Professional Documents
Culture Documents
JUMPER PLUGS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67
WIRE IDENT:-1 -1 -2 -2 -2 -2 -3 -6 -8 -10 -10 -23A -30 -30 -37 -38 -55 -55 -59 -73 -77 -95 -96 -ES-EF1 -EF2 -CAN1-CAN1-CAN1+ -CAN1+ -SRN -93 -94 -M+ -M-SRN -S-SPD -D-SPD -SRN -10 -10 -55 -57 -30 -64 -65 -66 -87 -88 -89 -81 -83 -84 -85 -90 -91 -92 -97 -98 -99 -CAN2+ -CAN2-SRN -231 -232 -233
AREP AREP
SUPPLY - AUXILIARY WINDING NOTE:A
ST3
SHUNT
SUPPLY 140V MAX 50/60HZ X2 10/YELLOW 1/2 PHASE T1- T4 OR T8 - T11 X1 Z2 X2
PMG
SUPPLY STATOR PMG 14
SHUNT
SUPPLY 140V MAX 50/60HZ X2 10/YELLOW 1/2 PHASE T1- T4 OR T8 - T11 X1 Z2 X2
PMG
SUPPLY STATOR PMG 14
ST3
10/YELLOW 11/RED
J3
50Hz
60Hz
10A FUSE
9/GREEN
X2
X1
9/GREEN
15 16
50Hz
60Hz
10A FUSE
9/GREEN
X2
X1
9/GREEN
12/BLACK
Z1 X1 ST2 Z2
12/BLACK
Z1
X1 Z2
STABILITY ADJUST P3
5
E+
STABILITY ADJUST P3
_
E+
R448
VOLTAGE ADJUST P2
ST6
R448
ST6
E0 110
NOTE:B
NOTE:D
AWG 12
NOTE:D
NOTE:C
ST9 ST1
220 380 J1
TABLE: 1 50 HZ VOLTAGE WYE 415/240V - (T2 380) 400/230V - (T2 380) 380/220V - (T2 380) 220/127V - (T2 220) 600V - (T2 220) 60 HZ VOLTAGE WYE 480/277V - (T2 380) 440/254V - (T2 380) 380/220V - (T2 380) 240/139V - (T2 220) 220/127V - (T2 220) 208/120V - (T2 220) 600V - (T2 220)
ST1
NOTE:E T1 S1 S2
NOTE:F 3ph
J2
NOTE:E T1 S1 S2
POT 470ohm
1 4
ST4
_
ST4
NOTE:B
415/240V - (T2 380) 400/230V - (T2 380) 380/220V - (T2 380) 220/127V - (T2 220) 600V - (T2 220)
NOTE:A 50/60 Hz SELECTION NOTE:B REMOVE LINK FOR REMOTE VOLTAGE ADJUSTMENT POTENTIOMETER OR FOR 3 PHASE SENSING. NOTE:C REFERENCE TABLE 1 FOR CONNECTION BETWEEN ALTERNATOR (V) AND R448 NOTE:D ST6 - 5000 AND 6000 ALTERNATOR FRAME SIZES FULL LINK - . 7000 FRAME SIZE REQUIRES SPLIT LINK - NOTE:E ST9 - AREP AND SHUNT - FULL LINK - . PMG SPLIT LINK - NOTE:F ST1 - FULL LINK. FOR 3 PHASE SENSING LINK MUST BE SPLIT - NOTE:G FIT 5VA TRANSFORMER FOR 600V OPERATION NOTE:H OPTION TI04 FOR PARALLEL OPERATION.
P2 S2
+
S1 STATISME P2 S2 S1
TI04 P1 N
NOTE:H
NOTE:A 50/60 Hz SELECTION NOTE:B REFERENCE TABLE 1 FOR CONNECTION BETWEEN ALTERNATOR (V) AND R448 NOTE:C REFERENCE TABLE 2 FOR CONNECTION BETWEEN ALTERNATOR AND R731 NOTE:D ST6 - 5000 AND 6000 ALTERNATOR FRAME SIZES FULL LINK. 7000 FRAME SIZE REQUIRES SPLIT LINK. NOTE:E ST9 - AREP AND SHUNT - FULL LINK. PMG SPLIT LINK. NOTE:F ST1 - FULL LINK. FOR 3 PHASE SENSING LINK MUST BE SPLIT. NOTE:G REMOVE FOR OPTIONAL VOLTAGE ADJUST POT. NOTE:H OPTION TI04 FOR PARALLEL OPERATION. WITHOUT 3 PHASE SENSING CONNECT TO S1 AND S2 ON R448 ONLY. STANDARD POSITION ON PHASE U. FOR CT PARALLEL OPERATION ON PHASE V - MODIFY R731 VOLTAGE SENSING AS FOLLOWS - U(R731) -> V(ALT). V(R731) -> W(ALT) . W(R731) -> U(ALT). NOTE:I FIT 2 x 5VA TRANSFORMERS FOR 600V OPERATION
U P2 S2 S1 TI04 P1
NOTE:G
NOTE:H
ECM POWER LINK ECM POWER LINK REMOTE START FROM ATS REMOTE START FROM ATS COMMON SHUTDOWN RELAY - N/C COMMON SHUTDOWN RELAY - COMMON COMMON SHUTDOWN RELAY - N/O GENERATOR RUNNING RELAY - N/C GENERATOR RUNNING RELAY - COMMON GENERATOR RUNNING RELAY - N/O ATS
AWG 12 AWG 12 AWG 12 AWG 12 AWG 12 AWG 12 AWG 12 AWG 12 AWG 12 AWG 12
TABLE: 2 50 HZ VOLTAGE WYE 415/240V - (T1,T2&T3 380) 400/230V - (T1,T2&T3 380) 380/220V - (T1,T2&T3 380) 220/127V - (T1,T2&T3 220) 600V - (T1,T2&T3 220) 60 HZ VOLTAGE WYE 480/277V - (T1,T2&T3 380) 440/254V - (T1,T2&T3 380) 380/220V - (T1,T2&T3 380) 240/139V - (T1,T2&T3 220) 220/127V - (T1,T2&T3 220) 208/120V - (T1,T2&T3 220) 600V - (T1,T2&T3 220) TENSION P1
470ohm POT
NOTE:I
R731 U
110 400 230 400 1
60 HZ VOLTAGE WYE 480/277V - (T2 380) 440/254V - (T2 380) 380/220V - (T2 380) 240/139V - (T2 220) 220/127V - (T2 220) 208/120V - (T2 220) 600V - (T2 220)
V
230 400 2 110
W
230 110 3 N 4
133
20 55 132
U
T1
C5E1-UP FSE1-UP(Engine)
CONNECTION TO EXCITER
CONNECTION TO PMG
18
17 :11 CR/3 :8
M2 2P 16A MCB
U T1 T2
:1 :2
T9
T3
:1 :2
:3 :4
T10 T12
N
T0
T11 T8
T5 T2
T5
T8
T2 U (L1)
