DVD-P Samsung 300mm TRAINING MANUAL

DVD-E360K

Agenda
I. II. Understanding of DVD Player Inside of DVD-E360K 300mm Model

III. Disassembly & Reassembly IV. Trouble Shooting V. Attachment

. Understanding of DVD-PLAYER

UNDERSTANDING OF DVD-PLAYER

. Understanding of DVD-PLAYER

CONTENTS
I. II. III. IV. Basic Block DVD-Player Product Specification Signal Connection Types General Features

. Understanding of DVD-PLAYER Basic Block DVD-Player

. Understanding of DVD-PLAYER Product Specification

Power Requirements AC120V~60Hz

Power Consumption
General Weight Dimensions Operating Temperature Range Operating Humidity Range Composite Video

6W (On condition), 1W (Off condition)

2.4 lbs 300 mm (W)X 208 mm (D)X 37 mm (H) +5C to + 35C 10% to 75% 1 Channel : 1.0 Vp-p (75Load) 60 Hz Y : 1.0 Vp-p (75Load)

Video Output Component Video Pb : 0.7 Vp-p (75Load) Pr : 0.7 Vp-p (75Load) Output Terminal Maximum Output level Audio Output Frequency Responece Digital audio Output 20Hz~20kHz Coaxial terminal (S/PDIF) 2 CH 2Vrms

. Understanding of DVD-PLAYER Signal Connection Types

Schart Coaxial

Audio

Composite

. Understanding of DVD-PLAYER General Features

Digital Photo Viewer (JPEG). MP3/ WMA playback. MPEG4 (.avi) playback. Parental Control (DVD) The parental control allows users to set the level necessary to proh ibit children from viewing harmful movies such as those with violence, adult subject matter, etc) Various On-screen Menu Function. EZ View (DVD) enables picture adjustment to match your TVs screen size (16:9 or 4:3) Excellent Sound Dolby Digital, a technology developed by Dolby Laboratories, provides crystal clear sound reproduction. CD Ripping feature lets you to copy audio from disc to USB device into MP3 format Progressive Scan creates an improved picture with double the scan lines of conventional interlaced picture . Screen Slow Motion Repeat

. Inside of DVD-E360K 300mm Model

Inside of DVD-E360K 300mm Model

. Inside of DVD-E360K 300mm Model

CONTENTS
I. Introduction

II.
III. IV. V. VI. VII. VIII. IX. X.

Some Functions of DVD-E360K

Product Feature Specification Supplied Accessory Control & Connection Panel Block Diagram Inside Look DVD-E360K Wiring Diagram Circuit Operating Descriptions Board Description

. Inside of DVD-E360K 300mm Model

Introduction
What is SECS Poussin ?
=Basic 300 mm Slim & Compact Design =TOC (Touch of color)

Tool: Basic Model E360K (300mm) Black Glossy USB Display : LED

Press Button

. Inside of DVD-E360K 300mm Model Some Functions of DVD-E360K

Slim & Compact Design reduce 60mm 2012

12bit Video Digital Analog Converter

2011 360mm
Media bright UI will allow user to choose from various option provided in the background screen that uses 196~256 color for more advanced image.

. Inside of DVD-E60K Poussins Model Some Functions of DVD-E360K

Key Sales Point Divx Playback DivX

Downloading

. Inside of DVD-E360K 300mm Model Some Functions of DVD-E360K

MP3, WMA, JPEG

Downloading

. Inside of DVD-E360K 300mm Model Some Functions of DVD-E360K

CD Ripping

CD Ripping : Audio CD Playback.

Ripping into MP3 format.

Copy to MP3 Player Enjoy your favorite song with MP3 Player.

