU(1) BR/WH(3) BK/GN(5) BK/WH(1) YL (4) WH(6) WH(5) BK/YL/WH(2) BK/WH(3) BK/GN(7) GN/BU(5) BK/GN(6) GN(4) BK(2) BK(3) BK(4) BK(5) PU(3) RD(8) WH(1) BU(7) RD(9) BR/BK(1) OR(3) GN(4) BU/YL(4) BR/WH(1) BU(5) GN(5) BR/BK(2) GN(1) BR/WH(2) GN(2) RD(7) BK(1) RD/YL(11) GN/BR(3) GN/BR(4) GN/BU(4) GN/WH(4) GY(4) WH(4) RD/YL(12) BU/YL(3) YL(1)

KL.15

L41

DIODE AEC AUX-HYD 120-5969

1 2 3 5

A 86 87 BK/GN/RD(4) WH(8) 87a WH(9)

BK 1 2 YL(4) 4 BK/GN/RD(4) 3 WH(14) 6 WH(9) 5 WH(2) A L77

2 4 1 6 5 3 7 8

GROUND NC PARK SW +BATTERY TRAVEL SOL PARK LIGHT NC NC

L75

TRAVEL CUTOFF RELAY 8U-7440

BK/WH (5) FLOOD-LAMP 120-6776 BK YL(2) H BK YL(14) DOME LIGHT 5W-2041

RD RD BK (8)

L28

L86

BK/GN(1) BK/GN(4) GN/BR(1)

49a OUT (LAMP) C2 49 + BATTERY

FLASHER 8U-9152

RD(14) 86 87

BK TO BOX

BK

BK

ANTENNA ANTENNA SPEAKER SPEAKER SPEAKER GROUND SPEAKER

BR BR/RD BR

SPEAKER 5W-8937

H BK BK/YL(1) ANTENNA 5W-9391

BK(18) C TURN SIGNAL LAMP AS. 116-9626 BK C GN/BU (3) 56A GN/WH (3) 58 GY(3) TO FRAME 56B HEAD AS. LAMP 2U-4800 POSITION LAMP 31 5W-2033 BK

OR(13) 85 OR(12) 30 POWER MODE 117-4861

86 87

PILOT PRESS ENABLE 117-4861

87a F

A BU-10(1)

REFUELING PUMP SWITCH 8U-3011 BU-10(2) BK-14

H YL(14) BK CIGAR LIGHTER 5W-9628

BK/GN(2)

BK/GN(5)

AEC IMPLEMENT DIODE TRAVEL SWITCH 8U-8045 117-0651 1 PU(5) 3 BK 2 RD(36)

OR(4) PU(6) YL(17) WH(12)

BK(17) BK(16)

L18

BK/RD(2) GN(13)

BK(12) GY(7) BRAKE LIGHT CUTOFF SW 124-8427 L64

BK GY/BK(1) GY/BK(2) UPPER WINDSHIELD 122-2369

C BK/GN (7) BK/WH (3) BK/PU (2)

PU(11)

86 A 87

85 30

L10

RD(13) RD(6) A 1 DIODE TEMP 123-3998 2 3 5 GN(5) GN(3) BU(7) BU(4) RD(9) RD(1)

L38 L43 L39 L40 L86 BK/GN(3) GN/BR(2) BK/GN(14) GN/BR(6) PU(12) BACKUP RESISTOR SWING PUMP PRV 143-8251 L87 BK/GN(4) L39 BK/GN(5) RD(6) BR(1)

AEC SWING SWITCH 127-0925

RD(30) BK-12 PU (8) PU (9) RD(26) WH(4) GY(6) BK GY(9) BK LAMP LICENCE PLATE 116-9623 L GY(10) BK BK GY(6) WH (4) RD(26) PU(9) SHIELD BR WH RD(27) BU G HEAVY LIFT SOLENOID 8U-6424 RD(24) BK (15) L12 A/C CLUTCH SOLENOID 3E-1906 GN-14 GN-14 A/C PRESS SWITCH 133-1331 GN L15

L85 L44

RD(1) BU(4) GN(3) YL(10) BU/YL(5) BK(6) WH(2) BU(2)

L16

RD(18) RD(16) RD/YL(15) RD/YL(14)