J1939 SECONDARY COMMUNICATION J1939 SECONDARY COMMUNICATION SHIELD BREAKER AUX N/C BREAKER AUX COM BREAKER AUX N/O
T6
T10
T4
T7
F2 3
12-3
12-4
12-5
12-6
12-9
14A
15A
16A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
-50 -51 -52 -53 -101 -108 -209 -210 -142 -140 -131 -131 -143 -131 -131 -132 -132 -132 -133 -133 -133 -EARTH -EARTH
T1
141
AH2
T3
137
134
138
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 N AWG 8 16 17 18 L1 AWG 8 19 20 21
-50 -51 -52 -53 -101 -108 -209 -210 -142 -140 -131 -131 -143 -131 -131 -132 -132 -132 -133 -133 -133 -EARTH -EARTH
3 6
:5
F28 (10A) F29 (10A) F30 (10A)
:A1
:3 :4 JW1
:5 :6 JW2
CR/2 :6
16A
18 L2 AWG 8 CUSTOMER SUPPLY POWERS OPTIONAL JACKET WATER HEATER, BATTERY CHARGER, AND GENERATOR SPACE HEATER 19 20 21
HC
:A2
U
T1
T7
15A
W (L3) T12
T10
S2
S1
T6 LINK
T9
T3 V (L2)
AH1
AH2
CUSTOMER SUPPLY POWERS OPTIONAL JACKET WATER HEATER, BATTERY CHARGER, AND GENERATOR SPACE HEATER
T4
T2
N
T0 T6
T5 T8 T11
T11 LINK
T5
T8
T2 U (L1)
9-1
9-2
9-3
9-7
9-8
9-9
78
78
78
80
82 T2
78
80
82
T10
T4
T7
T1 N
RAISE
T9
NOTES: WIRE SIZES ARE MAXIMUM TERMINAL CAPABILITIES. 208VAC IS ACCEPTABLE VOLTAGE FOR AC FEED, BUT THE JW HEATER WILL DERATE. DO NOT TURN ON AC POWER UNTIL FIELD TECHNICIAN HAS CHECKED WIRING. SEE SEPARATE DRAWINGS FOR INTERCONNECT POINTS ONTO OPTIONAL SHIP LOOSE ITEMS. SEE SEPARATE SHEET FOR THE LOCATION OF THE TERMINAL STRIP ON THE GENSET.
T3
TERMINAL BLOCK
2012 Caterpillar All Rights Reserved
Printed in U.S.A.
PUMPED FUEL SUPPLY FROM BELOW FLOOR LEVEL BULK TANK TO BASETANK - FUEL SYSTEM No. 1
77 21
OR
11
133
40-PIN CONNECTOR
RTD #1 - H RTD #1 - M RTD #1 - L RTD #1 - GND RTD #1 - SHIELD 84 PUMP RUN RTD #2 - H RTD #2 - M RTD #2 - L 1 2 3 4 5 11 12 13 14 15 21 22 23 24 25 31 32 33 34 35 6 7 8 9 10 16 17 18 19 20 26 27 28 29 30 36 37 38 39 40 164 163 192 191 182 181 172 171
21
13
132 18
FUEL PUMPED FROM FREE STANDING BULK TANK - FUEL SYSTEM NO. 3 DC CIRCUIT
F23 (2A)
40-PIN CONNECTOR
112
40-PIN CONNECTOR
INPUT #1 CHANNEL1 DEFAULT SPN= 'EXHAUST GAS PORT 1 TEMP' CHANNEL2 DEFAULT SPN= 'EXHAUST GAS PORT 2 TEMP' INPUT #2 INPUT #3 INPUT #4 INPUT #5 CHANNEL3 DEFAULT SPN= 'EXHAUST GAS PORT 3 TEMP' CHANNEL4 DEFAULT SPN= 'EXHAUST GAS PORT 4 TEMP' CHANNEL5 DEFAULT SPN= 'EXHAUST GAS PORT 5 TEMP' CHANNEL6 DEFAULT SPN= 'EXHAUST GAS PORT 6 TEMP' INPUT #6 INPUT #7 INPUT #8 INPUT #9 INPUT #10 INPUT #11 INPUT #12 INPUT COMMON #1 CHANNEL7 DEFAULT SPN= 'EXHAUST GAS PORT 7 TEMP' CHANNEL8 DEFAULT SPN= 'EXHAUST GAS PORT 8 TEMP' CHANNEL9 DEFAULT SPN= 'EXHAUST GAS PORT 9 TEMP' INPUT COMMON #2 INPUT COMMON #3 INPUT COMMON #4 OUTPUT #1 (N/O) OUTPUT #1 (N/C) OUTPUT #1 (COM) 1 11 21 31 2 12 22 32 3 13 23 33 4 14 24 34 7 5 6 17 15 16 27 25 26 37 35 36 10 8 9 20 18 19 30 28 29 40 38 39 300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339
72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 OUTPUT 5 DEFAULT SPN='OIL PRESSURE LOW SHUTDOWN' 102 103 104 OUTPUT 6 DEFAULT SPN='COOLANT TEMP HIGH SHUTDOWN' 105 106 107 OUTPUT 7 DEFAULT SPN='ENGINE OVERCRANK' 108 109 110 OUTPUT 8 DEFAULT SPN='ENGINE OVERSPEED' 111
THERMOCOUPLE #1
INPUT 1 DEFAULT SPN='PRIMARY FUEL TANK LEVEL LOW WARNING' INPUT 2 DEFAULT SPN='PRIMARY FUEL TANK LEVEL LOW SHUTDOWN INPUT 3 DEFAULT SPN='COOLANT LEVEL LOW WARNING' INPUT 4 DEFAULT SPN='COOLANT LEVEL LOW SHUTDOWN' INPUT 5 DEFAULT SPN='AIR SHUTOFF DAMPER CLOSED' INPUT 6 DEFAULT SPN='GEN BREAKER CLOSED' INPUT 7 DEFAULT SPN='UTILITY BREAKER CLOSED' INPUT 8 DEFAULT SPN='ATS IN NORMAL POSITION' INPUT 9 DEFAULT SPN='ATS IN EMERGENCY POSITION' INPUT 10 DEFAULT SPN='SPARE'
THERMOCOUPLE #1 THERMOCOUPLE #2
55
M2 2P 16A MCB
:1 :2
:3 :4
1
113 114
84
:11 CR/3 :8
RED
115
THERMOCOUPLE #4 THERMOCOUPLE #4
84
TH1 134 138
54
55
TH2
85 :2
:3 :5
THERMOCOUPLE #6 THERMOCOUPLE #7
:A1 HC :A2
119 120
:4 JW1
:6
-VE SUPPLY
HIGHLIMIT THERMOSTAT
This circuitry applies to fuel system No. 3 only. It does not exist in fuel system No. 1.