. Inside of DVD-E360K 300mm Model Supplied Accessory

Description fig Description Part no

Remote Control

(AK59-00117A)

Owners Instructions

(AK68-02204A)

Video/audio Cable

(AC39-42001U & AC39-22017Z)

. Inside of DVD-E360K 300mm Model Control & Connection Panel

Description
Front panel Control

1. DISC TRAY
Place the disc here.

5. STANDBY/ON
Turn On/Off the DVD Player.

2. DISPLAY
Operation indicators are display here.

6. USB HOST
Connect digital still camera, MP3 player, memory stick, card reader, or other removable storage devices.

3. OPEN/CLOSE
Press to open and close the disc tray.

7. MIC
Connect microphone

4. PLAY/PAUSE

Play or pause the disc/Stops Disc Play

. Inside of DVD-E360K 300mm Model

Control & Connection Panel

. Inside of DVD-E360K 300mm Model Control & Connection Panel

A. Connecting to a TV(VIDEO)
- Using video/audio cables, connect the VIDEO (yellow)/AUDIO (red and white) OUT jacks on the rear of the DVD player to the VIDEO (yellow)/AUDIO (red and white) IN jacks of your TV. - Turn on the DVD player and TV. - Press the input selector on your TV remote control until the Video signal from the DVD player appears on the TV screen.

B. Connection to a TV Using the component Jacks (Progresive/Interlance)

- Connecting through the Component jacks lets you view video at the 480p (Progresive Scan) resolution. - What is Progresive Scan? Progresive scan has twice as many scanning lines per frame as interlaced (480i) output and provides better and clearer picture quality. 1. 2. 3. 4. Using Component video cables (not included), connect the COMPONENT VIDEO OUT (PR, PB, and Y) jacks on the rear of the DVD player to the COMPONENT IN (PR, PB, and Y) jacks on your TV. Using the audio cables, connect the AUDIO (red and white) OUT jacks on the rear of the DVD player to the AUDIO (red and white) IN jacks of your TV. Turn on the DVD player and TV. Set the video output to P-SCAN/I-SCAN in the display Set Up menu. You can also use the VIDEO SEL. Button to change the Video Output mode. Press the input selector button on your TV remote control until the Component signal from the DVD player appears on the TV.

. Inside of DVD-E360K 300mm Model Control & Connection Panel

C. Connection to an Audio System (2 Channel, Dolby Digital, or MPEG2)

Using the audio cables, connect the AUDIO (red and white) OUT jacks on the rear of the DVD player to the AUDIO (red and white) IN jacks of the Amplifier. If using a Coaxial cable, connect the DIGITAL AUDIO (COAXIAL) jack on the rear of the DVD player to the DIGITAL AUDIO IN (COAXIAL) jack of the Amplifier. Using the video signal cable (s), connect the COMPONENT or VIDEO OUT jacks on the rear of the DVD player to the COMPONENT or VIDEO jacks of your TV. Turn on your DVD player, TV, and Amplifier. Press the input select button of the Amplifier to select the audio input your DVD player is connected to in order to hear sound. Refer to your Amplifier's user manual to set the Amplifier's audio input.

. Inside of DVD-E360K 300mm Model

Control & Connection Panel

DVD-E360K 1. DVD POWER Button Turns the power on or off. 2. REPEAT Button Allows you to repeat play a title,chapter, track, or disc. 3. DISC MENU Button Brings up the Disc menu. 4. RECORD 5. SEARCH Buttons ( /) Allows you to search forward/back ward through a disc. 6. STOP Button () To stop the disc. 7. SKIP Buttons ( / ) Use to skip the title, chapter or track 8. MENU Button Brings up the DVD players menu. 9. ENTER / / , / Buttons This button functions as a toggle switch. 10. AUDIO Button Use this button to access various audio functions on a disc. Use this button to select an available TV source (mode TV) 11. TOOLS Button Displays the current disc mode. It also lets you acces the Display function. 12. OPEN/CLOSE Button To open and close the disc tray. 13. MARKER Quickly find bookmark sections of a DVD. 14. USB Button To change device which acces to USB device. 15. VIDEO SEL. Button Changes video output mode. 16. PLAY/PAUSE Button Begins disc play. 17. SUBTITLE Button () 18. RETURN Button Returns to a previous menu. 19. TITLE MENU Button () Brings up the Title menu. 20. INFO Button Used to display playback info banner.

. Inside of DVD-E360K 300mm Model Wiring Diagram

. Inside of DVD-E360K 300mm Model Circuit Operating Descriptions

Location of Test Point

. Inside of DVD-E360K 300mm Model Circuit Operating Descriptions

Power(SMPS)
1-1-1 Comparison between Linear Power Supply and S.M.P.S. 1-1-1 (a) Linear

Waveform/Description

Input : Common power to transformer (Vp).

