Cryofuge 6000i 8500i GMP English

Service Manual
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GMP CRYOFUGE 6000i / 8500i

Cat.No.: 75007562 / 75007561 / 75007566
SERVICE
Table of Contents
Section Title 1 OPERATING INSTRUCTIONS Cryofuge 6000/8500i GMP(not part of the manual) LEAFLET CRYOFUGE AND HERANET 2
2.1 2.1.1 2.1.2 2.2 2.3 2.4 2.5 2.6
Page
SERVICE
SERVICING SCHEDULE MAINTENANCE ROUTINE WITHOUT DISMANTLING THE CENTRIFUGE MAINTENANCE ROUTINE AFTER DISMANTLING THE CENTRIFUGE CASING TROUBLE SHOOTING TEST POINTS ON MAIN BOARD ADJUSTMENT OF IMBALANCE SWITCH CLEANING OF INSTRUMENT PARTS ELECTRICAL SAFETY CHECK 2-1 2-1 2-2 2-3/2-6 2-7/2-8 2-9 2-10 2-10
3
3.1 3.2 3.3 3.3.1 3.3.2 3.3.3 3.3.4 3.3.5 3.4 3.5 3.6 3.7 3.7.1
FUNCTIONAL DESCRIPTION
BLOCK FUNCTIONS CONTACTOR PLATE (MAINS INPUT) MAIN BOARD FUNCTIONS POWER PACK INTERMEDIATE CIRCUIT WITH BRAKE PATH AND FREQUENCY CONVERTER MICROCONTROLLER LATCH CONTROL-SYSTEM TEMPERATURE MEASUREMENT KEY AND INDICATION BOARD SPEED DETECTION BOARD IMBALANCE SWITCH COOLING PLANT EXTERNAL COOLING PLANT COOLING PLANT FLOW CHART 3-1 3-2 3-3 3-3 3-4 3-4 3-5 3-5 3-5 3-5 3-6 3-6 3-6/3-7 3-8/3-10
4
4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 4.12 4.13
DIAGRAMS
BLOCK DIAGRAM WIRING DIAGRAMS WIRING CONNECTION DIAGRAMS MAIN BOARD - COMPONENT PLAN MAIN BOARD - WIRING DIAGRAM KEY AND DISPLAY BOARD - COMPONENT PLAN KEY AND DISPLAY BOARD - WIRING DIAGRAM NOISE FILTER BOARD - COMPONENT PLAN NOISE FILTER BOARD WIRING DIAGRAM INTERFACE BOARD - COMPONENT PLAN AND WIRING DIAGRAM SPEED DETECTION BOARD - COMPONENT PLAN AND WIRING DIAGRAM FRONT KEYBOARD - COMPONENT PLAN AND WIRING DIAGRAM WIRING DIAGRAM INTERFACE RS 485 4-1/4-2 4-3/4-5 4-6/4-11 4-12 4-13/4-20 4-21 4-22 4-23 4-24 4-25 4-26 4-27 4-28
5
5.1 5.2 5.3 5.4 5.5 5.6 5.7
REPLACEMENT OF COMPONENTS
DISMANTLING THE HOUSING DISMANTLING OF SEALING ELEMENTS REPLACEMENT OF MECHANICAL COMPONENTS REPLACEMENT OF ELECTRICAL COMPONENTS REPLACEMENT OF DRIVE ELEMENTS REPLACEMENT OF HEAT-EXCHANGER REPLACEMENT OF PARTS OF COOLING PLANT - CHARGING INFORMATION 5-1 5-2 5-3/5-4 5-5/5-6 5-7 5-8 5-8/5-9
Edition: 01 07.04.02MH
Contents Page: 0-1
Cryofuge 6000i/8500i GMP
SERVICE
6
6.1 6.2
BREAK DOWN DRAWINGS AND LIST OF SPARE PARTS

BREAK DOWN DRAWINGS SPARE PARTS LIST 6-1/6-16
7 8 9
CERTIFICATE TECHNICAL BULLETINS HERANET INSTALLATION- AND SERVICE MANUAL
7-1/7-3
Important Note
Technical Information for use of Cryofuges 6000i/8500i GMP __________________________________________________________________
Cat. No. 75007562 Cryofuge 6000i GMP internal compressor 3 x 400V 50/60Hz, 4,2kW Cat. No. 75007566 Cryofuge 6000i GMP external compressor 3 x 400V 50/60Hz, 2,2 kW Terminal for external load of max. 3,7 kW (6,0A) Cat. No. 75007561 Cryofuge 8500i GMP internal compressor 3 x 400V 50/60Hz, 5,4 kW Required door-width : Dimensions : Weight : Ground pressure : Noise Level: Voltage : Required Fuses : Connection 3 x 400V : 800 mm W: 800 mm x D: 940 mm without wooden palette Centrifuge 480 kg / Rotor 60 kg 2 approx. 1450 N/m < 64 dB (A) 3 x 400V, 50/60 Hz, N capable handling 32 Amp slow blown Plug Cekon Type CEE 17, 32 A-6 H 3 L + N + PE or directly installed via master power switch G for a hose minimum 10 liter per minute minimum 2,5 bar, maximum 6 bar about 1,4 bar about 14C to 18 C 1800 kJ/h CF 6000i GMP: 13,320 kJ/h CF 8500i GMP: 17,640 kJ/h directly from underneath through the chassis bottom with hose inner diameter 16 mm through chassis minimum 10 liter per minute minimum 0,7 bar, maximum 1 bar max 15C about 0,4 bar approx. 1800 kJ/h rear: minimum 500 mm side: minimum 300 mm Contents Page: 0-2
Water installation: Water throughput: Pressure: Pressure loss in condenser: Water temperature: Heat rejection to environment : Heat rejection to water:
Installation GMP external compressor: Hose connection: Water throughput: Water pressure: Water temperature input: Pressure loss heat-exchanger: Heat rejection to environment: Distance to the wall:
Edition: 01 07.04.02MH
HS/Cf 1e
CRYOFUGES LARGE VOLUME REFRIGERATED CENTRIFUGES

Precision for practical work: in blood banks and biotechnology.
Quality Products. Lifetime Care.
CRYOFUGE 6000i REFRIGERATED CENTRIFUGE

The Cryofuge 6000i is an attractively designed, large volume floor standing refrigerated centrifuge by Kendro Laboratory Products offering optimised technology for lowspeed applications. It is ideal for use in blood banks, biotechnology and the pharmaceutical industry, where large volumes are centrifuged at high speeds and constant temperatures. It is also used for routine separation tasks in laboratories and production facilities. The use of sophisticated microelectronics systems and high strength materials for rotors and accessories guarantees outstanding reproducibility and highly accurate centrifugation. With a large 6 litre capacity and a top speed of 4240 rpm (6010 x g), the Cryofuge 6000i is designed for a wide range of separation tasks. It can accommodate 1.5 ml tubes, 1 litre containers and quad blood bags. The Cryofuge 6000i is competitively priced and comes with a wind-shielded rotor and an extensive range of accessories. Back up from an international support and service organisation ensures maximum performance and reliability. Typical applications The Cryofuge is designed, in particular, for the qualified production of human blood components in blood banks. It is also used for blood fractionation, serum extraction, radio immuno assays (RIA), cell preparation, fractionating protein and enzyme precipitates, separating fine crystal deposits and in fact, in every situation where high performance and capacity are required. Powerful technology The Cryofuge is equipped with a powerful, maintenance free induction drive for User friendly A new automatic lid lock enables the Cryofuge to be closed easily. The ergonomically designed keypad allows simple entry and storage of operating parameters. Main control functions are conveniently arranged for easy access, while the SEPACONTROL control system makes operation straightforward. The "delay" function permits users to delay system start-up. Microprocessor control The Cryofuge is equipped with 33 centrifugation programs for routine applications. Nine acceleration and nine braking profiles ensure reproducibility of all centrifugation parameters. The Cryofuge is now also equipped with a profile program for defining up to 10 cut-off points with time, speed, braking and acceleration curves. Speed is controlled digitally with automatic RCF adjustment. Centrifuges can also be connected to a computer for data recording via a serial interface. Safety When designing the Cryofuge, all international safety standards were kept in mind to guarantee the highest level of safety. Diagnostic and fault messages are clearly visible. Pre-selection of buckets protects against overspeeding. The lid lock system and steel armoured rotor chamber further ensure safe operation. A key operated switch safeguards against unauthorised use. Service friendly The Cryofuge is equipped with a digital self diagnosis system for monitoring operability. If a fault is detected, a message is immediately displayed. Should an error occur, however, our fast and efficient international service team can be relied upon.
The Cryofuge 6000i Refrigerated Centrifuge is used for the qualified production of human blood components in blood banking.
quiet and smooth operation. Its refrigeration system uses the environmentally friendly CFC free refrigerant R 404a. Acceleration and braking times have been optimised for all application requirements. An automatic digital temperature compensation system prevents samples from freezing.
02
Conveniently arranged function keys and easy to read digital display for simple operation and quick access. Ergonomically designed keypad allows simple reproduction of operating parameters.
Keys for controlling basic functions are also located on the front of the Cryofuge for immediate access.
03
Convenient operation The SEPACONTROL operating panel is systematically arranged, clearly displays all functional areas and permits easy access to operating parameters. The user simply presses a few keys to select the required centrifugation program and start the Cryofuge. A design which eliminates knobs and dials ensures high reproducibility and easy cleaning of the control panel. SEPACONTROL provides users with up-to-date information on the status of the system. Visual diagnostic indicators and acoustic signals supplement the information supplied by the microcomputer. This makes it easy to use the centrifuge right from the start. Key operated switch This switch protects programs against unauthorised access. Depending on the position of the switch, users are either permitted to freely program the system, call up one of the 33 programs in memory or simply repeat the program last used. Panel Five visual displays facilitate the identification of problems during centrifugation. When the lid is opened (check lid), the rotor is unevenly balanced (imbalance), in the event of a system error (system check), programming error (progr. error) or if the temperature limit has been exceeded (overtemp), an LED signals a warning. Memory control 33 memory locations are available to save run parameters for future use. New programs generated using the function panel can be immediately added to the library. Status The status field is systematically arranged into the following areas: start-up and braking curves, speed and rotor data, time and temperature. LEDs prevent the user from confusing the values on the display. Programming The programming field permits easy setting of the required parameters. Only 5 keys are required for completely programming all parameters! The keys are used for changing the display setting, values displayed and confirming input.
Wind-shielded rotor and lid, showing a selection of the extensive range of buckets and adaptors.
Simple, functional operation The basic functions for opening the centrifuge lid, starting and stopping the system and quick-stop are located on the front of the Cryofuge for immediate access. Rotor and accessories An aerodynamic wind-shielded rotor and 6 different types of bucket ensure maximum performance and flexibility. The windshielded rotor is included in the basic centrifuge package. The vast range of accessories is listed in the tables overleaf. Four buckets have been specially developed for centrifuging blood and producing thrombocyte concentrates. The system can handle all standard blood pack systems. Additional accessories such as plastic inserts and balancing accessories round off the package. Two other buckets used in combination with various adaptors permit all tubes with nominal volumes between 1.5 ml and 1000 ml to be centrifuged. HERANET data documentation The Heraeus HERANET data documentation system is available for data documentation in accordance with GMP. Please request our HERANET brochure from your Kendro representative.
CRYOFUGE 6000i GMP AND 8500i GMP

The Cryofuge 6000i GMP (Good Manufacturing Practice) offers the same performance and accessories as the Cryofuge 6000i. The Cryofuge 8500i GMP attains a maximum centrifugal force of 8525 x g and a maximum speed of 5050 rpm. GMP Cryofuges are specially designed for use in clean room applications. Special features of the Cryofuge 6000i GMP and 8500i GMP The special encapsulated casing is sealed to prevent particles from escaping and contaminating the clean room. The space between the centrifuge and floor is equipped with a rubber gasket. Thanks to its special smooth finish, the casing is very easy to clean. The 6000i GMP and 8500i GMP are equipped with connections for an external cooling water system; the flow rate of the cooling water is kept to a minimum. On request, the system can be connected to an external cooling system. The enclosed and sealed casing and vibration insulation system ensure low noise generation during operation. Heat radiation is also minimised. Before installing the Cryofuge GMP, please be sure to contact the Kendro Service Department.
04
Double bucket for blood packs Order no. 75007617

Model Max speed (rpm) Max. RCF (x g) Max. capacity Max. perm. mass (g) Min. temp. at max. RCF* Max. acceleration time (s) Min. braking time (s) Radius (cm) Cryofuge 6000i 4,000 5,312 2 x 800 ml 3,500 5 C 140 180 29.9 Cryofuge 8500i 4,000 5,312 2 x 800 ml 3,500 5 C 140 180 29.9 Technical data Operation with blood packs double-quint No. of pack systems/bucket Polyamide plastic inserts: Order no. M 2) Opening M (mm) Order no. L1) Opening L (mm) Order no. XL3) Opening XL (mm) Order no. XXL4) Opening XXL (mm) 76007667 110 x 57 76007647 110 x 70 76007657 110 x 76 76007677 110 x 88 2
Double bucket for blood packs 75007617
* At ambient temp. of 25 C M, L and XL plastic inserts come complete with balancing weights 75007645. One set of balancing weights includes 4 weights of 6 and 15 g each. Balancing plates 75005759 can be used to compensate big weight differences. One set includes 2 plates at 35 and 65 g each. The balancing insert 75007668 consists of an XL plastic insert, 2 balancing weights and 30 balancing plates, enabling compensation of up to a full bucket load. 1) 2) Suitable for triple and quad systems. Suitable for double systems. 3) Suitable for quad systems, systems with soft filters. 4) Suitable for quad and quintuple systems, systems with filters.

Model Max speed (rpm) Max. RCF (x g) Max. capacity Max. perm. mass (g) Min. temp. at max. RCF* Max. acceleration time (s) Min. braking time (s) Radius (cm) Cryofuge 6000i 4,240 5,768 2 x 750 ml 3,700 4 C 150 190 28.7 Cryofuge 8500i 5,050 8,182 2 x 750 ml 3,700 +6 C 190 220 28.7 Technical data Operation with blood packs double-trip. No. of pack systems/bucket Opening measurements (mm) Plastic insert order no. Plastic insert opening (mm) Plastic insert material 2 99 x 70 75006695 95 x 60 PE

* At ambient temp. of 25 C Bucket for blood packs 75006695 comes with plastic insert 75006694.

Model Max. speed (rpm) Max. RCF (x g) Max. capacity Max. perm. mass (g) Min. temp. at max. RCF* Max. acceleration time (s) Min. braking time (s) Radius (cm) Cryofuge 6000i 4,000 5,170 2 x 750 ml 3,100 5 C 140 180 28.9 Cryofuge 8500i 4,000 5,170 2 x 750 ml 3,100 5 C 140 180 28.9 Technical data Operation with blood packs double-trip. No. of pack systems/bucket Opening measurements (mm) Plastic insert order no. Plastic insert opening (mm) Plastic insert material 2 99 x 139 75006609 99 x 57 PP

* At ambient temp. of 25 C
05

Model Max. speed (rpm) Max. RCF (x g) Max. capacity Max. perm. mass (g) Min. temp. at max. RCF* Max. acceleration time (s) Min. braking time (s) Radius (cm) Cryofuge 6000i 4,000 5,310 2 x 700 ml 3,100 5 C 140 180 29.7 Cryofuge 8500i 4,000 5,310 2 x 700 ml 3,100 5 C 140 180 29.7 Technical data Operation with blood packs double-trip. No. of pack systems/bucket Opening measurements (mm) Accessories: Metal handles Rubber spacer for shorter packs fitted with handle 75006728 76014725 75006728 2 95 x 55
* At ambient temp. of 25 C
Additional accessories for blood pack operation Order no. 75006683 Order no. 75006684 Order no. 75006681 Order no. 75005759 Pack of "shoe horns" for inserting blood packs, incl. 1 set of rubber rings Set of non stick plastic bags (150 each) for smooth insertion and removal of blood packs 12 rubber volume compensation plates 4 rubber balancing plates
Double rectangular bucket 76008078
Double rectangular bucket Order no. 76008078/75015501

Model Max. speed (rpm) Max. RCF (x g) Max. capacity Max. perm. mass (g) Min. temp. at max. RCF* Max. acceleration time (s) Min. braking time (s) Radius (cm) Cryofuge 6000i 4240/3006 4984/2506 24 x 15 ml/3 racks1) 2500/1800 4 C 150 190 24.8 Cryofuge 8500i 5050/3006 7070/2506 24 x 15 ml/3 racks1) 2500/1800 +6 C 190 220 24.8
Double rectangular bucket 76008078 with adaptors for standard tubes
* At ambient temp. of 25 C 1) Boehringer Mannheim or Hitachi-5 sample racks
Accessories for standard tubes in double bucket 76008078

Nominal volume of tube (ml) No. of tubes per adaptor No. of tubes per rotor Type of tube Max. length of tube (mm) Max. tube (mm) Max. cap (mm) Colour of adaptor Adaptor order no. (7500xxxx) 1.5 40 480 ML 45 11 black 5335 7 20 240 DIN 110 13 14 yellow 5321 9001b) 7 12 144 B. Coll. 110 14 18 grey 5330 15 12 144 DIN 111 17 18 red 5322 9003b) 15 11 132 109 17 19.5 white 5327 15 61) 72 121 17 23 brown 5387 2845c) 25 5 60 DIN 100 25 25.9 orange 5323 9006b) 25 4 48 Univ. 120 25.5 31 green 5391
50 2 24 DIN 130 35 36 green 5324 9005b)
50 2 24 Falc. 120 29.5 37.5 gr./yel. 5386 2844e)
50 6 36 Falc. 117 29 35 nat. 2261 2844e)
50 2 24 Univ. 120 29.5 37.5 gr./yel. 5389
50 1 12 Oil S S S nat. 5339 3113d)
100 1 12 DIN 120 45 48 blue 5325 9007b)
150 1 12 DIN 120 55 black 5326 1132b)
B. Coll. Falc.
Stand. tube order no. (7500xxxx) 1163a)
C
1)
F/R
F/R
F/R
F/R
F/R
F/R
F/R
F/C
Make sure that the bucket swings out correctly when all places are used. Type of tube: ML = microlitre tube; B. Coll. = blood collection tube ("Vacutainer", "Monovette", etc.); Falc. = "Falcon" (conical tube); Oil test = oil test tube, pear shaped; Univ. = universal container (with vertical edge, Falcon type). Standard tube: a) 1.5 ml microlitre tubes, b) borosilicate glass, c) 12 ml Nunc. screw cap tube, d) oil test tube, pear shaped, e) 50 ml Falcon screw cap tube. Adaptors can be used with tubes with the following shape bottom: F = flat, R = round, C = conical, S = special
06
Round bucket Order no. 75008165

Model Max. speed (rpm) Max. RCF (x g) Max. capacity Max. perm. mass (g) Min. temp. at max. RCF* Max. acceleration time (s) Min. braking time (s) Radius (cm) Cryofuge 6000i 4,240 6,010 1 x 1000 ml 3,200 4 C 150 190 29.9 Cryofuge 8500i 5,050 8,525 1 x 1000 ml 3,200 +8 C 190 220 29.9
* At ambient temp. of 25 C Aerosol tight cap (order no. 75008081) available on request.
Round bucket 75008165
Accessories for large volume tubes in round bucket 75008165

Nominal volume of tube (ml) No. of tubes per adaptor No. of tubes per rotor Type of tube Max. length of tube (mm) Max. tube (mm) Max. cap (mm) Colour of adaptor Adaptor order no. (7500xxxx) 250 1 6 DIN 190 59 nat. 2502) 1 6 190 62.5 nat. 250 1 6 190 61.5 nat. 8147 500 1 6 190 70 nat. 8145 7718 650 1 6 DIN 1953) 84 nat. 750 6 H 148 100 87 1000 1 6 H 190 100 87 6613 1000 6 HST 175 99.5 6640 Bp. 1 6 nat. 6639 DACS 1 6 black 5254
Div./H. Corni. H
Sing.-trip. DACS
66494) 8144
66376) 11587) 8149
Stand. tube order no. (7500xxxx) 1135b) 7894
Adaptor for large volume tubes for round bucket 75008165

