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AQ/T 3034-2010

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.................................................................................. III

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4.1 .......................................................................... 1
4.2 .......................................................................... 2
4.3 .............................................................................. 3
4.4 .................................................................................. 3
4.5 ............................................................................ 3
4.6 ...................................................................... 4
4.7 ............................................................................ 4
4.8 .............................................................................. 5
4.9 .............................................................................. 5
4.10

............................................................................. 5

4.11

/.................................................................... 6

4.12

........................................................................... 7

A ............................ 8

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AQ/T 3034-2010

TC288/SC3

II

AQ/T 3034-2010

AQ/T 3012-2008

III

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AQ/T 3034-2010

GB/T 24001-2004
GB/T 24004-2004
GB/T 28001-2001
GB/T 28002-2001
AQ/T 3012-2008
3

GB/T 24001-2004GB/T 28001-2001AQ/T 3012-2008

3.1
element

3.2
process

3.3
process accident

3.4
Petrochemical Corporation

4.1
4.1.1

a)
b)
c
d
e
f)

g
4.1.2
1

AQ/T 3034-2010

a
b
c
d
e

4.1.3

a
bP&ID)
c
d
e
f
g
h
i
4.1.4

aMSDS
b
c)
d)

e)

f)

4.2
4.2.1

4.2.2

4.2.3

4.2.4

4.2.5
a) What -----if
b) Checklist

c) -------What if +Checklist
d) PHA
e) HAZOP
f) FMEA
2

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AQ/T 3034-2010
g) (FTA)

4.2.6
a)
b)
c)
d)
e)
f)
4.2.7

4.3
4.3.1

a
b
c

4.3.2

4.3.3

4.4
4.4.1

4.4.2

4.4.3

4.5
4.5.1

4.5.2

AQ/T3012-20088.2
3

AQ/T 3034-2010
4.5.3

4.6
4.6.1

4.6.2

a
b
c
1
2
3
4
5 /
4.6.3

4.6.4

4.7
4.7.1

4.7.2

a
b
c ///
d
4.7.3

4.7.4

a
b
c
4

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AQ/T 3034-2010
d
4.8

4.9
4.9.1

4.9.2
a
b
c
d
e
4.9.3
4.9.4
4.9.5 AQ/T3012-200811

4.10
4.10.1

4.10.2

4.10.3
AQ/T3012-2008
13.3

4.10.4

4.10.5
4.10.5.1
a
b
c
d
e
4.10.5.2

4.10.5.3

AQ/T 3034-2010

a
b
c)
d)
e)
4.11 /
4.11.1 /
//

a)
b)
c)
d) /
e)

f)
g)
4.11.2

4.11.3
48 h
BrainstormingFTA
4.11.4

a
b
c

e
4.11.4
4.11.4.1

a
b
c
d
e
4.11.4.2

4.11.4.3
5

4.11.5 /
//

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AQ/T 3034-2010

4.12
4.12.1

4.12.2

a
b
c
d
e
f
g)
4.12.3

a
b
c
d
e
4.12.4

AQ/T 3034-2010
A

A.1

HSSE
HSSE
A.2

HSSE

HSSE
HSSE
A.3

A.3.1

a)
b)
c)
d)
e)
A.3.2
MSDS MSDS
MSDS
A.3.3

PMIS

A.4

A.4.1

A.1
A.4.2

a)
b)
c)
d)
e)
f)
A.4.3
8

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AQ/T 3034-2010

:
R = PC

R
P
C

A.4.4
a)
b)
c)
d)
e)
A.4.5
A.4.5.1 :
a)
b)
c)
d)
A.4.5.2 A.1

YES

NO

A.1
A.4.6
A.4.6.1
A.2

AQ/T 3034-2010

---QRA
---MAR
--- FTA
---FMEA
---LOPA
---HAZOP

A.2
A.4.6.2

A.1
A.1

//

A.4.6.3 WIFT
What-ifchecklist A.2

10

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AQ/T 3034-2010
A.2

F
S
1.

/
/

1. 10 1

2.

2.

3.

3.

4.

4.

PP

AR

16

5. 3

A.4.6.4 HAZOP
HAZOP 5 HAZOP
a)
b)
c)
d)
e)
A.3 P&ID

A.3 HAZOP
PROJECT

EFD SECTION EFD

REC.

