Honeywell Economizers

Technical Reference Manual
Design and Application Guide for Honeywell Economizer Controls
63-8594 Honeywell Economizers
Table of Contents
Table of Contents
Section 1 - Ventilation ....................................................................................
Healthy Air ........................................................................................................................................................... Symptoms of Inadequate Ventilation ................................................................................................................... Indoor Air Ventilation Standards .......................................................................................................................... CO2 Based Demand Control Ventilation ........................................................................................................... Ventilation Requirements .................................................................................................................................... Air Handler Control Loops ................................................................................................................................... Basic Economizer Control ................................................................................................................................... Mixed Air Formulas .............................................................................................................................................. Outside Air Percentage Chart .............................................................................................................................. Example 1: Using the Outside Air Percentage Chart ........................................................................................ Example 2: Use of Outside Air Chart on a Warm Day ....................................................................................... Extra Outside Air Percentage Chart .................................................................................................................. Example 3: Minimum Ventilation Adjustment .................................................................................................... Example 4: Ventilation Review Questions ......................................................................................................... Economizer Cycle Definition ................................................................................................................................ Single and Two Stage Cooling With Economizer ..............................................................................................
1
3 4 5 5 6 8 9 10 11 12 13 14 15 17 19 20
Section 2 - Enthalpy Theory And Controllers ..............................................

The Psychrometric Chart ..................................................................................................................................... Relative Humidity and Saturation ........................................................................................................................ Enthalpy ............................................................................................................................................................... Psychrometric Chart of Enthalpy Economizer Control ...................................................................................... Single Sensor Enthalpy Control ........................................................................................................................... Two Sensor or Differential Enthalpy .................................................................................................................... Enthalpy Control with Carbon Dioxide Sensor ....................................................................................................
21
22 23 24 25 26 27 28
Section 3 - Types of Economizers ................................................................

Section 3H705 ................................................................................................................................................. Section 4W7459 ............................................................................................................................................... Section 5W6210 and W7210 ........................................................................................................................... Section 6W6215, W7215 and W7460 .............................................................................................................. Section 7W7212, W7213 and W7214 .............................................................................................................. Section 8W7340 and W7345 ........................................................................................................................... Table Listing of Economizer Modules without DCV ........................................................................................... Table Listing of Economizer Modules with DCV ................................................................................................ Enhanced Economizer Features ......................................................................................................................... Transformer Wiring Requirements for Economizers ............................................................................................
29
30 31 32 33 34 35 36 36 37 38
Section 4 - H705 Economizer Module ...........................................................

H705 Economizer Module ................................................................................................................................... H705 Components ............................................................................................................................................... H705 Enthalpy Setpoint ....................................................................................................................................... H705 Wiring Diagram ..........................................................................................................................................
41
42 43 44 45
Honeywell Economizers 63-8594
Table of Contents
Section 5 - W7459 Economizer Module ........................................................

W7459 Enthalpy Module Components ................................................................................................................. W7459A, B, C and D ............................................................................................................................................ M7215, M7415, M7405 and M8405 Actuators ..................................................................................................... W7459 Enthalpy Setpoint Chart ........................................................................................................................... High Limit Switching ............................................................................................................................................. W7459A Wiring Diagram ......................................................................................................................................
49
50 52 53 55 56 57
Section 6 - W6210 And W7210 Economizer Modules ..................................

W7210 Economizer System Components ............................................................................................................ W6210 and W7210 Components ......................................................................................................................... High Limit Function ............................................................................................................................................ W6210 and W7210 Actuator Connections ........................................................................................................... W7210 Wiring Diagrams ......................................................................................................................................
67
68 69 69 70 72
Section 7 - W6215, W7215 And W7460 Economizer Modules ......................................................................................

W7215 System Components ................................................................................................................................ W6215, W7215 and W7460 Components ............................................................................................................ W7215B and W7460B Components .................................................................................................................... W6215, W7215, W7460 Inputs and Outputs ........................................................................................................ Input and Output Applications .............................................................................................................................. Free Cool Contacts ............................................................................................................................................ Exhaust Fan Setpoint ......................................................................................................................................... Purge Contacts .................................................................................................................................................. Shutdown Contacts ............................................................................................................................................ Air Change Contacts .......................................................................................................................................... Alarm Contacts ................................................................................................................................................... Minimum and Maximum Settings ......................................................................................................................... Outdoor Air Content Sensor ................................................................................................................................. W6215, W7215 and W7460 Actuator Usage ....................................................................................................... W6215, W7215 and W7460 Wiring Diagram ....................................................................................................... Indoor Air Content Sensor Settings ...................................................................................................................... Carbon Dioxide Sensor Setup ..............................................................................................................................
87
88 89 90 91 92 92 92 92 93 93 93 94 95 96 97 117 118
Section 8 - W7212, W7213 and W7214 Economizer Modules ...................................................................................... 119

W7212 Economizer System Components ............................................................................................................ W7212, W7213, and W7214 Components ........................................................................................................... DCV Maximum Position Adjustment .................................................................................................................. Minimum Position Adjustment ............................................................................................................................ W7212, W7213, and W7214 Wiring Diagram ...................................................................................................... 120 121 122 123 125
Section 9 - W7340 and W7345 Economizer Module..................................... 133

W7340 Economizer System Components ............................................................................................................ W7340 and W7345 Components ......................................................................................................................... W7340 only ........................................................................................................................................................ Demand Control Ventilation (DCV) Sensor Input (W7340 only) ........................................................................ Settings and Adjustment .................................................................................................................................... Wiring for W7340 and W7345 .............................................................................................................................. 134 136 138 138 139 142
ii
Table of Contents
Section 10 - Sensors for Economizer Modules............................................ 143

Sensor Features .................................................................................................................................................. Type of Sensors for Economizer ......................................................................................................................... C7650 Temperature Sensor ................................................................................................................................ C7150 and C7046 Mixed and Supply Air Sensors .............................................................................................. Mixed or Supply Air Sensor Control Sequence ................................................................................................... Carbon Dioxide Sensor ....................................................................................................................................... 144 145 146 147 148 149
Section 11 - Checkout .................................................................................... 151

Standard Checkout Procedure ............................................................................................................................ 152 Checkout W7212 ................................................................................................................................................. 152 Check out C7400 with W7459, W7210 and W7212: .......................................................................................... 153
Section 12 - Simulator for W7212.................................................................. 155 Section 13 Economizer Savings Estimator .............................................. 157 Section 14 - Retrofit and Upgrades............................................................... 159
How replace an H205 or Barber Colman TH2 Electromechanical Enthalpy control with an H705 ...................... 170 Economizer Systems Quick Selection Guide ...................................................................................................... 171 Cross Reference .................................................................................................................................................. 172
Appendix ......................................................................................................... 179

Glossary .............................................................................................................................................................. 179 Accessories for the M74XX Series Actuators ...................................................................................................... 182
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Table of Contents
iv
Section 1 - Ventilation
DAMPER EX. AIR DAMPER
O.A.
DAMPER
FILTERS
M23621
MIXED AIR SECTION
Indoor Air Quality

The characteristics of the indoor climate of a building, including the gaseous composition, temperature, relative humidity, and airborne contaminants.
The Arab oil embargo of 1974 caused many building designers to begin implementing utility cost reduction measures. One of these measures was to seal up the building shell to reducing exfiltration of indoor air and the resultant heat loss. Utility costs were reduced but there was a significant negative side effect that was not detected until 1988: Indoor Air Quality. Many buildings constructed prior to 1974 had sufficient leakage through poorly sealed windows and doors to adequately ventilate the building. Construction methods used between 1974 and 1988 substantially reduced this leakage. As a result many buildings constructed between 1974 and 1988 are not adequately ventilated. As the energy costs continue to rise into the beginning of the 21st century, building managers are seeking ways to reduce the energy usage in new and existing buildings and continue to provide a healthy environment for the building occupants.
Healthy Air
Building-Related Illness
A diagnosable illness with identifiable symptoms whose cause can be directly attributed to airborne pollutants within a building such as Legionnaires disease or hypersensitivity pnuemonitis.
The American Society of Heating, Refrigeration, and Air Conditioning Engineers (ASHRAE) are engineers in the HVAC industry who establish standards for the mechanical equipment used to heat, cool and ventilate buildings. The local, state, national and international buildings codes are based on these standards. ASHRAE Standard 62.1 is the ventilation standard. It states indoor air quality is acceptable when there are no known contaminants at concentrations determined to be harmful to building occupants, as determined by cognizant authorities, and when a substantial majority (80% or more) of those persons exposed to the indoor air do not express dissatisfaction with its quality. This standard establishes minimum outdoor air ventilation required to provide a healthy environment for the building occupants.
Symptoms of Inadequate Ventilation Headaches Dizziness Drowsiness Fatigue Nausea Eye Irritation Respiratory Irritation
Causes of poor indoor air quality are not always caused by the design of the building. Poor or improper maintenance such as outdoor air dampers that are blocked open or completely closed, defective damper actuators or incorrectly set or malfunctioning controls may also cause inadequate ventilation. Many maintenance people respond to occupant complaints with only temperature in mind. If the room is within the acceptable temperature range of 68 to 78F. (20 to 26C) it is perceived that no adjustments are necessary. The occupants may have many of the symptoms listed above but do not have the knowledge to request open the outside air damper or increase the volume of supply air to this room. It is incumbent on the knowledgeable HVAC service person to recognize inadequate ventilation when it is encountered.
Indoor Air Ventilation Standards

ASHRAE is continually updating the ventilation standard (ASHRAE 62.1) to provide guidelines for design and maintenance of buildings. These standards are recommended guidelines only and are not legal requirements. However many state and local codes use the ASHRAE standards as the basis for building codes for new construction and building occupancy. They also form a basis for litigation in indoor air quality lawsuits. Some measurements and chemicals referred to in the standards may not be familiar to the average person in the HVAC industry. However the majority of the information contained in these standards is very clearly stated. Everyone in the HVAC industry should be knowledgeable about the contents of these standards. The ventilation standard states a minimum outdoor air ventilation rate required per person per type of environment in Cubic Feet per Minute (cfm). The ventilation requirement varies between occupied and unoccupied periods. Outdoor air dampers are set to a minimum position based on the maximum occupancy level for the space. To save energy costs the ASHRAE 62.1 standard also allows ventilation to be based on sensor input that determines occupancy. This is commonly referred to as demand control ventilation (DCV). outdoor air intake when the space is not occupied to the maximum design occupancy level. DCV is an energy conservation measure; its purpose is to reduce outdoor air intake rates and the energy required to condition the outdoor air when spaces are not occupied at maximum design densities. For those who do not want to read an engineering standard, the ASHRAE 62.1 committee has written a user manual that: offers information on the intent and application of Standard 62.1 provides sample calculations and examples. provides useful reference materials. gives guidance to building operation and maintenance personnel.
CO2 Based Demand Control Ventilation

CO2 is a fairly dependable indicator of the concentration of the odorous bioeffluents exhaled by human beings. Therefore we can use CO2 concentration levels in a space to determine the human occupancy and reduce
Standard 62.1 Ventilation for Acceptable Indoor Air Quality (ANSI Approved) Order from ASHRAE Publications Sales 1791 Tullie Circle, N.E. Atlanta, GA 30329 or www.ashrae.org
Ventilation Requirements
Ventilation is defined as the process of bringing outside air into a building. The four major reasons for ventilation are: 1. To ensure a healthy atmosphere. Ventilation is used to dilute indoor contaminants and provide fresh air for breathing. 2. To pressurize the building. Positive pressure inside a building prevents infiltration of unconditioned and unfiltered outside air through openings. 3. To provide atmospheric cooling. Bringing in cool outside air is more energy efficient and less costly than using mechanical cooling equipment. 4. To replace air that is being exhausted. The term for this is make-up air. Whenever air is exhausted, replacement air must be provided. system. Section 6 of ASHRAE 62.1 offers two procedures designers can use to determine ventilation rates, Ventilation Rate Procedure (VRP) and the Indoor Air Quality Procedure (IAQP). The VRP method is based on typical spaces and usage, the rates are intended to dilute and exhaust bioeffluents from occupants and building contaminants to satisfy the 80% of the occupants of the space. There are two sources of contaminants in a space that ventilation is intended to reduce: Occupants and their activities (e.g., use of office equipment) and Off-gassing from building materials. The ventilation rate in the breathing zone (Vbz) required for both people related sources (Vp) and building related sources (Va) is: Vbz = Vp + Va Vp and Va both have two components; Vp is the number of people in the space (Pz) times the occupant comfort factor Rp (minimum ventilation rate determined by extensive studies for occupant comfort based on activity level in the space) and Va is the area of the space (Az) times the building component factor Ra (minimum ventilation rate determined by extensive studies for occupant comfort based on type of space). Therefore ventilation required in the breathing zone becomes: Vbz = RpPz + RaAz
DAMPER FILTERS
M23621
DAMPER EX. AIR DAMPER
O.A.
MIXED AIR SECTION
The mixed air controls are used to maintain a minimum ventilation volume at all times. This is in addition to controlling the dampers for atmospheric cooling. Determining the amount of ventilation required for a space is probably one of the hardest an engineer faces in the design of the ventilation
Rp and Ra values are found in ASHRAE 62.1 Users manual (Table 6-A) and ASHRAE 62.1 Standard. The outdoor air or recirculated air may be cleaned using a filter or air cleaner but the outdoor air ventilation rates cannot be reduced below the rate determined by the above formula.
The IAQP method is used for spaces where the designers target a specific contaminant and control the level of the contaminant concentration. This method has two requirements: Maintain concentration of specific contaminant(s) below target concentration limits and achieve a design target of perceived indoor air quality acceptability. The IAQP method allows ventilation rates to be lower than the rates required by the VRP method if it can be demonstrated the resulting air quality can meet the required criteria. The IAQP procedure has 4 steps: Identify the contaminants of concern. Determine acceptable concentration of contaminant(s). Specify the perceived indoor air quality criteria. Apply an acceptable design approach to achieve the performance criteria. Additional information on ventilation and the two methods used to determine the ventilation rates can be found in ANSI/ASHRAE Standard 62.1 and in the Users manual for ANSI/ ASHRAE Standard 62.1. Both documents are available on the ASHRAE website at http://resourcecenter.ashrae.org/store/ashrae/ Example using the VRP method: Office space of 6600 sq. feet with maximum occupancy of 7 persons per 1000 ft2. Vbz = RpPz + RaAz where Rp = 5 cfm per person (Table 6-A ASHRAE 62.1 Users Manual) Pz = 7 person per 1000 ft2 x Az Ra = 0.06 cfm per ft2 (Table 6-A ASHRAE 62.1 Users Manual) Az = 6600 ft2. Vbz = 5 ft3 / min/person x 7 persons/1000 ft2 x 6600 ft2 + 0.06 ft3/ min/ft2 x 6600 ft2 = 231 cfm + 396 cfm =627 cfm
For a single zone system VOT (outdoor ventilation) is the same as Vbz. For multiple zone systems a zone air distribution system effectiveness (E) factor needs to be used in the calculation of the VOT. See ASHRAE Standard 62.1 for method. In our example during maximum occupancy the ventilation is 627 cfm. When the occupancy rate is less than the maximum occupancy, the ventilation rate can be adjusted to a lower occupancy and the ventilation increased as the CO2 level in the space increases. This can be done following these steps: Calculate the VOT. Use Vbz = RpPz + RaAz, where Pz = 0. This is the new ventilation rate Vat (the area building based component). Add a CO2 sensor to the space. Adjust the CO2 maximum to the Vbz (for maximum occupancy). Adjust the minimum position for occupancy for Va. In our example the Vbz ventilation is 627 cfm and the minimum position (Va) is 396 cfm. Using a CO2 sensor for Demand Control Ventilation, the new minimum position is set for 396 cfm and the maximum damper position for occupancy ventilation is 627 cfm. When one person enters the space or the commercial thermostat goes into occupancy mode, the outdoor air dampers will open to bring in 396 cfm of outdoor air. As space occupancy increases, the CO2 level will increase and the outdoor air dampers will modulate open to the maximum of 627 cfm of outdoor air. NOTE: When the commercial thermostat calls for free cooling using an economizer, the dampers are still allowed to override the DCV maximum position for ventilation and open the damper 100% open for free cooling.
Air Handler Control Loops
DAMPER EX. AIR RETURN AIR FROM ROOM
DAMPER
HEATING COIL
O.A.
MIXED AIR
SUPPLY AIR TO BUILDING
DAMPER
FILTERS
COOLING COIL
FAN
MIXED AIR SECTION
CONDITIONING SECTION
FAN SECTION
TERMINAL SECTION
M23889
There are typically four sections of an air handler. The Mixed Air Section is where return air and outside air are combined (mixed). Some fans may be 100% return air or 100% outside air and will not have a mixed air section. The Conditioning Section commonly contains filtration, heating, cooling and humidification. The filters and heating and cooling coils are located in the conditioning section of the air handler.
In the Fan Section on the air handler shown there is a supply fan. On other air handlers there may be a return or exhaust fan. The supply fan on this unit is referred to as a pullthrough because it is located on the outlet of the coils. If it were located in front of the coils then it would be a push-through fan. The Terminal Section is composed of all the components between the central fan and the zones.
Basic Economizer Control
DAMPER EXHAUST AIR RETURN AIR FROM ROOM
DAMPER
TR B A C SO D SR + 5 + TR1
DAMPER MOTOR
1 3
2 4 X D
H705 ENTHALPY CONTROL
DAMPER LINKAGE OUTSIDE AIR
F 100 90 80
110
120
130 140 15 16
F 100 90 80 70
110
120
130 140 15 16 170
80
100 120
70 60 180
170
60
180
60 40 F 140
PROPORTIONAL MINIMUM POSITION CONTROL FOR ECONOMIZER TWO-POSITION OUTSIDE AIR HIGH LIMIT. CLOSES OUTSIDE DAMPERS AIR DAMPERS TO MINIMUM WHEN OUTSIDE AIR TEMPERATURE IS HIGHER THAN 70F (21 C)
PROPORTIONAL MIXED AIR CONTROLLER. SETPOINT 55F (13 C)

M23916
Shown is the most basic temperature based electric economizer control configuration. The averaging element mixed air controller with the sensing element is located in the duct before the cooling or heating coils and maintains the mixed air at 55F (13C). A two position limit controller with sensing element in outdoor air is used to close the outside air dampers to a minimum position if the outdoor air temperature is too warm to use for cooling. There is a minimum position control on most air handlers. The function of this control is to ensure proper ventilation. The control provides adjustable damper positioning between 0 and 100%. The outdoor damper position must be set for minimum ventilation requirements based on building occupancy as defined by state or local code.
NOTE: A setting of 25% does not produce 25% airflow because the flow through dampers is nonlinear. It is important to know how much outside air is being brought into a building through the outdoor dampers on the air handlers. When the return and mixed air temperatures can be measured there is a formula used to calculate the settings that will provide the desired quantity of outside air. A second formula is used to calculate the mixed air temperature when the outside air temperature, the return air temperature and the required percentage of outside air are known. Using the formula Vbz = Vp we know the total ventilation and volume required.
Mixed Air Formulas

OA MA MIXED AIR SENSOR
+ S
RA CONTROLLER TB8220 COMMERCIAL PRO
M23917
Return Air Temperature Return Air Temperature
_ _
Mixed Air Temperature Outdoor Air Temperature
x 100% =
Volume (%) of Outside Air
Formula for Measuring the Percentage of Outside Air in an Air Handler. This formula is used to determine the percentage of outside air by volume that is being brought into a building from the outside. The OA dampers can be adjusted by measuring the MA, OA and RA to balance the correct Vbz. It is a test that should be conducted during routine maintenance to ensure that the correct percentage of ventilation is being provided.
Return Air Temperature
% of Return Air
Outside Air Temperature
% of Outside Air
Temperature of Mixed Air
Formula for Adjusting the Minimum Position Control. This formula is used to make adjustments to the mixed air controls. In ASHRAE 62.1 there are two components of the percent of outdoor air ventilation required, the human component and the buildings effluent component. The rates in the standard are based on the type of human activity normally performed in the building. For example: the base rate for office buildings is 5 cfm per person and the building effluent rate is 0.06 cfm per square foot of space. Initially only two temperatures are measured, return and outside air. The minimum position control is then adjusted until the mixed air temperature is equal to the result of the formula. For design requirements for CFM per person for all building types, refer to ASHRAE standard 62.1 section 6 and/or local or state building codes.
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Outside Air Percentage Chart

MIXED and RETURN AIR TEMPERATURES
-29 C -20 F -23 -10 -18 0 -12 10 -7 20 -1 30 4 40 10 50 16 60 21 70 27 80 32 90 38 100 43 49 C 110 120 F
0% 10% 20%
0% 10% 20%
% O U T S I D E
30% 40% 50% 60%
O U T 40% S I 50% D E 60%

30%
A 70% I R 80%
90% 100%
-20 F -29 C -10 -23 0 -18 10 -12 20 -7 30 -1 40 4 50 10 60 16 70 21 80 27 90 32 100 38
A I 80% R
70% 90% 100%
110 120 F 43 49 C
OUTSIDE AIR TEMPERATURE

M25274
This chart can also be used for measuring the percentage of outside air on an air handler. The same three temperatures are measured per the formulas on the preceding page. Lines are drawn on the chart using a ruler. As with the formulas this chart is most effective if there is at least a 10 degree F difference between the return and outside air. This will typically require either a warm or cold day rather than moderate weather. It is more accurate to measure outside air percentage on a day
when the outside temperature is 10F (-12C) rather than on a day when it is 70F (21C). If the temperature difference between the return and outside air is only a few degrees, a small error in measurements can alter the results by as much as 50% using this method. If the temperature difference is 40 or 50F (22 or 28C) small errors in measurement do not substantially affect the results of the calculations.
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Example 1: Using the Outside Air Percentage Chart

OUTSIDE AIR CHART
MIXED AIR TEMP OUTSIDE AIR TEMP
59 F (15 C)
RETURN AIR TEMP
25 F (-4 C)
70 F (21 C)

-29 C -20 F -23 -10 -18 0 -12 10 -7 20 -1 30 4 40 10 50 16 60 21 70 27 80 32 90 38 100 43 49 C 110 120 F
0% 10% 20%
% O U T S I D E
Measure the mixed air temperature. This should be done in 4 or more locations and averaged.
1 4 5
Measure the return air temperature.
0% 10% 20%
30% 40% 50% 60%
At the point of intersection draw a line to the left till the percentage of outside air is indicated.
Draw a line straight down from the mixed air temperature till it intersects the line that was just drawn.
O U T 40% S I 50% D E 60%

30%
A 70% I R 80%
90% 100%
-20 F -29 C -10 -23 0 -18 10 -12 20 -7 30 -1 40 4 50 10
3 2
Draw a line from the return air on top to the outside air on the bottom.
A I 80% R
70%
Measure the outside air temperature. 90%

100%
60 16 70 21 80 27 90 32 100 38 110 120 F 43 49 C
1. Measure the return air temperature. 2. Measure the outside air temperature. 3. Draw a line from the return air temperature to the outside air temperature. 4. Measure the mixed air temperature in multiple locations and determine the average. 5. Draw a line down from the mixed air temperature to the point where it intersects the first line. 6. Draw a line from the point of intersection to the outside air percentage on the left side of the chart.
According to the results from this chart this air handler is supplied with 26% outside air. If the total supply volume is 20,000 cubic feet per minute (cfm) (566 m3/min) then:
M25275
0.26 X 20,000 cfm of total supply air equals 5,200 cfm of outside air (147 m3/min). This indicates that when the measurements were done on this air handler the total volume of outside air in the mixed air was 5,200 cfm of outside air (147 m3/min).
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Example 2: Use of Outside Air Chart on a Warm Day

OUTSIDE AIR CHART
MIXED AIR TEMP OUTSIDE AIR TEMP
75 F (24 C)
RETURN AIR TEMP
84 F (29 C)
71 F (22 C)

-29 C -20 F -23 -10 -18 0 -12 10 -7 20 -1 30 4 40 10 50 16 60 21 70 27 80 32 90 38 100 43 49 C 110 120 F
0% 10% 20%
Measure the return air temperature.
1 4 5
Measure the mixed air temperature. This should be done in 4 or more locations and averaged.
0% 10% 20%
% O U T S I D E
30% 40% 50% 60%
Draw a line straight down from the mixed air temperature till it intersects the line that was just drawn.
6
At the point of intersection draw a line to the left till the percentage of outside air is indicated.
-10 -23 0 -18 10 -12 20 -7 30 -1
3
Draw a line from the return air on top to the outside air on the bottom.
40 4 50 10 60 16 70 21 80 27 90 32
O U T 40% S I 50% D E 60%

30%
A 70% I R 80%
90% 100%
-20 F -29 C
Measure the outside air temperature.
A I 80% R
70% 90% 100%
2
100 38
110 120 F 43 49 C

M25276
The chart can also be used on a warm day when the outside air temperature exceeds both the return and the mixed air temperatures. The first line drawn will slant in
a different direction. Once again it is best to do this test when there is a minimum of 10 degrees F difference between the outside and return air.
13

-29 C -20 F -23 -10 -18 0 -12 10 -7 20 -1 30 4 40 10 50 16 60 21 70 27 80 32 90 38 100
43 49 C 110 120 F
0%
RETURN AIR TEMP
0%
%
20%
10%
10%
20%
Extra Outside Air Percentage Chart
O U T S I D E
30% 40% 50% 60%
OUTSIDE AIR TEMP
O 30% U T 40% S I 50% D E
M25277
60%
MIXED AIR TEMP
A 70% I R 80%
90% 100%
-20 F -29 C -10 -23 0 -18 10 -12 20 -7 30 -1 40 4 50 10 60 16 70 21 80 27 90 32 100 38
80%
70% A I R
90%
110 120 F 43 49 C
100%
OUTSIDE AIR CHART
14
Example 3: Minimum Ventilation Adjustment
EXHAUST AIR
DAMPER RETURN AIR 73F (23 C) DAMPER
OUTSIDE AIR 30F (-1 C)
M23910
1. Specifications: Office space - 100,000 ft2 Air handler capacity 20,000 cfm (566 m3/min.) People in area - 250 2. Ventilation (VOT) required: = 250 x 5 cfm + 0.06 cfm/ft2 x 100,000 ft2 = 1250 cfm + 6000 cfm = 7250 cfm Where Vat = 0.06 cfm/ft2 x 100,000 ft2. Therefore Vat = 6000 cfm
3. Ventilation percentage: 7250 cfm (205.3 m3/min)/20,000 cfm (570 m3/min) VOT maximum position= 36% 6000 cfm (169.9 m3/min)/20,000 cfm (570 m3/min) VOT Minimum position= 30% 4. Measure the return air temperature: 73F (23C). 5. Measure the outside air temperature: 30F (-1C). This example shows a procedure for adjusting the DCV maximum and minimum positions.
15
RETURN AIR 73F (23 C)
FILTERS OUTSIDE AIR 30F (-1 C)

+ S
SUPPLY AIR
SUPPLY OR MIXED AIR SENSOR
COILS
FAN
ADJUST THIS SETTING UNTIL THE MIXED AIR IS 62.5F (17 C) COMMERCIAL THERMOSTAT
M23918
% of Return Air
Outside Air Temperature
% of Outside Air
6. Use the mixed air temperature formula or the graph to determine the Demand Control Ventilation maximum MAT:
73F (23C)
64%
+ +
30F (-1C)
36%
Temperature of Mixed Air 57.5F (14.2C) Temperature of Mixed Air 55.8F (13.2C)
46.7F (8.2C)
10.8F (-11.8C)
7. Use the mixed air temperature formula or the graph to determine the minimum position MAT:
73F (23C)
60%
+ +
30F (-1C)
30%
43.8F (8.2C)
12F (-11C)
8. Close the outside air dampers. The method used for this depends upon the controller being used. 9. Turn the DCV maximum position control (pot) until the measured mixed air temperature is 57.5F (14.2C). 10. Mark this setting on the control as being 36% outdoor air.
11. Close the outside air dampers. Turn the minimum position control (pot) until the measured mixed air temp is 55.8 F (13.2C). 12. Mark this setting on the control as being 30% outdoor air.
16
Example 4: Ventilation Review Questions
EXHAUST AIR
DAMPER RETURN AIR 68F (20 C)
30,000 CFM (849 M3 MIN.)
OUTSIDE AIR 21F (-6 C)
M23920
1. Specifications: Office space - 200,000 ft2. Air handler capacity - 30,000 cfm (849 m3/min) People in area - 350 2. Ventilation required: =350 x 5 cfm per person + 0.06 cfm/ft2 x 200,000 ft2 =1750 cfm + 12,000 cfm =13750 cfm 3. Ventilation percentage: 13750 cfm (389.4 m3/min)/30,000 cfm (849 m3/min)
4. Measure the return air temperature: 68F (20C) 5. Measure the outside air temperature: 21F (-6C) This is the air handler for an office building with 350 people maximum occupancy. Complete the required steps in the procedure to adjust the controls for the correct volume of ventilation.
17
RETURN AIR 68F (20 C)
FILTERS OUTSIDE AIR 21F (-6 C)

+ S
SUPPLY AIR
SUPPLY OR MIXED AIR SENSOR CONTROLLER ADJUST THIS SETTING UNTIL THE MIXED AIR IS ___F (___ C)
COMMERCIAL THERMOSTAT
M23919
% of Return Air
Outside Air % of + Temperature X Outside Air =
6. Use the mixed air temperature formula or the graph:
68F (20C)
____%
+ +
21F (-6C)
____%
Temperature of Mixed Air _____F (____C)
_____F (____C)
_____F (_____C)
NOTE: Note use this formula to determine DCV maximum MAT and Minimum position MAT. 7. Close the outside air dampers to the minimum position. The method used for this depends upon the controller being used. 8. Turn the DCV maximum control (potentiometer) until the measured mixed air temperature is _____F (_____ C).
9. Mark this setting on the control as being _____% outdoor air. 10. Turn the minimum position until the measured mixed air temperature is _____F (_____C). 11. Mark this setting on the control as being _____% outdoor air. 12. Restore all settings and setpoints.
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Economizer Cycle Definition

ECONOMIZER PANEL YES
SINGLE STAGE COOLING

OUTSIDE AIR COOL? OPEN OUTSIDE AIR DAMPER NO
Y1
FIRST STAGE COOL
Y2
SECOND STAGE COOL
MECHANICAL COOL 1
CONTROLLER/ COMMERCIAL THERMOSTAT
COMPRESSOR
M13816
On a First Call for Cooling From Commercial Thermostat (Y1)

Controller signal is routed to the economizer logic module. IF THE OUTDOOR AIR IS SUITABLE FOR FREE COOLING: Actuator modulates the outdoor damper open until the room temperature is cool enough to satisfy the call for cooling and maintain the mixed or discharge air between 50 and 55F (10 and 13C). When the mixed or discharge air is between 50 and 55 F (10 and 13C) the actuator will hold damper position.
When the mixed or supply air goes below 50F (10C) the damper is modulated towards closed. When the mixed or supply air goes above 56F (13C) the damper is modulated towards open. IF THE OUTDOOR AIR IS NOT SUITABLE FOR FREE COOLING: The first stage of the cooling compressor is turned on and the dampers are set to minimum for occupancy requirements (Vat if using DCV, VOT if no DCV).
19
Single and Two Stage Cooling With Economizer

ECONOMIZER PANEL YES
TWO STAGE COOLING

OUTSIDE AIR COOL? OPEN OUTSIDE AIR DAMPER
NO
Y1
FIRST STAGE COOL
MECHANICAL COOL 1 SECOND STAGE COOL
Y2
MECHANICAL COOL 2 COMPRESSORS

M13817
CONTROLLER/ COMMERCIAL THERMOSTAT
On a Call for Second Stage Cooling

Controller signal is routed to the economizer logic module. IF THE OUTDOOR AIR IS SUITABLE FOR FREE COOLING AND THE OUTSIDE AIR DAMPERS ARE OPEN: The economizer logic turns on the first stage of mechanical cooling for the second stage of cooling required by the commercial thermostat.
IF THE OUTDOOR AIR IS NOT SUITABLE FOR FREE COOLING: The first stage cooling compressor is on, and the logic module turns on the second stage of mechanical cooling. NOTE: A commercial thermostat with a minimum of two stages of cooling is required. The first stage must be available for economizing if outside air is suitable.
20
Section 2 - Enthalpy Theory And Controllers

