32 2

()

2010 3

JOURNAL

Vo1. 32 No.2
Mar. 2010

OF NANJING UNIVERSITY OF TECHNOLOGY (Nalun

doi: 10. 3969/j. issn. 1671 -7627.2010.02.021

CFD

( 210009 )

:()

CFD .:

( O. 88 kglh) ;( >40 Uh)

:CFD .
:;; :CFD
:

0643.2+ 1

:A

1671 -7627(2010)02

-0098 05

Heat exchange efficiency in gas combustion radiation furnace and

CFD numerical simulation
HUANG Zhong-bai , ZHANG Lin-jin , YE Xu-chu , YOU Jing-hui
(State Key Laboralory of Materials-Oriented Chemical Engineering , College of Materials Science and
Engineeri

Nanjing University of Technology , Nanjing 210009 , China)

Abstract: The effects of the tube position , thermal load (gas flow) and the flow of heat exchange medium
to heat effifiey were studd by using the experimental heatin
g furr
d lrectt injection combustion mode was adopted. The temperature in the furnace
was used as a fuel and the

was also investigated by CFD numerical simulation. The result indicated that higher efficiency could be
obtained due to less distance under the ideal conditions (0. 88 kg/h) , and the efficiency would decrease
with the increase of the flow of the heat exchange medium (

> 40 Uh). CFD numerical simulation results

demonstrated that the temperature distribution was in agreement with the experimental results and the
flame shape was an important factor of radiation heat transfe r.
Key words: gas combustion j radiation furnace

heat exchange efficiency; CFD numerical simultion

. Bockelie

.C

hen

300 "c [1-4~. CFD

:2009

- 04 - 30

:(1 978-) () .E-mail :yexuchu@

: CFD

99

5K .

CFD .

1
1. 1

()

.
K

690 mm X 400 mm X

2200 mmj 450 mm

160 mm

.
l

1000 mmj 22 mm

(X) 100 150 200 mm.

3 4 .

1 2 .
( 30% )

Table 1 Di tTerent combustion conditions and low heating

I( 70% ) .

/ (kg' h -1

/(1 0 1)
7

3.2258

3A

O. 82
O. 88

7. 1144

0.95

4.1979

1. 02

4.5073

'17

o. 73

3.5572

value

Fig. 1 Sketch of experimental device

3

.9m

Fig.3

Sketch of tube position

.7m

I I I

0.5 m

0.3

0 .1 m
0.05 m

( J:.014 m)

Fig. 2 Thermometer hole on the side

1. 2

l LZB - F

LZB

Fig. 4 Sketch of longitudinal cross-section

2
2.1

[7J

1. 2 .

Bt
[7J

Bx;

(puJ = 0

4A

/t

2h

AU

t(U) ()

+ (EEj-o -;-)+S
dX i

dX dX

t'

~ ~

(2)

J!

dt

dX j

(3)

l'

: kglm jt S; j j
3

;j j m/s;
p Pa; Pa' S;
kJ/kg;r W/(m.K);Si

N/m ;S W/m
3

100%

(5)

:Q ;Q
.

7
(). 7 !.:

(W
) + (Ml)=(rJ
u';W'I)
+ RI
t 'r "1
dX 'r
dX
1 dl
p~ ~ IJ
i

- 12'

0.88 kg/h. 1 2

[ 7J
,

Q/ Q,

[11

'J

() (5)

r dc
_ ,-:-;-:;:1\
-_ jL{
lf uFj ')+S
dX
dX
!

3.1

l7 J

2.2

32

()

"

(4)

; 3

: l l %;r l l

m /s;R 1 sl2.3

l 2

j k-s [

10]

2.4

[8 J

5 6 108405

Qr Qe

SIMPLE

[9 - 10 J

3 X =200mm X=

150 mm
X= 150 mm X = 100 mm
1. 78%
.
5

Geometric model of the furnace

Fig. 5

3.2

8 X=100mm( 1 )
3 ()
. 8 :
.

40Uh
25.32% .
6

Fig. 6

Grid of the furnace section

- OUI

: CFD

24

850

7-q

ROO

750
~

20

lx

--+-

18
0.70 0.75 0.80 0.85 0.90 0.95 1. 00 1.05
I(kg

Fig. 7

700

x= 100 mm
. h-

650

0.2

1
)

Heat efficiencies of different conditions

Fig. 9

26

0.4
0.6
1m

0.8

1.0

CFD

Comparison between simulation and

experimental results

25

; l

~
1:

23

22

21

20 30

35

40

45

50

55

I(L. h- 1)

Fig. 8

Heat efficiencies with different water flow

3.3

CFD

9 l CFD

. 9 CFD

10% CFD .

3.4

1 )

10
. 10 :

2)

mm

E
E+O
o

1.473E03
1.3
94E+03

1.3 I 5E+03
I

236E+ 3

I IS7E+03
1078E+03
999SE+02
9204E+02
8.4 13E+02
7.623E+02
6.632E+02
6.042E+02

t 2

10

Fig. 10

Temperature distributions of different heat loads

()

102

32

naCes[
J J. Com
pJutat
}

<onal Thnol(
les fo)r Flui
g
1U1errnaChe
ellllCl
Systerns
WltI
h Ir us

s
;t

3)CFD
10% CFD

[ 6

Chen W H Chu
ung Y C
Liu

.J

L. AnaIySIS on energy consu t lO n

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)
ma

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cussion

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a
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