S
FR
F3)
Nominal volume of tube: Bp. = blood pack, DACS = Density Associated Cell Sorting (DACS 300, Fresenius) Type of tube: Div. = diverse, Corni. = Corning bottle, H = Heraeus tube, HST = Heraeus stainless steel tube Standard tube: b) borosilicate glass. 2) Additional pad for conical tubes required from manufacturer, 3) Only use without cap 75008081, 4) Pad 75001808 required, 6) Pad 75001913 required, 7) max. speed 2,600 rpm Adaptors can be used with tubes with the following shape bottom: F = flat, R = round, C = conical, S = special
Round bucket 75008165 with adaptors for standard tubes
Accessories for standard tubes in round bucket 75008165

Nominal volume of tube (ml) No. of tubes per adaptor No. of tubes per rotor Type of tube Max. length of tube (mm) Max. tube (mm) Max. cap (mm) Colour of adaptor Adaptor order no. (7500xxxx) Stand. tube order no. (7500xxxx) 1.5/2 48 288 ML 42 11 black 8132 1163a) 7 35 210 DIN 177 13 14 yellow 8133 9001b) 7 19 114 B. Coll. 177 14 18.5 grey 8134 15 19 114 DIN 177 17 18.5 red 8135 9003b) 15 17 102 B. Coll. 177 17 20 white 8136 15 12 72 Falc. 177 17 23.7 brown 8137 2845c) 25 7 42 DIN 177 25 31 orange 8138 9006b) 50 4 24 DIN 177 35 39 green 8140 9005b) 50 4 24 Falc. 177 29.5 39 gr./br. 8141 2844e) 100 2 12 DIN 177 45 47.5 blue 8142 9007b)
F/C
F/R
F/R
F/R
F/R
F/C
F/R
F/R
F/C
Type of tube: ML = microlitre tube; B. Coll. = blood collection tube ("Vacutainer", "Monovette", etc.); Falc. = "Falcon" (conical tube). Standard tube: a) microlitre tubes, b) borosilicate glass, c) 15 ml Falcon screw cap tube, e) 50 ml Falcon screw cap tube. Adaptors can be used with tubes with the following shape bottom: F = flat, R = round, C = conical.
07
TECHNICAL DATA
Model Description Max. speed Max. RCF Max. capacity Control and drive Cryofuge 6000i Large volume refrigerated floor standing centrifuge 4240 rpm 6010 x g systems of 800 ml each High performance induction drive, SEPACONTROL with microprocessor Cryofuge 8500i Large volume refrigerated floor standing centrifuge 5050 rpm 8525 x g pack systems of 800 ml each High performance induction drive, SEPACONTROL with microprocessor 9/10 profiles
6 x 1000 ml bottles or 12 blood pack 6 x 1000 ml bottles or 12 blood
The Cryofuges 6000i and 8500i are now even more convenient to operate with a load-relief lid for easy opening and closing.
Acceleration and braking profiles Runtime Program memory 9/10 profiles 1 min 99 hrs, continuous operation 1 min 99 hrs, continuous operation 33 user centrifugation programs, one of which with freely combinable braking and acceleration curves, key operated switch for protection against unauthorised access, data last used saved, in the case of a power interruption data saved for unlimited period of time. Temperature control range Safety features Design Dimensions (hxwxd) Weight (excl. rotor) Power consumption Refrigeration unit Recommended fuse Designed and tested in acc. with Rotor Wind-shielded rotor 75006606 included in basic package 75006606 included in basic package 20 C to +40 C 20 C to +40 C Lid lock and interlock, imbalance cut-out, steel armoured chamber Sturdy, torsion resistant steel design with stainless steel rotor chamber 1178 x 800 x 905 mm 445 kg 4.2 kW 1.9 kW 25A 1178 x 800 x 905 mm 445 kg 5.4 kW 1.9 kW 25A
IEC 1010, UVV VBG 20, UVV VBG 7z, UVV VBG 4, DIN 58970 part 1,2, 4, radio interference suppression in compliance with VDE 0871 B
ORDER NUMBERS
Order number 220 V/3 Ph/50 Hz 230 V/1 Ph/50 Hz 400 V/3 Ph/50 Hz GMP model 400 V/3 Ph/50 Hz with built-in refrigeration unit with external refrigeration unit 75007562 75007566 75007561 Cryofuge 6000i 75007521 75007526 75007520 Cryofuge 8500i
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Kendro Laboratory Products a worldwide company formed by the merger of Heraeus Instruments and Sorvall.
Should your country not be included in the address list, please contact Kendro Laboratory Products International Sales in Germany or USA. Subject to change without notice. Printed in Germany 6C 07/99 VN 4t Frotscher
HERANET DOCUMENTATION OF CENTRIFUGE DATA IN ACCORDANCE WITH GMP

The worlds first: HERANET data documentation system in accordance with GMP Kendro Laboratory Products has developed a system for centrifuge data documentation, in cooperation with hospitals and blood banks. For the first time ever, it is now possible to constantly monitor all processing data arising during the production of blood components. Additionally, this system is suitable for all hospital and industrial sectors which have to provide processing data documentation in accordance with GMP.
s Automatic data capture, manual
documentation is no longer necessary s Processing errors are kept to a minimum s Data is saved in a format which is accessible at any time s A reduction in excess of 99% of memory capacity required through data compression s Password protection increases safety s Dual processing control before and after centrifugation
Continuous monitoring of processing data through automatic data capture.
GMP: The centrifuge and applications The new HERANET system is the result of ongoing improvements to a centrifuge in accordance with GMP. The Heraeus Cryofuges 6000i/8500i, two large volume refrigerated centrifuges with a capacity of 6 x 1 litres or 12 quintuple blood bags, are the first centrifuges on the market offering a complete documentation system. The Cryofuges are used in general biotechnology and for production purposes, for the sedimentation of cells and other crystalline materials. However, the most frequent application is the isolation of blood components from blood, in blood banks and blood donor centres. Continuous monitoring of processing data through automatic
data capture. Business sectors producing in accordance with GMP (Good Manufacturing Practice), increasingly demand centrifuges which comply with GMP. For a number of years Heraeus has been offering a special version of the Cryofuge, the Cryofuge GMP. Features of the Cryofuge 6000i/8500i GMP The Cryofuge 6000i/8500i GMP offers some special design features: s The special encapsulated casing is sealed to prevent particles from escaping. The space between the centrifuge and the floor is equipped with a rubber gasket. s The casings special lacquered finish makes it easy to clean.
s A connection to an external water cooling system ensures that a minimum of heat is emitted to the environment. s Due to the enclosed and sealed casing, with its vibration insulation system, very little noise is generated during operation. s On request, the system can be connected to an external cooling system.
Heraeus HERANET system HERANET provides a complete overview of all data arising during the centrifugation process. Up to 30 centrifuges can be managed with HERANET via one PC. Each centrifuge can be equipped with one of three different barcode readers (pen, contact or laser) for additional input of process data like user ID or blood bag ID.
Quality Products Lifetime Care
HERANET offers maximum flexibility and due
to its standardised transmission protocol it is also a viable option for the future. Data administration is performed on a Windows compatible PC. The data is recorded and displayed using a specially developed Windows software. Monitoring with HERANET With the help of a programmed value editor, production controls can be defined by setting tolerance limits for centrifugation speed and temperature, in addition to programmed values. Additionally, the maximum time from the closing of the lid to the starting of the centrifuge, and from
the finishing of the run to the opening of the lid, are specified. Following operation, it is automatically checked that none of the recorded values exceeded the defined tolerance limits. In this case, the run is classified as being OK and the actual data records can be deleted according to the configuration of HERANET. The processing data and the programmed values are saved, including the permissible tolerances. Once compressed, the data records of the centrifugation can be archived on a mainframe computer, which collects all blood bank processing data.
The Cryofuge 8500i and 6000i Centrifuges with Refrigeration.
TECHNICAL DATA
Networkable centrifuges Recorded data
Cryofuge 6000i, 6000i GMP, 8500i, 8500i GMP All predefined values (programmed values) Actual processing data (actual values), freely defined interval External processing data: centrifuge no., user ID, storage no., product code via barcode reader Error messages Time and date of run Start/end of recording by activating the lid Data record Measurement-Bus in acc. with DIN 66 348-2 (can be calibrated) Bus system RS 485, 4 wire full duplex operation Connection to centrifuge Internal interface via 15 pole jack, power supply through bus system Connection to barcode reader Internal interface via 9 pole jack Connection to PC Measurement-Bus in one ISA slot Number of centrifuges 30 maximum
ORDER NUMBERS
For further information please contact your nearest representative.
HERANET Documentation of centrifuge data in accordance with GMP for Cryofuge 6000i and 8500i HERANET PC kit HERANET centrifuge kit HERANET centrifuge kit HERANET centrifuge kit HERANET barcode kit HERANET barcode kit HERANET barcode kit HERANET installation kit Measurement-Bus, trunk and evaluation software,
Order no.
excluding PC for one centrifuge for one Cryofuge GMP (inlet/outlet at the back) for one Cryofuge GMP (inlet/outlet at bottom) incl. decoder unit, holding device and barcode reader pen as kit order no. 75007507, but incl. contact scanner as kit order no. 75007507, but incl. laser scanner for first centrifuge for each additional centrifuge system configuration on request
75007501 75007502 75007508 75007509 75007507 75007511 75007512 75007516 75007517 76007503
for buildings HERANET installation kit for buildings Personal computer 1)
1) Minimum requirements for an existing PC: 486 DX 2/66, 8 MB RAM, 500 MB HDD, colour display, mouse. To install HERANET for a Cryofuge components with order no. 75007501, 75007502, 75007516 are absolutely necessary. To network each further centrifuge you require articles with order no. 75007502 and 75007517.
Your contact in Europe, Middle East, Africa Kendro Laboratory Products International Sales Hanau Tel. +49 (6181) 35-300 Fax +49 (6181) 35 59 44 info@kendro.de Asia Pacific Kendro Laboratory Products (H.K.) Limited Hong Kong Tel. +852 2711-3910 Fax +852 2711-3858 info@kendro.com USA, Canada, Latin America Kendro Laboratory Products International Sales Newtown Tel. +1 (203) 270-2080 Fax +1 (203) 270-2210 info@kendro.com Internet http://www.kendro.com
Kendro Laboratory Products a worldwide company formed by the merger of Heraeus Instruments and Sorvall. Should your country not be included in the address list, please contact Kendro Laboratory Products International Sales in Germany, Hong Kong or USA. Subject to change without notice. Printed in Germany 2,5C 02/00 VN 4t Knzel
ZF HERANET 2e
SERVICE
2.
SERVICE
2.1 Servicing Schedule (Yearly Procedure) 2.1.1 Maintenance Routine without Dismantling the Centrifuge 1. Electrical Installation and Safety Switch OFF the centrifuge and disconnect the unit from power. Check voltage supply and mains fusing (3 x 32 Amps slow blown characteristic or other for corresponding line voltages) Check condition of plug and wall socket - replace defective parts. Check main contactor for burnt out poles. Check cord condition and fixing - replace or refit it. 2. Location and Mechanical Installation Check the base for resonance-free and stable conditions. Check for a well ventilated place and sufficient distances to walls or adjacent equipment (min. 30 cm, rear 50 cm), avoid direct sunlight. Check the levelling of the centrifuge - use a spirit level. Watch correct position of the floor sealing, if necessary use silicone for additional sealing 3. Lid Locking Mechanism and Safety Device Connect the centrifuge to power and switch ON Make sure that there is water-flow to the unit Check for easy lid closing and self-acting lid opening - if in disorder, re-adjust lid looped hooks and/or move lid lock assembly aside and smear hooks slightly with grease. Check the central rubber gasket for lid sealing and replace it, if damaged. Open the lid and turn the rotor by hand, then close the lid and try to open it using the lid key: the lid must not be opened as long as the speed values (> 10 rpm) are indicated - if safety circuit is out of function, replace main board. 4. Cleanliness of Spin Chamber and Motor Cover Open the lid and remove the rotor: for loosening turn rotor's collar nut by use of 19 mm fixed spanner anti clock wise (in arrow direction - see rim of rotor bowl), thereby hold the rotor on it's cross. There is an additionally turn resistance after approx. one revolution which has to be overcome with an further lever pressure of the fixed spanner. Then turn the drive shaft clockwise with the 10 mm socket wrench as long as the rotor can be lifted up. Two persons are necessary to seize the rotor by it arms on opposite and to lift the rotor carefully out of the bowl. Clean the wind-shield with a dry and absorbent cloth (remove all dust and moisture - see also Cleaning section in operating instruction) Check the correct seat and condition of the motor cover. Take care of the cleanliness of the annular slot around the motor shaft: there is shaft packing of felt which has to be soaked with oil. Penetrating fluids can damage the upper motor bearing. 5. Rotor and Bucket Condition and Sealing Check the condition of rotor and buckets (especially all supporting or stressed partitions as jib arms, rim of the bucket's bearing surface etc.): the rotor and/or buckets must not be used any longer, if there are visible traces of mechanical damage or rust. Check the condition of rotor and/or bucket sealing and replace them in case of malfunction Advise customer to clean and grease trunnions once a week. 6. Rotor Fixing and Motor Shaft Check the condition of the drive motor shaft: the centrifuge must not be used any longer, if the drive shaft is damaged (bend, thread is worn out, horizontal grooves etc.)
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Service Page: 2-1
SERVICE
7. Temperature Control Circuit Check water trough-put Check the thermal isolated fixing of the temperature sensor. Re-install the rotor and run the centrifuge at 2000 rpm (1500 rpm with buckets 75007719) and at 4C Check the temperature 60 minutes later: the displayed and measured value should be approximately the same (tolerances +/-2K) 8. Water circulation Check water valve settings. The valve is factory set to 3,7. Due to different water pressure at the customers it could be possible that there is an additional adjustment necessary. A reduction of the setting will increment the water through-put. A counter pressure at the out-put hose will cut off the unit by the high pressure control switch. 9. Thermostat The thermostat is factory set to 27,5 C +/- 3,5K and should not be de-adjusted.
2.1.2 Maintenance Routine after Dismantling the Centrifuge Casing (see Section 5) 1. Motor Supporting Elements Check the supporting and damping motor elements (enlarged rubber abrasion, often imbalance runs) and replace them by worse condition or at least every 3 years. Watch the charge of the rubber mounts and install all three with the same number. We recommend to change the red rubber flange as well every three years. 2. Imbalance Switch Check the function of the imbalance switch and replace in case of malfunction. (see also 2.4 Adjustment of Imbalance Switch) 3. Braking Circuit Check the function of the braking circuit (warming up of brake resistor, even and noiseless brake effect) and replace defective parts in case of malfunction. 4. Lead and Screwing Connections *Check the terminal and plug connections of leads on all boards and electrical components, replace defective parts. *Check the screwing connections of boards, mechanical and electrical components and tighten them if necessary. 5. Protection Earth Core and Grounding Connections *Check the protection earth core for continuity and all grounding plug connectors *Check insulation resistance and measure the substitutional leakage current (see 2.6 Electrical Safety Check) 6. Water connection *Check the watertightness of all connections and hoses *Disconnect the outlet hose and let the water run into a bucket. Check the flow rate within one minute. A this test the compressor must run.
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Service Page: 2-2
SERVICE
2.2 Trouble Shooting Error Indication

"check lid" LED on, interval sound
Error Cause
lid opened mechanically during run FORBIDDEN! circuit for lid switches interrupted during run
Possible Error Source

mechanical emergency lid opening must only be used at standstill lid switches or leads are interrupted 1) leads to lid switches interrupted or defective lid switch 1) rotor not symmetrically loaded 2) base is not sturdy enough and comes into vibrations 3) centrifuge is not correctly levelled 4) disjusted or faulty imbalance switch 5) leads to imbalance switch are interrupted
Corrective Procedure
close lid immediately, turn power OFF/ON, press start to continue run, press stop to finish run check leads to the lid switches, if micro switch is faulty, change lid lock assembly 1) check leads to lid switches, if micro switch is faulty - replace lid lock assembly 1) open lid, check load, close lid again and start 2) change or reinforce the base 3) level the centrifuge drive correctly, use a spirit level on top of installed rotor 4) readjust imbalance switch or replace in case of malfunction 5) check leads with ohmmeter and replace if faulty 6) replace main board Rotor chamber must be precooled before t activation 1) check minimum reachable temperatures at maximum speed and 20C, check cooling plant in case of big deviation 2) check compressor and cooling plant (loss of refrigerant) 1) check for easy movement, remove any jamming objects 2) remove drive, replace faulty parts 1) check plug contacts and leads - measure speed detection signal on XW1, XW3 - replace faulty parts 2) replace main board 1) check terminal and lead connections, replace faulty parts 2) check resistance of motor windings, replace faulty parts 3) replace main board
"check lid" LED on and "OPEn"
15 V circuit for lid switches is interrupted at standstill imbalance circuit has released
"imbalance" LED on, interval sound
"overtemp" LED on, interval sound
6) faulty component of imbalance circuit just after starting: drive is t alarm switched off during longer operation: rotor coasts to standstill without braking 1) t is programmed
2) without programming of t E-00 appears rotor didn't turn system check LED on and interval sound faulty speed signal easy check: turn rotor by hand and close lid speed values must be indicated motor didn't start 1) rotor is jammed 2) motor is jammed 1) faulty plug or lead connections or faulty speed detection board
2) faulty processing circuit on main board 1) connection: drive to main board 2) defective drive 3) faulty main board
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Service Page: 2-3
SERVICE
Trouble Shooting (cont.)

E-02 flashes system check LED on and interval sound program sequence disturbed bad ground connection check all ground connections, tighten loose screws wait until rotor has come to standstill, then see E-00 1) check plug connection and resistance of PT 100, replace faulty sensor 2) set the temperature to 20 C and watch the display: after power ON 100 ->(02)C 120 ->(502)C replace defective main board 1) replace plug contacts or connecting leads 2) change key and indication board or main board 1) check leads and brake resistor, replace defective parts 2) replace main board 1) disconnect the motor, check motor windings, replace defective motor 2) replace main board check wall distance, air ventilation and fan function, change bad conditions, replace defective parts insert the correct NV-RAM see E-04 if error indication occurs repeatedly replace NVRAM 1) replace defective parts 2) replace lid lock assembly check the correct identification No's of micro controller and NV-RAM
E-03 flashes faulty speed signal during run system check LED on and interval sound E-04 flashes system check LED on and interval sound faulty temperature measuring
see E-00 or e.g. missing rotor 1) faulty temperature sensor (PT100) or leads
2) defective amplifier or converter test: substitute PT100 by 100 and 120
E-06 flashes data lines to keyboard system check disturbed during operation LED on and interval sound
1) faulty plug contact or connecting leads 2) faulty tracks or components
E-08 flashes over voltage in DC System check intermediate circuit LED on and interval sound over current in DC intermediate circuit
1) leads to brake resistor interrupted or defective resistor 2) faulty intermediate circuit 1) defective motor 2) faulty frequency converter insufficient cooling of power electronics
over temperature of the electronics
E-10 appears system check LED on and interval sound E-12 flashes system check LED on and interval sound E-15 appears system check LED on and interval sound E-17 appears system check LED on and interval sound
program sequence disturbed temperature signal disturbed program sequence disturbed micro switch didn't open after pressing lid key
NV-RAM not initialised see E-04 reading error of NV- RAM (checksum) 1) faulty leads or micro switch 2) defective lid lock
E-22 appears NV-RAM and micro system check controller can not LED on and interval sound cooperate
micro controller or NVRAM are mixed up
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Service Page: 2-4
SERVICE