50 BTU/LB
116 k-J/kg
RH
0%
104.5 k-J/kg
RH
45 BTU/LB
10
90
90
F( 32 C) WE T
N-
IO
92.8 k-J/kg
RH
40 BTU/LB
AT
BU
LB
UR
RH
35 BTU/LB
81.4 k-J/kg
80
85
F( 29 C
WE
SA T
RH
30 BTU/LB
69.7 k-J/kg
70
TB UL
80
F( 27
25 BTU/LB
58 k-J/kg
60
C)
WE
20 BTU/LB
46.4 k-J/kg
60
55
50
5
F( 16
)W
0%
RH
RH
TB U
75
LB
F(
24
C)
15
BTU/LB 34.8 kJ/kg
45
35
TB F( WE UL 4C TB B F( )W UL 2C ET ) W B BU ET LB BU LB
40
F( 7C )
F( 10 C)
F( 13 C
WE
C)
4
WE
BU
0%
WE
ET
TB UL B
30
RH
70
TB U
F( 21 C F( 18
LB
) W ET
LB
RH 20%
H 10% R
65
BU
LB
C)
WE
TB U
LB
40 F
4 C
50 F
10 C
60 F
16 C
70 F
21 C
80 F
27 C
90 F
32 C
100 F
38 C
110 F
43 C 41 C
120 F
49 C
35 F
2 C
45 F
7 C
55 F
13 C
65 F
18 C
75 F
24 C
85 F
29 C
95 F
35 C
105 F
115 F
46 C
DRY BULB TEMPERATURES

M25280
21
The Psychrometric Chart

This is a psychrometric chart. To use the chart effectively the thermodynamic properties of air must be known. Some common terms are: (274 meters per minute). The evaporation of the water causes the temperature to drop, this may also be referred to as the evaporation effect. When the temperature stops falling that is the wet bulb temperature. The sling psychrometer is a common instrument used to determine the wet bulb temperature although there are other methods now available. Dry bulb and wet bulb are the two most readily measurable variables on the chart and when known can be used to determine all other properties on the psychrometric chart.
Dry Bulb Temperature

The temperature read directly on an ordinary thermometer.
Wet Bulb Temperature

The temperature read on a thermometer whose bulb is encased in a wet wick and with air blown across the wick at 900 ft. per minute
RH
90
RH
0%
F( 32 C
10
90
WE
TB UL
N-
RH
IO
AT
80
85
F( 29
UR
RH
C)
WE
SA T
70
TB U
LB
RH
80
F( 27
60
C)
WE
50
60
55
50
RH
RH
75
TB UL B
F(
24
C)
F( 16
C)
F( 13
C)
% 40
WE TB UL B
WE
TB UL ) W F( B 7C ET 40 )W BU F( 35 ET 4C LB F( )W BU 2C LB ET ) W BU ET LB BU LB
45
F( 10 C
WE
% 30
RH
70
F( 21
TB UL B
C)
WE
20%
RH
65
F( 18 C)
TB UL
H 10% R
WE
TB UL B
40 F
4 C
50 F
10 C
60 F
16 C
70 F
21 C
80 F
27 C
90 F
32 C
100 F
38 C
110 F
43 C 41 C
120 F
49 C
35 F
2 C
45 F
7 C
55 F
13 C
65 F
18 C
75 F
24 C
85 F
29 C
95 F
35 C
105 F
115 F
46 C

M25278
22
Relative Humidity and Saturation

Relative Humidity
Relative Humidity is the ratio of the measured amount of moisture in the air to the maximum amount of moisture the air can hold at the same temperature and pressure. Relative humidity is expressed in percent of saturation. Air with a relative humidity of 35%, for example, is holding 35 percent of the moisture that it is capable of holding at that temperature and pressure.
Saturation
The point at which the relative humidity reaches 100% and no more moisture can be contained in the air is the saturation point. The relative humidity and saturation lines are the only curved lines on this psychrometric chart.
RH
90
10
90
F( 32 C) WE T
0%
RH
BU
N-
LB
RH
IO
AT
80
85
F( 29
UR
RH
C)
WE
SA T
70
TB UL
RH
80
F( 27
60
C)
WE
5
60
55
50
0%
RH
RH
TB U
75
LB
F(
24
C)
F( 16
C)
F( 13
C)
% 40
WE TB UL B
WE
TB UL F( WE B 7C 40 TB )W F( UL 35 ET 4C B F( )W BU 2C LB ET ) W BU ET LB BU LB
45
F( 10 C)
WE
30
RH
70
TB U
F( 21 F( 18
LB
C)
WE
20%
RH
65
TB UL
C)
H 10% R
WE
TB UL B
40 F
4 C
50 F
10 C
60 F
16 C
70 F
21 C
80 F
27 C
90 F
32 C
100 F
38 C
110 F
43 C 41 C
120 F
49 C
35 F
2 C
45 F
7 C
55 F
13 C
65 F
18 C
75 F
24 C
85 F
29 C
95 F
35 C
105 F
115 F
46 C

M25279
23
Enthalpy
The measure of heat used in the United States today is the British Thermal Unit or BTU. This is the amount of heat required to raise the temperature of one pound of water by one degree Fahrenheit. A metric unit is the joule. There are 1055 joules per BTU.
Latent Heat
Heat required to change water to vapor (steam) without change in temperature or pressure is latent heat. It is also called heat of vaporization. When water is vaporized the latent heat passes into the air, and when vapor condenses, latent heat is removed.
Sensible Heat
Heat that changes the temperature of the air without changing its moisture content or dew point temperature is sensible heat. Heat added by a heating coil is sensible heat. Heat removed by a cooling coil that remains dry is also sensible heat.
Total Heat (Enthalpy)

The sum of sensible and latent heat and is commonly referred to as enthalpy. Enthalpy is often referred to as the total heat content of the air.
50 BTU/LB
116 k-J/kg
RH
0%
104.5 k-J/kg
RH
45 BTU/LB
10
90
90
F( 32 C) WE T
N-
IO
92.8 k-J/kg
RH
40 BTU/LB
AT
BU
LB
UR
RH
35 BTU/LB
81.4 k-J/kg
80
85
F( 29
C)
WE
SA T
RH
30 BTU/LB
69.7 k-J/kg
70
TB UL
80
F( 27
25 BTU/LB
58 k-J/kg
60
C)
WE
20 BTU/LB
46.4 k-J/kg
60
55
50
5
F( 16
C)
0%
RH
RH
TB U
75
LB
F(
24
C)
15
BTU/LB 34.8 kJ/kg
F( 13
C)
4
WE TB UL B
0%
WE
TB UL F( WE B 7C 40 TB )W F( UL 35 ET 4C B F( )W BU 2C LB ET ) W BU ET LB BU LB
45
F( 10 C)
WE
30
RH
70
TB U
F( 21 F( 18
LB
C)
WE
20%
RH
65
TB UL
C)
H 10% R
WE
TB UL B
40 F
4 C
50 F
10 C
60 F
16 C
70 F
21 C
80 F
27 C
90 F
32 C
100 F
38 C
110 F
43 C 41 C
120 F
49 C
35 F
2 C
45 F
7 C
55 F
13 C
65 F
18 C
75 F
24 C
85 F
29 C
95 F
35 C
105 F
115 F
46 C

M25280
24
Psychrometric Chart of Enthalpy Economizer Control

A standard dry bulb economizer discussed earlier causes the air handler to switch over from outside air to return air at the setpoint of the outside air high limit. This will typically be 75 or 76F. (24C). Dry bulb economizers only control the outside air dampers based on temperature. If it is a cool but rainy day, the
outside air will be brought in and extra cooling capacity will be required to dehumidify it. Enthalpy economizers take temperature and humidity into account. With enthalpy control, humid air below a conventional dry bulb temperature setpoint is locked out. Cooling costs are lowered in most climates when using enthalpy instead of dry bulb temperature with the economizer.
TEMPERATURE HIGH LIMIT AND ENTHALPY SELECTION OF RETURN AIR ENTHALPY ONLY CONTROL SELECTION OF RETURN AIR
50 BTU/LB
116 k-J/kg
90
RH
0%
104.5 k-J/kg
RH
45 BTU/LB
10
F( 32 C
90
WE
N-
IO
92.8 k-J/kg
RH
40 BTU/LB
AT
TB U
LB
UR
RH
35 BTU/LB
81.4 k-J/kg
80
85
F( 29
C)
WE
SA T
RH
30 BTU/LB
69.7 k-J/kg
70
TB UL B
80
F( 27 C
25 BTU/LB
58 k-J/kg
60
WE
20 BTU/LB
46.4 k-J/kg
60
55
50
50
F( 16 C)
C)
RH
RH
75
TB UL B
F(
24
C)
15
% 40
WE TB U LB
WE
BTU/LB 34.8 kJ/kg
F( 13
C)
F( WE 7C 40 TB )W F( UL 35 ET 4C B F( )W BU 2C LB ET ) W BU ET LB BU LB
45
F( 10
WE
0%
RH
70
F( 21
TB UL B
C)
WE
TB UL B
RH 20%
H 10% R
65
TB U
F( 18 C
LB
) W ET
BU
LB
40 F
4 C
50 F
10 C
60 F
16 C
70 F
21 C
80 F
27 C
90 F
32 C
100 F
38 C
110 F
43 C 41 C
120 F
49 C
35 F
2 C
45 F
7 C
55 F
13 C
65 F
18 C
75 F
24 C
85 F
29 C
95 F
35 C
105 F
115 F
46 C
TEMPERATURE AND ENTHALPY SELECTION OF OUTSIDE AIR FOR FREE COOLING
TEMPERATURE ONLY HIGH LIMIT SELECTION OF RETURN AIR

M25281
25
Single Sensor Enthalpy Control

There are two enthalpy control strategies available: single and differential enthalpy control. The single enthalpy control uses one enthalpy sensor located in the outdoor air in any orientation that exposes it to freely circulating air and protects it from rain, snow and direct sunlight. The enthalpy sensor replaces the dry bulb high limit used in a standard economizer. Instead of switching the mixed air control loop from outdoor to return air at a preset outdoor air dry bulb temperature, on a call for cooling from the controller or commercial thermostat the economizer logic module compares the outdoor enthalpy to a preselected setpoint. The value of the setpoint is illustrated on the psychrometric chart on page 55 with curves labeled as A, B, C or D. The setpoint selected will vary based on climate, activities in the controlled area and the type of mechanical equipment used to provide cooling. An installer can choose a more aggressive setpoint A for more free cooling or a conservative setpoint D for less free cooling. The mixed air sensor, located in the area where the return and outdoor air mix, maintains the mixed air temperature between 50 and 56F (10.0 and 12.8C).
SINGLE SENSOR OR HIGH LIMIT ENTHALPY
OUTSIDE AIR SENSOR

+ S
MIXED OR SUPPLY AIR SENSOR
COILS
FAN W7212 ECONOMIZER CONTROLLER WITH DEMAND CONTROL VENTILATION
TB8220 COMMERCIAL PRO
COOLING AND HEATING CONTROLLED FROM COMMERCIAL THERMOSTAT. ENTHALPY ECONOMIZER CONTROLLER FUNCTIONS AS FIRST STAGE OF COOLING.
C7400 SOLID STATE ENTHALPY SENSOR
+ S
THE C7400 ENTHALPY SENSOR IS WIDELY USED WITH HONEYWELL CONTROLLERS. IT COMBINES BOTH TEMPERATURE AND HUMIDITY MEASUREMENTS INTO ONE DEVICE. TWO C7400S ARE NEEDED TO PROVIDE DIFFERENTIAL ENTHALPY.
M23906
26
Two Sensor or Differential Enthalpy

A dual sensor enthalpy control is equipped with the same outdoor air enthalpy sensor and an additional second enthalpy sensor in the return air. This is also referred to as differential enthalpy. On a call for cooling or when the mixed air temperature goes above 56F, or there is a call for additional cooling from the commercial thermostat, the air with the lower enthalpy, outdoor or return, is selected to be brought into the conditioning section of the air handler. The setpoint on the logic module is turned to D whenever differential enthalpy is used. This is a very efficient method of controlling outdoor air usage since the return and outside air comparison is continuous and automatic year-round. It eliminates operator error by eliminating seasonal changeover which is frequently overlooked. Though it may appear wasteful to cool outdoor air at a higher dry bulb temperature than return air, the savings are verifiable through psychrometric calculations. The amount of mechanical cooling required to dehumidify air often exceeds the amount required to lower the dry bulb temperature. In buildings where there is a substantial amount of cooking, laundry or other moisture generating activity this type of control sequence can result in substantial savings in cooling costs.
DUAL SENSOR OR DIFFERENTIAL ENTHALPY
DAMPER EXHAUST AIR

+ S
RETURN AIR SENSOR
RETURN AIR FROM ROOM
OUTSIDE AIR SENSOR

+ S
COILS

M23904
27
Enthalpy Control with Carbon Dioxide Sensor

Most building codes allow for the option of carbon dioxide sensor-based demand control ventilation (DCV) to determine the human occupancy level of the space. Honeywell supplies controllers that combine this function with the economizer function. They are the W7212, W7340, W7460, and the W7215 economizer logic modules. All of these logic modules have inputs for a room indoor air content sensor. Additionally the W7215B is available with outdoor air content sensor inputs. The W7215 and W7212 are designed to be used with series 72 actuators and the W7460 with the M7415 actuator. The W7340 is designed to be used with an OEM system because it requires external relays to switch to compressor and communicates with the OEM system controller via a modified modbus protocol. In addition to the indoor sensor based demand control ventilation option, these logic modules have additional features including: Maximum damper position adjustment (DCV max). Exhaust fan setpoint. Occupied and Unoccupied operation. W7213 and W7214 are heat pump models.
DIFFERENTIAL ENTHALPY WITH DCV
DAMPER
+
EXHAUST AIR
RETURN AIR SENSOR
DAMPER
OUTSIDE AIR SENSOR

+ S
COILS
C7632 ROOM CARBON DIOXIDE SENSOR TB8220 COMMERCIAL PRO
M23905
28
Section 3 - Types of Economizers
There are six types of Honeywell enthalpy economizer modules. All can be single or differential enthalpy. Some can be used for differential temperature with C7650 dry bulb
sensors. They vary based on the actuator control series, mixed air circuitry and enthalpy sensor configuration.
29
Section 3H705
Commercial thermostat
Separate Series 70 or 90 mixed air controller
Mod IV actuator
Optional second enthalpy sensor
H705 on plate, one enthalpy sensor on back
The H705 is the base controller since the mixed air circuitry is not included. Its function is to provide SPDT high limit switching in a separate mixed air control circuit, typically series 90. It replaces the H205 without
substantial wiring modifications. It can also be used in control circuits with other companys devices if a SPDT economizer high limit is applicable.
30
Section 4W7459
M7405, M7415 or M8405 actuators only
One enthalpy or dry bulb and one mixed/supply air sensor required. Second enthalpy sensor optional.
W7459 install on actuator
The W7459 is similar to the H705 in that only the enthalpy high limit function is provided and the mixed air control circuit is in the actuator. This restricts W7459 use to the M7415, M7405 and M8405 actuators and it installs directly onto them. Unlike the H705 there is not a sensor built into the W7459 so wiring
connections are required for one or two enthalpy sensors. It is available for use with direct digital (W7459B), SPDT mixed air controllers (W7459C) or as a stand-alone mixed air controller with a mixed air sensor (W7459A or D).
31
Section 5W6210 and W7210
Commercial thermostat One enthalpy or dry bulb and one mixed/supply air sensor required. Second enthalpy sensor optional. W6210, W7210 install on flat surface
Series 62 or 72 Actuator
The W6210 and W7210 are for use with Honeywell series 62 or 72 actuators. The W6210 is no longer available for new installations, replacement modules may still be available. The mixed air control circuitry that was either separate or included in the actuator in the H705 or W7459 modules is included in these economizers. The options for enthalpy
and mixed air sensors are the same as the W7459. The difference between the W7459 and the W7210 is the W7210 has the addition of the 2-10 Vdc out for controlling a series 70 DCA or foot-mounted motor, 24 Vac power and ground for the motor and the mixed air circuitry in the control. W6210 is used with floating series 62 motors.
32
Section 6W6215, W7215 and W7460
One enthalpy or dry bulb and one mixed/supply air sensor required. Second enthalpy sensor optional. Optional room CO2 sensor on A models, additional optional outdoor CO2 sensors on B models. W6215, W7215, W7460 install on flat surface
Series 62 or 72 or M7415 Actuator The W6215A, W7215A and W7460A economizer modules are similar to the W6210 and W7210 with the addition of inputs from a room indoor air content sensor for Demand Control Ventilation and contact inputs and outputs to monitor and control various devices. The indoor air content sensor typically will be a carbon dioxide (CO2) sensor. The B models include inputs from an outdoor
air content sensor for the function of limiting outdoor air usage when the air is not suitable for ventilation. The actuators used with these controllers are: W6215 - Series 62 (no longer available for new installations). W7215 - Series 72. W7460 - M7415.
33
Section 7W7212, W7213 and W7214
One enthalpy or dry bulb and one mixed/supply air sensor required. Second enthalpy sensor optional.
Series 62 or 72 Direct Coupled Actuators or M7215 Actuator The W7212 DCV economizer logic module is the simplest Demand Control Ventilation economizer model. It combines all of the benefits of the W7459 and W7210 with the added features of the W7215. It does not include shutdown, air change and purge but does have a N terminal for night setback. On W7213 and W7214 models N terminal is either B or O terminal for use with heat pumps. There are three models: W7212A- Used with series 70 actuators including DCAs, M7215, and Modutrol Motors
Optional room CO2 sensor on A models, additional optional outdoor CO2 sensors on B models.
W7212, W7213 and W7214 install on flat surface or mount on M7215 motor.
W7213A - Used with heat pumps or conventional rooftop units. B terminal energized in heating and unenergized in cooling W7214A - Used with heat pumps or conventional rooftop units. O terminal unenergized in heating and energized in cooling. All models can be panel mounted or directly mounted to M7215 motor.
34
Section 8W7340 and W7345
One enthalpy or dry bulb and one mixed/supply air sensor required. Second enthalpy sensor optional. Optional room CO2 sensor on W7340 models The W7340 is a full enthalpy economizer used in an OEM unit to provide a totally integrated control system. The W7345 provides temperature (OAT) control only; it does not have an option for a return air sensor, DCV sensor or exhaust control. The W7340A and B modules do not have the ability to set the outdoor air damper to a maximum position for DCV, it incorporates a minimum position setting that defaults to 20% but can be overridden using the on-board pot or Modbus communication link to a maximum of 50% open.
W7340 W7345 W7340 and W7345 mount on flat surface or on a M7215 motor
The maximum position sets the damper position to a position that the damper goes to if the CO2 sensor fails. If the minimum position set point is higher than the DCV maximum position, on sensor failure, the damper goes to the higher of the two of DCV maximum and minimum position setting. There is no limit on the damper position on a call from the CO2 sensor (DCV). It can go 100% open, not complying with ASHRAE 62.1.
35
Table Listing of Economizer Modules without DCV

Motor Type Foot Mount 25 lb-in. Torque DCA 44 lb-in. Torque Foot Mount 60 lb-in. Torque Motor M7415 M9175 MS7505 M7285, M7286 M9185, M9186 MS7510 MS7250 Logic Module W7459A,D H705 or W7210b W7210 W7210 H705, W7210b W7210 W7210 Sensors Enthalpy: C7400a with C7150/ C7046 Temperature: C7650 with C7150/ C7046
DCA 88 lb-in. Torque DCA 175 lb-in. Torque

a b
Enthalpy sensor, use two for differential enthalpy and one for single enthalpy. For Dry Bulb only, use C7650 instead. To operate a series 90 motor, the W7210, W7212, W7213, W7214 and W7215 require a Q7230 interface module or the proper resistor combination (included in the 4074EJM resistor kit), see form 63-2544 for details.
NOTE: Series 90 Modutrol Motors can be retrofit using W7210, W7212 and W7215 Economizer Logic modules and a Q7230 or the proper resistor combination. Refer to for 63-2544 for details on using Economizer Logic Modules with Series 90 motors.
Table Listing of Economizer Modules with DCV

Motor Type Foot Mount 25 lb-in. Torque Motor M7415 M7215 M9175 MS7505 M7285, M7286 M9185, M9186 MS7510 MS7250 Logic Module W7460 W7212/13/14 Sensors Enthalpy: C7400a with C7150/ C7046
DCA 44 lb-in. Torque Foot Mount 60 lb-in. Torque
W7215b, W7212b, W7213/ Temperature: C7650 with C7150/ C7046 14b W7215, W7212, W7213/14 CO2: C7232 or C7632 W7215, W7212, W7213/14 W7215b, W7212b, W7213/ 14b W7215, W7212, W7213/14 W7215, W7212, W7213/14
DCA 88 lb-in. Torque DCA 175 lb-in. Torque

a b
Enthalpy sensor, use two for differential enthalpy and one for single enthalpy. For Dry Bulb only, use C7650 instead. To operate a series 90 motor, the W7210, W7212, W7213, W7214 and W7215 require a Q7230 interface module or the proper resistor combination (included in the 4074EJM resistor kit), see form 63-2544 for details.
NOTE: Series 90 Modutrol Motors can be retrofit using W7210, W7212 and W7215 Economizer Logic modules and a Q7230 or the proper resistor combination. Refer to for 63-2544 for details on using Economizer Logic Modules with Series 90 motors.
36
Enhanced Economizer Features

Economizer DCV OAQ Module Enthalpy Sensor Sensor Series High Limit (Indoor) (Outdoor) H705 Exhaust Shutdown Fan and Air Motors Setpoint Change Purge Controlled Series 90 Series 90 Series 90 M7405 M8405 M7415 M7415 Series 62 Series 62 Series 72 Series 72 Adjustable YES YES Series 62 Adjustable YES YES Series 72 Fixed YES Series 72 Adjustable YES YES M7415 Fixed YES M7415 Adjustable Series 72 Modbus Series 72 Series 72 Specific Product Number H705A1003 H705A2001 H705D1001 W7459B1009 W7459C1007 M7459A1001 W7459D1005 W6210A1003 W6210D1007 W7210A1001 W7210D1005 W6215A 008 W7215A1006 W7215B1004 W7460A1008 W7460B1006 W7212A1009 W7340C1000 W7345B1001
W7459
YES W6210 YES W7210 YES W6215 W7215 W7460 W7212 W7340 W7345 YES YES YES YES YES YES YES YES
YES YES
37
Transformer Wiring Requirements for Economizers

ECONOMIZER LOGIC PANEL W7459, W6210, W6215, W7210, W7215, W7460
TR PRIMARY VOLTAGE
TR1
1S SWITCHES WHEN POWERED BY 24 VOLTS 1S 1K THIS SWITCH ENERGIZES THE MIXED AIR CIRCUIT 1 2
CONTACT FOR COOLING IN COMMERCIAL THERMOSTAT
RELAY COIL FOR FIRST STAGE OF COOLING
1S1
M13822
Economizer Panel Supplied With Same Transformer As Cooling Commercial Thermostat. One of the most common misapplications of economizers is related to the field wiring. When the problem is the economizer will not open the dampers and it is really cool outside, check the wiring with the transformers. Relay coil 1S is used to open the outside air dampers as the first stage of free cooling. To function properly 1S must be wired to both sides of the same transformer. When the same transformer is used for supplying the commercial thermostat, cooling relay and the economizer logic module the switching occurs correctly.
PRIMARY VOLTAGE
ECONOMIZER LOGIC PANEL W7459, W6210, W6215, W7210, W7215, W7460

TR TR1
PRIMARY VOLTAGE
1S SWITCHES WHEN POWERED BY 24 VOLTS 1S 1 1K THIS SWITCH ENERGIZES THE MIXED AIR CIRCUIT 1S1 2
CONTACT FOR COOLING IN COMMERCIAL THERMOSTAT
RELAY COIL FOR FIRST STAGE OF COOLING
M13823
Economizer Panel Supplied With Separate Transformer From Cooling Commercial Thermostat. 24 Vac is supplied to the relay coil 1S in this application from two separate transformers. Though the first stage of cooling will switch correctly through the economizer module circuit, the relay coil 1S may not. Honeywell
63-8594 Honeywell Economizers 38
recommends use of a single, larger transformer for both the economizer logic module and the cooling commercial thermostat circuit.
When wiring any economizer it is very important that you read the notes on the correct wiring diagram. The wiring diagrams normally show the internal connections of the logic module to help guide you if you are concerned with the common side of the transformers.
A rule of thumb to follow any Honeywell electronic economizer logic module will have all terminals ending with a 1 as ground. With power supply provide a disconnect means and overload protection. Ensure the equipment transformer is sized to handle the extra load of the economizer, actuator and sensors.
39
40
Section 4 - H705 Economizer Module
41
H705 Economizer Module

DAMPER EXHAUST AIR RETURN AIR FROM ROOM
DAMPER
OUTSIDE AIR SENSOR

TR B A C SO D SR + 5 + TR1
SUPPLY AIR TO BUILDING FAN COILS DAMPER ACTUATOR SUPPLY OR MIXED AIR SENSOR
1 3
2 4 X D
HEAT
3 HEAT
3 COOL
80
100 120
HEAT
60 40 F 140
MOD-HEAT WH BH RH RC
MOD-COOL BC WC
MINIMUM POSITION CONTROL. PREVENTS FULL CLOSURE OF OUTSIDE AIR DAMPERS
SENSOR
STAT C +20 H
24 VAC H
ECONO
ROOM SENSOR
T1
TR TR
SINGLEZONE CONTROL COOL SETPOINT 76F (24 C)

M23914
The H705 was the first Honeywell series of electronic economizer controllers. Prior to the development of the H705, an electromechanical device with a nylon humidity element, the H205, was the state-ofthe-art controller. The H705 is a direct replacement for the H205. The output is the same SPDT switch which is typically wired into the mixed air circuit. The H705 can be installed in the same location in the air handler
as the H205 and includes all the sensors required for single sensor enthalpy. It can be converted to differential enthalpy with the addition of a C7400 sensor in the return air. The H705 can be used for single or differential enthalpy in any economizer control circuit that is equipped with separate mixed air controls and is adaptable to a SPDT limit. This includes many economizer control devices made by companies other than Honeywell.
42
H705 Components
C7400 ENTHALPY SENSOR ON BACK OF PLATE ENTHALPY SETPOINT WIRES TO C7400 ENTHALPY SENSOR ON THE BACK OF PLATE
TR
B C
TR1
ENTHALPY CONTROLLER ON FRONT OF PLATE
SO
A D
SR
ENTHALPY CONTROLLER
RESISTOR THAT IS REMOVED IF SECOND ENTHALPY SENSOR IS INSTALLED
M23915
The H705A Enthalpy Controller provides solid state enthalpy changeover. The base configuration is single sensor enthalpy controller but it can be used for differential enthalpy. It is constructed of two devices: there is a solid state C7400 enthalpy sensor on one side of a metal plate and an enthalpy control on the other side. The device must be located in the outside air stream with a recommended minimum velocity of 500 feet per minute (152 meters per minute). The setpoint scale is A, B, C and D. Each setting corresponds to an enthalpy curve with A
equalling the highest enthalpy changeover and D being the lowest enthalpy changeover. The output of this control is a SPDT relay output which can be used to switch the mixed air dampers from return to outside air and back as required for maximum efficiency. There is a connection for an additional return air enthalpy sensor for differential enthalpy control. If this option is not used a 620 ohm resistor is installed across the SR and + terminals.
43
H705 Enthalpy Setpoint

50 BTU/LB
116 k-J/kg
RH
RH
45 BTU/LB
104.5 k-J/kg
90
F( 32
0%
C)
10
90
WE
N-
IO
92.8 k-J/kg
RH
40 BTU/LB
AT
TB U
LB
UR
RH
35 BTU/LB
81.4 k-J/kg
80
85
F( 29 C)
WE
SA T
RH
30 BTU/LB
69.7 k-J/kg
70
TB UL B
80
F( 27 C
25 BTU/LB
58 k-J/kg
60
WE
20 BTU/LB
46.4 k-J/kg
50
RH
RH
75
TB UL B
F(
24
A C D
45
C)
60
15
BTU/LB 34.8 kJ/kg
B
50
55
F( 16 C
WE
4
)
0%
WE
F( WE 7C TB )W F( UL 35 ET 4C B F( )W BU 2C LB ET ) W BU ET LB BU LB
F( 10
F( 13 C)
C)
WE
TB UL B
B
0%
RH
70
F( 21 F( 18
TB UL B
C)
WE
40
TB UL
RH 20%
H 10% R
65
TB UL B TB UL
C)
WE
40 F
4 C
50 F
10 C
60 F
16 C
70 F
21 C
80 F
27 C
90 F
32 C
100 F
38 C
110 F
43 C 41 C
120 F
49 C
35 F
2 C
45 F
7 C
55 F
13 C
65 F
18 C
75 F
24 C
85 F
29 C
95 F
35 C
105 F
115 F
46 C

M25282
This psychrometric chart shows effects of the various economizer logic setpoints listed. This only applies to single enthalpy controllers not differential enthalpy. Air with conditions to the left of the curve is brought in from outdoors to be used for cooling. When the outdoor air conditions are to the right of the curve, the dampers will be set at minimum position and the mechanical cooling will be energized. For differential enthalpy the setpoint knob is turned to the D setting and the lower of return or outside air is brought into the building. Example: With A, B, C, D potentiometer logic module set at C. Dry bulb temperature at
65F (18.3C) and Relative Humidity (RH) at 50% RH the logic module would free cool on first call for cooling for commercial thermostat.
Control Point (Approximate Temperature at 50% Humidity) 73F (23C) 70F (21C) 67F (19C) 63F (17C) For Differential Enthalpy (2 Sensor)
Control Curve A B C D Knob turned to D
H705 Wiring Diagram

TRANSFORMER L1 (HOT) L2 MIXED AIR DAMPER MOTOR T1
T2 W H705 ENTHALPY CONTROL

TR
B A C
TR1
W TR
80 100 120 60 40 140
SO
D
SR
TR1
3
R W
F 100 90 110 120 130 140 15 16 70 60 180 170
+ SR 1 2 ENTHALPY DECREASE 3 620 OHM RESISTOR MINIMUM POSITION CONTROL
R B
80
T991 MIXED AIR CONTROL
NC RC Y1 Y2 COOLING COMMERCIAL THERMOSTAT NC
NO RELAY
NO
T1 L1
COOLING CONTACTOR
T2
L2
M13818
The H705 enthalpy control is being used in this application in place of a dry bulb temperature economizer high limit. The H705 includes a single enthalpy sensor and is installed in the outside air. An optional second C7400 installed in the return air is used for differential enthalpy. If the second C7400 sensor is not used a 620 ohm resistor is installed across the SR and + terminals and
the H705 compares the outdoor enthalpy to a setpoint (A, B, C or D). The economizer modulates the outdoor dampers for free cooling provided the outside air enthalpy is below the setpoint on the H705. If the outdoor enthalpy is above the setpoint the outside air dampers are closed to a minimum position and the mechanical cooling is energized.
45
L1 (HOT) L2 1
TR TR
W936 OR W945 ELECTRONIC PANEL
M745 ECONOMIZER MOTOR 3 L1 (HOT) L2 1 TR TR 1 2 3 R W
E1 T1 OPTIONAL MORNING WARMUP COMMERCIAL THERMOSTAT
E2
E3 H705A TR 2 SR S 3 620 TR1 OHMS OPTIONAL C7400A
B 2 1
S963A OR Q209 MINIMUM POSITION POTENTIOMETER
PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY IF A C7400A SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY.
ENSURE THAT EQUIPMENT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR.
M15037A
H705A used in electronic system

