Sludge Settling

Parameters
Total Sludge

Amount,kg/hr (inlet)
58.8932

Sludge Properties
Density,kg/m3
Volumetric Flow Rate, L/hr
Volumetric Flow Rate, m3/hr
Volumetric Flow Rate, ft3/hr
Volumetric Flow Rate, gal/day

500
117.7864
0.1177864
4.15958746
746.7809581

Power Requirement, KW/m3

Power Requirement, KW

1
19.7881152

clearance depth, ft
clearance depth, m

1
0.3048

Sludge
Parameters
Total Sludge
Lime
Total
Sludge Properties
Volumetric Flow Rate, L/hr
Volumetric Flow Rate, m3/hr
Volumetric Flow Rate, ft3/hr
Volumetric Flow Rate, gal/day
Tank Volume, m3
Tank Volume, ft3
Ni, s-1
Di,m
, kg/m3
, N/m2-s
Nre
Behavior
Impeller type
k1
, N/m2-s
Ni, s-1
Di,m
Impeller's power, W
Impeller's power, KW
Tank height,ft

Amount,kg/hr (inlet)
27.19071659
5.438143317
32.6288599

56.00475954
0.05600476
1.977789418
355.0773942
1.612937075
56.96033523
3.5
0.398713412
975
259.6780556
2.08909937
LAMINAR
paddle
35
259.6780556
3.5
0.398713412
7057.029235
7.057029235
4.709213523
Sludge Dewatering

Parameters
Total Sludge
Sludge Properties
Density,kg/m3
Volumetric Flow Rate, L/hr
Volumetric Flow Rate, m3/hr
Volumetric Flow Rate, ft3/hr
Volumetric Flow Rate, gal/day

Amount,kg/hr (inlet)
32.6288599

975
33.46549734
0.033465497
1.181822885
212.1755666

Sludge Volume, m3
Sludge Volume, ft3

5.622203553
198.5462447

Total Connected KW

246.081

Parameters
Total Sludge

Sludge Properties
Density,kg/m3
Volumetric Flow Rate, L/hr
Volumetric Flow Rate, m3/hr
Volumetric Flow Rate, ft3/hr
Volumetric Flow Rate, gal/day
Ni, s-1
Di,m
, kg/m3
, N/m2-s
Nre

Impeller type
k1
, N/m2-s
Ni, s-1
Di,m
Impeller's power, W
Impeller's power, KW
Tank height,ft
Conditions
Volumetric flowrate of cold h20, ft3/hr
Temperature of cold fluid (outlet,) F
Temperature of cold fluid (Inlet,) F
Temperature of hot fluid (Inlet), F
Temperature of hot fluid (outlet), F

Anaerobic Digester
Amount,kg/hr (inlet)
19.57731594

975
20.0792984
0.020079298
0.709093731
127.30534
4
0.54183625
975
259.6780556
4.409257577
LAMINAR
paddle
35
259.6780556
4
0.54183625
23132.75976
23.13275976
6.93294414
Double Pipe Heat Exchanger
0.709093731
87
86
115
98.6
Hot Fluid Side

Average temperature of hot fluid, F

106.8

Properties of water at Th
density, lb/ft3
viscosity, lb/hr-ft
k, Bru/ft-hr-F
Cp, Btu/lb-F

61.8086
1.453443662
0.36794
1

McCabe Data, Appendix 6

Copper Tube Specifications
Material used
Multiplier
Capacity at 1 ft/s velocity, lb/hr
Available Capacity at 1 ft/s velocity, lb/hr
BWG No
outside diameter, in
wall thickness, in
inside diameter, in
inside cross-sectional area, ft2

Copper
1.14
2.993896853
202.7
12
0.7125
0.12426
0.46398
0.00102942
Cold Fluid Side

mass flow rate of hot water, lb/hr

Sensible heat
mass flow rate of cold water, lb/hr
volumetric flowrate of hot water ft3/hr
Average temperature of cold fluid, F
Properties of water at Tcave
density, lb/ft3
viscosity, lb/hr-ft
k, Bru/ft-hr-F
Cp, Btu/lb-F

2.626225309
43.07009507
43.07009507
0.04225726
86.5

62.1485
1.91762057
0.3566
1

Cross-sectional area, ft2

velocity of cold water in the annulus, ft/hr
Mass Velocity, lb/hr-ft2
Equivalent Diameter, ft
Reynolds Number