The output Vs of transformer is determined by the ratio of 1st Np and 2nd Ns. Vs = (Ns/Np) x Vp

Vout is output (DC) by diode and condensor.

Fig. 1-4

. Inside of DVD-E360K 300mm Model Circuit Operating Descriptions

Advantages and disadvantages of linear power supply

Charge by common power

1). Advantages : Little noise because the output waveform of transformer is sine wave. 2) Disadvantages : Additional margin is required because Vs is changed (depending on power source. (The regulator loss is caused by margin design). Greater core size and condenser capacity are needed, because the transformer work son a single power frequency.

Regulator loss Fig.1-5

1-1-1 (b) S.M.P.S (Pulse Width Modulation)

Fig.1-6

. Inside of DVD-E360K 300mm Model Circuit Operating Descriptions

FLY- Back PWM (Pulse With Modulation) Control
1-1-2 (a) AC Power Rectification/Smoothing Terminal 1) PDS01, PDS02, PDS03, PDS04 : Convert AC power to DC(Full wave rectification). 2) PER10, PER10A : Smooth the voltage converted to DC. 3) PCD01 : Noise removal at power input/output. 4) VX80JS : SMPS protection at power surge input. 1) Prevent residual high voltage at the terminals of switch during switch off/Suppress noise. High inverted power occurs at switch (PIC1) off, because of the 1st winding of transformer :(V=-L1 xdi/dt. L1 : Leakage Induction) A very high residual voltage exist on both terminals of PIC1 4, 5~8 pin because dt is a very short. 2) SNUBBER circuit protects PIC1 from damage through leakage voltage suppression by RC.

1-1-2 (c) Driving circuit When Vin supplied, driving current Ig occurs through the PIC1. By this I1 (=Hfe x Ig) occurs through the PIC1 and the Vb is inducted to base winding coil NB. By inducted Vb, Ib start flow and the VCC voltage of PIC1 is sustained stable. Ib is constant and I1 increases in Proportion to time. After constant time passed Ib become to shortage and PIC1 is cut OFF (S/W OFF).

. Inside of DVD-E360K 300mm Model Circuit Operating Descriptions

Fig.1-8 Driving Circuit

. Inside of DVD-E360K 300mm Model Circuit Operating Descriptions

1-1-2 (d) Feedback Control Circuit

Fig. 1-9

Operation descriptions 1.Internal OP-Amp + base potential of ICM803 is 2.5V and external - input potential is connected with PRS34and PRS35 to maintain Vout of 4.4V. 2.If load of 4.4V terminal increase (or AC input voltage decrease) and Vout decrease over 4.4V, Then : ICM803 R potential dec rease over 2.5V -->ICM803 A-K BASE Current decrease --> ICM803 A-K Current decrease --> PICS1 DIODE Current decrease --> PICS1 CE Current decrease --> PICS1 C-E Voltage increase --> PICS1 F-B Voltage increase --> OUT DUTY increase TRANS Primary Cuttent Increase --> TRANS Primary Power increase --> Vout increase --> Vout maintain 4.4V - PRD31, PRD32 : Reduce 4.4V overshoot. - PRS32, PCS32 : Prevent ICM803 oscillation (for phase correction).

. Inside of DVD-E360K 300mm Model Circuit Operating Descriptions

1-1-3 Iternal Block Diagram Internal Block Diagaram

. Inside of DVD-E360K 300mm Model Circuit Operating Descriptions

RF
1-2-1 RF Signal
RF block is integrated in the MT 1389
Fig. 1-11 Show the flow of signal generated by the pick-up. RF signal detected from pick-up is converted in to RF signal via RF block in MT 1389 A,B,C,D signals detected from pick-up are converted in to FE,TE,PI,DEFECT signals internally.