W859D ECONOMIZER CONTROL PACKAGE BLACK/BLUE BLACK/RED VIOLET VIOLET
YELLOW
YELLOW
WHITE/RED
B1 W1 R1
BLACK/YELLOW 3 2ND STAGE COOLING CONTACTOR
BROWN
BLUE
RED
MODUTROL MOTOR OPTIONAL C7400A H705A TR 5 S SR TR1
T872 SPACE THERMOSTAT (COOLING CIRCUIT) Y1 RC Y2
620 OHMS 3 3
2 1 Y 2 G C R 6 L1 (HOT) L2
4 1ST STAGE COOLING CONTACTOR
COOLING TRANSFORMER
1 PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. 2 FIELD CONTROL WIRING REQUIRED TO INTEGRATE ECONOMIZER INTO UNIT. 3 FIELD WIRING REQUIRED TO PROVIDE ECONOMIZER AND MECHANICAL COOLING OPERATION IN EXISTING INSTALLATION.
4 5
ROOFTOP TERMINAL STRIP IS PART OF AIR CONDITIONING UNIT. FACTORY-INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY IF A C7400A SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY. ENSURE THAT EQUIPMENT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR. M12162
H705A used in electromechanical system

T7300 THERMOSTAT
T7300 SUBBASE
RH 6 RC S
T7400/W7000 SYSTEM OPTIONAL C7400A H705A

TR 2 SR TR1
EXISTING HVAC EQUIPMENT HVAC EQUIPMENT TERMINAL STRIP

R L1 L2 (HOT) 9 SYSTEM TRANSFORMER
620 OHMS
3 1 3K
2 3
X Y1 C2 Y2 C1 Y1 H2 W2 H1 W1 FAN G BLACK/RED G 4 5 COOL1 FAN W2 HEAT 2 W1 HEAT 1
Y2
BLACK/ YELLOW
COM 8 LED 1 LED 2 MODUTROL MOTOR A1 B1 W1 AUX R1 T2 A2 T1 MINIMUM POSITION POTENTIOMETER YELLOW W R OPEN YELLOW BLUE
COOL 2
W TYPICAL W859D ECONOMIZER CONTROL PACKAGE MIXED AIR TEMPERATURE CONTROLLER W RISE R BLACK 7 B BROWN 1K1 1K2 OUTDOOR AIR CHANGEOVER SWITCH R 2K1 B 2K2 T675 LOW AMBIENT COMPRESSOR LOCKOUT
2K
B RED
1K
VIOLET VIOLET 4K1 1 L2 4 L1 (HOT) 5 1 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. 2 FACTORY-INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY IF A C7400A SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY. 6 7 ECONIMIZER MOTOR SPRING RETURNS CLOSED ANY TIME FAN IS NOT RUNNING. FIELD INSTALLED JUMPER. IMPORTANT: MIXED AIR SENSOR MUST BE LOCATED DOWNSTREAM OF THE EVAPORATOR COIL IN THE DISCHARGE AIR DUCT TO PROVIDE ECONOMIZER LOW LIMIT FUNCTION. 24 VAC ONLY. MUST BE ABLE TO CARRY ADDITIONAL 6 VA LOAD OF COMMERCIAL THERMOSTAT AND SUBBASE.
M12167A
4K1
3 ENTHALPY CONTROL MAKES TERMINALS 2-1 ON ENTHALPY RISE, AND 2-3 ON ENTHALPY FALL. 4 RELAY REQUIRED (R8222 OR SIMILAR).
8 9
T7300/Q7300 using W859D Economizer Package with H705A in two-stage heating/two-stage cooling system, defeating economizer minimum position during unoccupied periods
47 Honeywell Economizers 63-8594
T7400/W7000 SYSTEM
L1 L2 1 (HOT)
EXISTING HVACEQUIPMENT
HVAC EQUIPMENT TERMINAL STRIP
R L1 L2 (HOT) 1 SYSTEM TRANSFORMER
OPTIONAL C7400A
H705A
TR 2 SR TR1
620 OHMS 3 1
T7400 THERMOSTAT WALLPLATE OR Q7400 SUBBASE

4 1 3 2 R 1
3K
W7400 CONTROL MODULE

GND TR TR RH RC 4 3 2 1 RED A COM B ECONO AUX. ENTHALPY 6 RELAY SWITCH 5 8 RC T7400 RC 24 VAC RH Y1 Y2 Y3 W1 W2 W3 G
Y1 Y2 Y3 W1
6 TD RELAY
T7400B ONLY: T7047C1025 OR T7022A1010 REMOTE SENSOR
HEAT 1
W2 6 G TDR
HEAT 2 TDR FAN COOL1
3K1 BLACK/BLUE
BLACK/RED
COOL 2 W
TYPICAL W859D ECONOMIZER CONTROL PACKAGE

BLACK MODUTROL MOTOR BLUE B1 W1 R1 T2 T1 MINIMUM POSITION POTENTIOMETER MIXED AIR TEMPERATURE CONTROLLER W RISE R 7 B 1K1 1K2 OUTDOOR AIR CHANGEOVER SWITCH 2K1
BLACK/ YELLOW
B 2K2
T675 LOW AMBIENT COMPRESSOR LOCKOUT
2K
YELLOW
OPEN
BROWN
YELLOW
RED
RED
1K
VIOLET 3 1 L1 L2 (HOT) 1 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. 2 FACTORY-INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY IF A C7400A SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY. 7 3 YELLOW AND BROWN LEADS ARE SHORTED TOGETHER WHEN SHIPPED. LEAVE SHORTED IF OPTIONAL FUNCTIONS ARE NOT USED. 4 ENTHALPY CONTROL MAKES TERMINALS 2-1 ON ENTHALPY RISE, AND 2-3 ON ENTHALPY FALL. 8 5 6 PILOT DUTY RELAY REQUIRED (R8222N OR SIMILAR). THIS CONTROL IS AN EXISTING DEVICE, WHICH MAY BE A TIME DELAY RELAY (TDR) OR L4604 (OR SIMILAR FAN CONTROL) IN SOME SYSTEMS. IMPORTANT: MIXED AIR SENSOR MUST BE LOCATED DOWNSTREAM OF THE EVAPORATOR COIL IN THE DISCHARGE AIR DUCT TO PROVIDE ECONOMIZER LOW LIMIT FUNCTION. JUMPER TERMINALS 5 AND 6.
M12166
VIOLET
FOR REMOTE MINIMUM POTENTIOMETER
H705A used with T7400C and W7400C with separate transformer in two-stage heating/ three-stage cooling system with first stage dedicated to economizer setpoint, and either electromechanical economizer or mechanical cooling first stage
Section 5 - W7459 Economizer Module
FOR USE WITH M74XX SERIES ACTUATORS
49
W7459 Enthalpy Module Components

W7459 ENTHALPY CONTROL
DAMPER EXHAUST AIR

+ S
RETURN AIR SENSOR
DAMPER
OUTSIDE AIR SENSOR

+ S
DAMPER LINKAGE
TR B A C SO D SR + 5 1 3
MINIMUM POSITION
COILS MIXED AIR SENSOR
FAN
TR1 +
2 4 T1 P1
T
OPEN
M7415 DAMPER ACTUATOR WITH W7459 ENTHALPY CONTROLLER

M23907
The W7459 is used in conjunction with a Honeywell actuator (M7415) and sensors to control outdoor and return air dampers free cooling using outside air. It is designed to be installed directly on the actuator.
M7415, M7405 OR M8405 ACTUATOR
W7459 ENTHALPY CONTROL MODULE
TR TR1
The W7459 is used with Honeywell C7400 enthalpy or C7650 dry bulb temperature sensors and the M7415, M7405, and M8405 actuators. It should be in free flowing air yet out of direct rain or sunlight. It can be used as a single or differential enthalpy control. A minimum position potentiometer is built into all W7459 modules except for the W7459C since the M8405 actuator, that it is used with, has the setting built-in. All W7459 modules can be used with remote minimum position potentiometers. See Table 1 for model capability with motors.
T T1 P1 P
MOTOR TERMINALS
M13837
50
Table 1. Economizer Usage

Model W7459A W7459B W7459C For use with Discharge Air Actuator Temperature Input M7415 C7510B or C7046A Sensor M7405A Direct digital control W7401/W7411 Logic Panel M8405 SPST control C7150B or C7046A Sensor Minimum Position Potentiometer Yes Yes Terminals for Remote Minimum Output Damper Position Relays Yes 2 SPDT Yes 1 SPDT 2 SPDT 2 SPDT
W7459Da M7415
a
No. Minimum position No adjustment is built into M8405 Actuator. Yes Yes
W7459D has a high enthalpy limit and defaults to mechanical cooling when the outdoor enthalpy reaches the preset limit. Do not use a dry bulb sensor for a high temperature limit.
51
W7459A, B, C and D
ENTHALPY CHANGEOVER SETPOINT DIAL B A C SO D SR + 5 1 MININUM POSITION DIAL (W7459A AND D ONLY) LIGHT IS ILLUMINATED IF OUTDOOR AIR IS USEABLE FOR FREE COOLING 3
MINIMUM POSITION
TR
TR1 +
TRANSFORMER (POWER) TERMINALS OUTSIDE AIR SENSOR TERMINALS RETURN AIR SENSOR TERMINALS
TR B A C SO D SR
TR1 +
2 4 T1 P1
COOLING SWITCHING CONTROLLED FROM COOLING STAT
M3 2
MINIMUM POSITION
3 1 M1 P1
T
OPEN
MIXED OR SUPPLY AIR SENSOR REMOTE MINIMUM POSITION POTENTIOMETER
M2
OPEN
NOTE: USE SMALL SCREWDRIVERS ON THE POTENTIOMETERS. DO NOT USE EXCESSIVE FORCE!
M23894
W7459A W7459A or D - Uses inputs from mixed or discharge air temperature sensors, C7150 or C7046; enthalpy sensor C7400; and optional remote minimum position potentiometer Q709A or S963B. The W7459D is identical to the W7459A except for the addition of a builtin enthalpy high limit. Refer to page 56 for more information on the high limit function. Use both modules with M7415 motors. There are four separate W7459 enthalpy logic modules for use with various M74XX series actuators. All provide enthalpy control of mixed air. The W7459B is designed for use with a legacy Honeywell direct digital controller. The W7459C uses a SPST input for the mixed air sensor.
M23895
W7459B W7459B - Used with Honeywell W7401 Logic Panel, enthalpy sensor C7400 or minimum position potentiometer Q709A or S963B. Use with M7405.
TR B A C SO D SR
TR1 +
+ 5
1 3
2 4 X D X TERMINAL IS USED WITH A ST6008 TIMER FOR OCCUPIED/ UNOCCUPIED MIXED AIR CONTROL (T675/T6031) CONNECTED TO TERMINALS 6 AND D
M23896
W7459C W7459C - Uses input from SPST mixed or discharge air control and enthalpy sensor C7400. Used with M8405.
52
M7215, M7415, M7405 and M8405 Actuators

W7210, W7212, W7215 and W7340 economizer modules. They are widely used to modulate the mixed air dampers on smaller rooftop air handlers since the operating temperature rating is -25 to 125F (-32 to 52C).
TR 24 VAC TR1
SENSOR
T T1
M7215 modulating motor, with 2-10 Vdc input required.
MIN POS
P1 P
M7415
M13856
W7459A
TR TR1
M7215 modulating motor. Used with W7212, W7213 or W7214 only
T T1 P1 P
TR 24 VAC TR1
M23890
SENSOR T T1 P1 MIN POSN P
The M7415 line of spring return actuators are: Low torque 25 lb-in. (2.8 N-m) 90 second timing Rotation of 90 degrees Quick connect terminals for wiring connections There are more actuators available in this series than listed on this page. Only actuators shown on this page are used with the W7459,
M23891
M7415 modulating motor, sensor input or controller required. Used with W7459A or D only.
53
TR 24 VAC TR1 M3 W7401 M2 M1 MIN POS P1 P
MAX SW SET MIN
X D
M23892
M23893
M7405 modulating motor. Used with W7459B and W7400/T7400 only.
3 position actuator. Used with W7459C only.
54
W7459 Enthalpy Setpoint Chart

50 BTU/LB
116 k-J/kg
RH
AT
UR
RH
35 BTU/LB
81.4 k-J/kg
80
HIGH LIMIT CURVE FOR W7459D, W6210D AND W7210D
0%
104.5 k-J/kg
RH
45 BTU/LB
10
90
90
F( 32 C) WE T
N-
IO
92.8 k-J/kg
RH
40 BTU/LB
BU
LB
85
F( 29 C
WE
SA T
RH
30 BTU/LB
69.7 k-J/kg
70
TB UL
80
F( 27
25 BTU/LB
58 k-J/kg
60
C)
WE
20 BTU/LB
46.4 k-J/kg
0%
RH
RH
TB U
75
LB
F(
24
A C D
45
C)
60
15
BTU/LB 34.8 kJ/kg
B 55
F( 16
)W
50
35
TB F( WE UL 4C TB B F( )W UL 2C ET ) W B BU ET LB BU LB
40
F( 7C )
F( 10 C)
F( 13 C
WE
C)
4
WE
BU
0%
WE
ET
TB UL B
30
RH
70
TB U
F( 21 C F( 18
LB
) W ET
LB
RH 20%
H 10% R
65
BU
LB
C)
WE
TB U
LB
40 F
4 C
50 F
10 C
60 F
16 C
70 F
21 C
80 F
27 C
90 F
32 C
100 F
38 C
110 F
43 C 41 C
120 F
49 C
35 F
2 C
45 F
7 C
55 F
13 C
65 F
18 C
75 F
24 C
85 F
29 C
95 F
35 C
105 F
115 F
46 C

M25283
This is the psychrometric chart for the setpoint on the W7459 enthalpy modules. It is similar to the charts for the H705 except for the enthalpy high limit line to the right of the A curve. This is a specialized limit used only in the W7459D, W6210D, W7210D and W7212 controllers. When the enthalpy of both the return and outside air is to the right of the limit line the outside air dampers are closed to the minimum position and the mechanical cooling is energized.
Control Point (Approximate Temperature Control Curve at 50% Humidity) A 73F (23C) B 70F (21C) C 67F (19C) D 63F (17C) Knob turned For Differential Enthalpy to D (2 Sensor)
55
High Limit Switching

Table 2. W7459D, W7210D and W7212 High Limit Switching.
Percent RH 25 50 60 75 Free Cooling Light on Enthalpy Decreasing 83F 0.5F (28C 0.3C) 78F 0.5F (26C 0.3C) 76F 0.5F (24C 0.3C) 73F 0.5F (23C 0.3C) Free Cooling Light Off Enthalpy Increasing 85F 0.5F (29C 0.3C) 80F 0.5F (27C 0.3C) 78F 0.5F (26C 0.3C) 75F 0.5F (24C 0.3C)
The W7459D, W6210D, W7210D, and W7212 include the high limit function that is not used on any other economizer modules. It is a high enthalpy limit that applies to both return and outside air. It only applies to differential, not single enthalpy. When the return and outside enthalpy both exceed the high limit curve, (refer to the psychrometric chart on the previous page) the outside air dampers are closed to the minimum position and the mechanical cooling is energized. In a standard differential enthalpy control sequence the lower of the outside and return is selected regardless of the amount of enthalpy in either.
A typical application of this limit function is a building located in a warm, humid climate with a high internal heat gain such as a laundry or kitchen. A standard differential enthalpy control circuit may have extremely warm, humid outside air being cooled just because the indoor air is temporarily higher in enthalpy. The mechanical cooling equipment might be undersized and the indoor enthalpy then remains higher than outside. The high limit function (only available on some economizer modules) prevents this from occurring by automatically switching to return air and turning on the mechanical cooling during very high outdoor air enthalpy conditions.
56
W7459A Wiring Diagram
W7459A ECONOMIZER MODULE C7400 OURDOOR AIR ENTHALPY SENSOR

+ S
M7415 ACTUATOR
TR TR1 TR 24 VAC 1 SO + TR1
+ S
SR RELAYS 1K AND 2K ENERGIZE IF OUTDOOR ENTHALPY EXCEEDS RETURN AIR ENTHALPY 1S 1S SWITCHES WHEN POWERED BY 24 VOLTS 1K 2K 3
+ 5 T MIXED AIR SENSOR 4 T1
C7400 RETURN AIR ENTHALPY SENSOR
1S1
T1
P1 MINIMUM POSITION P
P MINIMUM POSITION ADJUSTMENT
P1
C7150 OR C7046 MIXED OR SUPPLY AIR SENSOR
LOW O.A. AMBIENT COMPRESSOR LOCKOUT STAT (OPTIONAL)

R Y1 W
140 15 16 70 60 180 170

TRANSFORMER 1
F 100 90 80
110
120
130
Y2 Y1 W2 Y2 W2 W1 W1 G G RH R RC FDR HEAT 1 FAN DELAY FAN COOL1 COOL2 HEAT 2
1 HONEYWELL RECOMMENDS USE OF A SINGLE LARGE TRANSFORMER FOR BOTH THE ECONOMIZER LOGIC MODULE AND THE COOLING COMMERCIAL THERMOSTAT CIRCUIT.
M13819
57
W7459C ECONOMIZER PACKAGE M8405

T APPLY 24VAC T-X FOR MIN POSN T-D FOR MAX POSN
MAX SW SET MIN
M8405 ACTUATOR
T
TR
TR1
+ C7400 OUTDOOR SENSOR

S
SO
X D
SR
+
5
C7400 RETURN SENSOR
+
1 UNOCCUPIED 2
1K
2K
ST6008 TIMER
OCCUPIED X X
T675/T6031 MIXED AIR CONTROL 55 F SETPOINT

R W
C Y1 COOL 1 COOL 2 HEAT 2 HEAT 1 FAN DELAY RELAY FDR G RH RC R FDR 2 FAN 1 3 L2 L1 (HOT)
Y1 Y2 W2 W1 6 X G
W R
T6031 AMBIENT LOCKOUT CONTROL 50 F SETPOINT
Y2 W2 W1
T7300 OR T874 THERMOSTAT

1 2 3 4 5
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. MOTOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING. ENSURE THAT EQUIPMENT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR. RELAYS 1K AND 2K ACTUATE WHEN THE ENTHALPY SENSED BY THE C7400 IS HIGHER THAN THE ENTHALPY SETPOINT A-D. FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY IF A C7400 ENTHALPY SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY. FOR T7300 ONLY.
M3865B
M8405A Damper Actuator used in two-stage cooling system with differential enthalpy changeover and W7459C Economizer
58
W7459A ECONOMIZER PACKAGE
M7415 ACTUATOR TR
TR
TR1
TR1 24 VAC
C7400 OUTDOOR + AIR ENTHALPY S SENSOR

620 OHM RESISTOR
SO
SR 6
+
5 1K 5 1S 2K
4 T MIXED AIR SENSOR
T1 1S1 P1 MINIMUM POSITION ADJUSTMENT
T1
UNOCCUPIED 8
ST6008 TIMER
OCCUPIED
C7150B MIXED AIR OR C7046A DISCHARGE AIR SENSOR
P1 P MINIMUM POSITION
C W R Y1 COOL 1 COOL 2 HEAT 2 HEAT 1 FAN DELAY RELAY FDR G RH FDR RC R 2 FAN 1 3 L2 L1 (HOT)
M7415
TR 24 VAC TR1
Y1 Y2 W2 W1 G 7 X
Y2 W2 W1
SENSOR
T T1
MIN POS
P1 P

1 2 3 4 5 6
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. MOTOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING. ENSURE THAT EQUIPMENT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR. 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT. RELAYS 1K AND 2K ACTUATE WHEN THE ENTHALPY SENSED BY THE C7400 IS HIGHER THAN THE ENTHALPY SETPOINT A-D. FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY IF A C7400 ENTHALPY SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY. FOR T7300 ONLY.
M10115A
7 8
WITH T7300, USE CONTACTS A1 AND A2 INSTEAD OF S7005 TIMER.
W7459A/C7400 used in two-stage cooling system with single enthalpy changeover and with M7415 Actuator
59
M7415 ACTUATOR
TR TR1 24 VAC
TR
TR1
+ C7400 ENTHALPY SENSOR S
SO
SR 620 OHM RESISTOR
+
5 1K 5 1S 2K
6 1

UNOCCUPIED 8
T1
ST6008 TIMER
OCCUPIED C Y1
M7415
COOL 1
TR 24 VAC TR1
Y1
SENSOR
T T1
W2
W2 W1
HEAT 2 HEAT 1 FAN DELAY RELAY FDR
MIN POS
P1 P
W1
G 7 X G FDR RC R 2
FAN
3 L2 L1 (HOT)

1 2 3 4 5 6
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. MOTOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING. ENSURE THAT EQUIPMENT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR. 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT. RELAYS 1K AND 2K ACTUATE WHEN THE ENTHALPY SENSED BY THE C7400 IS HIGHER THAN THE ENTHALPY SETPOINT A-D. FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD NOT BE REMOVED. DIFFERENTIAL ENTHALPY NOT RECOMMENDED FOR USE WITH SINGLE STAGE COOLING THERMOSTAT. FOR T7300 ONLY.
M10114A
7 8
WITH T7300, USE CONTACTS A1 AND A2 INSTEAD OF A TIMER.
W7459A/C7400 or W7459D/C7400 used in one-stage cooling system with single enthalpy changeover, M7415 Actuator, and one-stage cooling thermostat
60
M7415 ACTUATOR
TR TR1 24 VAC
TR
TR1
C7400 + OUTDOOR AIR ENTHALPY S SENSOR

620 OHM RESISTOR
SO
SR 6
+
5 1K 5 1S 2K
T1
UNOCCUPIED
ST6008 TIMER
OCCUPIED
C W R Y1 COOL 1 COOL 2
M7415
TR 24 VAC TR1
T775 CONTROLLER
Y2
SENSOR
T T1
MIN POS
P1 P
NC COM NO NO COM NC
NC COM NO
2 G FAN 3 L2 R 1 L1 (HOT)

1 2 3 4 5 6 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. MOTOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING. ENSURE THAT EQUIPMENT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR. 1S IS AN ELECTRONIC SWITCH, WHICH CLOSES WHEN POWERED BY A 24 VAC INPUT. RELAYS 1K AND 2K ACTUATE WHEN THE ENTHALPY SENSED BY THE C7400 IS HIGHER THAN THE ENTHALPY SETPOINT A-D. FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY IF A C7400 ENTHALPY SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY. T775 REQUIRES A MINIMUM OF THREE RELAY OUTPUTS: TWO FOR COOLING AND ONE FOR FAN CONTROL. A MAXIMUM OF ONE STAGE OF HEATING IS POSSIBLE WHEN THE SYSTEM IS WIRED IN THIS FASHION.
M11680A
W7459A/C7400 or W7459D/C7400 used in two-stage cooling system with single enthalpy changeover, M7415 Actuator, and T775 Series 1000 Controller
61
M7415 ACTUATOR TR
TR C7400 OUTDOOR AIR ENTHALPY SENSOR 620 OHM RESISTOR
TR1
TR1 24 VAC
+
SO S SR 6 5 1K 1 2 5 1S 2K
T C7150B MIXED AIR OR C7046A DISCHARGE AIR SENSOR
T1
UNOCCUPIED ST6008 TIMER OCCUPIED
C W Y1 T6031 AMBIENT LOCKOUT CONTROL 50 F SETPOINT Y2 COOL 1 COOL 2
M7415
TR 24 VAC TR1
T775 CONTROLLER R 7
C
SENSOR
T T1
MIN POS
P1 P
NC C NO NO C NC
NC C NO NO C NC
2 G FAN 3 L2 R HVAC EQUIPMENT TERMINAL STRIP 1 L1 (HOT)
1 2 3 4 5 6
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. MOTOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING. ENSURE THAT EQUIPMENT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR. 1S IS AN ELECTRONIC SWITCH, WHICH CLOSES WHEN POWERED BY A 24 VAC INPUT. RELAYS 1K AND 2K ACTUATE WHEN THE ENTHALPY SENSED BY THE C7400 IS HIGHER THAN THE ENTHALPY SETPOINT A-D. FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY IF A C7400 ENTHALPY SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY. T775 REQUIRES A MINIMUM OF THREE RELAY OUTPUTS: TWO FOR COOLING AND ONE FOR FAN CONTROL.
M13843
W7459A/C7400 or W7459D/C7400 used in two-stage cooling system with single enthalpy changeover, M7415 Actuator, and T775 Series 2000 Controller
62
M7415 ACTUATOR
TR 24 VAC
TR
TR1
TR1
C7400 OUTDOOR + AIR ENTHALPY S SENSOR C7400 + RETURN AIR ENTHALPY S SENSOR
6
SO
SR
+
5 1K 5 1S 2K

UNOCCUPIED 8
T1
ST6008 TIMER
OCCUPIED C W R Y1 COOL 1
Y1 Y2 W2 W1 7 X G
Y2 W2 W1 HEAT 2 HEAT 1 FAN DELAY RELAY FDR G FAN FDR R 2 1 3 L2 L1 (HOT)
RH RC

1 2 3 4 5 6
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. MOTOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING. ENSURE THAT EQUIPMENT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR. 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT. RELAYS 1K AND 2K ACTUATE WHEN THE OUTDOOR AIR ENTHALPY IS HIGHER THAN THE ENTHALPY SETPOINT A-D. FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY. FOR T7300 ONLY. WITH T7300, USE CONTACTS A1 AND A2 INSTEAD OF A TIMER.
M3864B
7 8
W7459A/C7400 or W7459D/C7400 used in one-stage cooling system with differential enthalpy changeover and M7415 Actuator
63
M7415 ACTUATOR
TR 24 VAC
TR
TR1
TR1

620 OHM RESISTOR 7 3K RELAY 6
SO
SR
+
5 1K 5 1S 2K
T1
T7400/W7400 SYSTEM
T7400 THERMOSTAT WALLPLATE OR Q7400 SUBBASE W7400 CONTROL MODULE
4 1 3 2 R 1
GND RC Y1 Y2 24 VAC RH W1 W2
T6031 LOCKOUT 50 F SETPOINT 6

W
3K1
Y1 Y2
COOL 1 COOL 2 HEAT 2 HEAT 1 FAN DELAY RELAY FDR
T7400B ONLY; T7047C1025 OR T7022A1010 REMOTE SENSOR
TR TR RH RC 4 3 2 1 A COM B ECONO. AUX RELAY ENTHALPY SWITCH T7400 RC
R W1 W2
G 2
3K2 6 5
FAN

6 L1 L2 (HOT) 1 3
1 2 3 4 5 6
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. MOTOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING. ENSURE THAT EQUIPMENT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR. 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT. RELAYS 1K AND 2K ACTUATE WHEN THE ENTHALPY SENSED BY THE C7400 IS HIGHER THAN THE ENTHALPY SETPOINT A-D. USE R8222N WITH PILOT DUTY CONTACTS FOR 3K. CONTACTS 3K1, 3K2 MAKE WHEN ENTHALPY IS BELOW SETPOINT AND ECONOMIZER IS USED FOR FIRST STAGE OF COOLING. FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY.
M10117A
W7459A/C7400 or W7459D/C7400 used in T7400/W7400 System with M7415 Actuator

W7459B ECONOMIZER PACKAGE M7405

TR 24 VAC TR1 M3 W7401 M2 M1 MIN POS P1 P
M7405 ACTUATOR
TR TR1 24 VAC
TR
TR1
C7400 ENTHALPY SENSOR

S
SO
+ +
M3
SR 2 620 OHM RESISTOR M3
3 3
1K M2
M2
M1
M1
P1 MINIMUM POSITION ADJUSTMENT
24 VAC
TR
T7400 PROGRAMABLE THERMOSTAT

1 2 3 4 1
RH RC TR 2 G 3 4
R 1 L1 (HOT) L2 FAN FDR FAN DELAY RELAY
C G
FDR
C7046A DISCHARGE AIR LOW LIMIT SENSOR
T T1
W1
W1
HEAT 1
W2 5 6 Y1 M3 M2 M1 Y2
W2
HEAT 2
Y1
COOL 1
Y2
COOL 2
W7401 LOGIC HVAC EQUIPMENT PANEL TERMINAL STRIP

1 2 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY IF A C7400 ENTHALPY SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY. RELAY 1K ACTUATES WHEN THE ENTHALPY SENSED BY THE C7400 IS HIGHER THAN THE ENTHALPY SETPOINT A-D.
M3863
W7459B/C7400 used in two-stage cooling system with single enthalpy changeover, and M7405 Actuator
65
66
Section 6 - W6210 And W7210 Economizer Modules
67
W7210 Economizer System Components
DAMPER EXHAUST AIR

+ S
RETURN AIR SENSOR
OUTSIDE AIR SENSOR

+ S
SUPPLY AIR TO BUILDING FAN COILS DISHCHARGE AIR SENSOR W7210 SOLID STATE ECONOMIZER LOGIC MODULE
24 VAC HOT 24 VAC COM
+
2-10V OUT
T7350 PROGRAMMABLE THERMOSTAT
W7210 A 1001
M23902
68
W6210 and W7210 Components

SINGLE ENTHALPY SETPOINT ACTUATOR POWER SUPPLY TERMINALS
24 VAC TR HOT B C SO
TR COM1
24 VAC POWER TERMINALS OUTSIDE AIR ENTALPY SENSOR RETURN AIR ENTHALPY SENSOR COOLING SWITCHING CONTROLLED FROM COOLING STAT MINIMUM DAMPER POSITION SETPOINT MIXED AIR SENSOR REMOTE MINIMUM POSITION POTENTIOMETER
+ +
5 1 2 4 T1 P1
W7210 A 1001
D SR
+
ACTUATOR TERMINALS
2-10V OUT
MINIMUM POSITION
3 T
OPEN
FREE COOLING
FREE COOLING MODE LIGHT

M23897
The W7210 logic modules have the identical functions as the W7459 modules with the addition of a 2-10 Vdc output for use with M7215 foot-mounted actuators or DCAs and Modutrol Motors with 2-10 Vdc control. The mixed air control circuit is in the logic module and no longer in the actuator. The actuator can also be powered with the same 24 Vac power as the logic modules provided the internal grounding of the actuator is compatible. Note some of the Siemens actuators are not compatible with the M7210. Older models that are no longer available are the W6210A and D models. These models were used in the mid 1990s with floating actuators. Since the floating actuators do not provide as accurate control as the modulating actuators, these logic modules have been discontinued.
mode and both the return and outside air enthalpy are above a preset level, the outside air dampers are returned to minimum position and the mechanical cooling is energized. The curve for this limit function is illustrated on the psychrometric chart as the line to the right of the A curve. Refer to page 55 of this guide for more information.
Wiring Connections
There are many possible wiring diagrams and combinations of controllers and actuators that can be used with the logic modules. Once you understand the input and output of the modules, you can usually determine how a system should be wired. NOTE: Many user systems are wired to bypass operations and to trick the module into operating in a mode that it was not designed to do, these are the applications which may confuse you. When is doubt, call the unit supplier or refer to the product instructions for wiring diagrams.
High Limit Function

There are high limit versions of these economizer logic modules, W6210D and W7210D. When in the differential enthalpy
69
W6210 and W7210 Actuator Connections

SINGLE ML7275, ML7285 ACTUATOR
60 30 90 60 30
PARALLEL ML7275, ML7285 ACTUATORS W7210 OR W7215 ECONOMIZER MODULE

60 30 90 60 30 30 60 90 60 30
W7210 OR W7215 ECONOMIZER MODULE

500
500
RED BLACK WHITE + 2-10V OUT _ WHITE RED RED BLACK BLACK WHITE
M13824
SINGLE 90 ACTUATOR
60 30 90 60 30

24 VAC HOT 24 VAC COM RESISTORS ARE 1/2 WATT, 1% AND ARE INCLUDED IN THE KIT PART NO. 4074EJM. MULTIPLE SERIES 90 ACTUATORS CANNOT BE PARALLELED WITH THESE RESISTORS. FOR MODUTROL IV SERIES 90 ACTUATORS USE THE Q7230 INTERFACE MODULE.
500
536 OHM
3480 OHM BLACK RED 665 OHM BLUE YELLOW
+ 2-10V OUT _
M13826
W7210 OR W7215 ECONOMIZER MODULE M7415 ACTUATOR