DAT

AUTHOR

DESIGN INTENTION
/
N

TABLE
SHEET
OF
HAZOP
HAZOP
EFD
REV

No Flow

Instrumentation

Reverse Flow

Relief

More Flow

Contamination

Less Flow

Properties of Chemicals

/
Corrosion/Erosion

Equipment Siting

Incidents

Previous

Human Factors

More Pressure

/ Rupture/Leak

Safety

Less Pressure

Ignition

Environment

More Level

Service Failure

Less Level

Abnormal Operation

More Temperature
Less Temperature

Sampling
Maintenance

A.4.6.5 LOPA
A.3

11

AQ/T 3034-2010

LOPA

Dike

A.3
A.4.6.6 FMEA
FMEA A.4
A.4 FMEA

Q0

12

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2.1

8.4

2.5

10

2.5

10

2.1

8.4

1.6

6.4

2.5
1.8

10
7.2

1.8

7.2

AQ/T 3034-2010

A.4.6.7 MAR
A.4

a)

b)

c)

d)

e)
5

A.4
A.4.6.8

PDCA A.5

13

AQ/T 3034-2010

HSE

PSM

A.5

A.5

SOP

A5.1

A5.2 SOP
A5.2.1 SOP A.5
A5.2.2 SOP
SOP PIDMOC
A5.2.3 SOP

A.5
SOP

SOP

1
2
3
4
5

A.6

1
2
3
4
5

SOP
SOP
SOP
SOP
SOP

14

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AQ/T 3034-2010
A.6.1
A.6.1.1
A.6.1.2
a)
b)
c) VTA
A.6.1.3
a)
b)
c)
d)
A.6.2 HSSE
A.6.2.1
A.6
A.6

HSSE

//

//

MSDS

A.6.2.2 OTS A,7


A,7***

0.5 h

2h

2h

OTS OS
OS

Delta V
ESD

IV
FOD

15

AQ/T 3034-2010

PV

OS

2h

A.6.2.3 OTS A.8


A.8
/

CO2

A.7
A.7.1

A.6

HSSE

HSSE

HSSE

1
2

HSSE

A.6
A.7.2
HSE HSE A.9HSE
16

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AQ/T 3034-2010

A.9 HSE

I.

1.
?

106

51

2.
PPE

0
106
51

A.7.3
HSE A.10,
a)
b)
c) MSDS
d)
A.10

OSBL
OSBL
OSBL
PP
PS
PE

A.7.4

A.8

A.8.1
A.8.2
a)
b)
c)
d)
e)
f)
A.8.3
A.8.4
A.9

DCS

A.9.1
A.9.1.1

A.9.1.2
A.11
17

AQ/T 3034-2010

A.11

1005

1015

1020

16

1025
1030
1035

P
O
M

2
16
4

1040

1045

1050

1055

1060

1065

1070

16

A.9.1.3
-SAP-PM
A.7

A.7
A.9.2

18

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AQ/T 3034-2010
SAP
A.9.3
A.9.3.1

A.9.3.2
A.10

A.10.1

AQ/T 3012-2008 A.8.2

A.10.2
A.12
A.12

A.10.3
A.10.3.1

/ A.8

A.8
19

AQ/T 3034-2010
A.10.3.2 JHA
A.13
a) 1
b) 2
A.13
:

1
2

S L = R
S
L
R

c) 3
A.14

A.14

()H

()M

()L

d) 4

:
a)

b)

c)

d)
MSDS
e)

f)

g)
PPE
A.10.4

** A.9

20

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AQ/T 3034-2010

A.9
A.10.5

A.10.6

A.11

A.11.1 A.15
A.15

21

AQ/T 3034-2010

DCS/SIS

A.11.2

,
/
//

SIS
F&G

/
/

MOC A.16
A.16 HSE

MOC

HSE

AZOP/HAZID
22

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AQ/T 3034-2010

PPE

A.12

A.12.1

a)
b)
c)
23

AQ/T 3034-2010
d)
e)
f)
g)
h)
i)
j)
A.12.2

a)

b)

c)
A.12.3
A.12.3.1
a)
b) /
c)
1)
2)
3)
4)
A.12.3.2
, A.17
A.17

10

11

12

13

14

A.12.3.3 /
, A.18
A.18***

mm


IDLH 500 ppm

Distance (m)