RD/YL(8) GN(10)

BU(15) GN(7) PU(12)

L52

BACKUP RESISTOR MAIN PUMP PRV 143-8251 F

RD(28) RD(29)

RD(7)

RD(17) RD(16) BK 85 30 BK RD(19)

PU(4)

BU(5) RD(7) BU/YL(4) RD(9) BU(7) GN(5)

BK BK

GN(2) BK/GN/RD(1) BK/GN/RD(8)

RD(7) BU/YL(4) RD(9) BU(7) GN(5) BU(5)

AIR HORN 5W-5883

BU(2)

BK/GN/RD(9)

G DIODE 8U-8045 1 PU(13) 4 BK 2 RD(27)

RD(12) 87a

L17 PU (12)

STOP LAMP 117-4861

L77 HOUR METER 120-5966

BR(1)

BK/RD(1) GN/BR(2)

< < < <

BR BU

H BK/GN(10)

53 31B 53A 31

L83

BK/RD(1) BK BK

PLUG 120-5967 RD/YL(16) >+ > <- < BK A

L46

53 31B 53A 31

L19

DIODE STOP LAMP 123-5635 5 4 3 2 BK/RD(2) 1

RD/YL(14) A 86 87 85

PU(4)

87a

TEMP. 117-4861

TO CAB

H UPPER WIPER MOTORG 122-2367

H MOTORG

LOWER WIPER 6C-9156

D
BK-14 RD (7) BK < < < < D COMPRESSED AIR HORN 5W-9400

L86

LOWER WINDSHIELD H 137-7245 AUX HYD (CCW ROTATION) SWITCH 122-1903 > > > > RD BK BK-14

V <1 < <2 < OR(8) YL(16) V

L16 WH(15)

L45 CONN 3 CONN 5 A

L1

L44 L46 L48 L49

BK/WH(5) BU/WH(1) BK(12) GY(7) BK/GN(10) GN(8) BK/PU(1) GY/BK(1) BK-14 YL(2) PU(7) BK/YL(1)

RD/YL(5) RD/YL(6) RD/YL(7) RD/YL(1) RD(5) BK(7) RD(3) RD/YL(3) YL(2) GY(1) GN/WH(1) RD/YL(2) GY(2)

< 11 < 05 < 06 < 07 < 08 < 10 < 09 < 14 < 12 < 16 < 18 < 15 < 17 < 56 < 13 < 01 < 20 < 49 < 69 < 70 < 48 < 57 < 65 < 66 < 67 < 68 < 21 < 46 < 47 < 53 < 54 < 30 < 60 < 43 < 44 < 52 < 02 < 39 < 23 < 40 < 41 < 42 < 33 < 58 < 36 < 31 < 38 < 55 < 34 < 50 < 37 < 35 < 25 < 27 < 29 < 04 < 26 < 24 < 22 < 62 < 59 < 45 < 03 < 51 < 64 < 63 < 61 < 28 < 32 < 19

L64 GN(10)

L83

B GN/BU(5) BK/GN(6) BK/YL/WH(2) GY(2) BK(1) RD/YL(1) BK(6) RD/YL(6) BK/GN/RD(3) RD(5) YL(10) BU/YL(5) BR/WH(2) GN/WH(1) PU(3) RD(1) GN/BR(1) BK(7) WH(2) BK/GN(1) BK(8) OR(3) WH(3) BU(1) BR/BK(1) RD(4) BR/WH(1) GN(3) BU(2) RD/YL(2) RD/YL(9) BU(4) BK/PU(1) GY/BK(1) YL(2) OR(1) BK/RD(1) GN/BR(2) GN(2) RD/YL(8) BK/GN/RD(1) BU/YL(2) PU(2) BK/WH(1) BK/GN/RD(2) BK/GN(2) BK/GN(3) GY(1) BR/BK(2) BR/WH(3) WH(5) WH(6) BK/GN(7) BK/WH(3) RD/YL(3) GN(1) RD/YL(5) BK(2) RD/YL(7) BK(3) BK(4) BK(5) YL(1) WH(1) RD(2) RD(3)

L63

B PU(7) GY/BK(1) YL(2) BK/PU(1) L70 BK/YL(1) BK/WH(5) BU/WH(1) GN(8) BK/GN(10) L68 GY(7) BK(12) CONVERTER 24V-12V 120-6566 12V 24V GND PU(7) OR(1) BK