TR 24 VAC TR1
L2 L1
24 VAC HOT 24 VAC COM 1
SENSOR T T1 MIN POSN P P1
<
+ _
Q769C MINIMUM POSITION POTENTIOMETER
+ 2-10V OUT _
WHEN USING THE W7210 OR W7215 WITH A M7415 ACTUATOR, THE MIXED OR DISCHARGE AIR SENSOR MUST BE CONNECTED TO THE LOGIC MODULE AND NOT THE ACTUATOR. M13827
70
500
500
500
500
500
+ 2-10V OUT _
SINGLE ML6285 ACTUATOR

60 30 90 60 30
BLACK
W6210 ECONOMIZER MODULE

24 VAC HOT
PARALLEL ML6285 ACTUATORS

BLACK
60 60 30 90 60 30 30 30 90 60
BLACK

24 VAC HOT
500
500
YELLOW BLUE
CLOSE OUT OPEN OUT
ORANGE
OPEN
TAN
WIPER RED CLOSED YELLOW
GREEN
BLUE
SINGLE ML7295H ACTUATOR

PARALLEL ML7925H ACTUATORS
RED BLACK GRAY + 2-10V OUT _ GRAY GRAY

M13828
RED BLACK
ML7295H setting for closed at 2 Vdc and open at 10 Vdc StartpointLabeled U0 2 Vdc Actuator fully closed RangeLabelled U 8 Vdc Actuator fully open
These are settings for a ML7295H used with a W7210 or W7215. The ML7295H is equipped with an input signal span and startpoint adjustment. The startpoint, labeled U0, determines which voltage the control signal begins to reposition the actuator. The span, labelled U, determines which voltage the actuator is at full position.
71
500 500
RED
500
24 VAC COM
500
RED YELLOW BLUE
24 VAC COM CLOSE OUT OPEN OUT
ORANGE
OPEN
TAN
WIPER CLOSED
GREEN
M13825

+ 2-10V OUT RED _ BLACK
ML7295H
SPAN, U 5 10 2 15 30 20 25
CONTROL SIGNAL VOLTAGE SPAN DIAL (ADJUSTABLE FROM 2 TO 30 VDC)
OFFSET, U0 1 0 2 3 5 4
VOLTAGE STARTING DIAL (ADJUSTABLE FROM 0 TO 5 VDC)

M13829
W7210 Wiring Diagrams

W7210 ECONOMIZER MODULE Q7230
V+ 1+ COM F T2 T1 1 2 3 4 5 6 7 8 24 VAC HOT 24 VAC COM + 2-10V OUT _ SR RELAYS 1K AND 2K ENERGIZE IF OUTDOOR ENTHALPY EXCEEDS RETURN AIR ENTHALPY 1S 1S SWITCHES WHEN POWERED BY 24 VOLTS 1K 2K 3 4 + 620 OHM RESISTOR
TR
TR1
C7400 OUTDOOR AIR ENTHALPY SENSOR

+ S
SO
SERIES 90 MODUTROL IV MOTORS
Q7230
V+ 1+ COM F T2 T1 1 2 3 4 5 6 7 8
MIXED AIR 1S1 CIRCUITRY
T1
P MINIMUM POSITION ADJUSTMENT
P1

R Y1 W
140 15 16 70 60 180 170

TRANSFORMER
F 100 90 80
110
120
130
Y2
W2
Y1 Y2
COOL1 COOL2 HEAT 2 HEAT 1 FAN DELAY
W1 W2 G W1
RH G RC R FDR
FAN
1 HONEYWELL RECOMMENDS USE OF A SINGLE LARGE TRANSFORMER FOR BOTH THE ECONOMIZER LOGIC MODULE AND THE COOLING COMMERCIAL THERMOSTAT CIRCUIT. M13820
72
W6210A,D
24 VAC HOT TR TR1 24 VAC COM
CLOSE SO
+
OPEN
HONEYWELL SERIES 62 ACTUATOR (ML6275, ML6285, M6275, M6285)
SR 620 OHM RESISTOR
+
5 1K 5 1S WIPER 500 OHM 2K
6 1
OPEN
CLOSED

UNOCCUPIED
ST6008 TIMER
OCCUPIED 8 C Y1
Y1
COOL 1
W2 W1
W2 W1
G 7 G FDR RC R 2
FAN
3 L2 L1 (HOT)

1 2 3 4 5 6
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. ACTUATOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING. ENSURE THAT EQUIPMENT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR. 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT. RELAYS 1K AND 2K ACTUATE WHEN THE ENTHALPY SENSED BY THE C7400 IS HIGHER THAN THE ENTHALPY SETPOINT A-D. FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD NOT BE REMOVED. DIFFERENTIAL ENTHALPY NOT RECOMMENDED FOR USE WITH SINGLE STAGE COOLING THERMOSTAT. FOR T7300 ONLY. FOR T7300, USE CONTACTS A 1AND A 2INSTEAD OF THE TIMER.
7 8
9 THE COMMON FOR THE W6210A,D IS DIFFERENT FROM THE COMMON (WIPER) FOR THE SERIES 62 ACTUATORS. BE SURE TO CONNECT EACH ONE TO A DIFFERENT CIRCUIT.
M11151B
W6210A,D used in single-stage cooling system with single enthalpy changeover and Honeywell Series 62 Actuator
73
W7210A,D
HONEYWELL SERIES 72 ACTUATOR (ML7275, ML7285, ML7295A,C M7275, M7285)

9
SO
SR 620 OHM RESISTOR
+
5 1K 5 1S 2K
6 1
+
2-10V OUT

UNOCCUPIED 8
T1 1S1 P1
MINIMUM POSITION ADJUSTMENT
ST6008 TIMER
OCCUPIED C Y1
Y1
COOL 1
W2 W1
W2 W1
G 7 G FDR RC R 2
FAN
3 L2 L1 (HOT)

1 2 3 4 5 6
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. ACTUATOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING. ENSURE THAT EQUIPMENT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR. 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT. RELAYS 1K AND 2K ACTUATE WHEN THE ENTHALPY SENSED BY THE C7400 IS HIGHER THAN THE ENTHALPY SETPOINT A-D. FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD NOT BE REMOVED. DIFFERENTIAL ENTHALPY NOT RECOMMENDED FOR USE WITH SINGLE STAGE COOLING THERMOSTAT. FOR T7300 ONLY. FOR T7300, USE CONTACTS A 1AND A 2INSTEAD OF THE TIMER. FOR THE ML7295A,C USE THE 4-20 MA MODEL ACTUATOR. THESE MODELS HAVE 500 OHM INPUT IMPEDENCE, WHICH ALLOWS THE ACTUATOR TO ACCEPT A 2-10 VDC SIGNAL.
7 8 9
M11152A
W7210A,D used in single-stage cooling system with single enthalpy changeover and Honeywell Series 72 Actuator
74
W6210A,D
HONEYWELL SERIES 62 ACTUATOR
C7400 OUTDOOR AIR ENTHALPY SENSOR C7400 RETURN AIR ENTHALPY SENSOR
+
SO S SR
CLOSE OPEN
+
5
+
S 1 2 1K 5 1S WIPER 3 4 2K 4 CLOSED 500 OHM
OPEN

UNOCCUPIED 8
ST6008 TIMER
OCCUPIED C W R Y1
Y1 Y2 W2 W1 G 7 X
COOL 1
RH RC

1 2 3 4 5 6
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. ACTUATOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING. ENSURE THAT EQUIPMENT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR. 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT. RELAYS 1K AND 2K ACTUATE WHEN THE OUTDOOR AIR ENTHALPY IS HIGHER THAN THE ENTHALPY SETPOINT A-D. FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY. FOR T7300 ONLY. FOR T7300, USE CONTACTS A 1AND A 2INSTEAD OF THE TIMER. THE COMMON FOR THE W6210A,D IS DIFFERENT FROM THE COMMON (WIPER) FOR THE SERIES 62 ACTUATORS. BE SURE TO CONNECT EACH ONE TO A DIFFERENT CIRCUIT.
7 8 9
M11157C
W6210A,D used in single-stage cooling system with differential enthalpy changeover and Honeywell Series 62 Actuator
75
W7210A,D
+ C7400 ENTHALPY SENSOR

S 620 OHM RESISTOR 7 3K RELAY 6
SO
SR
+
5 1K 5 1S 2K
(ML7275, ML7285, ML7295A,C M7275, M7285) 8
+
2-10V OUT
T1 1S1 P1
T7400/W7400 SYSTEM
T7400 THERMOSTAT WALLPLATE OR Q7400 SUBBASE
4 1 3 2 R C
W7400 CONTROL MODULE

1 GND RC Y1 Y2 24 VAC RH W1 W2 RC 3 2 1 A COM B
3K2
T6031 LOCKOUT 6 50F SETPOINT

W
3K1
Y1 Y2
TR TR RH RC 4 T7400
R W1 W2
G 2
ECONO. AUX ENTHALPY RELAY SWITCH
FAN
6 5 6

L1 L2 (HOT) 1 3
1 2 3 4 5 6
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. ACTUATOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING. ENSURE THAT EQUIPMENT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR. 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT. RELAYS 1K AND 2K ACTUATE WHEN THE ENTHALPY SENSED BY THE C7400 IS HIGHER THAN THE ENTHALPY SETPOINT A-D. USE R8222N WITH PILOT DUTY CONTACTS FOR 3K. CONTACTS 3K1, 3K2 MAKE WHEN ENTHALPY IS BELOW SETPOINT AND ECONOMIZER IS USED FOR FIRST STAGE OF COOLING. FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY.
M11156A
W7210A,D used with T7400/W7400 System and Honeywell Series 72 Actuator
76
W6210A,D

CLOSE OPEN

620 OHM RESISTOR
+
SO S SR 6 5 1K 1 2 5 1S 2K
(ML6275, ML6285, M6275, M6285)
4 OPEN
T1 1S1 P1
WIPER CLOSED MINIMUM POSITION ADJUSTMENT
500 OHM
C7150B MIXED AIR OR C7046A UNOCCUPIED DISCHARGE ST6008 AIR SENSOR TIMER
8 OCCUPIED
C W R Y1 COOL 1 COOL 2 HEAT 2 HEAT 1 FAN DELAY RELAY FDR G RH FDR RC R 2 FAN 1 3 L2 L1 (HOT)
Y1 Y2 W2 W1 G 7 X
Y2 W2 W1

1 2 3 4 5 6
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. ACTUATOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING. ENSURE THAT EQUIPMENT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR. 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT. RELAYS 1K AND 2K ACTUATE WHEN THE ENTHALPY SENSED BY THE C7400 IS HIGHER THAN THE ENTHALPY SETPOINT A-D. FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY. FOR T7300 ONLY. FOR T7300, USE CONTACTS A1 AND A2 INSTEAD OF THE TIMER. THE COMMON FOR THE W6210A,D IS DIFFERENT FROM THE COMMON (WIPER) FOR THE SERIES 62 ACTUATORS. BE SURE TO CONNECT EACH ONE TO A DIFFERENT CIRCUIT.
7 8 9
M11153C
W6210A,D used in two-stage cooling system with single enthalpy changeover and Honeywell Series 62 Actuator
77
W7210A,D 24 VAC HOT TR C7400 OUTDOOR AIR ENTHALPY SENSOR 620 OHM RESISTOR TR1 24 VAC COM HONEYWELL SERIES 72 ACTUATOR (ML7275, ML7285, ML7295A,C M7275, M7285) 9
+
SO S SR 6 5 1K 1 2 5 1S 2K
+
2-10V OUT
T1 1S1 P1
C W R T6031 AMBIENT LOCKOUT CONTROL 50 F SETPOINT Y1 Y2 W2 W1 COOL 1 COOL 2 HEAT 2 HEAT 1 FAN DELAY RELAY FDR G RH FDR RC T7300 OR T874 THERMOSTAT R HVAC EQUIPMENT TERMINAL STRIP 2 FAN 1 3 L2 L1 (HOT)
Y1 Y2 W2 W1 G 7 X
1 2 3 4 5 6
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. ACTUATOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING. ENSURE THAT EQUIPMENT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR. 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT. RELAYS 1K AND 2K ACTUATE WHEN THE ENTHALPY SENSED BY THE C7400 IS HIGHER THAN THE ENTHALPY SETPOINT A-D. FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY. FOR T7300 ONLY. FOR T7300, USE CONTACTS A1 AND A2 INSTEAD OF THE TIMER. FOR THE ML7295A,C USE THE 4-20 MA MODEL ACTUATOR. THESE MODELS HAVE 500 OHM INPUT IMPEDENCE, WHICH ALLOWS THE ACTUATOR TO ACCEPT A 2-10 VDC SIGNAL.
7 8 9
M11154B
W7210A,D used in two-stage cooling system with single enthalpy changeover and Honeywell Series 72 Actuator
78
W7210A,D
C7400 OUTDOOR AIR ENTHALPY SENSOR C7400 RETURN AIR ENTHALPY SENSOR
+
SO S SR
+
5
+
S 1 2 1K 5 1S 2K
(ML7275, ML7285, ML7295A,C M7275, M7285) 9
+
2-10V OUT

UNOCCUPIED 8
T1 1S1 P1
ST6008 TIMER
OCCUPIED C W R Y1
Y1 Y2 W2 W1 G 7 X
COOL 1
T6031 AMBIENT LOCKOUT CONTROL 50F SETPOINT
RH RC

1 2 3 4 5 6
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. ACTUATOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING. ENSURE THAT EQUIPMENT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR. 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT. RELAYS 1K AND 2K ACTUATE WHEN THE OUTDOOR AIR ENTHALPY IS HIGHER THAN THE ENTHALPY SETPOINT A-D. FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY. FOR T7300 ONLY. FOR T7300, USE CONTACTS A1 AND A2 INSTEAD OF THE TIMER. FOR THE ML7295A,C USE THE 4-20 MA MODEL ACTUATOR. THESE MODELS HAVE 500 OHM INPUT IMPEDENCE, WHICH ALLOWS THE ACTUATOR TO ACCEPT A 2-10 VDC SIGNAL.
7 8 9
M11158A
W7210A,D used in single-stage cooling system with differential enthalpy changeover and Honeywell Series 72 Actuator
79
W6210A,D
HONEYWELL SERIES 62 ACTUATOR (ML6275, ML6285, M6275, M6285)
+
SO S 620 OHM RESISTOR 7 SR
CLOSE OPEN
+
5 1K
3K RELAY 6 1
5 1S
2K
4 OPEN
T1 1S1 P1
WIPER CLOSED MINIMUM POSITION ADJUSTMENT
500 OHM
T7400/W7400 SYSTEM
T7400 THERMOSTAT WALLPLATE OR Q7400 SUBBASE W7400 CONTROL MODULE
4 1 3 2 R 1 GND RC Y1 Y2 24 VAC RH W1 W2 RC 3 2 1 A COM B
3K2
T6031 LOCKOUT 6 50F SETPOINT

W
3K1
Y1 Y2
TR TR RH RC 4 T7400
R W1 W2
G 2
ECONO. AUX ENTHALPY RELAY SWITCH
FAN
6 5 6

L1 L2 (HOT) 1 3
1 2 3 4 5 6
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. ACTUATOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING. ENSURE THAT EQUIPMENT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR. 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT. RELAYS 1K AND 2K ACTUATE WHEN THE ENTHALPY SENSED BY THE C7400 IS HIGHER THAN THE ENTHALPY SETPOINT A-D. USE R8222N WITH PILOT DUTY CONTACTS FOR 3K. CONTACTS 3K1, 3K2 MAKE WHEN ENTHALPY IS BELOW SETPOINT AND ECONOMIZER IS USED FOR FIRST STAGE OF COOLING. FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY. THE COMMON FOR THE W6210A,D IS DIFFERENT FROM THE COMMON (WIPER) FOR THE SERIES 62 ACTUATORS. BE SURE TO CONNECT EACH ONE TO A DIFFERENT CIRCUIT.
M11155C
W6210A,D used with T7400/W7400 System and Honeywell Series 62 Actuator

W7210A,D
HONEYWELL SERIES 72 ACTUATOR (ML7275, ML7285, ML7295A,C M7275, M7285)8
C7400 + OUTDOOR AIR ENTHALPY S SENSOR

620 OHM RESISTOR 6
SO
SR
+
5 1K 5 1S 2K
+
2-10V OUT
T1 1S1 P1
ST6008 TIMER
UNOCCUPIED
OCCUPIED
C W R Y1 COOL 1 COOL 2
T775 CONTROLLER
7
Y2
NC COM NO NO COM NC
NC COM NO

1 2 3 4 5 6 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. ACTUATOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING. ENSURE THAT EQUIPMENT TRANSFORMER IS SIZED FOR THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR. 1S IS AN ELECTRONIC SWITCH, WHICH CLOSES WHEN POWERED BY A 24 VAC INPUT. RELAYS 1K AND 2K ACTUATE WHEN THE ENTHALPY SENSED BY THE C7400 IS HIGHER THAN THE ENTHALPY SETPOINT A-D. FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY IF A C7400 ENTHALPY SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY. T775 REQUIRES A MINIMUM OF THREE RELAY OUTPUTS: TWO FOR COOLING AND ONE FOR FAN CONTROL. A MAXIMUM OF ONE STAGE OF HEATING IS POSSIBLE WHEN THE SYSTEM IS WIRED IN THIS FASHION. FOR THE ML7295A,C USE THE 4-20 MA MODEL ACTUATOR. THESE MODELS HAVE 500 OHM INPUT IMPEDENCE, WHICH ALLOWS THE ACTUATOR TO ACCEPT A 2-10 VDC SIGNAL.
M15298A
W7210A,D used with T775 Series 1000 Controller and Honeywell Series 72 Actuator
81
W7210A,D 24 VAC HOT TR C7400 OUTDOOR AIR ENTHALPY SENSOR 620 OHM RESISTOR TR1 24 VAC COM HONEYWELL SERIES 72 ACTUATOR (ML7275, ML7285, ML7295A,C M7275, M7285) 8
+
SO S SR 6 5 1K 1 2 5 1S 2K
+
2-10V OUT
T1 1S1 P1
C W Y1 T6031 AMBIENT LOCKOUT CONTROL 50 F SETPOINT Y2 COOL 1 COOL 2
T775 CONTROLLER R 7
C
+
2
NC C NO NO C NC NC C NO NO C NC
FAN
3 L2 1 L1 (HOT)
R HVAC EQUIPMENT TERMINAL STRIP
1 2 3 4 5 6 7 8
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. ACTUATOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING. ENSURE THAT EQUIPMENT TRANSFORMER IS SIZED FOR THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR. 1S IS AN ELECTRONIC SWITCH, WHICH CLOSES WHEN POWERED BY A 24 VAC INPUT. RELAYS 1K AND 2K ACTUATE WHEN THE ENTHALPY SENSED BY THE C7400 IS HIGHER THAN THE ENTHALPY SETPOINT A-D. FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY IF A C7400 ENTHALPY SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY. T775 REQUIRES A MINIMUM OF THREE RELAY OUTPUTS: TWO FOR COOLING AND ONE FOR FAN CONTROL. FOR THE ML7295A,C USE THE 4-20 MA MODEL ACTUATOR. THESE MODELS HAVE 500 OHM INPUT IMPEDENCE, WHICH ALLOWS THE ACTUATOR TO ACCEPT A 2-10 VDC SIGNAL.
M13844
W7210A,D used with T775 Series 2000 Controller and Honeywell Series 72 Actuator
82
W7210A,D
SO
SR 620 OHM RESISTOR
+
5 1K 5 1S
6 1
SERIES 72 MODUTROL MOTOR

T1 T2 1 3
2K
+
2-10V OUT

UNOCCUPIED 8
T1 1S1 P1
SERIES 72 MODUTROL MOTOR

T1 T2
ST6008 TIMER
OCCUPIED C Y1 Y2
+
COOL 1
Y1 Y2 W2 W1 G RH
COOL 2 HEAT 2 HEAT 1
W2 W1
FDR G FAN FDR R 2 L2 1 L1 (HOT)
RC 7 X

1 2 3 4 5 6
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. ACTUATOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING. ENSURE THAT TRANSFORMER IS SIZED TO HANDLE THE LOAD OF ALL ACTUATORS. 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT. RELAYS 1K AND 2K ACTUATE WHEN THE ENTHALPY SENSED BY THE C7400 IS HIGHER THAN THE ENTHALPY SETPOINT A-D. FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD NOT BE REMOVED. DIFFERENTIAL ENTHALPY NOT RECOMMENDED FOR USE WITH SINGLE STAGE COOLING THERMOSTAT. FOR T7300 ONLY. FOR T7300, USE CONTACTS A1 AND A 2 INSTEAD OF THE TIMER.
M15300
7 8
W7210A,D controlling parallel wired Honeywell Series 72 Modutrol Motors
83
W7210A,D
24 VAC HOT TR TR1 TR 24 VAC COM 1 3
Q769C
TR1 P1 P
+
SO
M7415
SR 620 OHM RESISTOR
+
5 1K 5 1S 2K TR
6 1
Q769C
TR1 P1 P
+
4
+
2-10V OUT

UNOCCUPIED 8
M7415
T1 1S1 P1
ST6008 TIMER
OCCUPIED C Y1 Y2
Y1 Y2 W2 W1 G RH
COOL 1 COOL 2 HEAT 2 HEAT 1
W2 W1
RC 7 X

1 2 3 4 5 6
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. ACTUATOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING. ENSURE THAT TRANSFORMER IS SIZED TO HANDLE THE LOAD OF ALL ACTUATORS. 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT. RELAYS 1K AND 2K ACTUATE WHEN THE ENTHALPY SENSED BY THE C7400 IS HIGHER THAN THE ENTHALPY SETPOINT A-D. FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD NOT BE REMOVED. DIFFERENTIAL ENTHALPY NOT RECOMMENDED FOR USE WITH SINGLE STAGE COOLING THERMOSTAT. FOR T7300 ONLY. FOR T7300, USE CONTACTS A1 AND A2 INSTEAD OF THE TIMER.
M15301
7 8
W7210A,D controlling parallel wired M7415 Economizer Motors
84
24 VAC HOT RED TR TR1 24 VAC COM BLACK 3 1
WHITE SO
+
BROWN
SR 620 OHM RESISTOR
+
5 1K 5 1S 2K
ML7285
RED BLACK WHITE 4
6 1
+
2-10V OUT
BROWN

UNOCCUPIED 8
T1 1S1 P1
ST6008 TIMER
OCCUPIED C Y1 Y2
Y1 Y2 W2 W1 G RH
COOL 1 COOL 2 HEAT 2 HEAT 1
W2 W1
RC 7 X

1 2 3 4 5 6
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. ACTUATOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING. ENSURE THAT TRANSFORMER IS SIZED TO HANDLE THE LOAD OF ALL ACTUATORS. 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT. RELAYS 1K AND 2K ACTUATE WHEN THE ENTHALPY SENSED BY THE C7400 IS HIGHER THAN THE ENTHALPY SETPOINT A-D. FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD NOT BE REMOVED. DIFFERENTIAL ENTHALPY NOT RECOMMENDED FOR USE WITH SINGLE STAGE COOLING THERMOSTAT. FOR T7300 ONLY. FOR T7300, USE CONTACTS A1 AND A2 INSTEAD OF THE TIMER.
M15299
7 8
W7210A,D controlling parallel wired Honeywell Series 72 Direct Coupled Actuators
85
86
Section 7 - W6215, W7215 And W7460 Economizer Modules

WITH AIR CONTENT SENSOR INPUTS
87
W7215 System Components
DAMPER EXHAUST AIR

+ S
RETURN AIR SENSOR
OUTSIDE AIR SENSOR

+ S
SUPPLY AIR TO BUILDING FAN MIXED AIR COILS SENSOR W7215 ECONOMIZER LOGIC MODULE
T7350 PROGRAMMABLE THERMOSTAT
C7632 ROOM CARBON DIOXIDE SENSOR

M23903
88
W7215B
W6215, W7215 and W7460 Components

FREE COOLING MODE LIGHT MINIMUM DAMPER POSITION SETPOINT SINGLE ENTHALPY SETPOINT
24VAC Hot
ACTUATOR POWER SUPPLY TERMINALS
24VAC TR Hot B C A D So Sr
TR1 Com
TRANSFORMER TERMINALS OUTSIDE AIR ENTHALPY SENSOR RETURN AIR ENTHALPY SENSOR COOLING SWITCHING CONTROLLED FROM COOLING STAT TO COMPRESSOR (TERMINALS 1-5) MIXED AIR SENSOR REMOTE MINIMUM POSITION POTENTIOMETER MAXIMUM DAMPER POSITION SETPOINT FOR DCV REMOTE MAXIMUM DAMPER POSITION POTENTIOMETER CO2 SENSOR INPUT DCV SENSOR SETPOINT CONTACT INPUTS TO INITIATE CONTROL SEQUENCES
24VAC Com
+ +
5
ACTUATOR CONTROL TERMINALS
Mininum Position 3
W7215A
2-10V OUT
Open
T1
P Free Cool Maximum Position Q Closed 6V AQ
P1
CONTACT OUTPUTS
Free Cool
Q1
AQ1
2V
Unit Control Exhaust Fan Indoor Fan
10V ISI Set Pt SD AC ISI 50% PG
SD1
AC1 PG1
Q 0% 100% Exhaust Set Pt
DCV MODE LIGHT
Exhaust
EXHAUST FAN ENERGIZED SETPOINT EXHAUST FAN ENERGIZED LIGHT
NOTE: ALL INPUT AND OUTPUT WIRING MUST BE 24 VAC CLASS 2.
M23898
The W7215A is an economizer module for use with series 72 actuators. The W7215B is similar except for an outside air content sensor input and slightly different contact inputs and outputs. The W6215A is for use with series 62
actuators but otherwise identical to the W7215A. The W7460A is for use with the M7415 actuator. The W7460B is similar to the A except for an outside air content sensor input and slightly different contacts.
89
W7215B and W7460B Components

FREE COOLING MODE LIGHT MINIMUM DAMPER POSITION SETPOINT SINGLE ENTHALPY SETPOINT
24VAC Hot
ACTUATOR POWER SUPPLY TERMINALS
TR1 Com
TRANSFORMER TERMINALS OUTSIDE AIR ENTHALPY SENSOR RETURN AIR ENTHALPY SENSOR COOLING SWITCHING CONTROLLED FROM COOLING STAT TO COMPRESSOR (TERMINALS 1-5) MIXED AIR SENSOR REMOTE MINIMUM POSITION POTENTIOMETER MAXIMUM DAMPER POSITION SETPOINT FOR DCV REMOTE MAXIMUM POSITION POTENTIOMETER DCV SENSOR INPUT DCV SENSOR SETPOINT CONTACT INPUTS TO INITIATE CONTROL SEQUENCES OUTDOOR AIR CONTENT SENSOR INPUT
24VAC Com
+ +
5
ACTUATOR CONTROL TERMINALS
Mininum Position 3
W7215B
2-10V OUT
Open
T1
P
Free Cooling
P1
Maximum Position Q Close 6V AQ + 2V 10V ISI Set Pt SD AC ISI 6V 0A

Q 2V 100% OSI Set Pt
CONTACT OUTPUTS
Free Cool Alarm Unit Control Exhaust Fan Indoor Fan
Q1
AQ1
SD1
AC1
0A1
DCV MODE LIGHT
OSI
OUTDOOR AIR CONTENT SENSOR SETPOINT OUTDOOR AIR CONTENT MODE LIGHT
NOTE: ALL INPUT AND OUTPUT WIRING MUST BE 24 VAC CLASS 2.
M23899
The W7215B and W7460B are equipped with outdoor air content sensor inputs. There are slight variations to the input and output terminals: The purge function is eliminated.
An alarm contact output is added for when the indoor DCV and outdoor air content setpoints are simultaneously exceeded. Refer to page 91. The exhaust fan setpoint and exhaust indication light are eliminated. An outdoor air content sensor setpoint and indication light are added.
90
W6215, W7215, W7460 Inputs and Outputs

Contact Outputs
CONTACTS CLOSED WHEN OUTDOOR ENTHALPY IS LOW. FREE COOL LIGHT IS ILLUMINATED SIMULTANEOUSLY
Free Cool
Contact Inputs
W6215A W7215A W7460A ECONOMIZER MODULES 3 2 1

AC ISI PG1 SD1
AIR HANDLER CONDITIONING SECTION CIRCUIT EXHAUST FAN STOP/START CIRCUIT AIR HANDLER SUPPLY FAN START/STOP CIRCUIT
Unit Control Exhaust Fan Indoor Fan
SHUTDOWN AIR CHANGE PURGE
AC1
M23921
Indoor Fan Contacts Contacts are made when the Air Change contacts are made (AC and AC1) Exhaust Fan Contacts The Contacts are made when: The Purge Contacts (PG and PG1) are made or The Air Change Contacts are made (AC and AC1) Unit Control Contacts The Contacts are made when the panel is powered except during shutdown Air change or Purge Free Cooling Contacts Contacts are made with the unit is in the Economizer mode Alarm Contacts Contacts are made when both indoor and outdoor Air content setpoints are exceeded
CONTACTS CLOSED WHEN OUTDOOR ENTHALPY IS LOW. FREE COOL LIGHT IS ILLUMINATED SIMULTANEOUSLY AIR CONTENT SENSOR ALARM AIR HANDLER CONDITIONING SECTION CIRCUIT EXHAUST FAN STOP/START CIRCUIT AIR HANDLER SUPPLY FAN START/STOP CIRCUIT
1 2
Input Contacts Can be made with time based controls or manually using a relay or jumper
3 4 5
4 5 3 2 1
W7215B, W7460B ECONOMIZER MODULES

SD1 AC ISI
SHUTDOWN AIR CHANGE
AC1
M23922
This series of economizer modules includes input and output contacts for use in controlling the fans and conditioning equipment on the air
handler. Some of these contacts are not available on all modules.
91
Input and Output Applications

HOUR COUNTER HEATING COIL COOLING COIL EXHAUST AIR FAN FREE COOL UNIT CONTROL EXHAUST FAN INDOOR FAN W6215A W7215A W7460A ECONOMIZER MODULES
Exhaust Fan
EXHAUST FAN SETPOINT

AC ISI 50% PG 0% 100% Exhaust Set Pt PG1 AC1
SD AC
SD1 AC1 PG1 OCCUPANCY TIMER SMOKE, FIRE DETECTION CIRCUIT
Indoor Fan
Exhaust
PG
NOT TO BE USED AS A LIFE SAFETY DEVICE
M13841
Free Cool Contacts

Free Cool Contacts are made when the unit is in the economizer mode. This allows connection of a timer to the logic modules to track the hours available for free cooling NOT the number of actual cooling hours. Actual hours of cooling can be logged using the contact closure from the commercial thermostat.
second delay from the time the indoor air sensor calls for the fan and when the fan is energized to allow the outside air damper to reach the position. This prevents placing an extra load on the fan by running it when the outside dampers are closed.
Purge Contacts
When the Purge Contacts are connected with a jumper or relay closure the outside air dampers close, the exhaust fan contacts are made and the contacts to the indoor fans and unit control are opened. This allows the building manager to exhaust smoke from the building but not add outside air.
Exhaust Fan Setpoint

Exhaust Fan Setpoint is the option to set the actual outside air damper position when the Exhaust Fan is powered through a set of contacts. The unit has an approximate 45
92
6V AQ + 2V 10V
AQ1
HOUR COUNTER TO AIR CLEANER OR AIR CONTENT ALARM HEATING COIL COOLING COIL EXHAUST AIR FAN
FREE COOL ALARM UNIT CONTROL EXHAUST FAN INDOOR FAN W7215B W7460B ECONOMIZER MODULES
ISI Set Pt SD AC ISI 6V 0A 2V 100% OSI Set Pt
SD1
DCV SENSOR SETPOINT
AC1
DCV MODE LIGHT
0A1
OUTDOOR AIR CONTENT SENSOR SETPOINT OUTDOOR AIR CONTENT MODE LIGHT
SD AC
SD1 AC1 OCCUPANCY TIMER

