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PUMP OPTIONS
AGENDA
ESP Pump for a glance Shaft & Stages Housing, Head & Trim Coating O-Ring Tandem Build Radial Bearing Configuration Bearing Material
Pump Construction Pump Series & Nomenclature Housing Size Mixing FL & Compression Stages Type Bolt-on Intake Pump Obsolescence Plan
High Strength (HS): Inconel 625 (predominantly Ni, with Chromium as 2nd element) & Inconel 718 Ideal for extreme conditions: high temperature, H2S, abrasive applications.
*avoid using steel trim with Redalloy material, which may result in galvanic cells
Coatings
It is a special treatment which makes the stages to prevent wear and make them more resistant.
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Single Pump has both an intake at its bottom & discharge head intrinsic to it.
The Center Tandem can be used 1. As a part of larger group of pump 2. As a single pump (add bolt-on discharge & intake). Most flexible pump (more sections could be added to full fill stages requirement, max 5 sections).
The Upper Tandem can be placed on top of other pump or on top of the intake section. UT Pump can be convert to single pump by adding intake section.
intake
Comparison
Stage Bearing
Bush Bearing ing Support
Bearing Housing
trace to 10-ppm
ES
10+ ppm
ARZ
100+ ppm
Bearing configuration
Abbreviation Name Description
Std.
Normal ES Full ARZ SLB Special EXS ES-Plus Other
Standard
Enhanced Stabilization Abrasion Resistant Zirconia Self Lubricating Bearings Extra Enhanced Stabilization Enhanced Stablilization Plus Special
The pump uses one standard radial bushing in the head and one in the base.
The pump uses one Zirconia compliant bearing in the head and one in the base to stabilize the shaft radially. The pump uses Zirconia compliant bearings in the head and base and spaced regularly throughout the length of the pump.
Graphalloy Bearings for special low-lubricity applications, such as pumping LNG/LPG or Poseidon.
AR head and base with AR bearings spaced at special intervals. AR head and base with AR bearings spaced at special intervals. Custom bearing configurations are available for special applications.
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Bearing Materials
(Abbr) N/A (Z) (T) Name Ni-Resist Zirconia Tungsten Carbide Hardness, kg/mm2 1000 1250 1650 Description Standard bearing bushing and sleeve in head and base Standard Zirconia ceramic compliant bearing Semi-metallic bearing for special applications Super-hard ceramic bearing material
Bearing selection is generally a compromise between the hardness and brittleness! Designation (example): ZS (Zirconia bushing and Silicon Carbide sleeve) Combinations available: ZZ, ZS, SS,TT, ZT, ST
Pump construction
Pump construction
Compression Ring
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Floater Pump
1. Each impeller is free to move up and down (float) the shaft depending on the balance of forces (thrust) acting on it. 2. The shaft is held in position by a shaft stop near the top of the pump (keeps it from dropping off) 3. Mostly used in smaller and medium sized pumps where thrust forces can typically be handled by thrust washers. 4. Shaft thrust is Supported by the protector thrust bearing 5. Do not require any shimming
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3. Floaters are much more easy in manufacturing since tolerance stackup is not a concern.
4. Easier 28 Initials 3/21/2013 field assembly -no shimming required
Compression Pump
1. In the compression construction, the impellers and shaft are assembled (along with diffusers) to form one impeller/shaft subassembly.
2. The shaft and impeller become essentially one part and move together both rotationally and axially. 3. Thrust forces acting on each impeller are not handled by each impeller, and by design are to be transmitted down through the shaft to the protector thrust bearing 4. Require some shimming to ensure proper transmission of shaft and stage thrust to protector thrust bearing 29 Initials 3/21/2013
Note that operating outside the ROR normally drastically reduces pump efficiency.
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Pump Nomenclature
PUMP: DN3100 CR-CT 81 STG 400/400 110 CS VTHD, .87 HS MON, M-TRM, HSN, ES
Series Bearing Configuration & Head & Number & Type of Tandem Build Option Base Material of Thread Pump Flange Housing FL--C--CR S 538 UTCTLT--S 400/456 RLOY G 540 538/540 H 562 Material of Material of Shaft Trims
MON S Stell HS MON M -- Monel INCONEL Material of Thrust Bearing ARZ SLB EXS
Housing Size
Housing sizing is how we can chose the correct combination of housing. The housing size depends on the pump series and each type of pump has one series of housing with different reference number for each housing. We can find the different housing sizes in One Cat. When the housing is larger than we require we use the compression tube to fill the space.
Housing Size
Reference number
Pump Stages
The centrifugal pump is formed of stages and each stage has the impeller and the diffuser Diffuser
Flujo Flujo
Impeller
Each impeller takes the fluid and imparts kinetic energy, the diffuser transforms kinetic energy into potential energy
The impeller is attached to the shaft and rotates with it. The diffuser is stationary within the pump housing.
Pump Stages
There are three types of drivers that determine the amount of flow available for a specific design. The difference between these three types of designs is shown by the angles of the blades of the impeller and the size and shape of the internal passages of the fluid.
Pump Stages
Radial Flow
Mixed Flow
Axial Flow
Radial Flow
In the RADIAL FLOW, the fluid is forced to change direction abruptly and following acute angles. The degree of directional change is close to 180 . It is this change of direction which develops the height or "head" of the stage. The blade angles near 90 with the axis.
The driving stages with radial flow type can handle about 10% of free gas.
Mixed Flow
The mixed flow STAGES have smoother directional changes and the fluid can travel through the impellers and less restriction. Because of this the stages are adequate to handle increased volumes of fluid, but did not develop high altitude.
On the other hand the stages with flow type impellers handle more than 20% s of free gas
Axial Flow
These stages can handle high volumes of fluid but develop very small lift height. Artificial lift utilizes the helico-axial multiphase stage which can handle high percentages of free gas.
BOLT-ON INTAKE
Type : Standard (contains the standard bearing) Used with center and upper tandem pump sections. Commonly referred to as the 70 type (refers only to bearing) AR (abrasive resistant) Intake - The preferred bolt on intake Example, ARZ, ARZ-SS, and ARZ-ZS More reliable against abrasive wear and lateral vibration. Important due to the proximity to the protector seal.
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