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MERCEDES BENZ
ENGINE FAULT CODES

E 2006 SANDVIK TAMROCK CORP., Tampere Plant

P.O. Box 100 FI-33311 TAMPERE, Finland Tel.: +358 205 44 121 FAX: +358 205 44 120

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MERCEDES BENZ
ENGINE FAULT CODES

E 2006 SANDVIK TAMROCK CORP., Tampere Plant

P.O. Box 100 FI-33311 TAMPERE, Finland Tel.: +358 205 44 121 FAX: +358 205 44 120

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MERCEDES BENZ
ENGINE FAULT CODES

1.1. Fault codes of engine control (PLD-MR) via SAE J1939

Faultcodes. SAE J1939 SPN/FMI **** 45/12 Faultcodes. PLDMR *** Description Repair instructions

16409D) heater flange

open circuitfault (heater flange defective)

The heating flange becomes after Kl. 15 uniquely briefly switched on. Here if no break-down of the battery voltage is recognized, the heating flange is classified as defective. Error threshold and cyclic duration are deposited in the data record If a fuel pressure sensor or a combination sensor fuel pressure & temperature is fitted to the engine depends on the engine make

94/0

11715

fuel pressure sensor or fuel pressure & temperature sensor

measuring range exceeded or short circuit to terminal 30 / terminal 15

94/1

11716

combination in- remains under put (FPS, P-measuring DK) range or short circuit to ground combination in- signal not plauput (FPS, P-sible DK) combination in- open circuit put (FPS, P-DK) combination in- short circuit to put (FPS, P-ground DK) Fuel line signal measured valnot plausible * ue not plausible engine oil circulation* fluid level too high / too low -- message via CAN: warning oil level too high (=98/0) or advance warning (=98/1) or warning oil level too low (=98/1)

94/2

11717

94/3

13015

94/4

13016

94/14

11917

98/2

02026

E 2006 SANDVIK TAMROCK CORP., Tampere Plant

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MERCEDES BENZ
ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** Faultcodes. PLDMR *** 02517 Description Repair instructions

oil level sensor (up to diagnosis version 4)

measured value not plausible

-- check oil level, correct if necessary. -- check wire for short circuit to battery, repair or replace if necessary. -- check oil level sensor, replace if necessary. nominal value: 20--25 Ohm -- perform functional check. -- check oil level, correct if necessary. -- check wire for short circuit to ground, repair or replace if necessary. -- check oil level sensor, replace if necessary. nominal value: 20--25 Ohm -- perform functional check. -- check oil level, correct if necessary. -- check wire for short circuit to ground, repair or replace if necessary. -- check oil level sensor, replace if necessary. nominal value: 20--25 Ohm -- perform functional check. -- check oil level sensor , replace if necessary. -- check wire for open circuit fault, repair or replace if necessary. -- perform functional check

98/4

02515

oil level sensor **

measuring range exceeded

98/3

02516

oil level sensor **

measured value not plausible

98/5

02509

oil level sensor **

open circuit fault

E 2006 SANDVIK TAMROCK CORP., Tampere Plant

P.O. Box 100 FI-33311 TAMPERE, Finland Tel.: +358 205 44 121 FAX: +358 205 44 120

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MERCEDES BENZ
ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 100/2 Faultcodes. PLDMR *** 11617 Description Repair instructions

oil pressure sensor

signal not plau- -- check oil level, correct if nesible cessary. -- check wire for open circuit fault, repair or replace if necessary. -- check oil pressure sensor, replace if necessary. -- perform functional check. measuring range exceeded -- check oil pressure sensor, replace if necessary. -- check wire for open circuit fault or if shortened to batteryvoltage, repair if necessary. -- perform functional check. -- check oil pressure sensor, replace if necessary. -- check wire for short circuit to ground, repair if necessary. -- perform functional check. -- message via CAN: oil pressure advance warning or warning

100/3

11615

oil pressure sensor

100/4

11616

oil pressure sensor

remains under measuring range

100/14

02020

engine oil circulation ** booster path *

pressure too low

102/0

11820

boost pressure -- if fault codes 11415 or11417 too high are also present, process them first. -- boost pressure system (boost air tubes, boost air cooler) visual check. -- perform functional check. booster path defective -- check tubes and connections between turbocharger, boost air cooler and the boost air tubes for leakage. -- check boost air cooler. -- perform functional check.

102/1

11818

booster path*

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MERCEDES BENZ
ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 102/2 Faultcodes. PLDMR *** 11417 Description Repair instructions

boost pressure sensor

measured value not plausible

-- check wire for open circuit fault, repair if necessary. -- check boost pressure sensor, replace if necessary. -- perform functional check. -- if fault code 01315 or 01316 also actual: replace and calibrate ECU engine control (e.g. MR--PLD). -- check boost pressure, replace if necessary. -- check wire for open circuit fault and if shorted to battery voltage, repair if necessary. -- perform functional check. -- unplug the connector from combination sensor. fault codes 01215 and 11415 actual: replace combination sensor. -- check wire for short circuit to ground, repair if necessary. -- perform functional check.