OSI
NOT TO BE USED AS A LIFE SAFETY DEVICE
M13842
Shutdown Contacts
When the Shutdown Contacts are connected with a jumper or relay closure, the outside dampers close, and the contacts to the exhaust and indoor fans and unit control are opened turning all systems off. This allows the building manager to shut down all systems from one contact closure.
exhaust and indoor fans are made. This option allows the building manager to change the air in the building before occupancy or before an event when the space will be full, as in a theater before the movie begins.
Alarm Contacts
Alarm Contacts only available on B models with outdoor air content sensors. Contacts are made when both indoor (DCV) and outdoor content sensor values exceed their respective setpoints. These contacts can be used to initiate visual or audible annunciation of an air content alarm or to turn on an air cleaner.
Air Change Contacts

When the Air Change Contacts are connected with a jumper or relay closure, the outside dampers open, and the contacts to the
93
Minimum and Maximum Settings

Mininum Position 3 T
DAMPER POSITION
4
Open
T1

80 100 120 60
100% OPEN
P Free Cool Maximum Position Q Closed 6V AQ 2V 10V
P1
40 F
140
REMOTE MINIMUM POSITION CONTROL

DCV MIN POSITION
CODE VENTILATION RATE
80
100 120
Q1
60 40 F 140
REMOTE MINIMUM POSITION CONTROL

MIN POS
AQ1
AN1 GND
C7232 OR C7632 DCV CO2 SENSOR

0% OPEN 450 PPM
ppm
M23923
800 PPM
2000 PPM
CO2 LEVEL
This series of economizer modules includes both minimum and maximum damper position settings. Previous economizer controls are equipped with only a minimum setting to maintain a volume of outside air for ventilation. The minimum setting on these modules is to ventilate for the building components when using DCV or to ventilate for cfm per person for maximum occupancy when not using DCV. The maximum setting is used to limit the amount of outside air brought into the air handler.
NORMAL OPERATION WITHOUT DCV CO2 SENSOR ONLY DCV ECONOMIZER FULL OCCUPANCY DCV ECONOMIZER
M23972
When using DCV, this is the sum of the ventilation for the building components and the maximum design human occupancy. See above for control of dampers using DCV and minimum and maximum damper positions. When DCV is not used this setting can be used to limit the amount of outside air brought into the system. If the dampers are being modulated from the mixed air sensor as the first stage of cooling from the commercial thermostat, the DCV maximum setting is not in the circuit and the dampers can be opened fully as needed. If the dampers are being modulated from both the mixed air sensor and the DCV sensor, the dampers will be opened to whichever is a higher signal. If the mixed air temperature decreases below 40F (4C) the signal from the DCV sensor is ignored and the dampers are modulated toward closed to prevent freezing of coils and other equipment in the air handler.
94
Outdoor Air Content Sensor

THESE CONTACTS CLOSE IF BOTH THE OUTDOOR AND INDOOR SETPOINTS ARE EXCEEDED
W7215B, W7460B ECONOMIZER MODULES
AN1
AQ AQ1
GND
C7232 OR C7632 DCV CO2 SENSOR
SD
SD1
AC ISI 0A
AC1
0A1
OUTDOOR AIR CONTENT SENSOR
M23924
Outdoor Air Content Sensor DCV Below Below Setpoint Setpoint Above Setpoint Above Setpoint Below Setpoint Above Setpoint
Mixed Air Damper Actuator Modulation based on signal from mixed air temperature sensor. Modulation between minimum and maximum positions based on signal from either mixed air or indoor air content sensors, whichever signal is higher. Closed fully. Modulation based on signal from mixed air temperature sensor. Terminals labeled Alarm made to energize warning light, audio alarm or air cleaner.
Outdoor Air Content Sensor Alarm Light Contacts Off Open Off Open
On On
Open Made
The purpose of the DCV sensor is different from that of the outdoor air content sensor. On the economizer modules equipped with outdoor air content sensors the purpose of the sensor is to keep the outside air dampers at a
minimum position if the outdoor air is above its setpoint threshold. Alarm contacts on the economizer module will close if both the outdoor and indoor air (DCV) signals are above their respective setpoint thresholds.
95
W6215, W7215 and W7460 Actuator Usage

ML7275, ML7285 ACTUATOR
60 30 90 60 30

24 VAC HOT
W7210 OR W7215 ECONOMIZER MODULE M7415 ACTUATOR

TR 24 VAC TR1
500
24 VAC COM
L2 L1
ML6285A ACTUATOR
60 30 90 60 30
500
The W7460 can only be used with the M7415 actuator. The W7215 can be used with series 72 actuators (Direct Coupled Actuators, M7215 and Modutrol motors) and the M7415, when a Q769C potentiometer is used to adapt
500
SENSOR T T1
RED BLACK WHITE + 2-10V OUT _
P1 MIN POSN P
<
+ _
Q769C MINIMUM POSITION POTENTIOMETER
+ 2-10V OUT _
M13830
M13827

BLACK RED YELLOW BLUE
24 VAC HOT 24 VAC COM CLOSE

24 VAC
500
M7415 ACTUATOR
TR TR1
L2 L1
OPEN
SENSOR T T1
ORANGE
OPEN 500 OHM POT CLOSED
P1 MIN POSN P
+(P1) OUTPUT FOR M7415 _ (P)

M13832
TAN
GREEN
M13831
to the 2 to 10 Vdc signal to the M7415. The W6215 is only usable with series 62 actuators. Refer to Section 5 on W6210 and W7210 economizer modules for more information on parallel and ML7295H actuator connections.
96
W6215, W7215 and W7460 Wiring Diagram

ML7275, ML7285 MIXED AIR ACTUATOR
60 30 90 60 30

RED 24 VAC HOT 24 VAC COM + SR RELAYS 1K AND 2K ENERGIZE IF OUTDOOR ENTHALPY EXCEEDS RETURN AIR ENTHALPY 1S 1S SWITCHES WHEN POWERED BY 24 VOLTS 1K 2K 3 4 +
+ S
24 VAC TR HOT SO
TR1 COM
+
500
BLACK
WHITE
C7400 OUTDOOR ENTHALPY SENSOR C7400 RETURN ENTHALPY SENSOR
CONTACTS CLOSED WHEN OUTDOOR ENTHALPY IS LOW FREE COOL LIGHT IS ILLUMINATED SIMULTANEOUSLY FREE COOL
CONDITIONING SECTION CIRCUIT
EXHAUST FAN STOP/START CIRCUIT AIR HANDLER SUPPLY FAN START/STOP CIRCUIT
500
MIXED AIR 1S1 CIRCUITRY MINIMUM POSITION ADJUSTMENT MAXIMUM POSITION ADJUSTMENT
T1
C7150 OR C7046 MIXED OR DISCHARGE AIR SENSOR
P1
CO2 SENSOR
Q Q1 AN1 AQ AQ1 GND
ppm
AIR HANDLER UNIT CONTROL EXHAUST FAN INDOOR FAN SD SD1 SHUTDOWN
AC
AC1
AIR CHANGE
PG
PG1
PURGE

1 R Y1
F 100 90 80 70 60 180 110 120 130 140 15 16 170
TRANSFORMER
W C
Y2 Y1 W2 Y2 W2 W1 W1 G G RH R RC FDR HEAT 1 FAN DELAY FAN COOL1 COOL2 HEAT 2
HONEYWELL RECOMMENDS USE OF A SINGLE LARGE TRANSFORMER FOR BOTH THE ECONOMIZER LOGIC MODULE AND THE COOLING COMMERCIAL THERMOSTAT CIRCUIT.
M13821
97
W6215A HONEYWELL SERIES 62 ACTUATOR (ML6275, ML6285, M6275, M6285)

24 VAC HOT 24 VAC COM CLOSE OPEN SR + 620 OHM RESISTOR 6 9 TR TR1
SO
+
S
5 1K 2K 1 3 2 4
1S 4 OPEN 500 OHM WIPER 1S1 CLOSED MINIMUM POSITION ADJUSTMENT FREE COOL
T P
T1
P1
MAXIMUM POSITION ADJUSTMENT
Q AQ
Q1
AQ1 SD1 AC1
2-10 VDC +
INDOOR AIR SENSOR SHUT DOWN AIR CHANGE 8 UNOCCUPIED
UNIT CONTROL EXHAUST FAN INDOOR FAN
SD
AC
ST6008 TIMER
OCCUPIED
PG
PG1
PURGE
Y1 Y2 W2 W1 G RH
W R
Y1
COOL 1
W2 W1
G RC 7 X R FDR 2
FAN
3 L2 1 L1 (HOT)

1 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. ACTUATOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING. ENSURE THAT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR. 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT.

6 FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD NOT BE REMOVED. DIFFERENTIAL ENTHALPY NOT RECOMMENDED FOR USE WITH SINGLE-STAGE COOLING SYSTEMS OR SINGLE-STAGE COOLING THERMOSTATS. 7 FOR T7300 ONLY. 8 FOR T7300, USE CONTACTS A1 AND A2 INSTEAD OF THE TIMER. 9 FOR TWO-STAGE COMMERCIAL THERMOSTATS ONLY.
2 3
5 THE COMMON FOR THE W6215A IS DIFFERENT THAN THE COMMON (WIPER) FOR THE SERIES 62 ACTUATORS. BE SURE TO CONNECT EACH TO A DIFFERENT CIRCUIT.
M11803A
W6215A used in single-stage cooling system with single enthalpy changeover and Honeywell Series 62 Actuator
98
W6215A HONEYWELL SERIES 62 ACTUATOR (ML6275, ML6285, M6275, M6285)

24 VAC HOT 24 VAC COM CLOSE OPEN SR + 620 OHM RESISTOR
6
TR
TR1
SO
+
S
5 1K 1S 4 OPEN 500 OHM WIPER 1S1 CLOSED MINIMUM POSITION ADJUSTMENT FREE COOL T T1 2K 2
1 3
C7150B MIXED AIR OR C7046A DISCHARGE AIR SENSOR T6031 AMBIENT LOCKOUT CONTROL 50 F SETPOINT
W R
P1
Q MAXIMUM POSITION ADJUSTMENT AQ SD
Q1
AQ1 SD1 AC1
+ SENSOR
2-10 VDC INDOOR AIR
SHUT DOWN AIR CHANGE
AC
PG
PG1
PURGE
8 UNOCCUPIED C Y1 Y2 W2 W1 COOL 1 COOL 2 HEAT 2 HEAT 1 FAN DELAY RELAY FDR G RC 7 X R FDR 2 FAN 3 L2 1 L1 (HOT)
ST6008 TIMER
OCCUPIED
Y1 Y2 W2 W1 G RH


5 THE COMMON FOR THE W6215A IS DIFFERENT THAN THE COMMON (WIPER) FOR THE SERIES 62 ACTUATORS. BE SURE TO CONNECT EACH TO A DIFFERENT CIRCUIT. 6 FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY. 7 FOR T7300 ONLY. 8 FOR T7300, USE CONTACTS A1 AND A2 INSTEAD OF THE TIMER.
M11800A
2 3
W6215A used in two-stage cooling system with a Honeywell Series 62 Actuator
99
MASTER ML6275, ML6285

1 3 BLACK RED YELLOW BLUE CLOSE OPEN
W6215A
24 VAC HOT 24 VAC COM TR TR1 S
SO
+
SR + 620 OHM RESISTOR 6
5 1K 1 3 2K T T1 2
1S 4 OPEN 8 500 OHM WIPER 1S1 CLOSED MINIMUM POSITION ADJUSTMENT 9
P1
SLAVE ML6275, ML6285

BLACK RED YELLOW BLUE
FREE COOL
Q MAXIMUM POSITION ADJUSTMENT AQ SD AC
Q1
AQ1 SD1 AC1
2-10 VDC INDOOR AIR SENSOR SHUT DOWN AIR CHANGE
PG
PG1
PURGE
C Y1 Y2 COOL 1 COOL 2 HEAT 2 HEAT 1 FAN DELAY RELAY FDR G RC 7 X R FDR 2 FAN 5 UNOCCUPIED
Y1 Y2 W2 W1 G RH
W2 W1
ST6008 TIMER
1 L2 L1 (HOT) OCCUPIED

1 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. ACTUATOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING. ENSURE THAT TRANSFORMER IS SIZED TO HANDLE THE LOAD OF ALL ACTUATORS. 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT. FOR T7300, USE CONTACTS A1 AND A2 INSTEAD OF THE TIMER.

6 FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY. 7 FOR T7300 ONLY. 8 CONNECT ONLY THE MASTER ACTUATOR TO THE W6215 FEEDBACK OUTPUT. 9 THE COMMON FOR THE W6215A IS DIFFERENT THAN THE COMMON (WIPER) FOR THE SERIES 62 ACTUATORS. BE SURE TO CONNECT EACH TO A DIFFERENT CIRCUIT. M16060A
2 3
4 5
W6215 controlling parallel-wired Honeywell Series 62 Direct Coupled Actuators

W7215A HONEYWELL SERIES 72 ACTUATOR (ML7275, ML7285, ML7295A,C M7275, M7285)

24 VAC HOT 24 VAC COM TR TR1
SO
SR
620 OHM RESISTOR 6 9
C7400 + OUTDOOR AIR S ENTHALPY SENSOR
5 1K 2
1S 4
1 3
9 4
+
2-10 VDC OUT
2K T 1S1 P MINIMUM POSITION ADJUSTMENT FREE COOL Q MAXIMUM POSITION ADJUSTMENT AQ SD AC PG Q1 P1 T1
AQ1 SD1 AC1
2-10 VDC INDOOR AIR SENSOR
PG1
PURGE
C 8 Y1 Y2 W2 W1 G RH G RC 7 X R FDR 2 FDR FAN 3 L2 1 L1 (HOT) W R UNOCCUPIED
Y1
COOL 1
ST6008 TIMER
OCCUPIED
W2 W1
HEAT 2 HEAT 1 FAN DELAY RELAY

1 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. ACTUATOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING. ENSURE THAT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR. 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT. FOR THE ML7295A,C, USE THE 4-20mA MODEL ACTUATOR. THESE MODELS HAVE 500 OHM INPUT IMPEDENCE THAT ALLOWS THE ACTUATOR TO ACCEPT A 2-10 VDC SIGNAL.

6 FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD NOT BE REMOVED. DIFFERENTIAL ENTHALPY NOT RECOMMENDED FOR USE WITH SINGLE-STAGE COOLING SYSTEMS OR SINGLE-STAGE COOLING THERMOSTATS. 7 FOR T7300 ONLY. 8 FOR T7300, USE CONTACTS A1 AND A2 INSTEAD OF THE TIMER. 9 FOR TWO-STAGE COMMERCIAL THERMOSTATS ONLY.
M11804A
2 3
4 5
W7215A used in single-stage cooling system with single enthalpy changeover and Honeywell Series 72 Actuator
ML7285
24 VAC HOT 1 3 RED BLACK WHITE BROWN 24 VAC COM
W7215A
TR TR1 S
SO
+
SR +

6
ML7285
RED 1S BLACK WHITE 4 3 2K 2-10V OUT T 1S1 P MINIMUM POSITION ADJUSTMENT FREE COOL Q MAXIMUM POSITION ADJUSTMENT AQ SD AC 1K 1
620 OHM RESISTOR 5 2 4
+
BROWN
T1
P1
Q1
AQ1 SD1 AC1
PG
PG1
PURGE
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. ACTUATOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING. ENSURE THAT TRANSFORMER IS SIZED TO HANDLE THE LOAD OF ALL ACTUATORS. 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT. FOR T7300, USE CONTACTS A1 AND A2 INSTEAD OF T HE TIMER.
C Y1 Y2 COOL 1 COOL 2 HEAT 2 HEAT 1 FAN DELAY RELAY FDR G RC X FDR R 2 L2 1 L1 (HOT)
M11793A
2 3
Y1 Y2 W2 W1 G RH
W2 W1
6 FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY. 7 FOR T7300 ONLY.
UNOCCUPIED
ST6008 TIMER
OCCUPIED
FAN
W7215A controlling parallel-wired Honeywell Series 72 Direct Coupled Actuators
102
W7215A HONEYWELL SERIES 72 ACTUATOR (ML7275, ML7285, ML7295A,C M7275, M7285)

24 VAC HOT 24 VAC COM TR SO TR1
+
S
SR
620 OHM RESISTOR

6
5 1K 2 4
1S 4
1 3
+
2-10V OUT
2K T 1S1 MINIMUM POSITION ADJUSTMENT FREE COOL P P1 T1
W R
Q MAXIMUM POSITION ADJUSTMENT
Q1
AQ SD AC
AQ1
+
UNIT CONTROL EXHAUST FAN INDOOR FAN SD1 AC1
PG
PG1
PURGE
UNOCCUPIED C Y1 Y2 W2 W1 COOL 1 COOL 2 HEAT 2 HEAT 1 FAN DELAY RELAY FDR G RC 7 X R FDR 2 FAN 3 L2 1 L1 (HOT)
ST6008 TIMER
OCCUPIED 8
Y1 Y2 W2 W1 G RH


5 FOR THE ML7295A,C, USE THE 4-20 mA MODEL ACTUATOR. THESE MODELS HAVE 500 OHM INPUT IMPEDENCE THAT ALLOWS THE ACTUATOR TO ACCEPT A 2-10 VDC SIGNAL. 6 FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY. 7 FOR T7300 ONLY. 8 FOR T7300, USE CONTACTS A1 AND A2 INSTEAD OF THE TIMER.
M11801A
2 3
W7215A used in two-stage cooling system with Honeywell Series 72 Actuator
103
W7215A
24 VAC HOT 24 VAC COM TR SO TR1 S
+
SR MOD MOTOR SERIES 72 1 T1 T2 4 1S 1K 1 3 2K 2-10V OUT T 1S1 MINIMUM POSITION ADJUSTMENT FREE COOL P P1 T1 + 620 OHM RESISTOR 5 2 4

6
MOD MOTOR SERIES 72 T1 T2
Q MAXIMUM POSITION ADJUSTMENT
Q1
AQ SD AC
AQ1
2-10 VDC +
INDOOR AIR SENSOR SHUT DOWN AIR CHANGE
SD1 AC1
PG
PG1
PURGE
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. ACTUATOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING. FOR T7300, USE CONTACTS A1 AND A2 INSTEAD OF THE TIMER. 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT. FOR T7300 ONLY. FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY.
C Y1 Y2 COOL 1 COOL 2 HEAT 2 HEAT 1 3 UNOCCUPIED
Y1 Y2 W2 W1 G RH
W2 W1
5 6
ST6008 TIMER
OCCUPIED FDR G FAN FDR 2 L2 1 L1 (HOT)
RC 5 X
M11794A
W7215A controlling parallel-wired Honeywell Series 72 Modutrol Motors
104
W7215A
24 VAC HOT 24 VAC COM TR TR1 S
SO
+
SR +

6
5 1
620 OHM RESISTOR
M7415
TR TR1 1S 1K 1 2 4
Q769C
3 2K T 1S1
P1 P
+
2-10V OUT
T1 P1
M7415
TR TR1 P1 P
MINIMUM POSITION ADJUSTMENT FREE COOL
Q1
Q769C
+
AQ1 SD1 AC1
PG
PG1
PURGE
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. M7415 MOTOR MUST USE ANINDEPENDENT TRANSFORMER. ACTUATOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING. FOR T7300, USE CONTACTS A1 AND A2 INSTEAD OF THE TIMER. 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT. ENSURE THAT TRANSFORMER IS SIZED TO HANDLE T HE LOAD OF ALL ACTUATORS. FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY. FOR T7300 ONLY.
7 C Y1 Y2 COOL 1 COOL 2 HEAT 2 HEAT 1 UNOCCUPIED
Y1 Y2 W2 W1 G RH
3 4
W2 W1
ST6008 TIMER
FDR G FAN FDR 2 L2 1 L1 (HOT) OCCUPIED
RC X R
M11795A
T7300 OR T874 HVAC EQUIPMENT THERMOSTAT TERMINAL STRIP
W7215A controlling parallel-wired M7415 Motors
105
24 VAC HOT
W7215A
TR SO TR1 + S + SR +
24 VAC COM

6
5 1K 1 3 2K 2-10V OUT T 1S1 MINIMUM POSITION ADJUSTMENT P P1 T1 2
620 OHM RESISTOR
1S 4 + +
T775 CONTROLLER
7 5
FREE COOL NC COM NO NO COM NC NC COM NO
Q1 2-10 VDC INDOOR + AIR SENSOR SHUT DOWN AIR CHANGE
AQ1 SD1 AC1 PG1
PG
PURGE
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. ACTUATOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING. ENSURE THAT EQUIPMENT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR. 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT. FOR THE ML7295A,C, USE THE 4-20 MA MODEL ACTUATOR. THESE MODELS HAVE 500 OHM INPUT IMPEDENCE THAT ALLOWS THE ACTUATOR TO ACCEPT A 2-10 VDC SIGNAL. FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY. T775 REQUIRES A MINIMUM OF THREE RELAY OUTPUTS: TWO FOR COOLING AND ONE FOR FAN CONTROL. A MAXIMUM ONE STAGE OF HEATING IS POSSIBLE WHEN THE SYSTEM IS WIRED IN THIS FASHION. 2 G FAN 3 L2 R 1 L1 (HOT)
M11792B
W R
C Y1 Y2 COOL 1 COOL 2 UNOCCUPIED
ST6008 TIMER
OCCUPIED
W7215A used with T775 Series 1000 Controller and Honeywell Series 72 Actuator
106
W7215A TR SO TR1 + S C7400 OUTDOOR AIR ENTHALPY SENSOR
+
SR +
5 1K 1 3 2K 2-10V OUT T 1S1 MINIMUM POSITION ADJUSTMENT 5 FREE COOL Q MAXIMUM POSITION ADJUSTMENT AQ SD AC Q1 P P1 T1 2
620 OHM RESISTOR
1S 4
4 C7150B MIXED AIR OR C7046A DISCHARGE AIR SENSOR
AQ1
T775 CONTROLLER

NC C NO
+
SD1 AC1 PG1
7
C
PG
PURGE
NC C NO NO C NC
NO C NC
W R
C Y1 Y2 COOL 1 COOL 2 UNOCCUPIED ST6008 TIMER OCCUPIED 2 G FAN 3 L2 R HVAC EQUIPMENT TERMINAL STRIP 1 L1 (HOT)
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. ACTUATOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING. ENSURE THAT EQUIPMENT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR. 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT. FOR THE ML7295A,C, USE THE 4-20 MA MODEL ACTUATOR. THESE MODELS HAVE 500 OHM INPUT IMPEDENCE THAT ALLOWS THE ACTUATOR TO ACCEPT A 2-10 VDC SIGNAL.
6 7
FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY. T775 REQUIRES A MINIMUM OF THREE RELAY OUTPUTS: TWO FOR COOLING AND ONE FOR FAN CONTROL.
M13845
W7215A used with T775 Series 2000 Controller and Honeywell Series 72 Actuator
107
W7215B HONEYWELL SERIES 72 ACTUATOR (ML7275, ML7285, ML7295A,C M7275, M7285)

1K 1S 4 1 3 2K T 1S1 MINIMUM POSITION ADJUSTMENT FREE COOL ALARM UNIT CONTROL EXHAUST FAN INDOOR FAN P T1 24 VAC HOT 24 VAC COM TR TR1
SO SR

620 OHM RESISTOR 6 9
5 2 4
+
2-10 VDC OUT
P1

9
Q AQ SD AC OA
Q1 AQ1 SD1 AC1 OA1
2-10 VDC OUTDOOR AIR SENSOR
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. ACTUATOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING. ENSURE THAT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR. 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT. FOR THE ML7295A,C, USE THE 4-20 mA MODEL ACTUATOR. THESE MODELS HAVE 500 OHM INPUT IMPEDENCE THAT ALLOWS THE ACTUATOR TO ACCEPT A 2-10 VDC SIGNAL. FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD NOT BE REMOVED. DIFFERENTIAL ENTHALPY NOT RECOMMENDED FOR USE WITH SINGLE-STAGE COOLING SYSTEMS OR SINGLE-STAGE COOLING THERMOSTATS. FOR T7300 ONLY. FOR T7300, USE CONTACTS A1 AND A2 INSTEAD OF THE TIMER. FOR TWO-STAGE COMMERCIAL THERMOSTATS ONLY. 7
C W
Y1 Y2 W2 W1 G RH
Y1
COOL 1
8 UNOCCUPIED
ST6008 TIMER
OCCUPIED W2 W1 HEAT 2 HEAT 1 FAN DELAY RELAY FDR G FAN FDR R 2 3 1 L2 L1 (HOT)
M11812A
RC X
7 8
W7215B used in single-stage cooling system with single enthalpy changeover and Honeywell Series 72 Actuator
108
W7215B
TR SO TR1
SR
620 OHM RESISTOR 6
5 1K 1 2
1S 4
3 2K T
+
2-10V OUT
T1
1S1 MINIMUM POSITION ADJUSTMENT
P1
W R
FREE COOL ALARM
Q AQ SD AC OA
Q1 AQ1 SD1 AC1 OA1
T775 CONTROLLER
NC COM NO NO COM NC
NC COM NO
C Y1 COOL 1 COOL 2
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. ACTUATOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING. ENSURE THAT EQUIPMENT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR. 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT.
Y2
2 3
5 FOR THE ML7295A,C, USE THE 4-20 mA MODEL ACTUATOR. THESE MODELS HAVE 500 OHM INPUT IMPEDENCE THAT ALLOWS THE ACTUATOR TO ACCEPT A 2-10 VDC SIGNAL. 6 FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY. 7 T775 REQUIRES A MINIMUM OF THREE RELAY OUTPUTS: TWO FOR COOLING AND ONE FOR FAN CONTROL. A MAXIMUM OF ONE STAGE HEATING IS POSSIBLE WHEN THE SYSTEM IS WIRED IN THIS FASHION.
M11815B
W7215B used with T775 Series 1000 Controller and Honeywell Series 72 Actuator
109
W7215B TR SO TR1
+ OUTDOOR
C7400
SR
AIR ENTHALPY S SENSOR
620 OHM RESISTOR 6
5 1K 1 2
1S 4
3 2K T
4 C7150B MIXED AIR OR C7046A DISCHARGE AIR SENSOR T6031 AMBIENT LOCKOUT CONTROL 50 F SETPOINT W R
+
2-10V OUT
T1
1S1 MINIMUM POSITION ADJUSTMENT
P1
FREE COOL ALARM UNIT CONTROL EXHAUST FAN 7

C
Q AQ SD AC OA
Q1 AQ1 SD1 AC1 OA1
T775 CONTROLLER
INDOOR FAN
NC C NO NO C NC
NC C NO NO C NC
C Y1 Y2 COOL 1 COOL 2
1 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. 2 ACTUATOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING. 3 ENSURE THAT EQUIPMENT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR. 4 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT. G 2 FAN
3 L2 1 L1 (HOT)
R HVAC EQUIPMENT TERMINAL STRIP FOR THE ML7295A,C, USE THE 4-20 mA MODEL ACTUATOR. THESE MODELS HAVE 500 OHM INPUT IMPEDENCE THAT ALLOWS THE ACTUATOR TO ACCEPT A 2-10 VDC SIGNAL. FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY.
7 T775 REQUIRES A MINIMUM OF THREE RELAY OUTPUTS: TWO FOR COOLING AND ONE FOR FAN CONTROL.
M13846
W7215B used with T775 Series 2000 Controller and Honeywell Series 72 Actuator
110
W7215B HONEYWELL SERIES 72 ACTUATOR (ML7275, ML7285, ML7295A,C M7275, M7285)

24 VAC HOT 24 VAC COM TR TR1
SO
SR
620 OHM RESISTOR 6
5 1K 1 4 2
1S 4
3 2K
+
2-10V OUT
T 1S1 MINIMUM POSITION ADJUSTMENT FREE COOL ALARM Q MAXIMUM POSITION ADJUSTMENT AQ SD AC OA P
T1
P1
2-10 VDC INDOOR AIR SENSOR SHUT DOWN AIR CHANGE W R
Q1
_
AQ1
+
SD1 AC1
_
OA1
8 UNOCCUPIED 7 1 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. ACTUATOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING. ENSURE THAT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR. 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT. W1 5 FOR THE ML7295A,C, USE THE 4-20 mA MODEL ACTUATOR. THESE MODELS HAVE 500 OHM INPUT IMPEDENCE THAT ALLOWS THE ACTUATOR TO ACCEPT A 2-10 VDC SIGNAL. 6 FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY. 7 FOR T7300 ONLY. 8 FOR T7300, USE CONTACTS A1 AND A2 INSTEAD OF THE TIMER. G RH G RC X R FDR 2 FDR FAN 3 1 L2 L1 (HOT)
M11810A
C Y1 Y2 W2 W1 COOL 1 COOL 2 HEAT 2 HEAT 1 FAN DELAY RELAY
ST6008 TIMER
OCCUPIED
Y1 Y2 W2
W7215B used in two-stage cooling system with Honeywell Series 72 Actuator
111
W7460A
TR SO
TR1
+
S
SR

5
5 1K 1 3 P1 3 2K T 1S1 MINIMUM POSITION ADJUSTMENT FREE COOL L2 L1 1 (HOT) P P1 T1 2 4
620 OHM RESISTOR
1S
M7415
+
M7415 OUT
P TR1 TR
W R
Q MAXIMUM POSITION ADJUSTMENT AQ SD AC PG
Q1
_
AQ1
+
SD1 AC1
PG1
PURGE
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. M7415 MOTOR MUST USE AN INDEPENDENT TRANSFORMER. ACTUATOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING. 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT. FOR T7300, USE CONTACTS A1 AND A2 INSTEAD OF THE TIMER. FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY. FOR T7300 ONLY.
4 6 C Y1 Y2 W2 W1 COOL 1 COOL 2 HEAT 2 HEAT 1 FAN DELAY RELAY FDR G RC X R FDR 2 FAN
UNOCCUPIED
ST6008 TIMER
OCCUPIED
Y1 Y2 W2 W1 G
RH
1 L2 L1 (HOT)
M11802A
W7460A used in two-stage cooling system with M7415 Motors
112
W7460A
TR1
TR SO
SR

620 OHM RESISTOR 4
5 1K 2 4
1S
1 3
M7415
4 P1 3 2K
+
M7415 OUT
T 1S1 MINIMUM POSITION ADJUSTMENT P
T1
W
TR1
P TR
P1
FREE COOL L2 L1 1 (HOT)
Q MAXIMUM POSITION ADJUSTMENT AQ SD AC PG
Q1
AQ1 SD1 AC1
PG1
PURGE
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. M7415 MOTOR MUST USE ANINDEPENDENT TRANSFORMER. ACTUATOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING. 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT. FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD NOT BE REMOVED. DIFFERENTIAL ENTHALPY NOT RECOMMENDED FOR USE WITH SINGLE-STAGE COOLING SYSTEMS OR SINGLE-STAGE COOLING THERMOSTATS. FOR T7300 ONLY. FOR T7300, USE CONTACTS A1 AND A2 INSTEAD OF THE TIMER. FOR TWO-STAGE COMMERCIAL THERMOSTATS ONLY.
5 C Y1 COOL 1 6 UNOCCUPIED
Y1 Y2
ST6008 TIMER
OCCUPIED
W2 W1 G RH
W2 W1
5 6
G RC X R FDR 2
FAN
1 L2 L1 (HOT)
M11805A
W7460A used in single-stage cooling system with single enthalpy changeover and M7415 Motors
113
W7460B
TR1
TR
SO
+
S
SR

4 7
5 1K 1 3 2K T 1S1 MINIMUM POSITION ADJUSTMENT P P1 T1 2
620 OHM RESISTOR
1S
M7415
3 P1
+
M7415 OUT
P TR1 TR
W R
FREE COOL L2 1 L1 (HOT) ALARM UNIT CONTROL EXHAUST FAN INDOOR FAN
Q AQ SD AC OA
Q1 AQ1
_ +
SD1 AC1
_
OA1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. M7415 MOTOR MUST USE AN INDEPENDENT TRANSFORMER. ACTUATOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING. 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT. FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD NOT BE REMOVED. DIFFERENTIAL ENTHALPY NOT RECOMMENDED FOR USE WITH SINGLE-STAGE COOLING SYSTEMS OR SINGLE-STAGE COOLING THERMOSTATS. FOR T7300 ONLY.
5 C Y1 COOL 1 6 UNOCCUPIED
2 3
Y1 Y2
ST6008 TIMER
OCCUPIED
W2 W1 G
W2 W1
5 6 7
FOR T7300, USE CONTACTS A1 AND A2 INSTEAD OF THE TIMER. FOR TWO-STAGE COMMERCIAL THERMOSTATS ONLY. RH G RC FDR X R 2
FAN
1 L2 L1 (HOT)
M11813A
W7460B used in single-stage cooling system with single enthalpy changeover and M7415 Motors
114
W7460B
TR SO
TR1