E-23 appears system mains contactor didn't check pull up, hour counter LED on and interval sound doesn't run 1) interruption of the mains security path 2) defective driving of mains contactor main security path is interrupted by one of the safety elements: 1) F3: compressors over current protection 1) check F3,F4,F5 inclusive all connecting lines and replace defective parts 2) replace contactor or main board 1) F3: check main phases, measure the compressor current and compare with adjustion of protection switch, check compressor windings, replace defective compressor 2) F4: check air ventilation and motor windings, replace defective parts 3) enlarge the lateral wall distance, clean condenser, replace defective fan or make clogged injection valve free 1) check mains phase or replace defective fuse, if it blows again check for other faults (drive resistance's, intermediate circuit), replace defective parts 2) check the switching action of relay K1 and replace main board in case of malfunction 1) check phase and fuse or circuit breaker and if faulty, replace or switch on again 2) check leads and switch, replace defective parts 1) check plug connections on main and key board, check connecting leads replace faulty parts 2) replace keyboard 3) replace main board insert the right NV-RAM correctly 1) if the voltage supply drops often, use a voltage stabiliser 2) check all ground connections and screwings of main board
mains contactor has been cut off, rotor coasts to standstill without braking
2) F4: motor over temperature switch 3) F5: over pressure switch of cooling plant
mains contactor has pulled, hour counter runs, rotor doesn't start or coasts to standstill without braking
1) missing mains phase for supply of frequency converter or defective 35 slow blown fuse
2) faulty driving of preloading for intermediate circuit displays remain dark no mains voltage supply 1) Phase L2 or fuse F2 failed 2) defective mains cord or mains switch no low voltage supply for key and display board 1) faulty connection from main board to key board
all displays elements are shortly illuminated
interrupted program sequence processor reset caused by electromagnetic disturbance
2) faulty keyboard 3) faulty main board NV-RAM out of socket or not correctly inserted 1) reduced voltage supply (< 10%) 2) bad or missing ground connection
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Service Page: 2-5
SERVICE

drive makes noises no good centrifugation results mechanical 1) wear out of motor rubber mounts 2) motor bearing 1) defective terminal connection or faulty lead or motor winding 2) defective driving circuit 1) defective lead or brake resistor 2) defective brake control circuit 1) replace motor rubber mounts (damping elements) 2) replace motor 1) check voltage on motor terminal (see test points on main board), replace defective parts 2) replace main board 1) check connection and leads and brake resistor 25 , replace faulty parts 2) change main board
electrical
drive accelerates but doesn't brake normally (noisy braking)
faulty brake circuit
Edition: 02 18.04.02 MH
Service Page: 2-6
SERVICE
2.3 Test Points on Main Board Test Points

1) mains terminal XT (L2 for low voltage supply) nd 2) mains terminal L1 to N (or 2 phase)(intermediate circuit) terminal XM 1 to XM 3 motor voltage measured inter 2 motor leads voltage values must be the same between all 3 motor leads after the selected speed is reached motor current cable 1 cable 2 cable 3 max. acceleration current
Unit Value
230 V AC 230 V AC (-/+10%)
Condition
all given values refer to 230V
260 V AC 255 V AC 245 V AC
rotor 75006606 with buckets 75008078 1 000 rpm 2 500 rpm 4 240 rpm acc. time: 95s, dec. time: 180s soft iron or moving-iron or digital effective current measuring instrument rotor 75006606 with buckets 75008078 set speed = 4 240 rpm rotor 75006606 with buckets 75008078 (in the speed range of 2000 to 3000 rpm) at standstill during braking phase rotor 75006606 with buckets 75008078 set speed = 4 240 rpm shortly at max. acceleration rotor 75006606 with buckets 75008078 set speed = 1 000 rpm set speed = 2 500 rpm set speed = 4 240 rpm shortly by max. acceleration shortly during braking phase motor temperature: 20 C resistor temperature: 20 C installation: mechanically closed, electrically opened
8.0 A 8.0 A 8.0 A 15 A
intermediate circuit voltage UD bridge rectifier V49
320 V DC 355 V DC 300 V DC 280 V DC
current of intermediate circuit through control resistor R29 measured as voltage drop: U=IxR
8.5 mV DC 31 mV DC 103 mV DC 250 mV DC -12 mV DC 0.5 25
motor winding resistance inter 1 -> 2, 2 -> 3 and 1 -> 3 plug XD resistance of brake resistor plug XE imbalance switch voltage drop inter pin 1 and 4
6.5 V DC 12 V DC 0 V DC
plug inserted, open switch (no imbalance) plug removed, or leads interrupted (imbalance message) switch closed (plug re-inserted, active imbalance signal) active circuit UB transistor is cut in (slot position) transistor is cut out speed signal: two pulses per revolution
plug XW voltage drop speed detection board inter pin 1 and 3: inter pin 1 and 2:
12.0 V DC 10.7 V DC 0.3 V DC
terminal XC resistance of lid solenoid terminal XC1/XC2
120 8
2 x 240 parallel old version latch motor pin 3 to 4
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Service Page: 2-7
SERVICE
Test Points on Main Board (cont.)

plug XA micro switches for lid locking terminal XB motor over temp. switch terminal XN compressor thermal over current switch terminal XO pressostat plug XU voltage drop on PT100 compressor terminal box 1) voltage 2) current 3) resistance of compressor winding between C + R between C + S between R + S 4) oil sump heater external compressor 30 V DC 230 V AC 230 V AC with open lid contact open contact open
230 V AC 95 mV DC 3 x 400 V AC 3 x 3.8 A (400 V)
contact open 20 C temperature indication if contactor K3 has pulled after 2 minutes run at room temperature at 20 C compressor temperature 20 C
3 x 400 V 6 6 6 2,6 k 3 x 400 V See name tag on compressor
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Service Page: 2-8
SERVICE
2.4 Adjustment of Imbalance Switch 2.4.1 Meaning of Imbalance Switch The imbalance switch has the task to switch off the centrifuge by incorrect loading of the rotor before reaching the normal speed. NOTE! 1) Before starting with the re-adjustment procedure check the greasing of rotor trunnions and cleanliness of bucket groves. Opposing buckets and racks must be identical and equal in weight. 2) Check the motor's rubber mounts and the levelling of the drive with installed rotor (use a spirit level). 2.4.2 Adjusting Procedure Tools and accessories: Rotor 75006606 with buckets 75008078 check weights: 40g + 80g Procedure Disconnect unit from power and open the front door. Loosen both M6 screws on bottom of mounting angle of imbalance switch to keep it movable. Pull imbalance assembly away from the drive. Move the assembly very slowly in direction to the drive until a clicking noise is audible. Refix both screws and start the test run.
2.4.3 Test Run Performance Install the rotor 75006606 with all buckets 75008078. Load one bucket with the check weight of 80g. Close the lid, select acceleration curve 9 and then press the start key. The imbalance message "bal" must appear when passing 1400 rpm. If no imbalance signal occurs, correct the adjustment by pulling the assembly a little away from the drive. Exchange now the 40g weight and repeat the procedure. The rotor must reach the max. programmed speed without imbalance signal NOTE! Both imbalance tests (with 40 and 80 grams) must be performed with in the buckets 1, 3 and 5 that means 6 test runs are necessary.
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Service Page: 2-9
SERVICE
2.5 Cleaning of Instrument Parts ATTENTION - WARNING! Do not clean the electrical and electronic components with moist cleaners! For Cleaning the housing or accessories see Operating Instructions section 1 10. 1) Electronic components Clean dusty components carefully with a dry and soft brush. 2) Heat exchanger The vents between the heat air deflectors have to be vacuum cleaned. 3) Drain bottle (not at all units) Check the hose and drain bottle for liquid. If necessary replace them. 2.6 Electrical Safety Check ATTENTION! A final electrical safety check must be performed after each maintenance and/or repair. Resistance check of protective conductor The resistance between the mains plug's earthing pin and the earthing conductors of the motor, electronic chassis and the casing must not exceed 200 m. Isolation resistance Check Check also the isolation resistance between the poles of the mains plug and the earthing conductor; the resistance value must be higher than 2 M. Accessible current measured to EN 61010 The accessible current must not exceed 3.5 mAmps in single fault condition (interrupted protection earth wire)! In accordance with the EN61010, IEC1010 and UL3101 such a fault condition can be reproduced by the following measuring circuit.
Steckergehuse / plug-in casing 10k 5%
1500 5%
0,22F 5%
0,022F 5%
mV AC
500 1%
L1
L2
L3
PE
Krperstrom: I [mA] = U [mV] / 500: accessible current: Umax = 1750mV I max = 3,5mA
Specifaction for the meter - TRMS, DC - 5kHz or more - Input resistance > 1M - Tolerance 5% or better - Crest Factor 5 or better
Spezifaktionen fr Megert - TRMS, DC - 5kHz oder mehr - Eingangswiderstand > 1M - Toleranz 5% oder besser - Crest Faktor 5 oder besser
Edition: 02 18.04.02 MH
Service Page: 2-10
Service
3.
FUNCTIONAL DESCRIPTION
3.1 Block Functions The Cryofuge 6000i/8500i GMP is a microprocessor controlled and programmable floor standing centrifuge with cooling plant and induction drive motor. Following boards and components are located inside the unit (see also block diagram section 4 page 4-1): *Mains switch S1. *Mains input angle plate with fuses F1, F2, contactors K2, K3, K4 and hour counter h. *Main board with central processor and ASIC80 component. *Indication board with key and display processor (SEPACONTROL programming) with key switch for protection of all program parameters. *Serial interface board (RS 232) with plug connection for transferring the operational parameters to a PC or Heranet system. *Driving stage for mains contactor K2 *Main security path with protection for motor overtemperature F4, thermal compressor overload F3 and overpressure of cooling plant F5. *Noise filter board. *Three phase induction drive motor with an integrated thermal overtemperature switch (cut-out at 140C). *Speed detection board is mounted underneath the drive motor. *Imbalance switch S6 mounted aside and in front of the drive motor (for adjustment see section 2 page 2-9). *Two lid lock assemblies each with motor locking system and integrated micro switches (S2, S3 and S4, S5). *Temperature sensor V1 (PT100). *Driving stage for compressor contactor K3 (cuts in compressor M2). *Heating element as brake resistor R1 with integrated fan M6 (mounted behind the casing's back panel). *A fan (M5) for power electronics on main board *Heat-exchanger with fan and thermostat Deviating to the standard model (built-in compressor) the unit for external compressor system may not have all described parts. For controlling of the external compressor the unit offers three phases 16 A protected to power the compressor directly. In case of an external contactor this can also be controlled by phase and neutral from internal contactor. The external high pressure control switch will give the feedback via connector XO. Because of sometimes very long distances between the compressor and the centrifuge it could happen that the temperature will overshoot. To prevent this a magnetic valve will be opened and closed parallel with the compressor contactor
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Functional Description Page: 3-1
Service
3.2 Contactor Plate (Mains Input) The following components are mounted on an angle plate, they are accessible after opening the front door (see also wiring connection diagram in section 4 page 4-9 from right to left): *Terminal for protection earth (PE) connection of mains cable (yellow green). *Terminal for neutral line (N) of mains cable (blue, 400 V version only). *Screw fuse F2 (6 Amp slow blown) for protection of control circuit connected to mains phase L2 (point 3 on mains contactor) via mains switch S1. *Screw fuse F1 (20 Amp slow blown) for protection of DC intermediate circuit for the drive's power electronics connected to mains phase L1 via noise filter board. *Mains contactor K2 with 3 phased mains connection (points 1,3,5) to supply 1.) DC intermediate circuit for drive's power electronics on phase L1 (point 2) 2.) 3 pole compressor contactor K3 (terminal 2,4,6 and 1,3,5 supply via mains contactor) to switch the compressor ON and OFF via the thermal over current fuse F3 (manual reset). Additional 3 fuses 16 A for external compressor *Thermal over current fuse F3 attached on compressor contactor's output to protect the compressor indirectly for thermal overload (part of the mains security path, points 95,96). Selected to running current of the compressor *Two double RC combinations are fixed with tape (bilateral adhesive) on both sides of the compressor contactor to reduce the voltage spikes when switching the compressor ON and OFF (bypassing K3 and F3 contacts). *Hour counter h is parallel connected to the main contactor's coil to determine the operational time when the centrifuge is switch ON and the lid is closed. This is generally the possible condition for the compressor's operation (standstill cooling). *Contactor K4 for controlling of the heat-exchanger fan via thermostat which controls the ambient of the motor.
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Service
3.3 Main Board Functions The main board is mounted beneath the operational panel behind the unit's back wall. The components on main board are arranged in following groups (see wiring diagram). Triac stage for coil of compressor contactor K3 Triac stage for fan M4 of cooling plant (condenser) Triac stage for both parallel connected lid solenoids Y1 and Y2 (old mechanical latch) Triac stage for three parallel connected fans (M3 for condenser and drive, M5 for electronics on main board and M6 for brake resistor) not all used Triac stage for coil of main contactor K2 and hour counter h via main security path (F3, F4 motor overtemperature switch and F5 high pressure control switch) Driver of new style motor latch system Noise filter block (in interaction with the external noise filter board) for suppression of radio interference, caused by the fast switching power electronics (<10 kHz), in accordance with EN 55011 B (German Regulation VDE 871, grade B) Bridge rectifier for DC intermediate circuit supplying brake control path and frequency converter Power pack for 3 different low voltage levels Microcontroller (central processing unit) in interaction with ASIC80 functions for frequency converter, speed and imbalance detection, temperature measuring and calibration
3.3.1 Power Pack Transformer T1 with 2 different secondary coils, each connected to bridge rectifiers and voltage regulators used for the following circuits: 1.) U1 = 5V: supplies central processor, key and indication board and temperature measuring circuit reference potential: connected to protective conductor (GND, Vss) supplies the circuits of speed measuring and imbalance detection reference potential: (GND, Vss) unregulated power supply of relais and latches reference potential: (GND, Vss)
2.) U2 = 12V:
3.) U3 = 24V:
Transformer T2 generates the low voltage supply for the power electronics: 4.) U4 = 15V: all lid switches (S3,S4,S6,S7) reference potential: UD-
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Service
3.3.2 Intermediate Circuit with Brake Path and Frequency Converter The DC intermediate circuit serves as an energy store between the AC power input and the transmitted motor performance. The intermediate circuit consists of a bridge rectifier and 12 parallel connected reservoir capacitors which are softly charged at the beginning over heavy-duty resistors (R61 and R110 parallel connected). When the capacitor's loading has reached the defined value, the resistors are bypassed by the relay K1 to supply frequency converter with maximum main power during operation. Brake Path Electrical power is fed back into the intermediate circuit during motor deceleration (motor acts as generator). This braking power is transformed into heat by brake resistor R1 (terminal XD) so that the intermediate circuit voltage does not rise to an excessive level (see section 2 - test points on main board). The brake resistor R1 is switched into the intermediate circuit by a fast switching transistor. This transistor is voltage dependent controlled by a self-acting stage (closed loop). Frequency Converter The motor is 3-phased provided with chopped direct voltage blocks. These blocks are variable in frequency and pulse width modulation and are dephased to 120 between the motor windings. Beginning with low frequency and small pulse width chopped blocks, both parameters will be increased up to the operators set speed. By this variation the acceleration power of the drive motor can be effected. For deceleration the frequency and pulse width parameters will be reduced. The frequency converter is dynamically and absolutely protected against overcurrent and overvoltage and also absolutely protected against excessive temperature. When exceeding one of the absolute values (overcurrent, overvoltage or excessive temperature), the message "Err.08" will be displayed. 3.3.3 Microcontroller (Central Processing Unit) The controller block includes the central processor unit (CPU) P87C51FC and two of the data storage (NV-RAMs) 93S66 with the software identification No's. for: *CPU: 0599 (second displayed No. in speed field) *1. NV-RAM: 7571 (third displayed No. in speed field) in CF 6000i only *1. NV-RAM: 7572 (third displayed No. in speed field) in CF 8500i only *2. NV-RAM: 7573 (fourth displayed No. in speed field) The second parts of these No.'s (displayed in the time field) will be upgraded if necessary. The ROM with control program is integrated in the CPU. The most important operating parameters (e.g. the maximum data or the last operator settings) are stored in the non volatile (NV) -RAM. The CPU co-operates with the ASIC 80 component via the 8 bit data bus and some control lines. The ASIC 80 is a specially designed integrated circuit for the driving of Kendro centrifuges (with induction motors), containing additional functions for speed and temperature measuring and electronics protection.
Edition: 01 07.04.02 MH
Service
3.3.4 Latch Control-system The mainboard allows a controlling of the new electrical latch system with current software (CPU 599) and controlling of the old mechanical latch with old software (CPU 498) as well. Note! The new Software does not control the old latch system. Electrical latch Both latches are connected to the board via terminal XC1 and XC2. Each latch will be driven forward and backward via a relay by a special driver IC which changes the polarity of the voltage depending on status of the wanted operation - open or close the door. The activating of the door latches is several times protected by addition status controls of the CPU. The door can only be opened if the speed is 0 and the lid opening button was pushed. Mechanical latch These mechanical latches are connected at the terminal XC. They are controlled by a triac which is fired via photodiac by CPU. Two tachogenator signal trigged flip-flops prevent an opening of the door whilst rotor is spinning. 3.3.5 Temperature measurement The temperature will be detected by a PT 100 temperature sensor. Two reference resistors 100 ohm = 0C and 120 ohm = 50C will give the reference value. The auto-calibration is done by the CPU which controls an analogue switch where the signals will be transferred to a voltage/frequency converter. This select signals to the switch IC will come from the ASIC TEMP_0 and TEMP_1.
3.4 Key and Indication Board The SEPACONTROL key and indication board is mounted behind the operational panel. A special microcontroller (P87C51FC) is located on this board controlling the 7 segment displays, the control key LEDs and the operating keys The communication with the central processor on the main board takes place via serial data lines in both directions (plug XI). The reading of the keys and the displaying of values takes place by multiplex operation. All operational parameters and user programs are stored unlimited in 6 NV-RAMs (type 93C46). The constant identification No. of the key board processor is 0497 (first displayed No. in speed field). There is a second No. displayed in the time field at the same time. This version No. is subject of the permanently technical outgrowth and will be counted up at any program changes on CPU or parameter changes on NV-RAMs.
3.5 Speed Detection Board The speed detection takes place opto-electronically through a slit in the motor shaft. A light-emitting infrared diode and a photo-transistor are mounted on the speed detection board and located on opposing sides of the motor shaft So 2 trapezoidal pulses per motor revolution are generated and transformed into stable rectangle pulses (Schmitt trigger circuit on board), by which the micro controller calculates the real rotor speed or rcf value. The speed detection board is connected to the main board via the 3-pin plug XW.
Edition: 01 07.04.02 MH
Service
3.6 Imbalance switch If abnormal imbalance of the rotor occurs the imbalance switch will be triggered by the moving motor. The switch closes and this signal will be given to the CPU which detects this as imbalance The connection to the switch is made of 4-pole wiring which allows a check of the cable for defect. In this case the imbalance signal will also be displayed. 3.7 Cooling plant The Cryofuge is equipped with a high-grade cooling plant, to meet its requirements of driving power and compact design. The CFC free refrigerant R404A evaporates at low temperatures ( -20C) and absorbs through this the frictional heat from chamber produced by the spinning rotor. Instead of an air-cooled condenser the GMP version is equipped with a water-cooled tube-within-a-tube heat-exchanger which keeps the refrigerants condensing temperature on a low level. The condenser serves for essential under-cooling of the condensed refrigerant to ensure an optimum evaporation and a perfect operation of the expansion valve. To maintain low evaporation and resultant condensation temperatures on one hand and to support the starting procedure of the compressor on other hand, a thermostatic expansion valve is used. In this model, the outer tube contains refrigerant and the inner tube contains water. The two fluids flow in opposite directions so the incoming, cold water contacts the refrigerant that is just about to flow to the receiver. This ensures the greatest temperature reduction in the refrigerant. Depending on the compressor cycle (on or off) a pressure controlled water valve opens or closes the flow through the heat-exchanger. When compressor is deactivated there is no water-flow through the system. A parallel installed heat-exchanger for controlling of the ambient of the motor will also be passed by the water. This is controlled by a thermostat to 27C which activates a fan and a magnetic valve. The minimum achievable sample temperatures are depending on speed, rotor type and a little on ambient temperature. After a compensating time (at max speed 3 hours) as optimal result, the rotor has reached the selected set temperature within a tolerance of 2K. The compressor system is powerful to cool down the rotor about 6K/h at maximum speed. In case of water interruption and running compressor the pressure of the refrigerant will rise and the HPCS will cut off the centrifuge. After return of the water the unit will be automatically reset. In case of counter pressure at the outlet so that the needed pressure difference had fallen below the unit will also cut off. 3.7.1 External Cooling Plant Units with external compressor system will offer the needed voltage for a three phase compressor or 230 V AC to control an external installed compressor contactor. A parallel installed internal magnetic valve controls the flow of the refrigerant and prevents an overshooting of the temperature. An external installed high pressure control switch (HPCS) is wired to the internal terminal box of the unit.
Edition: 01 07.04.02 MH
Service
The external cooling plant is not part of the unit and has to be installed by the customer. For additional information Kendro service will assist. For external cooling plant a water cooled or an air cooled compressor system can be used. When using air-cooled system nevertheless the centrifuge requires water for the internal heat-exchanger. When developing the external cooling plant please note the following: - Heat rejection approx. 13,320 kJ/h (CF 6000i) 17,600 kJ/h (CF 8500i) must be carried - Only materials (Copper pipes, fittings, etc.) suitable for cooling plants are allowed - Depending on the distance between compressor and centrifuge calculate the size of the pipes to reduce pressure drop. We recommend minimum 16 mm of suction and 10 mm of high side.
Edition: 01 07.04.02 MH
Klteanlage Cooling
Wasser water out
J
37 45C
2.2
Wasser in water
thermostatisches Expansionsventil thermostatic expansion valve
TC
-26 -16C
-45 +30C
Trockner+Schauglas Dryer+Inspectionglas
2.3
CPU 1
Sammler accumulator
Verdichter compressor
p0 = 1,7 bar
1,5kg (8bar) R404A
Druckwchter pressure switch
28bar 18bar c.o. c.i.
Wrmetauscher heat exchanger
>P
"E-23" p = 13,8 bar
114 - 118C
7 - 8C
Fliebild / Flowchart
11.01.02 MH
3-8
CRYOFUGE 6000i/8500i GMP
Service
3 4 5
Verdampfer
Motor
6
Water High pressure refrigerant Low pressure refrigerant
1 Compressor 3 Expansion valve 4 Collector 5 Pipe in pipe condenser
6 Flow Valve 8 Thermostat 9 Fan
2 High pressure controll switch 7 Magnetic Valve
10.01.02 MH
Wasser- und Kltekreislauf /Water and refrigerant 3 -9
Externe Klteanlage external Cooling
CPU 1
J
RS 485 Kompressor Compressor Druckschalter High pressure switch
thermostatisches Expansionsventil thermostatic expansion valve
TC
Saug suction
-26 -16C
-45 +30C
Trockner+Schauglas Dryer+sight glas
2.3
Handabsperrventil hand operated valve
Magnetventil Magnetic valve
Druck pressure
Fliebild / Flowchart
10.01.02 MH
3 - 10
SCHALTPLNE SCHEMATIC DIAGRAMS

