1

PULSE OSCILLATOR
CURRENT_ON

2
PP1

C9
3U3

U11B

U11C
R1

8
10

4
74HCT132
R42

PP2

9
6

J4
CON24

74HCT132,DIP14N
74HCT132

+5V

+5V

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

U11A

LED_PULSE_FREQ

330R

R43
4K7

3
D

R3

Q1

4K7

R2
4K7

R44
10K

2N3904
UNIT0
UNIT1
UNIT2
UNIT3
UNIT4
UNIT5
UNIT6
UNIT7
UNIT8
UNIT9

0.3 - 10 Hz

TEN0
TEN1
TEN2
TEN3
TEN4
TEN5
TEN6
TEN7
TEN8
TEN9

+5V

+5V

R45
10K

R46
10K

R47
10K

GND
33K

SW1

GND

12

U14A

13

+5V

TEN9

+5V

U15A

U12B

1
FP1
FP2

13

4
74HCT132
R63

74HCT132

3K9

15

C12
6N8

U16A

Q0
Q1
CLK
Q2
Q3
Q4
Q5
CLKINH Q6
Q7
Q8
Q9

14
U12A

RESET CO

UNIT0
UNIT1
UNIT2
UNIT3
UNIT4
UNIT5
UNIT6
UNIT7
UNIT8
UNIT9

3
2
4
7
10
1
5
6
9
11

Q0
Q1
CLK
Q2
Q3
Q4
Q5
CLKINH Q6
Q7
Q8
Q9

14

13

12

15

RESET CO

CD4017, DIP16

10N

TEN0
TEN1
TEN2
TEN3
TEN4
TEN5
TEN6
TEN7
TEN8
TEN9

3
2
4
7
10
1
5
6
9
11

U14C

8
10
74HCT132
R78

LED_C_ON

+5V

330R

12

R66

CD4017, DIP16

4K7

GND

EN_FF

C10

17 kHz - 56 kHz

74HCT132

10N

74HCT132

SWITCHING FREQUENCY OSCILLATOR

EP_FF

11

3
2

GND

U14D

C11

J1

1
2
3
4

Q10
2N3904

R68
4K7

TO FREQ COUNTER
C

WELD FREQ

GND
GND

U105A

GND

2
IMAX_POT

R48

R49

10K

10K

GND
LM324

IMAX
SD
U18A

MAXIMUM CURRENT

C13
100N

R64

4K7

74HCT14

R67

Q9

4K7

2N3904

R65
4K7

R70

Q11

4K7

2N3904

R69
4K7

Q12
POWER SHEET
tigpower.sch

2N3904

R71
4K7

GND
U105B

GND

6
ECUR_POT

R50

R53

10K

10K

LM324

ST_C_ON

R58

K3

K4

13

10K

12

14

LM324

+15V

U105C

K1_COIL

9
SCUR_POT

R51

R54

10K

10K

LM324

10

+12V

1N4004

D6

START CURRENT

NO_CURRENT

+6V

1N4004

R59
10K

END CURRENT

R74

U19A

FPCC

14

R56
10K

10K
FOOT PEDAL

U13B

3
2

6
5

74HCT132

74HCT14

R72
4K7

74HCT132

Q13
R73
4K7

R62
10K

U106A
R60

LM324

U20B

4
5

10K

LM339

8
10

74HCT132

SD_EN

U13C

11
13

U19B

U13D

R75
R76
4K7

74HCT132

Q16
2N3906

CON6

4K7

Q14

4K7

1
2
3
4
5
6

+15V

R77

GND
12

J5

2N3904

EP_FF
D7
1N4148

Q15
2N3906
LIN

R81
1K

+6V

+15V

4K7

+15V

+5V

GND

CURRENT SENSOR

U13A

U20A
LM339

+15V

R80
1K

EN_FF

6
LM324

12

C16
100N

+5V

R79
4K7

13
R55

10K

+24V

START CURRENT

GND
FOOT_POT

K2_COIL

U105D
R52

+24V

D5

C15
100N

TIMING SHEET
tigtiming.sch

END_C_ON

U104D

R57

GND

GND

10K

END CURRENT

C14
100N

GND

HIN

2N3904

GND

74HCT14

J6

R82

1
2
3
4

+12V

GND

47K
RV2
1K

CGND GND

+3V

GAS_DWELL_P2

+9V

R61

D8

Title

10K

1N4148

Size

TIG WELDER CONTROLLER

Number

Revision

Tabloid
Date:
File:
1

5-Mar-2005
C:\Projects\Tig Welder\Tig_Welder.ddb

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