0.433905121
1.634213788
101.5639356
0.03078
1.630217149
TRANSITION

volumetric flow rate, L/hr

mass flow rate, kg/hr
volumetric flow rate, gal/min
no equipment

145.8223527
145.187588
0.642036467
1

Granular Filtration

Upflow Anaerobic Sludge Blanket

Parameters
Waste Water
COD loading(inlet), mg/L
COD loading(outlet), mg/L
COD treatent efficiency
V, L/hr
Organic loading rate, kg/m3-hr
Vtank, ft3
Vtank, m3
v, m/hr
hydraulic retention time, hr
Htank, ft
Htank, m
SA,ft2
SA,m2

Amount,kg/hr (inlet)
58.8932

Sludge Settling
Amount,kg/hr(outlet)
31.70236563

Amount,kg/hr (bottoms)
27.19071659
Inlet
Sludge Composition

Settling Tank Specifications

volume, ft3
volume, m3
length, ft
length, m
width, ft
width, m
liquid depth,ft
liquid depth, m
blanket depth, ft
blanket depth, m
min total depth, ft
min total depth, m
clarifier area, ft
clarifier area, m
tank volume, ft
tank volume, m
Amount,kg/hr (outlet)
32.6288599

698.8106933
19.7881152
15.5
4.7244
5.166666667
1.5748
6
1.8288
2
0.6096
9
2.7432
80.08333333
7.43998512
720.75
20.40936718
Sludge Conditioning
Density, kg/m3
500
3350
975

Sludge Conditioning Tank Specifications

volume, ft3
47.46694603
volume, m3
1.344114229
tank diameter, ft
3.924344602
tank diameter, m
1.196140235
Static liquid height, ft
3.924344602
Static liquid height, m
1.196140235
Baffle width, ft
0.39243446
Baffle width, m
0.119614023
Impeller diameter, ft
1.308114867
Impeller diameter, m
0.398713412
Impeller disc diameter, ft
0.981086151
Impeller disc diameter, m
0.299035059
Impeller blade width, ft
0.261622973
Impeller blade width, m
0.079742682
Impeller blade length, ft
0.327028717
Impeller blade length, m
0.099678353
Impeller distance from tank bottom, ft
1.308114867
Impeller distance from tank bottom, m
0.398713412
Baffle tip distance from tank bottom, ft
0.78486892
Baffle tip distance from tank bottom, m
0.239228047
Tank height, m
1.435368282
Sludge Dewatering

SS, kg
SE, kg
COD, kg
BOD, kg
Fats, kg
Cr, kg
S2-, kg
SO42-, kg
Cl-, kg
HCO, kg
Total Sludge, kg
Total Sludge, kg/hr

Viscosity, Pa-s
311.579
0.173333333
259.6780556

Radius of action, ft
Radius of action, m
P/V

Amount,kg/hr (outlet)
13.05154396

Amount,kg/hr (bottoms)
19.57731594

Sludge Dewatering Tank Specification

Drum Diameter (in Ft.)
6
Drum Length (in Ft.)
4
Nominal Filtering Area (Sq. Ft.)
75.4
Overall Filter Skid Size (WxL)
9'8" x 9'9"
Overall Aux. Skid Size (WxL)
7' x 13'
Maximum Height
8' - 6'
Maximum Height Estimated Shipping Weight (lbs.)
9200
Total Connected Horsepower
33
Sludge Dewatering Tank, m3
8.540360932
Sludge Dewatering Tank, ft3
301.6
Anaerobic Digester
Amount,kg/hr (upflow)
CO2, kg
Methane, kg
Anaerobic Digester Specifications
volume, ft3
volume, m3
tank diameter, ft
tank diameter, m
Static liquid height, ft
Static liquid height, m
Baffle width, ft
Baffle width, m
Impeller diameter, ft
Impeller diameter, m
Impeller disc diameter, ft
Impeller disc diameter, m
Impeller blade width, ft
Impeller blade width, m
Impeller blade length, ft
Impeller blade length, m
Impeller distance from tank bottom, ft
Impeller distance from tank bottom, m
Baffle tip distance from tank bottom, ft
Baffle tip distance from tank bottom, m
Tank height, m
Double Pipe Heat Exchanger
volumetric flowrate of hot h20 ft3/hr