620 OHM RESISTOR 5
SR
5 1K 1 3 2K T 1S1 MINIMUM POSITION ADJUSTMENT P T1 2 4
1S
M7415
3 P1
+
M7415 OUT
P TR1 TR
P1
W R
FREE COOL L2 L1 (HOT) 1 ALARM UNIT CONTROL EXHAUST FAN INDOOR FAN
Q AQ SD AC OA
Q1 AQ1
_ +
SD1 AC1
_
OA1
ST6008 TIMER 4
UNOCCUPIED
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. M7415 MOTOR MUST USE AN INDEPENDENT TRANSFORMER. ACTUATOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING. 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT. FOR T7300, USE CONTACTS A1 AND A2 INSTEAD OF THE TIMER. FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY. FOR T7300 ONLY.
6 C Y1 Y2 W2 W1
OCCUPIED
Y1 Y2
3 4
W2 W1 G
RH G RC X R
FAN FDR 2
1 L2 L1 (HOT)
M11811A
W7460B used in two-stage cooling system with M7415 Motors
115
W6215/W7212/W7215/W7460 LOGIC MODULE

HONEYWELL ACTUATOR
5 1K 2 4
1S
1 3
2K
1S1
W973B LOGIC PANEL

2 HEAT 1
T6031 R AMBIENT LOCKOUT CONTROL 50 F SETPOINT
1 L1 (HOT)
L2
3 HEAT
3 COOL
COOL 1 2 COOL 1 COOL 2
MOD-HEAT WH BH RH RC
MOD-COOL BC WC
COOL 3
SENSOR
STAT 24 VAC C +20 H N 4 2 5 1 TR TR
1 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. 2 ACTUATOR MODEL DEPENDENT ON LOGIC MODULE MODEL.
M11991B
T T1 3
W6215, W7215, or W7460 used with W973B Logic Panel
116
Indoor Air Content Sensor Settings

C7242 INDOOR AIR CONTENT CO2 SENSOR
24VAC Hot 24VAC Com
TR1 Com
ECONOMIZER MODULE WITH DCV SENSOR INPUT
+ +
5
Mininum Position 3
W7215B
2-10V OUT
Open
T P
T1
P1
Free Cooling
Maximum Position Q Close 6V AQ + 2V 10V ISI Set Pt SD AC ISI 6V 0A 2V 100% OSI Set Pt 0A1 Q1
AQ1
DCV SENSOR INPUT ON TEMINALS AQ AND AQ1
SENSOR OUTPUT IN VOLTS DC 0 1 2 3 4 5
ROOM CONCENTRATION CARBON DIOXIDE IN PARTS PER MILLION 500 650 800 950 1100 1250 1400 1550 1700 1850 2000
M23925
SD1
AC1
OSI
6V 2V 10V DCV Set Pt
6 7 8 9 10
The DCV input can be any sensor with a 2 to 10 Vdc output such as the Honeywell C7242, C7232 or C7632 carbon dioxide (CO2)sensor. The sensor is supplied with preset configurations that can be used if they meet the application requirements. The output of the C7242 and C7232 sensors is reconfigurable using a desktop computer and a serial connection directly to the sensor or by switches inside the cover. The C7632 is not a configurable sensor and has a fixed 0-2000 Vdc output and no relay outputs. The output
chart illustrated on the right side of this page is the Analog 1 configuration of startpoint and throttling range for a linear output. The effect on the mixed air control module can be further adjusted with the DCV setpoint illustrated on the left. The typical setting for this adjustment is 2 Vdc. With this setting, the effect of the room DCV sensor begins when the sensor output is 2 Vdc. The installer sets the output range and the DCV setpoint on the economizer to adhere to local codes.
117
Carbon Dioxide Sensor Setup

CO2 Sensors Wall Mount With Relay Wall Mount Duct Mount Outside Air Display C7242A1030 No Display C7242A1048 A1 Output A2 Output 0 Vdc = 500 ppm Relay Output: (2 Vdc = 800 ppm) and 0 to 800 ppm = Open, 10 Vdc = 2,00 ppm More than 800 ppm = Closed, Reopens at less than 700 ppm Analog Sensor Mode: 0 Vdc = 500 ppm (2 Vdc = 800 ppm) and 10 Vdc = 2,000 ppm Time interval = 2 seconds
C7242A1014 C7242B1012 Not Available
C7242A1022 C7242B1020 C7232E1007
For applications where factory configurations do not meet the application requirements the sensor may be re-configured by the installer to meet most configuration needs. To reconfigure the sensor connect the C7242 to a PC using the RS232 Cable and PC Configuration Software, number 32002183-001. The configuration software allows extensive configuration control via five Proportional plus Integral controls and a Delay Timer control. The Delay Timer (DT) function permits a digital input to be used to make a step change in the analog output from the sensor. A typical
application is a manual push-button that after it is pushed the sensor output is boosted to 100% for five minutes to increase the volume of outside air for ventilation. For complete information about configuration of the sensor, refer to the programming manual in the RS232 Cable and PC Configuration Software package. Most installers prefer to use a C7632 CO2 sensor that does not need to be programed or adjusted when installed.
118
Section 8 - W7212, W7213 and W7214 Economizer Modules
119
DAMPER EXHAUST AIR

+ S
RETURN AIR SENSOR
DAMPER
OUTSIDE AIR SENSOR

+ S
MIXED AIR SENSOR
COILS
FAN
W7212 ECONOMIZER CONTROLLER WITH DEMAND CONTROL VENTILATION
C7632 ROOM CARBON DIOXIDE SENSOR TB8220 COMMERCIAL PRO
M23900
120
W7212, W7213, and W7214 Components

The W7212 DCV economizer logic module is the simplest and most popular economizer model. It combines all of the benefits of the W7459 and W7210 with the some features of the W7215. It does not include shutdown, air change and purge but does have a N terminal for night setback. On W7213 and W7214 models N terminal is either B or O terminal for use with heat pumps. There are three models: W7212A- Used with series 70 actuators including DCAs and Modutrol Motors W7213A - Used with heat pumps or conventional rooftop units. B terminal energized in heating and unenergized in cooling W7214A - Used with heat pumps or conventional rooftop units. O terminal unenergized in heating and energized in cooling. All models can be panel mounted or directly mounted to M7215 motor.
EXHAUST FAN SETPOINT LED LIGHTS WHEN EXHAUST CONTACT IS MADE MINIMUM DAMPER POSITION SETTING MAXIMUM DAMPER DEMAND CONTROL VENTILATION SETPOINT LED LIGHTS WHEN DEMAND CONTROL VENTILAION INPUT IS ABOVE SETPOINT DEMAND CONTROL VENTILAION SETPOINT LED LIGHTS WHEN OUTDOOR AIR IS SUITABLE FOR FREE COOLING ENTHALPY CHANGEOVER SETPOINT
AQ1 DCV AQ SO+ 2V SO SR+ SR Free Cool B A C D DCV Set 10V N1 N 2V EXH P T1 T Open DCV 2V Max 10V Min Pos EXH Set 10V
P1
M20604
Potentiometer and LED locations (W7212 shown)
NIGHT SET BACK

N1 N
EXH Set EXH
TR
TR1
REMOTE MINIMUM POT INPUT MIXED AIR SENSOR
P1
P Min Pos
24 VAC HOT +
24 VAC COM
T1
Open
IAQ Max
CO2 SENSOR
AQ1
AQ
IAQ IAQ MIN Free Cool
SO+
SO SR
ENTHALPY SENSORS
SR+ B A
EF
EF1
C D
M23970
Power at the N terminal determines the Occupied/Unoccupied setting: For the W7212: 24 Vac (Occupied) No power (Unoccupied) N terminal powered Space Occupied: If No Call for cooling or bad outdoor enthalpy - dampers drive to minimum position
If Call for cooling - dampers open to satisfy the mixed or discharge air sensor if outdoor air is good enthalpy N terminal unpowered Space Unoccupied: If No call for cooling - damper drives closed if economizer is powered If Call for cooling - dampers open to satisfy the mixed or discharge air sensor if outdoor air is good enthalpy
121
For the W7213 and W7214: 24 Vac (Unoccupied) No power (Occupied) All other inputs are same as other logic modules, for space consideration the enthalpy sensor terminals were moved to left side of control. Same input for TR-TR1 for 24 Vac power to logic module and output to mechanical cooling. Output for 2-10 Vdc and 24 Vac power to actuator is on the right side of the unit and exhaust fan output has been added.
NIGHT SET BACK REMOTE
N1 N EXH Set EXH
The exhaust setpoint determines when the exhaust fan runs based on damper position. When the exhaust fan call is made, the module provides a 60 30 second delay before exhaust fan activation. This delay allows the damper to reach the appropriate position to avoid unnecessary fan overload. EF and EF1 are 24V dry contacts only. An external line voltage contactor is required to operate the exhaust fan. When the exhaust fan is deactivated the EF and EF1 relay opens immediately.
24 VAC INPUT
TR TR1
MINIMUM DAMPER POSITION SETTING MAXIMUM DCV SETPOINT LED LIGHTS WHEN DCV INPUT IS ABOVE SETPOINT DCV SETPOINT
P1
P Min Pos
24 VAC HOT +
24 VAC COM
24 VAC TO ACTUATOR 2-10 VDC TO ACTUATOR OUT TO COOL 1
T1
Open
IAQ Max IAQ IAQ MIN Free Cool B C D
AQ1
AQ
SO+
SO SR
OUT TO COOL 1
SR+
EF
EF1
LED LIGHTS WHEN OUTDOOR AIR IS SUITABLE FOR FREE COOLING ENTHALPY CHANGEOVER SETPOINT
EXHAUST FAN OUTPUT
M23969
The exhaust setpoint determines when the exhaust fan runs based on damper position. Full CCW is fully closed damper position and Full CW is fully open damper position. When the EF and EF1 contacts are made after the 60 30 sec. delay, the EXH LED will illuminate. Damper minimum position and maximum position are the positions of the damper for ventilation for building contaminants and people occupancy. See section 1 for explanation of DCV and determination of damper settings.
DCV Maximum Position Adjustment

1. Disconnect mixed air sensor from terminals T and T1 and short terminals T and T1. 2. Connect a jumper between terminals AQ and SO+. 3. Connect 24 Vac across terminals TR and TR1. 4. Adjust the potentiometer on the face of the device with a screwdriver for desired maximum position.
122
5. If all minimum and maximum position adjustments are complete, remove the T-T1 jumper and reconnect the mixed air sensor. When the mixed air sensor takes control based on an increased requirement for cooling, it overrides the DCV maximum position potentiometer and can drive the damper full-open. If the mixed air temperature drops to 45F, the mixed air sensor overrides the DCV and fully closes the damper to protect from freezing the hot or chilled water coils. Control returns to normal once the mixed air temperature rises to 48F. DCV setpoint is the same as the W7215. The setpoint is based on the output of the CO2 sensor (e.g., 0-10 Vdc output for CO2 ppm of 500-1500 ppm where 0 Vdc = 500 ppm and 10 Vdc = 1500 ppm. If setpoint is 1000 ppm or 6 Vdc, then the OA damper will begin to module open when output from CO2 sensor is 6 Vdc). DCV LED light will illuminate when CO2 level is above setpoint. Free cool LED illuminates when outdoor air is suitable for free cooling whether Y1 from the commercial thermostat is calling for cooling or not. The W7212 uses the electronic A, B, C, D and high enthalpy curves on the psychrometric chart.
NOTE: Make minimum position adjustments with at least a 10F (-12C) temperature difference between outdoor and return air. 1. Calculate the appropriate mixed air temperature, see the Equation below. 2. Disconnect mixed air sensor from terminals T and T1. 3. Place a jumper across terminals T and T1. 4. Ensure that either the factory-installed jumper is in place across terminals P and P1 or, if remote damper position is required, that it is wired according the image below, turned fully clockwise.
S963B1128 REMOTE POTENTIOMETER CW CLOSE W R MINIMUM POSITION ADJUSTMENT P CW ECONOMIZER

M20603A
P1 B
S963B1128 Remote Potentiometer used with logic module for remote damper control 5. Connect 24 Vac across terminals TR and TR1. 6. Carefully adjust the potentiometer on the face of the device with a small screwdriver until the mixed air temperature reaches the calculated value. NOTE: Ensure that the sensed air is well mixed. 7. If all minimum and maximum position adjustments are complete, remove the T-T1 jumper and reconnect the mixed air sensor.
Minimum Position Adjustment

The following provides basic guidelines for minimum position selection and adjustment: IMPORTANT Adjust the minimum position potentiometer to allow the minimum amount of outdoor air for building effluents, as required by local codes, to enter the building. This procedure requires use of a quality thermometer capable of reading to 0.5F (0.25C).
123
Formula to aid minimum position adjustment

(TO OA) + (TR RA)= TM Where: TO = Outdoor air temperature OA = Percent of outdoor air TR = Return air temperature RA = Percent of return air TM = Resulting mixed air temperature NOTE: The following sample calculation uses only Fahrenheit temperature. EXAMPLE: Assume local codes require 10% outdoor air during occupied conditions, outdoor air is 60F and return air is 75F. Under these conditions, what is the temperature of the mixed air? (0.1 60F) + (0.9 75F) = 6.0F + 67.5F = 73.5F Mixed air will be 73.5F when OA is 60F and RA is 75F with 10% outdoor air.
124
W7212, W7213, and W7214 Wiring Diagram
N1 N
TR
TR1
24 VAC HOT
P1 MINIMUM POSITION ADJUSTMENT P T1 T
24 Vac HOT +
24 Vac COM
24 VAC COM 2-10 VDC CONTROL SIGNAL OUTPUT
0/2-10 VDC INDOOR AIR SENSOR
AQ1 AQ SO+ SO SR+ SR EF 3
EF1
M7215 W7212
5 L1 (HOT) L2 EXHAUST FAN
+
S
3 620 OHM RESISTOR
Y1 Y2 W2 W1
C Y1 Y2 COOL 1 COOL 2 HEAT 2 HEAT 1
W2 A2 4 A1 G RH G RC X T7300/Q7300 THERMOSTAT 1 2 R HVAC EQUIPMENT TERMINAL STRIP W1 A2 A1
FAN
2 L2 1 L1 (HOT)
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. ENSURE THAT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR. USE THE SAME TRANSFORMER FOR T7300 AND ECONOMIZER. FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD NOT BE REMOVED. DIFFERENTIAL ENTHALPY NOT RECOMMENDED FOR USE WITH SINGLE-STAGE COOLING SYSTEMS OR SINGLE-STAGE COOLING THERMOSTATS. T7300 TERMINALS A1 AND A2 ARE CONNECTED WHEN COMMERCIAL THERMOSTAT IS IN THE OCCUPIED MODE.
M20716E
4 5
EF AND EF1 ARE DRY CONTACTS IN THE LOGIC MODULE.
W7212 used with M7215 Damper Motor and T7300 Thermostat
125
N1 N
TR
TR1
24 VAC HOT
P1 MINIMUM POSITION ADJUSTMENT P T1 T
24 Vac HOT +
24 Vac COM
EF1
M7215 W7212
4 620 OHM RESISTOR
Y1 Y2 W2 W1 3 AUX
W2 W1
G RH
A2
G RC X R
FAN
2 L2 1 L1 (HOT)
T7350 THERMOSTAT
1 2
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. ENSURE THAT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR. THE SAME TRANSFORMER CAN BE USED FOR THE COMMERCIAL THERMOSTAT AND ACTUATOR. IF SEPARATE HEATING AND COOLING TRANSFORMERS ARE USED, REMOVE JUMPER AT THERMOSTAT. T7350 - TERMINAL AUX IS POWERED BY THE HEATING TRANSFORMER (RH). IF POWERING THE ECONOMIZER TERMINAL N WITH THE THERMOSTAT TERMINAL AUX, BE SURE THE ECONOMIZER IS POWERED BY THE SAME TRANSFORMER AS TERMINAL AUX. IF NOT, USE AN ISOLATION RELAY TO POWER N. FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD NOT BE REMOVED. DIFFERENTIAL ENTHALPY NOT RECOMMENDED FOR USE WITH SINGLE-STAGE COOLING SYSTEMS OR SINGLE-STAGE COOLING THERMOSTATS. EF AND EF1 ARE DRY CONTACTS IN THE LOGIC MODULE.
M13657A
W7212 used with M7215 Damper Motor and T7350 Thermostat
126
N1 N
TR
TR1
24 VAC HOT
P1 MINIMUM POSITION ADJUSTMENT P T1 T 24 Vac HOT + 24 Vac COM
EF1
M7215 W7212
4 620 OHM RESISTOR
Y1 Y2 W2 W1 A 3
W2 W1
G R
G RC X R
FAN
2 L2 1 L1 (HOT)
TB7220 OR TB8220 THERMOSTAT

1 2
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. ENSURE THAT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR. THE SAME TRANSFORMER CAN BE USED FOR THE COMMERCIAL THERMOSTAT AND ACTUATOR. IF SEPARATE HEATING AND COOLING TRANSFORMERS ARE USED, REMOVE JUMPER AT THERMOSTAT. TB7220 - TERMINAL A IS POWERED BY THE COOLING TRANSFORMER (RC). TB8220 - TERMINAL A IS POWERED BY THE HEATING TRANSFORMER (R). IF POWERING THE ECONOMIZER TERMINAL N WITH THE THERMOSTAT TERMINAL A, BE SURE THE ECONOMIZER IS POWERED BY THE SAME TRANSFORMER AS TERMINAL A. IF NOT, USE AN ISOLATION RELAY TO POWER N. FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD NOT BE REMOVED. DIFFERENTIAL ENTHALPY NOT RECOMMENDED FOR USE WITH SINGLE-STAGE COOLING SYSTEMS OR SINGLE-STAGE COOLING THERMOSTATS.
M13658A
5 EF AND EF1 ARE DRY CONTACTS IN THE LOGIC MODULE.
W7212 used with M7215 Damper Motor and TB7220 or TB8220 Thermostats
127
N1
TR N
TR1
~ +
F
1 2
P1
3 4 5
MINIMUM POSITION ADJUSTMENT P
24 Vac HOT +
24 Vac COM
T1 T
MS7XXX HONEYWELL ACTUATOR
EF1
W7212 C7400 OUTDOOR AIR ENTHALPY SENSOR 3
+
S
620 OHM RESISTOR
C Y1 COOL 1 L1 (HOT) L2 EXHAUST FAN W2 W1 HEAT 2 UNOCCUPIED W1 G RH G RC X COMMERCIAL THERMOSTAT 1 2 3 R HVAC EQUIPMENT TERMINAL STRIP FDR FDR FAN 2 L2 1 L1 (HOT) HEAT 1 FAN DELAY RELAY ST6008 TIMER OCCUPIED 6
Y1 Y2 5 W2
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. ENSURE THAT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR. FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD NOT BE REMOVED. DIFFERENTIAL ENTHALPY NOT RECOMMENDED FOR USE WITH SINGLE-STAGE COOLING SYSTEMS OR SINGLE-STAGE COOLING THERMOSTATS. EF AND EF1 ARE DRY CONTACTS IN THE LOGIC MODULE. SEE WIRING DIAGRAMS FOR T7350 AND TB7220/TB8220. TIME CLOCK IS AN OPTION TO USING OCCUPIED CONTACTS ON THE COMMERCIAL THERMOSTAT.
M13659A
4 5 6
W7212A used in single-stage cooling system with single enthalpy changeover and Honeywell actuator and time clock for occupancy
128
N1
TR N
TR1
~ +
F
1 2 3 4 5
P1
MINIMUM POSITION ADJUSTMENT P
24 Vac HOT +
24 Vac COM
T1 T
1K
1S 3
AQ1 AQ SO+ SO SR+ SR
2K
1S1
EF
EF1
W7212 5 620 OHM RESISTOR
Y1 Y2 W2 8 W1 G RH
W R
Y1 Y2 W2 W1
COOL 1 COOL 2 HEAT 2 6 HEAT 1 FAN DELAY RELAY FDR
L1 (HOT) L2 EXHAUST FAN
UNOCCUPIED
ST6008 TIMER
OCCUPIED 9
G RC 4 X R FDR
FAN
2 L2 1 L1 (HOT)

1 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. ENSURE THAT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR. 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT. FOR T7300 ONLY 9 5 FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND SR+ FOR DIFFERENTIAL ENTHALPY. 7 8 4 6

USE THE FOLLOWING CONTACTS INSTEAD OF TIMER FOR T7300, USE A1 AND A2 TERMINALS. FOR T7350 USE AUX TERMINAL. FOR TB7220 OR TB8220 USE A TERMINAL THE TERMINALS ARE CONNECTED WHEN THERMOSTAT IS IN THE OCCUPIED MODE. EF AND EF1 ARE DRY CONTACTS IN THE LOGIC MODULE. SEE WIRING DIAGRAMS FIGS 9 AND 10 FOR T7350 AND TB7220/TB8220. TIME CLOCK IS AN OPTION TO USING OCCUPIED CONTACTS ON THE COMMERCIAL THERMOSTAT.
M13660A
W7212A used in two-stage cooling system with Honeywell Series 72 Actuator and time clock for occupancy
129
1 2
L2
L1 (HOT)
~ +
F
1 2 3 4 5 C7150B MIXED AIR OR C7046A DISCHARGE AIR SENSOR

P1 P T1 T MINIMUM POSITION ADJUSTMENT 24 Vac HOT + 24 Vac COM N1 N TR TR1
~ +
F
1 2 3 4 5 0/2-10 VDC INDOOR AIR SENSOR
EF1
MS7XXX HONEYWELL ACTUATOR 4 UNOCCUPIED 3 ST6008 7 TIMER L1 (HOT) 1 L2 OCCUPIED C7400 OUTDOOR AIR ENTHALPY SENSOR
W7212 620 OHM RESISTOR 5
+
S
C Y1 Y2 COOL 1 COOL 2 HEAT 2 HEAT 1 FAN DELAY RELAY FDR G RC 4 FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND SR+ FOR DIFFERENTIAL ENTHALPY. EF AND EF1 ARE DRY CONTACTS IN THE LOGIC MODULE. SEE WIRING DIAGRAMS FIGS 9 AND 10 FOR T7350 AND TB7220/TB8220. TIME CLOCK IS AN OPTION TO USING OCCUPIED CONTACTS ON THE COMMERCIAL THERMOSTAT. L2 X COMMERCIAL THERMOSTAT 6
M13661
Y1 Y2 1 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. W2 2 ENSURE THAT TRANSFORMER IS SIZED TO HANDLE THE LOAD OF ALL ACTUATORS. USE THE FOLLOWING CONTACTS INSTEAD OF TIMER FOR T7300, USE A1 AND A2 TERMINALS. FOR T7350 USE AUX TERMINAL. FOR TB7220 OR TB8220 USE A TERMINAL THE TERMINALS ARE CONNECTED WHEN COMMERCIAL THERMOSTAT IS IN THE OCCUPIED MODE. W1 G RH
L1 (HOT) L2 EXHAUST FAN
W2 W1
FAN FDR
R HVAC EQUIPMENT TERMINAL STRIP
1 L1 (HOT)
5 6
W7212 controlling parallel-wired Honeywell Series 72 Actuators and time clock for occupancy
130
~ +
F
1 2 3 4 5 C7150B DISCHARGE AIR SENSOR

P1 P T1 T MINIMUM POSITION ADJUSTMENT 24 Vac HOT + 24 Vac COM
O N
TR
TR1
EF1
W7214 3 C7400 OUTDOOR AIR ENTHALPY SENSOR 620 OHM RESISTOR
+
S
A3 4 A2 Y1 Y2 W2 W1 G RH RC X 5 O T7300 THERMOSTAT 1 2 3 O HVAC EQUIPMENT TERMINAL STRIP R C Y1 Y2 COOL 1 COOL 2 HEAT 2 HEAT 1 FAN L1 (HOT) L2 EXHAUST FAN
W2 W1 G
L2 1 L1 (HOT)
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. EF AND EF1 ARE DRY CONTACTS IN THE LOGIC MODULE. FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND SR+ FOR DIFFERENTIAL ENTHALPY. T7300 TERMINALS A2 AND A3 ARE CONNECTED WHEN THERMOSTAT IS IN THE UNOCCUPIED MODE. SEE T7350 AND TB7220/TB8220 WIRING. W7213: B TERMINAL W7214: O TERMINAL
M19618D
W7213, W7214 controlling heat pump system
131
DISCHARGE AIR SENSOR C7046A 2 DIRECT EXPANSION COIL C7150B MIXED AIR SENSOR HONEYWELL ACTUATOR 2
COMMERCIAL THERMOSTAT C7232 DCV SENSOR
W7212, W7213, W7214 INDOOR FAN DISCHARGE AIR
C7400
ENTHALPY SENSOR
OUTDOOR AIR
1 C7400 ENTHALPY SENSOR
FOR DIFFERENTIAL ENTHALPY, THE TWO C7400 ENTHALPY SENSORS ARE CONNECTED TO THE ECONOMIZER LOGIC MODULEONE IS MOUNTED IN RETURN AIR, AND THE OTHER IS MOUNTED IN OUTDOOR AIR. USE EITHER MIXED AIR SENSOR OR DISCHARGE AIR SENSOR, NOT BOTH. RETURN AIR
EXHAUST FAN
EXHAUST AIR
M19547C
Representative locations of connected economizer system devices
132
Section 9 - W7340 and W7345 Economizer Module
133
DAMPER EXHAUST AIR

+ S
RETURN AIR SENSOR
OUTSIDE AIR SENSOR

+ S
MIXED AIR SENSOR
COILS
FAN
W7340 ECONOMIZER CONTROLLER WITH DEMAND CONTROL VENTILATION
C7632 ROOM CARBON DIOXIDE SENSOR OEM MODBUS CONTROLLER

M13836
134
10K NTC DISCHARGE AIR SENSOR
MODBUS 2
C7232
INDOOR AIR CO2 SENSOR
DIRECT EXPANSION COIL INDOOR FAN DISCHARGE AIR M7215 MOTOR WITH W7340 ECONOMIZER LOGIC MODULE
10K NTC
MIXED AIR SENSOR 2
1 3
OUTDOOR AIR
C7400 1 FOR DIFFERENTIAL ENTHALPY, THE TWO C7400 ENTHALPY SENSORS ARE CONNECTED TO THE ECONOMIZER MODULEONE IS MOUNTED IN THE RETURN AIR DUCT, AND THE OTHER IS MOUNTED IN THE OUTDOOR AIR DUCT. DIFFERENTIAL ENTHALPY CONTROL PROVIDES GREATER ENERGY SAVINGS THAN SINGLE ENTHALPY CONTROL. USE EITHER MIXED AIR SENSOR OR DISCHARGE AIR SENSOR, NOT BOTH. ENTHALPY SENSOR
1 3
EXHAUST FAN EXHAUST AIR
2 3
A C7600 HUMIDITY SENSOR, USED IN CONJUNCTION WITH A 10K NTC TEMPERATURE SENSOR CAN BE USED INSTEAD OF A C7400 ENTHALPY SENSOR. FOR DRY BULB CONTROL, USE ONLY A 10K NTC TEMPERATURE SENSOR.
RETURN AIR
M22814
Representative Locations of Connected W7340 Economizer System Devices
10K NTC DISCHARGE AIR SENSOR
MODBUS
DIRECT EXPANSION COIL INDOOR FAN DISCHARGE AIR M7215 MOTOR WITH W7345 ECONOMIZER LOGIC MODULE
10K NTC
MIXED AIR SENSOR 1
1 OUTDOOR AIR
EXHAUST FAN EXHAUST AIR
USE EITHER MIXED AIR SENSOR OR DISCHARGE AIR SENSOR, NOT BOTH.
RETURN AIR
M22822
Representative Locations of Connected W7345 Economizer System Devices
135
W7340 and W7345 Components

The W7340 is a full enthalpy economizer used in an OEM unit to provide a totally integrated control system. The W7345 provides temperature (OAT) control only; it does not have an option for a RAT, DCV sensor or exhaust control. The W7340, when wired as shown below responds to a signal from a modified Modbus command. This system uses C7400 Solid State Enthalpy Changeover Sensor(s). The C7400 Enthalpy Sensors respond to both dry bulb temperature and humidity, allowing use of outdoor air at higher temperatures for free cooling when humidity is low. The logic module functions as a first stage of cooling and provides maximum energy savings during the cooling cycle. The logic module automatically locks out free cooling during heating and holds the outdoor air damper at the DCV minimum setting. Table 1 details the input/output (I/O) logic of the W7340. The logic module energizes the Unit Control and Indoor Fan contacts, and operates according to Table 1.
Table 1. W7340 Economizer I/O Logic.

