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9/10/2012

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Very Large Scale Integration
Lecture-1
Shailendra Kumar Tiwari
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 1
1. ReferenceBooks.
2. Whatisthereforme?
3. Whatisexpected?
4. Designabstractionlevel
5. Devicegenerations
6. Technologygeneration
7. Mooreslaw
8. Scaling
9. DisplayTechnology
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 2
Outline
10. Questions.
11. Summary.
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BasicVLSIDesign,3
rd
Ed.,PHI
By:PUCKNELLDOUGLASA.ESHRAGHIAN,
KAMRAN
CMOSDIGITALINTEGRATED
CIRCUITS:Analysis andDesign
3
rd
Ed.McGrawHill.
By:SUNGMO (STEVE)KANG
ReferenceBooks
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9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 4
DigitalIntegratedCircuits ADesignPerspective,
2nded.byJ.Rabaey,A.Chandrakasan,B.Nikolic
CMOSLOGICCIRCUITDESIGN
KLUWERACADEMICPUBLISHERS
By:JohnP.Uyemura
ReferenceBooks
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CMOS VLSI Design:A Circuits and Systems
Perspective 4
th
ed. AddisonWesley
By: Neil H. E. Weste, David Money Harris
ReferenceBooks
1.WorldSemiconductorIndustry
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Thefirstcomputer
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DifferenceEngines
ThefirstElectroniccomputer(ENIC)1946
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TheFirstTransistor(1948)
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John Bardeen, William
Shockley and Walter
Brattain at Bell Labs,
1948.
FirstIntegratedCircuit(IC)
ECL3Input
Logicby
Motorola
1966
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Whatisexpected?
Power
Min
Min Design Time
Cost
Min
Complexity
Min
Delay
Size Min
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DEVICE GENERATIONS
Vacuum Tubes
BJT
FET
MOSFET
CMOS
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TECHNOLOGYGENERATIONS
Integrationlevel Year No.oftransistors DRAMIntegration
SSI 1950s Lessthan10
2
MSI 1960s 10
2
~ 10
3
LSI 1970s 10
3
~ 10
5
4K,16K,64K
VLSI 1980s 10
5
~ 10
7
256K,1M,4M
ULSI 1990s 10
7
~ 10
9
16M,64M,256M
SLSI 2000s Over10
9
1G,4GandAbove
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The evolution of MOS technology has followed the famous Moores law that
predicts a steady decrease in gate length. As predicted by Gordon Moore in
the 1960s, integrated circuit (IC) densities have been doubling
approximately every 18 months, and this doubling in size has been
accompanied by a similar exponential increase in circuit speed (or more
precisely, clock frequency).
Mooreslaw
OnchiptransistorcountincreasefortheIntelprocessors(Source:Intel).
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TechnologyScaling
GATE
SOURCE
BODY
DRAIN
Xj
Tox D
GATE
SOURCE
DRAIN
Leff
BODY
Dimensions scale down
by 30%
Doubles transistor density
Oxide thickness scales
down
Faster transistor, higher
performance
Vdd & Vt scaling Lower active power
Technology has scaled well, will it in the future?
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11
Scaling
W=0.7, L=0.7, T
ox
=0.7
=> Lateral and vertical dimensions reduce 30 %
Area Cap = C = 0.7 X 0.7 = 0.7
0.7
=> Capacitance reduces by 30 %
Die Area = X x Y = 0.7x0.7 = 0.7
2
=> Die area reduces by 50 %
V
dd
=0.7, V
t
=0.7, T
ox
=0.7, I=(W/L) (C
ox
)(V-V
t
)
2
= 0.7
T= C x V
dd
= 0.7, Power = CV
2
f = 0.7 x 0.7
2
= 0.7
2
I 0.7
=> Delay reduces by 30 % and Power reduces by 50 %
= 0.7
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Technology ThenandNow
1981 2000 RATIO
Technology p-well
CMOS
Dual Well CMOS
Gate Oxide 40 nm 2 nm 20X
Poly Dimension 2.5 m 0.12 m 20X
Metal Layers 1 6
SRAM-Density

Cell Area
Access Time
4 K

1000 m
2

40 nS
16 M

5 m
2

1 nS
4000X

200X
40X

November2000 Pentium4releasedwithclockspeed:1.5GHz
Numberoftransistors:42million
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12
TransistorCountTrend
FromS.E.Thompson,Sub100nmCMOS
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MicroprocessorFrequencyTrend
FromS.E.Thompson,Sub100nmCMOS,IEDM1999ShortCourse
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13
MinimumFeatureSizeTrend
FromS.E.Thompson,Sub100nmCMOS
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TransistorIntegrationCapacity
0.001
0.01
0.1
1
10
100
1000
10 5 2 1 0.5 0.25 0.13 0.07
Technology ()
T
r
a
n
s
i
s
t
o
r
s