102/3

11415

boost pressure sensor

measuring range exceeded

102/4

11416

boost pressure sensor

remains under measuring range

102/13

11873

booster path / boost pressure control ** booster path / boost pressure control booster path / boost pressure control* booster path / boost pressure control *

max. output of booster speed balancing governor set value devi(with power reduction) ation too high -- check booster path fault codes 11874* , 01874** boost pressure deviation too high braking power too low

102/13

11874 order 01874 11875

102/13

102/13

11876

E 2006 SANDVIK TAMROCK CORP., Tampere Plant

P.O. Box 100 FI-33311 TAMPERE, Finland Tel.: +358 205 44 121 FAX: +358 205 44 120

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MERCEDES BENZ
ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 102/13 Faultcodes. PLDMR *** 12415 Description Repair instructions

scavenging (boost pres-- check sensor, replace if necgradient sensor sure ) measuressary. (P2S--P3)** ing range ex-- check wire for open circuit ceeded scavenging (boost pres-- check sensor, replace if necgradient sensor sure ) remains essary. (P2S--P3)** under measur- -- check wire for open circuit ing range no speed booster 1** no speed booster 2** booster path ** no engine speed no engine speed temperature to -- temperature of boost preshigh sure too high -- check temperature sensor, replace if necessary. -- nominal value: 2.4 k Ohm (corresponds to 21C) -- check wire if connected to battery voltage and if open circuit fault, repair if necessary. -- perform functional check. -- check temperature sensor, replace if necessary. -- nominal value: 2.4 kOhm (corresponds to 21C) -- check wire for short circuit to ground, repair if necessary. -- perform functional check.

102/13

12416

103/7 103/14 105/0 105/3

12612 12712 01822 11215

boost tempera- measuring ture sensor range exceeded

105/4

11216

boost tempera- remains under ture sensor measuring range

110/0

02122

coolant temperature sensor *

temperature too high

E 2006 SANDVIK TAMROCK CORP., Tampere Plant

P.O. Box 100 FI-33311 TAMPERE, Finland Tel.: +358 205 44 121 FAX: +358 205 44 120

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MERCEDES BENZ
ENGINE FAULT CODES

Faultcodes. SAE J1939 SPN/FMI **** 110/3

Faultcodes. PLDMR *** 11515

Description

Repair instructions

coolant temperature sensor

measuring range exceeded

-- check sensor, repair or replace if necessary. -- nominal value: 2.4 kOhm (corresponds to 21C) -- check wire for open circuit fault or if shortened to battery voltage, repair if necessary. -- perform functional check. -- check sensor, repair or replace if necessary. -- nominal value: 2.4 kOhm (corresponds to 21C) -- check wire for open circuit fault, repair or replace if necessary. -- perform functional check. -- check fuse, replace if necessary. -- check wires and plug connectors for open circuit fault, repair or replace if necessary. -- perform functional check. -- check wires and plug connectors for open circuit fault, repair if necessary. -- check wires and plug connectors for open circuit fault, repair if necessary. -- 24 V--Mode: 30 V, 12 V-Mode: 16 V -- alternator or governer defect

110/4

11516

coolant temperature sensor

remains under measuring range

158/2

12219

terminal 15 detection *

inconsistency MR<-->FR terminal 15

158/2

12319

terminal 50 detection*

inconsistency MR<-->FR terminal 50

168/3

07542

terminal 30, battery voltage

nominal range exceeded

E 2006 SANDVIK TAMROCK CORP., Tampere Plant

P.O. Box 100 FI-33311 TAMPERE, Finland Tel.: +358 205 44 121 FAX: +358 205 44 120

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MERCEDES BENZ
ENGINE FAULT CODES

Faultcodes. SAE J1939 SPN/FMI **** 168/4

Faultcodes. PLDMR *** 07543

Description

Repair instructions

terminal 30, battery voltage

remains below nominal range

-- 24 V--Mode: 22 V, 12 V-Mode: 10 V -- battery defect -- alternator, governor or fuse defect -- check wire, repair or replace if necessary. -- nominal value: 2.4 kOhm (corresponds to 21C). -- check wire if shortened to battery voltage and if open circuit fault, repair if necessary. -- perform functional check -- check sensor, repair or replace if necessary. -- nominal value: 2.4 kOhm (corresponds to 21C). -- check wire for short circuit to ground, repair if necessary. -- perform functional check -- check oil temperature sensor and replace if necessary. -- nominal value: 2.4 kOhm (corresponds to 21C). -- check wire for ground short, repair if necessary. -- perform functional check. -- check oil temperature sensor B11 and replace if necessary. -- nominal value: 2.4 kOhm (corresponds to 21C). -- check wire for ground short, repair if necessary. -- perform functional check

174/3

11115

fuel temperature sensor

measuring range exceeded

174/4

11116

fuel temperature sensor

remains under measuring range

175/3

01015

oil temperature measuring sensor range exceeded

175/4

01016

oil temperature remains under sensor measuring range

E 2006 SANDVIK TAMROCK CORP., Tampere Plant

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MERCEDES BENZ
ENGINE FAULT CODES

Faultcodes. SAE J1939 SPN/FMI **** 190/0

Faultcodes. PLDMR *** 10530

Description

Repair instructions

engine speed

engine speed too high

-- inform about authorized engine speed -- delete fault memory

609/11

04056

internal fault*

backup control -- check all affected connectors, defective* plug connections and electrical components for damage, loose contact, corrosion etc. and repair if necessary. -- if fault code is still present, renew and program control unit. -- perform functional check. measuring range exceeded -- if fault codes 11415 or 11416 are present, remove them first. -- fault code 01315 remains present: read out actual values 014 and 015 and compare with each other. -- actual value should be inside tolerance band (+/-- 10%) while engine stops. -- if fault codes 11415 or 11416 are present, remove them first. -- fault code 01316 remains present: read out actual values 014 and 015 and compare with each other. -- actual value inside tolerance band (+/-- 10%) while engine stops: replace and program ECU engine control (e.g. MR--PLD).