Inputs Enthalpya DCV Below set Outdoor High Low Above set High Low
a b
Outputs Y1b On On On On On On On On Y2b On Off On Off On Off On Off Compressor Stage 1 Stage 2 On On On Off On Off Off Off On On On Off On Off Off Off Damper Minimum position Modulatingc Modulatingd Modulatinge
Return Low High Low High
For single enthalpy control, the module compares outdoor enthalpy to the ABCDE setpoint. If both stages of cooling are off, the system is off and the damper is:
At DCV minimum position if DCV is below setpoint. Modulating if DCV is above setpoint.
Modulation based on mixed air sensor signal, modulating between DCV minimum position and 100% open. Modulation based on DCV signal, limited by minimum position. e Modulation based on the greater of the DCV and mixed air sensor signals.
d
136
MOD BUS MOD BUS + 2-10 Vdc FEEDBACK OUTPUT 2-10 Vdc CONTROL SIGNAL INPUT 24 VAC TR1 TR M7215
W7340 MOD BUS + 2-10 Vdc FEEDBACK INPUT MIN POS/ DCV MIN MAT EXF + 2-10 Vdc CONTROL SIGNAL OUTPUT C D B A OAH E OAT RAT + TR1 TR P1
24 VAC
L1 L2
DCV SETPOINT RAH
DCV DCV SENSOR (0-10 Vdc)
POWER EXHAUST CONTACTOR
C7600C OUTDOOR AIR HUMIDITY 3
RETURN AIR TEMP SENSOR 10K NTC C7600C RETURN AIR HUMIDITY
S963B CCW OPEN
2 R
MIXED AIR TEMP SENSOR 10K NTC
OUTDOOR AIR TEMP SENSOR 10K NTC
CW CLOSE W
1 PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. 2 OPTIONAL REMOTE MINIMUM POSITION POTENTIOMETER. 3 WHEN USING C7400 ENTHALPY SENSORS, CONNECT THE ENTHALPY SENSOR TO THE HUMIDITY SENSOR TERMINALS. LEAVE THE TEMPERATURE SENSOR TERMINALS EMPTY.
M23875
W7340 Typical Wiring

MOD BUS MOD BUS + 24 VAC TR1 TR M7215
W7345 MOD BUS + TR1 TR P1 24 VAC
L1 L2
C MINIMUM POSITION MAT B A D E P
S963B MIXED AIR TEMP SENSOR 10K NTC 1 PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. 2 OPTIONAL REMOTE MINIMUM POSITION POTENTIOMETER. CCW OPEN B
2 R CW CLOSE W
M23876
137
W7340 only
To measure enthalpy, the logic module accepts signals from either: C7600C Humidity and 10K NTC temperature sensors. or a C7400 Enthalpy Sensor. OR from the OEM controller vis a modified Modbus communications link. When using C7400 Enthalpy Sensors; connect the enthalpy sensors to the humidity sensor terminals; leave the temperature sensor terminals empty. Use C7400A sensor with W7340A or W7340B. Use a C7400C sensor with W7340C. The local method (changing configuration from Modbus) of configuring the Economizer for enthalpy or humidity sensors is: Short out the external minimum damper position terminals during the first three seconds after boot-up will cause the LED to go solid on within 5 seconds. Maintain the short for another 5 seconds will cause LED to flash quick pulses, indicating the type of configuration. 2 pulses between off periods indicates the Economizer is configured for Humidity sensors. 3 pulses means it is configured for Enthalpy sensors. The configuration can be toggled between Humidity and Enthalpy by releasing the short for approximately 5 seconds, until the LED goes solid again, and then reapplying the short for another 5 seconds. The toggling is indicated by the new LED flash sequence. This can be performed as many times as desired, and the most recent configuration will be saved when the short is removed for over 10 seconds.
Demand Control Ventilation (DCV) Sensor Input (W7340 only)

The DCV sensor can be any sensor that provides a 2-10 Vdc output over a range of 500 to 1500 ppm of CO2. The DCV signal modulates the outdoor damper to provide ventilation based on occupancy. The W7340A and B modules do not have the ability to set the outdoor air damper to a maximum position for DCV, they incorporate a minimum position setting that defaults to 20% but can be overridden using the on-board pot or the modified Modbus communication link to a maximum of 50% open. The maximum position sets the damper position to a position that the damper goes to if the CO2 sensor fails. If the minimum position set point is higher than the DCV maximum position, on sensor failure, the damper goes to the higher of the two of DCV maximum and minimum position setting. There is no limit on the damper position on a call from the CO2 sensor (DCV). It can go 100% open. The W7340C DCV economizer logic module has the ability to set DCV minimum damper and minimum position. The DCV minimum position is set to ventilate the building contaminants and the minimum position is set to ventilate for the building contaminants and the building occupants. The installer sets the damper DCV minimum position and the minimum position based on the design occupancy and cfm of outdoor air requirements for the space. The damper will modulate open between the DCV minimum damper position and the minimum position based on input from a CO2 sensor. The damper will not drive 100% open on a call for ventilation, but can drive 100% open on a call for cooling. If the CO2 sensor fails the damper
138
will drive to the minimum position ventilating for building contaminants and the building occupants. The W7340C does not have a separate potentiometer to select the new DCV minimum damper position. The following procedure allows the installer to set the new DCV minimum position.
DAMPER POSITION
100% OPEN
DCV MIN POSITION
CODE VENTILATION RATE
MIN POS
DCV Minimum and Minimum Position Damper Set Up

Set up instructions for W7340C DCV damper positions: 1. Remove RAT sensor from RAT terminals. 2. Connect CO2 sensor to DCV terminals. 3. Apply power to economizer logic module. 4. Wait 10 to 15 seconds for the CO2 sensor to initialize. Short RAT terminals. 5. Remove CO2 sensor from DCV terminals. 6. DCV LED will blink 2 times. If LED does not blink, cut power to economizer logic and repeat steps 1-5. 7. Set DCV minimum position using MIN POS/DCV MIN potentiometer. 8. Remove RAT short. 9. DCV minimum position is saved to memory and DCV LED blinks 5 times. 10. Turn off power to economizer logic module. 11. Connect RAT sensor. 12. Turn power on to economizer logic module. 13. Set minimum position using MIN POS/ DCV MIN IMPORTANT Steps 3-8 must be completed within 3 minutes after power up otherwise the configuration process will be terminated, no changes will be saved and you will need to repeat steps 1-13. W7340 Demand Control Ventilation The W7215 and W7212 have minimum position for the Building contaminants and DCV maximum for the total ventilation required by design. The W7340C has different labels for the same functions. DCV minimum is the same as the W7212 minimum position and the minimum position for W7340C is the DCV maximum on the W7212. It is VERY IMPORTANT to know the difference between the various suppliers equipment as what they are referring to in their control language.
0% OPEN 450 PPM 800 PPM 2000 PPM
CO2 LEVEL
NORMAL OPERATION WITHOUT DCV CO2 SENSOR ONLY DCV ECONOMIZER FULL OCCUPANCY DCV ECONOMIZER
M23972
Settings and Adjustment

W7345
Potentiometers located on the face of the W7345, provide adjustments for Minimum Damper Position parameters (see below).
139
MINIMUM DAMPER POSITION

-
MIN POS/DCV MIN DAMPER POSITION

ExF 2-10 VDC DAMPER POSITION 2-10 VDC DAMPER POSITION OVERRIDE OPEN OAT MIN POS/ DCV MIN RAT C + + -
MAT
DRY BULB CHANGEOVER SETPOINT STATUS LED
MAT
+ _ OAH
ENTHALPY CHANGEOVER SETPOINT STATUS LED DEMAND CONTROL VENTILATION SETPOINT
OPEN OAT MIN POS/ DVC MAX C D E DCV
RAT B A
B + _ RAH A
D E
MBUSP P1 MBUS+ TR1 24V COM TR 24V AC P P1
500
DCV SETPOINT 1500 MBUSMBUS+ TR1 24V COM TR 24V AC
M23877
M23878
Location of W7345 potentiometers and LED
Location of W7340 potentiometers and LED If the mixed air temperature drops to 45F (7C), the mixed air sensor overrides the DCV sensor and closes the damper to DCV minimum position to protect the hot or chilled water coils from freezing. When the mixed air temperature rises to 48F (9C), control reverts to normal operation.
W7340
Using the DCV potentiometer, the setpoint can be adjusted until three minutes after powering the device. Through the Modbus, the DCV setpoint can be modified at any time. If the DCV potentiometer is changed after the three minute power-up time, no change to the DCV setpoint will occur unless power is removed from the device then reapplied.
Exhaust Setpoint (W7340 only)

The exhaust setpoint determines when the exhaust fan will run based on the damper position, this function is the same as the exhaust setpoint on the W7215 and W7212 except, as shipped from the factory, the W7340 uses an exhaust setpoint of 25%. When the damper position is greater than 25% open (from fully closed), the logic module calls for exhaust. When the damper position is below 22% open, the relay is de-energized. The W7340C has an E curve in addition to the A, B, C and D curves. See the chart below showing location of E curve on Psychrometric chart.
140
85 90 95 100 105 110 (29) (32) (35) (38) (41) (43)

46
34 D D
36
PO UN
LP Y
70 (21)
10 0 90
HA
26
28
24
70
65 (18)
EN T
80
22
20
60 (16)
60
16
55 (13) B 50 (10) 45 (7) 40 (4) 35 (2)
18
40
50
14
30
RE LA TIV EH
20
PE R
BT
30
12
32
D
10
E
35 (2) 40 (4) 45 (7) 50 (10)
B A D C
55 60 65 70 75 80 85 90 95 100 105 110 (13) (16) (18) (21) (24) (27) (29) (32) (35) (38) (41) (43)
APPROXIMATE DRY BULB TEMPERATURE F (C)

1 HIGH LIMIT CURVE FOR W7210D, W7212, W7213, W7214, W7340C.
M23879A
W7340 Performance Characteristics for Enthalpy Changeover Settings
141
UM
75 (24)
IDI
CONTROL CONTROL POINT APPROX. F (C) CURVE AT 50% RH 73 (23) A 70 (21) B 67 (19) C 63 (17) D 55 (13) E
44
80 (27)
40
42
AI
38
RY
TY
(% )
Wiring for W7340 and W7345

MOD BUS MOD BUS + 2-10 Vdc FEEDBACK OUTPUT 2-10 Vdc CONTROL SIGNAL INPUT 24 VAC TR1 TR M7215
W7340 MOD BUS + 2-10 Vdc FEEDBACK INPUT MIN POS/ DCV MIN MAT EXF + 2-10 Vdc CONTROL SIGNAL OUTPUT C B D A OAH E OAT RAT + TR1 TR P1
24 VAC
L1 L2
DCV SETPOINT RAH
DCV DCV SENSOR (0-10 Vdc)
POWER EXHAUST CONTACTOR
C7600C OUTDOOR AIR HUMIDITY 3
RETURN AIR TEMP SENSOR 10K NTC C7600C RETURN AIR HUMIDITY
S963B CCW OPEN
2 R
MIXED AIR TEMP SENSOR 10K NTC
OUTDOOR AIR TEMP SENSOR 10K NTC
CW CLOSE W
1 PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. 2 OPTIONAL REMOTE MINIMUM POSITION POTENTIOMETER. 3 WHEN USING C7400 ENTHALPY SENSORS, CONNECT THE ENTHALPY SENSOR TO THE HUMIDITY SENSOR TERMINALS. LEAVE THE TEMPERATURE SENSOR TERMINALS EMPTY.
M23875

MOD BUS MOD BUS + 24 VAC TR1 TR M7215
W7345 MOD BUS + TR1 TR P1 24 VAC
L1 L2
C MINIMUM POSITION MAT B A D E P
S963B MIXED AIR TEMP SENSOR 10K NTC 1 PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. 2 OPTIONAL REMOTE MINIMUM POSITION POTENTIOMETER. CCW OPEN B
2 R CW CLOSE W
M23876
W7345 Typical Wiring.

Section 10 - Sensors for Economizer Modules

Temperature
C7046 C7650 Carbon Dioxide
C7150
Enthalpy
C7242
C7632
C7400
C7232
143
Sensor Features
Sensor Series Type of Sensor Application C7046 Temperature Discharge Air C7150 Temperature Mixed Air OEM OEM For Use with W957F C7400 Enthalpy Sensor Enthalpy Changeover OEM OEM OEM C7650 C7242 Temperature Carbon Dioxide Dry Bulb Changeover Indoor Wall Mount Indoor Wall Mount Indoor Wall Mount Indoor Wall Mount Duct Mount Duct Mount Portable Wall Mount Duct Mount Outside Air Indoor Wall Module Indoor Wall Module Indoor Wall Mount Indoor Wall Mount Duct Mount Duct Mount Duct Mount Duct Mount C7632 Wall Mount Duct Mount OEM Display, Relay Output No Display, Relay Output Display No Display Display No Display Display, Batteries Display Display Display, Relay Output No Display, Relay Output Display, No Honeywell Logo, Relay Output No Display, No Honeywell Logo, Relay Output Display No Display Display, No Honeywell Logo No Display, No Honeywell Logo No Display, No Adjustment Settings No Display, No Adjustment Settings Comments Specific Product Number C7046A1004 C7046A1038 C7150B1004 C7150B1012 C7150B1020 C7150B1038 C7400A1004 C7400A1012 C7400A1038 C7400A1046 C7650A1001 C7650A1027 C7242A1030 C7242A1048 C7242A1014 C7242A1022 C7242B1012 C7242B1020 C7242C1002 C7242D1000 C7242D1018 C7242E1007 C7232A1008 C7232A1016 C7232A1024 C7232A1032 C7232B1006 C7232B1014 C7232B1022 C7232B1030 C7632A1004 C7632B1002
C7232
144
Type of Sensors for Economizer

The C7400 enthalpy sensor combines temperature and humidity measurements into a single device. The output is 4 to 20 mA. All sensing elements are solid state electronics which have been determined to be durable over more than fifteen years of usage. There are no setpoints on the sensor since all adjustments are done on the control module.
C7400 Enthalpy
In some dry, arid climates it may be sufficient to use a dry bulb sensor in place of a C7400 enthalpy sensor to achieve significant savings. The output of the sensor has large dead bands and should only be used in climates where the RH never gets above 5%. The C7650 solid state temperature sensor is used in these applications. The output is 10 to 20 mA. It should not be used with the H705 or the W7459D, W6210D or W7210D advanced economizer modules. The W7459, W6210, W7210, W6215 and W7215 modules are all provided with sensor connections for either a mixed or supply air sensor to modulate the mixed air dampers. Either the C7046A or C7150B can be used for this function since the resistance curves for both are identical. The C7046A is 8 inches (20 cm) long which makes it a better selection for larger air handlers than the single point C7150B. When installing the C7150B use a simple smoke bomb to determine air flow and locate the sensor in a location where the OA and RA have the best mix. Do not use a smoke bomb in an occupied building. The DCV economizer modules W6215A, W7212, W7340B, W7215A and W7460A can be used with any indoor air content sensor with a 0 or 2 to 10 Vdc output. The W7460B and W7215B are equipped with provisions for indoor and outdoor air content sensors. For most indoor applications Honeywell C7232, C7632 or C7242 carbon dioxide sensors will be used. They are available in either wall or duct mount versions with or without display.
145
C7650 Temperature
C7046 Temperature
C7150 Temperature
C7242
Carbon Dioxide
C7632
C7650 Temperature Sensor

mA OUTPUT
19 18 17 LIGHT OFF 16 15 LIGHT OFF 14 13 12 11 10 9

DEG. F DEG. C
LIGHT ON
D SETPOINT DEADBAND
LIGHT ON
C SETPOINT DEADBAND
LIGHT ON
B SETPOINT DEADBAND
LIGHT OFF LIGHT ON
A SETPOINT DEADBAND
LIGHT OFF
85 90 70 80 60 65 55 75 13 16 18 21 24 27 29 32 C7650 SETPOINT CHART THE SETPOINT LINES ON THE CHART ARE AN INDICATION OF OUTSIDE DRY BULB TEMPERATURES AT WHICH SWITCHING OF THE DAMPERS FROM RETURN AIR TO OUTSIDE AIR OCCURS. IT IS INDICATED ON THE W7459 MODULE BY THE FREE COOLING LIGHT. 40 4 45 7 50 10
95 35
100 38
M25284
The setpoint dial on the logic modules is labelled A, B, C and D to correspond to various levels on the psychrometric chart on page 52. If the C7650 temperature sensor is used in place of the C7400 enthalpy sensor, the setpoints change to the settings indicated on the chart above. Example: When the B setpoint is chosen, the module will open the
outside air damper at approximately 72F (22C) when the temperature is decreasing and will close the damper to minimum position and turn on the compressor at 82F (28C) when the temperature is increasing. NOTE: The temperature has to drop below 72F (22C) before the economizer will open the damper for free cooling.
146
C7150 and C7046 Mixed and Supply Air Sensors

OHMS
6200 6000 5800 5600 5400 5200 5000 4800 4600 4400 4200 4000 3800 3600 3400 3200 3000 2800 2600 2400 2200 2000 1800 1600 1400
3000 OHMS at 77 DEG. F (25 C)
50 DEG. C 10
DEG. F
55 13
60 16
65 18
70 21
75 24
80 27
85 29
90 32
95 35
100 38
C7046A 3,000 OHM MIXED AIR OR SUPPLY AIR SENSOR
C7150B 3,000 OHM MIXED AIR OR SUPPLY AIR SENSOR

M25285
This chart is for the C7046A or C7150B supply or mixed air sensors designed to be used with all of the economizer logic modules. These sensors have negative temperature
coefficients, as the ambient temperature at the sensor increases, the resistance of the sensor decreases. It changes 70 ohms in resistance for every 1F (0.6C) change in temperature.
147
Mixed or Supply Air Sensor Control Sequence

W7459 MIXED AIR TEMPERATURE TR B A C SO D SR + 5 1 3
MINIMUM POSITION
TR1 +
60F (15.5 C) 59F (15 C) 58F (14.4 C) 57F (14 C) 56F (13.3 C) 55F (12.8 C)
OUTSIDE AIR DAMPERS FULL OPEN UNLESS CLOSED TO MINIMUM WITH ENTHALPY CONTROLLER
2 4 T1 P1 C7150 OR C7046 MIXED OR SUPPLY AIR SENSOR
54F (12.2 C) 53F (11.7 C) 52F (11.1 C)
T
OPEN
51F (10.6 C) 50F (10 C)
OUTSIDE AIR DAMPERS IN HOLD WHEN MIXED AIR TEMPERATURE IS BETWEEN 50.5FAND 55.5F (10 AND 13 C).
OUTSIDE AIR DAMPERS AT MINIMUM POSITION

M23926
The control sequence for the sensor connected to the mixed or supply (discharge) air temperature terminals on all of the economizer modules is basically the same. The dampers remain at the minimum position until there is a call for cooling from the commercial thermostat. If the mixed or supply air temperature is below the lower end of the setpoint range of 50F (10C) the outside air dampers will remain at minimum. If the
measured temperature is within the range of 50 to 56F (10 to 13.3 C) the outside dampers will not be modulated open or closed. If the mixed air temperature is above 56F (13.3C) the outside air dampers will be modulated open until the temperature is within the range or the dampers are full open. If the enthalpy of the outside air is too high, the outside air dampers will be returned to minimum.
148
Carbon Dioxide Sensor

volume for a room increases when occupancy increases. When people leave the space, CO2 levels will decrease and the outside air dampers close to a more economical setting. Ventilation cost can be controlled by using CO2 sensing in addition to economizer functions. An indoor air quality analysis should be done to evaluate the air quality in a building. Analysis of all compounds in addition to carbon dioxide is required to evaluate the overall healthiness of a building. Contaminants, such as volatile organic compounds, are not detected with a CO2 sensor. Complex electronic equipment is required to fully test for the presence of all the various compounds which may be in the air supply. CO2 sensor based ventilation control is a modern enhancement to economizer control circuits, not a substitute for a total professional air quality evaluation of a building. If you have a building with a high concentration of a gas other than CO2, consider using the IAQP ventilation method but always consult a professional trained in control of gases.
Honeywell C7632 Carbon Dioxide Sensor Carbon dioxide (CO2) is frequently used as the sensor for demand ventilation control. People exhale CO2 as they breathe. If there is a large number of people in a space the level of CO2 will increase. When a CO2 sensor is installed in the space, a signal is sent to the air handler mixed air control which modulates the outside air dampers. The required ventilation
149
150
Section 11 - Checkout
Honeywell has a checkout procedure for every economizer logic module. The checkout procedures are listed in the back of the product data sheet shipped with every economizer or can be found at customer.honeywell.com. On the bottom right part of the home page (see figure shown at the left) you will find the Literature/Image Search box. Type in your Honeywell Order Specification number (W7212) and click on the red arrow. All the literature associated with the model will appear. For checkout procedures select a document with Product Data listed in the Type column (see image below). The checkout section is located at the back of the document.
151
Standard Checkout Procedure
When the first line of a procedure states: Execute step one. Checkout Preparation. this directs you to reset the logic module to the initial checkout mode before proceeding.
Checkout W7212
24 VAC POWER
N1 N EXH Set EXH P1 P Min Pos T1 T Open TR TR1
REMOVE JUMPER P-P1 JUMPER T-T1
24 VAC HOT +
24 VAC COM
0-10 VDC OUT TO ACTUATOR 24 VAC POWER (HOT) TO 1
IAQ Max IAQ IAQ MIN Free Cool B A C D
AQ1
AQ
SO+
SO SR
620 OHM 1/4W RESISTOR
SR+
EF
EF1
M23971
To checkout the operation of the W7212, W7213 or W7214: 1. Remove the MAT or DAT sensor from T-T1. 2. Remove the jumper from P-P1 and place it on T-T1. 3. Remove the OAT and RAT sensors from SO and SO+ and SR and SR+. 4. Place a 620 ohm resistor across SO and SO+ and a 620 ohm resistor across SR and SR+. 5. Connect the actuator to the + and -.
6. Provide 24 Vac to TR and TR1 7. Provide 24 Vac hot to terminal 1. 8. The motor will drive open. 9. Remove the 24 Vac from TR and TR1 and the motor should drive close. If using a Honeywell DCA, the + on the logic module will be connected to 3 and does not need to be connected to since the actuators are internally connected to ground. If using two transformers make sure the transformers are tied to the same COM and are from the same power source.
Check out C7400 with W7459, W7210 and W7212:

You can check if the C7400 is within the RH and temperature range with the W7459, W7210 or W7212 logic modules by the following method. Make sure the sensors are all connected to the logic module. To check the return air C7400 sensor on Sr and Sr+: Measure the voltage across Sr and Ground. To check the outdoor air C7400 sensor on So and So+: Measure the voltage across So and Ground. You must have an accurate reading of the temperature and humidity. Find the line on the chart on this slide for return air C7400 sensor that corresponds to the voltage you read across Sr and ground. It should intersect with the humidity and temperature of your conditions. There is a 0.3 Vdc range for the sensor accuracy and above 90% RH the accuracy changes to 0.4Vdc. The lines and chart for the So C7400 sensor are slightly different. The reason is for a differential of the sensor inputs to the logic modules for a choice between the two sensors for differential enthalpy. To assure accuracy in reading these charts, which are small, a table is provided on the following page for ease of use.
SO C7400 CHECK C7400 SO AND GND VDC 20 18 16 14 12 10 8 90 +/- .4VDC >90% RH 80 70 PERCENT 60 RELATIVE HUMIDITY 50 +/- .3VDC 40 <90% RH 30 20 10 40 (4) +/- .4VDC >90% RH 90 50 (10) 60 (16) 70 (21) 80 (27) 90 (32) 100 (38)
M23991
VDC 1.0 VDC 1.5 VDC 1.9 DC 2.4 V VDC 2.9 VDC 3.4 VDC 3.9 VDC 4.4 VDC 4.9
SR C7400 CHECK C7400 SR AND GND VDC 20 18 16 14 12 10 8 6 4
80 70 PERCENT 60 RELATIVE HUMIDITY 50 +/- .3VDC <90% RH 40 30 20 10 40 (4)
DC 1.0 V VDC 1.5 VDC 2.0 DC 2.6 V DC 3.1 V DC 3.6 V DC 4.1 V VDC 4.6 VDC 5.1
TEMPERATURE F (C)
50 (10)
60 (16)
70 (21)
80 (27)
90 (32)
100 (38)
M23990
TEMPERATURE F (C)
153
SO <90% RH mA curve Low (-.3 Vdc) Nominal High (+.3 Vdc) > 90% RH mA curve Low (-.4 Vdc) Nominal High (+.4 Vdc) 4 0.672 0.972 1.272 4 0.572 0.972 1.372 6 1.158 1.458 1.758 6 1.058 1.458 1.858
Vdc measured between SO and GND 8 1.644 1.944 2.244 8 1.544 1.944 2.344 10 2.13 2.43 2.73 10 2.03 2.43 2.83 12 2.616 2.916 3.216 12 2.516 2.916 3.316 14 3.102 3.402 3.702 14 3.002 3.402 3.802 16 3.588 3.888 4.188 16 3.488 3.888 4.288 18 4.074 4.374 4.674 18 3.974 4.374 4.774 20 4.56 4.86 5.16 20 4.46 4.86 5.26
SR <90% RH mA curve Low (-.3 Vdc) Nominal High (+.3 Vdc) > 90% RH mA curve Low (-.4 Vdc) Nominal High (+.4 Vdc) 4 0.72 1.02 1.32 4 0.62 1.02 1.42 6 1.23 1.53 1.83 6 1.13 1.53 1.93
Vdc measured between Sr and GND 8 1.74 2.04 2.34 8 1.64 2.04 2.44 10 2.25 2.55 2.85 10 2.15 2.55 2.95 12 2.76 3.06 3.36 12 2.66 3.06 3.46 14 3.27 3.57 3.87 14 3.17 3.57 3.97 16 3.78 4.08 4.38 16 3.68 4.08 4.48 18 4.29 4.59 4.89 18 4.19 4.59 4.99 20 4.8 5.1 5.4 20 4.7 5.1 5.5
NOTE: The accuracy of the sensors used to measure the temperature and humidity of the environment needs to be considered. If you are close to the measurements your C7400 sensor is probably working.
154
Section 12 - Simulator for W7212
155
Honeywell created a simulator to help teach users how the product functions. The program is a 10.5 MB file that can be easily loaded onto your computer desk top. In addition there is a power point presentation that can also be downloaded from the same web page to guide you on how to use the simulator.
On the picture shown below all of the white arrows are inputs to the economizer logic from sensors or a commercial thermostat. All of the red arrows denote changes (potentiometers) or settings that can be made by the user. And the black arrows are out puts of the logic module to the actuator to change the damper position or to the stages of mechanical cooling equipment and exhaust fan.
M23992
To download the program: Go to http://customer.honeywell.com. From the home page, select Applications and Downloads from the drop down menu under the PRODUCTS tab. Or you can click on the PRODUCTS tab, and then click on APPLICATIONS and DOWNLOADS in the
second row of tabs. Once you are on this page, scroll down to the Economizer logic module picture and heading. Click on the picture or View Details to go to the download page. Follow the instruction on the web page to download the desired file.
156
Section 13 Economizer Savings Estimator
157
Honeywell has an easy to use savings estimation software that was designed by independent consulting Energy Engineers. The software allows the user to input information about the equipment on a building, type of control, occupancy schedule, cost of adding various economizer and DCV options and demand and electrical charges. With the simple click of the mouse, the software will print an estimation of the electrical and gas usage in the building and will estimate the savings and payback for the upgrade options the user has chosen. You can choose the default settings for a building type or set your own occupancy schedule and control set points for the buildings. To download the program: Go to http://customer.honeywell.com. From the home page, select Applications and Downloads from the drop down menu under the PRODUCTS tab. Or you can click on the PRODUCTS tab, and then click on APPLICATIONS and DOWNLOADS in the second row of tabs. Once you are on this page, scroll down to the Economizer logic module picture and heading. Click on the picture or View Details to go to the download page. Follow the instruction on the web page to download the desired file. You can choose to download all weather files for the US, Canada and California climate zones or just the files you need for your region. The savings is based on 100 years of weather data from 1900 to 2000.
Make sure you update the cost of electricity and demand charges in your region. The current software and estimations are based on 2000 energy costs. The savings estimator evaluates the operating costs, cost savings, and payback period associated with alternate control strategies or a limited number of prototypical buildings. The program performs hourly calculations with fairly detail models of the building and equipment in order to determine the gas energy, electrical energy, and electrical demand costs. This program is not useful as an energy audit tool for a specific building. However, it does allow the user to study the impact of the following variables: Climate Building size Occupancy schedule Utility rates Equipment type and efficiency Cost of controls The actual costs form this program could differ significantly from those for a particular building due to differences in building specifications, equipment characterizes, specific yearly weather conditions, actual occupancy, etc. However, it is expected that the percentage cost savings associated with the alternative control strategies would be similar for similar building types. For more detailed description of the data used to calculate the cost savings, click on the Tools tab at the top of the first screen of the Estimator and choose Help
158
Section 14 - Retrofit and Upgrades

From Honeywell T7100, T7300, T7350, T7400 or competitive commercial or residential thermostats Economizer control systems without integration of the first stage of cooling from the commercial thermostat. Economizer controls such as the W859 with temperature based remote bulb controllers as the changeover devices. Economizer control systems with an electromechanical enthalpy based control such as the H205 as the changeover device. Upgrade to Honeywell TB7220 or TB8220 commercial thermostats
Solid State Economizer Controller
H705, W7212 or W7215 Economizer Logic module Two C7400 enthalpy sensors. Choice of one C7150 mixed air or one C7046 supply air sensor New motor/actuator to provide modulating control if replacement is needed. Optional C7232 or C7632 carbon dioxide sensor for demand control ventilation to maximize heating and cooling season energy cost savings. Economizer control systems with single Add second C7400 enthalpy sensor for differential enthalpy sensor enthalpy such as H705 or W7459. control and increased energy cost savings. Economizer control systems without Enhances Economizer Controller demand control of ventilation (DCV) or indoor air content sensors such as H705, W7212 or W7215 economizers module W7459, or W6210 and W7210. Variable air Two C7400 enthalpy sensors. volume air handlers without occupancy Choice is one C7150 mixed air or one C7046 supply air based demand control ventilation. sensor. New motor/actuator to provide modulating control if replacement is needed. C7232 or C7632 carbon dioxide sensor for demand control ventilation to maximize heating and cooling season energy cost savings.
159
TRANSFORMER L1 (HOT) L2
MIXED AIR DAMPER MOTOR T1
T2 W T675 DRY BULB HIGH LIMIT CONTROL

80
F 100 90 80 70 60 180 90 120
W
100 120 60 40 F 140
110
130 140 15 16 170
OAT
R W
F 100 110 120 130 140 15 16 70 60 180 170
R MINIMUM POSITION CONTROL R B B
80
T991 MIXED AIR CONTROL
NC RC Y1 Y2 COOLING COMMERCIAL THERMOSTAT NC
NO RELAY
NO
T1 L1
COOLING CONTACTOR
T2
L2
M13847
Before: Series 90 with Dry Bulb Changeover Series 90 was widely used for fifty years as the primary form of electronic temperature control. Due to the durability of these devices there are many of them still in use on rooftop air handlers throughout the world. This is a typical configuration for a dry bulb economizer. The high limit is typically set at 70 or 75F (21 or 24C). A relay is used to switch the mixed air control circuit as the first stage of cooling to a minimum position when the outside air minimum position potentiometer provides ventilation by preventing full closure of the outside air dampers.
160
M945 DAMPER MOTOR
TRANSFORMER L1 (HOT) L2 COOLING
FAN STARTER AUXILIARY CONTACT
T1
T2 FAN HIGH SPEED W R B
B 1K1 1K2 2K1 H205 R
SYSTEM SWITCH COOL
O MIXED AIR TEMPERATURE CONTROLLER AUTO HEAT Y2
2K
Y1 ON G
FAN SWITCH
1K MINIMUM POSITION CONTROL W859D ECONOMIZER ASSEMBLY 1ST STAGE HEAT W1 RELAY COILS 2ND STAGE HEAT W2 B
AUTO
T874/Q674 THERMOSTAT/SUBBASE
M13848
Before: W859 Economizer With H205 The W859 is a combination of multiple control devices that is designed to be installed directly on top of a Mod III or IV Honeywell damper actuator. Included is a mixed air controller, transformer, relays for high limit switchover, minimum damper position and connections for a SPST outside air high limit. The mixed air controller capillary extends from the case of the W859 to the mixed air section. The setpoint for the mixed air temperature is on the case. The outside air changeover control is added during installation and can be either dry bulb or enthalpy depending on the application. Many of these were installed on rooftop units with the schematic illustrated above using a H205 enthalpy control as the switchover device. The H205 is an electromechanical enthalpy control with a nylon humidity element.
161
M945 DAMPER MOTOR
TRANSFORMER L1 (HOT) L2 COOLING
FAN STARTER AUXILIARY CONTACT
T1
T2 FAN HIGH SPEED W R B
B 1K1 1K2 2K1 H705 ENTHALPY CONTROL TR

TR
B A C
TR1
SO
D
SR
MIXED AIR TEMPERATURE CONTROLLER
TR1
3 1
SYSTEM SWITCH COOL
+ SR
O AUTO HEAT Y2
2K
ENTHALPY DECREASE
1K MINIMUM POSITION CONTROL W859D ECONOMIZER ASSEMBLY RELAY COILS
Y1
FAN SWITCH ON AUTO
B 2ND STAGE HEAT W2 1ST STAGE HEAT W1
T874/Q674 THERMOSTAT/SUBBASE
M13849
After: W859 with H705 If the actuator is still usable, an H705 control can be installed in place of the T675 or H205. It can be either single sensor or differential enthalpy. The actuator and other wiring can be retained. If the actuator is defective or in need of replacement then refer to the wiring diagrams in this manual for the W7212 or W7215. The selection of an actuator is dependent on the torque requirements. A M7415 motor can be used for low torque and a direct coupled or Mod IV damper actuator for medium or high torque applications.
162
W973 SINGLE ZONE PANEL

2 HEAT 1 R
F 100 90 80 70 60 180 110 120 130 140 15 16 170
3 HEAT
3 COOL
COOL
COOL 3 COOL 1 COOL 2
COOLING STAGES
WH
MOD-HEAT BH RH
MOD-COOL RC BC WC
SENSOR
STAT C +20 H
24 VAC N
ECONO
SERIES 90 MIXED AIR DAMPER ACTUATOR

T T1 3 4 2 5 1 TR TR W B Y R
24 VAC TRANSFORMER
W T1 R T2 B
3 4 2 5 1
T7067 THERMOSTAT
MINIMUM POSITION CONTROL W

80 100 120 60 40 F 140
3
M13850
Before: W973 With H205 Control The W973 is a sequencing panel for Single zone systems that can provide multiple modulating or two-position output stages of control plus a modulating economizer. A dry bulb high limit and a H205 enthalpy control were widely used in the economizer circuit. If they are replaced with a solid state economizer controller, the actuator for the dampers can be retained or replaced. In the replacement illustration on the next page a direct coupled actuator is used.
163

