1/18/2013

PROJECT TITLE
OWNER/CLIENT
PMC

CONSTRUCTION OF SPHERES FOR BCPL PROJECT

Bharamaputra Polymers Crackers Polymers Ltd
Engineers India Ltd

DPR DATED

11.01.13

Sr. No.

Activities

Weather
Sunny
Total Scope

UNITS

SOR

SPHERE JOB
ACTUAL

143-TS-01(A/B)/03(A/B/C)/04/05(A/B/C/D)/06/07
PREVIOUS

10

13

14

15

10

16

17

18

19

20

21

22

23

24

25

MOBILISATION
CUTTING
ROLLING OF COLUMNS
ROLLING OF STUB END
WELDING OF COLUMNS
WELDING OF STUB END
ERRECTION OF COLUMN
ERRECTION OF STUB END
PRESSING OF PETALS
CUTTING OF PETALS
ERRECTION OF PETALS
ALINGMENTS OF PETALS
WELDING OF PETALS
RADIOGRAPHY
APPERTENANCES ERRECTION
APPERTENANCES WELDING
SR RELEVING
RADIOGRAPHY
SPHERE HYDROTESTING
STRUCTURAL STEEL FAB
STRUCTURAL STEEL ERRECTION
PAINTING/FIRE PROF.
PIPING FOR COOLING SYSTEM
MICS

SINCE

CUM.

2%

100.00

100.00

MT

3%

1701.22

1612.52

MT

10%

490.18

489.29

489.29

MT

3%

240.29

240.28

240.28

RMT

6%

2682.43

2682.48

2682.48

RMT

4%

3217.70

3218.33

3218.33

MT

4%

798.97

798.97

798.97

MT

2%

249.35

249.35

249.35

MT

10%

2427.63

2427.63

2427.63

MT

3%

2450.54

2449.75

2449.75

MT

8%

2631.11

2534.03

15.18

2549.21

MT

2%

2631.11

2530.39

17.36

2547.75

RMT

12%

4412.18

3017.17

67.84

3085.01

RMT

3%

4822.93

2061.03

247.17

2308.20

LOT

4%

12.00

6.00

6.00

RMT

3%

750.94

652.13

652.13

LOT

2%

12.00

2.00

2.00

RMT

1%

4822.93

366.58

366.58

LOT

2%

12.00

MT

2%

331.49

28.91

28.91

MT

3%

331.49

SQM

6%

18087.00

RMT

3%

2496.00

2%
100.00

100.00

21.38

1633.91

70.00

72.531%

70.00

0.43533%

72.966%

Constraints

IOTIESL

EIL
SUMMERY

BCPL
1of 6

DAILY PROGRESS REPORT OF SPHERE JOB PART B

Project Title
Owner/Client
PMC

CONSTRUCTION OF SPHERES FOR BCPL PROJECT

Bharamaputra Polymers Crackers Polymers Ltd
Engineers India Ltd

Sr.

Activities

Total Scope

UNITS

SOR

ACTUAL

TOTAL
SCOPE

10

13

14

15

10

16

17

18

19

20

21

22

23

24

25

IOTIESL

MOBILISATION
CUTTING
ROLLING OF COLUMNS
ROLLING OF STUB END
WELDING OF COLUMNS
WELDING OF STUB END
ERRECTION OF COLUMN
ERRECTION OF STUB END
PRESSING OF PETALS
CUTTING OF PETALS
ERRECTION OF PETALS
ALINGMENTS OF PETALS
WELDING OF PETALS
RADIOGRAPHY
APPERTENANCES ERRECTION
APPERTENANCES WELDING
SR RELEVING
RADIOGRAPHY
SPHERE HYDROTESTING
STRUCTURAL STEEL FAB
STRUCTURAL STEEL ERRECTION
PAINTING/FIRE PROF.
PIPING FOR COOLING SYSTEM
MICS

1/18/2013

BUTANE SPHERE

PROPYLENE SPHERE

OFFSPEC PROPYLENE SPHERE

OFFSPEC ETHYLENE SPHERE

C4/C5 mix Sphere

143-TS-01(A/B)

143-TS-03(A/B/C)

143-TS-04

143-TS-06

143-TS-07

PREVIOUS

SINCE

2%

100

100

100

MT

3%

700.88

107

96.72

MT

10%

229.137

45

TOTAL
SCOPE

CUM.