1-2-1 Block Diagram

120

127 128 1 2 4 3

V1P4 (11)

Fig. 1-11

. Inside of DVD-E360K 300mm Model Circuit Operating Descriptions

System Control

1-3-1 Outline
Media Tek MT1389J is a cost-effective DVD system on chip (SOC) which incorporates advanced features like MPEG-4 video recorder, high quality TV encoder and state of art deinterlace processing. The Media tek MT1389J Enables consumer electronics manufactures to build high quality , USB2.0,MS/SD/MMC reader, feature rich DVD Player, portable DVD players or any other home entertainment audio/video/devices. Based on media Teks world leading DVD player SOC architecture, the MT1389J is the new generation of the DVD player SOC. It integrates the media tek 3rd generation front en digital RF amplifier and the servo/MPEG AV decoder. To enrich the feature of DVD PLAYER, the MT1389J equips a simplified MPEG-4 advanced simple profile (ASP) video recorder to fully support the DivX1 Home Theater profile. The Progressive scan of the MT1389J utilized advanced motion adaptive de interlace algorithm to achieve the best movie/video playback. It also support a 3:2 pull down algorithm to give the best film effect. The 108MHz/12-bit video DAC provides users a whole new viewing experience.

. Inside of DVD-E360K 300mm Model Circuit Operating Descriptions

Servo
1-4-1 Outline
SERVO system of DVD is composed of focusing SERVO, Tracking SERVO,SLED Linked SERVO and CLV SERVO (DISC Motor Control SERVO). 1) Focusing SERVO : Focuses the optical spot output from object lens onto the surface. Maintains a uniform distance between object lens of Pick-up and disc (for surface vibration of disc). 2) Tracking SERVO: Make the Object lens follow the disc track in use of tacking error signal (created from pick-up). 3) SLED Linked SERVO : When the tracking actuator inclines outwardly as the object lens follows the track during play, the SLED motor moves slightly ( and counteracts the incline). 4) CLV SERVO(DISC Motor Control SERVO) : Controls the disc motor to maintain a constant linear velocity ( necessary for RF signal).

. Inside of DVD-E360K 300mm Model Circuit Operating Descriptions

1-4-2 Block Diagram DECK

. Inside of DVD-E360K 300mm Model Circuit Operating Descriptions

1-4-3 Operation 1) Focusing SERVO 2) Focusing SERVO
The focus loop is changed from open loop to closed loop, and the triangular waveform moves the object lens up and down (at pin 17 of MIC1 during Focus SERVO ON.) at that time, S curve is generated in MIC1. Summing signal of PD A,B,C,D, is generated, and zero cross (1.65V) point occurs when S curve is focused and ABCD signal exceeds a preset, constant value. The focus loop is changed to closed loop, and the object lens follows the disc movement, maintaining a constant distance from the disc. (these operations are same in CD and DVD).

FOD

Vref

Internal (FE) Summing signal of PD A,B,C,D (internal)

(2) PLAY

Vref

Vref

When focus loop closes the loop during focus servo on, both pin 13 and 14 of IC3 are controlled by MIC1

. Inside of DVD-E360K 300mm Model Circuit Operating Descriptions

2) TRACKING SERVO (1) NORMAL PLAY MODE For DVD Composite : The signal output from PD A,B,C,D of Pick-up, the tracking error Phase difference of A+C and B+D in RIC1, and inputs to MIC1. Then, it is output to MIC1 via digital equalizer, and applied to the tracking actuator through FIC3. Pin 15 of MIC1 is controlled by VREF(approx.1.65V)during normal play. Meanwhile, DVD repeats the track jump from 1 to 4 in inner direction at normal play (because data-read speed from disc is faster than data output speed on screen). For CD,VCD Receive the signal output trough E,F of pick-up. The tracking error signal is similar to DVD. 2) SEARCH Mode: Search mode : Fine seek, (Moving the tracking actuator slightly little bellow 255 track) and coarse search, moving much in use of sled motor. The coarse search will be described in sled linked servo an now, the fine is explained shortly. If the object lens is located near target, cut off the tracking loop and give the control signal as many as desired count to move the tracking actor via MIC1 pin 26 terminal (TRACK_PWM). 3) SLED LINKED SERVO Normal Play mode Move SLED motor slightly by means of PWM signal in MIC1 pin 23, as tracking actuator moves along with track during play. Control to move the entire Pick-up as the tracking actuator moves. Coarse search mode in case of long-distance search (such as chapter search ), MIC1 uses open-loop jump method. Then, read ID an compute the existing track count after input of next track. If the existing track count is within fine seek range, tracking begins using fine seek. CLV SERVO(DISC MOTOR CONTROL SERVO) Detect SYNC signals from R/U in MIC1, and out put PWM signal to MIC1 for constant linear velocity.

