Anti-Foam

Vent

Quench

Quench

Vent

Anti-Foam

MF

MF

PSV

I D L E
Blow Down Blow Down

C O K I N G
S M

PSV

S M

W t

W t

P I T

CCD

Heater

CCD

P I T

Anti-Foam

Vent

Quench

Quench

Vent

Anti-Foam

PSV

B O T T O T P O M
W t

H E A D I N G
Blow Down

MF

MF

C O K I N G
Blow Down
S M

PSV

S M

W t

P I T

CCD

Heater

CCD

P I T

Anti-Foam

Vent

Quench

Quench

Vent

Anti-Foam

PSV

S M

W t

S T E A M I N G

MF

MF

C O K I N G
Blow Down Blow Down
S M

PSV

W t

P I T

CCD

Heater

CCD

P I T

Anti-Foam

Vent

Quench

Quench

Vent

Anti-Foam

PSV

S M

W t

C O N D E N S A T E

D R A I N I N G

MF

MF

C O K I N G
Blow Down Blow Down
S M

PSV

W t

P I T

CCD

Heater

CCD

P I T

Anti-Foam

Vent

Quench

Quench

Vent

Anti-Foam

PSV

P R E S S
W t

T E S T I N G
Blow Down

MF

MF

C O K I N G
Blow Down
S M

PSV

S M

W t

P I T

CCD

Heater

CCD

P I T

Anti-Foam

Vent

Quench

Quench

Vent

Anti-Foam

PSV

P R E S S
W t

S M

R E L E A S I N G

MF

MF

C O K I N G
Blow Down Blow Down
S M

PSV

W t

P I T

CCD

Heater

CCD

P I T

Anti-Foam

Vent

Quench

Quench

Vent

Anti-Foam

PSV

V A P O U R
W t

H E A T I N G
Blow Down

MF

MF

C O K I N G
Blow Down
S M

PSV

S M

W t

P I T

CCD

Heater

CCD

P I T

Anti-Foam

Vent

Quench

Quench

Vent

Anti-Foam

MF

MF

PSV

C H A N G E
W t

O V E R
Blow Down Blow Down

C H A N G E

O V E R
S M

PSV

S M

W t

P I T

CCD

Heater

CCD

P I T

Anti-Foam

Vent

Quench

Quench

Vent

Anti-Foam

PSV

C O K I N G
W t

MF

MF

S T E A M
Blow Down Blow Down

S M

Q U E N C H I N G

PSV

S M

W t

P I T

CCD

Heater

CCD

P I T

Anti-Foam

Vent

Quench

Quench

Vent

Anti-Foam

PSV

C O K I N G
W t

MF

MF

S T E A M
Blow Down Blow Down

S M

Q U E N C H I N G

PSV

S M

W t

P I T

CCD

Heater

CCD

10

P I T

Anti-Foam

Vent

Quench

Quench

Vent

Anti-Foam

PSV

C O K I N G
W t

MF

MF

W A T E R
Blow Down Blow Down

S M

Q U E N C H I N G

PSV

S M

W t

P I T

CCD

Heater

CCD

11

P I T

Anti-Foam

Vent

Quench

Quench

Vent

Anti-Foam

PSV

C O K I N G
W t

MF

MF

W A T E R
Blow Down Blow Down

S M

D R A I N I N G

PSV

S M

W t

P I T

CCD

Heater

CCD

12

P I T

Anti-Foam

Vent

Quench

Quench

Vent

Anti-Foam

PSV

C O K I N G
W t

MF

MF

S M

Blow Down

Blow Down

D E C O K I F N O G R

R A E D Y

PSV

S M

W t

P I T

CCD

Heater

CCD

13

P I T

F i D r C i U n g

G R

F G

14

F P G D R F P i r D i C n U g

15

G P R i l D o C t U A

16

P D P R i P l o D t C U

17

F i D r C i U n g

G R

F O

18

F P O D R F P i r D i C n U g

19

E m e r g G e R n c D y C U S t e a m

20

P D R P

D C S U t e a m

E m e r g e n c y

21

HEATER CELL CONVECTION

To isolate or to control the isolation valves of Pass C/Vs within minimum time is not possible as those are on the convection platform of the heater

Typical Heater Burner Assembly & Air Resistor

Combustion Air

Difficulty in heater operation as the burner assembly and air resistor are unapproachable

Heater stack height is lower than coke drum cutting platform. Chances of having hazardous ambience at the cutting platform if wind direction is towards it.

Bypass G U J D C U

To Coke Drums
DCV

Coke cutting pump

Bypass P D R P D C U Coke cutting pump

DCV

To Coke Drums

DCV One DCV for each Coke cutting pumps.

Vertical Water Pump Motors get submerged during water draining and hydraulic decoking of drums.
C O K E D R U M

T<176

Blow down Settling Drum

T<200

Blow down Settling Drum

Wax tailing Steam From V-1,2,3,4

B L O W

T D O O W W E N R

Wax tailing Steam From V-1,2,3,4

B L O W

T D O O W W E N R

To Coke Drum As Quench

To Coke Drum As Quench

To Main Fractionator

To Main Fractionator

BEFORE

AFTER

27