609/12

01315

ambient pressure sensor

609/12

01316

ambient pressure sensor

remains under measuring range

E 2006 SANDVIK TAMROCK CORP., Tampere Plant

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MERCEDES BENZ
ENGINE FAULT CODES

Faultcodes. SAE J1939 SPN/FMI **** 609/12

Faultcodes. PLDMR *** 04024

Description

Repair instructions

internal fault

auxiliary con-- check all affected connectors, troller defective plug connections and electrical components for damage, loose contact, corrosion etc. and repair if necessary. -- if fault code is still present, renew and program control unit. -- perform functional check. HS--transistor -- Change control unit PVB1 high--resistance Highside--Transistor HS--transistor -- Change control unit** PVB2 high--resistance HS--transistor PV5 high--resistance -- Change control unit**

609/12

14034D) internal fault**

609/12

14035D) internal fault**

609/12

14036D) internal fault

609/12

04038

internal fault*

high resistance present, remove this fault starter driver code first. (redundant--/ -- check all affected connectors, auxiliary path) plug connections and electrical components for damage, loose contact, corrosion etc. and repair if necessary. -- perform functional check. starter driver high--resistance (main path) -- check all affected plugs, plug connectors and electrical components for damage, loose contact, corrosion etc. and repair if necessary. -- perform functional check.

609/12

14038

internal fault**

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MERCEDES BENZ
ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 609/12 Faultcodes. PLDMR *** 14039 Description Repair instructions

internal fault*

14039 starter -- check all affected plugs, plug driver low--reconnectors and electrical sistance (main components for damage, path or auxilialoose contact, corrosion etc. ry path) and repair if necessary. -- perform functional check level detection starter defec-tive -- check all affected plugs, plug connectors and electrical components for damage, loose contact, corrosion etc. and repair if necessary. -- perform functional.

609/12

04040

internal fault

609/12

14041

internal fault (till diagnosis version 4)

PV-- Highside-- -- check all affected plugs, plug transistor deconnectors and electrical fective components for damage, loose contact, corrosion etc. and repair if necessary. -- perform functional check. CAN--data area -- check all affected plugs, plug defective connectors and electrical components for damage, loose contact, corrosion etc. and repair if necessary. -- if fault code is still present, replace and program control unit. -- --perform functional check.

609/12

14054

internal fault

E 2006 SANDVIK TAMROCK CORP., Tampere Plant

P.O. Box 100 FI-33311 TAMPERE, Finland Tel.: +358 205 44 121 FAX: +358 205 44 120

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MERCEDES BENZ
ENGINE FAULT CODES

Faultcodes. SAE J1939 SPN/FMI **** 609/12

Faultcodes. PLDMR *** 18039

Description

Repair instructions

internal fault**

Starter output stage with low impedance (main branch or branch of emergency) or load (relay) also to high resistance and/or to high inductance.

Main branch: During the controller initialization the two transistors of the main branch are alternating switched on briefly. The level at the starter output changes thereby on High, the main branch is classified as low impedance. Backup branch: If that changes for clamp 50 signal on High and follows this level change a change of the level at the starter output before the starter output stage was activated, the backup branch is classified as low impedance.

609/14

04037

internal fault

cylinder num- -- check all affected connectors, ber implausible plug connections and electrical components for damage, loose contact, corrosion etc. and repair if necessary. -- --perform functional check. characteristic data map de-fective -- check all affected connectors, plug connections and electrical components for damage, loose contact, corrosion etc. and repair if necessary. -- --perform functional check.

609/14

04047

internal fault

E 2006 SANDVIK TAMROCK CORP., Tampere Plant

P.O. Box 100 FI-33311 TAMPERE, Finland Tel.: +358 205 44 121 FAX: +358 205 44 120

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MERCEDES BENZ
ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 609/14 Faultcodes. PLDMR *** 04048 Description Repair instructions

internal fault

cylinder num- -- check all affected connectors, ber implausible plug connections and electrical components for damage, loose contact, corrosion etc. and repair if necessary. -- --perform functional check. parametrization -- check all affected plugs, plug fault connectors and electrical components for damage, loose contact, corrosion etc. and repair if necessary. -- --perform functional check. incorrect hard- -- check all affected connectors, ware detection plug connections and electrical components for damage, loose contact, corrosion etc. and repair if necessary. -- --perform functional check. EEPROM: -- check all affected connectors, Checksum failplug connections and electriure1 (memory cal components for damage, fault) loose contact, corrosion etc. and repair if necessary. -- if fault code is still present, renew and program control unit. -- --perform functional check. EEPROM: -- check all affected plugs, plug CKS-- fault 2 connectors and electrical (groups vehicle components for damage, parameters) loose contact, corrosion etc. and repair if necessary. -- if fault code is still present, replace and program control unit. -- --perform functional check.

609/14

14049

internal fault **

609/14

04050

internal fault

609/14

04051

internal fault

609/14

14052

internal fault

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MERCEDES BENZ
ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 609/14 Faultcodes. PLDMR *** 24053 Description Repair instructions

internal fault **

EEPROM: Checksum-fault 3 (block production or immobilizer).

-- check all affected connectors, plug connections and electric components for damage, loose contact, corrosion etc., and repair if necessary. -- if fault code still present, renew and calibrate control unit. -- --perform functional check .

611/4

06506

oil separator*

short circuit to ground diagnostic line. oil separator defective CAN data not plausible -- work off actual faults of SG FRE apart from CAN data bus fault codes 10201, 00202 and 10203. -- perform functional check. -- check CAN connection to SG FRE. -- check cables, connectors, plug connectors and electrical components for damage, correct connection, loose contact and corrosion, repair if necessary. -- remove engine CAN bus fault in the SG FRE. -- perform functional check -- communication with the ECU engine control (e.g. MR--PLD) restored: check calibration of ECU engine control (e.g. MR-PLD) for one wire capability.

611/12 625/2

06564 10102

oil separator* CAN connection

625/2

10104

CAN connection

no connection to CAN

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ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 625/14 Faultcodes. PLDMR *** 10100 Description Repair instructions

CAN connection

CAN--High de- -- check for open circuit fault, refective pair or replace if necessary. -- switch on ignition. -- delete fault memory in ECU engine control (e.g. MR--PLD). -- delete fault memory in SG FRE. -- --perform functional check . CAN--Low defective -- check wire for open circuit fault, repair of replace if necessary. -- switch on ignition. -- delete fault memory in ECU engine control (e.g. MR--PLD). -- delete fault memory in SG FRE. -- perform functional.