RED
121
THERMOCOUPLE #9 THERMOCOUPLE #9
122 123
THERMOCOUPLE #10 THERMOCOUPLE #10 THERMOCOUPLE #11 THERMOCOUPLE #11 THERMOCOUPLE #12 THERMOCOUPLE #12 THERMOCOUPLE #13 THERMOCOUPLE #13 THERMOCOUPLE #14 THERMOCOUPLE #14 THERMOCOUPLE #15 THERMOCOUPLE #15 THERMOCOUPLE #16 THERMOCOUPLE #16 THERMOCOUPLE #17 THERMOCOUPLE #17 THERMOCOUPLE #18 THERMOCOUPLE #18 THERMOCOUPLE #19 THERMOCOUPLE #19 THERMOCOUPLE #20 THERMOCOUPLE #20
OUTPUT #2 (N/O) OUTPUT #2 (N/C) OUTPUT #2 (COM) OUTPUT #3 (N/O) OUTPUT #3 (N/C) OUTPUT #3 (COM) OUTPUT #4 (N/O) OUTPUT #4 (N/C) OUTPUT #4 (COM) OUTPUT #5 (N/O) OUTPUT #5 (N/C) OUTPUT #5 (COM) OUTPUT #6 (N/O) OUTPUT #6 (N/C) OUTPUT #6 (COM) OUTPUT #7 (N/O) OUTPUT #7 (N/C) OUTPUT #7 (COM) OUTPUT #8 (N/O) OUTPUT #8 (N/C) OUTPUT #8 (COM)
AC CIRCUIT
JW2
RTD #5 - L RTD #5 - GND RTD #5 - SHIELD 16 AC SUPPLY 207 131 14 CUSTOMER 100V TO 250V RTD #6 - H RTD #6 - M RTD #6 - L RTD #6 - GND RTD #6 - SHIELD
CONTROL PANEL
AUDIBLE ALARM CUSTOMER SERVICE CONNECTION PUMP STOP SWITCH (if equipped) PUMP RUN SWITCH (if equipped)
NOTE:B IF 120V FUEL TRANSFER PUMP IS FITTED FUSE F21 SHOULD BE 10A IF 230V FUEL TRANSFER PUMP IS FITTED FUSE F21 SHOULD BE 6A 6 mm2 F22 (2A) F21 NOTE:B 132
207
:X1
203
132
:11
131 RTD #7 - SHIELD 207 13 1 208 3 131 RTD #8 - H 5 RTD #8 - M RTD #8 - L 14 2 4 6 207 RTD #8 - SHIELD 97 RTD #8 - GND
131
204
14
A1
PC
132
A2
M4
1P 10A MCB
O/L
8-PIN CONNECTOR
96 95 131 2 211 :X1 PUMP RUN :X2 CAN_H 2 4 3 CAN2 + CAN2 SHIELD
62 63 64
8-PIN CONNECTOR
5 6 55 2 5 BATTERY POSITIVE(12-24V DC) BATTERY NEGATIVE (12-24VDC) BATT(+) BATT(-) CAN_H CAN_L SHIELD 1 4 2 3 5 55 2 CAN1 + CAN1 SHIELD 18 5 BATTERY POSITIVE(12-24V DC)
8-PIN CONNECTOR
BATT(+) BATT(-) BATTERY NEGATIVE (12-24VDC)
29 27 31
4 209
6 210
98 203
BATT(+) BATT(-)
1 4
55 2
REAR VIEW
140
2 3 5
62 63 64
CAN_L SHIELD
M
CHARGER FAIL
33 45
93 30 CHARGER COMMON
THERMOCOUPLE MODULE
ANNUNCIATOR PANEL
SPN 38 52 82 94 95 96 98 99 100 101 105 107 108 110 111 137 158 167 168 171 172 173 174 175 176 190 441 442 612 625 628 639 701 702
Suspect Parameter Number (SPN) SPN Description Event Input Function #3 Event Input Function #4 Event Input Function #5 Event Input Function #6 Event Input Function #7 Event Input Function #8 Event Input Function #9 Event Input Function #10 Event Input Function #11 Event Input Function #12 Event Input Function #13 Event Input Function #14 Event Input Function #15 Event Input Function #16 Emergency Stop Switch Engine Derate Overridden Generator Bearing Temperature #1 Generator Bearing Temperature #2 Generator Winding Temperature #1 Generator Winding Temperature #2 Generator Winding Temperature #3 Intake Manifold 2 Temperature Intake Manifold 3 Temperature Intake Manifold 4 Temperature Engine Oil Temperature 2 Exhaust Gas Port 1 Temperature Exhaust Gas Port 2 Temperature Exhaust Gas Port 3 Temperature Exhaust Gas Port 4 Temperature Exhaust Gas Port 5 Temperature Exhaust Gas Port 6 Temperature Exhaust Gas Port 7 Temperature Exhaust Gas Port 8 Temperature Exhaust Gas Port 9 Temperature
SPN 703 704 705 706 707 708 709 710 711 712 713 714 715 716 970 971 1122 1123 1124 1125 1126 1131 1132 1133 1135 1137 1138 1139 1140 1141 1142 1143 1144 1145
Suspect Parameter Number (SPN) SPN Description Exhaust Gas Port 10 Temperature Exhaust Gas Port 11 Temperature Exhaust Gas Port 12 Temperature Exhaust Gas Port 13 Temperature Exhaust Gas Port 14 Temperature Exhaust Gas Port 15 Temperature Exhaust Gas Port 16 Temperature Exhaust Gas Port 17 Temperature Exhaust Gas Port 18 Temperature Exhaust Gas Port 19 Temperature Exhaust Gas Port 20 Temperature Main Bearing 1 Temperature (engine) Main Bearing 2 Temperature (engine) Main Bearing 3 Temperature (engine) Main Bearing 4 Temperature (engine) Main Bearing 5 Temperature (engine) Main Bearing 6 Temperature (engine) Main Bearing 7 Temperature (engine) Main Bearing 8 Temperature (engine) Main Bearing 9 Temperature (engine) Main Bearing 10 Temperature (engine) Main Bearing 11 Temperature (engine) Turbocharger 1 Compressor Inlet Temperature Turbocharger 2 Compressor Inlet Temperature Turbocharger 3 Compressor Inlet Temperature Turbocharger 4 Compressor Inlet Temperature Turbocharger 1 Turbine Inlet Temperature Turbocharger 2 Turbine Inlet Temperature Turbocharger 3 Turbine Inlet Temperature Turbocharger 4 Turbine Inlet Temperature Turbocharger 1 Turbine Outlet Temperature Turbocharger 2 Turbine Outlet Temperature Turbocharger 3 Turbine Outlet Temperature Turbocharger 4 Turbine Outlet Temperature