B TO FRAME BK-14 BK STICK TRAVEL LAMP AS. 8U-4742

BK BK TO FRAME

L11

OR(3) PU(3) WH(1) BK(4) BK(5) BK(2) BK(3) YL(1) BK(1) BR/WH(2) BR/BK(1) BR/WH(1) BR/BK(2) GN(2) GN(1)

L50

L46 RD(2) GN/BR(1) BK/GN(1) BK/GN/RD(2) L48 BK/GN/RD(1) WH(1) BK(1) BK(2) BK(3) BK(4) YL(1) L45 BK(5) BR/WH(1) BR/BK(1) BR/WH(2) BR/BK(2) GN(1) GN(2) PU(3) OR(3) BU(1) BR/WH(3) BK/GN/RD(3) WH(5) WH(6) BK/WH(1) BK/GN(6) L41 GN/BU(5) BK/GN(7) BK/WH(3) BK/YL/WH(2) PU(2) GN/BR(2) BK/GN(3) BK(8) L40 WH(3) OR(1) RD/YL(9) RD/YL(8) RD(4) GY/BK(1) BK/PU(1) L47 L49

RD(14) A

L44

L78

L46 L48 L50 BU/YL(2) BK/RD(1) BK/GN(2) RD(1) BU(4) YL(10) GN(3) BU/YL(5) BK(6) WH(2) BU(2)

START/STOP 117-4861

L52

30 87a

WH(14) STARTING/ PILOT PRESS ENABLE SWITCH 117-3187 AIR SUSPENDED DRIVER SEAT B CONN 7

BK GN(13)

L78

L77

L44

L49

85 87

L50

L50 L52

L4

L13

A 86 87 BU/YL(4) 87a

RD(13) OR(12) DIODE BRAKE 120-5969 1 2 3 5 WH(8)

BK GN(13) 86 A 87

BRAKE/ TRAVEL 85 CUTOFF 117-4861

GN/BR(2)

L46
L48

BK/YL/WH(1)

BK(1) < 1 < WH BK < 2 < BK H D M FLOOD LAMP AS. 120-6775

L64

L63

L14

ENGINE SPEED SENSOR 6V-2455

L61

L85 CONN 2 GY(1)

L62

L84

BU/YL(2) PU(2) BK/WH(1) L60

GY(2) BK(1) RD/YL(6) BK(6) RD/YL(1) BK/GN/RD(3)

BK/GN/RD (2) BK/GN (3) (2) BK/GN

GN/BU (5) BK/GN (6)

RD-4(1)

D RD-6(2)

L76

GN-8 MOTOR

BU/WH(1) BK/YL(1)

BK-8 BK-00

10

CC

L59

C
RD-6(3)

BK-00

BK RD-4(4) START RELAY 3E-0075 D <1 < <2 < BK GN(2)

L65

L55

B PU(2)

10

HYD OIL HIGH TEMP 1 2 + 24 VOLT 3 POWER MODE II 4 TRANS SPEED II 5 ENG COOL HIGH TEMP 6 POWER MODE I 7 TRANS SPEED I

1 2 3 4 5 6 7

L56

GND NC NC ENGINE OIL PRESS ALTERNATOR NC (+ 24 VOLT) HYD OIL LOW TEMP

L67

BK/GN/RD(5)

10

L9 TO CAB

YL(9) L57 START AID SW 8U-6357 RD/YL(7) BK(2) RD/YL(5) BK(3) BK(5) BK(4) LEFT FRONT STABILIZER LOCKOUT SW 5W-9347 RD/YL(5) B GY BK BK HEATER FAN SW 111-3805 BK GY 1 10 5 9 BK(2) B BK L58 L55 L53 5 7 1 WH(5) WH(6) LOWER WIPER SW 5W-9744 7 2 4 9 3 L67 BK GN(9) BU(10) 4 7 1 8 2 E 10 9 TRAVEL LOCK SWITCH 8U-6357 BK/WH(3) GN(8) 10 BK GY OR(2) BK/GN(7) 5 YL(9) 10 B B BK WH(6) WH(5) UPPER WIPER SW 5W-9744 9 B BK/GN(11) BK/WH(1) BK/WH(4) TRANS SPEED SWITCH 5W-9372