625/14

10101

CAN connection

625/14 636/1

10149 10310

CAN connection

parameter fault -- check parameters and CAN -- perform functional check

crankshaft crankshaft lev- -- pull out position sensor while position sensor el too low engine is stopped and perform visual check. -- remove metal pieces/shavings if necessary. -- replace position sensor in the case of mechanical damage (clear stress marks). -- replace clamping sleeve of the position sensor if necessary. -- press--in speed (position) sensor during engine standstill until mechanical limit stop. -- --perform functional check

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P.O. Box 100 FI-33311 TAMPERE, Finland Tel.: +358 205 44 121 FAX: +358 205 44 120

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MERCEDES BENZ
ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 636/3 Faultcodes. PLDMR *** 10309 Description Repair instructions

crankshaft position

crankshaft sen- -- check wire and position sensor open circuit sor for open circuit fault, refault place if necessary. -- --nominal value 1.2 kOhm. crankshaft sen- -- check wire and position sensor ground sor for ground short, replace if necessary. -- --nominal value 1.2 kOhm.

636/4

10308

crankshaft position

636/7

10311

crankshaft crankshaft/ -- pull out position sensor during position sensor camshaft sigengine standstill and perform nal assignment visual check. not plausible -- replace position sensor in the case of mechanical damage (clear stress marks). -- check crankshaft-- and camshaft position sensor for tight fitting, replace clamping sleeve if necessary. -- check wires at plug connection for damage, correct connection and corrosion, repair if necessary. -- --check crankshaft-- and camshaft position sensor at plug for interchanging. crankshaft position crankshaft -- press in speed (position) sentimeout -- nosor during engine standstill crankshaft siguntil mechanical limit stop. nal Timeout -- fault code 10309 actual: work off this fault code. -- fault code 10312 actual: check crankshaft position sensor, replace if necessary. -- --nominal value 1.2 kOhm

636/8

10312

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ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 636/14 Faultcodes. PLDMR *** 10313 Description Repair instructions

crankshaft position control solenoid valve**

crankshaft sen- -- connect the position sensor sor wrong pocorrectly. larity -- --perform functional check. shortened to -- shortened to battery voltagebattery voltage- Highside bank 1 Highside bank 1 shortened to -- switch off solenoid valves battery voltage- bank 2 Highside bank 2 shortened to -- switch off solenoid valves battery voltage- bank 2 Highside bank 2 ground short Low side bank 1 -- switch off solenoid valves bank 1

651/3

24805

651/3

24905

control solenoid valve**

651/3

24905

control solenoid valve**

651/4

24806

control solenoid valve** control solenoid valve** control failure injector--/solenoid valve

651/4 651/5

24906 15027

ground short -- switch off solenoid valves Lowside bank2 bank 2 control cylinder important note: 1 disturbed -- upon removing mechanical or electrical faults at the injector valves, the engine--smoothness control has to be set to zero. short circuit inimportant note: jector solenoid -- upon removing mechanical or valve cylinder 1 electrical faults at the injector valves, the engine smoothness control has to be set to zero.

651/6

25028

solenoid valve cylinder 1**

E 2006 SANDVIK TAMROCK CORP., Tampere Plant

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ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 651/7 Faultcodes. PLDMR *** 15026 Description Repair instructions

contact recog- no contact cylimportant note: nition injector--/ inder 1 -- upon removing mechanical or solenoid valve electrical faults at the injector valves, the engine smoothness control has to be set to zero. engine-smoothness cylinder 1 LRR--limitation important note: cylinder 1 -- upon removing mechanical or electrical faults at the injector valves, the engine smoothness control has to be set to zero. important note: -- upon removing mechanical or electrical faults at the injector valves, the engine smoothness control has to be set to zero

651/12

09044

651/14

09045

individual cylin- EZA--limitation der adaption cylinder 1

652/5

15127

injector--/solenoid valve cylinder 2

control cylinder -- upon removing mechanical or 2 disturbed / electrical faults at the injector failure valves, the engine--smoothness control has to be set to zero. -- the engine--smoothness control can be set to zero in the menu controls at the menu level check engine--smoothness control. short circuit in- -- check electrical screw conjector--/ nections of the affected injector valve for short circuit. -- disconnect electrical screw connections of the affected injector valve.

652/6

25128

solenoid valve cylinder 2**

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MERCEDES BENZ
ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 652/7 Faultcodes. PLDMR *** 15126 Description Repair instructions

contact recog- no contact cyl- -- upon removing mechanical or nition injector--/ inder 2 electrical faults at the injector solenoid valve valves, the engine--smoothcylinder 2 ness control has to be set to zero. -- the engine--smoothness control can be set to zero in the menu controls at the menu level check engine--smoothness control. injector--/solenoid valve cylinder 2 engine-important note: smoothness -- upon removing mechanical or control: LRR-electrical faults at the injector limitation cylinvalves, the engine smoothder ness control has to be set to zero. individual cylin- important note: der adaptation: -- upon removing mechanical or EZA--limitation electrical faults at the injector cylinder valves, the engine smoothness control has to be set to zero control cylinder important note: 3 disturbed / -- upon removing mechanical or failure electrical faults at the injector valves, the engine--smoothness control has to be set to zero. short circuit in- -- check electrical screw conjector--/ solenections of the affected injecnoid valve cyltor valve for short circuit. inder 3 -- disconnect electrical screw connections of the affected injector valve.

