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Service Manual

Trucks
Group 37
Release 03

Wiring diagram
FL6
CHID B 265000

TSP197357

Foreword
The descriptions and service procedures contained in this manual are based on designs
and methods studies carried out up to November 2003.
The products are under continuous development. Vehicles and components produced
after the above date may therefore have different specifications and repair methods.
When this is judged to have a significant bearing on this manual, supplementary service
bulletins will be issued to cover the changes.
The new edition of this manual will update the changes.
In service procedures where the title incorporates an operation number, this is a
reference to V.S.T. (Volvo Standard Times).
Service procedures which do not include an operation number in the title are for general
information and no reference is made to V.S.T.
The following levels of observations, cautions and warnings are used in this Service
Documentation:
Note: Indicates a procedure, practice, or condition that must be followed in order to have
the vehicle or component function in the manner intended.
Caution: Indicates an unsafe practice where damage to the product could occur.
Warning: Indicates an unsafe practice where personal injury or severe damage to the
product could occur.
Danger: Indicates an unsafe practice where serious personal injury or death could occur.

Volvo Truck Corporation


Gteborg, Sweden

Order number: TSP197357


Repl: Service Manual Group 37 TSP149561, Service Bulletin Group 371127 TSP173228

2003 Volvo Truck Corporation, Gteborg, Sweden

All rights reserved. No part of this publication may be reproduced, stored in


retrieval system, or transmitted in any forms by any means, electronic,
mechanical, photocopying, recording or otherwise, without the prior written
permission of Volvo Truck Corporation.
ENG14423

Contents
Example of wiring diagram ................................................................... 2
Examples of symbols on wiring diagram ............................................ 3
Component wiring diagram index ........................................................ 5
Component wiring diagrams ................................................................ 7
Illustrations index LHD ........................................................................ 62
Illustrations LHD .................................................................................. 63
Illustrations index RHD ..................................................................... 102
Illustrations RHD ................................................................................ 103
Circuit card electrical centre ............................................................. 118
Fuses on circuit card electrical centre ............................................ 119
Extra fuse holders .............................................................................. 120
Relays on circuit card electrical centre ........................................... 121
Extra relays ......................................................................................... 122
Cable harness .................................................................................... 123
List of connectors .............................................................................. 128
List of components ............................................................................ 134
Abbreviations ..................................................................................... 139
Cable colour code .............................................................................. 140
Feedback

Group 37 Wiring diagram FL6

Example of wiring diagram

Example of wiring diagram


Refer to the list of contents for the designation of the
circuit diagram. If the circuit diagram designation is
boxed in with broken lines this means that the circuit
diagram is not standard on all market or vehicle models.

Seek column.

30 Voltage battery, kl.30.


15 Voltage with starting key in drive position, kl.15.
61 Voltage when alternator charges, kl.61.
Reference arrow (for circuit diagram EA, seek column
13).
Switch, comp. no. (104).

Single lines, cables.

Relay, comp. no. (303).

Cable area and colour (0.75 mm blue).

Connector (CLA terminal 4).

Bulb, comp. no. (403)


A broken line box round the component number shows
that the component is not standard on all markets or
vehicle models.

If the line is broken this means the cable is not standard


on all markets or vehicle model.
Earth connection point no: 2. and earth terminal no: 4.
(see diagram Earth Connections).
Joint sleeve.
T3009608

Group 37 Wiring diagram FL6

Examples of symbols on wiring diagram

Examples of symbols on wiring diagram


Battery

Connector

Junktion

Fuse

Joint sleeve

Cable

Twisted cables

Conductor on circuit card

Earth connection and cable

Switch

Switch, starting switch

Closing contakt

Closing contakt, pressure-regulated

Break contakt, temperature-regulated

Closing contakt, time-regulated

Slip contakt, horn

Relay

Relay with internal circuit diagram


T3009609

Group 37 Wiring diagram FL6

Examples of symbols on wiring diagram

Bulb

Bulb, full beams and dipped beams

Bulb, tail light

Alternator

Starter motor

Washer motor

Windscreen wiper motor

Solenoid valve with diode

Pressure sensor

Temperature sensor

Level sensor

Starting heater

Cigarette lighter

Horn

Rheostat

Buzzer

Loudspeaker
T3009610

Group 37 Wiring diagram FL6

Component wiring diagram index

Component wiring diagram index


AA

Power supply, starting system, immobiliser .....................................................................

page 7

AC

Vehicle ECU .....................................................................................................................

page 8

BJ

Engine ECU, DIESEL ......................................................................................................

page 10

BM

Gearbox ECU, MD3060P5/MD3560P5 ...........................................................................

page 12

BZ

Engine ECU, CNG ...........................................................................................................

page 14

CE

Head light, parking light, DRL ..........................................................................................

page 16

CG

Fog light, rear fog light .....................................................................................................

page 17

CH

Spot light .........................................................................................................................

page 17

CK

Brake light ........................................................................................................................

page 18

CN

Direction indicator, hazard warning light ..........................................................................

page 18

EA

Reversing light, reversing warning alarm .........................................................................

page 19

ED

Loading light/fifth wheel light ...........................................................................................

page 19

EJ

Identification lamps ..........................................................................................................

page 20

EN

Rotating warning light ......................................................................................................

page 20

ER
EV

Interior lighting .................................................................................................................

page 20

Cigarette lighter ...............................................................................................................

page 21

EX

12 V power supply ...........................................................................................................

page 21

FA

Horn .................................................................................................................................

page 21

GA

Wiper, washer ..................................................................................................................

page 22

HA

Climate unit ......................................................................................................................

page 23

HB

Cab heater, air .................................................................................................................

page 24

HC

Cab and engine heater, PH-ENGCA (EBERSPCHER) .................................................

page 25

HD

Rest heater, short stop cab heater ..................................................................................

page 26

HE

Electrically heated seat ....................................................................................................

page 26

HG

Electrically heated mirrors ...............................................................................................

page 27

HH

Electrically operated mirrors ............................................................................................

page 27

HM

Fuel filter heater, water separator heater .........................................................................

page 28

JA

Radio ...............................................................................................................................

page 28

KA

Electrically operated window winders ..............................................................................

page 29

KE

SRS, air-bag ....................................................................................................................

page 30

KH

Central locking CHID -B276335 .......................................................................................

page 30

KH

Central locking CHID B276336- .......................................................................................

page 31

LD

Power take-off or KOBLAM ..............................................................................................

page 31

LE

Power take-off and KOBLAM ...........................................................................................

page 32

LG

Differential lock ................................................................................................................

page 32

LK

Automatic gearbox ...........................................................................................................

page 33

Group 37 Wiring diagram FL6

Component wiring diagram index

MA

Bogie lift, A-ride ...............................................................................................................

page 34

MF

Air suspension, 4x2/6x2, RIGID, E-MEDIUM CHID-B344350 .........................................

page 35

MF

Air suspension, 4x2/6x2, RIGID, E-MEDIUM CHID B344351 .......................................

page 36

MG

Air suspension, 4x2, TRACTOR CHID-B344350 .............................................................

page 37

MG

Air suspension, 4x2, TRACTOR CHID B344351 ...........................................................

page 38

MH

Air suspension, 4x2, RIGID, L-H MEDIUM CHID-B344350 .............................................

page 39

MH

Air suspension, 4x2, RIGID, L-H MEDIUM CHID B344351 ...........................................

page 40

MV

Air-dump ..........................................................................................................................

page 41

NA

Instrument LHS module CHID-B356223 .........................................................................

page 42

NA

Instrument LHS module CHID B356224 ........................................................................

page 43

NC

Instrument RHS module ..................................................................................................

page 44

NF

Tachograph ......................................................................................................................

page 45

NZ

Instrument center module ...............................................................................................

page 46

OA
PA

Basic ABS, D-version ......................................................................................................

page 48

Headlight adjust ...............................................................................................................

page 50

RA

Taillift ................................................................................................................................

page 50

XA

Extra fuse block, key switch relay ....................................................................................

page 51

XD

Extra connection body builder .........................................................................................

page 52

ZA

Earth connections ............................................................................................................

page 54

ZB

Earth connections CHID-B356223 ..................................................................................

page 56

ZB

Earth connections CHID B356224 ................................................................................

page 58

ZD

ADR battery main switch, current limiter CHID-B340450 ................................................

page 60

ZD

ADR battery main switch, current limiter CHID B340451 ..............................................

page 61

Group 37 Wiring diagram FL6

Component wiring diagrams

Component wiring diagrams

T3017175

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017176

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017177

Group 37 Wiring diagram FL6

10

Component wiring diagrams

T3017178

11

Group 37 Wiring diagram FL6

Component wiring diagrams

T3015456

12

Group 37 Wiring diagram FL6

Component wiring diagrams

T3015457

13

Group 37 Wiring diagram FL6

Component wiring diagrams

T3015458

14

Group 37 Wiring diagram FL6

Component wiring diagrams

T3015459

15

Group 37 Wiring diagram FL6

16

Component wiring diagrams

T3017179

Group 37 Wiring diagram FL6

Component wiring diagrams

T3015461

17

Group 37 Wiring diagram FL6

Component wiring diagrams

T3013872

18

Group 37 Wiring diagram FL6

Component wiring diagrams

T3013873

19

Group 37 Wiring diagram FL6

Component wiring diagrams

T3013874

20

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017180

21

Group 37 Wiring diagram FL6

Component wiring diagrams

T3013876

22

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017181

23

Group 37 Wiring diagram FL6

24

Component wiring diagrams

T3017182

Group 37 Wiring diagram FL6

Component wiring diagrams

T3013879

25

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017183

26

Group 37 Wiring diagram FL6

Component wiring diagrams

T3015464

27

Group 37 Wiring diagram FL6

28

Component wiring diagrams

T3017184

Group 37 Wiring diagram FL6

Component wiring diagrams

T3013883

29

Group 37 Wiring diagram FL6

Component wiring diagrams

T3015465

30

Group 37 Wiring diagram FL6

Component wiring diagrams

T3015466

31

Group 37 Wiring diagram FL6

Component wiring diagrams

T3013885

32

Group 37 Wiring diagram FL6

Component wiring diagrams

T3015467

33

Group 37 Wiring diagram FL6

Component wiring diagrams

T3015468

34

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017185

35

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017186

36

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017187

37

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017188

38

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017189

39

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017190

40

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017191

41

Group 37 Wiring diagram FL6

42

Component wiring diagrams

T3017192

Group 37 Wiring diagram FL6

Component wiring diagrams

43

T3017193

Group 37 Wiring diagram FL6

Component wiring diagrams

T3015472

44

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017194

45

Group 37 Wiring diagram FL6

46

Component wiring diagrams

T3017195

47

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017196

48

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017197

49

Group 37 Wiring diagram FL6

Component wiring diagrams

T3015473

50

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017198

51

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017199

52

53

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017200

54

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017201

55

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017202

56

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017203

57

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017204

58

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017205

59

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017206

60

Group 37 Wiring diagram FL6

Component wiring diagrams

T3017207

61

Group 37 Wiring diagram FL6

Illustrations index LHD

Illustrations index LHD


-

Indicator lamps and switches .................................................

page 63

Earth connections ..................................................................

page 64

Battery cables ........................................................................

page 88

Battery cables, ADR ..............................................................

page 89

1000

Cable harness, instruments ...................................................

