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Client :M/S Equipment : Size : Drg.No. : P.O.C.No. : CONSULTANT: JOHN BROWN TECHNOLOGIES (INDIA) PVT LTD. Design Calculation as per ASME SEC. VII DIV-1 ADDITION 2001 Design Data : Material Data:Design Pressure Kg/cm2 P 7.03 Allowable stress in Kg/CM^2 at -- Room temp.= Operating Pressure Kg/cm2 4.5 at --Design temp.= Design Temp. Deg. Cel. 50 Material:Corrosion Allowance, mm C 0 --Shell = SA240 GR 304 Radiography --Dish = SA240 GR 304
Joint Efficiency ( Shell) , E Joint Efficiency ( Dish) , E 1 1 (milltolerance 0.2mm)
1405 1405
Calculation for Shell thickness;Shell inside Dia, mm DO 2 Allowable stress, Kg/cm S Joint efficiency, E Corrosion allowance, mm C
1700 1405 1 0
Calculated minimum thickness( in mm ) Tc = P * Di/2 S*E- 0.6*P Required minimum thickness = Provided thickness MM
Factor M = 1/4 ( ( L / r)^0.5 +3 ) Calculated min. thickness(in mm) :Tc = P * Li * M 2SE - 0.2P Required min.thickness mm Provided min. Thickness Provided nom.thickness mm mm
1.54
I/S Knuckle Radius, mm Allowable stress ,Kg/cm2 Joint efficiency, Corr.Allowance, Factor M
6.56
Prepared by_______________
Aproved by____________
Client : Equipment : ACTIVATED CARBON FILTER Size 1100X2800 : Drg.No. : P.O.C.No. : P.O.No. : Design Calculation as per IS 2825 :Design Data : Design Pressure Kg/cm2 6 2 Operating Pressure Kg/cm . 3.5 Design Temp. Deg. Cel. 60 Corrosion Allowance, C mm 0
Radiography Joint Efficiency ( Shell) , J Joint Efficiency ( Dish) , J 0.7 0.7
Material Data:Allowable stress in Kg/mm^2 at -- Room temp.= at --Design temp.= Material:--Shell = IS2062 --Dish = IS2062
(milltolerance 0.2mm)
14 14
Calculation for Shell thickness;Shell inside Dia, mm Di 2 Allowable stress, Kg/cm f Joint efficiency, J Corrosion allowance, mm C
1400 14 0.7 0
Calculated minimum thickness( in mm ) Tc = P * Di 200 * f * j -P Required minimum thickness Provided minimum thickness = = =
he1=Ro-(Ro-Do/2)*(Ro+Do/2-2*ro).5 mm 361.2 he2=DO^2/4 Ro mm 444.4 .5 he3=(Do*ro/2) mm 392.9 he= Least of the he1 or he2 or he3 mm he/DO = 0.26 t/Do = 0.0056 Calculated min. thickness(in mm) :Tc = P * Do * c 200 * f * J Required min.thickness Provided min. Thickness Provided nom.thickness = mm mm mm 361.2
O/S Crown Radius, mm I/S Knuckle Radius, mm O/S Knuckle Radius, mm Allowable stress ,Kg/cm2 Joint efficiency, Corr.Allowance, Factor 'c' Thinning Allowance mm Assume Thickness mm
5.46
0 5.46 6.46 6
Prepared by_______________
Client : Equipment : MULTI GRADE FILTER MSRL 2 NOS (1W +1S ) Size 700 ID X 2200 MM : TAG NO MGF 2101A/B Drg.No. : 446-MLC-04-RO 1 P.O.C.No. : 1446 CONSULTANT: Design Calculation as per ASME SEC. VII DIV-1 Design Data : Material Data:Design Pressure KPag P 450 Allowable stress in Kg/CM^2 at -- Room temp.= Operating Pressure KPag. 400 at --Design temp.= Design Temp. Deg. Cel. 50 Material:Corrosion Allowance, mm C 0 --Shell = SA515 GR60 Radiography --Dish = SA515 GR60
Joint Efficiency ( Shell) , E Joint Efficiency ( Dish) , E 0.7 1 (milltolerance 0.2mm)
1200 1200
Calculation for Shell thickness;Shell inside Dia, mm Di 2 Allowable stress, Kg/cm S Joint efficiency, E Corrosion allowance, mm C
700 1200 0.7 0
Calculated minimum thickness( in mm ) Tc = P * Di/2 S*E- 0.6*P Required minimum thickness = Provided minimum thickness
Factor M = 1/4 ( ( L / r)^0.5 +3 ) Calculated min. thickness(in mm) :Tc = P * Li * M 2SE - 0.2P Required min.thickness mm Provided min. Thickness Provided nom.thickness mm mm
1.33
I/S Knuckle Radius, mm Allowable stress ,Kg/cm2 Joint efficiency, Corr.Allowance, Factor M
1.39
Thinning Allowance mm
Prepared by_______________
Aproved by____________
Client
Equipment : PRESSURE SAND FILTER ( PSF A/B) Size 1800 ID X 1500 HOS. : Drg.No. :4539/ A2 REV-00 P.O.C.No. : 1048 P.O.No. : A/303/0052 & 0053 / GUH / MUK DT.16/2/2000 A Design Calculation as per IS 2825 :Design Data : Material Data:2 Design Pressure Kg/cm P 10 Allowable stress in Kg/CM^2 at -- Room temp.= 2 Operating Pressure Kg/cm . 4 at --Design temp.= Design Temp. Deg. Cel. 60 Material:Corrosion Allowance, mm C 1.5 --Shell = IS2062 Radiography --Dish = IS2062
Joint Efficiency ( Shell) , E Joint Efficiency ( Dish) , E 0.7 1 (milltolerance 0.2mm)
1200 1200
Calculation for Shell thickness;Shell inside Dia, mm Di 2 Allowable stress, Kg/cm S Joint efficiency, E Corrosion allowance, mm C
1800 1200 0.7 1.5
Calculated minimum thickness( in mm ) Tc = P * Di/2 S*E- 0.6*P Required minimum thickness = Provided minimum thickness
Factor M = 1/4 ( ( L / r)^0.5 +3 ) Calculated min. thickness(in mm) :Tc = P * Li * M 2SE - 0.2P Required min.thickness mm Provided min. Thickness Provided nom.thickness mm mm
1.54
I/S Knuckle Radius, mm 2 Allowable stress ,Kg/cm Joint efficiency, Corr.Allowance, Factor M
11.56
Thinning Allowance mm
Prepared by_______________
Aproved by____________
he/D0 t/D0 t Tc = c c1 t1 t1/D01 he/D01 Tc1 t2 t2/D02 c2 Tc2 t3 t3/D02 c3 Tc3 t4 t4/D03 c4 Tc4 t5 t5/D04
0.25 0.0084 12 5.36 1.23 1.24 12.00 0.008 0.25 5.41 5.41 0.004 1.24 5.41 5.41 0.0038 1.26 5.5 5.5 0.0039 1.26 5.5 5.5 0.0039
he/D0 t/D0 0.002 0.0025 0.003 0.0035 0.004 0.0045 0.005 0.0055 0.006 0.0065 0.007 0.0075 0.008 0.0085 0.009 0.0095 0.01
0.25 Factor c 1.4 1.36 1.32 1.28 1.24 1.2 1.15 1.135 1.115 1.1 1.085 1.07 1.055 1.04 1.025 1.01 1
12.00