652/12

09144

652/14

09145

injector--/solenoid valve cylinder

653/5

15227

injector--/solenoid valve cylinder 3

653/6

25228

injector--/solenoid valve cylinder 3**

E 2006 SANDVIK TAMROCK CORP., Tampere Plant

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MERCEDES BENZ
ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 653/7 Faultcodes. PLDMR *** 15226 Description Repair instructions

injector--/solenoid valve cylinder 3

contact recognition injector--/solenoid valve: no contact cylinder 3

important note: -- upon removing mechanical or electrical faults at the injector valves, the engine smoothness control has to be set to zero.

653/12

09244

injector--/solenoid valve: cylinder 3

engine-important note: smoothness -- upon removing mechanical or control: LRR-electrical faults at the injector limitation cylinvalves, the engine smoothder ness control has to be set to zero. individual cylin- important note: der adaptation: -- upon removing mechanical or EZA--limitation electrical faults at the injector cylinder 3 valves, the engine smoothness control has to be set to zero. contact recogimportant note: nition injector--/ -- upon removing mechanical or solenoid valve: electrical faults at the injector no contact cylvalves, the engine smoothinder 4 ness control has to be set to zero. short circuit in- -- check electrical screw conjector--/ solenections of the affected injecnoid valve cyltor valve for short circuit. inder 4 -- disconnect electrical screw connections of the affected injector valve. contact recogimportant note: nition injector--/ -- upon removing mechanical or solenoid valve: electrical faults at the injector no contact cylvalves, the engine smoothinder 4 ness control has to be set to zero.

653/14

09245

injector--/solenoid valve: cylinder 3

654/5

15327

control failure injector--/solenoid valve

654/6

25328

injector--/solenoid valve cylinder 4**

654/7

15326

injector--/solenoid valve cylinder 4

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ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 654/12 Faultcodes. PLDMR *** 09344 Description Repair instructions

injector--/solenoid valve cylinder 4

engine-important note: smoothness -- upon removing mechanical or control: LRR-electrical faults at the injector limitation cylinvalves, the engine smoothder 4 ness control has to be set to zero. individual cylin- important note: der adaption: -- upon removing mechanical or EZA--limitation electrical faults at the injector cylinder 4 valves, the engine smoothness control has to be set to zero. contact recogimportant note: nition injector--/ -- upon removing mechanical or solenoid valve: electrical faults at the injector no contact cylvalves, the engine smoothinder 5 ness control has to be set to zero. short circuit in- -- check electrical screw conjector--/ solenections of the affected injecnoid valve cyltor valve for short circuit. inder 5 -- disconnect electrical screw connections of the affected injector valve. contact recogimportant note: nition injector--/ -- upon removing mechanical or solenoid valve: electrical faults at the injector no contact cylvalves, the engine smoothinder 5 ness control has to be set to zero. engine-important note: smoothness -- upon removing mechanical or control: LRR-electrical faults at the injector limitation cylinvalves, the engine smoothder 5 ness control has to be set to zero.

654/14

09345

injector--/solenoid valve cylinder 4

655/5

15427

injector--/solenoid valve cylinder 5

655/6

25428

injector--/solenoid valve cylinder 5 **

655/7

15426

injector--/solenoid valve cylinder 5

655/12

09444

injector--/solenoid valve cylinder 5

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ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 655/14 Faultcodes. PLDMR *** 09445 Description Repair instructions

injector--/solenoid valve cylinder 5

individual cylin- important note: der adaptation: -- upon removing mechanical or EZA--limitation electrical faults at the injector cylinder 5 valves, the engine smoothness control has to be set to zero. control failure important note: injector--/sole- -- upon removing mechanical or noid valve: electrical faults at the injector control cylinder valves, the engine smooth6 disturbed ness control has to be set to zero. short circuit in- -- check electrical screw conjector--/ solenections of the affected injecnoid valve cyltor valve for short circuit. inder 6 -- disconnect electrical screw connections of the affected injector valve. contact recogimportant note: nition injector--/ -- upon removing mechanical or solenoid valve: electrical faults at the injector no contact cylvalves, the engine smoothinder 6 ness control has to be set to zero. engine-important note: smoothness -- upon removing mechanical or control: LRR-electrical faults at the injector limitation cylinvalves, the engine smoothder 6 ness control has to be set to zero. individual cylin- important note: der adaption: -- upon removing mechanical or EZA--limitation electrical faults at the injector cylinder 6 valves, the engine smoothness control has to be set to zero.

656/5

15527

injector--/solenoid valve cylinder 6

656/6

25528

injector--/solenoid valve cylinder 6**

656/7

15526

injector--/solenoid valve cylinder 6

656/12

09544

injector--/solenoid valve cylinder 6

656/14

09545

injector--/solenoid valve cylinder 6

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ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 657/5 Faultcodes. PLDMR *** 15627 Description Repair instructions

injector--/solenoid valve cylinder 7

control failure injector--/solenoid valve

important note: -- upon removing mechanical or electrical faults at the injector valves, the engine smoothness control has to be set to zero.

657/6

25628

injector--/solenoid valve cylinder 7**

short circuit in- -- check electrical screw conjector--/ solenections of the affected injecnoid valve cyltor valve for short circuit. inder 7 -- disconnect electrical screw connections of the affected injector valve. contact recogimportant note: nition injector--/ -- upon removing mechanical or solenoid valve: electrical faults at the injector no contact cylvalves, the engine smoothinder 7 ness control has to be set to zero. engine-important note: smoothness -- upon removing mechanical or control: LRR-electrical faults at the injector limitation cylinvalves, the engine smoothder 7 ness control has to be set to zero. individual cylin- important note: der adaptation: -- upon removing mechanical or EZA--limitation electrical faults at the injector cylinder 7 valves, the engine smoothness control has to be set to zero. control failure important note: injector--/sole- -- upon removing mechanical or noid valve: electrical faults at the injector control cylinder valves, the engine smooth8 disturbed ness control has to be set to zero.