BK AIR FILTER CLOG SW 5W-9934 ETHER START SOLINOID 122-2377 D BK BK BR/WH(2) <1 < <2 < BR/BK(5) GN(1) BR/WH(2) GN(2) L13 K GOV ACTR 112-7593 SOLENOID (DRE2K) 01 > SOLENOID (DRE2K) 02 > POS IND OUT 01 RD POS IND IN 02 BR POS IND GND 03 BK SHIELD G WH(13) PU(10) 01 02 03 04 G BK-10 G BK-10 SHIELD YL BR WH SHIELD BK-10

YL(1) WH(1)

RD(23)

OR(6) OR(5) OR(5)

BK

L11

L10

L12

BK/GN(10) GY(7) BK(12) GN(8)

L14

WH (4) GY(6)

L7 L1 L4

BK RD(26) L

WH GN BR

16 17 01 13 19 20 03 07 10 11 04 12 22 14 23 21 06 05 24

RD(23) RD(27) BK L7

RD(27) RD(24) BK(15) PU(9) SHIELD BR WH YL (17) BK (17) WH(12) BK(16)

L5

TAIL LAMP 5W-2040

GY(6)

BK BK TO FRAME

L5

L67

GY

L67

L68

STOP LAMP 9X-4493

RD(26) BK BK

09 15 18 02 08

CONTROL-ENGINE 139-5688 SOLENOID (DRE2K) SOLENOID (DRE2K) POS INDICATOR OUT POS INDICATOR IN POS INDICATOR GND NC NC NC NC NC NOMINAL VALUE 1 PWM INPUT SIGNAL GROUND NC NC SIGNAL GROUND NOMINAL VALUE GND 2 NOMINAL VALUE 2 ACTUAL VALUE OUTPUT

L79

SWING BRAKE SWITCH 8U-6353 B 5 6 (5) 7 GN/BU 1 BK/GN(6) 8 2

B BK

GND HIGH BEAM TURN SIGNAL TURN SIGNAL POWER MODE III + POWER MODE III PARKING BRAKE

BK

K BK-10

PU(6) OR(4) YL(17) BU(15) WH(12) GN(7) L66 PU(8) RD(21) HEAVY LIFT SW 5W-9347 E BK 1 10 5 RD(21) 9 GY(1) GY

BK

PU(1)

BK/GN (3)

RD/YL (6)

BU/WH(1) REAR FLOOD LAMP SW 9 5W-9347 GY L79

1 2 3 4 5 6 7

L81 1 5

BK

3 4

BK/GN/RD(6)

RD/YL(3)

3 4

RD(22)

NC FUEL LEVEL COOL TEMP HYD OIL TEMP

8 2 9

B GY

RD/YL(29) BK

1 10

5 9

YL(1)

1 10

5 9

B 10 BK 9 BK/GN(12) OR(2) BK RD/YL(1) 1 10 B BK 5 9 10 9

TRAVEL ALARM CANCEL SW 8U-6357 GY HAZARD SW 5W-9351 < < < < < 6 8 2 3 5 B < < < < < GN/BR (5) GN/BR (1) RD/YL(2) BK(7) WH(3) BK/GN(9) BK/GN(1) BK(8) GY GY L55

OVERLOAD BRAKE LOW PRESS + 24 VOLT AIR FILTER HYD FILTER SUPPL STEERING SUPPL STEERING

7 1 GN(1)

7 1 8 2

BK(6) L79

LEFT REAR STABILIZER LOCKOUT SW 5W-9347

OVERLOAD WARNING DEVICE SWITCH 5W-9347

10

YL(11) YL(12) BK BU/YL(5) YL(10) GN/WH(1) WH(2) BU(4) GN(3) BR/WH(1) BU(2) RD(1) BK/GN(11) BK/WH(4) GN/BR(5) RD/YL(18) BK/GN(9) BK

BK

BK BK

EE

BB3 123-6472 WH 2 24V 3 GND BR GN 7 TXD YL 6 RXD SHIELD

GN(10)

> > > >

BU

50A

BK

GY

RD(1)

GY

BR/WH(1) BU(2)

