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DRYPIX 4000
DRYPIX Plus
DRYPIX 4000
DRYPIX 4000
Service Manual
0.1
0.1
006-267-10E
01.31.2011 FM5778
n
Notation of Unit Symbols
For notation of unit symbols, metric units set forth in the International Systems of Units
(SI) are used, as a rule. However, some metric units that are not allowed in the SI but
are permitted under the Measurement Law are partially used.
WARNING
Indicated where failure to observe the instruction given may result in death or
serious injuries.
CAUTION
Indicated where failure to observe the instruction given may result in light or
moderate injuries, or serious malfunction (unrecoverable or difficult to recover)
of the equipment.
<INSTRUCTIONS>
Indicated where failure to observe the instruction given may result in damage to
the equipment, or other problems.
<NOTE>
Indicated where special attention is required during a work procedure.
<REMARKS>
Indicated where description of the term used or supplementary explanation is given.
n
Indication of Refer To
The "
" mark is used to indicate the chapter or section you should refer to.
Its format is as indicated below.
{MC:1.1
_Cover}
2-tray model, and the model that can be extended up to 3 trays as the max 3-tray
model.
DRYPIX 4000
Service Manual
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01.31.2011 FM5778
n
Instruments and Tools That Require Inspection/Calibration
Name
Inspection
Calibration
Digital multimeter
Densitometer
Service Manual
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06.30.2011 FM5886
SAFETY PRECAUTION
(Max 2-tray model)
1. SAFETY PRECAUTION ............................................. 1
1.1
General Precautions ........................................................................1
1.2
Precautions Against Laser Radiation ..............................................3
2. LABELS .................................................................... 4
2.1
Laser Caution Labels ......................................................................4
2.1.1
Locations of Laser Caution Labels ..............................................................4
2.1.2
List of Laser Caution Labels........................................................................5
2.2
Other Labels ....................................................................................6
2.2.1
Locations of Other Labels ...........................................................................6
2.2.2
List of Labels ...............................................................................................7
2.3
Additional Protective Grounding Earth Mark .................................10
2.3.1
Imprint Location.........................................................................................10
2.3.2
Imprints .....................................................................................................10
2.4
Power Cable Caution Label ...........................................................10
Service Manual
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006-267-11E
06.30.2011 FM5886
SAFETY PRECAUTION
(Max 3-tray model)
1. SAFETY PRECAUTION ............................................. 1
1.1
General Precautions ........................................................................1
1.2
Precautions Against Laser Radiation ..............................................3
2. LABELS .................................................................... 4
2.1
Laser Caution Labels ......................................................................4
2.1.1
Locations of Laser Caution Labels ..............................................................4
2.1.2
List of Laser Caution Labels........................................................................5
2.2
Other Labels ....................................................................................6
2.2.1
Locations of Other Labels ...........................................................................6
2.2.2
List of Labels ...............................................................................................8
2.3
Additional Protective Grounding Earth Mark ...................................9
2.3.1
Imprint Location...........................................................................................9
2.3.2
Imprints .......................................................................................................9
2.4
Power Cable Caution Label .............................................................9
DRYPIX 4000
Service Manual
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06.30.2011 FM5886
SPECIFICATIONS
1. SPECIFICATIONS ..................................................... 1
1.1
Part Name .......................................................................................1
1.1.1
Max 2-tray model ........................................................................................1
1.1.2
Max 3-tray model ........................................................................................2
1.2
List of Optional Parts .......................................................................5
1.3
General Specifications ....................................................................6
1.4
Equipment Dimensions and Weight ................................................9
1.4.1
Dimensions .................................................................................................9
1.4.2
Weight ....................................................................................................... 11
1.5
Means to Move and Secure Equipment ........................................11
1.6
Environmental Requirements ........................................................12
1.7
Electrical Requirements ................................................................13
1.8
Equipment Installation Space ........................................................15
1.8.1
Installation Space ......................................................................................15
1.8.2
Space Required for Maintenance Work ....................................................15
1.9
Disposing the Equipment ..............................................................16
DRYPIX 4000
Service Manual
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06.30.2011 FM5886
DESCRIPTION OF EQUIPMENT
(MD)
1. OUTLINE OF EQUIPMENT ..................................MD-1
1.1
Functions of Equipment ............................................................MD-1
1.2
System Configuration ...............................................................MD-2
1.3
Overall Configuration and Names of Parts ...............................MD-4
1.3.1
External View .......................................................................................MD-4
1.3.2
Operation Panel ...................................................................................MD-7
1.3.3
Layout of External Connector...............................................................MD-8
1.3.4
Layout of Units .....................................................................................MD-9
1.3.5
Layout of I/O Parts and Description of Functions............................... MD-10
1.3.6
Layout of Boards ................................................................................MD-20
3.2
Removal Unit ..........................................................................MD-27
3.2.1
Suction Cup Arm Home Position ........................................................MD-27
3.2.2
Film Suction .......................................................................................MD-27
3.2.3