(
M
i
l
l
i
o
n
)
1 Billion
On track for 1B transistor integration capacity
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IEDM 2003
Power Extrapolation
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Sony e-Reader
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DisplayTechnology
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15
MOSVs BJT
Factors CMOS Bipolar
StaticPower
Dissipation
Low High
Input
Impedance
High Low
NoiseMargin High Low
PackingDensity High Low
Fanout Low High
Direction Bidirectional Unidirectional
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Micro
Electronics
Active
Substrate
Silicon
MOS
NMOS
PMOS
CMOS
Bipolar
TTL
ECL
GaAs
VeryFast
Devices
Inert
Substrate
Good
resistors
MicroelectronicsTechnology
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MOSCapacitor
A negative voltage is applied to the gate, so there is negative
charge on the gate. The mobile positively charged holes are
attracted to the region beneath the gate. This is called the
accumulation mode
i.Accumulation
C
g
=
e
ox
tox
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A small positive voltage is applied to the gate, resulting in some
positive charge on the gate. The holes in the body are repelled from
the region directly beneath the gate, resulting in a depletion region
forming below the gate.
ii.Depletion
MOSCapacitor
C
dcp
=
e
s
XJ
C
g
=
e
ox
tox
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A higher positive potential exceeding a critical threshold
voltage V
t
is applied, attracting more positive charge to the
gate. The holes are repelled further and some free electrons
in the body are attracted to the region beneath the gate.
This conductive layer of electrons in the ptype body is
called the inversion layer
iii.inversion
MOSCapacitor
C
g
=
e
ox
tox
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9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 35
MOSCapacitor
36
CrosssectionalViewofaTypical
NMOSFET
CentralregionofdeviceconsistofaMetalOxideSemiconductor
Subsystemmadeupofaconductingregioncalledthegate[M],
ontopofaninsulatingsilicondioxidelayer[O]
ptypesilicon[S]epitaxiallayerontopofaP
+
substrate.
n
+
regionsconstitutethedrain andsource terminals
Ithasfourterminalsviz.GateG,DrainD,SourceSand
SubstrateB.
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37
p
+
regionsconstitutethedrain andsource terminals
Ithasfourterminalsviz.GateG,DrainD,SourceSand
SubstrateB.
CrosssectionalViewofaTypical
PMOSFET
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ArrowsalwayspointfromPtoN,soanNMOS(Nchannel
inPwellorPsubstrate)hasthearrowpointingin(from
thebulktothechannel)
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39
ForPchannelMOSsubstrateisofNtypeandsource,drainare
formedwithPtypematerial.
ForNchannelMOSsubstrateisofPtypewhilesource&drainareformed
withNtypematerial.
Gateispolycrystallinesiliconelectrodeandisinsulatedfrom
substratebythinlayerofsilicondioxideSiO
2
Sincethegateisinsulated,MOSFETsarealsocalledas
InsulatedGateFieldEffectTransistors(IGFET)
Itisavoltagecontrolleddevice,thecurrentthroughchanneliscontrolledby
voltageappliedtogate.
MOSFETscanbeconfiguredeitheras
EnhancementtypeMOSFETOR
DepletiontypeMOSFET
MetalOxideSemiconductor
FieldEffectTransistor
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EnhancementNMOS
Lightly doped p-type material forms substrate
Highly doped n
+
regions separated by substrate form drain & source
When gate voltage V
GS
= 0, drain current is zero.
Since the gate is insulated, any positive voltage applied to
gate, will produce electric field across substrate.
Source
Drain
Gate
PMOS
Gate
Drain
Source
NMOS
G
D
S
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41
This field will end on induced negative charges in p substrate.
These negatively charged electrons, which are minority carriers in p
substrate, form an inversion layer. Current flows from source to drain
through this induced channel.
More the positive voltage, More is the induced charge & hence more
current flows from source to drain.
This is also called Normally Off MOS, since drain current is zero for
zero gate voltage.
CMOS integrated circuits use enhancement type transistors only.
EnhancementMOS
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EnhancementNMOS
Channel
Region
p-type substrate
(Body)
n+ n+
Source (S)
Gate (G) Drain (D)
L
Body (B)
Oxide (SiO
2
)
Metal
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43
In Depletion MOS structure, the source & drain are diffused on
P- substrate as shown above.
Positive voltages enhances number of electrons from source to
drain.
Negative voltage applied to gate reduces the drain current
This is called as normally ON MOS.
DepletionTypeMOS
G
D
S
NMOS
Source
Drain
Gate
PMOS
Gate
Drain
Source
NMOS
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p-type substrate
(Body)
n+ n+
Source (S)
Gate (G) Drain (D)
L
Body (B)
Oxide (SiO
2
)
Metal
DepletionTypenMOS
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45
OperationOfNMOSTransistor
Depending on the relative voltages of the source, drain and gate, the
NMOS transistor may operate in any of three regions viz :
Cut_off : Current flow is essentially zero (also called
accumulation region)
Linear : (Non saturated region)-It is weak inversion region
drain current depends on gate and drain voltage.
Saturation : It is strong inversion region where drain current
is independent of drain-source voltage.
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CutoffRegion
With zero gate bias (V
GS
=0) , no current flows between source
and drain, only the source to drain leakage current exists.
Current-voltage relation : I
DS
= 0 V
GS
< V
T
p-type substrate
(Body)
Source (S)
V
DS
=0
n+
n+
n+
n+
V
GS
=0
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47
LinearRegion
Formation of Depletion layer
Small positive voltage applied to gate causes electric field to be
produced across the substrate
This in turn causes holes in P region to be repelled. This forms
the depletion layer under the gate.
V
DS
=0
0 < V
GS
< V
t
p-type substrate
(Body)
Source (S)
n+
n+
n+
n+
Depletion Layer
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LinearRegion
Formation of Inversion layer :
As the gate voltage is further increased, at particular voltage V
T
,
electrons are attracted to the region of substrate under gate thus forming
conduction path between source and drain.
This induced layer is called inversion layer. The gate voltage necessary
to form this layer is known as Threshold voltage (V
T
).
As application of electric field at gate causes formation of inversion
layer, the junction is known as field induced junction.
V
DS
=0
V
GS
> V
t
p-type substrate
(Body)
Source (S)
n+
n+
n+
n+
Inversion Layer
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49
LinearRegion
When V
DS
is applied, the horizontal component of electric field (due
to source-drain voltage) and vertical component (due to gate-
substrate voltage) interact, causing conduction to occur along the
channel.
When effective gate voltage (V
GS
- V
T
) is greater than drain
voltage, current through the channel increases. This is non
saturated mode. I
D
= f (V
GS
,V
DS
)
V
DS
< V
GS
- V
t
V
GS
> V
t
p-type substrate
(Body)
Source (S)
n+
n+
n+
n+
Inversion Layer
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As V
DS
is increased, the induced Channel acquires a tapered shape and
its resistance increases with Increase in V
DS
.
Here V
GS
is kept constant at value > V
T
Saturation
V
DS
= V
GS
- V
t
V
GS
> V
t
p-type substrate
(Body)
Source (S)
n+
n+
n+
n+
n- channel
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51
Saturation
WhenV
DS
>V
GS
V
T
,V
GD
<V
T
,thechannelbecomespinched off&
transistorissaidtobeinsaturation.
Conductionisbroughtbydriftmechanismofelectronsundertheinfluenceof
positivedrainvoltageandeffectivechannellengthis
modulated.
p
V
DS
> V
GS
- V
t
V
GS
> V
t
p-type substrate
(Body)
Source (S)
n+
n+
n+
n+
n- channel
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DraintoSourceCurrentI
DS
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Currentisflowofcharges.
I
DS
=f(V
GS
,V
DS
)
I
S
= -I
S
=
Cborgc InJuccJ in tbc Cbonncl(
c
)
Elcctron Ironsit Iimc()