page 65

1006

Cable harness, cab, upper .....................................................

page 69

1017

Cable harness, engine/cab heater .........................................

page 70

1018

Cable harness, air conditioning .............................................

page 72

1020

Cable harness, cowl ..............................................................

page 73

1030

Cable harness, engine ...........................................................

page 78

1031

Cable harness, automatic transmission, AT545 .....................

page 80

1035

Cable harness, differential lock ..............................................

page 83

1040

Cable harness, frame ............................................................

page 81

1057

Cable harness, chassis .........................................................

page 84

1077

Cable harness, side marking lamp ........................................

page 91

1435

Cable harness, battery master switch ...................................

page 87

1476

Cable harness, engine, cab ...................................................

page 92

Unique illustrations for ABS


Cable harness, cab ................................................................

page 94

Cable harness, chassis .........................................................

page 95

Unique illustrations for ECS


Cable harness, cab ................................................................

page 96

Cable harness, chassis .........................................................

page 97

Unique illustrations for PH-ENGCA


Cable harness, cab/chassis ...................................................

page 98

Unique illustrations for fuel filter heater


Cable harness, cab/chassis ...................................................

page 99

Unique illustrations for gearbox MD3060P5/MD3560P5

62

Cable harness, cab ................................................................

page 100

Cable harness, chassis .........................................................

page 101

Group 37 Wiring diagram FL6

Illustrations LHD

Illustrations LHD

T3017211

63

Group 37 Wiring diagram FL6

Illustrations LHD

T3013904

64

Group 37 Wiring diagram FL6

Illustrations LHD

65

T3013905

Group 37 Wiring diagram FL6

Illustrations LHD

T3013906

66

Group 37 Wiring diagram FL6

Illustrations LHD

67

T3017212

Group 37 Wiring diagram FL6

68

Illustrations LHD

T3017213

Group 37 Wiring diagram FL6

Illustrations LHD

69

T3015480

Group 37 Wiring diagram FL6

Illustrations LHD

T3017214

70

Group 37 Wiring diagram FL6

Illustrations LHD

T3017215

71

Group 37 Wiring diagram FL6

Illustrations LHD

T3013910

72

Group 37 Wiring diagram FL6

Illustrations LHD

73

T3013911

Group 37 Wiring diagram FL6

74

Illustrations LHD

T3015774

Group 37 Wiring diagram FL6

Illustrations LHD

75

T3015775

Group 37 Wiring diagram FL6

76

Illustrations LHD

T3015481

Group 37 Wiring diagram FL6

Illustrations LHD

77

T3015482

Group 37 Wiring diagram FL6

Illustrations LHD

T3017216

78

Group 37 Wiring diagram FL6

Illustrations LHD

T3015483

79

Group 37 Wiring diagram FL6

80

Illustrations LHD

T3013915

Group 37 Wiring diagram FL6

Illustrations LHD

81

T3017217

Group 37 Wiring diagram FL6

82

Illustrations LHD

T3015484

Group 37 Wiring diagram FL6

Illustrations LHD

83

T3015487

Group 37 Wiring diagram FL6

84

Illustrations LHD

T3014312

Group 37 Wiring diagram FL6

Illustrations LHD

85

T3013918

Group 37 Wiring diagram FL6

86

Illustrations LHD

T3015485

Group 37 Wiring diagram FL6

Illustrations LHD

87

T3017218

Group 37 Wiring diagram FL6

88

Illustrations LHD

T3017219

Group 37 Wiring diagram FL6

Illustrations LHD

89

T3017220

Group 37 Wiring diagram FL6

90

Illustrations LHD

T3017221

Group 37 Wiring diagram FL6

Illustrations LHD

91

T3015491

Group 37 Wiring diagram FL6

Illustrations LHD

T3017222

92

Group 37 Wiring diagram FL6

Illustrations LHD

T3015493

93

Group 37 Wiring diagram FL6

94

Illustrations LHD

T3013921

Group 37 Wiring diagram FL6

Illustrations LHD

95

T3013922

Group 37 Wiring diagram FL6

96

Illustrations LHD

T3017223

Group 37 Wiring diagram FL6

Illustrations LHD

97

T3017224

Group 37 Wiring diagram FL6

98

Illustrations LHD

T3013925

Group 37 Wiring diagram FL6

Illustrations LHD

99

T3013928

Group 37 Wiring diagram FL6

100

Illustrations LHD

T3015494

Group 37 Wiring diagram FL6

Illustrations LHD

101

T3013927

Group 37 Wiring diagram FL6

Illustrations index RHD

Illustrations index RHD


-

Indicator lamps and switches .................................................

page 103

Earth connections ..................................................................

page 104

Battery cables ........................................................................

page 88

Battery cables, ADR ..............................................................

page 89

1000

Cable harness, instruments ...................................................

page 105

1006

Cable harness, cab, upper .....................................................

page 109

1017

Cable harness, engine/cab heater .........................................

page 110

1018

Cable harness, air conditioning .............................................

page 112

1020

Cable harness, cowl ..............................................................

page 73

1030

Cable harness, engine ...........................................................

page 78

1031

Cable harness, automatic transmission, AT545 .....................

page 113

1035

Cable harness, diffferential lock .............................................

page 83

1040

Cable harness, frame ............................................................

page 81

1057

Cable harness, chassis .........................................................

page 84

1077

Cable harness, side marking lamp ........................................

page 91

1435

Cable harness, battery master switch ...................................

page 87

1476

Cable harness, engine, cab ...................................................

page 92

Unique illustrations for ABS


Cable harness, cab ................................................................

page 114

Cable harness, chassis .........................................................

page 95

Unique illustrations for ECS


Cable harness, cab ................................................................

page 115

Cable harness, chassis .........................................................

page 97

Unique illustrations for PH-ENGCA


Cable harness, cab/chassis ...................................................

page 116

Unique illustrations for fuel filter heater


Cable harness, cab/chassis ...................................................

page 99

Unique illustrations for gearbox MD3060P5/MD3560P5

102

Cable harness, cab ................................................................

page 117

Cable harness, chassis .........................................................

page 101

Group 37 Wiring diagram FL6

Illustrations RHD

Illustrations RHD

T3015770

103

Group 37 Wiring diagram FL6

Illustrations RHD

T3014431

104

Group 37 Wiring diagram FL6

Illustrations RHD

105

T3014432

Group 37 Wiring diagram FL6

Illustrations RHD

T3014433

106

Group 37 Wiring diagram FL6

Illustrations RHD

107

T3017225

Group 37 Wiring diagram FL6

108

Illustrations RHD

T3017226

Group 37 Wiring diagram FL6

Illustrations RHD

109

T3014436

Group 37 Wiring diagram FL6

Illustrations RHD

T3017227

110

Group 37 Wiring diagram FL6

Illustrations RHD

T3017228

111

Group 37 Wiring diagram FL6

Illustrations RHD

T3013910

112

Group 37 Wiring diagram FL6

Illustrations RHD

113

T3014441

Group 37 Wiring diagram FL6

114

Illustrations RHD

T3014446

Group 37 Wiring diagram FL6

Illustrations RHD

115

T3017229

Group 37 Wiring diagram FL6

116

Illustrations RHD

T3014450

Group 37 Wiring diagram FL6

Illustrations RHD

117

T3015776

Group 37 Wiring diagram FL6

Circuit card electrical centre

Circuit card electrical centre

T3009908

118

Group 37 Wiring diagram FL6

Fuses on circuit card electrical centre

Fuses on circuit card electrical centre


FI

Air suspension, hydraulic


bogielift, neutral start AT545
(kl.DR) .................................

F2

F26 Differential lock, power take off ...

(LG6)

(AA24)

F27 Air conditioning ...........................

(HA3)

Range inhibitors ...................

(AC7)

F3

Airbag ..................................

(AA20)

F28 Direction indicator, Instrumentation


(kl.15) ..........................................

(CN9)

F4

Central doorlock ..................

(KH8)(KH17)

F29 Horn ............................................

(FA7)

F5

Interior light ..........................

(ER5)

F30 Cigarette lighter, air-dump ..........

(EV6)

F6

Brakelight trailer ...................

(CK17)

F31 Voltage divider for 12V. outlet .....

(EX14)

F7

Instrumentation (kl.30) .........

(NF9)(NZ3)

F32 Foglight, rear foglight ..................

(CG6)

F8

Voltage converter for radio ...

(EX7)

F33 Park. light truck lhs .....................

(CE19)

F9

Brakelight truck ....................

(CK9)

F34 Park. light trailer lhs ....................

(CE22)

F10

Spotlight ...............................

(CH5)

F35 Rotation lamp .............................

(ER17)

F11

Fullbeam flash .....................

(CE64)

F36 Park. light trailer rhs ...................

(CE24)

F12

Air suspension (kl.30) ..........

F13

El. heated rearview mirrors .

(MF41)(MG26)(MH41) F37 Park. light truck rhs .....................


F38 Direction indicator, hazard warning
(HG4)
light (kl.30) ..................................

F14

Preheating, relay
radiopos. ............................

(AA8)

F39 Dipped beam rhs ........................

(CE58)

F15

Dipped beam lhs ..................

(CE54)

F40 Fullbeam rhs ...............................

(CE60)

F16

Fullbeam lhs, high pressure


system .................................

(CE56)

F41 El. window winder, passenger


side .............................................

(KA21)

F17

Radiopos. startswitch ..........

(AA29)

F42 El. window winder, driver side ....

(KA4)

F18

Preheating relay ...................

(BJ51)(BZ13)

F43 Engine ECU ................................

(BJ23)(BZ8)

F19

Vehicle ECU .........................

(AC20)

F44 Revers light, revers warning,


loading light, fifth wheel light .......

(EA9)

F20

Solenoid valve exhaust brake,


AT-govenor ..........................

(BJ42)(BZ10)

F45 Fan, climate unit .........................

(HA7)

F46 Heated seat ................................

(HE6)

F21

(CE26)
(CN13)

Instrumentation, el. heated


mirror relay (kl.61) ................

(NA59)

F47 Windscreen wiper .......................

(GA27)

DRL (day running


light/Dim-dip) .......................

(CE41)

F48 Windscreen and headlamp


washer ........................................

(GA18)

F23

Spare (kl.61) ........................

(HM22)

F24

Extra equipment XA, relay


bodybuilder fusebox (kl.15) ..

(XA38)

El. adjustable mirrors, relay


padwear ...............................

(HH5)

F22

F25

119

Group 37 Wiring diagram FL6

Extra fuse holders

Extra fuse holders


56A

56X

Parking heater .....................

(XA7)

Extra cooler .........................

(XA9)

Bodybuilder connection .......

(XA11)

Automatic gearbox ...............

(XA13)

Fuel filter heater ...................

(XA15)

Spare ...................................

(XA17)

56ABS
I

Supply ABS trailer ...............

(OA22)

Supply ABS truck .................

(OA31)

Spare ...................................

(OA36)

ABS trailer info unit ..............

(OA16)

Spare ...................................

(OA39)

120

B+Extra trailer connection


(78/4) ...................................

(XA20)

B+Feeder pump engine .....

(XA22)

15+Extra trailer connection


(78/6) Automatic gearbox ....

(XA24)

15+Extra cooler .................

(XA26)

61Spare .............................

(XA28)

58Position light body .........