Film Flapping Operations ...................................................................MD-28
3.2.4
Film Release ......................................................................................MD-29
3.2.5
Removal Conveyance ........................................................................MD-29
3.2.6
Returning to Home Position ...............................................................MD-29
3.2.7
Magic Arm ..........................................................................................MD-30
3.3
Conveyor Unit .........................................................................MD-31
3.3.1
Conveyance .......................................................................................MD-31
3.3.2
Cleaning Roller Detection ..................................................................MD-31
3.3.3
Striking against Stopper .....................................................................MD-32
3.3.4
Gripping by Conveyor Unit Exit Roller................................................MD-32
3.3.5
Film Edge Sensor ...............................................................................MD-33
3.3.6
Pre-recording Conveyance ................................................................MD-33
3.4
Sub-scanning Unit ..................................................................MD-34
3.4.1
Sub-scanning Conveyance ................................................................MD-34
3.4.2
Recording Conveyance ......................................................................MD-34
3.5
Scanning Optics Unit ..............................................................MD-35
3.5.1
Scanner Unit ......................................................................................MD-35
3.5.2
Laser Exposure ..................................................................................MD-35
3.5.3
Density Measurement Section ...........................................................MD-36
3.5.4
Temperature Correction .....................................................................MD-36
3.6
Heat Development Unit ..........................................................MD-37
3.6.1
Heat Development .............................................................................MD-37
3.6.2
Temperature Control ..........................................................................MD-37
3.7
Film Release Unit ...................................................................MD-38
3.7.1
Film Discharge ...................................................................................MD-38
3.7.2
High Speed Discharge .......................................................................MD-38
3.8
Sorter ......................................................................................MD-39
3.8.1
Film Conveyance ...............................................................................MD-39
3.8.2
Changeover Guide Switching.............................................................MD-39
3.8.3
Film Discharge ...................................................................................MD-40
DRYPIX 4000
Service Manual
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006-267-11E
06.30.2011 FM5886
5.3
Normal Processing .................................................................MD-67
5.3.1
Film Removal .....................................................................................MD-67
5.3.2
Conveyance .......................................................................................MD-72
5.3.3
Sub-scanning Unit ..............................................................................MD-73
5.3.4
Heat Development Unit ......................................................................MD-74
5.3.5
Film Release Unit ...............................................................................MD-75
6.2
Conveyor Unit Time Chart ......................................................MD-77
6.3
Sub-Scanning Unit Time Chart ...............................................MD-78
6.4
Heat Development Unit Time Chart ........................................MD-79
6.5
Film Release Unit Time Chart ................................................MD-80
DRYPIX 4000
Service Manual
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0.8
006-267-11E
06.30.2011 FM5886
TROUBLESHOOTING (MT)
1. TROUBLESHOOTING METHOD .......................... MT-1
2. ERROR CODE ..................................................... MT-2
2.1
Checking Error Codes .............................................................. MT-2
2.2
Format of Detailed Information ................................................ MT-3
2.2.1
FLH Related (Conveyance) Errors Detailed Information.......................MT-3
2.2.2
MFC Related (Data Setting/System Related) Errors Detailed Information ...
..............................................................................................................MT-6
2.2.3
DEN Related (Internal Densitometer) Errors Detailed Information .......MT-8
2.2.4
ESN Related (Film Edge Sensor Related) Errors Detailed Information MT-8
2.2.5
DEV Related (Temperature Control Related) Errors Detailed Information ....
..............................................................................................................MT-9
2.3
Error Code Table ....................................................................MT-11
2.3.1
Printer ..................................................................................................MT-12
2.3.2
Formatter .............................................................................................MT-62
DRYPIX 4000
Service Manual
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006-267-11E
06.30.2011 FM5886
7.2
Checking Procedure for Motor ............................................. MT-176
7.2.1
Checking Procedure for MB11 (Film removing motor (Upper)) .........MT-178
7.2.2
Checking Procedure for MB12 (Removal unit conveyance motor (Upper)) ..
..........................................................................................................MT-180
7.2.3
Checking Procedure for MB21 (Film removing motor (Lower)).........MT-182
7.2.4
Checking Procedure for MB22 (Removal unit conveyance motor (Lower)) ..
..........................................................................................................MT-184
7.2.5
Checking Procedure for MD1 (Film conveyance motor) ...................MT-186
7.2.6
Checking Procedure for MD2 (Conveyor unit exit roller gripping release
motor) ................................................................................................MT-188
7.2.7
Checking Procedure for ME1 (Sub-scanning motor) ........................MT-190
7.2.8
Checking Procedure for MG1 (Heat development unit conveyance motor) ..
..........................................................................................................MT-192
7.2.9
Checking Procedure for MJ1 (Film release unit conveyance motor) MT-194
7.3
Checking Procedure for Solenoid, Pump, Solenoid Valve, and Fan .
............................................................................................. MT-196
7.3.1
Checking Procedure for SOLA11 (Tray lock solenoid (Upper)).........MT-198
7.3.2
Checking Procedure for SOLA21 (Tray lock solenoid (Lower)) ........MT-200
7.3.3
Checking Procedure for SOLD1 (Stopper solenoid) .........................MT-202
7.3.4
Checking Procedure for SOLT1 (1st bin film release solenoid) ........MT-204
7.3.5
Checking Procedure for SOLT2 (2nd bin film release solenoid) .......MT-206
7.3.6
Checking Procedure for SOLT3 (3rd bin film release solenoid) ........MT-208
Document Outline
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