Netz mains 3 XJ XJ
Schlsselschalter key switch

Netzschalter mains switch S1 3 KM-Schtz compressor contactor K3 Khlmaschine compressor M2 Kurbelwannenheizung crankcase filament
Tasten-und Anzeigenplatte key and indication board

Deckelschloss Latch Left Right
Motor M7 Motor M8
Hauptschtz main contactor K2
XI
XZ
XY
F2 Unwuchtschalter imbalance switch
2 Impulse pro Motorumdrehung 2pulses per motor revolution
F1
X2 RS-232 Schnittstelle interface X1 XZ XY
S6
Drehzahlerfassungsplatte speed detection board
nicht belegt not used
Temperatursensor temperature sensor V1
S2
S5
S3 S4
S6 S7
Bedienplatte operating panel
Option
Funkentstrplatte noise filter board XT
XE
XW
XL
XU
XC 1
XA
XC 2
XI
PE
Hauptplatte main board

XM3
XM1
XM2
XB
XH
XF
XS
XN
XO
XP
XC
XK
XG
XD
Motor M1
F4
Lfter Fan M3
FET-Lfer fan for electronics M5
Lfter Bremswiderstand fan of braking resistor M6
F3
F5
P
K2 Ts (KM) thermal fuse Pressostat overpressure switch Ansteuerung Hauptschtz mains contactor coil
Deckelspulen lid solenoids Y1 , Y2 K3

Schtz Contactor K4
Bremswiderstand brake resistor R1
Motorbertemperatur motor over temperature
Old/alte
Thermostat S7
Ansteuerung Khlmaschine compressor coil
Ventil Valve Y3
Blockschaltbild / Block Diagram
23.04.01 MH
4-1
CRYOFUGE 6000i/8500i

Netz mains 3 Netzschalter mains switch S1 XJ XJ
Hauptschtz main contactor K2

F3-F5
Schlsselschalter key switch
Tasten-und Anzeigenplatte key and indication board

Deckelschloss Latch Left Right
Motor M7 Motor M8
3 KM-Schtz compressor contactor K3 F1

3
XI
XZ
XY
F2 Unwuchtschalter imbalance switch
2 Impulse pro Motorumdrehung 2pulses per motor revolution
X2 RS-232 Schnittstelle interface X1 XZ XY
Khlmaschine compressor
extern
Magnetventil magnetic valve Y4
S6
nicht belegt not used
Temperatursensor temperature sensor V1
S2
S5
S3 S4
S6 S7
Option
Funkentstrplatte noise filter board XT
XE
XW
XL
XU
XC 1
XA
XC 2
XI
PE

XM3
XM1
XM2
XB
XH
XF
XS
XN
XO
XP
XC
XK
XG
XD
Motor M1
F4
Lfter Fan M3
FET-Lfer fan for electronics M5
Lfter Bremswiderstand fan of braking resistor M6
F3
F5
P
K2 Ts (KM) thermal fuse Pressostat overpressure switch Ansteuerung Hauptschtz mains contactor coil
Deckelspulen lid solenoids Y1 , Y2 K3

Schtz Contactor K4
Bremswiderstand brake resistor R1
Motorbertemperatur motor over temperature
Old/alte
Thermostat S7
Ansteuerung Khlmaschine compressor coil
Ventil Valve Y3
Blockschaltbild / Block Diagram
02.01.02 MH
4-2

Hauptschtz mains contactor Netzschalter mains switch S1 L1 L2 L3 N PE
1 3 5 2 4 6
F2 6AT
XT/1 XT/2 4
F1 20AT XG/1
F6 XAA/1 Thermostat XAA/2 K4 2 4 1 3 K4
K3
XG/2
Ansteuerung-Khlmaschinenschtz compressor contactor coil
K2
XK/1 XK/2
KM-Schtz compr. Contacor
3 4
5 6
See Note
Y1/Y2
Magnetventil Wasser K4 Y3 Valve water
K3
XC/1 XC/2 XS/1 Deckelspulen lid solenoids
TS thermal F3 overload
M6
XS/2 XHH/1 XH/1 XH/2
Lfter-Bremswiderstand fan of brake resistor Lfter-MotorWrmetauscher fan for motorheat exchanger
M3
XHH/2 XF/1
M5
XF/2 XB/1
Lfter-Elektronik fan for electronics
F4
XB/2 XN/1
Motor-bertemperatur motor overtemperature
M2
Thermischer berstromauslser (TS) thermal overcurrent cut off
F3
XN/2 XO/1
Khlmaschine mit Kurbelwannenheizung compressor incl. crankcase filament
Pressostat overpressure switch
F5
XO/2 XP/1
Ansteuerung Hauptschtz mains contactor coil Funkentstrplatte noise filter board
K2
XP/2 L1 N PE 1 2
Betriebsstundenzhler/hour counter
Stromlaufplan / Schematic Diagram
25.04.01 MH
4-3

Hauptschtz mains contactor
Klemmkasten Netz Terminal box mains
Netzschalter mains switch S1
F2 6AT
XT/1 XT/2 4
3 Ansteuerung-Khlmaschinenschtz Compressor contactor coil Magnetventil Klteanlage Magnetic Valve Cooling plant
L1 L2 L3 N PE
1 3 5
2 4 6
F1 20AT Y4
F4 F3 F5 16 A
K3
XG/1 XG/2
F6
XAA/1 Thermostat XAA/2 K4
1 2
3 K4 4
K2
XK/1 XK/2
KM-Schtz compr. Contacor
3 4
5 6
See Note
Y1/Y2
Magnetventil Wasser K4 Y3 Valve water
Klemmkasten berwachung Terminal box protection
K3
XC/1 XC/2 XS/1 Deckelspulen lid solenoids
TS thermal F3 overload
M6
XS/2 XHH/1 XH/1 XH/2
Lfter-Bremswiderstand fan of brake resistor Lfter-MotorWrmetauscher fan for motorheat exchanger
M3
L1 Klemmkasten Kompressor Terminal box PE compressor
XHH/2 XF/1
M5
XF/2 XB/1
Lfter-Elektronik fan for electronics
W1
V1
U1
Pressostat overpressure switch P F4
XB/2 XN/1
Motor-bertemperatur motor overtemperature
PE
W1 W2
V1 V2
U1 U2 3 4
L1 N 1 2 12 14 11 B1B2
F3
XN/2 XO/1 XO/2 XP/1
Extern
Thermischer berstromauslser (TS) thermal overcurrent cut off Kontakt - externe berwachung external protection
Kompressor Compressor
Motorschutzgert Protection unit
Ansteuerung Hauptschtz mains contactor coil Funkentstrplatte noise filter board
K2
XP/2 L1 N PE

1 2
Betriebsstundenzhler/hour counter
Stromlaufplan / Schematic Diagram external Kompressor
02.01.02 MH
4-4
GMP extern CRYOFUGE 6000i/8500i

1 L1 Funkentstrung noise fliter 2 N L1 Zwischenkreis intermediate circuit UD+ Umrichter frequency converter Bremschopper brake chopper
UD-
RS-485 Schnittstelle interface
L2
5V GND
Prozessor CPU
XI/1-6
X1/1-6
24V 12V GND
X3 Schlsselschalter key switch YJ/1-4 XI/1-6
Schlosssteuerung latch control
Drehzahlmessung speed measuring
Unwuchterkennung imbalance detection
Temperaturmessung temperature measuring
RS-232 Schnittstelle interface X2/1-6
15V UD-
Tasten - u. Anzeigenplatte key and indication board
XA/1
XA/2 S4 S6
XC/ 2
21
12 3
XC/1
XW/1
XE/1
XZ/1-5
XU/1 XU/2 XD/1 XD/2 XM/1 XM/2 XM/3
XY/1-3
Option
3
S3 S7
4
M8
3 4
M7
PT 100 S6 Unwuchtschalter imbalance switch Temperaturfhler temperature sensor R1 Bremswiderstand brake resistor
M1
Motor motor
Deckelschalter in Verschlssen lid switches inside latches
S5
S2
Schloss links latch left
Schloss rechts latch right
Stromlaufplan / Schematic Diagram
25.04.01 MH
4-5

Deckelspulen Y1/Y2 alte Ausfhrung lid solenoids old Version
Lfter Wrmetauscher M3 fan heat-exchanger M3
Deckelschalter S2/S3 S4/S5 lid switches
Ansteuer. Schtz KM K3 contactor coil for compr.
Lfter Bremswiderstand fan of brake resistor M6
Ansteuer. Hauptschtz coil mains contactor K2
Deckelschloss 1rechts Latch 1 right
Lfter Elektronik fan for electronics M5
Deckelschloss 2 links Latch 2 left
Pressostat F4 over pressure switch
TS F3 thermal overcurrent
Arbeitskontakt K4)
(NO contact K4)
Contactor K4
Schtz K4
Abschirmungen screenings
Drehzahl speed Anzeigeplatte indication board Temperaturfhler temperature sensor
XN
Motorbertemperatur overtemperature switch N (ws) white Netz L2 (sw) mains black
XO
XP
XS
XF
XH
XC
XK
XG
XB
XA
XC 1
XC 2
XI XE
Unwuchtschalter S6 imbalance switch
XT
PE
PE N L1
Netzumrichter frequency converter
N P
ws WHT sw BLK
XW
Drehzahlerfassungsplatte speed detection board Tasten- u. Anzeigenplatte
XI
key and indication board

(RS-232 interface)
(RS-232 Schnittstelle)
XU
PE Funkentstrplatte noise filter board P
Temperaturfhler temperature sensor
XM1 XD1
N ws WHT ws WHT sw BLK
Bremswiderstand brake resistor R1 Motorkabel motor wires W
XM2
XM3
XD2
sw BLK
Kurbelwannenheizung Khlmaschine crankcase filament compressor
Hauptschtz K2 mains contactor
Klemmplan / Connection Diagram
12.12.01 MH
4-6
sw/black bn/brown
Kabel zum Klemmkasten wiring to terminal box
gn/ge green/yellow bl/blue
Grounding bolt Chassis
Ground Housing
PE-Magnetventil PE-Thermostat Lftersteuerrung Thermostat Magnetventil Ts Kompressor Ansteuerung KM-Schtz Ansteuerung Hauptschtz
Netzschalter Hauptplatte Sicherheitskreis
12.12.01 MH
4-7
sw/black bn/brown
XAA/2 XAA/1 F2/2
Kabel zum Klemmkasten wiring to terminal box
gn/ge green/yellow bl/blue
XG/1
Y4/1
F5/2
F4/2
F3/2
XP/1
K3/1
K3/3
A 4A
3A 3A 1 3A
5 52
2
K3/5
S1/1
K2/2
2A 42
2
32 2A
2
S1/2
5 XN
h/A
F5
1 3 5 13 1 3 5 13 16 AT
F4
F3
16 AT
16 AT
13
F1 20 AT
F2 6 AT
Grounding bolt Chassis

XPE XPE
K4
2 4 6 14 2 4
K3
6 14 2 4
K2
6 14 A B 11 3B 51 41 31 2 2 4 6 2B 2B 8 4 9 6
4B B B
F1/1 F5/1
F4/1
F3/1
Funkentstrung L1 Interferencefilter L1
K2/A
K2/B
Y3/1
XK/1
Y3/2
XN
XP/2 h/B
K4/B
Klemmkasten KM Terminal box compressor N
Funkentstrung N Interferencefilter N
Thermostat Magnetventil TS Kompressor Ansteuerung KM-Schtz Ansteuerung Hauptschtz Netzschalter Funkentstrung Sicherheitskreis Klemmasten berwachung
XAA/1 XAA/2 Y3/1 Y3/2 XN/1 XN/2 U1 V1 W1 N XG/1 XG/2 XP/1 XP/2
S1/1 S1/2 L N XT/1 XT/2 L N
K4/3 K4/A K4/2 K4/B F3/95 F3/96 F3/2 F3/4 F3/6 XN K3/A K3/B K2/A K2/B K2/3 F2/1 F1/2 XN F2/2 XN F1/2 F2/2 XN
XN/1
Klemmkasten KM Terminal box compressor
XN/2
XG/2 Y4/2
L1
L2
L3
PE-Magnetventil PE-Thermostat Lftersteuerung
Y3 XAA/3
3B 95 K4/4 2 4 6 96 3B
XK/1
Klemmplan / Connection Diagram external Compressor
Klemmkasten berwachung/L Terminal box protection /L
03.01.02 MH
4-8
Klemmkasten KM Terminal box compressor
Klemmkasten berwachung/N Terminal box protection /N
K4/1
XT/1
XT/2
95
TS F3
K2/2
6 10 7 7
PE
K2/4
96
K2/6
Ground Housing
Frontplatte front plate

Beim Festschrauben der Rckwand Kabelschuh zwischen Sechskantbolzen und Rckwand klemmen When closing the back panel put the solderless earthing eye on the screws thread
Abschirmung screening
Verdr. Bedienplatte wiring of front panel Verdr. Anzeigenplatte wiring of indication board
Bolzen auf Frontplatte bolt on front plate
3xFcherscheibe / fan washer 1x Mutter / nut
2xSchutzleiter / protective conductor AWG12 140mm lang / length 70907532
Schlsselschalter key switch XZ XI XJ 2xMasseband earthing braid 70907039
Verdr. Bedienplatte Nr. 70907523 front panel
Ferrit-Ringkern 36x23x15 violett toroidel core violet
Armaflex 10x5cm unter Ringkern auf Schaltpultboden kleben glue Armaflex under toroidel core on panels bottom
1x Schraube / screw M4x12 2x Fcherscheibe / fan washer 1x Mutter / nut M4
Schutzleiter protective conductor

X2 X1
70907514
DIN Messbus
X1 RS 485 X3 V24 X2 Trace
SchnittstellenPlatte V24 interface board
Schutzleiter 70907514 protective conductor
Aufbau Erder mounting of earthing plug
Rckwand Schaltpultgehuse back wall of panel casing

Schutzleiteranschlsse connections of protective conductors
*(entfllt bei Wasserkhlung) *(not used on units with water cooling)
RS 485
Lfter-Kondens. condenser fan Lfter-Kompr./Motor fan for compr./motor Bremslfter fan of brake resistor 70004891
Funkentstrplatte noise filter board 70907518 Leistungsplatte main board 70907518 Lfter-Elektronik fan for electronics 70004891
Flachstecker / tripple plug Schraube / screw M4x10 2xScheibe F / fan washer
Schutzleiter protective conductors

Tr-Gehuse front door 70907514
Deckelschlsser lid switches
Khlmaschine 70004984 compressor Rckwand back wall 70004891
26.04.01 MH
4-9

Anschlu Programmschalter connection of program switch
Anschluss Verteilerdose connection terminal box sw/black L1 L2 L3 N PE bn/brown To chassis bl/blue gn/ge green/yellow
Anschlsse Thermostat Connection thermostat
Anschlsse Deckelschlo connections of lid lock assembly
Alt/old
4 C 2 1
1
S2/S5
S1
4 2 1
sw/black Kabelbinder ty-rap
Netzkabel mainscable
Y1 S2
S4/S7
gn/ge green/yellow
M7/M8
S3/S6
Ferritkerne in Motorbertemp. Leitung ferrite cores on motors overtemperature line
Anschlsse Unwuchtschalter connections of imbalance switch

Motor / motor
com
no nc
2
Verschluss/Latch neu/new
4x Ferritkern / ferrite cores 26x14,5x20 20170316
Anschlsse Pressostat connections of over pressure switch
1 2
Befestigung Ferritkerne in Motorleitung attaching of ferrite cores on motor lines

Schelle / clamp 6,5 Schraube / screw M4x8 Scheibe / washer 4,3
Zwischenboden intermediate base
Leistungsplatte main board
Motor motor
4 Windungen 4 windings
gemeinsam wickeln commonly coiled
3 Windungen 3 windings
gemeinsam wickeln commonly coiled
4x Ferritkern / ferrite cores 36x23x15 20170318
Kabelkanal / cable duct
26.04.01 MH
4 - 10
Anschluss Verteilerdose connection terminal box bn/brown sw/black
Netzkabel mainscable
L1 L2 L3 N PE
K2/1 K2/3 K2/5 XN XPE
To chassis
bl/blue gn/ge green/yellow
Externe Klteanlage external compressor system
U1 V1 W1 N PE
F3/2 F3/4 F3/6 XN XPE
To chassis
berwachung external protection
L1 N 0 0
F2 XN XO/1 XO/2
To chassis
26.04.01 MH
4 - 11
Service
F1
230 V
18 V
230 V
15 V
Bestckungsplan Hauptplatte / Component Plan mainboard 08.05.01 MH
4 - 12
08.05.01 MH
Versorgung Bremse/Strommessung Leistungsteil UD+ UD1L1 N1 15V+ UDUD+ UD1L1 N1 15V+ UD/UEBERSTROM /UEBERSPG 15V+ UDUD+
Schaltbild Hauptplatte / Wiring Diagram mainboard
56631A05
12V+ 24V+ Controller
/UEBERSPG Ansteuerungen N N DECKEL_OFFEN /SCHUETZ_ON DECKEL_OFFEN /SCHUETZ_ON PHASE1_U PHASE2_U /DECKEL_OFFEN PHASE3_U PHASE1_U PHASE2_U PHASE3_U /UEBERSTROM
4 - 13 CRYOFUGE 6000i/8500i
Service
56631A07 24V+ /DECKEL_OFFEN /KLOBEN
Temperaturmessung
/KLOBEN
INHIBIT
INHIBIT 56631C06 Unwucht / Drehzahl
TEMP_IN TEMP_1 TEMP_0
TEMP_IN TEMP_1 TEMP_0
12V+
/DREHZAHL /UNWUCHT 56631A03 DECKELFREIGABE KUEHLMASCHINE /LUEFTER_KM /DECKELSPULE /LUEFTER /SCHUETZ DECKELFREIGABE KUEHLMASCHINE /LUEFTER_KM /DECKELSPULE /LUEFTER /SCHUETZ
/DREHZAHL /UNWUCHT
56631A02
56631C08
56631B04
08.05.01 MH
Tachogenerator and Imbalance
12V+
R176 10k SMD Drehzahlschaltung wahlweise aktiv oder passiv 1 2 3