S
=
Icngtb o Cbonncl (I)
Iclocity(:)
Continued..
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9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 53
Velocityvisgivenby
: = E
S
=electronorholemobility(surface)
E
DS
=DraintoSourceElectricField
E
S
=
I
S
I
: =
I
S
I
DraintoSourceCurrentI
DS
Continued..
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 54

S
=
I
2
I
S

n
=650cm
2
/VSec

p
=240cm
2
/VSec
TheNonSaturatedRegion
ChargeinducedinchannelduetoV
GS
.
VoltagealongthechannelvarieslinearlywithdistanceX
fromsourceduetoIRdropinthechannel.
TheaveragevalueofIRdropinthechannel
I
S
2
I
S
< (I
uS
- I
1
)
Continued..
DraintoSourceCurrentI
DS
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Theeffectivegatevoltage
V
G
=V
GS
V
T
Charge/unitarea=E
G
c
ins
c
0
Chargeinducedinchannel=WLE
G
c
ins
c
0
E
G
=Averageelectricfieldgatetochannel.
c
0
=8.8510
14
F/cm(Permittivityoffreespace)
c
ins
= c
0
4.0
E
u
=
I
uS
-I
1
-
I
S
2

D=Thicknessofoxidelayer Continued..
DraintoSourceCurrentI
DS
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c
=
wIe
ns
e
0

I
uS
-I
1
-
I
S
2
I
S
=
e
ns
e
0

w
I
I
uS
- I
1
-
I
S
2
I
S
I
S
= K
w
I
I
uS
- I
1
-
I
S
2
I
S
K =
e
ns
e
0

[ = K
w
I
I
S
= [ I
uS
- I
1
-
I
S
2
I
S
Continued..
DraintoSourceCurrentI
DS
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9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 57
C
u
=
e
ns
e
0
wI

K =
C
u
wI
I
S
=
C
u

I
2
I
uS
- I
1
-
I
S
2
I
S
C
u
= C
0
wI
I
S
=
C
0
w
I
I
uS
- I
1
-
I
S
2
I
S
Continued..
DraintoSourceCurrentI
DS
SaturationRegionI
S
(I
uS
-I
1
)
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I
S
= K
w
I
(I
uS
-I
1
)
2
2
I
S
=
C
u