SPN 1146 1147 1148 1149 1150 1151 1152 1153 1154 1155 1156 1157 1158 1159 1160 1161 1162 1163 1164 1165 1166 1167 1172 1173 1174 1175 1180 1181 1182 1183 1184 1185 1186 1187
Suspect Parameter Number (SPN) SPN Description Engine Auxiliary Coolant Temperature Accessory Data Link Fault (J1939 #2) Emergency Shutdown Override Mode Active Warning Ruptured Fuel Basin- Primary Tank Unexpected Engine Shutdown Engine Failure to Start Shutdown Battery 1 Temperature Battery 2 Temperature Intake Manifold 5 Temperature Intake Manifold 6 Temperature Right Exhaust Temperature Left Exhaust Temperature Generator Frequency Generator AC Voltage Generator AC Current Generator Reverse Power (kW) Generator Reverse Power (kVAr) Service Interval Warning Air Damper Closed ATS in Normal Position ATS in Emergency Position Battery Charger Failure Generator Breaker Closed Utility Breaker Closed Engine in Cooldown Generator Control Not in Automatic Warning Generator Breaker Failure to Open Utility Breaker Failure to Open Generator Breaker Failure to Close Utility Breaker Failure to Open Generator Breaker Failure to Close Utility Breaker Failure to Close Utility to Generator Transfer Failure Warning
SPN 1212 1231 1237 1239 1383 1664 1800 1801 1802 1803 2433 2434 2436 2440 2448 2452 2456 2648 4000 4001 4002 4003 4004 4005 4006 4007 4009 4010 4011 4010 4011 4012 4015
Suspect Parameter Number (SPN) SPN Description Generator to Utility Transfer Failure Warning Loss of Utility Earth Fault Earth Leakage
L1 L2 L3 N E
GRAVITY FUEL SUPPLY FROM HIGH LEVEL BULK TANK TO BASETANK FUEL SYSTEM No. 2
133
20
2 SW
SW
4 3
CABLE ENTRY
Engine Oil Pressure Crankcase Pressure Intake Manifold 1 Temperature Air Filter Differential Pressure Atmospheric Pressure Engine Coolant Temperature Engine Coolant Level
SW
132 133
M4
1P 6A MCB
17
SW
Failure Mode Identifier (FMI) Codes Description Data Valid but Above Normal Operational RangeMost Severe Level Data Valid but Below Normal Operational RangeMost Severe Level Data Erratic, Intermittent or Incorrect Voltage Above Normal or Shorted to High Source Voltage Below Normal or Shorted to Low Source Current Below Normal or Grounded Circuit Current Above Normal or Grounded Circuit Mechanical System Not Responding or Out of Adjustment Abnormal Frequency, Pulse Width or Period Abnormal Update Rate Abnormal Rate of Change Unexpected Engine Shutdown Bad Intelligent Device or Component Out of Calibration Special Instructions Data Valid But Above Normal Operational RangeLeast Severe Level Data Valid But Above Normal Operational RangeModerately Severe Level (Derate) Data Valid But Below Normal Operational RangeLeast Severe Level Data Valid But Below Normal Operational RangeModerately Severe Level (Derate) Received Network Data In Error Not Available or Condition Exists
FMI 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 31
DC CIRCUIT
1
F23 (2A) 84 84
54
OW - L LOW LOW
IGH
TERMINAL BOX
Fire Extinguisher Pressure Battery Voltage (switch) Battery Charging System Voltage
E
2: 1:
3
2 C2/C12
:3 PR/1 :1
:6 PR/2 :7
55
Battery Voltage Ambient Air Temperature Inlet Air Temperature Exhaust Temperature
A1:
11:
P853 P854
:C1 ST :C2
8
STR
A2: 14:
STR/1
STR
3
2 6
STR/1
3:
8
10:
85 :2 MV :1 MOT. VALVE
TERMINAL BOX
SW4 NORMALLY OPEN
Fuel Temperature Engine Oil Temperature Turbo Oil Temperature Engine Speed Auxiliary Temperature 1 Auxiliary Temperature 2
SW2 NORMALLY CLOSED
67 65 66
:14 :12 :11 BREAKER AUXILIARY REMOTE TERMS FOR BREAKER OPEN & CLOSED POSITIONS
65 67 66
:12 :14
67 65 66
MCB 1P
:2 PR :10 2
+ -VE SUPPLY
+ 1
M3 (*)
Generator Rotating Diode Failure SCADA Data Link Fault Voltage Regulator Failure Primary Data Link (J1939 #1) Event Input Function #1 Event Input Function #2
* C1 & C2 CONNECTIONS ON T5 (630A) & T6 (800A) BREAKERS C11 & C12 CONNECTIONS ON T7 (1250A & 1600A) BREAKERS
- 5
132
MCCB
ACB
30 Page,
17
PR/3
KENR5075-04
:6
EMCP 3 CONTROLLER
PR/2 :7
:3 PR/1 :1 81
81
116 117
RED
118
T1
BREAKER T2 T3 N E
ANNUNCIATOR