GND
/DREHZAHL Speed Signal to CPU
XW
1 2 3
R178 10k SMD
R179 560R SMD
4 - 14 CRYOFUGE 6000i/8500i
Service
+ C167 100n SMD
C166 10u SMD 25V TA
R177 22k SMD
C165 22n SMD
4-Wire Imbalance Detector XE 4 3 2 1 4 3 2 1 R180 560R SMD /UNWUCHT Imbalance Signal to CPU 1 2 3 D43 SFH6106-3 SMD 4 GND GND C1 100n SMD
PT100
2 1
2 1 R45 100R 0.1%
XU
TEMP_1 TEMP_0
1 5 2 4 6 10 9
Y0 Y1 Y2 Y3 INH A B 74HC4052 SMD
VDD
16
VSS VEE
8 7
R57 390R SMD
GND
Analog switch
GND
GND R52 100K SMD
GND
TEMP_0 0 0 1 1
TEMP_1 0 1 0 1
R 100R 120R PT100 --GND
X0 X1 X2 X3
08.05.01 MH
Temperature Measurement
R153 22R SMD VCC C110 100n SMD C112 100n SMD C135 100n SMD C21 1000u 16V +
R48 22k SMD
C58 100n SMD
GND
GND
GND
GND
3 2 R47 1k SMD
+ 4
D30A TLC272 SMD 1
R50 270k SMD
R46 120R 0.1%
C62 1n SMD
GND
12 14 15 11
D31
13
R49 22k SMD
D30B TLC272 SMD 6 7
Voltage/frequency converter
4 - 15 CRYOFUGE 6000i/8500i
Service
R51 100K SMD 8 VS
D32 LM331
R53 33k SMD 5
R54 10k SMD
C178 + 1u SMD 35V TA
COMP IN
R/C
1 C179 + 1u SMD 35V TA 6
CURR IN THRES GND 4
F OUT
REF CUR 2 R55 12k SMD R56 2k7 SMD
TEMP_IN
C54 220n Fo
GND
08.05.01 MH
C109 100n SMD /RESET /KLOBEN VCC
VCC
Reset Controler
D54B 74HC14 SMD 4 D54C 74HC14 SMD 6 D54 D74HC14 SMD 8
/LUEFTER_KM
D49 Tl7705 SMD

1 2 3 4 REF RESIN CT GND VCC SENSE RESET RESET 8 7 6 5
Controller
/RD /WR
/LUEFTER
AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7
VCC
C104 1u + SMD 35V TA
/SCHUETZ
61 62 63 64 65 66 67 68 1 2 3 4 5 6 7 8 9
RESET R105 10k SMD GND VCC C118 22p SMD C119 22p SMD J1 J 11.14112
31 19 EA/VP X1
TEMP3 TEMP4 TEMP5 TE TOUT RD WR VDD GND D0 D1 D2 D3 D4 D5 D6 D7
GND
D47 P87C54 OTP

P0.0 P0.1 P0.2 P0.3 P0.4 P0.5 P0.6 P0.7 P2.0 P2.1 P2.2 P2.3 P2.4 P2.5 P2.6 P2.7 RD WR PSEN ALE/PALE/ TXD RXD 39 38 37 36 35 34 33 32 21 22 23 24 25 26 27 28 17 16 29 30 11 10
GND
18
X2
AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 SCHUETZ_ON HSO UEBERSTROM UNWUCHT /DECKEL_OFFEN /DECKEL DEFEKT
VCC Tp7 TESTPUNKT R107 4k7 SMD
VCC
RESET
D8 NMC93C66
8 6 7 5 VCC NC NC GND CS SK DI DO 1 2 3 4
R103 4k7 SMD XI

6 5 4 3 2 1 6 5 4 3 2 1
R104 4k7 SMD HSO HSI TXD RXD VCC GND
HSI
12 13 14 15 1 2 3 4 5 6 7 8
INT0 INT1 T0 T1 P1.0/T2 P1.1/T2X P1.2 P1.3 P1.4 P1.5 P1.6 P1.7
GND
VCC
8 6 7 5
D48 NMC93C66
VCC NC NC GND CS SK DI DO 1 2 3 4
GND /RD /WR TP5
Br7 8/9Bit
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
GND VDD ALE A0 A1 A2 DREHZ_IN DREHZ_OUT VDD WR_6X WR_7X TEMP2 MODE RESET BIT9 INH_IN TEST
D45 ASIC80
GND PH1_O PH2_O PH3_O PH1_U PH2_U PH3_U GND VDD TAKT55_IN TAKT55_OUT TAKT11_IN PWM_IN PWM_OUT1 PWM_OUT0 F_IN F_OUT
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44
PHASE1_U PHASE2_U PHASE3_U
1 1
BR4
2 2
exor and
GND INH_O1 INH_O0 UEBERSP FEHLER VDD TEMP0 TEMP1 GND INTERRUPT TEMPERATUR RD_5X RD_4X TAKT_1 TAKT_0 Q_IN Q_OUT
BR5
Tp4 TESTPUNKT Spannung Tp3 TESTPUNKT Frequenz
43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27
Tasten- und Anzeigeplatine Panel Connection
GND GND INHIBIT TEMP_0 TEMP_1 R116 4k7 SMD

1
4 - 16 CRYOFUGE 6000i/8500i
Service
/DS_MOTOR /DECKEL_OFFEN VCC
TESTPUNKT VCC J3 J 10.000 D53A

2
TEMP_IN
V60 LED RT SMD C122 22p SMD GND R121 1k SMD
DECKEL_OFFEN Lid open Signal VCC R117 4k7 SMD
74HC14 SMD D53E D53B

3 4 11 10
C120 22p SMD GND
D54F
13 12
Ueberspannungs- oder Hardware-Uberstrom Anzeige Overvoltage or Hardware-Overcurrent Indicator
74HC14 SMD C164 1u SMD 35V TA

2
/UNWUCHT Imbalance VCC R125 470k SMD
74HC14 SMD D53C

5 6
R120 1k SMD
V59 LED RT SMD
Ueberstrom-Anzeige Overcurrent Indicator GND
74HC14 SMD
VCC
R175 2M2 SMD
+ GND VCC R106 1M SMD C124 1u SMD 35V TA + D46B

14 15 12 11 RC CX +T -T Q R Q 10
RC CX +T -T
1 4 5
/UEBERSTROM Overcurrent
D46A 4538 SMD

Q 7 4 R
R124 100R SMD R122 10k SMD
C123 100n SMD GND D53D

9
74HC14 SMD
D50B
6 5
VCC
4538 SMD
/DECKELSPULE Lid Control
Unconnected Parts / Power Supply

8
GND
/SCHUETZ_ON
SMD 25V TA SMD 25V TA C55 10u + C56 10u +
SMD 25V TA SMD 25V TA C57 10u + C105 10u +
74HC14 SMD VCC R119 10k SMD

13
SMD 25V TA SMD 25V TA VCC C107 10u + C108 10u +
VCC
13
C163 47p SMD GND

11
74HC132 SMD DECKELFREIGABE DECKELFREIGABE D54E

10
D53F
12
KUEHLMASCHINE COOLING CONTROL
/UEBERSPG Overvoltage
GND VCC
8 10
74HC14 SMD D54A
D50C 74HC132 SMD
74HC14 SMD
/DREHZAHL Speed
GND C59 100n SMD C60 100n SMD C111 100n SMD C113 100n SMD C114 100n SMD C115 100n SMD C116 100n SMD C117 100n SMD C121 100n SMD C132 100n SMD C133 100n SMD C134 100n SMD C146 100n SMD C147 100n SMD GND
74HC14 SMD
08.05.01 MH
Brake Shopper
UD+
Current Limiting
15V+ R157 100k 2W R38 3k3 SMD R37 3k3 SMD
/UEBERSTROM
Software-Ueberstrom Software-Overcurrent
Hardware-Ueberstrom Hardware-Overcurrent
D56 LED RT SMD
V81 BA159
D26 SFH617G-3
3 2
D28 SFH617G-3 R39 220R SMD R42 220R SMD V36 BC817
2 3
GND V34 BC817
GND
L1
V31 Sm4007 SMD
C50 22n SMD
R44 150R SMD
C49 22n SMD
R4 122k SMD
V80 P6KE440A R33 220R SMD C52 22n SMD R152 1k5 SMD
F1 Bimetall-Schalter Oeffner 90 Grad Montage am Kuehlkoerper von V13 R151 1k5 SMD
N1
V32 Sm4007 SMD
V33 BC817
4 - 17 CRYOFUGE 6000i/8500i
Service
R40 220R SMD
XD1
R68 330R SMD
V11 SM4007 SMD
R185 220R SMD R129 1M R32 100k 2W R59 100k 2W R126 1M

8 3 2
V39 BYT13-1000 XD2
Bremswiderstand Brake Resistor

1 2 4
D7 SFH617G-3
3
C30 100u 25V
R130 2M2 SMD V37 BC817 R3 110R SMD V41 BUP304 R29 0R033 7W
GND Uebertemperatur Overtemperature
GND
+ 4
D10A TLC272 SMD
R128 10k SMD 1% C46 220n 400V
V38 BC807
5
/UEBERSPG Ueberspannung Overvoltage

7
R127 10k SMD 1%
C67 2n2 SMD R30 68k SMD C48 47p SMD C125 470u 35V + C47 100n SMD
+ -
D52 SFH617G-3
3 2
C51 47n SMD
D10B TLC272 SMD R43 0R033 7W
GND
UD1-
UD-
Ueberstromerkennung Overcurrent Recognition
08.05.01 MH Schaltbild Hauptplatte / Wiring Diagram mainboard
Motor Power Supply

VCC C45 100n SMD Kuehlkoerper SK409 Montage mit Waermeleitpaste 15V+
GND D19 HCNW3120 SMD V24 BA159

8 7 6 3
UD+ R93 10R SMD R7 10R SMD V30 BUP304 V127 BYP103 C137 470p SMD C13 470p SMD C136 470n 400V MKP10
INHIBIT
2
+ C37 100n SMD C7 100u 25V
V1 BUP304
D59C 74HC14 SMD

5 6 9
D59D 74HC14 SMD

8
C2 1n SMD
XM1
V23 C150 10n SMD D20 HCNW3120 SMD BA159

8 7 6
D59B 74HC14 SMD PHASE1_U

3 4 11
D59E 74HC14 SMD

10
+ C38 100n SMD C8 100u 25V C15 100n SMD
R14 10R SMD
V6 BUP304
R150 10R SMD
V28 BUP304
3 5
V129 BYP103
C130 470p SMD
D59A 74HC14 SMD

1 2 13
D59F 74HC14 SMD

12
R23 4k7 SMD GND
V138 BC817 V22 BA159

8 7 6 3
C18 470p SMD
Motor
D21 HCNW3120 SMD
+ C39 100n SMD C9 100u 25V
R15
V29 BUP304
R135 10R SMD
V7 BUP304 V133 BYP103 C131 470p SMD XM2
10R
SMD C19 470p SMD
D58A 74HC14 SMD

1 2 9
D58D 74HC14 SMD

8
R24 220R SMD
C3 1n SMD
4 -18 CRYOFUGE 6000i/8500i
Service

3 4 11
D58E 74HC14 SMD

10
C15 110n SMD
D22 HCNW3120 SMD
V21 BA159
8 7 6
+ C40 100n SMD
C10 100u 25V
R16 10R SMD C14 100n SMD
V10 BUP304
R147 10R SMD
V27 BUP304 V132 BYP103
3 5
D58C 74HC14 SMD

5 6 13
D58F 74HC14 SMD

12
R22 4k7 SMD
V137 BC817 V20 BA159

8 7 6 3
C140 470p SMD
C23 470p SMD
GND
2
D23 HCNW3120 SMD
+ C41 100n SMD C11 100u 25V
R17 10R SMD
V26 BUP304
R139 10R SMD
V13 BUP304 V135 BYP103 C141 470n 400V MKP10
R25 220R SMD D57C 74HC14 SMD

5 6 9
D57D 74HC14 SMD

8
C4 1n SMD
C26 470p SMD
C138 470p SMD XM3

3 4 11
D57E 74HC14 SMD

10
C152 10n SMD
D24 HCNW3120 SMD
V19 BA159
8 7 6
+ C42 100n SMD C12 100u 25V
R18 10R SMD
V16 BUP304
R141 10R SMD
V17 BUP304 V134 BYP103
3 5
D57A 74HC14 SMD

1 2 13
D57F 74HC14 SMD

12
R21 4k7 SMD
C139 470p SMD
C28 470p SMD UD-
V136 BC817
GND R26 220R SMD
C82 100n SMD
C92 220u
D34 SFH617G-3
2 3
GND
GND
08.05.01 MH
L1
X1 Power Connection R155 V275LA40A VDR C74 0u6 C75 0u6 C73 0u6 R62 100k 2W
CAP Pre-Charging
+24V V145 BC817 R181 4k7 SMD D50D 74HC132 SMD
12 11 4 13 3
High Voltage DC Power Supply

D50A 74HC132 SMD
1 3 2
R182 10k SMD
VCC
V144 LL4148
1 10 4 8
C180 100n SMD
GND LAREL
GND
1 2
K1 REL24V 2xS T92S7D12-24
2 6
R61 33R 17W R110 33R 17W
D55 SFH617G-3
Kuehlkoerper SK25 L1
C68 22n Y
R111 15k 5W R112 220R SMD
V66 P6KE75A R134 100k 2W
V67 P6KE75A UD+
~ + ~
V49 B250-50 FAGOR C64 10n Y C71 330u 400V + C144 330u 400V + C78 330u 400V + C80 330u 400V + C90 330u 400V + C143 330u 400V +
V2 LL4148
V3 LL4148 + C22 470u 35V
V9 LL4148
C70 330u 400V + D9 SFH6106-3 SMD V8 BC817 C65 10n Y

2 4
C72 330u 400V +
C77 330u 400V +
C79 330u 400V +
C81 330u 400V +
C142 330u 400V +
C69 22n Y
V4 LL4148
V5 LL4148
UD1-
N PE
X2 +24V X3
N1
24V+
Low Voltage Power Supply

N T1 T230V/18V BV30997GASS V146 1N5404 C168 470u 50V +
L7 HF-DROSSEL
V150 SM4007 SMD

1
2 +VIN GND
EV43
FK224-TO220 1
FB OUT OFF 4 2
4 -19 CRYOFUGE 6000i/8500i
VCC 47-58kHz 5V +/- 4% L9 330uH C172 100u 25V +
VDD
Service
C169 100n SMD
C170 470u 50V
C171 470u 50V
V152 1N5822
C173 100u 25V
L V147 1N5404 V148 1N5404 V149 1N5404 L8 HF-DROSSEL V43 LM2575T-5.0

2
GND EV44 FK224-TO220 1

VO GND 3
VSS
V151
VI
12V +/-4%
12V+
SM4007 SMD
C177 470u 50V
+ C176 100n SMD
+ V44 7812 C175 100n SMD
C174 10u SMD 25V TA
L1 2x2.7mH 4A
XT
1 2 2 4
R156 V275LA40A VDR
C16 0u6 X
T2 T230V/15V VR3115 BLOCK V153 SM4007 SMD V154 SM4007 SMD V155 SM4007 SMD V156 SM4007 SMD
XA Deckelschalter Lid Switch
V45 7815
2 1 2 VI GND VO 3 1
L2 2x5.6mH 2A stehend
15V+
R63 3k3 SMD D63 ZMM15 SMD R64 1k5 SMD D35 SFH617G-3
2 3
C83 100n SMD
+ C84 100n SMD
C127 10u SMD 25V TA

2 4
UD-
C17 4n7 Y
C20 4n7 Y
/SCHUETZ_ON
1 1 4 4
LAREL DECKEL_OFFEN Lid Open Signal
C148 100u 25V
C149 1u SMD 35V TA
GND
08.05.01 MH
XC1 AMP 4POL MODUII abgew. 4 3 Schloss Links 2 1 L3 HF-DROSSEL L4 HF-DROSSEL VCC R158 330R SMD 4=RT 3=SW XC2 AMP 4POL MODUII abgew. Schloss Rechts
4 3 2 1
Latch Controller
C154 100n SMD C155 100n SMD
K2 REL24V 2xU 30.22 FINDER

7 9 1 4 3 6 11
24V+
VCC
22
Out In
40
GND RAUS REIN - + + -
OUT1A
10
V140 BC817
OUT1B
I10 I11 VREF1 PHASE1 /ENABLE1 I20 I21 VREF2 PHASE2 /ENABLE2
2 1 44 43 42 23 24 25 26 27
VBB
VCC
R161 10k SMD
18
OUT2A
L5 HF-DROSSEL L6 HF-DROSSEL R160 10k SMD
V141 LL4148
GND
21
OUT2B E2 SENSE2 E1 SENSE1
GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND
RC1 RC2
2 3 1
5 6 4 13 11 12 10 8 9 19 20 5 4 7 8 9 10 11 12 13 14 15 16 17 29 30 31 32 33 34 35 36 37 38 39 41 28
D61 UDN2917EB
AMP 4POL MODUII abgew. R159 10k SMD V139 LL4148 GND /KLOBEN /DECKEL_OFFEN GND 1=Kloben raus, 0=Kloben drin + C153 10u SMD 25V TA
D60A 74HC132 SMD
D60B 74HC132 SMD
R162 22R SMD C159 1n SMD R166 22R SMD
D60D 74HC132 SMD
D60C 74HC132 SMD
GND
R163 1R SMD
R164 1R SMD
R165 1R SMD
R167 C158 1R 1n SMD GND SMD
R168 1R SMD
R169 1R SMD
GND
C157 220p SMD
R170 47k SMD
R171 47k SMD
C156 220p SMD V143 LL4148
L
6 1
R82 330R SMD KUEHLMASCHINE
V142 LL4148 R174 10k SMD VCC
V55 T1213
R81 47R SMD
D40 S21ME4
4 -20 CRYOFUGE 6000i/8500i
C25 0u1/100R
Service
R80 1k SMD
2
GND VCC R83 330R SMD

6 1
Contactor Compressor
Kuehlmaschinen Schuetz
XG
VCC t=1,5s C160 100n SMD GND R172 150k SMD

14 RC CX +T -T Q R
R69 100R
V54 T1213
R79 47R SMD
D39 S21ME4
C95 2n2 250V

1
R78 1k SMD R65 330R SMD

6 1
/LUEFTER_KM
R173 100k SMD
D62B 4538 SMD

Q 10
VCC C161 + 10u SMD 25V TA

2 1 4 5 RC CX +T -T
Compressor Fan
Deckelspule
Luefter-Kuehlmaschine
XK
D62A 4538 SMD

Q
+ C162 10u SMD 25V TA

6
15 12 11
2 1 1
Latch old version
XC
2 1
V53 T1213
R183 220R SMD
R184 220R SMD
VCC
13
C24 0u1/100R R109 10R PTC

2
Condenser Fan
Luefter-Motor
XH
R76 1k SMD
R77 220R SMD
C29 100n X
D38 S21ME4 R84 330R SMD

6 1
GND
R 3
VCC
VCC
1
BR1
Electronic Fan
Luefter-Bremswiderstand
Luefter-Elektronik
XF
2 1
Brake Resistor Fan Motor Overtemperature

Motor-Uebertemp.
XS
2 1
R67 100R
V52 T1213
R75 47R SMD

4 2
R1 10k SMD Motor und Elektronik D37 S21ME4 R71 330R SMD
6 1
/DS_MOTOR
/RESET
XB
C96 2n2 250V
R74 1k SMD
/LUEFTER
VCC GND
/DECKELSPULE
Current Limit Switch Compressor

1
(TSUe)Thermischer Ueberstromschalter Kuehlmaschine
XN
R2 100R
V56 T1213
R73 47R SMD

4 2
High Pressure Controll Switch
Pressostat
XO
C27 2n2 250V
R72 1k SMD
D36 S21ME4
/SCHUETZ
Contactor K1
Ansteuerung Hauptschuetz K1
XP
Service
V18
XJ
XY
XI
XZ
Ausgabe / Edition: 01
11.05.01 MH
Tasten- und Anzeigeplatte/Displayboard