2I
2
(I
uS
-I
1
)
2
I
S
=
[
2
(I
uS
-I
1
)
2
I
S
=
C
0
w
2I
(I
uS
-I
1
)
2
DraintoSourceCurrentI
DS
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59
N-CHANNEL MOSFET
Cut- off Region (V
GS
< V
T
)
I
DS
~ 0
Linear Region (V
GS
> V
T
) & (V
DS
< V
GS
- V
T
)
I
DS
= |
n
[2.(V
GS
V
T
) V
DS
V
DS
2
]
Saturation Region (V
GS
> V
T
) & (V
DS
> V
GS
- V
T
)
I
DS
= |
n
[(V
GS
V
T
)
2
(1 + V
DS
)]
is an empirical constant called as channel length modulation
MOSFETDrainCurrentEquations
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P-CHANNEL MOSFET
Cut- off Region (V
GS
>
V
T
)
I
DS
~ 0
Linear Region (V
GS
s V
T
) & (V
DS
> V
GS
- V
T
)
I
DS
= |
p
[2.(V
GS
V
T
) V
DS
V
DS
2
]
Saturation Region (V
GS
s V
T
) & (V
DS
s V
GS
- V
T
)
I
DS
= |
p
[(V
GS
V
T
)
2
(1 + V
DS
)]
is an empirical constant called as channel length modulation
MOSFETDrainCurrentEquations
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61
Where | =k W/L;calledasgainfactorofthedevice
k =e
ox
/t
ox
calledprocesstransconductanceparameter
t
ox
=Thicknessofthegateinsulator
L=Lengthofchannel
e
ox
=Permitivityofgateinsulator
LinearRegion
Since
n
=2
p
=>k
n
=2k
p
thus |
n
=2|
p
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DraincurveforNMOSoperatedwith
V
GS
>V
T
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63
I
D
V
DS
characteristics
CUTOFF REGION
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I
GS
= 0
I
S
= I
D +
-
+
-
IVcharacteristicsofNMOS
Transconductance curve
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9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 65
DeterminetheRegionofOperationofM
1
1
OffbecauseV
GS
=0V
2
SaturationV
GS
V
t
=(10.4)V=0.6V
V
DS
=1.5V;(V
GS
V
t
)<V
DS
3
NonSaturationV
GS
V
t
=(10.4)V=0.6V
V
DS
=0V;(V
GS
V
t
)>V
DS
4
NonSaturationV
GS
V
t
=(10.4)V=0.6V
V
DS
=0.5V;(V
GS
V
t
)>V
DS
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4
NonSaturationV
GS
V
t
=(1.50.4)V=1.1V
V
DS
=0.5V;(V
GS
V
t
)>V
DS
5
CutOffV
GS
=0V
6
SaturationV
GS
V
t
=(0.50.4)V=0.1V
V
DS
=0.5V;(V
GS
V
t
)<V
DS
7
SaturationV
GS
V
t
=(10.4)V=0.6V
V
DS
=1V;(V
GS
V
t
)<V
DS
9/10/2012
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9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 67
91
68
Mask
CommonmaterialusedformasksarePhotoresist,Polysilicon,Silicon
dioxide,Siliconnitride.
Tocreatemask:
(a)depositmaskmaterialoverentiresurface
(b)cutwindowsinthemasktocreateexposedareas
(c)depositdopant
(d)removeunrequiredmaskmaterial
Masksplaysimportantroleinprocesscalledselective
diffusions.
Theselectivediffusioninvolves
1. Patterningwindowsinamaskmaterialonthesurfaceofthe
wafer.
2. Subjectingtheexposedareastoadopantsource.
3. Removinganyunrequiredmaskmaterial.
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal)
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69
Photolithography
The Process of using an optical image and a photosensitive
film to produce a pattern on a substrate is photolithography
Photolithography depends on a photosensitive film called a
photo-resist.
Types of resist
Positive resist, a resist that become soluble when exposed
and forms a positive image of the plate.
Negative resist, a resist that lose solubility when
illuminated forms a negative image of the plate.
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal)
70
Photolithography
ptype body
Substrate
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal)
9/10/2012
36
71
Resistapplication
ptype body
Photolithography
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal)
72
Exposure
ptype body
Photolithography
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal)
9/10/2012
37
73
PositiveResist
ptype body
Etching
Photolithography
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal)
74
NegativeResist
ptype body
Etching
Photolithography
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal)
9/10/2012
38