(XA30)

Group 37 Wiring diagram FL6

Relays on circuit card electrical centre

Relays on circuit card electrical centre


301 Relay, fog light9 ........................

(CG5)

305 Relay, reverse light12 ...............

(EA8)

306 Relay, full beam11 ....................

(CE55)

307 Relay, dipped beam3 ................

(CE48)

308 Relay, brakelight truck8 ............

(CK8)

308B Relay, brakelight trailer10 .........

(CK15)

309L Relay, parking light lhs1 ...........

(CE19)

309R Relay, parking light rhs2 ...........

(CE26)

315R Relay, key switch, radio


position4 ...................................

(AA28)

343 Relay, rear foglight7 ..................

(CG12)

348A Relay, fan, climate unit13 .........

(HA7)

360 Relay, power take off inhibitor14

(LD4)(LE4)

379 Relay, fuel injection5 ................

(AC18)

3005 Alternator-controlled relay6 ......

(AA41)

3101 Relay, interior lamps15 .............

(ER14)

121

Group 37 Wiring diagram FL6

Extra relays

Extra relays
303

Relay, loading light

(ED6)

304

Relay, fifth wheel light

(ED21)

308A

Relay, brake lights md-gearbox

(BM62)

310

Relay, direction indicator left

(CN1)

311

Relay, direction indicator right

(CN23)

321

Relay, interval wipe

(GA24)

326

Relay, extra fuse holder

(XA3)

327

Relay, heated mirror

(HG4)

342

Relay, battery master switch

(ZD13)

343B

Relay, rear fog

(HC36)

345

Relay, start inhibitor

(LK4)

347

Relay, gear change inhibitor

348

366D

Relay, el. window winder, driver


down

(KA14)

366P

Relay, el. window winder,


passenger down

(KA31)

376

Relay, power take-off md-gearbox

(BM50)(BM75)

381A

Relay, extra cooling md-gearbox

(LK34)

381B

Relay, extra body

(XD14)

3019

Relay, airsuspension

(MF39)(MG25)
(MH39)

3019A Relay, airsuspension

(MF26)(MG13)
(MH26)

3019B Relay, airsuspension

(MF37)(MG24)
(MH37)

(AC2)

3126

Relay, D+ short-circuit

(ZD35)

Relay, fan

(HD13)

3040

Relay, heated seat

(HE6)

348B

Relay, fan

(HD14)

3067

Relay, padwear indicator

(NC35)

356

Relay, DRL-dayrunning lights

(CE40)

3071

Relay, central lock, open door

(KH10)

360

Relay, engage inhibitor, power


take off

(LD4)(LE4)

3072

Relay, central lock, lock door

(KH16)

365D

Relay, el. window winder, driver


up

(KA3)

3091

Relay, fuel pump

(BJ61)

3103

Relay, fuel filter heater

(HM12)

Relay, el. window winder,


passenger up

(KA20)

365P

122

Group 37 Wiring diagram FL6

Cable harness

Cable harness
Illustrations index LHD
1000

Cable harness, instruments ...................................................

page 65

1006

Cable harness, cab, upper .....................................................

page 69

1017

Cable harness, engine/cab heater .........................................

page 70

1018

Cable harness, air conditioning .............................................

page 72

1020

Cable harness, cowl ..............................................................

page 73

1030

Cable harness, engine ...........................................................

page 78

1031

Cable harness, automatic transmission, AT545 .....................

page 80

1035

Cable harness, differential lock ..............................................

page 83

1040

Cable harness, frame ............................................................

page 81

1057

Cable harness, chassis .........................................................

page 84

1077

Cable harness, side marking lamp ........................................

page 91

1435

Cable harness, battery master switch ...................................

page 87

1476

Cable harness, engine, cab ...................................................

page 92

Unique illustrations for ABS LHD


Cable harness, cab ................................................................

page 94

Cable harness, chassis .........................................................

page 95

Unique illustrations for ECS LHD


Cable harness, cab ................................................................

page 96

Cable harness, chassis .........................................................

page 97

Unique illustrations for PH-ENGCA LHD


Cable harness, cab/chassis ...................................................

page 98

Unique illustrations for fuel filter heater LHD


Cable harness, cab/chassis ...................................................

page 99

Unique illustrations for gearbox MD3060P5/MD3560P5 LHD


Cable harness, cab ................................................................

page 100

Cable harness, chassis .........................................................

page 101

123

Group 37 Wiring diagram FL6

Cable harness

Illustrations index RHD


1000

Cable harness, instruments ...................................................

page 105

1006

Cable harness, cab, upper .....................................................

page 109

1017

Cable harness, engine/cab heater .........................................

page 110

1018

Cable harness, air conditioning .............................................

page 112

1020

Cable harness, cowl ..............................................................

page 73

1030

Cable harness, engine ...........................................................

page 78

1031

Cable harness, automatic transmission, AT545 .....................

page 113

1035

Cable harness, diffferential lock .............................................

page 83

1040

Cable harness, frame ............................................................

page 81

1057

Cable harness, chassis .........................................................

page 84

1077

Cable harness, side marking lamp ........................................

page 91

1435

Cable harness, battery master switch ...................................

page 87

1476

Cable harness, engine, cab ...................................................

page 92

Unique illustrations for ABS RHD


Cable harness, cab ................................................................

page 114

Cable harness, chassis .........................................................

page 95

Unique illustrations for ECS RHD


Cable harness, cab ................................................................

page 115

Cable harness, chassis .........................................................

page 97

Unique illustrations for PH-ENGCA RHD


Cable harness, cab/chassis ...................................................

page 116

Unique illustrations for fuel filter heater RHD


Cable harness, cab/chassis ...................................................

page 99

Unique illustrations for gearbox MD3060P5/MD3560P5 RHD

124

Cable harness, cab ................................................................

page 117

Cable harness, chassis .........................................................

page 101

125

Group 37 Wiring diagram FL6

Cable harness

T3017230

126

Group 37 Wiring diagram FL6

Cable harness

127

T3017231

Group 37 Wiring diagram FL6

List of connectors

List of connectors
AA1
AA2
AA3
AA4
AA5
AA6
AA6
AA7
AA7
AA8
AA8
AA9
AA9
AA10
AA10
AA10
AA11
AA12
AA13
AA14
AA15
AA16
AA16
AA16
AA16
AA16
AB1
AB2
AB3
AB4
AB5
AB5
AB6
AB6
AB7
AB7
AB8
AB8
AB9
AB10
AB12
AB13
AB13
AB14
AB14
AB14
AB15
AB15
AB16
AB16
AB16
AC1
AC2
AC2
AC3
AC4
AC4
AC7
AC8
AC8
AC9
AC9
AC10
AC10
AC10
AC11

128

(AC4)
(AC27)
(AC33)
(AC39)
(AC49)
(BJ51)
(BZ13)
(BJ42)
(BZ10)
(BJ33)
(BZ14)
(BJ23)
(BZ8)
(BJ56)
(BZ15)
(ZA45)
(AA15)
(AA37)
(NA17)
(NA22)
(NA41)
(AC17)
(EA5)
(NA41)
(NZ54)
(ZA31)
(NZ54)
(AC17)
(EA5)
(AA13)
(NF13)
(NZ8)
(NF15)
(NZ10)
(NF16)
(NZ11)
(NF18)
(NZ13)
(XD5)
(BJ49)
(HA4)
(LD9)
(LE9)
(LD9)
(LE9)
(ZB64)
(LE19)
(LK18)
(LE19)
(LK18)
(ZB67)
(LG7)
(LG7)
(ZB4)
(LG5)
(LG5)
(ZB2)
(LK24)
(LK24)
(ZA52)
(LK17)
(LK34)
(LK17)
(LK34)
(ZA39)
(LK36)

AC12
AC12
AC13
AC14
AC15
AC16
AD1
AD2
AD2
AD3
AD4
AD5
AD6
AD7
AD8
AD9
AD10
AD10
AD10
AD11
AD11
AD11
AD12
AD12
AD13
AD14
AD14
AD14
AD15
AD15
AD15
AD16
AD16
AD16
ADR1
ADR1
ADR2
ADR3
AE1
AE2
AE3
AE4
AE5
AE6
AE7
AE7
AE8
AE9
AE10
AE10
AE11
AE11
AE12
AE12
AE13
AE13
AE14
AE14
AE15
AE15
AE16
AE16
AF1
AF1
AF1
AF1

(LK36)
(ZA41)
(AC3)
(AC7)
(AC7)
(AC9)
(HM22)
(HM22)
(ZA56)
(HM14)
(HM14)
(NA26)
(NA26)
(NA28)
(NA29)
(NA29)
(HB5)
(HB40)
(HC15)
(HB3)
(HB41)
(HC15)
(ZB32)
(ZD18)
(ZD19)
(HC2)
(ZA8)
(ZB49)
(NC27)
(NC37)
(ZA4)
(NC30)
(NC40)
(ZA4)
(ZB32)
(ZD17)
(ZD16)
(ZD19)
(OA34)
(OA35)
(OA26)
(OA27)
(OA37)
(OA38)
(OA37)
(ZA66)
(OA29)
(OA30)
(OA29)
(ZA65)
(MF8)
(MH8)
(MF8)
(MH8)
(MF11)
(MH11)
(MF12)
(MH12)
(MF13)
(MH13)
(AA4)
(ZB4)
(MF11)
(MG4)
(MH11)
(MV5)

AF2
AF2
AF2
AF3
AF3
AF3
AF3
AF4
AF4
AF4
AF4
AF4
AF5
AF6
AF7
AF8
AF9
AF10
AF11
AF14
AF14
AF15
AF15
AT1
AT2
AT3
AT4
AT4
AT8
AT9
AT10
AT11
AT12
AT13
AT14
AT15
AT16
BA1
BA2
BA2
BA2
BA2
BA2
BA2
BA2
BA2
BA2
BA3
BA4
BA5
BA6
BA7
BA8
BA9
BA10
BA11
BA11
BA11
BA12
BA12
BA13
BA15
BA15
BA16
BB1
BB2

(MF13)
(MG7)
(MH13)
(MF16)
(MG9)
(MH16)
(MV13)
(MF13)
(MG7)
(MH13)
(MV5)
(ZB10)
(NA30)
(NA29)
(AC21)
(AC22)
(AC23)
(BJ62)
(BZ71)
(LD6)
(LE5)
(LD6)
(LE5)
(LK4)
(LK8)
(LK10)
(LK4)
(ZA19)
(KH17)
(KH9)
(KH16)
(KH8)
(KH13)
(KH4)
(KH13)
(KH12)
(KH5)
(CE19)
(CE19)
(CE26)
(CG13)
(CK12)
(CN17)
(EA10)
(EA16)
(XD12)
(ZA30)
(CE26)
(EA10)
(CG13)
(CK9)
(CN17)
(CN18)
(XD7)
(XD16)
(NC30)
(NC40)
(ZA3)
(NC37)
(ZA2)
(EA16)
(LG18)
(ZB7)
(LG18)
(CK17)
(CE22)