4 - 21 Cryofuge 6000i/8500i
Service
CS01 SK 2 DI 3 DO 4 D1 8 CS VCC 6 NC SK 7 NC DI 5 DO GND VCC VDD /Y13 R21 C17 100n SMD VCC VDD C12 100n SMD C13 100n SMD C14 100n SMD C15 100n SMD C16 100n SMD 1K SMD V29 BC807 /Y14 R22 1K SMD V30 BC807 /Y15 R23 1K SMD VCC
CS11 SK 2 DI 3 DO 4
93C46 D2
V31 BC807
8 CS VCC 6 NC SK 7 NC DI 5 DO GND
GND
VSS
H14 LED A B
H15 LED C
H16 LED D
H17 LED E
H18 LED F
H19 LED G
H20 LED DP
H21 LED A Kurve H3 HDSP-5551
H22 LED B
H23 LED C
H24 LED D
H25 LED E
H26 LED F
H27 LED G
H28 LED DP
H29 LED
H30 LED B
H31 LED C
H32 LED D
H33 LED E
H34 LED
CS21 SK 2 DI 3 DO 4
93C46 D3
C23 100n SMD GND
C18 100n SMD
C19 100n SMD
C20 100n SMD
C21 100n SMD
C22 100n SMD H1 HDSP-5551
Programm H2 HDSP-5551
Drehzahl H4 HDSP-5551 H5 HDSP-5551 H6 HDSP-5551 H7 HDSP-5551 H8 HDSP-5551
CS31 SK 2 DI 3 DO 4
93C46 D4
VSS
D13 LM555 TR
4 R
SMD Q DIS 3 7 6
H35
VCC
CS41 SK 2 DI 3 DO 4
93C46 D5
SUMMER R49 C11 10n SMD GND
R54 SMD 1% 5K6 15K SMD
8 CS VCC 6 NC SK 7 NC DI 5 DO GND VCC 8 7 6 5 GND R48 10K SMD D10
CV
THR
R59 100R SMD
CS51 SK 2 DI 3 DO 4
93C46 D6
VCC REF RESIN CT GND SMD 1u GND 1 2 3 4
1 7 6 4 2 1 9 0 5 A B C D E F G DP
1 7 6 4 2 1 9 0 5 A B C D E F G DP
1 7 6 4 2 1 9 0 5 A B C D E F G DP
1 7 6 4 2 1 9 0 5 A B C D E F G DP
1 7 6 4 2 1 9 0 5 A B C D E F G DP
1 7 6 4 2 1 9 0 5 A B C D E F G DP
1 7 6 4 2 1 9 0 5 A B C D E F G DP
1 7 6 4 2 1 9 0 5 A B C D E F G DP
VCC SENSE RESET RESET TL7705
93C46 CS0 CS1 CS2 CS3 CS4 CS5 DO SK 8x4K7 VCC 1 2 3 4 5 6 Anzeige XI C8 47u 25V GND R46 4K7 VCC
C10
C9 100n SMD 8x4K7 VCC VCC
BC807 R1 1K SMD /Y0
V18
BC807 R2 1K SMD /Y1
V36
BC807 R3 1K SMD /Y2
V19
BC807 R4 1K SMD /Y3
V20
BC807 R6 1K SMD /Y4 Zeit
V21
BC807 R7 1K SMD /Y5
V22
BC807 R5 1K SMD /Y6
V23
BC807 R8 1K SMD /Y7
V24
C1 22p SMD
J1 4K7 31 19
R45
VCC
Temperatur H11 HDSP-5551 H12 HDSP-5551 H13 HDSP-5551
SMD EA/VP X1 X2 RESET INT0 INT1 T0 T1 P1.0 P1.1 P1.2 P1.3 P1.4 P1.5 P1.6 P1.7 Sepacontrol
D12 P0.0 P0.1 P0.2 P0.3 P0.4 P0.5 P0.6 P0.7 P2.0 P2.1 P2.2 P2.3 P2.4 P2.5 P2.6 P2.7 RD WR PSEN ALE/P TXD RXD 39 38 37 36 35 34 33 32 21 22 23 24 25 26 27 28 17 16 29 30 11 10 GND 1 2 3 4 5 6 7 8 9
D11 Y1 I1 Y2 I2 Y3 I3 Y4 I4 Y5 I5 Y6 I6 Y7 I7 Y8 I8 GND DCOM
C2 GND 22p SMD
18 9 DI 12 13 14 15 1 2 3 4 5 6 7 8
SMD VCC
18 17 16 15 14 13 12 11 10
8x220R
A B C D E F G DP
H9 HDSP-5551
H10 HDSP-5551
R47 VCC 1 2 3 Option 1 2 3 4 5 Tasten vorn XZ GND XY
4K7
SMD
R53 150R SMD C25 100n SMD R50 100R SMD C5 1u VCC
CS0 CS1 CS2 CS3 CS4 CS5 DO SK
ULN2803A A0 SMD A1 A2 A0 A3 A1 A2
VCC D8 A B C 74HCT138 15 Y0 14 Y1 13 Y2 12 Y3 11 Y4 10 G1 Y5 9 G2A Y6 7 G2B Y7 SMD /Y0 /Y1 /Y2 /Y3 /Y4 /Y5 /Y6 /Y7 SMD /Y8 /Y9 /Y10 /Y11 /Y12 /Y13 /Y14 /Y15 D9F 13 12 SMD 74HC14 D9E 11 10 SMD 74HC14 D9D 9 8 SMD 74HC14 D9C 5 6 SMD 74HC14 GND /Y5 /Y6 VCC BC807 R25 1K SMD /Y8 /Y7 V25 BC807 R26 1K SMD /Y9 /Y8 R24 4K7 R30 SMD V26 BC807 R27 1K SMD /Y10 VCC /Y11 V32 V27 BC807 R28 1K SMD /Y11 /Y10 V34 /Y9 V33 XJ V28 BC807 V35 R29 1K SMD /Y12 1 7 6 4 2 1 9 0 5 A B C D E F G DP 1 7 6 4 2 1 9 0 5 A B C D E F G DP 1 7 6 4 2 1 9 0 5 A B C D E F G DP 1 7 6 4 2 1 9 0 5 A B C D E F G DP 1 7 6 4 2 1 9 0 5 A B C D E F G DP
1 2 3 6 4 5
R51 4K7 SMD VCC
R52 4K7 SMD
A3
GND
D7 A0 A1 A2 A3 GND /Y2 1 2 3 6 4 5 /Y3 A B C
C26 47u 25V GND
D9B 1 Lid 3 3 U1 4
D9A 1 2 SMD 74HC14 /Y1
C24
R33 100R SMD
100n SMD C6 100n SMD C7
SMD 74HC14 /Y0
74HCT138 15 Y0 14 Y1 13 Y2 12 Y3 11 Y4 10 G1 Y5 9 G2A Y6 7 G2B Y7 /Y4
R32 100R SMD C4 R31 100R SMD 1u
2 4 SFH6106-3 R34 100R SMD Quick-Stop 1 3 U2 2 4 SFH6106-3 R35 100R SMD Start-stop 1 3 U3 2 SFH6106-3 4 V1
V2
V3
V4
V5
V6
V7
V8
V9
V10
V11
V12
V13
V14
V15
V16
V17
4K7
SMD
1 2 3 4
Schluesselschalter S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 S16 S17
C3 1u
100n SMD GND
11.05.01 MH
Schaltbild Tasten- und Anzeigeplatte/Wiring Diagram Displayboard

4 - 22 Cryofuge 6000i/8500i
Service
X6 X5
Netzausgang Mains output
N L
X3 PE/Ground
X2 X1
Netzeingang Mains input
L N
11.05.01 MH
Funkentstrung/Interference Filter
4 - 23 Cryofuge 6000i/8500i
Service
Eingang Input P N
X2 R15 6k 2W C1 0u6 X 1 L1 3 C2 0u6 X 1 L2 3 C3 0u6 X 1 L3 3 C4 0u6 X 1 L4 3 C5 0u6 X 1 L5 3 C6 0u6 X 1 L6 3
Ausgang Output
X5 C7 0u6 X
P N
X1
2 2x6.8mH 30A
2 2x6.8mH 30A
2 2x6.8mH 30A
2 2x6.8mH 30A
2 2x6.8mH 30A
2 2x6.8mH 30A
X6
X3
* C9 22n Y
* C8 22n Y
PE
X4 * nicht bestckt not mounted
11.05.01 MH
Schaltbild Funkentstrung/ Wiring Diagam Interference Filter

4 - 24 Cryofuge 6000i/8500i
Service
Alte Ausfhrung old version

X3
X3
Neue Ausfhrung new version

X3
C1 - + C4 + -
X4
U1 - + - +
C5 - +
X5 V1 R1
X1
X2
C2
C3
X1
55661-1 Kendro
X1
BR1
X2
X2
X1
Hauptplatte Mainboard
1 2 3 4 5 6
1 2 3 4 5 6
GND VCC RxD TxD HSI HSO
GND VCC TxD RxD HSO HSI
1 2 3 4 5 6
X2 1 2 3 4 5 6
Tasten- und Anzeigenplatte Key and Indication Board
R1 4k7 SMD U1 MAX232ECPE 16 C2 X4 SMD X5 C3 SMD D1 LL4248 BR1 + 10u 10u + + 1 3 4 5 11 10 12 9 13 25 12 24 11 23 10 22 9 21 8 20 7 19 6 18 5 17 4 16 3 15 2 14 1
X3
C1+ C1C2+ C2T1IN T2IN R1OUT R2OUT
V+ V-
2 6
C4 10 SMD
VCC
14 T1OUT 7 T2OUT R1IN R2IN 13 8 GND
DCD DTR GND DSR CTS C5 10 SMD RTS RxD TxD
V.24 - Stecker 25 pol
C1 10 SMD
BR1 Trennung fuer Rxd (bleibt offen)
15
14.05.01 MH
RS 232 Schnittstelle/Serial Output

4 - 25 Cryofuge 6000i/8500i
Service
R7 10R SMD
+12V
0.25W
R1 470R SMD V2 LPT80A R4 100k SMD R5 100k SMD R3 1M SMD 8 3 2 1 D1A LM393 SMD C3 100n SMD C4 10u 35V
V1 IRL81A
1 2 3
X1 1 2 3
23mA
R2 27k SMD
R6 1M SMD C1 1n SMD C2 1u Fo
0V
X1
08.05.01 MH
Beschreibung Drehzahlerfassung / Discription Tachogenerator

4 - 26 Cryofuge 6000i78500i
Service
08.05.01 MH
Beschreibung Bedienteil / Description Key pad

4 - 27 Cryofuge 6000i78500i
Service
RESET AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 SOUT RCLK /RTS
2 3 4 5 6 7 8 9 13 17 36 37 38 35
D4
D0 D1 D2 D3 D4 D5 D6 D7 SOUT BAUD RTS DTR OUT1 OUT2 INT DDIS CSOUT SIN A0 A1 A2 ADS MR DISTR DISTR DOSTR DOSTR CTS DSR DCD RI CS0 CS1 CS2 XTAL1 XTAL2 RCLK
11 31 30 29 28 39 24 25 20 21 40 41 42 43 14 15 16 18 19 10
SIN A0 A1 A2 GND RESET /RD GND GND /CTS VCC /WR C5 10u SOUT /RTS SIN /CTS C6 D5
2
VCC
VCC
VCC
VCC
VCC
1 2 3 4
D1
REF RESIN CT GND VCC SENSE RESET RESET
10
VCC
8 7 6 5 2 3 D
PR
PR
16
12 11
D CLK
R26
CLK/4
C1 10u
CLK
CL
CL
C8 GND 1u
GND
GND
GND
VCC D14F /INT

12 13
VCC
R3
GND
INT
INT
33 26 27
R6
2x3k3
CLK/4
74HC14 SMD
VCC
MAX232ECS SMD
15
RCLK GND VCC
R2 4K7 SMD C3 GND GND GND GND C4 22p SMD J1 J 11.10592 22p SMD
31 19
VL82C50A U1
EA/VP X1 P0.0 P0.1 P0.2 P0.3 P0.4 P0.5 P0.6 P0.7 P2.0 P2.1 P2.2 P2.3 P2.4 P2.5 P2.6 P2.7 RD WR PSEN ALE/PALE/ TXD RXD
SMD
18
X2
39 38 37 36 35 34 33 32 21 22 23 24 25 26 27 28
AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 P2.0 P2.1 P2.2 P2.3 P2.4 P2.5 CS
AD0 GND
2 3 4 5 6 7 8 9 11 1
D3
D1 D2 D3 D4 D5 D6 D7 D8 C OC Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
RESET
AD2 AD1 AD0 ALE
19 18 17 16 15 14 13 12
A2 A1 A0
CS GND D15A SOUTA

1 2 3
/INT /INTA
BAUDRATE (RS485)
BR1 : OPEN=19200 / CLOSE=9600
BR1 GND
12 13 14 15 1 2 3 4 5 6 7 8
INT0 INT1 T0 T1 P1.0/T2 P1.1/T2X P1.2 P1.3 P1.4 P1.5 P1.6 P1.7
GND
74ALS573 74HC14 D15C SINA

31 30 29 28 39 24 25 20 21 40 41 42 43 14 15 16 18 19 10 6 5
1,2,3,4OPEN 1CLOSE 2CLOSE 1,2CLOSE 3CLOSE 1,3CLOSE 2,3CLOSE 1,2,3CLOSE 4CLOSE 1,4CLOSE
S1 : Protokoll Modus
0 = TESTMODE 1 = SEPACNTRL 2 = SEPACNTRL MIT BARCODE 3 = MEGACNTRL 4 = MEGACNTRL MIT BARCODE 5 = BK 6= 7 = BB16 8= 9 = BR7000
S1
C 1 2 4 8
GND SW 1xBCD
1 2 3 4
17 /RD 16 /WR 29 30 ALE 11 RxD 10 TxD
AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 SOUTA
2 3 4 5 6 7 8 9 13 17 36 37
D8
D0 D1 D2 D3 D4 D5 D6 D7 SOUT BAUD RTS DTR OUT1 OUT2 INT DDIS CSOUT SIN A0 A1 A2 ADS MR DISTR DISTR DOSTR DOSTR CTS DSR DCD RI CS0 CS1 CS2 XTAL1 XTAL2 RCLK
11
SINA A0 A1 A2 GND RESET /RD GND GND /WR VCC
87C51FA PROG 0493 D14A H1 R4

2 1
RCLKA
ADRESSE RS485
S2 : 1 er 0 = P2 BIT 0,1,2,3 = 1 1 = P2 BIT 1,2,3 = 1 2 = P2 BIT 0,2,3 = 1 3 = P2 BIT 2,3 = 1 4 = P2 BIT 0,1,3 = 1 5 = P2 BIT 1,3 = 1 6 = P2 BIT 0,3 = 1 7 = P2 BIT 3 = 1 8 = P2 BIT 0,1,2 = 1 9 = P2 BIT 1,2 = 1 S3 : 10 er 0 = P2 BIT 4,5 = 1 1 = P2 BIT 5 = 1 2 = P2 BIT 4 = 1 3 = P2 BIT 4,5 = 0
GND
1 2 3 4 5 6 7 8 9 10 11 12
LED GE 3MM D14B
560R SMD 74HC14 SMD
R21 560R 4k7 R25 CLK/4 GND CS
D11
+UE NC NC NC NC NC NC NC NC -UA1 +UA1 -UE +UE NC NC NC NC NC NC NC NC -UA1 +UA1 -UE
D12 P6KE33A
24 23 22 21 20 19 18 17 16 15 14 13
38 35
C9 100n SMD
C18 100n SMD
C19 100n SMD
C20 100n SMD
VCC
INTA
33 26 27
C21 47u 25V
74HC14 SMD H4 R37
RCLKA
VSS
GND
GND
LED GE 3MM R27
560R SMD
VL82C50A
SMD
C17
DC/24V/5V MRIS2005500
D13
RO /RE DE DI 1 2 3 4
VCC
GND
10u 50V
1 9 2 10 3 11 4 12 5 13 6 14 7 15 8
C24 2N2 Y GND
7 6
560R R29 220R D10

I_RO I_GND I_DE I_VCC I_DI I_GND I_DE_IN I_DI_IN A I_RO_DRV B ISO_VCC AC2 AC1
SMD
VCC R32
D14C 74HC14
5
B A
MAX483
R30
3k3
R31 D19 R40 330R D24 R41 330R LL4148 D6 ZPD5,1 D21 P6KE12A D17 P6KE6V8A 8x D25 D18 D26 D20 D22 D23
3k3
15 16 17 18 19 20 21 22 23 24 25 26 27 28
VCC2 /RO GND DE VCC2 DI VCC2 SD FS GND D2 D1 VCC1 VCC1
14 13 12 11 10 9 8 7 6 5 4 3 2 1
SMD
3k3 SMD D14E R28

8 9 10 11
P2.0 P2.1 P2.2 P2.3
1 2 3 4
S2
1 C 2 4 8
SW 1xBCD P2.4 P2.5

1 2 3 4
S3
1 C 2 4 8
220R SMD VCC H3
D14D 74HC14 SMD R36
74HC14 SMD
GND
SW 1xBCD
MAX1480B GND
LED GE 3MM
560R SMD
X1 SUB-D 15P abgew.
D:nur20150218 R40,R41,D6 bestckt X1 7+8 gebrckt
08.05.02 MH
Schaltbild Interface 485 / Wiring diagram interface 485