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 75
Si(100)
PType
NMOSFabricationSteps
1.SelectionofSubstrate
2.Cleaning
3.Oxidation
Si(100)
PType
SiO
2
Si+O
2
SiO
2
(goodquality)
Si+2H
2
OSiO
2
+2H
2
(poorquality)
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 76
4.LithographywithMASK1
Si(100)
PType
SiO
2
+VEPhotoresist
UV
MASK1
A A
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39
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 77
PhotoresistdevelopmentandOxideEtching
Si(100)
PType
PhotoresistEtching
Si(100)
PType
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 78
GateOxidation
Si(100)
PType
PolySiliconDeposition
Si(100)
PType
SiH
4
Si+2H
2
9/10/2012
40
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 79
Si(100)
PType
PolySi
LithographyforGateElectrode
+VEPhotoresist
MASK2
UV
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 80
Si(100)
PType
PolyPatterning
PhotoresistCleaning
Si(100)
PType
9/10/2012
41
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 81
LithographyforSourceandDrainregion
Si(100)
PType
UV
MASK3
S D
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 82
Si(100)
PType
Oxideetching(HFCleaning)
Photoresistcleaning
Si(100)
PType
9/10/2012
42
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 83
Si(100)
PType
N
+
N
+
IonImplantation
Si(100)
PType
N
+
N
+
ThickOxideDeposition
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 84
LithographyandContactViaOpening
Si(100)
PType
N
+
N
+
UV
MASK4
S G D
9/10/2012
43
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 85
Si(100)
PType
N
+
N
+
MetallizationandPatterning
S
G
D
Bodyterminalisnotshown..
86
FabricationofCMOSDevices
Technologies used for CMOS fabrications include
N-well process
P-well process
Twin-tub process
Silicon on insulator.
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal)
9/10/2012
44
87
In order to have both types of transistors on the same substrate, the
substrate is divided into well regions (Shaded region in the
standard cells)
Two types of wells are available n well and p well
In a p substrate, an n well is used to create a local region of n type
substrate, wherein the designer can create p transistors
In a n substrate, a p well creates a local p type substrate region, to
accommodate the n transistors.
Hence, every p device is surrounded by an n well, that must be
connected to V
DD
via a V
DD
substrate contact.
Similarly, n devices are surrounded by p well connected to GND
using a GND substrate contact.
PWellsandNWells
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal)
88
PWellsandNWells
Ap transistorisbuiltonann substrateandann transistoris
builtonapsubstrate
P-well N-well
P substrate
contact
[P
+
]
N substrate
contact
[n
+
]
OUT
IN
G G
D S
n
+
n
+ p
+
p
+
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal)
9/10/2012
45
MASKforCMOSInverter
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 89
NWellCMOSInverter
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 90
1
SubstrateSelectionSi(100)
2
CleaningoftheSubstrate
3
Oxidation(1m)
4
Lithography(MASK1)
5
HF(Oxide)Cleaning&PREtching
6
NWellimplantation
7
OxideEtching
8
GateOxideDeposition
9
PolySiDeposition
10
LithographyandOxidePatterning
11
Lithography(MASK2)
12
PolySiPatterning
13
Lithography(MASK3)
14
HF(Oxide)Cleaning&PREtching
15
Ionimplantation NMOS
16
Repeat12to14forPMOS
17
DepositionofThickOxide
18
MetallizationandPatterning
9/10/2012
46
1.SelectionofSubstrate
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 91
Si(100)
Ptype
90
2.CleaningofSubstrate
The nwell CMOS process starts with a moderately doped
(with impurity concentration typically less than 10
15
cm
3
)
Ptype silicon substrate.
3.Oxidation(1m)
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 92
Si(100)
P

type
SiO
2
90
9/10/2012
47
Lithography(MASK1)
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 93
Si(100)
P