657/7

15626

injector--/solenoid valve cylinder 7

657/12

09644

injector--/solenoid valve cylinder 7

657/14

09645

injector--/solenoid valve cylinder 7

658/5

15727

injector--/solenoid valve cylinder 8

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ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 658/6 Faultcodes. PLDMR *** 25728 Description Repair instructions

injector--/solenoid valve cylinder 8**

short circuit in- -- check electrical screw conjector--/ solenections of the affected injecnoid valve cyltor valve for short circuit. inder 8 -- disconnect electrical screw connections of the affected injector valve. contact recogimportant note: nition injector--/ -- upon removing mechanical or solenoid valve: electrical faults at the injector no contact cylvalves, the engine smoothinder 8 ness control has to be set to zero. engine-important note: smoothness -- upon removing mechanical or control: LRR-electrical faults at the injector limitation cylinvalves, the engine smoothder 8 ness control has to be set to zero. individual cylin- important note: der adaptation: -- upon removing mechanical or EZA--limitation electrical faults at the injector cylinder 8 valves, the engine smoothness control has to be set to zero. starter relay external current supply -- check wire -- terminal 50 input of starter relay if shortened to battery voltage, repair or replace if necessary. -- check starter relay, replace if necessary. -- restore electrical connection(s)

658/7

15726

injector--/solenoid valve cylinder 8

658/12

09744

injector--/solenoid valve cylinder 8

658/14

09745

injector--/solenoid valve cylinder 8

677/3

18005

starter control (PLD--MR)**

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ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 677/5 Faultcodes. PLDMR *** 18009 Description Repair instructions

starter control (PLD--MR)**

starter relay external current supply

-- check of starter relay if shortened to battery voltage, repair or replace if necessary. -- check starter relay, replace if necessary. -- restore electrical connection(s) -- check wire -- terminal 50 input of the starter relay for short circuit to ground, repair or replace if necessary. -- check starter relay, replace if necessary. -- check starter electrically and mechanically. -- perform functional check. -- check starter relay, replace if necessary. -- perform functional

677/6

18008

starter control (PLD--MR)**

short circuit to ground

677/7

18086

starter control (PLD--MR)** starter control Starter relay is (PLD--MR)**

starter does not engage starter relay fixed in closed position

677/14

18033

697/3

17007D) proportional valve (MBR-BK) 17705 proportional valve bank 1PVB proportional valve bank 1 (PVB 1)

shortened to -- set output off battery voltage (--lead) shortened to -- set output off 1 2 3 4 battery voltage (+lead)* short circuit to ground (+lead)** -- set output off 1 2 3 4

697/4

17708

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ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 697/5 Faultcodes. PLDMR *** 17009 Description Repair instructions

proportional open circuit -- check parametrization. valve 1 (MBR-- fault** ECU en- -- parameter 06 has to be set to BK) gine control NOT ACTIVE (e.g. MR--PLD) wrong calibra- -- if not, then the data set of ECU engine control (e.g. MR--PLD) tion. is wrong -- replace and program ECU engine control (e.g. MR--PLD). -- --perform functional check. proportional short circuit to -- check parametrization. valve 1 (MBR-- ground (--lead) -- parameter 06 has to be set to BK) ECU engine NOT ACTIVE control (e.g. -- if not, then the data set of ECU MR--PLD) engine control (e.g. MR--PLD) wrong calibrais wrong tion. -- replace and program ECU engine control (e.g. MR--PLD). -- perform functional check.

697/6

17006

698/3

17305C) proportional shortened to -- set output off 17307D) valve 2 (MBR-- battery voltage KD) (--lead) High Side 17317C) proportional open circuit -- set output off 17309D) valve 2 (MBR-- fault Low Side KD) 17306 proportional valve 2 Activation: engine brake reecompression valve (MBR--KD) short circuit to -- check calibration, correct if ground (--lead) necessary. Parameter 007 High Side has to be set to NOT ACTIVE. wrong calibra- -- if not, then the data set of the tion control unit MR is wrong. -- replace and program ECU engine control (e.g. MR--PLD). -- perform functional check.

698/5

698/6

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ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 699/3 Faultcodes. PLDMR *** Description Repair instructions

17107D) proportional valve 3 17109 proportional valve 3

shortened to -- set output off battery voltage (--lead)* open circuit -- check calibration, correct if fault wrong calnecessary. Parameter 008 ibration has to be set to NOT ACTIVE. note: -- if a Linig--fan is installed, the following calibration applies: a) parameters 8 and 9 have to be set to ACTIVE. b) parameter 14 has to be set to Type 0.

699/5

699/6

17106

proportional valve 3

short circuit to -- check calibration, correct if ground (--lead) necessary. Parameter 008 ECU engine has to be set to NOT ACTIVE. control (e.g. -- if the calibration is OK, check MR--PLD) wire for short circuit to ground, wrong calibrarepair or replace if necessary. tion / short circuit to ground -- if still no fault can be detected, replace and program ECU engine control (e.g. MR--PLD). -- perform functional check. shortened to -- set output off battery voltage (--lead)*

700/3

17207** proportional valve 4

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ENGINE FAULT CODES

Faultcodes. SAE J1939 SPN/FMI **** 700/5

Faultcodes. PLDMR *** 17209

Description

Repair instructions

proportional valve 4

open circuit fault

note: ECU engine control (e.g. MR--PLD) wrong calibration / open circuit fault -- check calibration, correct if necessary. Parameter 009 has to be set to NOT ACTIVE. note: -- if a Linnig--fan is installed, the following calibration applies: a) parameters 8 and 9 have to be set to ACTIVE. b) parameter 14 has to be set to Type 0. fault code17209 remains actual: check wires for open circuit fault, repair or replace if necessary. if no fault can be detected, replace and program ECU engine control (e.g. MR--PLD) --perform functional check. set output off