4 - 28 Cryofuge 6000i78500i
C7 100n SMD
13
TL7705 SMD
R1 10K SMD
560R SMD
1 3 4 5 11 10 12 9
serielle Schnittstelle/ serial output
C1+ C1C2+
10u
V+
GERAET/UNIT
GND
5 9 4 8 3 7 2 6 1
D2A 74HC74 SMD
D2B 74HC74 SMD
VC2T1IN T2IN R1OUT R2OUT T1OUT T2OUT R1IN R2IN
X3
14 7 13 8
TxD RTS RxD CTS C2 10u
SUB-D 9P abgew.
+ C23 100n SMD
D16 P6KE6V8A
C22 47u 25V R38
serielle Schnittstelle
BARCODE
5 9 4 8 3 7 2 6 1
D15B
4
X2
SMD
74HC14 D15D
8 9
SMD
220R SMD R39
SMD 74HC14 74HC14 SMD
220R SMD
SUB-D 9S abgew.
D15E
10 11 12
D15F
13
DIN - MESSBUS
74HC14 SMD
74HC14 SMD
GND
Service
5. Replacement of Components
The index numbers stated in ( ) reappear within the spare part figures (block diagram, schematic diagram of cooling plant) and the spare part lists. 5.1 5.1.1 Dismantling the Housing Front-door (100) Pull mains plug Open the front door by help of square box spanner (110) Remove nuts from hinges and take door with hinges apart When replacing front door change latch and hinges from old to new door Reassemble the door analogously in reverse order and take care of the correct connection of the grounding strip To adjust the position of the door loosen the nuts of the hinges and move the door into correct position Back panel (301) Pull mains plug The unit should be in place about 50 cm from the wall otherwise it is difficult to service the unit Remove all flat head screws at the back panel Disconnect ground wire and take panel away Door (330) Open door Pull mains plug Attention! The weight of the door is about 60 kg (130 pd) Two men are required to handle the door Remove retainer rings at the bolts of the gas lid stay and push the bolts carefully. Move the door a little backwards. Remove 12 screws at the hinge on top of the bench top. Take door with hinge away. When replacing the door install old joint blocks and hinge at the new door Control panel housing (200) Open rear panel of the control panel housing and disconnect all electrical wiring Remove 2 screws each left and right side of the housing Take housing away Levelling feet (180) The levelling feet can only be adjusted from inner centrifuge. A replacement is only possible if you lift the unit. Open front door and remove back panel Screw bolt down with help of a L-shaped driver Remove two screws each foot of the bracket and screw out the bolt Take chock element (foot) away It could be possible that you have to lift the centrifuge by help of a piece of wood if the floor is not levelled. Reassemble the foot analogously in reverse order When lowering the unit take care of correct position of the seal. If necessary put additional silicone around.
5.1.2
5.1.3
5.1.4
5.1.5
Edition: 01 07.04.02He
Replacement of Components Page: 5-1
Service
5.2 5.2.1
Dismantling of sealing elements Motor rubber flange (418) The rubber flange must be replaced in 3 years interval together with the anti vibration mounts (421) Open the door Remove rotor from instrument (see page 19 in operating instruction) with help of spanners 17/19 mm and 10 mm Remove screws from white flange on top of the motor. Check felt washer (411) inside the hole for correct lubricating, if necessary make new lubricating or replace it, we recommend once a year. Remove screws at stainless steal ring and pull red rubber flange (418) to the top. Reassemble new parts analogously in reverse order
5.2.2 Door seal (601) Open door and remove it see 5.1.3 Remove back panel and open front door Remove door latches Remove control panel housing Remove two threaded bolts underneath of the middle chassis from front side Remove screws at the rear side of the bench top Take bench top away Pull seal from cooling bowl and replace it with new one. Take care that the glued rim is placed to the front Bring bench top into correct position and pull seal lip from underneath to the upper side of the bench while pressing bench top down Move seal with both hands into correct position. Take care that the seal will not be bent somewhere Fasten the bench top with all screws and bolt To insure that the air can come out of the seal ring cut two small holes at the hinge side into the rubber bulge from out side that they cannot be seen by anybody Make final check that the seal is in correct position especially attached to the cooling bowl
Service
5.3 Replacement of mechanical Components 5.3.1 Door latch (360) motor version The door latch including micro switches motor is only available as one group. Single components are not available. Both latches, front and rear are identical. Remove door latch plate Remove two hex screws outside of the brackets (362, 363) Take a welding wire and bent one end a little to allow holding the latch when removing the screws. Take care that the wire will be placed under the centre bolt of the latch mechanism. Remove two Phillips screws whilst holding the latch with the wire Lower the latch Move the bracket to the bowl and then take it out to the top Take out the latch to the top and disconnect wiring and string Install new latch analogously in reverse order Place the latch in a position that the hook fits exactly in the centre of the slot. Check by opening and closing the door several times Attention! It could be possible that you have to tie an additional string to the emergency release string behind the front door. Otherwise it could happen that this string will be pulled into the unit. After installation of the latch watch the string for freely moving.
5.3.2 Gas lid stay (350) In any case of a failed gas lid stay fundamentally both have to be replaced. Change one after the other to prevent the door falling down. Replacement of the front one Open the door Remove retainer ring from the bolt and remove bolt Open the front door and locate two hex screws underneath of the chassis. Remove this two screws Take out the gas lid stay complete with holder (351) Replace gas lid stay and install it analogously in reverse order Replacement of the rear one Open the door Remove back panel Remove retainer ring from the bolt and remove bolt Locate two screws from the back in right corner Remove the screws and take out the gas lid stay with holder so that you can remove the screw of the gas lid stay. Take care that you do not bent the pipes of the cooling plant. Take the gas lid stay out to the top Install new gas lid stay analogously in reverse order
Service
5.3.3 Bench-top (320) Open door and remove it see 5.1.3 Remove back panel and open front door Remove door latches see 5.3.1 Remove control panel housing Remove two threaded bolts (327) underneath of the middle chassis from front side Remove screws at the rear side of the bench top Take bench top away and replace it Bring bench top into correct position and pull seal lip from underneath to the upper side of the bench while pressing bench top down Move seal with both hands into correct position. Take care that the seal will not be bent somewhere Fasten the bench top with all screws and bolt Make final check that the seal is correct position especially attached to the cooling bowl
Service
5.4 Replacement of electrical components ATTENTION - CMOS components! 5.4.1 Discharge your body before handling!
Mainboard replacement (500) The mainboard will be shipped without any software like CPU, NVRAM. This has to be taken from old board or has to be ordered separately Pull mains plug Remove back panel Confirm that there is no voltage onboard by measuring the voltage at the capacitors and watching the LED H1 Remove the wiring from the terminals of the board. If necessary mark them. Remove screws and take mainboard apart Remove NV RAM from new board. These are empty components and should be scrapped Exchange software to new board and reassemble the device in reverse order and perform a test run, making sure the drive turns in the right direction (see imprinted arrow on rim of rotor chamber)! An adjustment of the PCB is not possible NOTE! If you are going to install the new style main board in older units with mechanical latch you have to take the old software to set up the board. The new software would not control the old latches. Also the two wires from mains contactor feedback will not be connected to the board. There is no terminal XR on the newer board.
5.4.2
NV-RAM on mainboard (506, 507) Write down software version code which comes up after power on Remove back panel Locate NV RAM on mainboard and remove them from socket Install new NV RAM watch correct position (mark on label) Note! It could be possible that there is an updated software which will be displayed with new version after power on. Write down this information in the book Microcontroller (CPU)(505) replacement on mainboard Write down software version code which comes up after power on Remove back panel Locate CPU on mainboard and remove them from socket Take IC extractor and remove it from socket Install new CPU- watch correct position (pin 1 or mark on component) Interference board (510) Remove back panel Disconnect wiring from terminals Remove fastening screws Install new PCB analogously in reverse order
5.4.3
5.4.4
Service
5.4.5
Key- and indication board (230) Open back panel of control housing Disconnect wiring to RS 232 board Remove screws of the board and take PCB off Install new PCB analogously in reverse order In case of a replacement of the display board at units with older main PCB (CPU 490) this has to be replaced as well with newest version RS 232 or RS 485 Interface (240, 242) After opening the control housing panel the screws of the RS board can be reached and the board can be removed completely Brake resistor (fan) (530) Remove back panel Disconnect wiring from brake resistor to PCB at the terminal Disconnect the grounding wire at the bolt Remove two Phillips screws at the bracket and take the fan completely away Change the brake resistor (fan) and install it on the bracket Install bracket complete into the unit Electronic fan (520) Remove back panel Remove four screws at the fan console. Disconnect the wiring and take console completely away Remove fan from console by removing 9 self tapping screws Install new fan analogously in reverse order Mains cable (390) Remove back panel Open front door Disconnect mains plug from wall socket Locate mains cable at the contactor on console behind the open front door Disconnect wires from contactor and the PE and Neutral from an extra terminal beside the contactor (3Ph/N/PE only) Remove the cable at the rear conduit fitting and pull the cable Install the new cable in reverse order. Take care of the correct wiring. 3Ph N PE: (3x400V/N/PE) Green/yellow Ground Blue Neutral Brown Phase L1 Black Phase L2 Black Phase L3
5.4.6
5.4.7
5.4.8
5.4.9
Service
5.5 Replacement of Drive Components 5.5.1 Drive motor (second person required) (400) Remove rotor from instrument Remove motor flange see 5.2.1 Remove back panel Open front door Locate motor wires, tacho-generator and disconnect them from mainboard Remove two screws from contactor console and place the console on side Remove heat-exchanger see 5.6.1 Remove ground strip at the motor Remove screws of imbalance bracket and place it on side Remove 6 screws (13 mm) from anti-vibration mount package Tie a string through the air flow slots at the top of the motor to lift it Second person now lifts the motor by pulling the string. Place a piece of card box under the motor mount package to prevent damage of the chassis When second person lowers the motor move it out to the front Remove the motor mount package and tacho-generator board from motor see 5.5.2 Install the new motor analogously in reverse order. Mount all other parts Perform a test run check the sense of rotation. If necessary change two wires at terminal XM Perform a test run for imbalance check see 2.4 Anti-vibration mounts (421) All anti-vibration mounts have to be replaced every 3 years as well the sand paper washers. Anti-vibration mounts must be replaced in a set. Watch numbers written on the rubber. Remove drive motor see 5.5.1 After removing the anti-vibration mount package from the motor it is possible to remove the hex recess screws After replacement of the AV-mounts secure the screws with paint Install the package under the motor and install the motor into the unit Perform a test run for imbalance test and sense of rotation. Tacho-generator board (405) Remove drive motor see 5.5.1 Remove anti-vibration mount package see 5.5.2 Remove 4 screws and take tacho PCB away Install new PCB analogously in reverse order Install motor and perform a test run Replacement of parts of the imbalance switch (435) The imbalance switch consists out of a special micro switch and the mounting bracket After each modification at the drive system (replacement of parts) and imbalance switch several test runs have to be done to make sure that the unit allows maximum possible imbalance for the customer but must cut off not allowed imbalance. See 2.4 adjustment of imbalance switch Open front door Remove heat exchanger to reach imbalance switch with holder Remove two screws from holder and follow the wiring. Disconnect the wiring from terminal Take out the switch with holder and replace faulty parts Install the switch complete analogously in reverse order Replacement of Components Page: 5-7 Cryofuge 6000i/8500i GMP
5.5.2
5.5.3
5.5.4
Service
5.6 Replacement of Heat-exchanger 5.6.1 Heat-exchanger (655) Water through the heat-exchanger absorbs the heat from the motor ambient. A fan located behind the heat-exchanger and a magnetic valve which controls the water flow will be controlled by a thermostat which controls the ambient temperature of the motor to approx. 27 C. Stop water flow and disconnect the hoses at the heat-exchanger After replacing the magnetic valve and terminal box you can remove two bolts at the top and bottom of the heat-exchanger to turn out the chassis. Remove heat-exchanger with fan and thermostat Replace faulty parts and install it analogously in reverse order. Fan (640) Remove heat-exchanger see 5.6.1 The fan complete with blade is mounted at the rear of the heat-exchanger Disconnect plug XHH and take fan apart from anti-vibration mounts Replace faulty parts and install it analogously in reverse order
5.6.2
5.7 Replacement of parts of the cooling plant 5.7.1 Temperature sensor (608) Take the rotor off Write down the distance of the sensor peak to the holder Remove set screw (606) from sensor holder (605) and pull sensor Pull the sensor through the bowl from underneath and disconnect sensor at mainboard Install new sensor analogously in reverse order and seal the cable at the bowl with silicone. Parts of the compressor system totally CFC-free
5.7.2
Repairs at the cooling plant require special experience and should only be done by well known engineers. Observe national laws for servicing these systems. Discharging refrigerant to atmosphere is prohibited because chloroflourocarbons are damaging ozone in the upper atmosphere. Recovering unit is recommended. All soldering and brazing at the system should be done under flow of Nitrogen to prevent scale inside the pipes. It is not allowed to use gauges, hoses, pumps, etc. which where contaminated by CFCrefrigerants. First of all is to figure out that high ambient temperatures (U >35C), insufficient heat transfer (e.g. polluted condenser, de-heater, air gaps) or electrical errors (like defective fans, sensor or main board, potential relay or start-capacitor) can be excluded from the cooling problem (see function diagram of cooling plant 3-8: pressure / temperature ranges are valid for continuous cooling at max. speed, U=25C)!
Service
Procedure for replacing defective components of the cooling plant: Install gauge manifold to high and low side of the compressor When gauging too little static pressure perform a leakage test (N2 max. 25bars) Discharge the refrigerant with suction device (recovery system) into recycling bottle In case of compressor fault, let the oil run out into a bowl to recycle it Perform oil acid test. If acid test is positive the unit has to be back-flashed Unsolder defective component(s) and replace the dryer/collector assy., too Let a little amount of dry nitrogen gas stream through the tubes when soldering to avoid scaling on the tubes inner surface Do the evacuation and refill the system with the exact amount of liquid refrigerant on the pressure side via a new external filter/dryer (check amount with a balance or filling cylinder Reassemble the device and perform a cooling power test run 5.7.3 Charging information GMP Refrigerant: Amount: Static pressure: R404a (HP 62, FX 70) HFC 1,5 kg (53 oz) about 8 bars (116 psi)
Working condition (after 3 hours run time): Set temperature: +10 C 3 x 400 V 50/60 Hz Low pressure: High Pressure:
1,7 bars (24,6 psi) 13,8 bars (200 psi)
External compressors may have different values and will be charged by watching the sight glass.
EXPLOSIONSZEICHNUNGEN BREAK DOWN DRAWINGS Fr Gerte ohne automatischem Deckelschlo <S/N 272982 For Units without automatic lid lock, below S/N 272982
252
250 241 205 220 222 230 221 226 240
225
235
208 207 206 212
200
211
Ausgabe / Edition: 02 06.01.04 MH/AH
Schaltpult / Front Panel

6-1 Cryofuge 6000i / 8500i GMP
EXPLOSIONSZEICHNUNGEN BREAK DOWN DRAWINGS
Fr Gerte ohne automatischem Deckelschlo, <S/N 272982 For Units without automatic lid lock, below S/N 272982
122 110 112 111 114 113 115 121 100 123
120
130 131
122 121 123
132
183 182 181
151
147 146
180
148
102
116 117 118
145
150
152 153 161 141 166 160 165 170 171

140
142
Vorderseite / Front Side

EXPLOSIONSZEICHNUNGEN BREAK DOWN DRAWINGS Fr Gerte ohne automatischem Deckelschlo For Units without automatic lid lock <S/N 272982
345 330
343
335 334
340 331 336 342 341 339 344 321 320 366 322 326 324 338 337 332 323 324 365
333
329
356 328 315
302 303 301 317

363 364 362
310 313
318
312 314 311
350 308 307
325
360 327 324 326 325
352 353 351
306
361
300 305 351 354 355

371 370
390 385 386
326 325
387
381 380 382
383
370
375
Ausgabe / Edition: 02 06.01.04 MH/AH Gehuse / Cabinet
EXPLOSIONSZEICHNUNGEN BREAK DOWN DRAWINGS Fr Gerte ohne automatischem Deckelschlo, <S/N 272982 For Units without automatic lid lock, below S/N 272982 412
410
416 450
8/10mm
453
415
417 454 24mm 418
17/19mm
451
411
10mm
452 400
409 455
401
404
405 403 437 420 431 432 433 436 435 422 421 402 407 408
406
438 430 439
427 426 425
423
Antriebskomponenten / Drive Components

EXPLOSIONSZEICHNUNGEN BREAK DOWN DRAWINGS Fr Gerte ohne automatischem Deckelschlo, <S/N 272982 For Units without automatic lid lock, below S/N 272982
506 507
505
501 502 503
500
510
521 523
522 524
532 533 530
523
531 534
520
Elektronische Bauteile / Electronical Parts

EXPLOSIONSZEICHNUNGEN BREAK DOWN DRAWINGS Fr Gerte ohne automatischem Deckelschlo, <S/N 272982 For Units without automatic lid lock, below S/N 272982
606 608 605 607 609
601
600
670 670 671
670
660 602 603 611 615 613 610
641
646 648 646 640
612 680 634 610 633 630
645 646
632
642
620 643
644
631
655
657 656 636 637 638

650
635
Kteanlage / Cooling system

243 251 250 205 220 222 230 221 226 240 241 242
225
235
208 207 206 212
200
211
Schaltpult / Front Panel

804
- + 802 803 805
801
806
800
807
808
809
Ausgabe / Edition: 02 01 12.01.02 MH/AH 06.01.04 MH
Heranet
Interner Kompressor
122 110 112 111 114 113 115 121 100 123
120
130 131
122 121 123
132
183 182 181
151
147 146
180
148
102
114 117 118
145
150
152 153 161 141 166 160 165 170 171 140 142

Externer Kompressor
122 110 112 111 114 113 115 121 100 123
120
130 131
122 121 123
132
183 182 181
151
147 146
148
180
102
114 117 118
145
150
152 153 3 x 165 152 161

3 x167
141 142 166 160 165 170 171 140
Ausgabe / Edition: 02 01 12.01.02 MH/AH 06.01.04 MH

6 - 10 Cryofuge 6000i / 8500i GMP
345 393 395

343 340 331 336 342 341 339 344 338 337 332 323 324
330
394
335 334 333
395
365
320 366
310
322
356 328
312
302 303 301
311 313
318 350 308 307 327 325
317
363
324 326 325
360
352 353 351
306
362
361
305
390 385 386
326 325
387
371
381 380 382
383
371
370 375
Ausgabe / Edition: 02 06.01.04 MH/AH Gehuse / Cabinet
6 - 11 Cryofuge 6000i / 8500i GMP
370
EXPLOSIONSZEICHNUNGEN BREAK DOWN DRAWINGS 412

410
416 450
8/10mm
453
415
454 24mm
417 418
17/19mm
451
411
10mm
452 400
409
401
455
404 405 403 437 420 431 432 433 436 435 422 421 420 402 407 408
406
438 430 439
427 426 425
423
Antriebskomponenten / Drive Components

6 - 12 Cryofuge 6000i / 8500i GMP
506 507
505
501 502 503
500
510
521 523
522 524
532 533 530
523
531 534
520
Elektronische Bauteile / Electronical Parts

6 - 13 Cryofuge 6000i / 8500i GMP
Interne Kompressoranlage Internal Cooling System

606 608 605 607 609 600 601
670 670 671
670
660 602 603 611 615 613 610
641
646 648 646 640
612 680 634 610 633 630
645 646
632
642
620 643
644
631
655
657 656 636 637 638

650
635

6 - 14 Cryofuge 6000i / 8500i GMP
Interne Kompressoranlage Internal Cooling System

704
1 2 3 4 5
702
701
703 701
703
700
705
710
711 716
721 722
720
722
701
723 724 719 701 723 724 715 701
Wasseranschluss / Water supply

6 - 15 Cryofuge 6000i / 8500i GMP
Externe Kompressoranlage External Cooling System
606 608 605 607 609
601
600
670 671
641
646 648 646 603
602
682
640
690
645 646 632 631

686 684
655
657 656 636 637 638
635
723 724 720 724 723

6 - 16 Cryofuge 6000i / 8500i GMP
Spare-Part-List 75007561 - 01
from Serial-No. Index 00102 00110 00111 00112 00114 00115 00117 00118 00120 00121 00122 00123 00130 00131 00132 00140 00141 00142 00145 00146 00147 00148 00150 00151 00152 00153 00160 00161 00165 00166 00170 00171 00180 00181 00182 00183 00184 00185 Partno. 10100209 20310260 20310256 20310259 20310255 20310258 20310323 20460095 20310261 20420077 20480167 20480135 20430207 20480108 20420076 70055977 20430216 20480193 70055952 20470089 20480167 20420077 20110261 20540318 20110262 20110288 20230196 20230201 20230165 20230199 20220422 20220408 20907075 70054668 70054664 20420157 20430258 20480167
Kendro Laboratory Products

Plant Osterode
CRYOFUGE 8500I 400V GMP INCL. ROTOR

to Serial-No. 272506 Text TESA-MOLL KEY LOCK O-RING HOUSING SEAL HOOK SCREW PHILIPS M4 X 10 HINGE HEXAGONAL NUT M5 FAN WASHER A 5,1 WASHER SCREW M 4 X 10 FAN WASHER A 4,3 HEXAGONAL NUT M4 Angle SCREW M 6 X 12 WASHER Traverse SCREW M 5 X 10 FAN WASHER A 5,1 HEXAGONAL NUT M5 HOUR COUNTER RC-COMBINATION CONTACTOR TEMP. RELAY FUSE HOLDER FUSE 20A Fuseholder FUSE 6A TERMINAL EARTH TERMINAL FOOT SCREW, ADJUSTABLE SECURITY DEVICE NUT SCREW M5X12 FAN WASHER A 5,1
Seite 1
Dienstag, 6. Januar 2004

Plant Osterode

to Serial-No. 272506 Text HOUSING BOLT GRIP SCREW M5X10 SECURING WASHER SCREW M 8 X 16 SCREW M 5 X 10 GROUNDING WIRE FRONTPANEL KEY SWITCH PCB DISPLAY SPACER INTERFACE V24 PCB SCREW COMPLETE PCB Heranet BUS BACKPANEL Coverplate SCREW BACKPANEL SCREW M 5 X 12 WASHER MAINS SWITCH THREADED PART WASHER SCREW M6X10 FOIL PCB START-STOP PANEL BENCHTOP SCREW M 6 X 30 SCREW M 6 X 20 WASHER NUT M 6 SECURING WASHER Bar, threaded TERMINAL LID
Seite 2

Plant Osterode

to Serial-No. 272506 Text SHEET SCREW M 4 X 10 LID HOOK NUT M 10 X 1,25 WASHER BEARING SUPPORT SCREW M6X20 BOLT WASHER M8X0.8 HINGE Spacer METALL SHEET SCREW SCREW WINDOW GAS LID STAY PLATE SECURING WASHER SCREW M6X16 RUBBER PLATE LID LOCK ASSY Bar, threaded FIXING PLATE SCREW M 6 X 20 WASHER
MOVABLE CASTOR Threaded Bar PROFILE SPACER LOCK WASHER SCREW M 4 X 16 HEXAGONAL NUT M4 CABLE TIGHTENING LOCK NUT PG 21 M5 CABLE PROTECTION MAINS CABLE
Seite 3

Plant Osterode

to Serial-No. 272506 Text MOTOR WIRING GROUNDING WIRE SCREW M 4 X 10 FAN WASHER A 4,3 SPEEDINDICATION FERROXCUBE SECURING WASHER SCREW M 3 X 6 FERROXCUBE COVER-FLANGE FELT WASHER SCREW M 3 X 8 WASHER SCREW M 5 X 55 SPACER PIPE RUBBER FLANGE Plate ANTIVIBRATION MOUNT WASHER (SAND) SCREW SCREW M8X25 SECURING WASHER WASHER Bracket SCREW M 6 X 12 WASHER IMBALANCE SWITCH LEVER SCREW LOCK WASHER HEXAGONAL NUT M4 WIRING, IMBALANCE WATER-LEVEL WRENCH BOX SPANNER 10 MM SPANNER 8MM SPANNER
Seite 4