10

BK GN/WH(1) BK/GN(9) GN/BR(5) YL(12) YL(11) WH(2)

< 07 < OR(11) L83 YL(11) < 12 < SHIELD E GN < 10 < WH L65 < 11 < WH GN L84 SHIELD < 06 < BR GN(9) < 01 < YL(11) < 02 < YL(12) YL(12) CONN 1 BR < 05 < PU(8) L66 RD(21) < 08 < RD(21) OR(11) < 09 < BK PU(8) < 04 < GN(9) < 03 < BK BU(10) TO FRAME CONTROL-ENG/PUMP 127-9854 BR(2) 40 TXD L9 WH(10) 42 RXD BK(13) 12 GND (BB3) YL(11) 07 MODE III LAMP SHIELD 16 GOVERNOR CONTR-SHIELD RD(11) 19 MODE TEMP. BR 22 GOVERNOR CONTR-KL.3 BU(8) 32 MAGNET TRAVEL SPEED + 33 MODE III LAMP + YL(12) BACKUP SW 8U-6353 GN(9) 35 SW-TRAVEL SPEED CONTR L8 GN(6) 37 BRAKE LIGHT BU(9) 38 MODE II 7 5 YL(5) 39 MODE I 1 44 GOVERNOR CONTR-KL.1 WH GN 45 GOVERNOR CONTR-KL.2 8 6 OR(11) 49 MODE III 2 RD(21) 51 SWITCH HLC E RD(10) 02 + 24 VOLT E RD(22) 01 + 24 VOLT 10 9 -- NC B -- NC -- NC GY WH 10 NOMINAL VALUE GND 2 L7 GN 34 NOMINAL VALUE 2 46 ACTUAL VALUE OUTPUT BR SHIELD -- NC A/C SW L6 5W-9347 BK(14) 08 MAGNET TRAVEL SPEED -

BK KEY SWITCH 117-9507 15 L59 RD/YL(30) RD(3) RD(2) RD(2) B BK GY

BK
E GY

GY GY 6 3 BK/WH(5) BK(1) FRONT FLOOD LAMP SW 5W-5867

L70

70A

STARTER 8C-4774

+ D+

YL(5) BU(9) PU(6) WH(12) OR(4) YL(17) BU(15) GN(7) G

CONN 6 < 08 < < 07 < < 02 < < 06 < < 01 < < 05 < < 03 < < 04 < E

L80

L80

YL(5) BU(9) GN(7) WH(12) BU(15) BR/WH(3) BR/BK(2) GY SHIELD WH GN BR YL(11) YL(12) L80

8 6 2 7 5 1 9

10

HEAD LAMP SW 5w-5867

GN/BR(1) BK(7) WH(3) BK/GN(1) BK(8) RD(1) BU(2) BR/WH(1) GN(3) RD/YL(2) BU(4) WH(2) GN/WH(1) YL(10) BU/YL(5) OR(3) BU(1) RD/YL(9) BR/WH(2) BR/BK(1) PU(3) RD(4) YL(9)

FUSE ALTERNATOR 123-8838

MTRBAT

G BU(15) GN(7) PU(12) WH(7) RD(10) BU(8) GN(6) RD(11) BU(10)

GY

RD/YL(30) 2

6 3

RD(11) GN(6) BU(10)

OR(11)

POWER MODE SW 139-8289

L62

L46

L60

F PU(12) BU(15) GN(7) RD(10) BU(8) WH(7)

L61

L54

L54

L58

L53

L54

L80

YL(5) BU(9) OR(11)

L56

L57

L59

L60

L61

L62

L63

L64

BK/YL/WH(2)

L70

YL(9)

L63

< 09 < < 10 < < 03 < < 02 < < 11 < < 07 < < 12 < < 01 < < 08 < < 06 < < 04 < < 05 <

< < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < <

L68

RD(5)

PLUG 120-5967 GY (8) > + > WH-14 BK < - < BK-14 D

30 B

BU(4) RD/YL(18) BU/YL(5) BK/GN(11) GN(3) YL(10) BK/WH(4)

CREEPER SPEED SWITCH 5W-9347 1 5 RD/YL(31)

