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CLASSIFICATION OF FURNACES
BROAD CLASSIFICATION ENERGY SOURCE DUTY CYCLE MODE OF HEAT TRANSFER ATMOSPHERE END USE
CLASSIFICATION BY ENERGY SOURCE FURNACE OIL L.D.O. OTHER GAS L.P.G./NATURAL GAS/COKE OVEN/OTHER ELECTRIC RESISTANCE/INDUCTION/ DIE ELECTRIC/ARC OIL
CLASSIFICATION BY ATMOSPHERE
AIR INERT REDUCING CARBURISING NITRIDING VACUMN
THE FURNACE WAS RELINED BY PROVIDING 75 MM BACK UP INSULATION AS UNDER 25 MM 128 KG/M3 BLANKET 25 MM 96 KG/M3 BLANKET 25 MM 64 KG/M3 BLANKET
BALANCE OF HEAT STORAGE LOSS/CYCLE KCAL BEFORE 10,08,310 AFTER 6,78,292 RADIATION LOSS KCAL/HR BEFORE 54,471 AFTER 34,615
HEAT TO CHARGE KCAL BEFORE/AFTER 9,80,100 OPENING LOSS KCAL/HR BEFORE/AFTER 2,245 CONVEYOR LOSS KCAL BEFORE/AFTER 2,46,767 HEAT SAVING PER CYCLE 5,59,338 KCAL
FUEL SAVING PER CYCLE 56 KG FUEL SAVING/MONTH 855 KGS PER 15 DAYS OPERATION SAVING PER YEAR 10,260 KGS SAVINGS PER YEAR RS. 5.10 LAC INVESTMENT RS 18.56 LAC PAYBACK 38 MONTHS
HEAT SOURCE
% HEAT % HEAT
SUPPLIED FUEL 100 WASTE GASES ----LOSS THRO WALLS ---HEAT TO STOCK ----
HEAT CONTENT
BTU 0.5 7.8 13.5 17.4 21.4 25.4