4)

. Inside of DVD-E360K 300mm Model Circuit Operating Descriptions

DVD Data Processor
1-5-1 Outline
The MT 1389J (highly-integrated device) includes the full front-end disc controller, back-end decoder Functions As well as the host control CPU. The principal off-chip component include the disc drive with its optical pick up, tray sled and spindle drivers and motors,16Mbits of SDRAM, and the audio Digital-to-Analog converters some applications.

In case of general disc refresh, the memory is almost filled up periodically because write rate memory after disc playback and signal process is faster A/V decoder. When the memory is filled, this status is reported by interrupt to main micom, which controls the servo to kick back the pick-up to the previous track after memorizing the last data read from disc until now. It takes some times to jump to the previous track and return to the original (jump location) again. The memory will have an empty space because A/V decoder reads out data of memory. When the memory has an empty space, where data can be processed and written and the pick-up correctly gets to the original location (before kick back location) again, it reads data again avoids the interrupt of data read previously. The basic operation repeats to perform as described above.

. Inside of DVD-E360K 300mm Model Circuit Operating Descriptions

1-5-2 Block Diagram
MIC2 16M bit SDRAM

Open Close

MOTOR IC3

MIC1 (MT 1389J) MPEG DECODER DIGITAL SERVO SDP & CPU RF AMP &DPD

IC4 Flash Memory 2M bit

. Inside of DVD-E360K 300mm Model Circuit Operating Descriptions

Video

1-6-1 Outline
MIC1 (A/V decoder with video encoder) diverges from the 27MHz crystal, then generates VSYNC an HSYNC. MIC1( A/V decoder with video encoder), copy guard processing an D/A conversion of 8bit video data internally inputted from video decoder block by MIC1. Video signal converted into analog signal is outputted via amplifier of analog part.

1-6-2 NTSC/PAL Digital Encoder (MT 1389J ; Built in video encode)

MIC1 inputted from pin 161 with 27MHz generates HSYNC an VSYNC which are based on video signal. MIC1 is synchronous signal with decoded video signal and control the output timing of 8bit video signal. The separate signal is encoded to NTSC by control of MIC1. The above signals, which are CVBS (Composite Video Burst Synchronize), Y/Pr and Pb, are outputted from MIC1 directly. In Course of encoding, 8bit data can extend to 10bit or more. To convert the extended data to quantization noise as possible,MIC1adopts 10bit D/A converter. MIC1 perform video en-coding as well as copy protection.

. Inside of DVD-E360K 300mm Model Circuit Operating Descriptions

Audio
1-7-1 Outline
A/V decoder (MIC1 ; MT 1389J) is the supply to DATA 0 for 2-channel mixed audio output. The audio data transmitted from A/V decoder (MIC ;MT 1389J) are converted into analog signal via audi D/A converter and outputted with only 2 channels audio data and transmit them to Post Filter. If DVD of multichannel Source disc, if is downmixed and transmit them to Post Filter.

Mixed Audio Output (2-Channel)

MIC1 (MT 1389J) A/V Decoder
POST FILTER POST FILTER SUM SUM

. Inside of DVD-E360K 300mm Model Circuit Operating Descriptions

1-7-2 DVD Audio Output
Source Data Types: MPEG-1,2,Dolby Digital, CD-DA,LPCM,WMA
MIC2 (LOCAL DRAM) MIC1 (MT 1389G: A/V DECODER)

HOST or DVD/ VCD INTERFACE

RECEIVER AUDIO INPUT BUFFER IEC 958/1937 OUTPUT PROCESS IEC 958/1973 INTERFACE or DECODER (IEC 958/1937)

Compressed Data WMA(MPEG,Dolby Digital), CDDA,LPCM

2 Channel LPCM, Decoded Dolby Digital, MPEG,WMA

AUDIO DECODER (MPEG,Dolby Digital, CD DA,LPCM WMA) Uncompressed 16 or 24 bit LPCM samples at fs+44.1,48,96KHz AUDIO INPUT BUFFER 2,4 ot 6 CHANENNEL OUTPUT PROSES DIGITAL AUDIO INTERFACE AUDIO DAC