18
L1 55 2 2 3 P16 1 J16 1 2 3 4 5 6
METERING C.T.s S1 S2 S2 S2
CT1 L2 CT2 L3
AC GENERATOR
T2 S1 T3 S1 N E EF2 EF1 51 52 53 50 T1 F1 (2A) BOTH OF THESE WIRES CONNECT TO THE STANDARD STUD IF THE OPTIONAL STUD IS NOT SUPPLIED T2 F2 (2A) T3 F3 (2A) 101 CT3
64 63
SRN CAN2CAN2+
4 5 6
FUEL JUMPER HARNESS CONNECTOR K-C11 FUEL PRESSURE SENSOR CONNECTOR L-C2 FUEL TEMPERATURE SENSOR CONNECTOR L-C3
N E
62
10 14
10 30
A1
22
21
24
12 11 14 73 30 14 20 EF1 61 62
EF2 GENERATOR RECEPTACLE 1030213 GENERATOR PLUG 9X4391 EF2 EF1 MAGNETIC PICK UP No.1
1 EARTH
E
1 HARNESS Y SPLICE 50
108
109
110
101
31
21
50
32
22
33
SRN(CAN1)
CAN 1+
21
22
DOOR
CAN 1-
101
5 6
62
120 OHMS
63
1
1
CHASSIS CHASSIS STANDARD OPTIONAL STUD STUD 51 52 53 50 108 109 110 101 CAN1+
120 OHMS
2
1
21
22
CAN1-
CAN2+
CAN2-
M+
M-
66
AC
31 IA
47 IB
57 IC
39 I RETURN
13
11
9 VC VB
50 +
34
62 +
5 +
3 RS485
The above does not function on EMCP3.1 The below does not function on EMCP3.1 SINK O/P 1 69 95
+VE SUPPLY
TERMINAL RAIL LINK 2 CB2 (20A) 24 CB3 (15A) 1.5 mm 2 A+ CB1 (60A) 6 mm 2 55 52 EMCP3 PLUG 1607689 2
LCD DISPLAY
65 _ BATTERY (12/24Vdc) + The items below do not RLY7 function on RLY8 EMCP3.1 PROG PROG O/P O/P The below does not function on EMCP3.1 EMERG STOP I/P 1 70 REMOTE START I/P 2 55 LOW COOLANT LEVEL I/P 3 54 FUEL LEAK I/P 4 53 EARTH FAULT I/P 5 45 LOW FUEL LEVEL I/P 6 44 PROG I/P 7 I/P 7 36 PROG I/P 8 I/P 8 28 OIL PRESSURE PASSIVE ANALOG 1+ 56
22
68
96
23
+ :30 24V PS1 SMMS1/1 SR/1 :87 40 B+ ALT CHARGING ALTERNATOR -VE SUPPLY 6 mm 2 TERMINAL RAIL LINK F4 (10A) 2 SERVICE CONNECTOR RECEPTACLE 1282312 CAN 1CAN 1+ 55 A B :3 :2 34 9 5 8 D+ 9 D4 3 D+ DD E HARNESS Y SPLICE 2 GENERATOR RECEPTACLE 1030213 GENERATOR PLUG 9X4391 35 38 36 39 37 40 61 30 21 HARNESS X SPLICE 2-2 63 22 65 ES8 27 28
R
RELAY BOX
25
SM1
OPTIONAL BATTERY ISOLATOR SWITCH KEY REMOVABLE
PS1
51
61
48
58
35
43
33
41
32
40
26
27
25
15
24
14
14
55
41
37
55
36
55
55
38
55
90 56
91 57
92 58 59
97 60
98 61
99
17
57
18
77 21
73 20
72
93 33
94 34
E/STUD 1
E/STUD 2
55 55 1A 17 2 CAN 118 55 15 37 :86 AIR ASOR SHUTOFF RELAY 2 :85 4 36 8 6 :2 ALR ALARM RELAY :10 2 3 COMMON ALARM 16 38 :2 GRR :10 2 GEN RUNNING HARNESS Y SPLICE 17 6 38
SRN(CAN1)
RELAY BOX
ECM PLUG P1 1607689 34 CAN 150 CAN 1+ 39
41 40
31 27 28 29 30
ALARM
COMMON ALARM
ALR/3 :9
F G
JUMPER CLIP
CAN 1+
EMCP CONNECTION
55
JUMPER CLIP
:2 CR :10 9 PANEL LIGHT HARNESS Y SPLICE 41 41 TERMINAL RAIL LINK HARNESS Y SPLICE 10 10 43 42 41 HARNESS Y SPLICE 45
START AID
TIMING CALIBRATION (TC) PROBE CONNECTOR K-C2 PRIMARY ENGINE SPEED/TIMING SENSOR CONNECTOR (CRANKSHAFT) K-C6
AIR SHUTOFF
19 59 12 23A
GENERATOR RUNNING
:8 GRR/3 :9
15 41
10
11
7 3 46 17 48 17
GENERATOR CONNECTION
:11 78 80 82 87 59 59 23A 9 72 64 54 55 56 70 49 88 50 89 51
RELAY BOX
34 49 34
16
7
10
17
18
50 46
20
ESTOP CONNECTION
48 52 HARNESS X SPLICE B+
ECM CONNECTION
S-SPD D-SPD 10
S D +B -B
59
23A 3 4 5
43
:2
P Indicates a Plug, J Indicates a Receptacle Component Description and Part Number ABC MODULE 105-9344 P-B 1117898
CDL+ CDL-
7
EMERGENCY STOP ON ENCLOSURE
1
E/STOP RECEPTACLE 3E3388 78 80 82
42
8 ES-
13
SPEED CONTROL
SYMBOLS ABBREVIATIONS
RELAY COIL :2
11
Connector Identification Receptacle Part Number P-B J-B Signal Description 1117898 3E5179 1 Plug Part Number Circuit Identification Number 2 Receptacle 8 Plug 3
8
4
2
E/STOP PLUG 1552264
11
CHASSIS CUSTOMER TERMINAL LOCATED ON DC TERMINAL RAIL CHASSIS DC TERMINAL LOCATED ON DC TERMINAL RAIL CHASSIS AC TERMINAL LOCATED ON AC TERMINAL RAIL DOOR TERMINAL :2 :3 :1
:10 POWER TERMINAL CONNECTION GSC 40 WAY HARNESS CONNECTOR :1 ATB TERMINAL R/1 :3 :3 PANEL LAMP SWITCH :2 RELAY CONTACT N/O SCREEN CABLE R ACB ASOR ASOS ALR AVR CR CT CTR CDVR ECM EMCP EPIR E/STOP GFR GRR LCD MCCB MV O/L PC POT PR PTS PWM RTD SASV SMMS SRN
Plug
ETHER START
RELAY BOX
28
ETHER START
59 SASV 2
2
POTENTIOMETER
10 2
A B
FUSE
EARTH
58
KENR5075-04
2 30 2 2 2
EMERGENCY STOP PUSHBUTTON ENGINE SOCKET CIRCUIT BREAKER PANEL LAMP CHASSIS TO DOOR AC SOCKET