Group 37 Wiring diagram FL6

BB3
BB4
BB5
BB6
BB7
BB8
BB9
BB10
BB11
BB12
BB12
BB13
BB13
BB14
BB14
BB15
BB16
BB16
BB1/2
BB1/3
BB1/4
BB1/5
BB2/2
BB2/3
BB2/4
BC1
BC1
BC2
BC2
BC3
BC3
BC4
BC4
BC5
BC6
BC7
BC7
BC8
BC9
BC10
BC11
BC12
BC13
BC14
BD2
BD2
BD2
BD3
BD3
BD3
BD4
BD4
BD4
BD5
BD6
BD8
BD8
BD8
BD9
BD11
BD12
BJ1
BJ1
BJ1
BJ1
BJ1
BJ2
BJ2

(CE24)
(CG17)
(CG19)
(CN6)
(XA19)
(XA24)
(XA32)
(EA13)
(CN8)
(OA68)
(XA28)
(CE40)
(ZA58)
(CE43)
(ZA60)
(LK38)
(LK38)
(ZA42)
(ZD28)
(ZD21)
(ZD22)
(ZD28)
(ZD24)
(ZD25)
(ZD2)
(MA21)
(MV16)
(MA16)
(MV20)
(MA14)
(MV22)
(MA5)
(MV22)
(OA45)
(OA46)
(OA45)
(ZA67)
(OA53)
(OA54)
(OA53)
(OA42)
(OA43)
(OA50)
(OA51)
(MF16)
(MG4)
(MH16)
(MF17)
(MG5)
(MH17)
(MF22)
(MG9)
(MH22)
(NZ35)
(NZ35)
(MF18)
(MG6)
(MH18)
(RA6)
(RA8)
(RA10)
(MF33)
(MF43)
(MG18)
(MH33)
(MH43)
(MF34)
(MF44)

List of connectors

BJ2
BJ2
BJ2
BJ3
BJ3
BJ4
BJ4
BJ5
BJ5
BJ5
BJ5
BJ5
BJ6
BJ6
BJ6
BJ6
BJ6
BJ7
BJ7
BJ7
BJ7
BJ7
BJ8
BJ8
BJ8
BJ8
BJ8
BJ8
BL10
CA1
CA2
CA3
CA4
CA5
CA6
CA6
CA7
CA8
CA9
CA10
CA10
CA11
CA12
CA13
CA14
CA14
CA15
CA16
CA16
CB1
CB2
CB3
CB4
CB5
CB6
CB7
CB8
CB9
CB10
CB11
CB11
CB12
CB12
CB13
CB14
CB15
CB16
CX1

(MG19)
(MH34)
(MH44)
(MF35)
(MH35)
(MF36)
(MH36)
(MF37)
(MF45)
(MG20)
(MH37)
(MH45)
(MF38)
(MF46)
(MG21)
(MH38)
(MH46)
(MF39)
(MF48)
(MG22)
(MH39)
(MH48)
(MF40)
(MF49)
(MG23)
(MH40)
(MH49)
(ZA57)
(ZA64)
(GA31)
(GA27)
(GA29)
(GA26)
(GA7)
(GA7)
(ZA9)
(FA7)
(FA7)
(GA12)
(GA12)
(ZA8)
(HA4)
(HA4)
(HG7)
(HG7)
(ZB77)
(HH5)
(HH2)
(ZA12)
(KA9)
(KA10)
(KA4)
(KA15)
(KA26)
(KA27)
(KA35)
(KA37)
(KA21)
(KA32)
(KA26)
(ZA46)
(KH8)
(ZA15)
(KH12)
(KH14)
(KH11)
(KH17)
(NZ22)

CX2
CX3
CX4
CX5
CY1
CY2
CY3
CY4
CY5
CY6
CY7
CY8
CY9
CY10
CY11
CY12
CY13
CY14
CY15
CY16
CY17
CY18
CY19
CY20
CY21
CY22
CY24
CY25
CY26
CY27
CY29
CY30
DL1
DL2
DL2
DM1
DM2
DM3
EB1
EB2
EB3
EB5
EB5
EB6
EB7
EB8
EC1
EC1
EC1
EC1
EC1
EC2
EC2
EC2
EC2
EC2
EC3
EC3
EC3
EC3
EC3
EC4
EC4
EC4
EC4
EC4
EM1
EM1

(NZ24)
(NZ18)
(NZ13)
(NZ16)
(NZ47)
(NZ48)
(NZ45)
(NZ53)
(NZ41)
(NZ45)
(NZ39)
(NZ38)
(NZ54)
(NZ36)
(NZ30)
(NZ35)
(NZ33)
(NZ32)
(NZ50)
(NZ51)
(NZ51)
(NZ15)
(NZ42)
(NZ39)
(NZ10)
(NZ32)
(NZ41)
(NZ44)
(NZ26)
(NZ20)
(NZ8)
(NZ29)
(LG18)
(LG18)
(ZB7)
(HH4)
(HH7)
(HH3)
(HB16)
(HB15)
(HB13)
(HB14)
(ZB62)
(HB11)
(HB10)
(HB8)
(HC34)
(HD6)
(MF16)
(MG4)
(MH16)
(HC18)
(HD12)
(MF17)
(MG5)
(MH17)
(HC12)
(HD12)
(MF18)
(MG6)
(MH18)
(HC13)
(MF22)
(MG9)
(MH22)
(ZA10)
(BJ28)
(BZ3)

129

Group 37 Wiring diagram FL6

EM2
EM2
EM3
EM3
EM4
EM4
EM5
EM5
EM6
EM6
EM7
EM7
EM8
EM9
EM8
EM9
EM10
EM10
EM10
EM11
EM12
EN1
EN1
EN1
EN2
EN3
EN4
EN5
EN6
EN6
EN7
EN7
FA1
FA2
FA3
FA4
FA5
FA6
FA7
FA8
FA9
FA11
FA11
FA13
FB1
FB2
FB4
FB5
FB6
FB7
FB8
FB9
FB9
FB10
FB11
FB12
FB13
FB14
FB15
FB16
FB17
FB18
FH1
FH2
FH2
HS1
HS2
HS2

130

(BJ34)
(BZ4)
(BJ36)
(BZ6)
(BJ30)
(BZ4)
(BJ31)
(BZ8)
(BJ51)
(BZ38)
(BJ42)
(BZ10)
(BJ33)
(BJ23)
(BZ14)
(BZ27)
(BJ56)
(BZ15)
(ZA45)
(BJ49)
(BJ62)
(AA37)
(ZD23)
(ZD33)
(AA15)
(HA4)
(NA41)
(HM14)
(HM14)
(ZB49)
(NA41)
(ZA34)
(AC54)
(AC56)
(AC57)
(AC60)
(AC59)
(AC62)
(AC63)
(AC64)
(AC25)
(MF6)
(MH6)
(CN5)
(AA16)
(EA2)
(AC6)
(NZ55)
(CK6)
(NZ44)
(FA8)
(ED19)
(ED4)
(AC47)
(AC47)
(AC42)
(AC43)
(AC44)
(EA11)
(AA14)
(AA12)
(EA13)
(LK38)
(LK38)
(ZA42)
(HE6)
(HE6)
(ZB73)

List of connectors

IC1
IC2
IC3
IC4
IC6
IC7
IC8
IC9
IC10
IC11
IC12
IC13
IC14
IC14
IC15
IC16
IC17
IC18
IC3/IV3
IC22/IV22
IC22/IV22
IC22/IV22
IV1
IV2
IV3
IV4
IV6
IV7
IV8
IV9
IV10
IV11
IV12
IV13
IV14
IV14
IV15
IV16
IV17
IV18
JC1
JC2
JC3
JC3
JC4
JC5
JC6
JC7
JC8
JC9
JC10
JC10
JC11
JC12
JC13
JC14
JC15
JC16
JC17
JC18
JC19
JC20
JC21
JC23
JC24
JV1
JV3
JV3

(AC58)
(AC37)
(CE52)
(GA13)
(AC9)
(AC5)
(CK10)
(EA2)
(NZ58)
(LK17)
(CE35)
(NZ17)
(OA17)
(OA72)
(AC28)
(AC32)
(AC60)
(AC38)
(MG12)
(MF27)
(MG13)
(MH27)
(AC57)
(AC37)
(CE51)
(GA13)
(AC10)
(AC4)
(CK9)
(EA1)
(NZ58)
(LK17)
(CE35)
(NZ17)
(OA16)
(OA73)
(AC28)
(AC32)
(AC60)
(AC37)
(AC37)
(AC53)
(MF6)
(MH6)
(AA17)
(EA2)
(AC6)
(NZ56)
(NZ43)
(FA4)
(ED18)
(ED3)
(AC48)
(AC47)
(AC41)
(AC42)
(AC43)
(EA10)
(EA13)
(AA14)
(AA12)
(AC34)
(AC52)
(AC55)
(AC36)
(AC38)
(MF7)
(MH7)

JV4
JV5
JV6
JV7
JV8
JV9
JV10
JV10
JV11
JV12
JV13
JV14
JV15
JV16
JV17
JV18
JV19
JV20
JV21
JV23
JV24
KA1
KA2
KA3
KA4
KA5
KA6
KA7
KA8
KA9
KA10
KA11
KA12
KA13
KA14
KA15
KA16
KB1
KB2
KB3
KB4
KB5
KB6
KB7
KB8
KB9
KB10
KB12
KB12
KB14
KB15
KB16
KC1
KC2
KC3
KC4
KC5
KC6
KC7
KC8
KC9
KC10
KC11
KC12
KC13
KC14
KC15
KC16

(AA16)
(EA1)
(AC7)
(NZ55)
(NZ44)
(FA3)
(ED19)
(ED4)
(AC47)
(AC48)
(AC42)
(AC43)
(AC44)
(EA11)
(EA14)
(AA13)
(AA11)
(AC34)
(AC51)
(AC54)
(AC35)
(CE9)
(CE12)
(CE14)
(CE17)
(CE9)
(EV9)
(CE14)
(CE17)
(CE19)
(XA30)
(AA26)
(CG13)
(AC15)
(CE37)
(MG4)
(MG6)
(CE21)
(CE22)
(CG6)
(CG8)
(AA24)
(AA26)
(CE37)
(CE37)
(CG12)
(CG5)
(CE29)
(ZB27)
(EX14)
(CG15)
(EX17)
(CE24)
(CE25)
(CE38)
(AC15)
(CK17)
(CK4)
(CK19)
(CK6)
(CK9)
(CK8)
(CK12)
(CE27)
(EX7)
(EX10)
(ER17)
(ER19)

Group 37 Wiring diagram FL6

KD1
KD2
KD3
KD4
KD5
KD6
KD7
KD8
KD9
KD10
KD11
KD11
KD12
KD12
KD13
KD15
KD16
KE1
KE2
KE3
KE3
KE3
KE4
KE5
KE5
KE5
KE6
KE7
KE8
KE9
KE10
KE11
KE12
KE13
KE14
KE15
KE16
KF1
KF2
KF3
KF4
KF5
KF6
KF7
KF8
KF9
KF10
KF11
KF12
KF13
KF14
KF14
KF15
KF15
KF16
KG1
KG1
KG2
KG3
KG3
KG4
KG5
KG6
KG7
KG8
KG9
KG10
KG11

