C4 PICASSO - B1HGL3P0 - Removing - refitting : Fuel filter :

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REMOVING - REFITTING : FUEL FILTER :

DIESEL TURBO DV6TED4 FAP URGENT : Ensure that the precautions relating to safety and cleanliness are adhered to .

1. Recommended tools

Figure : E5AP2VFD

[1] Set of plugs (-).0188-T .

Figure : E5AP2X8D

[2] Degreaser SODIMAC .

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C4 PICASSO - B1HGL3P0 - Removing - refitting : Fuel filter :

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Figure : E5AP2X9D

[3] Brush . [4] Cleaning tray .

Figure : E5AP3AFD

[5] unions for bleeding the diesel filter 4244-T .

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Figure : E5AP3AGD

[6] plugs for click-fit unions 5705-T .

2. Removing
URGENT : Respect the safety and cleanliness recommendations that are specific to high pressure diesel injection (HDi) engines . CAUTION : After switching off the ignition: wait 15 minutes before disconnecting the battery, to ensure that the initialisations of the various ECUs are memorised . Disconnect the battery . Remove the engine cover .

Figure : B1HP2MXD

Remove and move aside the brake fluid reservoir (1) . Remove : The air union (2) The air union (3)

Figure : B1HP2MYD

Unclip and move aside the manual priming pump (4) .

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Disconnect the connector (at " a ") . Raise and move aside the air filter housing (5) .

Figure : B1HP2MZD

Disconnect the connector (at " c ") . Clean the unions (6), (7) ; By means of tools [2], [3] . Disconnect the unions (6), (7) . CAUTION : Plug the openings when a union is uncoupled ; Using tool [1] . Plug the fuel filter pipes ; Using tool [1] . Unclip and raise the fuel filter (at " b ") . Disconnect the connector (at " d ") . Uncouple the fuel bleed pipe . Remove the fuel filter (8) (in the direction of the arrow) . CAUTION : Open the sachet containing the fuel filter just prior to refitting . N.B. : The fuel filter cannot be dismantled . Change the fuel filter complete .

3. Refitting
CAUTION : When refitting, all the seals that have been removed must be replaced with new seals .

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Figure : B1HP2N0D

Insert a screwdriver at " e " . Remove the fuel heater (9) (in the direction of the arrow) . Refit the fuel heater (9) on the new fuel filter . Couple the fuel bleed pipe to the fuel filter . Connect the connector (at " d ") . Refit the fuel filter (8) . Remove the tools [1] . Couple the union (6) . Connect the connector (at " c ") . Proceed in the reverse order to removal . Connect the battery . CAUTION : Perform the operations that are necessary after a battery reconnection (see the relevant operation) .

4. Bleeding the fuel filter

4.1. Purge after replacement

Figure : B1HP2N1D

N.B. : For the bleed operation 2 operators are necessary . Connect the female unions ( 10 mm) of the tool [5] in place of the union (7) (at " f ") .

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Close the union (7) ; Using tool [6] . Clean the unions (10) ; By means of tools [2], [3] . Uncouple the fuel return unions (10) and insert the union ( 8 mm) of the tool [5] in the fuel return circuit . Action for 120 seconds the manual priming pump (4) in order to prime the fuel circuit . Remove : The tool [5] The tool [6] from the union (7) Recouple unions (7) and (10) . Action the manual priming pump (4) several times, in order to prime the fuel circuit . Action the starter and the manual priming pump until the engine starts . Run the engine at idle speed for 2 minutes .

4.2. Purge in maintenance (presence of water)

Place the vehicle on a lift . Remove the protective plate from under the engine .

Figure : B1HP2N2D

Place the tray [4] underneath the fuel bleed pipe outlet ( Under the engine ) . Slacken the water bleed screw (at " g ") . Allow the fuel to flow into the tray . N.B. : If the fuel does not flow out ; Uncouple connection (7) . Action the manual priming pump (30) for 4 seconds, to evacuate the water contained in the fuel filter . Tighten the water bleed screw (at " g ") . Action the manual priming pump (4) several times, in order to prime the fuel circuit . Remove the tray [4] from underneath the engine . Refit the under-engine protection .

5. Checking for leaks

Start the engine . Check the absence of leaks .

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