--

--

---

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ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 700/6 Faultcodes. PLDMR *** 17206 Description Repair instructions

proportional valve 4

short circuit to ground (--lead) --

--

--

-705/3 17405 proportional valve 5 proportional valve 5 proportional valve bank 2 PVB 2 proportional valve bank 2 PVB 2 proportional valve 6 camshaft position

note: ECU engine control (e.g. MR--PLD) wrong calibration / short circuit to ground check calibration, correct if necessary. Parameter 009 has to be set to NOT ACTIVE. check calibration, correct if necessary. Parameter 009 has to be set to NOT ACTIVE. if the calibration is OK, check wire for short circuit to ground, repair or replace if necessary. if still no fault can be detected, replace and program ECU engine control (e.g. MR--PLD). perform functional check.

shortened to -- set output off battery voltage (+lead)* short circuit to -- set output off for valve 6 and 5. ground (+lead)* shortened to -- set output off for valve 6 and 5. battery voltage (+lead)* short circuit to -- set output off for valve 6 and 5. ground (+lead)* open circuit fault * -- set output off for valve 6

705/4 705/11

17408 17805

705/11

17808

706/3 723/3

17609 10409

camshaft sen- -- check wire for open circuit, resor open circuit place if necessary. fault -- nominal value: 1.2 kOhm

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ENGINE FAULT CODES Faultcodes. SAE J1939 SPN/FMI **** 723/4 Faultcodes. PLDMR *** 10408 Description Repair instructions

camshaft position sensor

camshaft sensor ground short

-- check wire and position sensor for ground short, replace if necessary. -- nominal value: 1.2 kOhm necessary.

723/8

10412

camshaft position sensor

camshaft time-- -- if fault codes 10408 and out (no cam 10409 are current, remove shaft signal) them first Timeout -- pull out position sensor during engine standstill and perform visual check -- remove metal pieces/shavings if necessary. -- replace position sensor in the case of mechanical damage (clear stress marks). -- press in speed (position) sensor during engine standstill until mechanical limit stop. -- perform functional check. camshaft sensor wrong polarity Sensor verpolt no signal (timeout) Timeout -- position sensor correctly with pin of the ECU engine control (e.g. MR--PLD) -- perform functional check currently not fan speed detection installed. -- check calibration, correct if necessary. Parameter 14 has to be set to Type 0.

723/14

10413

camshaft position

986/8

17112

fan speed

* diagnosis version 5 version 6)

D)=only for the D--Model of PLD--MR control units (diagnosis

**diagnosis version 6 and newer *** Minidiag 2 Diagnostic unit **** Driving panel master gauge (P1)

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ENGINE FAULT CODES

1.2. Fault codes of vechile control (ADM2) via SAE J1939

ADM2 ADM2 fault fault codes codes (J1939) (k-line) SPN/FMI *** **** 45/3 10003 Description Remedial action Pin

decom-pression valve MBR_KD decom-pression valve MBR_KD vehicle speed signal C3 vehicle speed signal C3 vehicle speed signal C3 analog accelerator pedal

open circuit

-- check wiring -- check solenoid valve

15/10

45/4

10004

shorted to ground

-- check wiring -- check solenoid valve

15/10

84/3

10103

open circuit

-- check wiring -- check parameter 08/01 -- check wiring

15/03

84/4

10104

shorted to ground value not plausible

15/03

84/14

10114

-- check parameter 08/01

15/03

91/0

10200

accelerator -- restart accelerator pedal pedal not adadjustment routine justed -- check wiring -- Limit value idle operation position: 5,0 V -- Limit value kick down position: 4,9 V voltage not plausible -- Pedal unit exchange, if defective -- check wiring -- Limit value idle operation position: 5,0 V -- Limit value kickdown position: 4,9 V

21/11

91/2

10202

analog accelerator pedal

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ENGINE FAULT CODES

ADM2 ADM2 fault fault codes codes (J1939) (kSPN/FMI line) **** *** 91/3

Description

Remedial action

Pin

10203 analog accelerator pedal

voltage too high or shorted to battery voltage

-- Pedal unit exchange, if defective -- check wiring -- Limit value idle operation position: 5,0 V -- Limit value kickdown position: 4,9 V -- Pedal unit exchange, if defective -- check wiring -- Limit value idle operation position: 5,0 V -- Limit value kickdown position: 4,9 V -- Oil discharge with to strong overstocking. -- remark: This problem can occur also if in PLD--MR the false type of oil pan were programmed. -- refill oil -- refill oil -- remark: This problem can occur also if in PLD--MR the false type of oil pan were programmed. -- check oil pump and oil circuit -- check oil pump and oil circuit. -- check wiring. -- check wiring.

21/11

91/4

10204 analog accelerator pedal AFPS

voltage too low or shorted to ground

21/11

98/0

10400 oil level

oil level to high

PLD-MR

98/1 98/14

10401 oil level 10414 oil level

low oil level oil level too low

PLD-MR PLD-MR

100/1 100/14 107/0 107/3

10501 oil pressure sensor 10514 oil pressure sensor 10800 air filter sensor 10803 air filter sensor

low oil pressure oil pressure too low air pressure too high open circuit

PLD-MR PLD-MR 15/08 15/08

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ENGINE FAULT CODES ADM2 ADM2 fault fault codes codes (J1939) (kSPN/FMI line) **** *** 107/4 110/0 110/14 10804 air filter sensor 10900 coolant temperature 10914 coolant temperature 11001 coolant level 11003 coolant level 11004 coolant level 11100 terminal 15 (ignition) 11101 terminal 15 (ignition) 11701 idle switch (analog pedal) Description Remedial action Pin

shorted to ground high coolant temperature coolant temperature too high low coolant level open circuit