(CE34)
(CE32)
(CE34)
(CE32)
(CE26)
(CN13)
(CN20)
(CN20)
(CH5)
(CE64)
(NF8)
(NZ2)
(NF9)
(NZ3)
(CE35)
(AC7)
(AC12)
(PA7)
(CE58)
(MF41)
(MG26)
(MH41)
(CE52)
(MF39)
(MG25)
(MH39)
(CE54)
(HG4)
(CE45)
(CE56)
(CE43)
(CE44)
(CE64)
(CE50)
(AA20)
(CE61)
(CE51)
(KA21)
(KA4)
(KA24)
(CE56)
(CE60)
(EA9)
(CE62)
(EA12)
(CE64)
(AA29)
(AA31)
(AA32)
(AA34)
(KH6)
(KH16)
(KH8)
(KH17)
(BJ51)
(BJ23)
(BZ8)
(XA35)
(BJ24)
(BZ9)
(XA38)
(AA7)
(HA7)
(AA8)
(HA4)
(AA23)
(AC18)
(EA5)

List of connectors

KG12
KG12
KG13
KG14
KG15
KG16
KH1
KH2
KH3
KH4
KH5
KH6
KH6
KH7
KH8
KH8
KH9
KH10
KH10
KH11
KH12
KH13
KH14
KH15
KH16
KJ1
KJ1
KJ2
KJ3
KJ4
KJ5
KJ6
KJ7
KJ8
KJ9
KJ10
KJ11
KJ12
KJ13
KJ14
KJ15
KJ16
KK1
KK2
KK3
KK4
KK5
KK6
KK7
KK8
LI1
LI2
LI2
LI2
LI2
LI2
LI3
LI4
LI5
LI6
LI7
LI7
LI7
LI7
LI8
LI9
LI10
LI11

(BJ42)
(BZ10)
(EA8)
(AC20)
(AA24)
(AA25)
(CE41)
(HE6)
(HH5)
(HE8)
(HH7)
(LD6)
(LE6)
(NA59)
(LD8)
(LE8)
(NA62)
(LD8)
(LE8)
(LG6)
(AA37)
(HA2)
(HA3)
(CN5)
(CN9)
(AA28)
(ZA18)
(GA21)
(GA27)
(EV3)
(XA28)
(EV6)
(FA3)
(GA23)
(FA7)
(GA18)
(HM22)
(ER12)
(ER4)
(ER7)
(ER8)
(ER14)
(CE42)
(CE41)
(CE38)
(CE37)
(CE42)
(CE41)
(CE38)
(CE37)
(CE32)
(CE32)
(CE58)
(CK4)
(CN13)
(ZA50)
(CE60)
(CE58)
(CN13)
(CE15)
(CE15)
(CE54)
(CN12)
(ZA42)
(CE56)
(CE54)
(CN12)
(PA10)

LI12
LI13
LI13
LI14
LI14
LI15
LI15
LI15
LI16
LX1
LX2
LX3
LX4
LX5
LX6
LX7
LX8
LX9
LX10
LX11
LX12
LX13
LX14
LX15
LX16
LX17
LX18
LX19
LX20
LX21
LX22
LY1
LY3
LY4
LY5
LY6
LY7
LY8
LY9
LY10
LY12
LY14
LY15
LY16
LY20
LY21
LY22
LY23
LY25
LY26
LY28
MB1
MB2
MB3
MB3
MD1
MD2
MD3
MD4
MD5
MD6
MD7
MD8
MD9
MD10
MD11
MD12
MD13

(PA11)
(PA13)
(ZB16)
(CG6)
(CH5)
(CG6)
(CH5)
(ZA38)
(CK4)
(NA8)
(NA17)
(NA19)
(NA33)
(NA36)
(NA35)
(NA32)
(NA37)
(NA10)
(NA30)
(NA9)
(NA4)
(NA23)
(NA15)
(NA49)
(NA34)
(NA8)
(NA9)
(NA3)
(NA4)
(NA31)
(NA52)
(NA45)
(NA48)
(NA51)
(NA55)
(NA54)
(NA41)
(NA19)
(NA29)
(NA52)
(NA28)
(NA24)
(NA20)
(NA22)
(NA43)
(NA25)
(NA6)
(NA46)
(NA26)
(NA26)
(NA30)
(LK27)
(LK28)
(LK29)
(ZA50)
(BM13)
(BM13)
(BM63)
(BM64)
(BM65)
(BM36)
(BM37)
(BM38)
(BM56)
(BM17)
(BM66)
(BM68)
(BM53)

131

Group 37 Wiring diagram FL6

MD14
MD15
MS
MS
NF1
NF1
NF1
NF1
NF1
NF1
NF1
NF1
NF2
NF2
NF2
NF2
NF2
NF2
NF3
NF3
NF3
NF3
NF3
PA1
PA2
PA3
PA4
PA5
PA6
PA7
PA8
PA9
PA10
PA11
PA12
PA13
PA14
PA15
PA17
PA18
PA20
PA21
PA23
PA24
PA26
PA27
PA28
PA29
PA30
PB2
PB5
PB6
PB8
PB9
PB10
PB11
PB14
PB15
PB16
PB17
PB18
PB19
PB20
PB21
PB22
PB23
PB24
PB26

132

(BM59)
(BM59)
(AA4)
(ZB4)
(NA12)
(NA52)
(NA55)
(NA56)
(NA62)
(ZB8)
(ZB16)
(ZB22)
(NA12)
(NA52)
(NA62)
(ZB11)
(ZB16)
(ZB22)
(NA11)
(NA55)
(NA62)
(ZB9)
(ZB16)
(AC42)
(AC43)
(AC45)
(AC60)
(AC34)
(AC5)
(AC55)
(AC37)
(AC59)
(AC62)
(AC61)
(AC19)
(AC20)
(AC15)
(AC56)
(AC59)
(AC31)
(AC52)
(AC50)
(AC25)
(AC64)
(AC54)
(AC62)
(AC9)
(AC7)
(AC44)
(AC9)
(AC47)
(AC12)
(AC23)
(AC22)
(AC22)
(AC17)
(AC57)
(AC18)
(AC57)
(AC4)
(AC7)
(AC32)
(AC13)
(AC12)
(AC24)
(AC23)
(AC65)
(AC21)

List of connectors

PB27
PB28
PC1
PC2
PC4
PC5
PH1
PH1
PH2
PH2
PH3
PH3
PH4
PH4
PH5
PH5
PH6
PH6
PHA1
PHA4
PHA5
PHA6
PHA7
PHA8
PHA15
PK1
PK1
PK2
PK2
PM1
PM2
PM3
PT3
PT4
PW1
PW1
PW1
PW1
PW1
PW1
PW2
PW2
PW3
PW3
PW3
PW3
PW3
RF1
RF2
RF3
RF4
RF5
RF6
RF6
RF7
RF8
RF9
RF10
RF10
RF11
RF12
RF12
RF13
RF14
RF15
RF15
RF15
RF15

(AC15)
(AC25)
(AC48)
(AC40)
(AC29)
(AC32)
(HB61)
(HC30)
(HB59)
(HC32)
(HB48)
(HC34)
(HB46)
(HC29)
(HB54)
(HC37)
(HB45)
(HC37)
(HB42)
(HB54)
(HB41)
(HB40)
(HB46)
(HB45)
(HB48)
(LD8)
(LE8)
(LD8)
(LE8)
(HH11)
(HH13)
(HH10)
(AC42)
(AC50)
(HB26)
(NC30)
(NC40)
(ZA2)
(NC30)
(NC26)
(HB31)
(ZB60)
(NC21)
(NC37)
(ZA2)
(NC28)
(NC24)
(NF13)
(NF15)
(NF16)
(NF18)
(NF23)
(NF8)
(ZB35)
(NF16)
(NF19)
(NF12)
(NF8)
(ZD24)
(NZ32)
(XA37)
(ZB28)
(XA39)
(XA34)
(NA10)
(NF6)
(ZB8)
(ZB32)

RF15
RF16
RO1
RO2
RO3
RO4
RO5
RO6
RO7
RO8
RO9
RO10
RO10
RO10
RO11
RO11
RO11
RO12
RO12
RO12
RO13
RO13
RO13
RO14
RX1
RX2
RX4
RX5
RX7
RX10
RX11
RX13
RX15
RX18
RX20
RX21
RX22
RX25
RX26
RX27
RX28
S1
S2
S2
S3
S4
S6
S7
ST1
ST2
ST2
SW1
SW1
SW2
SW2
SW3
SW3
TP1
TP2
TP3
VA1
VA2
VA3
VA3
VA4
VA5
VA6
VA6

(ZD21)
(XA39)
(CE9)
(CE37)
(ED6)
(CE16)
(CE14)
(EN4)
(ER4)
(ER9)
(ER11)
(JA9)
(JA25)
(JA36)
(JA10)
(JA25)
(JA37)
(JA12)
(JA27)
(JA39)
(JA13)
(JA29)
(JA40)
(NF23)
(NC27)
(NC13)
(NC3)
(NC14)
(NC15)
(NC46)
(NC36)
(NC35)
(NC27)
(NC11)
(NC49)
(NC16)
(NC37)
(NC51)
(NC48)
(NC47)
(NC34)
(HA16)
(HA12)
(ZA12)
(HA3)
(HA4)
(HA6)
(HA8)
(OA22)
(OA18)
(ZA4)
(OA14)
(OA71)
(OA10)
(ZA2)
(OA3)
(OA79)
(RA6)
(RA8)
(RA10)
(OA45)
(OA46)
(OA45)
(ZA67)
(OA53)
(OA54)
(OA53)
(ZA64)

Group 37 Wiring diagram FL6

VMA1
VMA2
VMA3
VMA4
VMA5
VMA6
VMA7
VMA8
VMA9
VMA10
VMA11
VMA12
VMA12
VMA13
VMA13
VMA14
VMA15
VMA15
VMA16
VMA16
VMA16
VMB1
VMB2
VMB3
VMB4
VMB5

(BM20)
(BM58)
(BM8)
(BM51)
(BM23)
(BM60)
(BM69)
(BM67)
(BM7)
(BM6)
(BM70)
(BM4)
(ZA69)
(BM5)
(ZA71)
(BM26)
(BM52)
(BM77)
(BM52)
(BM77)
(ZA73)
(BM28)
(BM55)
(BM62)
(BM42)
(BM49)

List of connectors

VMB6
VMB8
VMB9
VMB10
VMB11
VMB12
VMB14
VMB15
VMB15
VMB16
VMB16
VMC1
VMC2
VMC3
VMC4
VMC5
VMC6
VMC7
VMC8
VMC9
VMC10
VMC11
VMC13
VMC14
VMD9
VMD10

(BM37)
(BM30)
(BM61)
(BM33)
(BM32)
(BM13)
(BM37)
(BM55)
(BM75)
(BM55)
(BM77)
(BM17)
(BM21)
(BM11)
(BM34)
(BM24)
(BM35)
(BM19)
(BM11)
(BM13)
(BM36)
(BM40)
(BM51)
(BM46)
(BM73)
(BM73)

VME14
VMF1
VMF2
VMF3
VMF4
VMF7
VMF8
VMF9
VMF10
VMF14
XA1
XA2
XA3
XA3
XB1
XB1
XB2
XB2
XB2
XB3
XB4
XB4
50

(ZA55)
(ZD21)
(ZD22)
(ZD25)
(ZD26)
(ZD27)
(ZD38)
(ZD33)
(ZD2)
(ZA55)
(XA32)
(XA34)
(XA36)
(ZB29)
(HE12)
(XA39)
(HE12)
(XA34)
(ZB73)
(XA39)
(XA37)
(ZB28)
(AA14)