Hot Fluid Side

Inle
Sludge Composition
SS, kg
SE, kg
COD, kg
BOD, kg
Fats, kg
Cr, kg
S2-, kg
SO42-, kg
Cl-, kg
HCO, kg
Lime, kg
Total Sludge, kg
Total Sludge, kg/hr

14.34752672
5.229821822

119.1277468
3.373322132
5.333033954
1.625508749
5.333033954
1.625508749
0.533303395
0.162550875
1.777677985
0.54183625
1.333258489
0.406377187
0.355535597
0.10836725
0.444419496
0.135459062
1.777677985
0.54183625
1.066606791
0.32510175
2.113161374

0.04225726

Radius of action, ft
Radius of action, m
P/V

Inle
Sludge Composition
SS, kg
SE, kg
COD, kg
BOD, kg
Fats, kg
Cr, kg
S2-, kg
SO42-, kg
Cl-, kg
HCO, kg
Lime, kg
Total Sludge, kg
Total Sludge, kg/hr

Temperatures
Ranges of Properties of water at Th
density, lb/ft3
viscosity, lb/hr-ft
k, Bru/ft-hr-F

Mean velocity, ft/hr

Mass Velocity, lb/hr-ft2
Reynolds Number
hi, Btu/hr-ft2-F(ft1/3)

100
62
1.6498262
0.362

0.015620429
0.965476823
0.025683941
0.108070399

120
61.71
1.3522769
0.371

LAMINAR
6.46309793

BWG No
outside diameter, in
wall thickness, in
inside diameter, in
inside cross-sectional area, ft2

18
0.855
0.05586
0.74328
0.0026448

Cold Fluid Side

Ranges of Properties of water at Tcave

Temperatures
90
62.11
1.8481924
0.358

100
62
1.6498262
0.362

ho, Btu/hr-ft2-F

697.0569941

11.17078464

Overall Heat Transfer Coefficient

Mean Temperature Difference, F

7.915199155
19.28597567

Wall Resistance

0.002254974

density, lb/ft3
viscosity, lb/hr-ft
k, Bru/ft-hr-F

Operating Temp
Temp, F
k copper, Btu/ft-hr-F
Thermal conductivity, copper

Tube Length, ft
Tube Length, m
L/D
no of rows

45.42
13.84411623
53.12254566
10

Granular Filtration

0.025681459

Tube Length, ft per row

Tube Length, m per row
Tube Spacing, ft per row
Tube Spacing, m per row

Upflow Anaerobic Sludge Blanket

Amount,kg/hr(outlet)
8.83398

Amount,kg/hr (bottoms)
50.05922

Inlet
Sludge Composition
115.99934474
636.74479778
185.51782031
66.63930481
14.99373757
62.48804093
6.85940879
25.17472284
166.60038218
132.41641317
1413.43680000
58.8932

%
8.2069
45.0494
13.1253
4.7147
1.0608
4.421
0.4853
1.7811
11.7869
9.3684
100

Outlet
Sludge Composition
SS, kg
17.39990171
SE, kg
95.51171967
COD, kg
185.51782031
BOD, kg
66.63930481
Fats, kg
2.24906064
Cr, kg
62.48804093
S2-, kg
6.85940879
SO42-, kg
25.17472284
Cl-, kg
166.60038218
HCO, kg
132.41641317
Total Sludge, kg
760.85677505
Total Sludge, kg/hr
31.70236563

Concentration, w/w (kg/kg)

sludge
lime

0.833333333
0.166666667

Lime viscosity range, cP

Concentration, w/w (kg/kg)
Lime viscosity, cP
0.4
500
0.05
10
Sludge viscosity range, Pa-s
Concentration, w/w (kg/kg)
Sludge viscosity, Pa-s
0.045
2.71
0.095
22.3

1.539272813
0.469176058
5250.319566

Inlet
Sludge Composition
SS, kg
SE, kg
COD, kg
Lime viscosity, Pa-s BOD, kg
0.5 Fats, kg
0.01 Cr, kg
S2-, kg
SO42-, kg
Cl-, kg
HCO, kg
Total Sludge, kg
Total Sludge, kg/hr
Lime, kg
Lime, kg/hr
Sludge + lime, kg
Sludge + lime, kg/hr