PREVIOUS

SINCE

TOTAL
SCOPE

CUM.

PREVIOUS

SINCE

TOTAL
SCOPE

CUM.

100.00

100

100

100

100

100

100

107.00

320

320.103

320.103

71.44

71.370

71.37

45.00

45.00

83.94

83.435

83.435

23.741

23.741

23.741

10.28

PREVIOUS

100

SINCE

100

120

54

108.917

54

TOTAL
SCOPE

CUM.

11.1

100

100

120.017

82.44

54

22.456

MT

3%

87.706

15.78

15.78

15.78

40.89

40.890

40.890

9.789

9.789

9.79

15.23

15.227

15.227

6.017

RMT

6%

1452.742

271.128

271.13

271.13

473.53

473.581

473.581

133.34

133.340

133.34

460.68

460.683

460.683

114.064

RMT

4%

1698.605

434.96

434.96

434.96

606.687

606.687

606.687

217.992

217.992

217.992

327

327.632

327.632

111.966

MT

4%

331.9832274

63.02

63.02

63.02

134.28

134.274

134.274

44.758

44.758

44.758

73.561

73.561

73.561

16.36459

15.780192

15.780

15.780

29.367

29.367

29.367

10.042

10.042

10.041713

15.23

15.230

15.230

6.01676

116.25

116.25

116.25 349.32495

349.325

349.325

119.22

119.220

119.22

184.16467

184.165

184.165

61.211

354.781

136.67

135.646

135.646005

184.16467

184.165

184.165

61.211

393.054

131.01814

125.562

2.177

127.739055

205.60582

194.404

194.404

65.67779

2.177

127.807

205.60582

194.373

194.373

65.67779

356.454

300

204.288

204.288

289.000

MT

2%

76.436

MT

10%

830.17062

MT

3%

853.08067

116.25

116.25

MT

8%

1033.645142

238.288972

239.741

1033.645142 238.2889722

238.289

MT

2%

RMT

12%

2612.184

463.184

213.372

RMT

3%

2722.93

463.184

72.264

LOT

4%

RMT

3%

698.805

LOT

2%

RMT

1%

2722.93

LOT

2%

MT

2%

151.3

MT

3%

151.3

SQM

6%

RMT

3%

2%

26.06828

116.25

354.785

239.741 393.05442

238.289 393.05442

150.218

380.047

13.008

377.870

15.184

393.054

131.01814

125.63

213.37156

1200

1187.284

1187.284

360.00

356.454

222.482

1200

1172.466

1172.466

366.582

639.10242

639.10242

366.582

366.582

13.03

354.781

13.03 639.10242

368.498

324.666

13.03414

7.5

13.1

366.582

368

325

96.95

96.95

463.184

1200

41.3

8.454

8.454

41.3

20.456

20.456

22.3

23.2

23.2

41.3

41.3

22.3

23.2

23.2

6757

1127

2137

713

2216

564

1664

416

624

208

208

208

15

15

100

100
100

100
3

EIL
DPR PART B

25

25

100

25

25

100

BCPL
2of 6

1/18/2013

C4/C5 mix Sphere

143-TS-07

PREVIOUS

SINCE

CUM.

100

100

63.235

63.235

22.078

22.078

6.017

6.017

114.064

114.064

111.966

111.966

16.365

16.365

6.0168

6.0168

61.211

61.211

61.447

61.447

58.815

58.815

58.815

189.8

IOTIESL

58.815

67.84

257.64

EIL
DPR PART B

BCPL
3of 6

1/18/2013

DAILY PROGRESS REPORT OF SPHERE JOB PART C

Project Title
Owner/Client
PMC

CONSTRUCTION OF SPHERES FOR BCPL PROJECT

Bharamaputra Polymers Crackers Polymers Ltd
Engineers India Ltd

Sr.

Activities
UNITS %

SOR

Total Scope
ACTUAL
PREVIOUS

100

ETHYLENE SPHERE
143-TS-05(A/B/C/D)
SINCE

CUM.