133

Group 37 Wiring diagram FL6

List of components

List of components
24A
24A
24B
30
30 A
30 B
32
34
34
51
56 A
56 X
56 ABS
77
77
77
77
77
77
77
77
78
78
78
78
78
78
78
78
78
79
79
79
79
79
79
79 3
79 4
100
100
101
101
102
102
103
104
104
105
105
109
109
110
111 DD
111 DD
111 DP
111 DP
111 P
111 P
112
112
118
119
123
123
125
125

134

Connector, socket/diagnostics (AC41)


Connector, socket/diagnostics (ZB26)
Connector, socket/diagnostics (BM51)
Battery (AA4)
Battery (ZD4)
Battery (ZD4)
Circuit card, electrical centre (ZD21)
Connector (AA4)
Connector (ZD21)
Fuse 1A (ZD1)
Fuse holder 6unit (XA7)
Fuse holder, 6unit (XA21)
Fuse holder, 6unit (OA14)
Trailer connection, 7-unit (CE22)
Trailer connection, 7-unit (CE24)
Trailer connection, 7-unit (CE44)
Trailer connection, 7-unit (CG19)
Trailer connection, 7-unit (CK17)
Trailer connection, 7-unit (CN6)
Trailer connection, 7-unit (CN8)
Trailer connection, 7-unit (ZA60)
Trailer connection, 7-unit (CE42)
Trailer connection, 7-unit (CG17)
Trailer connection, 7-unit (EA13)
Trailer connection, 7-unit (OA68)
Trailer connection, 7-unit (XA19)
Trailer connection, 7-unit (XA24)
Trailer connection, 7-unit (XA28)
Trailer connection, 7-unit (XA32)
Trailer connection, 7-unit (ZA58)
Trailer connection, ABS/EBS (OA3)
Trailer connection, ABS/EBS (OA10)
Trailer connection, ABS/EBS (OA14)
Trailer connection, ABS/EBS (OA18)
Trailer connection, ABS/EBS (OA22)
Trailer connection, ABS/EBS (OA71)
Trailer connection, ABS/EBS (ZA2)
Trailer connection, ABS/EBS (ZA4)
Switch, headlights (CE36)
Switch, headlights (ZB27)
Switch, full beams and dipped beams (CE61)
Switch, full beams and dipped beams (ZB25)
Switch, fog lights (CG21)
Switch, fog lights (ZA17)
Switch, spot lights (CH10)
Switch, loading lights (ED9)
Switch, loading lights (ZA66)
Switch, 5th wheel light (ED24)
Switch, 5th wheel light (ZA76)
Switch, hazard warning lights (CN20)
Switch, hazard warning lights (ZA15)
Switch, rotating warning light (EN8)
Switch, window winder (KA8)
Switch, window winder (ZA46)
Switch, window winder (KA25)
Switch, window winder (ZA47)
Switch, window winder (KA35)
Switch, window winder (ZA48)
Switch, air conditioning (HA3)
Switch, air conditioning (ZA12)
Switch, fan (HA13)
Switch, windscreen wiper (GA23)
Switch, heated rearview mirror (HG12)
Switch, heated rearview mirror (ZB79)
Switch, exhaust brake (AC50)
Switch, exhaust brake (ZA20)

126
127
132
133
144
144
144
144
144
144 ADR
147
149
149
149
150
157
157
158
172
1105
1105
1107
1107A
1107A
1107B
1107B
1107C
1107C
1118
1122A
1122A
1122B
1122B
1123
1123
1123
1123
1132 D
1132 D
1132 P
1132 P
1134
1134
1135
1143
1143
1144
1149
1149
1149
1149 1
1149 1
1149 1
1149 2
1149 2
1149 SKATT
1150
1150
1152
1164
1165
200
200
205 D
205 D
205 P

Switch, diff. lock wheels, rear (LG14)


Switch, diff. lock inter axles (LG6)
Switch, roof sign light (EJ4)
Switch, bogie lift (MA5)
Switch, battery master switch (AA2)
Switch, battery master switch (ZA50)
Switch, battery master switch (ZB2)
Switch, battery master switch (ZB29)
Switch, battery master switch (ZA32)
Switch, battery master switch (ZD10)
Switch, direction indicators (CN9)
Switch, horn (FA6)
Switch, horn (ZB37)
Switch, horn (ZB39)
Switch, starting switch (AA12)
Switch, air horn (FA9)
Switch, air horn (ZB41)
Switch, tail fog lights (CG21)
Switch, extra (XD15)
Switch, levelling control, headlights (PA10)
Switch, levelling control, headlights (ZB16)
Switch, door lock (KH12)
Switch, door lock (KH7)
Switch, door lock (ZA14)
Switch, door lock (KH7)
Switch, door lock (ZA14)
Switch, door lock (KH13)
Switch, door lock (ZA16)
Switch, power-take-off, clutch independent (ZB69)
Switch, retarder (AC67)
Switch, retarder (ZA21)
Switch, retarder (BM66)
Switch, retarder (ZA72)
Switch, evacuation (MV5)
Switch, evacuation (MV22)
Switch, evacuation (ZA79)
Switch, evacuation (ZB12)
Switch, el. operated rearview mirror (HH3)
Switch, el. operated rearview mirror (ZA12)
Switch, el. operated rearview mirror (HH10)
Switch, el. operated rearview mirror (ZA12)
Switch, reverse warner (EA17)
Switch, reverse warner (ZA13)
Switch, cruise control (AC45)
Switch, seat heater (HE20)
Switch, seat heater (ZB75)
Switch, circulation pump (HD6)
Switch, PTO (BM76)
Switch, PTO (ZA60)
Switch, PTO (ZB58)
Switch, PTO (LD8)
Switch, PTO (LE8)
Switch, PTO (ZB70)
Switch, PTO (LE18)
Switch, PTO (ZB70)
Switch, PTO (LK18)
Switch, fuel filter heater (HM7)
Switch, fuel filter heater (ZB45)
Switch, multi-function display (NA33)
Switch, ADR/cab (ZD24)
Switch, ADR/chassis (ZD23)
Break contact, warning light, parking brake (NZ54)
Break contact, warning light, parking brake (ZA30)
Break contact, interior light (ER4)
Break contact, interior light (ZB41)
Break contact, interior light (ER8)

Group 37 Wiring diagram FL6

205 P
207
207
207B
207B
209
209
211
216
216 A
217
217
218
218
223
223
223
228
228
228LH
228LH
238
238
239A
239B
239B
245
245
247
250
252
252
253A
253A
253B
2003
2003
2003
2007
2008
2011
2011
2018
2019
2019
2062
2062
2065LF
2065LF
2065LF
2065LF
2065LF
2065LR
2065LR
2065LR
2065LR2
2065RF
2065RF

Break contact, interior light (ZA36)


Closing contact, indicator light, diff. lock, rear
wheels (LG18)
Closing contact, indicator light, diff. lock, rear
wheels (ZB8)
Closing contact, indicator light, diff. lock, rear
wheels (LG14)
Closing contact, indicator light, diff. lock, rear
wheels (ZB6)
Closing contact, indicator light, power take-off,
side (BM55)
Closing contact, indicator light, power take-off,
side (BM77)
Closing contact, indicator light, bogie lift (MA14)
Closing contact, brake lights (CK4)
Closing contact, brake lights (ZA47)
Closing contact, reversing lights (EA5)
Closing contact, reversing lights (ZA31)
Break contact, exh-pressure governor (AC17)
Break contact, exh-pressure governor (ZA32)
Slip contact, horn (FA7)
Slip contact, horn (ZB39)
Slip contact, horn (ZB41)
Closing contact, cab lock (NA41)
Closing contact, cab lock (ZA34)
Closing contact, cab lock (NA38)
Closing contact, cab lock (ZA34)
Closing contact, thermal (HD6)
Closing contact, thermal (HD10)
Break contact, thermal (HA4)
Break contact, thermal (LK34)
Break contact, thermal (ZA39)
Break contact, brake light, trailer (CK8)
Break contact, brake light, trailer (ZB40)
Closing contact, climate system (air conditioning)
(HA4)
Closing contact, gear change inhibitor (AC2)
Closing contact, start inhibitor (LK4)
Closing contact, start inhibitor (ZA18)
Closing contact, reversing lights autom. transm.
(LK8)
Closing contact, reversing lights autom. transm.
(ZA19)
Closing contact, reversing lights autom. transm.
(LK17)
Thermostat, parking heater (HB44)
Thermostat, parking heater (HC34)
Thermostat, parking heater (ZB77)
Break contact, clutch pedal (AC37)
Break contact, brake pedal (AC34)
Break contact, neutral (LD5)
Break contact, neutral (LE4)
Contact, oil pressure, power steering (NZ34)
Contact, lock, seat belt (NZ47)
Contact, lock, seat belt (ZB19)
Closing contact, air evacuation (MV13)
Closing contact, air evacuation (MV20)
Contact, wear indicator-brake linings (NC29)
Contact, wear indicator-brake linings (NC38)
Contact, wear indicator-brake linings (NC39)
Contact, wear indicator-brake linings (ZA2)
Contact, wear indicator-brake linings (ZA4)
Contact, wear indicator-brake linings (NC30)
Contact, wear indicator-brake linings (NC40)
Contact, wear indicator-brake linings (ZA2)
Contact, wear indicator-brake linings (NC26)
Contact, wear indicator-brake linings (NC28)
Contact, wear indicator-brake linings (NC37)

List of components

2065RF
2065RF
2065RF
2065RR
2065RR
2065RR
2065RR2
301
302
303
303
304
304
305
306
307
308
308A
308A
308B
309 L
309 R
310
310
311
311
312
313
314A
314D
315 R
317
317
321
323
323
326
326
327
342
343
343 B
343 B
345
345
347
348
348 A
348 B
348 B
356
357
360
360
360A
360A
360B
360B
365 D
365 D
365 P
365 P
366 D
366 D
366 P
366 P
376
376

Contact, wear indicator-brake linings (NC40)