2 HEAT 1
F 100 90 80 70 60 180 120
110
130 140 15 16 170
3 HEAT
3 COOL
COOL
WH
MOD-HEAT BH RH
MOD-COOL RC BC WC
24 VAC COOLING STAGES
SENSOR
STAT C +20 H
24 VAC N
ECONO
T T1
TR TR
W B
Y R
24 VAC TRANSFORMER
T7067 THERMOSTAT

60 30 90 60 30

RED 24 VAC HOT 24 VAC COM + SR RELAYS 1K AND 2K ENERGIZE IF OUTDOOR ENTHALPY EXCEEDS RETURN AIR ENTHALPY 1S 1K 2K 3 4 +
+ S
24 VAC TR HOT SO
TR1 COM
+
500
BLACK
WHITE
Another option used widely in the field was to add a signal transducer on the economizer output of the W973. A signal is sent to a W7212 or W7215 to open the outside dampers if the enthalpy is suitable. The stages of cooling are sequenced through the W973 panel.
500
M13851
After: W973 with W7215 Economizer Module

2 HEAT 1
F 100 90 80 70 60 180 120
110
130 140 15 16 170
3 HEAT
3 COOL
COOL
WH
MOD-HEAT BH RH
MOD-COOL RC BC WC
24 VAC COOLING STAGES
SENSOR
STAT C +20 H
24 VAC N
ECONO
T T1
TR TR
W B
Y R
_ + TRANSDUCER 3 4 2 5 1 24 VAC
T7067 THERMOSTAT
24 VAC TRANSFORMER
24 VAC TRANSFORMER

60 30 90 60 30

RED 24 VAC HOT 24 VAC COM + SR RELAYS 1K AND 2K ENERGIZE IF OUTDOOR ENTHALPY EXCEEDS RETURN AIR ENTHALPY 1S 1K 2K 3 4 +
+ S
24 VAC TR HOT SO
TR1 COM
+
500
BLACK
WHITE
500
M13852
W7215 Module With W973 Panel and Signal Transducer
165
M955 MIXED AIR DAMPER ACTUATOR
24 VAC TRANSFORMER
T1 R T2
F 100 90 80 70
110
120
130 140 15 16 170
60
180
W1
R1
B1
24 VAC TRANSFORMER
24 VAC TRANSFORMER
H205 ENTHALPY CONTROL W7100 SUPPLY AIR CONTROLLER

GND TR TR 24 VAC SETPOINT 90 85 ECONO B 75 Y 10
80 100 120 60 40 F 140
COOL
6 B C
F
40 45 50 55 COOL 5
COOL 6
W R
B C A COOL 4 B COOL 5
80 60
70 65 CHANGEVOER
W R
RESET F
8 7 # STAGES 20 RESET 80 COOL HEAT 20 5 COOL 3
C A COOL 4
MINIMUM POSITION CONTROL
STAGE RESISTOR
6 T T1
70 60 50
30 40 10
SENSOR
15
C7100 SUPPLY AIR SENSOR
P P1 5 4 3 2 1
REMOTE SETPOINT
CONTROL BAND F
16 14 12 SATELLITE 10 8 6 2 4 COOL 1
C A COOL 2
B C A COOL 1
M13853
Before: W7100 with H205 Economizer Control The W7100 is a multiple stage supply air controller available as cooling only, heating only or heating and cooling. Modulating economizer and heat/cool outputs are also provided. The economizer output is sequenced at a setpoint slightly below the cooling stages for maximum efficiency. It is widely used for control of variable air volume air handlers. In this diagram a H205
economizer control is used to return the outside air dampers to minimum when the outdoor enthalpy is high. If a H705 is used the output wiring is identical. On the next page the H205 is replaced with a W7215 enhanced economizer module. You can also replace it with a W7212 economizer module using the wiring shown in the diagram.
F 100 90
110
120
130 140 15 16
80 70 60 180
170
24 VAC TRANSFORMER
GND TR TR
W7100 SUPPLY AIR CONTROLLER
COOL
6 B
24 VAC SETPOINT 90 85 ECONO 80 75 60 COOL CHANGEVOER 4
F
40 45 50 55 COOL 5
COOL 6
W RESISTOR TO ELIMINATE ECONOMIZER DELAY R B Y 10 9
B C A COOL 5
70 65
RESET F
8 7 STAGE RESISTOR 6 T T1 SENSOR 15 RESET # STAGES 20 80 COOL HEAT 20 5 COOL 3
C A COOL 4
70 60 50
30 40 10
B C A COOL 2 B COOL 2 C COOL 3
P P1 5 4 3 2
REMOTE SETPOINT
CONTROL BAND F
16 14 12 SATELLITE 10 8 6 2 4 COOL 1
B C A
COOL 1
24 VAC TRANSFORMER

RED 24 VAC HOT 24 VAC COM + SR RELAYS 1K AND 2K ENERGIZE IF OUTDOOR ENTHALPY EXCEEDS RETURN AIR ENTHALPY 1S +
+ S
60 30
90
60 30
24 VAC TR HOT SO
TR1 COM
+
BLACK
500
WHITE
500
1 1K 2K 3
M13854
W7215 Economizer Module with W7100 Controller
167
F 100
110
120
130 140 15 16
TO POWER SUPPLY
90 80 70 60 180
170

TO POWER SUPPLY
24 VAC TRANSFORMER
GND TR TR
W7100 SUPPLY AIR CONTROLLER
COOL
6 B
24 VAC SETPOINT 90 85 ECONO 80 75 60 COOL CHANGEVOER 4
F
40 45 50 55 COOL 5
COOL 6
W R B Y 10 9
B C A COOL 5
70 65
RESET F
8 7 STAGE RESISTOR 6 T T1 SENSOR 15 RESET # STAGES 20 80 COOL HEAT 20 5 COOL 3
C A COOL 4
70 60 50
30 40 10
P P1 5 4 3
REMOTE SETPOINT
CONTROL BAND F
16 14 12 SATELLITE 10 8 6 2 4 COOL 1
C A COOL 2
B C A COOL 1
+ TRANSDUCER 24 VAC
2 1

RED 24 VAC HOT 24 VAC COM + SR RELAYS 1K AND 2K ENERGIZE IF OUTDOOR ENTHALPY EXCEEDS RETURN AIR ENTHALPY 1S +
+ S
60 30
90
60 30
24 VAC TR HOT SO
TR1 COM +
24 VAC TRANSFORMER
+ S
BLACK
500
WHITE
After: W7100 and Signal Transducer with W7215 Module

500
1 1K 2K 3
4
M13855
W7215A TR SO TR1 + S C7400 OUTDOOR AIR ENTHALPY SENSOR
+
SR +
5 1K 1 3 2K 2-10V OUT T 1S1 MINIMUM POSITION ADJUSTMENT 5 FREE COOL Q MAXIMUM POSITION ADJUSTMENT AQ SD AC Q1 P P1 T1 2
620 OHM RESISTOR
1S 4
4 C7150B MIXED AIR OR C7046A DISCHARGE AIR SENSOR
AQ1
T775 CONTROLLER

NC C NO
+
SD1 AC1 PG1
7
C
PG
PURGE
NC C NO NO C NC
NO C NC
W R
C Y1 Y2 COOL 1 COOL 2 UNOCCUPIED ST6008 TIMER OCCUPIED 2 G FAN 3 L2 R HVAC EQUIPMENT TERMINAL STRIP 1 L1 (HOT)
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. ACTUATOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING. ENSURE THAT EQUIPMENT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR. 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT. FOR THE ML7295A,C, USE THE 4-20 MA MODEL ACTUATOR. THESE MODELS HAVE 500 OHM INPUT IMPEDENCE THAT ALLOWS THE ACTUATOR TO ACCEPT A 2-10 VDC SIGNAL.
6 7
FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY. T775 REQUIRES A MINIMUM OF THREE RELAY OUTPUTS: TWO FOR COOLING AND ONE FOR FAN CONTROL.
M13845
After: T775 Series 2000 Controller with the W7212 Module The W7100 or W973 controllers may be replaced with a T775 series 2000 electronic controller directly. The series 2000 has from 1 to 12 output stages depending on the model. See the T775 product literature for details.
How replace an H205 or Barber Colman TH2 Electromechanical Enthalpy control with an H705
Procedure In general, a contractor can replace an electromechanical enthalpy control with an H705 by following these steps: 1. Disconnect power from the HVAC equipment. 2. Remove access panel and locate the electromechanical control. 3. Remove the three wires from the control and label them: yellow is terminal 1 and normally open; red is terminal 2 and common; blue is terminal 3 and normally closed. 4. Remove the electromechanical control. 5. Connect the three wires to the SPDT switch of the H705. The H705 terminal designation matches the H205 and the THC-2. Use 1/4 in. female quick connects to attach the three wires to the H705. 6. Install the H705 in the same location as the removed H205 or THC-2 if they were case and cover models. If non-case and cover models are being replaced, use the mounting bracket provided with the H705. 7. Install two wires from a 24 Vac power source to the TR and TR1 power terminals of the H705. The H705 draws only 5 VA, so a separate transformer should not be required. Use 1/4 in. female quick connects to attach the two power wires to the H705. To add differential enthalpy; 8. Locate a C7400 in the return air duct and attach to duct work with sheet metal screws. 9. Connect two wires from the C7400 terminals SR and + to the terminals SR and + of the H705. Use 1/4 in. female quick connect to attach the wires to the H705 and C7400. 10. Re-apply power to the HVAC unit. 11. Reset or re-check the minimum position and ventilation to make sure it meets code and the ventilation required for the space.
170
Economizer Systems Quick Selection Guide

ECOMOMIZER SYSTEM SELECTION
NO (Standard)
INCLUDE Demand Control Ventilation (DCV)? YES (Advanced)
M13300
Motor Type Foot Mount 25 lb-in. Torque
Motor M7415 M9175
Logic Module W7459A,D H705 or W7210b
Sensors Enthalpy: C7400a with C7150 Temperature: C7650 with C7150
Motor Type Foot Mount 25 lb-in. Torque
Motor M7415 M7215 M9175
Logic Module W7460 W7212/13/ 14 W7215b, W7212b, W7213/14 W7215
Sensors Enthalpy: C7400a with C7150 Temperature: C7650 with C7150
MS7505 M7285 M7286 M9185 M9186
W7210 W7210 H705, W7210b W7210 W7210
MS7505 M7285 M7286 M9185 M9186
DCA MS7510 88 lb-in. Torque DCA MS7520 175 lb-in. Torque

a b
DCA MS7510 88 lb-in. Torque DCA MS7520 175 lb-in. Torque
CO2: C7232 W7215, or C7632 W7212, W7213/14 W7215, W7212b, W7213/14b W7215, W7212, W7213/14 W7215, W7212, W7213/14
Enthalpy sensor. Use two for differential enthalpy and one for single enthalpy. For Dry Bulb only, use C7650 instead. To operate a Series 90 motor, the W7210 and W7215 require a Q7230 interface module or the proper resistor combination (included in the 4074EJM resistor kit), see form 63-2544 for details.
NOTE: Series 90 Mod Motors can be retrofit using W7210, W7212 or W7215 Economizer Logic Modules and a Q7230 or the proper resistor combination. Refer to form 63-2544 for details on using Economizer Logic Modules with Series 90 motors.
171
Logic Module Details

Model Standard H705a W749 W7210 ISI No No No OSI No No No Enthalpy High Limit None No Yes No Yes No No No No Exhaust Fan Setpoint None None None Shutdown and Air Change No No No Purge No No Motors Controlled Series 90 M7415 Series 72 OS Number H705A1003 W7459A1001 W7459D1005 W7210A1001 W7210D1005 W7212A1009 W7213A1008b W7214A1007b W7215A1006 W7215B1004 W7460A1008 W7460B1006
Advanced W7212 Yes b Yes W7213/14 W7215 W7460

a b
No No No Yes No Yes
Yes Yes Adjustable Yes Fixed Adjustable Yes Fixed
No No Yes No Yes No
Series 72 Series 72 Series 72 M7415
Yes Yes
The H705 includes a SPDT logic module and C7400 sensor (both affixed to the mounting plate). Terminals B-B1 (W7213) for heat pump applications, terminals 0-01 (W7214) for heat pump applications.
Sensor Details
Model C7150 C7400 C7650 C7232 C7632 Sensor of Temperature Enthalpy Dry Bulb Temperature CO2 CO2 Details Discharge or Mixed Air Changeover Comments Thermistor on board Outputs: one relay, one 0/2-10 Vdc analog or 4-20 mA Outputs: one fixed 0-10 Vdc analog (fixed 0-2000 ppm) OS Number No Display Display C7150B1004 C7400A1004 C7650A1001 C7232A1016 C7232B1014 C7632A1004 C7632B1002 C7232A1008 C7232B1006
Wall Mount Duct Mount Wall Mount Duct Mount
Cross Reference
Any Honeywell economizer can be upgraded to use the latest economizer models with the added options of Demand Control Ventilation, exhaust fan set point, purge, air change, outdoor air quality, or system shutdown. See below for cross reference and upgrade options for the economizer modules and sensors.
172
Sensors
Sensor C7046A1004 C7046A1012 C7046A1020 C7046A1038 C7046A1046 C7150B1004 C7150B1012 C7150B1020 C7150B1038 C7150B1046 C7232A1008 C7232A1016 C7232A1024 C7232A1032 C7232A1057 C7232B1006 C7232B1014 C7232B1022 C7232B1030 C7242A1006 C7242A1014 C7242A1022 C7242A1022 C7242A1030 C7242A1048 C7242B1004 C7242B1012 C7242B1020 C7242C1002 C7242D1000 C7242D1018 C7242E1007 C7400A1004 C7400A1012 C7400A1020 C7400A1038 Comments Standard with 8 in probe OEM Carrier OEM York C7046A1038 has 12 inch probe OEM Rheem with 24 inch leads Standard 3k ohm @ 70F OEM Carrier 3750 @ 70F Standard 3750 @ 70F Standard 10k @ 70F Wall with display, 1 relay out with Honeywell logo Wall no display, 1 relay out with Honeywell logo Wall with display, 1 relay out, no Honeywell logo Wall no display, 1 relay out, no Honeywell logo Wall with display, 1 relay out, Honeywell logo, 220 Vac, on-off Duct with display, 1 relay and 1 analog out with Honeywell logo Wall no display, 1 relay and 1 analog out Duct with display, 1 relay and 1 analog out, no Honeywell logo Duct no display, 1 relay and 1 analog out, no Honeywell logo Wall with display, 1 relay and 1 analog out Wall with display, 1 relay and 1 analog out Wall no display, 1 relay and 1 analog out Wall no display, 1 relay and 1 analog out Wall with display, 1 relay and 1 analog out Wall no display, 1 relay and 1 analog out Wall no display, 1 relay and 1 analog out Duct with display, 1 relay and 1 analog out Wall no display, 1 relay and 1 analog out Portable with display, 1 analog out Wall with display, Echelon model Duct with display, Echelon model Outdoor no display, 1 analog out Standard OEM York Use with H705 OEM Lennox
173
Can be replaced with C7046A1004 C7046A1004 C7046A1004 C7046A1004 C7150B1004 C7150B1004 C7150B1004 C7232A1016 C7232A1008 C7232A1008 C7232A1016 none C7232B1014 C7232A1008 C7232B1006 C7232B1014 C7232A1016 C7232A1016 C7232A1008 C7232A1008 C7232A1016 C7232A1008 C7232A1008 C7232B1006 C7232A1008 none C7242D1000 none C7400A1004 C7400A1004 C7400A1004
Sensor C7400A1046 C7400A1053 C7632A1004 C7632B1002 C7650A1001 C7650A1027
Comments OEM Carrier OEM Bard Wall no display, with Honeywell logo, 1 analog out Duct no display, with Honeywell logo, 1 analog out Standard OEM Carrier
Can be replaced with C7400A1004 C7400A1004
C7650A1001
Economizer
Economizer H205A1004 H205A1012 H205A1053 H205A1061 H205A1087 H205A1095 H205A1103 H705A1003 H705A1011 H705A1029 W6210A1003 W6210D1007 W6215A1008 W7210A1001 W7210D1005 W7210D1013 W7212A1009 W7212A1017 W7212A1025 W7212A1033 W7215A1006 W7215A1014 W7215B1002 W7215B1004 W7299A1005 W7299A1013 Comments Standard With mounting plate, adjustment knob, and scale OEM Climate Control OEM Carrier #HH57AC076 OEM Trane #13540687-01 OEM Carrier #HH57AC075 OEM Trol-A-Temp with mounting plate, adjustment knob, and scale Standard OEM York #025-27491 OEM Carrier #HH57AC077 Standard High enthalpy limit model Standard Standard High enthalpy limit model OEM York #10165 Standard OEM Carrier #HH63AW001 OEM York #10208 Do not replace with W7212A1009 OEM Lennox #60M1001 Standard OEM Carrier OEM Trane #X13610221-01 With outdoor IAQ OEM York #65997 W7212A1025 + M7215A1024 + 4074EGR Do not replace with standard model. Standard W7212A1009 + M7215A1008 +4074EGR + 32001401-017 Can be replaced with H705A1003 H705A1003 H705A1003 H705A1003 H705A1003 H705A1003 H705A1003
H705A1003 H705A1003
W7212A1009 W7212A1009
W7212A1009
W7212A1009 W7215A1006 M7415B1020 + Q709A1005
174
Economizer W7340A1004 W7340A1012 W7340A1020 W7340B1002 W7340C1000 W7345A1009 W7345B1001 W7399A1004 W7399B1002 W7399C1010 W7415A1004 W7459A1001 W7459A1019 W7459A1027 W7459A1035 W7459A1050 W7459B1009 W7459C1007 W7459D1005 W7460A1008 W7460B1006 W7499A1003 W7499A1011 W7499A1029 W7499A1037 W7499B1001 W859A1000
Comments OEM Trane Standard With wire harness OEM Trane #X1365108202 OEM Trane Standard #X1365108203 OEM Trane OEM Trane Standard W7340A1004 + M7215A1016
Can be replaced with W7340C1000 W7340C1000 W7340C1000 W7340C1000 W7345B1001
W7399C1010 W7399C1010 OEM Standard W7340C1000 + M7215A1016 OEM Trane #X13610221-02 Standard OEM York #3597 Do not replace with W7459A1001 OEM Lennox #54G4301 OEM limits minimum position to 50% open and allows operation with temp activated switch OEM Bard #8602-053 Use with M7405 and W7401 Use with M8405 High enthalpy limit model Standard With outdoor IAQ Standard M7415A1006 + W7459A1001 OEM York M7415A1014 + W7459A1019 Do not replace with standard models. OEM Trane #1361023001 M7415A1006 + W7459A1035 OEM Trane #X12650879-01 M7415A1089 + W7459A1036 OEM Carrier #HF25CA003. M7415B1004 + W7459A1001 Check voltage, original economizer was 120 Vac. If required use 198162EA in Mod IV Motor. 203977A required for Mod IV application only. 203977A required for Mod IV application only.
M7415A1063 + Q709A1013
W7459A1001
W7459A1001
W7459A1001 W7212A1009 + Q769C1000
W859F1005 + 203977A
W859A1034
W859F1005 + 203977A
175
Economizer W859A1042
W859B1017 W859C1040
W859C1057
W859D1015
W859D1023
W859D1031
W859D1049
W859D1064 W864D1007 W864D1023 W864D1031
W899A1006 W899A1030
Comments Check voltage, original economizer was 120/ 208/240 Vac. If required use 198162EA in Mod IV Motor. 203977A required for Mod IV application only. 203977A required for Mod IV application only. Check voltage, original economizer was 120/ 208/240 Vac. If required use 198162EA in Mod IV Motor. 203977A required for Mod IV application only. Check voltage, original economizer was 120/ 208/240 Vac. If required use 198162EA in Mod IV Motor. 203977A required for Mod IV application only. Check voltage, original economizer was 120/ 208/240 Vac. If required use 198162EA in Mod IV Motor. 203977A required for Mod IV application only. Check voltage, original economizer was 208/ 240 Vac. If required use 198162EA in Mod IV Motor. 203977A required for Mod IV application only. Original economizer had 76 inch averaging element Replacement has 144 inch averaging element. 203977A required for Mod IV applications only. Check voltage, original economizer was 120/ 208/240 Vac. If required use 198162EA in Mod IV Motor. 203977A required for Mod IV application only. 203977A required for Mod IV application only. 203977A required for Mod IV application only. 203977A required for Mod IV application only. Check voltage, original economizer was 208/ 240 Vac. If required use 198162EA in Mod IV Motor. 203977A required for Mod IV application only. M9164D1009 (with stroke set to 160) +198162EA may be substituted for M9164A1013. M9164D1009 (with stroke set to 160) may be substituted for M9164A1013.
Can be replaced with W859F1005 + 203977A
W859F1005 + 203977A W859F1005 + 203977A
W859F1005 + 203977A
W859F1013 + 203977A
W859F1021 + 203977A
W859F1013 + 203977A
W859F1021 + 203977A
W859F1013 + 203977A W859F1021 + 203977A W859F1021 + 203977A W859F1021 + 203977A
W859F1005 + M9164A1013 + 203977A adaptor W859F1005 + M9164A1013 + 203977A adaptor
176
Economizer W899A1089 W899E1028 W899E1036
W899E1051 W899E1085 W899G1034 W899G1042 W899G1075 W957B1019 W957C1018 W957D1009 W957E1016 W957F1007 Y514A1090 Y514A1124
Y514A1132 Y514A1173
Can be replaced with W859F1005 + M9164D1009 (with stroke set to 90) + 203977A adaptor M9164D1009 (with stroke set to 160) may be W859F1013 + M9164A1070 + substituted for M9164A1070. 203977A adaptor OEM Singer W859F1021 + M9164A1013 + M9164D1009 (with stroke set to 160) 203977A adaptor +198162EA may be substituted for M9164A1013. M9164D1009 (with stroke set to 160) may be W859F1021 + M9164A1070 substituted for M9164A1070. +198162AA transformer + 203977A adaptor M9164D1009 (with stroke set to 160) may be W859F1021 + M9164A1070 substituted for M9164A1070. +198162AA transformer + 203977A adaptor M9185D1004 (with stroke set to 160) may be W859F1013 + M9185A1018 + substituted for M9185A1018. 203977A adaptor M9185D1004 (with stroke set to 160) may be W859F1021 + M9185A1018 substituted for M9185A1018. +198162AA transformer + 203977A adaptor OEM Singer #050760 W859F1021 + M9185A1018 M9185D1004 (with stroke set to 160) may be +198162AA transformer + 203977A substituted for M9185A1018. adaptor OEM Trane #13610206-01 W859F1021 + M9185A1018 M9185D1004 (with stroke set to 160) may be +198162AA transformer + 203977A substituted for M9185A1018. adaptor M9185D1004 (with stroke set to 160) may be W859F1021 + M9185A1018 + substituted for M9185A1018. 203977A adaptor W859F1021 + M9185D1004 +198162AA transformer + 203977A adaptor W859F1021 + M9185D1004 +198162AA transformer + 203977A adaptor OEM Carrier #HF25CA002A W957G1006 W859F1021 + M9185A1018 +198162AA transformer + 203977A adaptor + H205A1004 + 138823 Knob OEM Trane W859F1021 + M9164A1070 M9185D1004 (with stroke set to 160) may be +198162AA transformer + 203977A substituted for M9185A1070 adaptor + H205A1004 + 7616BR Crank arm + 118349 Scale Plate + M9185D1004 (with stroke set to 160) may be W859F1021 + M9185A1018 + substituted for M9185A1018. 203977A adaptor + H205A1012 + 138823 Knob OEM Trane W859F1021 + M9185D1004 +198162AA transformer + 203977A adaptor + H205A1004 + 7616BR Crank Arm + 118349 Scale Plate + 138823 Knob
Comments
177
Commercial Thermostats
Commercial Thermostats All T7300's with Q7300H Comments Communicating Modulating Conventional or Heat Pump Conventional or Heat Pump Conventional or Heat Pump Commercial VisionPRO 8000 Can be replaced with T7350H1009 T7350H1017 T7350M1008 T7350A1004 T7350B1002 T7350D1008 TB8220U1003
All T7300's with Q7300A2008 All T7300's with Q7300A and Q3700C All T7300's with non-Q7300H T7300 with Q7300A2016, Q7300A2008, Q7300C2004 and Q7300C2012
178
Appendix
Appendix
Glossary
Air Content SensorA sensor used to measure certain components of the air in a room or other supply source. It is used as an input to adjust control sequences or parameters. Carbon Dioxide (CO2) is frequently measured as one component of overall air quality to make adjustments to ventilation controllers. Air Quality StandardA government mandated regulation which specifies the maximum contaminant concentration beyond which health risks are considered to be unacceptable. Automatic Control LoopA set of devices that react to a change or imbalance in the controlled variable by adjusting other variables to restore the desired balance. Balance PointThe outside air temperature value at which the cooling equipment is turned on. It is used to calculate the savings from an economizer control application. Building-Related IllnessA diagnosable illness with identifiable symptoms whose cause can be directly attributed to airborne pollutants within a building such as Legionnaires disease or hypersensitivity pneumonitis. Changeover ControlThe control device used to switch over from outside to return air or visa versa to make optimum use of outside air for free cooling. Controlled MediumThe medium in which the controlled variable exists. In a room temperature control loop, the controlled variable is the space temperature and the controlled medium is the air within the room. Controlled VariableThe quantity or condition that is measured and controlled. Differential EnthalpyThe selection of a supply air source for the mixed air based on the lower enthalpy value derived from two enthalpy sensors located in the outside and return air sources. Most Honeywell electronic enthalpy economizer modules are based on a similar setpoint configuration. The available settings A, B, C and D are for single sensor or high limit enthalpy control. For differential enthalpy the dial is turned to D. DilutionThe reduction of airborne concentration of contaminants through an increase in outdoor air supplied to the area. Discharge or Supply AirAir which has been treated (heated or cooled) before being supplied to the conditioned area or room.
179
Appendix
EconomizerEconomizer controls provide free cooling during the cooling season by measuring the temperature or enthalpy of outside air. Outside air is used for cooling if it is sufficiently cool and dry. This reduces the usage of the mechanical cooling equipment and reduces cooling costs. Electric ControlA control circuit that operates on line or low voltage and uses a mechanical device, such as a temperature-sensitive bellows, to perform control functions, such as actuating a switch or positioning a potentiometer. The controller signal typically operates or positions an electric actuator or may switch an electrical load directly or through a relay. Electronic ControlA control circuit that operates on low voltage and uses solidstate components to amplify input signals and perform control functions, such as operating a relay or providing an output signal to position an actuator. The controller typically furnishes fixed control algorithms based on the circuitry inside the solid-state components. Electromechanical ControllerA control device such as the H205 which is constructed of moving parts instead of solid state or electronic components. Typically more calibration and replacement is required of these devices than solid state controllers. EnthalpyA measure of the total energy content of air based upon both temperature and moisture content. When selecting air for cooling it is a better measurement than solely temperature.
Final Control ElementA device such as a valve or damper that is used to change the value of the manipulated variable. Positioned by an actuator. Indoor Air Quality (IAQ)The characteristics of the indoor climate of a building, including the gaseous composition, temperature, relative humidity, and airborne contaminants. Integrated EconomizerAn economizer control circuit that replaces the inefficient wild economizer by only enabling outside air for cooling when there is a call for cooling from the commercial thermostat. Manipulated VariableThe quantity or condition regulated by the automatic control equipment to cause the desired change in the controlled variable. Mixed AirThe combination of outdoor and return air prior to mechanical cooling or heating. ModulationA control mode with minute increments and decrements. Proportional BandIn a modulating controller, the control point range through which the controller output varies through a predefined range (3 to 15 PSI - 21 to 103 kPa, 2 to 10 volts, 1 to 100%). Sometimes expressed in percent of primary sensor span. Commonly used equivalents are throttling range and modulating range, usually expressed in degrees of temperature. Sensing ElementA device or component that measures the value of a variable such as temperature or humidity. SetpointThe value at which the controller is set such as the desired room temperature on a commercial thermostat.
180
Appendix
Throttling RangeIn a modulation controller, the control point range through which the controlled variable must pass to move the final control element through its full operating range. Expressed in values of the controlled variable such as degrees, percent relative humidity, or pressure in pounds per square inch or kPa. Also referred to as proportional band. For a modulating commercial thermostat, the temperature change required to drive the manipulated variable from full off to full on. Total HeatSame as enthalpy. Two-PositionA basic on-off control circuit in which the device being controlled is either full on or full off with no intermediate operating positions available. Also referred to as on-off control.
Volatile Organic Compound (VOC)One of a class of chemical components that contain one or more carbon atoms and are volatile at room temperature and normal atmospheric pressure. In indoor air, VOCs are generated by such sources as tobacco smoke, building products, furnishings, cleaning materials, solvents, polishes, cosmetics, deodorizers and office supplies. 'Wild Economizer'A mixed air control circuit in which outside air is used virtually on a continuous basis whether or not there is a call for cooling from the controlled area. This can be very inefficient in some applications and raise heating costs. ZoningThe practice of dividing a building into sections for heating and cooling control so that one controller is sufficient to control the heating and cooling requirements for the section.
181
Appendix
Accessories for the M74XX Series Actuators
4074EHB Screw Terminal Adapterconverts quickconnect terminals to screw terminals. Adapter can be used with or without 7640QF
M11523
4074 EHB
7640QF Terminal Enclosureprovides wiring enclosure for electrical terminal connections. Enclosure can be used with or without 4074EHB Screw Terminal Adapter. Bag assembly includes: terminal housing, cover plate
M11519A
7640QF
Q709A Actuator Mounted Minimum Position Potentiometerpermits adjustment of minimum damper position and provides quick-connect terminals for remote minimum position potentiometer
P MIN
P POS 1 N INCR
Q709
M11535
182
Appendix
ECONOM IZER LOW LIMIT
S963B1136 Minimum Position Potentiometer permits remote adjustment of minimum damper position; can be used with or without Q709A Actuator Mounted Minimum Position
HEAT/CO OL
M11548A
S963
C7150B1004 Mixed or Discharge Air Thermistor Sensor use with M7415A proportioning
M11533
C7150B
C7046 Discharge Air Sensoruse in place of C7150B1004 if desired.
C7046C
M11518
183
Appendix
4074EGR Crank Arm Assembly

M3856A
Q298B Linkage Hardwareenables linking the actuator to an additional damper. Consists of two crank arm assemblies, two ball joint assemblies, and variable length push rods (in 10, 16, or 24 inch lengths)
M11546
Q298
Q769A 6 to 9 volt Adapter for M7415A actuatorenables the actuator to be proportionately modulated with a 6 to 9 Vdc signal. The Q769A may also be used in lieu of a Q709A to control the minimum position of an M7415A with a 6 to 9 Vdc signal when a C7150B is used as a temperature sensor. Q769B 4 to 20 mA Adapter for M7415A actuatorenables the actuator to be proportionately modulated with a 4 to 20 mA signal. The Q769B may also be used in lieu of a Q709A to control the minimum position of an M7415A with a 4 to 20 mA signal when a C7150B is used as a temperature sensor
MIN P1 POS N P
6V to
9V
M3853A
PUSH Q769 ONTO M7415 ACTUATOR
4074EKV Auxiliary Switchprovides switching capability for controlling auxiliary equipment. The switch acts as a function of the actuator shaft position
M3852A
Adapters and potentiometers are available to be installed directly on actuator or on W7459 controller.
184
Appendix
185
Automation and Control Solutions Honeywell International Inc. 1985 Douglas Drive North Golden Valley, MN 55422-3992 customer.honeywell.com
U.S. Registered Trademark 2007 Honeywell International Inc. 63-8594 Rev. 08-07
Printed in U.S.A. on recycled paper containing at least 10% post-consumer paper fibers.
Honeywell Limited-Honeywell Limite. 35 Dynamic Drive Toronto, Ontario M1V 4Z9

Honeywell Economizers

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Honeywell Economizers

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Technical Reference Manual

Design and Application Guide for Honeywell Economizer Controls

63-8594 Honeywell Economizers

Section 2 - Enthalpy Theory And Controllers ..............................................

Section 3 - Types of Economizers ................................................................

Section 4 - H705 Economizer Module ...........................................................