AIR CIRCUIT BREAKER AIR SHUT-OFF RELAY AIR SHUT-OFF SOLENOID ALARM RELAY AUTOMATIC VOLTAGE REGULATOR CONTROL RELAY CURRENT TRANSFORMER CRANK TERMINATION RELAY CAT DIGITAL VOLTAGE REGULATOR ENGINE CONTROL MODULE ELECTRONIC MODULAR CONTROL PANEL ETHER POWER INJECTOR RELAY EMERGENCY STOP GENSET FAULT RELAY GENERATOR RUNNING RELAY LIQUID CRYSTAL DISPLAY MOLDED CASE CIRCUIT BREAKER MOTORIZED VALVE OVERLOAD PUMP CONTACTOR POTENTIOMETER PUMP RELAY POWER TERMINAL STRIP PULSE WIDTH MODULATED RESISTIVE TEMPERATURE DETECTOR STARTER AID SOLENOID VALVE STARTER MOTOR MAGNETIC SWITCH SCREEN
Pin
GND
Harness identification code This example indicates wire 135 in harness "AG". J174 P174 1306795 1306795 325-AG135 PK-14 Pin Socket Wire Color
Connector Reference Designator P274 1117898 Plug Wire Gauge Part Number For J274 Connector Assembly 3E5179 325-A135 PK-14 1 Receptacle 2 Fuse Pin or Socket Number 200-L32 BK-14 Component Part Number 105-9344
K-C13 1552252
K-C1 WIRE NAME K738-K41 K-C1 (continued) 90 91 92 93 94 95 96 97 98 T860-K14 99 100 101 102 103 T858-K15 104 T962-K25 105 T959-K17 106 T961-K16 107 T960-K24 108 109 110 111 112 113 114 T859-K21 115 T957-K20 116 117 T958-K19 118 119 120 ACCESSORY TABLE PART NAME PLUG AS. PAINT/PRO
K-C1 2645732
EJ-C1 3E8969
K737-EJ10 BR-16-KYNAR
1 2 3 4 5 6 7 8 9 10 11 12
NOTE C
EJ-S4
EJ-C2 7E6513
K737-EJ19 K737-EJ20 BR-16-KYNAR BR-16-KYNAR T858-EJ13 GY-16-KYNAR T957-EJ1 PU-16-KYNAR
1 2
CLR-GA GN-16-HV
BR-16-HV
K737-K4
WH-18 YL-18
E964-K22 G857-K9
PK-18
C991-K6
YL-18 BU-18
E966-K26 E965-K27
BU-18 GY-18
C967-K13 R747-K5
YL-18
F421-K12
WH-18
T725-K44
WH-18
G828-K1
PU-18
N707-K43
POS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89
TERM/PLUG 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 180-9340 8T-8737 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 8T-8737 180-9340 8T-8737 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 8T-8737 8T-8737 8T-8737 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 8T-8737 8T-8737 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737
OR-16-HV
30 Page,
8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 180-9340 180-9340 180-9340 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 8T-8737 180-9340 180-9340 8T-8737 180-9340 8T-8737 8T-8737 P/N 264-5732 110-3202
K-C8 WIRE NAME POS E965-K27 1 E966-K26 2 ACCESSORY TABLE PART NAME PLUG AS. PAINT/PRO
*NOTE B
K-C9 WIRE NAME POS G828-K29 1 G829-K33 2 994-K10 3 ACCESSORY TABLE PART NAME PLUG AS. PAINT/PRO
QTY 1 200mm
K-C11 WIRE NAME F421-K12 G833-K37 T725-K44 N707-K43 G828-K28 G829-K35 C991-K6
J2
TERM/PLUG 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 8T-8737 P/N 231-2295 110-3202
COOLANT TEMPERATURE BRAKE COMMON INTAKE MANIFOLD AIR PRESSURE PRESSURE SENSOR COMMON
*NOTE B
*NOTE B
QTY 1 200mm
K-C10 WIRE NAME POS 995-K11 1 G833-K36 2 ACCESSORY TABLE PART NAME PLUG AS. PAINT/PRO
*NOTE B
CLR-GA PU-16-HV YL-16-HV BR-16-HV BU-16-HV GN-16-HV WH-16-HV GY-16-HV WH-16-HV OR-16-HV BR-16-HV GN-16-HV BU-16-HV QTY 1 200mm 1
K-C2 WIRE NAME POS G856-K8 1 G857-K9 2 ACCESSORY TABLE PART NAME PLUG AS. PAINT/PRO WEDGE
K-C13 WIRE NAME POS T957-K20 1 T958-K19 2 T959-K17 3 T960-K24 4 T961-K16 5 T962-K25 6 T858-K15 7 T859-K21 8 T860-K14 9 K737-K4 10 K738-K41 11 K739-K40 12 ACCESSORY TABLE PART NAME PLUG AS. PAINT/PRO WEDGE
TERM/PLUG 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 180-9340 P/N 155-2252 110-3202 155-2258
PASSIVE SPD -1: A CRANK SPEED TDC SERVICE PROBE + OIL PRESSURE SENSOR TEMPERATURE SENSOR COMMON
FUEL PRESSURE
BOOST PRESSURE SENSOR CONNECTOR K-C7 INJECTOR HARNESS CONNECTOR K-C13 ENGINE COOLANT TEMPERATURE SENSOR CONNECTOR K-C10
K-C4 WIRE NAME POS G828-K31 1 G829-K32 2 R747-K5 3 ACCESSORY TABLE PART NAME PLUG AS. PAINT/PRO
*NOTE B INTAKE MANIFOLD AIR TEMPERATURE SENSOR CONNECTOR K-C5 SECONDARY ENGINE SPEED/TIMING SENSOR CONNECTOR (CAMSHAFT) K-C8 *NOTE B K-S3 (G828-WH) FUEL JUMPER HARNESS CONNECTOR K-C11
FUEL DIFFERENTIAL PRESS SW RETURN
K-C5 WIRE NAME POS C967-K13 1 G833-K38 2 ACCESSORY TABLE PART NAME PLUG AS. PAINT/PRO
K-S1 (G833-PK)
K-S2 (G829-GN)
K-C6 WIRE NAME POS E963-K23 1 E964-K22 2 ACCESSORY TABLE PART NAME PLUG AS. PAINT/PRO
INJECTOR 5 & 6
INJECTOR 1 & 2 INJECTOR 6 COMMON INJECTOR 3 COMMON INJECTOR 5 COMMON INJECTOR 4 COMMON
K-C7 WIRE NAME POS G828-K30 1 G829-K34 2 R746-K18 3 ACCESSORY TABLE PART NAME PLUG AS. PAINT/PRO
TERM/PLUG 180-9340 180-9340 180-9340 P/N 237-0227 110-3202 PRIMARY ENGINE SPEED/TIMING SENSOR CONNECTOR (CRANKSHAFT) K-C6