Contact, wear indicator-brake linings (ZA2)
Contact, wear indicator-brake linings (ZA4)
Contact, wear indicator-brake linings (NC24)
Contact, wear indicator-brake linings (NC29)
Contact, wear indicator-brake linings (NC382)
Contact, wear indicator-brake linings (ZA2)
Relay, fog lights (CG5)
Relay, spot lights (CH5)
Relay, loading lights (ED6)
Relay, loading lights (ZA64)
Relay, 5th wheel light (ED21)
Relay, 5th wheel light (ZA75)
Relay, reversing lights (EA8)
Relay, full beams (CE55)
Relay, dipped beams (CE48)
Relay, brake lights (CK8)
Relay, brake lights (BM62)
Relay, brake lights (ZA71)
Relay, brake lights (CK15)
Relay, parking lights (CE19)
Relay, parking lights (CE26)
Relay, extra direction indicator, left (CN1)
Relay, extra direction indicator, left (ZB38)
Relay, extra direction indicator, right (CN23)
Relay, extra direction indicator, right (ZA39)
Relay, starting heater (BJ53)
Relay, bogie lift motor (MA21)
Relay, bogie lift (MA14)
Relay, bogie lift (MV20)
Relay, starting switch (AA28)
Relay, headlamp wiper (GA17)
Relay, headlamp wiper (ZA54)
Relay, interval wipe (GA24)
Relay, flasher unit (CN5)
Relay, flasher unit (ZA24)
Relay, extra fuse holder (XA3)
Relay, extra fuse holder (ZA23)
Relay, heated rearview mirror (HG4)
Relay, battery master switch (ZD13)
Relay, fog lights, rear (CG12)
Relay, fog lights, rear (CG30)
Relay, fog lights, rear (ZA16)
Relay, start inhibitor (LK4)
Relay, start inhibitor (ZA68)
Relay, gear change inhibitor (AC2)
Relay, fan (HD11)
Relay, fan (HA7)
Relay, fan (HC36)
Relay, fan (HD14)
Relay, dipped beams (CE40)
Relay, rotating warning light (EN4)
Relay, engage inhibitor, power take-off (LD4)
Relay, engage inhibitor, power take-off (LE4)
Relay, engage inhibitor, power take-off (LK15)
Relay, engage inhibitor, power take-off (ZB56)
Relay, engage inhibitor, power take-off (BM66)
Relay, engage inhibitor, power take-off (ZA69)
Relay, electrical window winder, up (KA3)
Relay, electrical window winder, up (ZA44)
Relay, electrical window winder, up (KA20)
Relay, electrical window winder, up (ZA44)
Relay, electrical window winder, down (KA14)
Relay, electrical window winder, down (ZB44)
Relay, electrical window winder, down (KA31)
Relay, electrical window winder, down (ZA44)
Relay, power take-off (BM50)
Relay, power take-off (BM75)

135

Group 37 Wiring diagram FL6

376
379
381A
381B
381B
399
3005
3018
3018
3019
3019
3019
3019 A
3019 A
3019 A
3019 B
3019 B
3019 B
3023
3023
3025 A
3025 B
3038
3040
3067
3067
3067
3067
3071
3071
3072
3072
3075
3079
3091
3091
3103
3103
3109
3126
401 L
401 L
401 R
401 R
402 L
402 R
403
403
404
404
405 L
405 L
405 R
405 R
406 L
406 L
406 R
406 R
408/409
408/409
408/409
410
410
411
411
412
412
413

136

Relay, power take-off (ZA62)


Relay, injection pump (AC18)
Relay, extra (LK34)
Relay, extra (XD15)
Relay, extra (ZA27)
Relay, control, gearbox (BM62)
Alternator-controlled relay (AA41)
Relay, control unit parking heater (HB8)
Relay, control unit parking heater (ZB62)
Relay box, air suspension (MF39)
Relay box, air suspension (MG26)
Relay box, air suspension (MH39)
Relay box, air suspension (MG13)
Relay box, air suspension (MF26)
Relay box, air suspension (MH26)
Relay box, air suspension (MF37)
Relay box, air suspension (MG24)
Relay box, air suspension (MH37)
Relay, information ABS (OA69)
Relay, information ABS (ZA6)
Relay, indicator lamp ABS (OA18)
Relay, indicator lamp ABS (OA63)
Relay, pole change (BM47)
Relay, heated drivers seat (HE6)
Relay, wear indicator - brake linings (NC25)
Relay, wear indicator - brake linings (NC35)
Relay, wear indicator - brake linings (ZA4)
Relay, wear indicator - brake linings (ZA6)
Relay, central lock, open door (KH10)
Relay, central lock, open door (ZA15)
Relay, central lock, lock door (KH16)
Relay, central lock, lock door (ZA15)
Relay, central lock (KH8)
Relay, black-out/earth (BM35)
Relay, fuel pump (BJ61)
Relay, fuel pump (ZA52)
Relay, fuel filter heater (HM12)
Relay, fuel filter heater (ZB47)
Relay, range restriction (BM56)
Relay, D+ short circuit (ZD35)
Bulb, fog lights (CG5)
Bulb, fog lights (ZA37)
Bulb, fog lights (CG7)
Bulb, fog lights (ZA38)
Bulb, spot lights (CH4)
Bulb, spot lights (CH5)
Bulb, loading light (ED6)
Bulb, loading light (ZB66)
Bulb, fifth wheel light (ED21)
Bulb, fifth wheel light (ZA74)
Bulb, reversing lights (EA10)
Bulb, reversing lights (ZA26)
Bulb, reversing lights (EA9)
Bulb, reversing lights (ZA27)
Bulb, full beams (CE56)
Bulb, full beams (ZA44)
Bulb, full beams (CE60)
Bulb, full beams (ZA52)
Bulb, parking light, left front (CE15)
Bulb, parking light, left front (CE32)
Bulb, parking light, left front (ZA48)
Bulb, brake light, left (CK9)
Bulb, brake light, left (ZA32)
Bulb, brake light, right (CK12)
Bulb, brake light, right (ZA30)
Bulb, tail light, left (CE18)
Bulb, tail light, left (ZA31)
Bulb, tail light, right (CE26)

List of components

413
414
414
415
415
416
416
416
417
417
417
420
420
421
421
422
422
423
423
426
426
427
427
428
428
429
434
434
434
434
434 C
434 C
434 D
434 D
434 P
434 P
436
436
437 C
437 C
437 L
437 L
437 R
437 R
440
440
451
451
452
452
462
462
463
463
469
469
470
470
4066L
4066L
4066R
4066R
500
501
504
508
510
511

Bulb, tail light, right (ZA34)


Bulb, side marker light, left, front (CE13)
Bulb, side marker light, left, front (ZB37)
Bulb, side marker light, right, front (CE31)
Bulb, side marker light, right, front (ZA53)
Bulb, side marker light, left, centre (CE42)
Bulb, side marker light, left, centre (CE44)
Bulb, side marker light, left, centre (CE46)
Bulb, side marker light, right, centre (CE46)
Bulb, side marker light, right, centre (CE48)
Bulb, side marker light, right, centre (CE50)
Bulb, position light, roof, left (CE37)
Bulb, position light, roof, left (ZB64)
Bulb, position light, roof, right (CE10)
Bulb, position light, roof, right (ZB60)
Bulb, dir. indicator, left, front (CN12)
Bulb, dir. indicator, left, front (ZA40)
Bulb, dir. indicator, right, front (CN13)
Bulb, dir. indicator, right, front (ZA51)
Bulb, dir. indicator, left, rear (CN17)
Bulb, dir. indicator, left, rear (ZA36)
Bulb, dir. indicator, right, rear (CN18)
Bulb, dir. indicator, right, rear (ZA37)
Bulb, rotating warning lamp (EN4)
Bulb, rotating warning lamp (ZB68)
Bulb, cigarette lighter lighting (EV9)
Bulb, interior light (ER14)
Bulb, interior light (ER17)
Bulb, interior light (ZB72)
Bulb, interior light (ZB73)
Bulb, interior light (ER12)
Bulb, interior light (ZB72)
Bulb, interior light (ER4)
Bulb, interior light (ZB70)
Bulb, interior light (ER8)
Bulb, interior light (ZB72)
Bulb, controls light (LK9)
Bulb, controls light (ZA20)
Bulb, identification light, front (CE11)
Bulb, identification light, front (ZB58)
Bulb, identification light, front (CE11)
Bulb, identification light, front (ZB62)
Bulb, identification light, front (CE11)
Bulb, identification light, front (ZB56)
Bulb, heater control light (HA16)
Bulb, heater control light (ZA12)
Bulb, rear fog light, left (CG12)
Bulb, rear fog light, left (ZA28)
Bulb, rear fog light, right (CG14)
Bulb, rear fog light, right (ZA29)
Bulb, side dir. light, left (CN9)
Bulb, side dir. light, left (ZB37)
Bulb, side dir. light, right (CN15)
Bulb, side dir. light, right (ZA53)
Bulb, end outline marker light, left (CE20)
Bulb, end outline marker light, left (ZA33)
Bulb, end outline marker light, right (CE27)
Bulb, end outline marker light, right (ZA35)
Bulb, dipped beams (CE54)
Bulb, dipped beams (ZA42)
Bulb, dipped beams (CE58)
Bulb, dipped beams (ZA50)
Indicator light, dir. indicator, tractor (NZ39)
Indicator light, dir. indicator, trailer 1 (NZ41)
Indicator light, full beams (NZ45)
Warning light, parking brake (NZ54)
Indicator light, diff. lock, rear wheels (NZ36)
Indicator light, diff. lock, inter-axles (NZ38)

Group 37 Wiring diagram FL6

547
5009
5010
5014
5032
5035
601
601
602
602
604
604
604
614A
614B
625
626
627
642
642
650
650
651
651
653
653
654
654
654
654
654
656
657
657
659A
659A
659B
659B
660
660
660
660
661 D
661 P
6013 LF
6013 LF
6013 LF
6013 LF
6013 LR
6013 LR
6013 RF
6013 RF
6013 RR
6013 RR
6022L
6022L
6022L
6022R
6022R
6022R
6024
6024
6024 A
6035 C
6035 C
6035 C

Central warning for indicator and warning lights


(NZ44)
Indicator lamp, vehicle, ABS (NZ51)
Indicator lamp, trailer, ABS (NZ53)
Indicator lamp, split (NZ48)
Warning lamp, seat belt (NZ47)
Warning lamp, steering servo circuit 2 (PSS-DUAL)
(NZ35)
Solenoid valve, diff. lock, rear wheels (LG7)
Solenoid valve, diff. lock, rear wheels (ZB4)
Solenoid valve, diff. lock inter axles (LG5)
Solenoid valve, diff. lock inter axles (ZB2)
Solenoid valve, power take-off, side (BM52)
Solenoid valve, power take-off, side (BM77)
Solenoid valve, power take-off, side (ZA73)
Solenoid valve, range inhibitor (AC7)
Solenoid valve, range inhibitor (AC10)
Solenoid valve, air horn (FA3)
Solenoid valve, exh. pressure governor (BJ42)
Solenoid valve, kick-down (LK24)
Solenoid valve, SPLIT (LK24)
Solenoid valve, SPLIT (ZA52)
Windscreen wiper motor (GA26)
Windscreen wiper motor (ZB43)
Windscreen washer motor (GA7)
Windscreen washer motor (ZA9)
Headlamp washer motor (GA12)
Headlamp washer motor (ZA8)
Starter motor (AA8)
Starter motor (ZB29)
Starter motor (ZB49)
Starter motor (ZD16)
Starter motor (ZD19)
Bogie lift motor (MA21)
Fan (heater) (HA9)
Fan (heater) (ZA12)
Fan motor (heater) extra (LK38)
Fan motor (heater) extra (ZA42)
Fan motor (heater) extra (LK36)
Fan motor (heater) extra (ZA41)
Alternator with charging regulator (AA18)
Alternator with charging regulator (ZB52)
Alternator with charging regulator (ZD21)
Alternator with charging regulator (ZD30)
Window winder motor (KA8)
Window winder motor (KA25)
Solenoid control valve, ABS (OA29)
Solenoid control valve, ABS (OA37)
Solenoid control valve, ABS (ZA65)
Solenoid control valve, ABS (ZA67)
Solenoid control valve, ABS (OA45)
Solenoid control valve, ABS (ZA67)
Solenoid control valve, ABS (OA37)
Solenoid control valve, ABS (ZA66)
Solenoid control valve, ABS (OA53)
Solenoid control valve, ABS (ZA64)
Solenoid valve, air evacuation (MV5)
Solenoid valve, air evacuation (MV28)
Solenoid valve, air evacuation (ZB9)
Solenoid valve, air evacuation (MV8)
Solenoid valve, air evacuation (MV24)
Solenoid valve, air evacuation (ZB11)
Solenoid valve, pto (LK18)
Solenoid valve, pto (ZB66)
Solenoid valve, pto (ZB63)
Solenoid valve, level control, electronic (MF13)
Solenoid valve, level control, electronic (MG7)
Solenoid valve, level control, electronic (MH13)