-- check wiring. -- cooling--water level and cooling circuit check. -- cooling--water level and cooling circuit check. -- refill coolant -- check wiring -- check wiring -- Voltage must be larger than 2,0 V. -- check wiring. -- check battery voltage -- check parameter 2/08 (24V/12V selection)

15/08 PLD-MR PLD-MR 15/07 15/07

111/1 111/3

111/4 158/0

shorted to ground over voltage

15/07 21/02

158/1

under voltage -- check battery voltage -- check parameter 2/08 (24V/12V selection) Wiring idle -- check wiring validation -- Pedal unit exchange, if deswitch GAS1 fective and GAS2 twisted or open circuit at potentiometer ground FP-both switches -- check wiring open circuit -- Pedal unit exchange, if de(GAS2 + fective GAS1 open) both switches -- check wiring closed -- Pedal unit exchange, if de(GAS2 + fective GAS1 closed)

21/02

558/1

21/12 and 21/13 or 21/14

558/5

11705 idle switch (analog pedal) 11712 idle switch (analog pedal)

21/12 and 21/13 21/12 and 21/13

558/12

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ENGINE FAULT CODES ADM2 ADM2 fault fault codes codes (J1939) (kSPN/FMI line) **** *** 599/12 Description Remedial action Pin

11812 cruise control both switches -- check wiring switch closed -- check cruise control switch CC+ and CC-11912 cruise control both switches -- check wiring switch closed -- check cruise control switch CC+ and CC-12103 power supply analog pedal (AFP+) 12104 power supply analog pedal (AFP+) 12202 CAN link ADM2 -- MR voltage too high voltage too low no communication with MR -- supply voltage > 5,2 V.

18/04 and 18/05 18/04 and 18/05 21/09

601/12

620/3

620/4

-- supply voltage < 4,8 V.

21/09

625/2

-- check wiring (engine CAN) -- check configuration: MR parameter (../..) and ADM2 parameter 1/01 to be set to equal functionality (0ne wire capability)

625/14

12214 CAN link ADM2 -- MR

one wire mode

-- check wiring (engine CAN) -- check configuration: MR parameter (../..) and ADM2 parameter 1/01 to be set to equal functionality (One wire capability)

629/12 677/5 677/6 730/0

12312 ADM2

internal error -- check wiring -- check relay 1 -- check wiring -- check relay 1 15/12 15/12 15/09

13305 output relay 1 open circuit 13306 output relay 1 shorted to ground

13900 output relay 2 grid heater: -- check wiring no increasing -- check relay 2 boost temper-- check grid heater ature after activation

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ENGINE FAULT CODES ADM2 ADM2 fault fault codes codes (J1939) (kSPN/FMI line) **** *** 730/1 Description Remedial action Pin

13901 output relay 2 grid heater: -- check wiring relay perma- -- check relay 2 nently closed 13902 output relay 2 grid heater: -- check wiring relay perma- -- check relay 2 nently closed 13903 output relay 2 voltage too high or shorted to battery voltage -- check wiring

15/09

730/2

15/09

730/3

15/09

730/4

13904 output relay 2 voltage too -- check wiring low or shorted -- check relay 2 to ground 14202 remote pedal HFG supply voltage out of range voltage too high or shorted to battery voltage -- limit values for the supply voltage of the HFG: Minimum value: 4,8 V and maximum value: 5,2 V. -- check wiring -- check remote pedal

15/09

974/2

18/17

974/3

14203 remote pedal HFG

18/18

974/4

14204 remote pedal HFG

voltage too -- check wiring low or shorted -- check remote pedal to ground -- check wiring -- check relay 4 -- check wiring -- check relay 4 -- check wiring.

18/18

1004/3 1004/4 1005/3

14403 output relay 4 open circuit 14404 output relay 4 shorted to ground 14503 output PWM open circuit pedalsupply or transmission 14504 output PWM shorted pedalsupply to ground or transmission

18/01 18/01 15/05

1005/4

-- check wiring.

15/05

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ENGINE FAULT CODES ADM2 ADM2 fault fault codes codes (J1939) (kSPN/FMI line) **** *** 1006/3 Description Remedial action Pin

14603 exhaust brake open circuit valve MBR_BK 14604 exhaust brake shorted to valve ground MBR_BK 14902 J1939 CAN-interface

-- check wiring -- check exhaust brake valve -- check wiring -- check exhaust brake valve

15/06

1006/4

15/06

639/2

CAN identifi- -- PGN ETC1 was received ers ETC#1 or only once and did not disACC#1 missappear. ing -- check wiring -- check wiring -- Pins 21/13, 21/12, 15/05 , 21/14. 15/05

1015/1 1015/2

15001 PWM acceler- no supply ator pedal voltage 15002 PWM acceler- both signals ator pedal missing (GAS1 and GAS2)

1015/3 1015/4 1015/5

15003 PWM acceler- signal GAS2, -- check wiring ator pedal not available -- Pins 21/13, 15/05 , 21/14. 15004 PWM acceler- signal GAS1, -- check wiring ator pedal not available -- Pins 21/12, 15/05 , 21/14. 15005 PWM acceler- accelerator -- restart accelerator pedal ator pedal pedal not adadjustment routine justed 15006 PWM acceler- idle position ator pedal out of adjusted range 15007 PWM acceler- accelerator ator pedal pedal out of adjusted range -- restart accelerator pedal adjustment routine -- restart accelerator pedal adjustment routine

1015/6

1015/7

* diagnosis version 5 version 6)

D)=only for the D--Model of PLD--MR control units (diagnosis

** diagnosis version 6 and newer *** Minidiag 2 Diagnostic unit **** Driving panel master gauge (P1)
E 2006 SANDVIK TAMROCK CORP., Tampere Plant
P.O. Box 100 FI-33311 TAMPERE, Finland Tel.: +358 205 44 121 FAX: +358 205 44 120