ENGINE CONTROL MODULE(ECM) CONNECTOR K-C1 ATMOSPHERIC PRESSURE SENSOR CONNECTOR K-C4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120
K738-K41 GN-16-HV
K737-K4 BR-16-HV
K737-K4 BR-16-HV K738-K41 GN-16-HV K739-K40 BU-16-HV T858-K15 GY-16-HV T859-K21 WH-16-HV T860-K14 OR-16-HV T957-K20 PU-16-HV T958-K19 YL-16-HV T959-K17 BR-16-HV T960-K24 BU-16-HV T961-K16 GN-16-HV T962-K25 WH-16-HV
T957-K20 PU-16-HV T958-K19 YL-16-HV T959-K17 BR-16-HV T960-K24 BU-16-HV T961-K16 GN-16-HV T962-K25 WH-16-HV T858-K15 GY-16-HV T859-K21 WH-16-HV T860-K14 OR-16-HV K737-K4 BR-16-HV K738-K41 GN-16-HV K739-K40 BU-16-HV
T957-EJ1 PU-16-KYNAR T958-EJ2 YL-16-KYNAR T959-EJ3 BR-16-KYNAR T960-EJ4 BU-16-KYNAR T961-EJ5 GN-16-KYNAR T962-EJ6 WH-16-KYNAR T858-EJ7 GY-16-KYNAR T859-EJ8 WH-16-KYNAR T860-EJ9 OR-16-KYNAR K737-EJ10 BR-16-KYNAR K738-EJ11 GN-16-KYNAR K739-EJ12 BU-16-KYNAR
TITLE
TROUBLESHOOTING SYSTEMS OPERATION / TESTING AND ADJUSTING
INJECTOR 1 EJ-C2
EJ-S1 (T858-GY) EJ-S2 (T859-WH) EJ-S3 (T860-OR)
FORM NUMBER
RENR5096 SENR9928
NOTE C
EJ-S5
K739-EJ12 BU-16-KYNAR
EJ-C8 1539693
K737-EJ18 BR-16-KYNAR K739-EJ20 BU-16-KYNAR
1 2
INJECTOR 6 EJ-C7
SEBU7909 RENR7902
T858-EJ7 GY-16-KYNAR
T858-EJ13 T858-EJ14
EJ-S3
GY-16-KYNAR GY-16-KYNAR
NOTE C
T860-EJ9 OR-16-KYNAR
EJ-S2
EJ-C3 7E6513
T858-EJ14 GY-16-KYNAR T958-EJ2 YL-16-KYNAR
1 2
INJECTOR 2
INJECTOR 2 EJ-C3
T859-EJ8
INJECTOR 3 EJ-C4
INJECTOR 4 EJ-C5
INJECTOR 5 EJ-C6
EJ-C4 7E6513
T859-EJ16 WH-16-KYNAR T959-EJ3 BR-16-KYNAR
1 2
INJECTOR 3
EVA BRAKE 1 EJ-C8 NOTE C INJECTOR HARNESS CONNECTOR EJ-C1 EVA BRAKE 2 EJ-C9 NOTE C EVA BRAKE 3 EJ-C10 NOTE C
G833-K7 PK-18
EJ-C9 1539693
NOTE A
K-C2 1552269
G856-K8 WH-18 G857-K9 YL-18
1 2
1 2
SENSOR / ACTUATOR SUPPLY SIGNAL TO ECM CONTROL (POSITIVE) FROM ECM CONTROL (RETURN) FROM ECM
K-S1
C991-K6 PK-18
994-K10 GY-18 995-K11 BU-18 F421-K12 YL-18 C967-K13 BU-18 C991-K6 PK-18 E963-K23 BK-18 E964-K22 WH-18 E965-K27 BU-18 E966-K26 YL-18 G828-K1 WH-18 G829-K2 GN-18 G833-K7 PK-18 G856-K8 WH-18 G857-K9 YL-18 N707-K43 PU-18 R746-K18 PK-18 R747-K5 GY-18 T725-K44 WH-18
G833-K7 PK-18
NOTE A
K-S2
G833-K36 PK-18 G833-K37 PK-18 G833-K38 PK-18 G829-K34 G829-K33 G829-K32 G829-K35 GN-18 GN-18 GN-18 GN-18
EJ-C5 7E6513
K-C10 1552269
NOTE A
G829-K2 GN-18
K-C10 2304011
995-K11 BU-18 G833-K36 PK-18
1 2 SIGNAL GROUND
1 2
INJECTOR 4
CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 352-2826 AND 278-5657(EARLIER MODELS SEE NOTE C)
EJ-C1 CLR-GA WIRE NAME POS TERM/PLUG PU-16-KYNAR T957-EJ1 1 180-9339 YL-16-KYNAR T958-EJ2 2 180-9339 BR-16-KYNAR T959-EJ3 3 180-9339 BU-16-KYNAR T960-EJ4 4 180-9339 GN-16-KYNAR T961-EJ5 5 180-9339 WH-16-KYNAR T962-EJ6 6 180-9339 GY-16-KYNAR T858-EJ7 7 180-9339 WH-16-KYNAR T859-EJ8 8 180-9339 OR-16-KYNAR T860-EJ9 9 180-9339 BR-16-KYNAR K737-EJ10 10 180-9339 GN-16-KYNAR K738-EJ11 11 180-9339 BU-16-KYNAR K739-EJ12 12 180-9339 ACCESSORY TABLE QTY PART NAME P/N 1 RECEPTACLE AS. 3E-8969 1 WEDGE 3E-5180 EJ-C2 CLR-GA WIRE NAME POS GY-16-KYNAR T858-EJ13 1 PU-16-KYNAR T957-EJ1 2 ACCESSORY TABLE QTY PART NAME 1 CONNECTOR AS 50mm TUBE EJ-C3 CLR-GA WIRE NAME POS GY-16-KYNAR T858-EJ14 1 YL-16-KYNAR T958-EJ2 2 ACCESSORY TABLE QTY PART NAME 1 CONNECTOR AS 50mm TUBE EJ-C5 CLR-GA WIRE NAME POS WH-16-KYNAR T859-EJ15 1 BU-16-KYNAR T960-EJ4 2 ACCESSORY TABLE QTY PART NAME 1 CONNECTOR_AS 50mm TUBE TERM/PLUG EJ-C8 (NOTE C) CLR-GA WIRE NAME POS TERM/PLUG BR-16-KYNAR K737-EJ19 A 154-2389 BU-16-KYNAR K739-EJ21 B 154-2389 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG 153-9693 1 SEAL 154-0877 1 CLIP 154-3769
SECTION BORDER
CAT DATA LINK J1939(CAN) DATA LINK RS-232/RS-485 DATA LINK HIGHWAYS
EJ-C6 7E6513
T860-EJ17 OR-16-KYNAR T961-EJ5 GN-16-KYNAR
1 2
K-S3
G828-K1 WH-18
NOTE A
K-C5 2304011
C967-K13 BU-18 G833-K38 PK-18
1 2 SIGNAL GROUND
K-C5 1552269
1 2 SIGNAL GROUND
INJECTOR 5
EJ-C10 1539693
K737-EJ19 BR-16-KYNAR K739-EJ22 BU-16-KYNAR
1 2
C967-K13 BU-18 R747-K5 GY-18 994-K10 GY-18 995-K11 BU-18 C967-K13 BU-18 C991-K6 PK-18 E963-K23 BK-18 E964-K22 WH-18 E965-K27 BU-18 E966-K26 YL-18 F421-K12 YL-18 G856-K8 WH-18 G857-K9 YL-18 N707-K43 PU-18 R746-K18 PK-18 R747-K5 GY-18 T725-K44 WH-18
K-C8 2304011
E965-K27 BU-18 E966-K26 YL-18
1 2 BK-18 WH-18
NOTE A
K-C8 1552269
1 2 BK-18 WH-18
EJ-C7 7E6513
T860-EJ14 OR-16-KYNAR T962-EJ23 WH-16-KYNAR