AUX HYD (CW ROTATION) SWITCH 122-1903

RD/YL(17) 2

L69 L35

L69 L81

FORWARD HORN 6C-5859 RD/YL(11) GN/BR(3) GN/BR(4)

D GN/BU (4) 56A GN/WH (4) 58 GY (4) BK

56B HEAD AS. LAMP 2U-4800 POSITION LAMP 31 5W-2033 BK GY (8)

L35

C E

B < A <RD 1 < B< < C< BR 3 2 BK

A D

BK

MONITOR PANEL 143-6855

BK

7 6 5 4 BR/WH(3) 3 BR/BK(2) 2 OR(3) 1

AEC SW 5W-9372

B E

+ ELECTRONIC OUTPUT STAGE SWITCHING INPUT GND (L0) GND (L0)

BASIC LAMP GP 116-9625 TURN LAMP GP L 116-9624 TURN LAMP 5W-2040 BK WH(4) L4

BU(13) BK BK PU(9) RD(24) BK(15) WH BR SHIELD WH(12) BK(16) YL(17) BK(17)

36 03 04 50 30 09 53 18 17 29 06 28 05

SW-TRAVEL PEDAL GROUND GROUND SW-PRESS AEC SOLENOID HLC + SOLENOID HLC ENGINE SPEED SENSOR ENGINE SPEED SENSOR ENGINE SPEED SENSOR SOL SWING CONTROL + SOL SWING CONTROL SOLENOID VALVE-LS + SOLENOID VALVE-LS K

YL(7) 1 10 B

5 9

YL(13) YL(8) BK

BK BK

PU(8)

1 10 9 B GY

L3

YL(13) YL(7) A3 B3 BU(11)

RIGHT REAR STABILIZER LOCKOUT SW 5W-9347

RIGHT FRONT STABILIZER LOCKOUT SW 5W-9347

HAMMER SWITCH 8U-7284

5 B 6

7 1 8 2 9

BK/GN(2) GY

GY

B4 RD(20) B5 BK(10) BK BK C1 B1 RD/YL(26)

RD/YL(28) 1 10

5 9

BK(5) B GY

RD/YL(27) 1 10

5 BK(3) 9 B GY

RD/YL(7) 1 10

5 WH(1) B 9 GY

BK(12) 5 B 10 BK GY

2 4 9 GY

BK

5 PARKING BRAKE SW 8U-6353 B BK

7 1

10

10 BK L55

BK/GN/RD(3) GY PILOT CONTROL LOCK SW 5W-9372 BK L68

< 1 < < 7 < 10 BK BK BK

YL(9) 7 BU(1) 6 RD/YL(9) 5 BR/WH(2) 4 BR/BK(1) 3 PU(3) 2 RD(4) 1

BK/GN/RD(7)

BK/YL(1) BEACON SW 5W-9347

ENGINE SPEED DIAL 141-6258

BK BK WH(4)

TURN SIGNAL LAMP AS. 116-9626

SHIELD WH GN BR

L69

BK TO FRAME

BK

BK

TO FRAME

YL(11) YL(12)

L81

L81 L68

G BK-10 A/C TEMP REGULATOR V 122-2374 < 1< < 2<

L3

L4

YL(15) YL(16) YL(13)

T V

BU(11) RD(20) BK(10) BK YL(13)

< 04 < < 03 < < 02 < < 01 < B

WH RD BK BR

D RESISTOR 122-2373 HEATER FAN 122-2372 MOTOR L2 RD/YL (12) BU/YL(3) BK <1 < <2 < <3 < BR BK BU +V SIGNAL GROUND REVERSE STEER PROX. SW 121-0797 L1

RD(7) BK(1) RD/YL (11) GN/BR (3) GN/BR (4) GN/BU (4) GN/WH (4) GY (4) WH(4) RD/YL (12) BU/YL (3) YL(1)