type
SiO
2
PositivePhotoresist PositivePhotoresist
MASK1
UV
90
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 94
Si(100)
P

type
SiO
2
Si(100)
P

type
SiO
2
90
HF(Oxide)Cleaning&PREtching
9/10/2012
48
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 95
Si(100)
P

type
SiO
2
HF(Oxide)Cleaning&PREtching
90
NWellImplantation
Si(100)
P

type
SiO
2
NWell
Ntypeimpurityimplantation
OxideCleaning
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 96
Si(100)
P

type
NWell
GateOxidation
Si(100)
P

type
NWell
90
9/10/2012
49
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 97
PolySiliconDeposition
Si(100)
P

type
NWell
90
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 98
Si(100)
P

type
NWell
Lithography(MASK2)
90
9/10/2012
50
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 99
Si(100)
P

type
NWell
Si(100)
P

type
NWell
90
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 100
Lithography(MASK3)
Si(100)
P

type
NWell
90
9/10/2012
51
HF(Oxide)Cleaning&PREtching
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 101
Si(100)
P

type
NWell
Si(100)
P

type
NWell
90
IonImplantation
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 102
Si(100)
P

type
NWell
N
+
N
+
N
+
90
9/10/2012
52
Repeat12to14forPMOS
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 103
Si(100)
P

type
NWell
N
+
N
+
N
+
P
+
P
+
P
+
90
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 104
Si(100)
P

type
NWell
N
+
N
+
N
+
P
+
P
+
P
+
ThickOxideDeposition
90
9/10/2012
53
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 105
Si(100)
P

type
NWell
N
+
N
+
N
+
P
+
P
+
P
+
LithographyandOxidePatterning
90
MetallizationandPatterning
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 106
Si(100)
P

type
NWell
N
+
N
+
N
+
P
+
P
+
P
+
V
SS
V
DD
90
9/10/2012
54
TwinTubCMOSFabrication
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 107
1
SelectionofSubstrate
2
CleaningoftheSubstrate
3
EpitaxialLayer
4
Oxidation(1m)
5
Lithography(MASK1)
6
HF(Oxide)Cleaning&PREtching
7
NWellimplantation
8
OxideEtching
9
Repeatsteps4to6
10
PWellimplantation
1
SubstrateSelectionSi(100)
2
CleaningoftheSubstrate
3
Oxidation(1m)
4
Lithography(MASK1)
5
HF(Oxide)Cleaning&PREtching
6
NWellimplantation
7
OxideEtching
8
GateOxideDeposition
9
PolySiDeposition
1.SelectionofSubstrate
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 108
2.CleaningofSubstrate
The twintub CMOS process starts with a high resistive ntype
(100) silicon substrate.
Si(100)
Ntype
9/10/2012
55
EpitaxialLayerDeposition
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 109
Epitaxiallayer
Si(100)
Ntype
3.Oxidation(1m)
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 110
Epitaxiallayer
SiO
2
Si(100)
Ntype
9/10/2012
56
Lithography(MASK1)
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 111
SiO
2
PositivePhotoresist PositivePhotoresist
MASK1
UV
90
Si(100)
Ntype
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 112
SiO
2
90
HF(Oxide)Cleaning&PREtching
Si(100)
Ntype
9/10/2012
57
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 113
SiO
2
Si(100)
Ntype
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 114
Si(100)
P

