Design of large diameter ratio shell intersections subjected to pressure & external loadings RGP-RCB-10.

7 d = mean diameter of nozzle in corroded condition, mm D = mean diameter of vessel in corroded condition, mm t = corroded nozzle wall thickness, mm T = corroded vessel wall thickness, mm P = internal design pressure, Mpa Mi = Circumferential moment, Nmm Mo = longitudinal moment, Nmm Mt = torsional moment, Nmm F = axial force on nozzle, N S = allowable code stress at design temperature, Mpa Su = minimum tensile stress at 38C, Mpa Sy = minimum yield stress at 38C, Mpa Limits on design a) Sy/Su < 0.7 b) For P,Mi,Mo and F 0.333 < d/D < 1.0 20 < D/T < 250 d/D < t/T < 3.0 c) For Mt 0.125 < d/D < 1.0 7.5 < D/T < 99.0 7.5 < d/t < 198.0 Nozzle geometry outside the design limits of this analysis sp = PD/(2T) si = 4Mi/(pd2t) so = 4Mo/(pd2t) st = 4Mt/(pd2t) sa = F/(pdt) Svp = Vessel stress due to pressure (surface) Svmp = Vessel stress due to pressure (membrane) Snp = Nozzle stress due to pressure (surface) Snmp = Nozzle stress due to pressure (membrane) Sni = Nozzle stress due to circumferential moment (surface) Snmi = Nozzle stress due to circumferential moment (membrane) Svi = Vessel stress due to circumferential moment (surface) Svmi = Vessel stress due to circumferential moment (membrane) Sno = Nozzle stress due to longitudinal moment (surface) Snmo = Nozzle stress due to longitudinal moment (membrane) Svo = Vessel stress due to longitudinal moment (surface) Svmo = Vessel stress due to longitudinal moment (membrane) Sna = Nozzle stress due to axial force, F (surface) Snma = Nozzle stress due to axial force, F (membrane) Sva = Vessel stress due to axial force, F (surface) Svma = Vessel stress due to axial force, F (membrane) Svt = Vessel stress due to torsion moment (surface) 108 658 7.25 12 0.2 125478 25487 125874 12000 137 482.69 220 4.251969 25.90551 0.285433 0.472441 29.0076 1110.574 225.579 1114.079 2697.708 19870.21 70008.39 31908.36 inch inch inch inch psi lbf-in lbf-in lbf-in lbf psi psi psi

0.455779 ok 0.164134 not ok 54.83333 ok 0.604167 ok 0.164134 ok 54.83333 ok 14.89655 ok

795.2917 274.0144 55.6576 274.8791 707.5396 2073.242 1890.519 4319.734 1898.432 450.947 379.6713 842.7132 263.1999 -158.575 61.38225 306.942 24.6842 -521.579 2342.433 10753.9 5342.525 105.5584

psi psi psi psi psi psi psi psi psi psi psi psi psi psi psi psi psi psi psi psi psi psi

Snt = Nozzle stress due to torsion moment (surface) Svt = Snt Svmt = Vessel stress due to torsion moment (membrane) Snmt = Nozzle stress due to torsion moment (membrane) Svmt = Snmt Snc = Combined stresses at nozzle surface Snmc = Combined nozzle membrane stresses Svc = Combined stresses at vessel surface Svmc = Combined stresses in vessel (local membrane) a = d/2 L = 0.78*(DT/2)^0.5 0.68 > CFv < 0.94

105.5584 psi 52.77922 psi 52.77922 psi

4287.688 3703.257 13730.21 4888.522 2.125984 1.929521 0.651576

psi psi psi psi

ok ok ok ok

CFv out of range

Snmc & Svmc to be less than minimum of 1.5*S or Sy Snc & Svc to be less than minimum of 3*S or 2*Sy