<< L1

HARNESS AS DIODE 142-9472

ID A B C D

PART-NO. 139-8281 135-4593 135-4595 133-2102 139-8282 139-8283 135-4590 139-0549

LOC C-6 C-6 E-7 C-7 C-7 C-7 B-7 C-1 BK YL(1) D

OVERLOAD WARNING TO FRAME DEVICE SWITCH 118-5501

L2

L1

L1

FUSE "A" BLACK

1 PARKING LIGHTS RHS 7,5 1

FUSE "B" YELLOW

ELECTRICAL FUEL LIFT PUMP 25

E F G H J K L M N P R

WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS OFF. WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS ON. STARTING CIRCUIT. MONITOR CIRCUIT. (EMS) PANEL LAMP CIRCUIT. WASHER/WIPER CIRCUIT. HEATER AND AIR CONDITIONER CIRCUIT. GROUND CIRCUIT. ENGINE AND PUMP CONTROL CIRCUIT. TURN SIGNAL CIRCUIT. WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEYSWITCH IS ON AND THE LEFT HAND HYDRAULIC CONSOLE IS LATCHED IN THE DOWN POSITION. START AID CIRCUIT. ALL DASHED LINES ARE ATTACHMENTS. ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR ATCH WIRE, CABLE, COMPONENT L# CIRCUIT GROUPING DESIGNATION SYMBOL DESCRIPTION

2 3 4 5 6 7 8

PARKING LIGHTS LHS INSTRUMENT LIGHTING LOW BEAM RHS LOW BEAM LHS HIGH BEAM RHS HIGH BEAM LHS CONTROL LIGHTS; TURN SIGNAL

7,5 7,5 7,5 7,5 7,5 7,5 7,5

2 3 4 5 6 7 8

WARNING LIGHT; START/STOP SOLENOID STARTER KEY SWITCH; MAIN POWER-RELAY; LIGHT POTENTIAL TRANSFORMER 24V ==> 12V (RADIO) START/STOP RELAY COMPRESSOR AIR HORN FAN; ETHER START 1

7,5 15 7,5 7,5 15 5 7,5

139-8284 140-1059 120-6919 121-0875 121-0876 121-0877 121-0879 122-2360 143-5031 132-7212 122-2364 138-4515 138-4514 122-2365 122-2366 122-2382 8X-9618 123-6475 126-6801

C-8 F-9 D-1 F-8 E-8 F-8 F-8 C-9 D-8 F-8 F-8 F-6 F-1 F-1 F-6 C-9 F-1 C-7 F-8

BLADE, SPADE, RING, OR SCREW TERMINAL CIRCUIT CONNECTED CIRCUIT NOT CONNECTED THIS SCHEMATIC IS FOR THE M320 EXCAVATOR (137-1409) (CH 01) COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF. UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE

CIGARETTE LIGHTER; PLUG; DOME LIGHT

A COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF.
1 2 3 4 5 BACKUP

FUSE "C" GREEN

7,5 7,5 7,5 1 5 7,5 7,5 15 7,5
6 7 8 1 2 3 4 5

FUSE "D" RED

STOP LIGHT AIR CONDITION HORN; BUZZER (OVERLOAD); 1/3 PRESSURE DROP BLUE LIGHT (REVERSE STEERING); TRAVEL ALARM ARM REST SWITCH; SWING GEAR; MISCELLANEOUS7,5 20 7,5 7,5 15

ABBREV BK AWG 00 0 4 6 8 10
7,5 7,5 7,5

COLOR BLACK BROWN BLUE GREEN GRAY ORANGE PINK PURPLE RED WHITE YELLOW

U V W X Y Z AA BB CC DD EE FF

MM*2 70 50 16 10 6 4 2.5 1.5 1

BR BU GN GY OR PK PU RD WH YL

NOTE A: NOTE:

SWITCH SHOWN WITH NO HYDRAULIC DEMAND ALL CONSOLE SWITCHS ARE SHOWN WITH THE FRONT

POWER MODE SELECTION INDIVIDUAL STABILIZERS WORKING LIGHTS

OF THE SWITCH DEPRESSED, AS SEEN FRON THE OPERATORS SEAT.

HAMMER BLOW FREQUENCY ADJUST.; FLOW CONTROL ELECTRONICS ROTATING BEACON AIR SUSPENDED DRIVER SEAT; PRIORITY

UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE

6 7 8

FUNCTION; RELAY TRAVEL CUT OFF; PARK BRAKE; TRANSMISSION SPEED; CREEPER SPEED; CAB-RISER
SUPPLEMENTAL STEERING WINDSHIELD WIPER UPPER AND PUMP WINDSHIELD WIPER LOWER AND PUMP

12 14 16

D96201
3 2 1