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Content :
Introduction D.C. motor Working principle Method of speed control Pulse width modulation Circuit diagram & its description Advantages & Disadvantages Application Conclusion
Introduction :
Almost all the machine in industries operated using electrical motors. Among them most of motors are DC motors. DC series motor is specially used for traction, electric locomotive, trolley systems, cranes and conveyor belt. All these works require frequent speed control for preparation of job. A PWM (Pulse Width Modulation) wave can be used to control the speed of the motor.
Working Principle:
A machine that convert d.c power into mechanical power. It is based on electromagnetism i.e. when a current carrying conductor is placed in the magnetic field there is some mechanical force exerted on the current carrying conductor which is perpendicular to both the conductor and the magnetic filed. The most common DC motor types are the shunt wound and series wound types.
Cont
It is obvious that the speed can be controlled by varying
flux/pole, (Flux Control) resistance Ra of armature circuit (Rheostatic Control) applied voltage V (Voltage Control)
Cont
The above methods have some demerits i.e A large amount of power is wasted in the controller resistance. Hence, efficiency is decreased. It needs expensive arrangement for dissipation of heat produced in the controller resistance. It gives speeds below the normal speed.
The signal at the right shows the motor receiving power half the time.
The signal at the right shows the low speed signal which turns the motor slowly
Power Supply :
Circuit Description:
The transformer is a center tap 12-0-12V 500mA and supply 12v to the circuit. The i/p sine wave is rectified by using full wave rectifier which convert it to one constant polarity.
A 1000Fcapacitor is used for filtration purpose. The three terminal voltage regulators 7812 provides regulated DC 12 v outputs for the operation of the circuit.
Advantage :
PWM duty cycle control techniques enable greater efficiency of the DC motor . PWM switching control methods improve speed control and reduce the power losses in the system. The pulses reach the full supply voltage and will produce more torque in a motor by being able to overcome the internal motor resistances more easily.
Disadvantages :
The main Disadvantages of PWM circuits are the added complexity and the possibility of generating radio frequency interference . It can give speed below the full speed, not above.
Applications :
Traction application Conveyor Belt carrying loads Various motors requiring smooth speed control DC motors of all range can be controlled, which are used for the production of materials Electric locomotives DC motor using precise job preparations
Conclusion
The present project is practical one and high feasibility according to economic point of view, reliability & accuracy. It is programmable one therefore it can control various motors ranging small one to several hp motors.
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