Inlet
98.5994
541.2331
0.0000
0.0000
12.7447
0.0000
0.0000
0.0000
0.0000
0.0000
130.5154396
783.0926377
32.6288599

Bottoms
%
12.5910318
69.11482142
0
0
1.627480112
0
0
0
0
0
16.66666667

100

Sludge Composition
SS, kg
SE, kg
COD, kg
BOD, kg
Fats, kg
Cr, kg
S2-, kg
SO42-, kg
Cl-, kg
HCO, kg
Lime, kg
Total Sludge, kg
Total Sludge, kg/hr

59.1597
324.7398
0.0000
0.0000
7.6468
0.0000
0.0000
0.0000
0.0000
0.0000
78.3093
469.8555826
19.57731594

2.786880612
0.84945154
6857.56025

Inlet
Sludge Composition
59.1597
324.7398
0.0000
0.0000
7.6468
0.0000
0.0000
0.0000
0.0000
0.0000
78.3093
469.8556
19.5773

%
12.5910318
69.11482142
0
0
1.627480112
0
0
0
0
0
16.66666667

100

Outlet
Sludge Composition
SS, kg
0.0000
SE, kg
0.0000
COD, kg
0.0000
BOD, kg
0.0000
Fats, kg
0.0000
Cr, kg
0.0000
S2-, kg
0.0000
SO42-, kg
0.0000
Cl-, kg
0.0000
HCO, kg
0.0000
Lime, kg
78.3093
Total Sludge, kg
78.30926377
Total Sludge, kg/hr
3.26288599

D116*POWER(1/L, 1/3)

98.6
32
224

212
218

221.78
4.541977654
1.384411623
-0.161705586
-0.049291032

utlet
%
2.286882667
12.55317989
24.38275197
8.758455861
0.295595795
8.212852008
0.901537453
3.308733479
21.89641831
17.40359257

100

Inlet
Sludge Composition
98.5994
541.2331
0.0000
0.0000
12.7447
0.0000
0.0000
0.0000
0.0000
0.0000
652.5771981
27.19071659
130.5154396
5.438143317
783.0926377
32.6288599

Bottoms
Sludge Composition
SS, kg
98.59944303
SE, kg
541.23307811
COD, kg
0.00000000
BOD, kg
0.00000000
Fats, kg
12.74467694
Cr, kg
0.00000000
S2-, kg
0.00000000
SO42-, kg
0.00000000
Cl-, kg
0.00000000
HCO, kg
0.00000000
Total Sludge, kg
652.57719808
Total Sludge, kg/hr
27.19071659

%
15.10923816
82.93778571
0
0
1.952976135
0
0
0
0
0

100

%
15.10923816
82.93778571
0
0
1.952976135
0
0
0
0
0

100

Bottom
Sludge Composition
SS, kg
98.5994
SE, kg
541.2331
COD, kg
0.0000
BOD, kg
0.0000
Fats, kg
12.7447
Cr, kg
0.0000
S2-, kg
0.0000
SO42-, kg
0.0000
Cl-, kg
0.0000
HCO, kg
0.0000
Lime, kg
130.5154396
Total Sludge, kg
783.0926377
Total Sludge, kg/hr
32.6288599

%
12.5910318
69.11482142
0
0
1.627480112
0
0
0
0
0
16.66666667

100

ttoms
%
12.5910318
69.11482142
0
0
1.627480112
0
0
0
0
0
16.66666667

100

Outlet
Sludge Composition
SS, kg
39.4398
SE, kg
216.4932
COD, kg
0.0000
BOD, kg
0.0000
Fats, kg
5.0979
Cr, kg
0.0000
S2-, kg
0.0000
SO42-, kg
0.0000
Cl-, kg
0.0000
HCO, kg
0.0000
Lime, kg
52.2062
Total Sludge, kg
313.2370551
Total Sludge, kg/hr
13.05154396

utlet

%
12.5910318
69.11482142
0
0
1.627480112
0
0
0
0
0
16.66666667

100

Upflow
%
0
0
0
0
0
0
0
0
0
0
100

100

Biogas Composition
CO2, kg
Methane, kg
Total Biogas,kg
Total Biogas,kg/hr

286.9505344
104.5964364
391.5469709
16.31445712

%
73.28636301
26.71363699
100