24

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12, 000 ppm

AQ/T 3034-2010
m/s

1.5

54

21

25

184

150

kW/m
20

kW/m

m/s

20

1.5

28

11

10

90

22

56

22

895

309

44

239

200

1195

336

48

44

12

25

110

150
200

bar
0.2

0.02

2.5

54

70

41

18

190

273

121

261

43

921

1464

253

130

265

47

995

1505

20

11

42

53

62

15

59

24

27

11

116

181

405

116

26

178

87

108

21

410

650

417

135

28

181

89

100

24

274

454

17

10

25

46

23

150

100

55

200

152

89

25

AQ/T 3034-2010
A.12.4
A.12.4.1
a)
--
b) 5
c) 1
A.12.4.2 :
a)
b)
A.12.5

A.12.6

a)
b)
A.19
c)
A.19

A.13

A.13.1 PSI
PSI
A.10
a)
b)
1)
2) *****
3)
c)
d) 1 h 1 h

26

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AQ/T 3034-2010

/
/

XXXX

A.10
A.13.2
a)

200,000

b)
c)

PSICPSI

d)
A.13.3
A.20.
A.20

27

AQ/T 3034-2010

XXXX

XXXX

XXXX

XXX

XXX XXX

XXXX

XXX

XXXX

A.13.4
CLC
A.21
A.21 CLC
--

01.
-

-
-

5WH///
/

--
ABC

CLC

ABC

ABC
-

- ABC

02.

- ABC
-

03.

28

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AQ/T 3034-2010
-
- 4Ps

CLC
- CLC

- ABC
CLC

- ABC
CLC

-
-
-
-
-
-

-
-
-
-

-
-
-

-
-
-
-
-

-
-
-
-


1.
2.

3.

04.

ABC

CLC

29

1
1.1
1.2
1.3
1.4
1.5
1.6

2 /

2.1 /
2.2
2.3

2.4

2.5

2.6 /

2.7
3
3.1

3.2

3.3

3.4

3.5

3.6

3.7
4
4.1
4.2
4.3

4.4
4.5
4.6
4.7

5
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9

30

6 /
6.1 /
6.2 /

6.3
6.4
6.5
6.6
6.7
7
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
8
8.1
8.2
8.3
8.4
8.5
8.6

9
9.1
9.2
9.3
9.4
9.5
9.6
9.7
10
10.1
10.2
10.3
10.4

10.5
11
11.1
11.2

11.3
11.4
11.5
11.6
11.7
11.8
12
12.1
12.2
12.3 /
12.4 /
12.5
12.6

12.7
12.8

T 30
13
13.1
13.2
13.3

13.4
13.5
13.6
13.7
14 /
14.1

14.2
14.3
14.4
14.5

15 /
15.1
15.2
15.3
15.4

15.5
16 //

16.1
16.2

16.3

16.4

16.5
16.6 /

16.7
16.8
16.9
16.10

16.11
17
17.1

17.2

17.3

17.4
17.5
17.6
17.7
18 /
18.1
18.2

18.3

18.4
18.5

18.6

18.7

18.8

www.bzfxw.com

19 CoW

19.1

19.2

19.3

19.4

19.5
19.6

19.7
20 /

20.1
20.2
20.3
20.4
20.5
20.6

21 /
21.1
/
21.2
/
21.3
21.4 //

21.5
/
21.6

21.7

21.8
22 //
SPP
22.1 SPP
22.2 SPP

22.3 SPP
22.4 SPP
22.5 SPP
22.6
23
23.1
23.2

23.3

23.4

23.5

23.6
23.7
23.8
23.9

CLC

OMS
BP

AQ/T 3034-2010
A.13.5
Actions Traction System ATS
, A.22.
A.22 ATS

A.14

A.14.1

A.14.2

A.14.3
A.14.3.1

A.14.3.2 COW A.23


A.23

**
A
B

A
B

1.4.1 / DCMS
2.1.1.1 /
JHAsJSAs

2.1.1.2

2.1.2.2 /
?
2.1.2.3 /

A.14.3.3 A.24

31

AQ/T 3034-2010
A.24

A.14.3.4 A.11

LOPA

HAZOPS

H&M

YEAR 1
1

YEAR 3
3

YEAR 2
2

A.11

A.14.3.5 A.25
A.25
2008 1-9 HSSE

47

2008-1-2
5

2008-3-1

A.14.4

32

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***

AQ/T 3034-2010

HSSE
A.14.5

A.14.6
ATS
A.14.7
A.26
A.26
####

1
2

33