. Inside of DVD-E360K 300mm Model Circuit Operating Descriptions

1) Compressed Data
The audio data inputted to MIC1 ; MT 1389J) A/V decoder is divided into compressed data uncompressed data. It is compressed data that is compressed with-channel audio data such as Dolby digital, MPEG,DTS, WMA, etc. The data compressed data inputted to MIC1; MT 1389J is converted into the uncompressed data of 2, 4, an 6 channels through MIC1 build-in audio decoder an is outputted to data 0 through MIC1 built-in audio decoder and is outputted to data 0 through digital audio interface. Via IEC-985 output process. 2) Uncompressed Data The uncompressed data is called CD-DA,LPCM data. The 2 channels data is converted through audio decoder 2-channel data an Data 0 and are outputted in digital audio interface. Via IEC-859 Output process, they is transmitted to digital amplifier or AC-3/MPG DTS amplifier built in the external digital input source IEC-985/1937 transmission format.

III. Disassembly & Reassembly

DISASSEMBLY & REASSEMBLY

III. Disassembly & Reassembly

CONTENTS
I. Cabinet & PCB

II.

Deck

III. Disassembly & Reassembly Cabinet & PCB

3-1-1 Top cabinet Removal Remove 2 Screws the back top Cabinet. Lift up the Top Cabinet in direction of arrow.

III. Disassembly & Reassembly Cabinet & PCB

3-1-2 Assy Front-cabinet Removal Remove 7 Hooks and Assy Front Cabinet

III. Disassembly & Reassembly Cabinet & PCB

3-1-2 Assy Loader Removal
Remove Assy Loader FPC cable from Assy Main PCB. Remove 3 Screw from the assy Loader and lift up.

III. Disassembly & Reassembly

Cabinet & PCB
3-1-4 Main PCB and SMPS PCB Removal
1) 2) 3) 4) Remove 1 screw the back bottom cabinet. Remove 1 screw from the Main PCB. Remove 1 screw from the S.M.P.S PCB. Remove 2 Screws from the S.M.P.S PCB, and lift up.

III. Disassembly & Reassembly Cabinet & PCB

3-2-5 PCB Location

TROUBLE SHOOTING

IV. Trouble Shooting CONTENTS

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Disc cannot be played Pick up deck cant move Cant FF/RW Pick up cant find the disc Abnormal Disc Rotation Deck cant Open/Close No Audio Output No Y/Pb/Pr (Component) Output No Progressive Output No CVBS Output No Power No USB Output

IV. Trouble Shooting

1. Disc can not be played

IV. Trouble Shooting

1. Disc can not be played

IV. Trouble Shooting

2. Pick-up deck cant move

IV. Trouble Shooting

2. Pick up deck cant move

IV. Trouble Shooting

3. Cant FF/RW

IV. Trouble Shooting

3. Cant FF/RW

IV. Trouble Shooting

4. Pick-up cant find the disc

IV. Trouble Shooting

4. Pick-up cant find the disc

IV. Trouble Shooting

5. Abnormal Disc Rotation

IV. Trouble Shooting

5. Abnormal Rotation of Disc Motor

IV. Trouble Shooting

5. Abnormal Rotation of Disc Motor

IV. Trouble Shooting

6. Deck cant Open/Close

IV. Trouble Shooting

6. Deck cant open close

IV. Trouble Shooting

6. Deck cant open close

IV. Trouble Shooting

7. No Audio Output

IV. Trouble Shooting

7. No Audio Output

IV. Trouble Shooting

8. No Y/Pr/Pb (Component) Output

IV. Trouble Shooting

9. No Progressive Output

IV. Trouble Shooting

10. No CVBS Output

IV. Trouble Shooting

10. No CVBS Output

IV. Trouble Shooting

11. No Power

IV. Trouble Shooting

11. No Power

IV. Trouble Shooting

12. No USB Output
No USB Output

Is the pin VDD 33 USB (MIC1-26) normal level?

Check power connection between MIC1-26,and 3.3V,

Is USB output from (MIC1-24, 25) OK?

Check MIC1 of Main Board

Is the USB signal in mcon1-pin 5,12 n 13 (usb 5v, usb-p, usb-n) OK?

Check connection between MIC1-24, 25 and MCON1

Check connection MCON1 and USB1

Thank You