1 MOBILISATION

2%

100

100

2 CUTTING

MT

3%

1000.34

952.18

952.18

3 ROLLING OF COLUMNS

MT

10%

261.0388187

261.04

261.04

4 ROLLING OF STUB END

MT

3%

152.57944

152.58

152.58

5 WELDING OF COLUMNS

RMT

6%

1229.688

1229.69

1229.69

6 WELDING OF STUB END

RMT

4%

1519.0942

1519.09

1519.09

7 ERRECTION OF COLUMN

MT

4%

466.9837

466.98

8 ERRECTION OF STUB END

MT

2%

172.91

172.91

172.91

466.98

9 PRESSING OF PETALS
10 CUTTING OF PETALS

MT

10%

1597.461831

1597.46

1597.46

MT

3%

1597.461831

1597.46

13 ERECTION OF PETALS

MT

8%

1597.461831

1597.46
1535.46

14 ALINGMENTS OF PETALS

MT

2%

1597.461831

1535.411

1535.411
865.973

1535.46

15 WELDING OF PETALS

RMT

12%

1800

865.973

10 RADIOGRAPHY

RMT

3%

2100

816.302

816.302

16 APPERTENANCES ERRECTION
17 APPERTENANCES WELDING

LOT
RMT

4%
3%

4
52.137

0
0

18 SR RELEVING

LOT

2%

19 RADIOGRAPHY

RMT

1%

2100

20 SPHERE HYDROTESTING

LOT

2%

21 STRUCTURAL STEEL FAB

MT

2%

180.185

0
0

22 STRUCTURAL STEEL ERRECTION

MT

0.03

180.185

23 PAINTING/FIRE PROF.

SQM

0.06

11330

24 PIPING FOR COOLING SYSTEM

RMT

0.03

832

25 MICS

0.02

100
Reached

SA 537 CL 1 +SA 20S(5)

SA 516 GR 60
IS2062 GR B
MS ROD IS 2062

IOTIESL

EIL
DPR PART C

BCPL
4of6

1/18/2013

DAILY MANPOWER REPORT OF SPHERE JOB

Project Title
Owner/Client
PMC

CONSTRUCTION OF SPHERES FOR BCPL PROJECT

Bharamaputra Crackers Polymers Ltd
Engineers India Ltd

Sr No.

Nos

Designation

AVAILABLE

1 Resident Construction Manager

2 Execution In charge

3 Execution engineer

4 Supervisor Fab

5 Supervisor Erection

6 Crain Supervisor

7 Planning I&C

8 Planning Assist

9 Planning Supervisor

10 Quality Control Engineer

11 Doc. Contr

12 QA/QC Assist

13 Account / Admin

14 Watch men

15 Store In charge

16 Store Keeper

17
18
19
20
21
22

1
2
1
1
2
1

1
1
0
0
1
1

Safety officer
Safety assistant
Mechanics
Erection Foreman
Welding Foreman
Civil Incharge

Sr No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

TYPE
TOTAL

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

IOTIESL

ROLLING MACHINE
WELDING MACHINE
GRINDING MACHINE(AG 7/AG5/AG 4/FF2)
PUG CUTTING MACHINE
HYDRA 08/12 TON CAPACITY
CRANE 75 MT CRAWLER W.R.T 16/05/11
Crane 20 MT Crawler
Crane 40MT Crawler
TATA DI
TRACTOR TROLLEY
AIR COMPRESSOR
JEMS Screw
IDLERS AND ROTATORS
SAW MACHINES
PRESS 600 MT
PRESS 800 MT
DG SET ( 125KVA )
DG SET (250KVA)
CUTTING SET
JEEP
MOTHER OVEN
PORTABLE OVEN

NOS
REMARK

1
75
31
20
2
0
0
0
1
1
2
0
0
0
1
0
6
1
5
4
7
27

EIL
MANPOWER &MACINERY

Quantity (nos)

Welder
Tack Welder
Fitter
Erection Fitter
Erection Rigger
Gas Cutter
Rigger
Helper
Grinder
Electrician
Lathe Operator
Press Operator
Hydra Operator

74
11
12
0
0
6
66
94
25
2
2
2
3

Crane Operator
Crane Helper
Fabricator
Gauger
Total

Total man hour/day

safe man hours
Total man hour

MACHINERY

SL.NO.

Designation of manpower

1
2
302

2016
102376
102376

1
2
4

BCPL
5of6

1/18/2013

Hrs.
Hrs.
Hrs.

IOTIESL

EIL
MANPOWER &MACINERY

BCPL
6of6