STANDARD PRACTICE |CONFIDENTIAL} Page 1 of 44 PAGE 1. SCOPE. 3 2, WORK PROCEDURE 3 2.1 Input to the Design. 3 2.1.1 Process Conditions 3 2.1.2 Input Data, 3 2.2 Output from the Design 4 2.3 Work Steps 4 3. HYDRAULIC DESIGN 3 3.1 General 5 3.1.1 Basie Principle for Line Sizing 3 3.1.2 Pressure Drop Calculation Method 3 3.2 Standard Pipe Data 6 3.3 Line Sizing 6 33.1 Economical Line Size 6 3.3.2 Limitations of Sizing, 9 3.3.3 Erosional Velocity 9 3.3.4 Sonic Velocity - nN 3.3.5 Noise n 3.3.6 Slurry Line. - 2 3.3.7 Two-Phase Flow Patter. 2 3.3.8 Special Requirements 2 3.3.9 Guidelines for Practical Line Sizing... 13 3.4 Equivalent Length of Piping . 15 3.4.1 Estimation of Equivalent Length 15 3.4.2 Equivalent Length - 13 3.5 Typical Pressure Drop Data 18 3.5.1 Pressure Drop of Instruments 18 3.5.2 Pressure Drop of Piping Components. 19 3.5.3 Pressure Drop of Equipment 19 3.6 Check of Pump Suction Line 19 3.6.1 NPSH Calculation 19 3.6.2 Margin of NPSH. ssn 2 3.7 Pressure Drop of Control Valve. ove DB 3.8 Hydraulic Balance. - 24 3.8.1 Summary of Hydraulic Balance - 4 3.8.2 Check of Hydraulic Balance 28 3.8.3 Hydraulic Gradient 25 3.9 Design Pressure of Pump Discharge System 25 3.10 Dual Installation for Wide Rangeability Service. 2B 4, RELATED DOCUMENTS 26 5. DEFINITIONS... ra 6. ABBREVIATIONS 27 7. REFERENCES... 29 BIBLIOGRAPHY... “ sen 29 LITERATURE....... 29 APPENDIX-1 PRESSURE DROP CALCULATION . 31 ALI Reynolds number 31 «IEP PNRPARATINNPage 2 of 44 STANDARD PRACTICE |CONFIDENTIAL| dGS 21 E SS 1.2 Single phase flow 32 AL3 Hazen & Williams Formula 34 AL. Compressible gas flow. 35 APPENDIX-2 GAS/LIQUID TWO PHASE FLOW 36 2.1 Pressure Drop 36 A2.2 Flow Pattem-Horizontal .. - 36 A2.3 Flow Pattern-Vertical : 37 A24 Flow Patter - Inclined Downward 37 APPENDIX-3 OPTIMUM LINE SIZING 38 A3.1 Capital Cost. 38 A3.2 Operation Cost - 39 A3.3 Optimum Line Size - 40 APPENDIX-4 STEAM CONDENSATE SYSTEM a 4 APPENDIX-5 SURGE PRESSURE 42 APPENDIX-6 SHORT-CUT CALCULATION B APPENDIX-7 EXAMPLE OF HYDRAULIC BALANCE. 4 3 JEG CORPORATIONPage 3 of 44 STANDARD PRACTICE [CONFIDENTIAL] a 1. SCOPE (1) This standard practice provides the guidelines for the sizing of piping system in refineries, petrochemical plants and similar plants Gas or liquid pipelines are outside the scope of this standard practice. (2) Specific instructions given in the Project Specifications have precedence over the requirements given in this standard practice. (3) No alternation from the Project Specifications and this standard practice are permitted unless otherwise specified. 2. WORK PROCEDUR! 2.1 Input to the Design 2.1.1 Process Conditions ‘The data to be used for the hydraulic design, such as the flow rate, temperature, pressure and so on should be clarified on the following: (1) Source of the data ‘The design data will be obtained from, but not limited to, the following documents; Process Flow Diagram (PFD) Basic Engineering Design Data (BEDD) Piping & Instrument Diagram (P&ID) Plot plan Equipment data sheet Piping material specification (2) Operation case to be taken as the design base (G) Related documents to be used as a part ofthe input data, (4) Related documents to be checked or revised based on the results of hydraulic design ‘The data to be used for the hydraulic design should be distinguished into changeable data and unchangeable data asa consequence of the hydraulic design. 2.1.2 Input Dat: ‘The following is a summary of input data to be prepared before the hydraulic design (1) Operational data ~ Service for identification - Fluid name for identification = From-To for identification - Flow rate(s) of liquid and/or vapor ~ Temperature Pressure ~ Physical properties Liquid service: Density, Viscosity, Vapor pressure, Critical pressure, SpGr @15°C Vapor service: Density, Viscosity, Molecular weight, Cp/Cv, Z-factor Two-phase flow Densities and Viscosity for both liquid and vapor and Surface tension (2) Construction data - Line class ~ Elevation at inlet and outlet of piping system - Distance between source and destination, sum of XYZ coordinate length. Instruments, types and quantities - Valves & fittings, types and quantities, if available. = Control valve(s) ~ Pump(s), compressor(s) and blower(s) ) Design requirement #127 enooNoATON