1 2
INJECTOR 6
K-C6 2304011
E963-K23 BK-18 E964-K22 WH-18
1 2 BK-18 WH-18
G828-K1
WH-18
NOTE A
K-C6 1552269
1 2 S/T + S/T -
EJ-C6 CLR-GA WIRE NAME POS OR-16-KYNAR T860-EJ17 1 GN-16-KYNAR T961-EJ5 2 ACCESSORY TABLE QTY PART NAME 1 CONNECTOR AS 50mm TUBE
TERM/PLUG
TERM/PLUG
K-C7 2370227
N707-K43 PU-18 G828-K30 WH-18 G829-K34 GN-18 R746-K18 PK-18
1 2 3 VS GROUND SIGNAL
K-C7 1552267
1 2 3
HARNESS 239-5929
VS GROUND SIGNAL
EJ-C7 CLR-GA WIRE NAME POS OR-16-KYNAR T860-EJ18 1 WH-16-KYNAR T962-EJ6 2 ACCESSORY TABLE QTY PART NAME 1 CONNECTOR AS 50mm TUBE
EJ-C9 (NOTE C) CLR-GA WIRE NAME POS TERM/PLUG GN-16-KYNAR K738-EJ11 A 154-2389 BU-16-KYNAR K739-EJ22 B 154-2389 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG 153-9693 1 SEAL 154-0877 1 CLIP 154-3769
WIRINGWIRINGWIRINGWIRINGWIRINGWIRINGWIRINGWIRING-
EMCP 3.1 EMCP 3.2 EMCP 3.3 VOLTAGE REGULATOR(3 PHASE) DIGITAL VOLTAGE REGULATOR VOLTAGE REGULATOR(SINGLE PHASE) GENERATOR LEADS OPTIONAL EQUIPMENT
TERM/PLUG EJ-C10 (NOTE C) CLR-GA WIRE NAME POS TERM/PLUG BR-16-KYNAR K737-EJ20 A 154-2389 BU-16-KYNAR K739-EJ23 B 154-2389 ACCESSORY TABLE QTY PART NAME P/N 1 PLUG 153-9693 1 SEAL 154-0877 1 CLIP 154-3769
IDENT Y X X
CHG 07 09 01
DESCRIPTION EMCP3 HARNESS J1 / GENERATOR SET CONTROL HARNESS J1 / GENERATOR SET CONTROL HARNESS
SYMBOL
DESCRIPTION
ABBREV RD WH OR YL PK BK GY PU BR GN BU
COLOR RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE
K-C4 2304013
G828-K31 WH-18 G829-K32 GN-18 R747-K5 GY-18
1 2 3 VS GROUND SIGNAL
K-C4 3E3370
1 2 3 VS GROUND SIGNAL
TERM/PLUG
NOTE F:
POTENTIOMETER NOT REQUIRED WITH CDVR. VOLTS ADJUST RAISE/LOWER SWITCH IS FITTED WITH CDVR (REF. CDVR DIAGRAM ON OUTSIDE PAGE).
IDENT
P/N 7E-6513 112-8144
CHG 01 03 00 01 00 02
NOTE ENGINE HARNESS ENGINE HARNESS(EARLIER PRODUCTION) FUEL JUMPER HARNESS (EPG) FUEL JUMPER HARNESS(EARLIER PRODUCTION) INJECTOR HARNESS INJECTOR HARNESS(EARLIER PRODUCTION)
ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR ATCH WIRE, CABLE COMPONENT
K-C9 2370227
G828-K29 WH-18 G829-K33 GN-18 994-K10 GY-18
1 2 3 VS GROUND SIGNAL
K-C9 3E3370
1 2 3 VS GROUND SIGNAL
N-C2 3E3370
G828-L1 G829-L2 C991-L3 WH-18 GN-18 PK-18
1 2 3 VS GROUND SIGNAL
H#
FUEL PRESSURE SENSOR 2769067 FUEL DIFFERENTIAL PRESSURE SWITCH 2122788 FUEL TEMPERATURE SENSOR 2345013
N-C3 1552269
1 2 3 VS GROUND SIGNAL
EJ-C4 CLR-GA WIRE NAME POS WH-16-KYNAR T859-EJ16 1 BR-16-KYNAR T959-EJ3 2 ACCESSORY TABLE QTY PART NAME 1 CONNECTOR AS 50mm TUBE
K K L N EJ EJ
COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE GENERATOR SET WITH KEY IN THE OFF POSITION AND ENGINE NOT RUNNING. DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS. ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN ENGINE FEATURES. CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL. UNLESS OTHERWISE SPECIFIED: ALL WIRES CONNECTED TO J2 TO BE 16 OR 18 AWG. ALL OTHER WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR EQUIVALENT. NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT CATERPILLAR ENGINEERING APPROVAL.
TERM/PLUG
NOTE A: NOTE B:
*NOTE B
T725-N6 WH-18 N707-N7 PU-18 YL-18 PK-18 WH-18 PU-18 WH-18 GN-18 PK-18
1 2
BK-18 BK-18
F421-L4 YL-18 G833-L5 PK-18 G828-L1 WH-18 G829-L2 GN-18 C991-L3 PK-18
N-C4 1309811
F421-L4 YL-18 G833-L5 PK-18
1 2 SIGNAL GROUND
NOTE C:
CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 276-4752 AND 239-5929(EARLIER VERSIONS SEE NOTE B)
L-C3 2304011
F421-L4 YL-18 G833-L5 PK-18
1 2 SIGNAL GROUND
MUST BE TWISTED TOGETHER AT LEAST 1 TURN PER 25mm HARNESS 239-5929 HAS THE FOLLOWING CONNECTOR DIFFERENCES: 3E-3370 USED ON K-C4 & K-C9. 155-2264 USED ON K-C11. 155-2267 USED ON K-C7. 155-2269 USED ON K-C5,6,8 & 10. HARNESS 278-5657 HAS THE FOLLOWING DIFFERENCES: 290-8858 USED ON J-C1. WIRES K737, K738, K739 AND ASSOCIATED EVA BRAKE CONNECTORS NOT INCLUDED.
COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE ENGINE WITH KEY IN OFF POSITION AND ENGINE NOT RUNNING DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS
ENGINE WIRING
THIS SCHEMATIC IS FOR THE C15 GENERATOR SET WITH EMCP 3 ELECTRICAL SYSTEM MEDIA NUMBER: KENR5075-04
Components are shown installed on a fully operable generator set with the key and engine off. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.