type
SiO
2
HF(Oxide)Cleaning&PREtching
90
Si(100)
Ntype
9/10/2012
58
9/10/2012
S.K.Tiwari(Asst.Prof.ECEMITManipal) 115
NWellImplantation
SiO
2
NWell
Ntypeimpurityimplantation
Si(100)
Ntype
OxideCleaning
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 116
GateOxidation
NWell PWell
NWell PWell
Si(100)
Ntype
Si(100)
Ntype
9/10/2012
59
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 117
PolySiliconDeposition
NWell PWell
Si(100)
Ntype
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 118
Lithography(MASK2)
NWell PWell
Si(100)
Ntype
9/10/2012
60
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 119
NWell PWell
NWell PWell
Si(100)
Ntype
Si(100)
Ntype
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 120
Lithography(MASK3)
NWell PWell
Si(100)
Ntype
9/10/2012
61
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 121 90
NWell PWell
Si(100)
Ntype
IonImplantation
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 122
NWell PWell
N
+
N
+
N
+
Si(100)
Ntype
9/10/2012
62
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 123
NWell
N
+
P
+
P
+
P
+
PWell
N
+
N
+
P
+
Si(100)
Ntype
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 124
NWell
N
+
N
+
N
+
P
+
P
+
P
+
ThickOxideDeposition
Si(100)
Ntype
PWell
N
+
N
+
P
+
9/10/2012
63
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 125
NWell
N
+
N
+
N
+
P
+
P
+
P
+
LithographyandOxidePatterning
90
PWell
N
+
N
+
P
+
Si(100)
Ntype
MetallizationandPatterning
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 126
NWell
N
+
N
+
N
+
P
+
P
+
P
+
V
SS
V
DD
90
PWell
N
+
N
+
P
+
Si(100)
Ntype
9/10/2012
64
LatchUp
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 127
Tendency of CMOS chips to
develop lowresistance paths
between V
DD
and V
SS
Called Latch
up
LatchUp
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 128
These BJTs form a siliconcontrolled
rectifier (SCR) with positive feedback and
virtually short circuit the power rail to
ground, thus causing excessive current
flows and even permanent device
damage.
PNP transistor whose base is formed by
the nwell with its basetocollector
current gain (
1
) as high as several
hundreds.
NPN transistor with its base formed by the
ptype substrate. The basetocollector
current gain
2
of this lateral transistor
may range from a few tenths to tens
9/10/2012
65
Latchup
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 129
Rwell representstheparasiticresistanceinthenwellstructure
withitsvaluerangingfrom1k to20k.
Rsub canbeashighasseveralhundredohms.
Unless the SCR is triggered by an external disturbance, the
collector currents of both transistors consist of the reverse
leakage currents of the collectorbase junctions and therefore,
their current gains are very low.
If the collector current of one of the transistors is temporarily
increased by an external disturbance, however, the resulting
feedback loop causes this current perturbation to be multiplied
by (
1