List of components

6035 LF
6035 LF
6052
6054
6054
6054
6054
6055
6056
6056
6056
6056
6058
6058
6058D
6058P
6071
6071
6079
6102
6109
701
701
701
701
701
702
702
702
702
702
702
702
702
753
753 A
753 A
756
756
757
759
759
7008
7009
7009
7009
7009
7052
7052
7052
7057 LF
7057 LR
7057 RF
7057 RR
7059
7065
7065 A
7069
7072
7072
7072 LF
7072 LF
7072 LR
7072 RR
7081
7082

Solenoid valve, level control, electronic (MF8)


Solenoid valve, level control, electronic (MH8)
Fan motor, parking heater (HB50)
Fuel pump, parking heater (HB5)
Fuel pump, parking heater (HB37)
Fuel pump, parking heater (HC15)
Fuel pump, parking heater (ZA8)
Coolant pump, parking heater (HD6)
Motor, levelling control, headlights (PA10)
Motor, levelling control, headlights (PA4)
Motor, levelling control, headlights (ZB15)
Motor, levelling control, headlights (ZB17)
Motor, door lock (KH17)
Motor, door lock (ZB68)
Motor, door lock (KH4)
Motor, door lock (KH13)
Injection pump (BJ45)
Injection pump (ZA44)
Electric fuel pump (BJ62)
Solenoid valve, charge pressure (waste gate)
(BZ10)
Solenoid valve,idling (BZ25)
Tachograph (NF3)
Tachograph (ZB9)
Tachograph (ZB32)
Tachograph (ZB36)
Tachograph (ZB79)
Combined instrument (NA4)
Combined instrument (NZ15)
Combined instrument (ZB7)
Combined instrument (ZB20)
Combined instrument (ZB22)
Combined instrument (ZB34)
Combined instrument (ZB43)
Combined instrument (ZB44)
Engine, speed sensor (BZ29)
Engine, speed sensor (BJ6)
Engine, speed sensor (BZ75)
Temperature sensor, coolant (BJ24)
Temperature sensor, coolant (BZ43)
Fuel gauge sensor (NA17)
Level indicator, coolant (BJ17)
Level indicator, coolant (BZ50)
Air-operated horn (HB10)
Alarm clock/timer (HB53)
Alarm clock/timer (HC29)
Alarm clock/timer (ZB62)
Alarm clock/timer (ZB75)
Sensor, speedometer (BM29)
Sensor, speedometer (NF14)
Sensor, speedometer (NZ10)
Sensor, wheel speed (OA26)
Sensor, wheel speed (OA42)
Sensor, wheel speed (OA34)
Sensor, wheel speed (OA50)
Sensor, outer temperature (NA26)
Sensor, accelerator pedal (AC22)
Sensor, accelerator pedal (AC30)
Sensor, battery charging (NA28)
Sensor, level control (MG8)
Sensor, level control (MH21)
Sensor, level control (MF11)
Sensor, level control (MH11)
Sensor, level control (MF16)
Sensor, level control (MF21)
Sensor, boost pressure and boost temperature
(BJ18)
Sensor, oil pressure and oil temperature (BJ29)

137

Group 37 Wiring diagram FL6

7082
7083
7083
7084
7084
7092
7093
800
800
802 D
802 P
802 P
802 P
803A
803A
803B
803B
804
804
805
805
812 D
812 P
850
858
858
8010
8010
8016
8016
8017
8017
900
900
900
900
900
901 B
901 B
901 E
901 R
901 R
901 R
902 L
902 L
902 L
902 R
902 R
902 R
903
903
903
903

138

Sensor, oil pressure and oil temperature (BJ52)


Sensor, fuel pressure and fuel pump (BJ36)
Sensor, fuel pressure and fuel pump (BJ47)
Sensor, air filter pressure and air filter temperature
(BJ9)
Sensor, air filter pressure and air filter temperature
(BZ55)
Sensor, temperature/ pressure (BZ56)
Sensor, charge air pressure (BZ59)
Starting heater (BJ57)
Starting heater (ZB35)
Heated rearview mirror (HG4)
Heated rearview mirror (HG7)
Heated rearview mirror (ZB76)
Heated rearview mirror (ZB78)
Heated seat (HE6)
Heated seat (ZB72)
Heated seat (HE12)
Heated seat (ZB73)
Cigarette lighter (EV6)
Cigarette lighter (ZA25)
Rheostat (NZ18)
Rheostat (ZB14)
El. operated rearview mirror (HH3)
El. operated rearview mirror (HH10)
Horn (FA7)
Buzzer, reverse warner (EA15)
Buzzer, reverse warner (ZA25)
Control, gearbox (BM36)
Control, gearbox (ZA55)
Fuel filter heater (HM14)
Fuel filter heater (ZB49)
Water separator (HM22)
Water separator (ZA56)
Radio (JA5)
Radio (JA23)
Radio (JA34)
Radio (ZB31)
Radio (ZB32)
Voltage converter (EX11)
Voltage converter (ZB51)
Voltage converter (HB25)
Voltage converter (EX4)
Voltage converter (ZA10)
Voltage converter (ZB10)
Loudspeaker (JA9)
Loudspeaker (JA25)
Loudspeaker (JA36)
Loudspeaker (JA12)
Loudspeaker (JA27)
Loudspeaker (JA39)
Diode (CE40)
Diode (CE64)
Diode (CG30)
Diode (LD10)

List of components

903
903
903
917
952
952
961
961
961
961
9006
9006
9006
9008
9008
9009
9009
9010
9010
9010
9012
9012
9026 F
9026 F
9028
9029
9031
9032
9035
9036
9038L
9038R
9042
9057
9057
9057
9058
9058
9070
9070
9070
9070
9072
9072
9073
9073
9073
9073
9074
9074
9081
9081
9093

Diode (LE10)
Diode (LE20)
Diode (LK20)
Aerial (AA35)
Magnetic clutch, air conditioning (HA4)
Magnetic clutch, air conditioning (ZB46)
Engine/cab heater (HB10)
Engine/cab heater (HB38)
Engine/cab heater (HC7)
Engine/cab heater (ZB60)
Glow plug, parking heater (HB28)
Glow plug, parking heater (HB60)
Glow plug, parking heater (ZB60)
Control unit, ABS (OA26)
Control unit, ABS (ZA62)
Control box, air suspension, rigids (MF33)
Control box, air suspension, rigids (MH33)
Control box, air suspension, tractors (MF43)
Control box, air suspension, tractors (MG18)
Control box, air suspension, tractors (MH43)
Current limiter (ZD10)
Current limiter (ZB32)
Socket, 12 V (EX14)
Socket, 12 V (ZB52)
Contact roller, air bag (KE5)
Termination resistor, comm. bus (AC30)
Injection valve (BZ18)
Ignition coil (BZ3)
Pressure regulator (BZ62)
Lambda sond (BZ33)
Detonator, belt tensioner (KE6)
Detonator, belt tensioner (KE10)
Diode module (ZD39)
Control unit, automatic transmission (BM4)
Control unit, automatic transmission (ZA69)
Control unit, automatic transmission (ZA71)
Control unit, el. throttle (LK25)
Control unit, el. throttle (ZA50)
Control unit, unit injector (BJ5)
Control unit, unit injector (BZ4)
Control unit, unit injector (ZA45)
Control unit, unit injector (ZA47)
Control unit, air bag (KE4)
Control unit, air bag (ZB54)
Control unit, air suspension (MF6)
Control unit, air suspension (MG4)
Control unit, air suspension (MH6)
Control unit, air suspension (ZA58)
Control unit, Vehicle ECU (AC3)
Control unit, Vehicle ECU (ZA50)
Control unit, electronic immobiliser (AA33)
Control unit, electronic immobiliser (ZB23)
Control unit, main circuit breaker (ZD10)

Group 37 Wiring diagram FL6

Abbreviations

Abbreviations
ABS ................

Antilock brake system

MD3060P5 ......

5 speed gearbox automatic

ADR ................

ADR adaption

MD3560P5 ......

5 speed gearbox automatic

A-RIDE ...........

Hydraulic bogie lift

PH-CAB ..........

Parking heater cab

AT545 .............

4 speed automatic gearbox

PH-ENGCA .....

Parking heater engine and cab

BBOX-L ...........

Battery box mounting, left hand


side

PTO ................

Power take off

RET-TMD .......

CNG ................

Compressed natural gas

Retarder for
MD3060P5/MD3560P5

DRL ................

Day running light

RF ...................

Right front

ECS ................

Electronical controlled air


suspension

RHD ................

Right hand drive

RHS ................

Right hand side

E-MEDIUM .....

Extra gross vehicle rating,


16-26ton

RIGID ..............

Plattform or tipper truck

H-MEDIUM .....

High gross vehicle rating,


14-15 ton

RR ..................

Right rear

SKAT ...............

Side power take off

KH ...................

Short length cab

SKMT ..............

Side power take off

KOBLAM .........

Clutch independent power take off

T600 ...............

6 speed gearbox

LF ...................

Left front

T700 ...............

6 speed gearbox

LH ...................

Long length cab

TO800 .............

6 speed gearbox, overdrive

LHD ................

Left hand drive

TRACTOR ......

Semi-trailer truck

LHS .................

Left hand side

UADR ..............

Without ADR adaption

LR ...................

Left rear

URETARD .......

Without retarder

LUF-B .............

Rear air suspension

L-MEDIUM ......

Low gross vehicle rating,


8-12ton

139

Group 37 Wiring diagram FL6

Cable colour code

Cable colour code


BL ..............

Blue

PU ..............

Purple

BN ..............

Brown

R ................

Red

GN .............

Green

SB ..............

Black

GR .............

Grey

VO ..............

Violet

I ..................

Ivory

W ...............

White

LBL ............

Light blue

Y ................

Yellow

LBN ............

Light brown

OR .............

Orange

P ................

Pink

140

Note: If a cable has two colours, this is written out like the
following example: Y/R = Yellow/Red.

Feedback
One of our objectives is that workshop personnel should have access to correct and
appropriate service manuals where it concerns fault tracing, repairs and maintenance
of Volvo vehicles.
In order to maintain the high standards of our literature, your opinions and experience
when using this manual would be greatly appreciated.
If you have any comments or suggestions, make a copy of this page, write down your
comments and send them to us, either via telefax or mailing directly to the address
listed below.

To

From

Volvo Parts Corporation

.......................................................................

Dept. Technical Support Centre 31610

.......................................................................

SE-405 08 GTEBORG

.......................................................................

SWEDEN

.......................................................................
.......................................................................

Fax +46 31 661060

.......................................................................
.......................................................................

Comments/proposals
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Concerns Service Manual:

...........................................................................................................................

Volvo Truck Corporation


Gteborg, Sweden

TSP197357 English .11.03 Printed in Sweden

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