2
). This event is called the triggering of the SCR.
Latchup
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 130
Once triggered, each transistor drives the other transistor with
positive feedback, eventually creating and sustaining a low
impedance path between the power and the ground rails, resulting
in latchup. It can be seen that if the condition
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66
TechniquetoovercomeLatchup
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 131
Use p+ guardband rings connected to ground around nMOS
transistors and n+ guard rings connected to VDD around pMOS
transistors to reduce R and R
SUb
and to capture injected
minority carriers before they reach the base of the parasitic
BJTs.
Place substrate and well contacts as close as possible to the
source connections of MOS transistors to reduce the values of
R
well
and Rsub.
SOIDevices
SOIfabrication
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 132
Refer:PrinciplesofCMOSVLSIDesignAsystemperspective2
nd
Ed.ByNeilH.E.Weste and
KamranEshraghian Pageno.125129
9/10/2012
67
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 133
SOIfabrication
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 134
SOIfabrication
9/10/2012
68
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 135
SOIfabrication
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 136
SOIfabrication
9/10/2012
69
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 137
VLSIDesign
Inverters
ShailendraKumarTiwari
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 138
9/10/2012
70
Outline
Passtransistors
Transmissiongate
ResistiveLoadNMOSInverter
EnhancementLoadNMOSinverter
DepletionLoadNMOSinverter
CMOSInverter
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 139
PassTransistors(NMOS)
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 140
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71
PassTransistors(NMOS)
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 141
NMOS
NMOSPasstransistorpassesstronglogic0.
NMOSPasstransistorpassesweaklogic1.
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 142
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72
PassTransistors(PMOS)
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 143
PassTransistors(PMOS)
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 144
9/10/2012
73
PMOS
PMOSPasstransistorpassesweaklogic0.
PMOSPasstransistorpassesstronglogic1.
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 145
PassTransistor
SWITCH G INPUT (SOURCE) OUTPUT(DRAIN)
N - Switch
X Z
V
SS
STRONG 0
V
DD
WEAK 1
P - Switch
X Z
V
DD
STRONG 1
V
SS
WEAK 0
I/P O/P
G=1
G=0
G=0
G=1
Gate
G
D
Drain
S
Source
Gate
G
D
Drain
S
Source
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 146
9/10/2012
74
TransmissionGate
PMOSPasstransistorpassesstronglogic1.
NMOSPasstransistorpassesstronglogic0.
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 147
Inverters
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 148
9/10/2012
75
NMOSInverter
Generalcircuitstructureof
annMOS inverter.
Typicalvoltagetransfercharacteristic(VTC)of
arealisticnMOS inverter.
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 149
ResistiveLoadNMOSInverter
(Notinsyllabus)
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 150
9/10/2012
76
ResistiveLoadNMOSInverter
V
OH
: Maximum output voltage when the
output level is logic " 1"
V
OL
: Minimum output voltage when the output
level is logic "0"
V
IL
: Maximum input voltage which can be
interpreted as logic "0"
V
IH
: Minimum input voltage which can be
interpreted as logic " 1"
inverterthresholdvoltageV
TINV
pointwhere
V
in
=V
out
ontheVTC.
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 151
CalculationofV
OH
thedrivertransistoriscutoff
ResistiveLoadNMOSInverter
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 152
9/10/2012
77
CalculationofV
OL
ResistiveLoadNMOSInverter
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 153
CalculationofV
IL
ResistiveLoadNMOSInverter
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 154
9/10/2012
78
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 155
ResistiveLoadNMOSInverter
CalculationofV
IH
V
IH
isthelargerofthetwovoltagepointsonVTCatwhichthe
slopeisequalto(1).
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 156
ResistiveLoadNMOSInverter
CalculationofV
IH
9/10/2012
79
NoiseMargin
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 157
Where
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 158
9/10/2012
80
DepletionLoadNMOSInverter
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 159
This is an alternate form of the
NMOS inverter that uses an
depletionmode MOSFET load
device with gate and source terminal
connected.
Resistiveload inverter is not a suitable
candidate for most digital VLSI system
applications, because of the large area
occupied by the load resistor.
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 160
DepletionLoadNMOSInverter
9/10/2012
81
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 161
DepletionLoadNMOSInverter
When the input voltage Vin is smaller than the driver
threshold voltage V
T0
, the driver transistor is turned off and
does not conduct any drain current. Consequently, the load
device, which operates in the linear region, also has zero drain
current.
SubstitutingV
OH
forV
out
CalculationofV
OH
9/10/2012 S.K.Tiwari(Asst.Prof.ECEMITManipal) 162
DepletionLoadNMOSInverter
CalculationofV
OL
WeassumethattheinputvoltageV
in
oftheinverterisequaltoV
OH
=V
DD
Drivertransistorlinearregion
Depletiontypeloadsaturationregion
ThissecondorderequationinV
OL
canbesolvedbytemporarily
neglectingthedependenceofV
Tload
onV
OL
,asfollows.
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DepletionLoadNMOSInverter
CalculationofV
IL
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DepletionLoadNMOSInverter
CalculationofV
IL
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DepletionLoadNMOSInverter
CalculationofV
IH
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DepletionLoadNMOSInverter
CalculationofV
IH
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CMOSInverter
V
OH
: Maximum output voltage when the output level is logic " 1"
V
OL
: Minimum output voltage when the output level is logic "0"
V
IL
: Maximum input voltage which can be interpreted as logic "0"
V
IH
: Minimum input voltage which can be interpreted as logic " 1"
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RegionA
PMOS Nonsaturation Region
NMOS Cutoff
V
out
=V
DD
I
D
R
CPMOS
V
out
=V
DD
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RegionBV
IL
PMOS Nonsaturation Region
NMOS SaturationRegion
TheslopeoftheVTCisequalto(1),
whentheinputvoltageisV=V
IL
.
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86
TosatisfythederivativeconditionatVILwedifferentiateboth
sideswithrespecttoVin.
Where
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RegionCV
th
PMOS SaturationRegion
NMOS SaturationRegion
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Where
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RegionDV
IH
PMOS SaturationRegion
NMOS NonsaturationRegion
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Where
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whentheinputvoltageexceedsVDDthepMOS transistoris
turnedoff.Inthiscase,thenMOS transistorisoperatinginthe
linearregion,butitsdrainto sourcevoltageisequaltozero
because
Theoutputvoltageofthecircuitis
RegionEV
OL
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NoiseMargin
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MOSSecondordereffect
BodyEffect.
Subthresholdregion
Channellengthmodulation
Mobilityvariation
FowlerNordheim tunneling
Drainpunchthrough
ImpactIonizationHotelectrons.
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Refer:PrinciplesofCMOSVLSIDesignAsystemperspective2
nd
Ed.ByNeilH.E.Weste and
KamranEshraghian Pageno.53to58.
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90
Determination of pullup to pull down ratio
(Z
PU
/Z
PD
) for an NMOS inverter driven by
another NMOS inverter
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Determination of pullup to pull down ratio for
an NMOS inverter driven by through one or
more pass transistor
ReferBasicVLSIDesign3
rd
Ed.by:DouglasA.Pucknenn andKamranEshraghian
PageNo.3738
ReferBasicVLSIDesign3
rd
Ed.by:DouglasA.Pucknenn andKamranEshraghian
PageNo.3841
Designingofarbitrarylogicusing
CMOS
ReferClassnotes
CMOSDIGITALINTEGRATED
CIRCUITS:Analysis andDesign3
rd
Ed.
McGrawHill.By:SUNGMO (STEVE)KANG
Chapter7
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