Plant Osterode

to Serial-No. 272506 Text CONNECTOR PCB 230V 50HZ SPACER LOCK WASHER SCREW PHILIPS M4 X 10 CPU EEPROM EEPROM INTERFERENCE BOARD FAN CHASSIS SCREW M5X10 SCREW 4,2 X 9,5 FAN CHASSIS FOR BRAKE FAN SCREW M5X10 FAN WASHER A 5,1 SCREW 4,2 X 9,5 EVAPORATOR SEAL WASHER NUT M 6 SPACER THREADED PIN PIN TEMP. SENSOR DELOMET 2301 COMPRESSOR SCREW WASHER 8,4 SECURING WASHER High pressure control switch HEAT CHANGER SCREW M6X16 SECURING WASHER FILTER DRYER Chassis Heat exchanger Chassis Heat exchanger 2
Seite 5

Plant Osterode

to Serial-No. 272506 Text CLAMP COUPLING NUT Bracket Thermostat GRIP SEAL FAN BRACKET Insulation Bracket Insulation ANTI VIBRATION MOUNT WASHER (SAND) RUBBER BEARING Condenser-chassis CONDENSER BEARING NUT M4 COLLECTOR INJECTION VALVE NOZZLE 03 FREON R 404 A SWITCH,WATER Spout 1/2" HOSE FITTING CONNECTOR COUPLING NUT WATER VALVE HOLDER CLAMP Bracket Connector T-pipe VALVE Nipple 1/2" Nut 1/2" CONNECTOR Adapter 1/2" - 1/4"
Seite 6
from Serial-No. 272507 Index 00102 00110 00111 00112 00114 00115 00117 00118 00120 00121 00122 00123 00130 00131 00132 00140 00141 00142 00145 00146 00147 00148 00150 00151 00152 00153 00160 00161 00165 00166 00170 00171 00180 00181 00182 00183 00184 00185 Partno. 10100209 20310260 20310256 20310259 20310255 20310258 20310323 20460095 20310261 20420077 20480167 20480135 20430207 20480108 20420076 70055977 20430216 20480193 70055952 20470089 20480167 20420077 20110261 20540318 20110262 20110288 20230196 20230201 20230165 20230199 20220422 20220408 20907075 70054668 70054664 20420157 20430258 20480167

Plant Osterode

Seite 1

Plant Osterode

to Serial-No. 40172058 Text HOUSING BOLT GRIP SCREW M5X10 SECURING WASHER SCREW M 8 X 16 SCREW M 5 X 10 GROUNDING WIRE FRONTPANEL KEY SWITCH PCB DISPLAY SPACER INTERFACE V24 PCB SCREW COMPLETE PCB Heranet BUS BACKPANEL Coverplate SCREW BACKPANEL SCREW M 5 X 12 WASHER MAINS SWITCH THREADED PART WASHER SCREW M6X10 CONTROL PANEL FOIL PCB START-STOP CONTROL PANEL BENCH TOP SS SCREW M 6 X 30 SCREW M 6 X 20 WASHER NUT M 6 SECURING WASHER Bar, threaded TERMINAL LID
Seite 2

Plant Osterode

to Serial-No. 40172058 Text HANDLE PART SCREW M 4 X 10 HOOK NUT M 10 X 1,25 WASHER BEARING SUPPORT SCREW M6X20 BOLT WASHER M8X0.8 HINGE Spacer METALL SHEET SCREW SCREW WINDOW GAS LID STAY PLATE SECURING WASHER SCREW M6X16 RUBBER PLATE LATCH, AUTOMATIC Bar, threaded ADAPTER, METAL LEFT ADAPTER, METAL SECURING WASHER COVER COVER MOVABLE CASTOR Threaded Bar PROFILE SPACER LOCK WASHER SCREW M 4 X 16 HEXAGONAL NUT M4 CABLE TIGHTENING LOCK NUT PG 21 M5 CABLE PROTECTION MAINS CABLE
Seite 3

Plant Osterode

to Serial-No. 40172058 Text Moulding Moulding SEAL MOTOR WIRING GROUNDING WIRE SCREW M 4 X 10 FAN WASHER A 4,3 SPEEDINDICATION FERROXCUBE SECURING WASHER SCREW M 3 X 6 FERROXCUBE COVER-FLANGE FELT WASHER SCREW M 3 X 8 WASHER SCREW M 5 X 55 SPACER PIPE RUBBER FLANGE Plate ANTIVIBRATION MOUNT WASHER (SAND) SCREW SCREW M8X25 SECURING WASHER WASHER Bracket SCREW M 6 X 12 WASHER IMBALANCE SWITCH LEVER SCREW LOCK WASHER HEXAGONAL NUT M4 WIRING, IMBALANCE WATER-LEVEL WRENCH
Seite 4

Plant Osterode

to Serial-No. 40172058 Text BOX SPANNER 10 MM SPANNER 8MM SPANNER CONNECTOR PCB 230V 50HZ SPACER LOCK WASHER SCREW PHILIPS M4 X 10 MICROPROCESSOR NV RAM INTERFERENCE BOARD FAN CHASSIS SCREW M5X10 SCREW 4,2 X 9,5 FAN CHASSIS FOR BRAKE FAN SCREW M5X10 FAN WASHER A 5,1 SCREW 4,2 X 9,5 EVAPORATOR SEAL WASHER NUT M 6 SPACER THREADED PIN PIN TEMP. SENSOR DELOMET 2301 COMPRESSOR SCREW WASHER 8,4 SECURING WASHER High pressure control switch HEAT CHANGER SCREW M6X16 SECURING WASHER
Seite 5

Plant Osterode

to Serial-No. 40172058 Text FILTER DRYER Chassis Heat exchanger Chassis Heat exchanger 2 CLAMP COUPLING NUT Bracket Thermostat GRIP SEAL FAN BRACKET Insulation Bracket Insulation ANTI VIBRATION MOUNT WASHER (SAND) RUBBER BEARING Condenser-chassis CONDENSER BEARING NUT M4 COLLECTOR INJECTION VALVE NOZZLE 03 FREON R 404 A SWITCH,WATER Spout 1/2" HOSE FITTING CONNECTOR COUPLING NUT WATER VALVE HOLDER CLAMP Bracket Connector T-pipe VALVE Nipple 1/2"
Seite 6
from Serial-No. 272507 Index 00722 00723 00724 Partno. 20260425 20260365 20260426

Plant Osterode

to Serial-No. 40172058 Text Nut 1/2" CONNECTOR Adapter 1/2" - 1/4"
Seite 7

Plant Osterode

to Serial-No. Text TESA-MOLL KEY LOCK O-RING HOUSING SEAL HOOK SCREW PHILIPS M4 X 10 HINGE HEXAGONAL NUT M5 FAN WASHER A 5,1 WASHER SCREW M 4 X 10 FAN WASHER A 4,3 HEXAGONAL NUT M4 Angle SCREW M 6 X 12 WASHER Traverse SCREW M 5 X 10 FAN WASHER A 5,1 HEXAGONAL NUT M5 HOUR COUNTER RC-COMBINATION CONTACTOR TEMP. RELAY FUSE HOLDER FUSE 20A Fuseholder FUSE 6A TERMINAL EARTH TERMINAL FOOT SCREW, ADJUSTABLE SECURITY DEVICE NUT SCREW M5X12 FAN WASHER A 5,1
Seite 1

Plant Osterode

to Serial-No. Text HOUSING BOLT GRIP SCREW M5X10 SECURING WASHER SCREW M 8 X 16 SCREW M 5 X 10 GROUNDING WIRE FRONTPANEL KEY SWITCH PCB DISPLAY SPACER INTERFACE V24 PCB SCREW COMPLETE PCB Heranet BUS BACKPANEL Coverplate SCREW BACKPANEL SCREW M 5 X 12 WASHER MAINS SWITCH THREADED PART WASHER SCREW M6X10 CONTROL PANEL FOIL PCB START-STOP CONTROL PANEL BENCH TOP SS SCREW M 6 X 30 SCREW M 6 X 20 WASHER NUT M 6 SECURING WASHER Bar, threaded TERMINAL LID
Seite 2

Plant Osterode

to Serial-No. Text HANDLE PART SCREW M 4 X 10 HOOK NUT M 10 X 1,25 WASHER BEARING SUPPORT SCREW M6X20 BOLT WASHER M8X0.8 HINGE Spacer METALL SHEET SCREW SCREW WINDOW GAS LID STAY PLATE SECURING WASHER SCREW M6X16 RUBBER PLATE Latch automatic Bar, threaded ADAPTER, METAL LEFT ADAPTER, METAL SECURING WASHER COVER COVER MOVABLE CASTOR Threaded Bar PROFILE SPACER LOCK WASHER SCREW M 4 X 16 HEXAGONAL NUT M4 CABLE TIGHTENING LOCK NUT PG 21 M5 CABLE PROTECTION MAINS CABLE
Seite 3

Plant Osterode

to Serial-No. Text Moulding Moulding SEAL MOTOR WIRING GROUNDING WIRE SCREW M 4 X 10 FAN WASHER A 4,3 SPEEDINDICATION FERROXCUBE SECURING WASHER SCREW M 3 X 6 FERROXCUBE COVER-FLANGE FELT WASHER SCREW M 3 X 8 WASHER SCREW M 5 X 55 SPACER PIPE RUBBER FLANGE Plate ANTIVIBRATION MOUNT WASHER (SAND) SCREW SCREW M8X25 SECURING WASHER WASHER Bracket SCREW M 6 X 12 WASHER IMBALANCE SWITCH LEVER SCREW LOCK WASHER HEXAGONAL NUT M4 WIRING, IMBALANCE WATER-LEVEL WRENCH
Seite 4

Plant Osterode

to Serial-No. Text BOX SPANNER 10 MM SPANNER 8MM SPANNER CONNECTOR PCB 230V 50HZ SPACER LOCK WASHER SCREW PHILIPS M4 X 10 MICROPROCESSOR NV RAM INTERFERENCE BOARD FAN CHASSIS SCREW M5X10 SCREW 4,2 X 9,5 FAN CHASSIS FOR BRAKE FAN SCREW M5X10 FAN WASHER A 5,1 SCREW 4,2 X 9,5 EVAPORATOR SEAL WASHER NUT M 6 SPACER THREADED PIN PIN TEMP. SENSOR DELOMET 2301 COMPRESSOR SCREW WASHER 8,4 SECURING WASHER High pressure control switch HEAT CHANGER SCREW M6X16 SECURING WASHER
Seite 5

Plant Osterode

to Serial-No. Text FILTER DRYER Chassis Heat exchanger Chassis Heat exchanger 2 CLAMP COUPLING NUT Bracket Thermostat GRIP SEAL FAN BRACKET Insulation Bracket Insulation ANTI VIBRATION MOUNT WASHER (SAND) RUBBER BEARING Condenser-chassis CONDENSER BEARING NUT M4 COLLECTOR INJECTION VALVE NOZZLE 03 FREON R 404 A SWITCH,WATER Spout 1/2" HOSE FITTING CONNECTOR COUPLING NUT WATER VALVE HOLDER CLAMP Bracket Connector T-pipe VALVE Nipple 1/2"
Seite 6

Plant Osterode

to Serial-No. Text Nut 1/2" CONNECTOR Adapter 1/2" - 1/4"
Seite 7

Plant Osterode

to Serial-No. 272506 Text Insulation TESA-MOLL KEY LOCK O-RING HOUSING SEAL HOOK SCREW PHILIPS M4 X 10 HINGE HEXAGONAL NUT M5 FAN WASHER A 5,1 WASHER SCREW M 4 X 10 FAN WASHER A 4,3 HEXAGONAL NUT M4 Angle SCREW M 6 X 12 WASHER Traverse SCREW M 5 X 10 FAN WASHER A 5,1 HEXAGONAL NUT M5 HOUR COUNTER RC-COMBINATION CONTACTOR TEMP. RELAY FUSE HOLDER FUSE 20A Fuseholder FUSE 6A TERMINAL EARTH TERMINAL FOOT SCREW, ADJUSTABLE SECURITY DEVICE NUT SCREW M5X12
Seite 1

Plant Osterode

to Serial-No. 272506 Text FAN WASHER A 5,1 HOUSING BOLT GRIP SCREW M5X10 SECURING WASHER SCREW M 8 X 16 SCREW M 5 X 10 GROUNDING WIRE FRONTPANEL KEY SWITCH PCB DISPLAY SPACER INTERFACE V24 PCB SCREW COMPLETE PCB Heranet BUS BACKPANEL Coverplate SCREW BACKPANEL SCREW M 5 X 12 WASHER MAINS SWITCH THREADED PART WASHER SCREW M6X10 FOIL PCB START-STOP PANEL BENCHTOP SCREW M 6 X 30 SCREW M 6 X 20 WASHER NUT M 6 SECURING WASHER Bar, threaded TERMINAL
Seite 2

Plant Osterode

to Serial-No. 272506 Text LID SHEET SCREW M 4 X 10 LID HOOK NUT M 10 X 1,25 WASHER BEARING SUPPORT SCREW M6X20 BOLT WASHER M8X0.8 HINGE Spacer METALL SHEET SCREW SCREW WINDOW GAS LID STAY PLATE SECURING WASHER SCREW M6X16 RUBBER PLATE LID LOCK ASSY FIXING PLATE FIXING PLATE SCREW M 6 X 20 SECURING WASHER PANEL PANEL MOVABLE CASTOR Threaded Bar PROFILE SPACER LOCK WASHER SCREW M 4 X 16 HEXAGONAL NUT M4 CABLE TIGHTENING LOCK NUT PG 21 M5 CABLE PROTECTION
Seite 3

Plant Osterode

to Serial-No. 272506 Text MAINS CABLE MOTOR WIRING GROUNDING WIRE SCREW M 4 X 10 FAN WASHER A 4,3 SPEEDINDICATION FERROXCUBE SECURING WASHER SCREW M 3 X 6 FERROXCUBE COVER-FLANGE FELT WASHER SCREW M 3 X 8 WASHER SCREW M 5 X 55 SPACER PIPE RUBBER FLANGE Plate ANTIVIBRATION MOUNT WASHER (SAND) SCREW SCREW M8X25 SECURING WASHER WASHER Bracket SCREW M 6 X 12 WASHER IMBALANCE SWITCH LEVER SCREW LOCK WASHER HEXAGONAL NUT M4 WIRING, IMBALANCE WATER-LEVEL WRENCH BOX SPANNER 10 MM SPANNER 8MM
Seite 4

Plant Osterode

to Serial-No. 272506 Text SPANNER CONNECTOR PCB 230V 50HZ SPACER LOCK WASHER SCREW PHILIPS M4 X 10 CPU NV RAM EEPROM INTERFERENCE BOARD FAN CHASSIS SCREW M5X10 SCREW 4,2 X 9,5 FAN CHASSIS FOR BRAKE FAN SCREW M5X10 FAN WASHER A 5,1 SCREW 4,2 X 9,5 EVAPORATOR SEAL WASHER NUT M 6 SPACER THREADED PIN PIN TEMP. SENSOR DELOMET 2301 COMPRESSOR SCREW WASHER 8,4 SECURING WASHER High pressure control switch HEAT CHANGER SCREW M6X16 SECURING WASHER FILTER DRYER Chassis Heat exchanger
Seite 5

Plant Osterode

to Serial-No. 272506 Text Chassis Heat exchanger 2 CLAMP COUPLING NUT Bracket Thermostat GRIP SEAL FAN BRACKET Insulation Bracket Insulation ANTI VIBRATION MOUNT WASHER (SAND) RUBBER BEARING Condenser-chassis CONDENSER BEARING NUT M4 COLLECTOR INJECTION VALVE NOZZLE 03 FREON R 404 A SWITCH,WATER Spout 1/2" HOSE FITTING CONNECTOR COUPLING NUT WATER VALVE HOLDER CLAMP Bracket Connector T-pipe VALVE Nipple 1/2" Nut 1/2" CONNECTOR
Seite 6
from Serial-No. Index 00724 Partno. 20260426

Plant Osterode

to Serial-No. 272506 Text Adapter 1/2" - 1/4"
Seite 7

Plant Osterode

Seite 1

Plant Osterode

to Serial-No. 40169772 Text HOUSING BOLT GRIP SCREW M5X10 SECURING WASHER SCREW M 8 X 16 SCREW M 5 X 10 GROUNDING WIRE FRONTPANEL KEY SWITCH PCB DISPLAY SPACER INTERFACE V24 PCB SCREW COMPLETE PCB Heranet BUS BACKPANEL Coverplate SCREW BACKPANEL SCREW M 5 X 12 WASHER MAINS SWITCH THREADED PART WASHER SCREW M6X10 CONTROL PANEL FOIL PCB START-STOP CONTROL PANEL BENCH TOP SS SCREW M 6 X 30 SCREW M 6 X 20 WASHER NUT M 6 SECURING WASHER Bar, threaded TERMINAL LID
Seite 2

Plant Osterode

to Serial-No. 40169772 Text HANDLE PART SCREW M 4 X 10 HOOK NUT M 10 X 1,25 WASHER BEARING SUPPORT SCREW M6X20 BOLT WASHER M8X0.8 HINGE Spacer METALL SHEET SCREW SCREW WINDOW GAS LID STAY PLATE SECURING WASHER SCREW M6X16 RUBBER PLATE LATCH, AUTOMATIC Bar, threaded ADAPTER, METAL LEFT ADAPTER, METAL SECURING WASHER COVER COVER MOVABLE CASTOR Threaded Bar PROFILE SPACER LOCK WASHER SCREW M 4 X 16 HEXAGONAL NUT M4 CABLE TIGHTENING LOCK NUT PG 21 M5 CABLE PROTECTION MAINS CABLE
Seite 3

Plant Osterode

to Serial-No. 40169772 Text Moulding Moulding SEAL MOTOR WIRING GROUNDING WIRE SCREW M 4 X 10 FAN WASHER A 4,3 SPEEDINDICATION FERROXCUBE SECURING WASHER SCREW M 3 X 6 FERROXCUBE COVER-FLANGE FELT WASHER SCREW M 3 X 8 WASHER SCREW M 5 X 55 SPACER PIPE RUBBER FLANGE Plate ANTIVIBRATION MOUNT WASHER (SAND) SCREW SCREW M8X25 SECURING WASHER WASHER Bracket SCREW M 6 X 12 WASHER IMBALANCE SWITCH LEVER SCREW LOCK WASHER HEXAGONAL NUT M4 WIRING, IMBALANCE WATER-LEVEL WRENCH
Seite 4

Plant Osterode

to Serial-No. 40169772 Text BOX SPANNER 10 MM SPANNER 8MM SPANNER CONNECTOR PCB 230V 50HZ SPACER LOCK WASHER SCREW PHILIPS M4 X 10 MICROPROCESSOR NV RAM NV RAM INTERFERENCE BOARD FAN CHASSIS SCREW M5X10 SCREW 4,2 X 9,5 FAN CHASSIS FOR BRAKE FAN SCREW M5X10 FAN WASHER A 5,1 SCREW 4,2 X 9,5 EVAPORATOR SEAL WASHER NUT M 6 SPACER THREADED PIN PIN TEMP. SENSOR DELOMET 2301 COMPRESSOR SCREW WASHER 8,4 SECURING WASHER High pressure control switch HEAT CHANGER SCREW M6X16 SECURING WASHER
Seite 5

Plant Osterode

to Serial-No. 40169772 Text FILTER DRYER Chassis Heat exchanger Chassis Heat exchanger 2 CLAMP COUPLING NUT Bracket Thermostat GRIP SEAL FAN BRACKET Insulation Bracket Insulation ANTI VIBRATION MOUNT WASHER (SAND) RUBBER BEARING Condenser-chassis CONDENSER BEARING NUT M4 COLLECTOR INJECTION VALVE NOZZLE 03 FREON R 404 A SWITCH,WATER Spout 1/2" HOSE FITTING CONNECTOR COUPLING NUT WATER VALVE HOLDER CLAMP Bracket Connector T-pipe VALVE Nipple 1/2"
Seite 6

Plant Osterode

to Serial-No. 40169772 Text Nut 1/2" CONNECTOR Adapter 1/2" - 1/4"
Seite 7

Plant Osterode

to Serial-No. Text TESA-MOLL KEY LOCK O-RING HOUSING SEAL HOOK SCREW PHILIPS M4 X 10 HINGE HEXAGONAL NUT M5 FAN WASHER A 5,1 WASHER SCREW M 4 X 10 FAN WASHER A 4,3 HEXAGONAL NUT M4 Angle SCREW M 6 X 12 WASHER Traverse SCREW M 5 X 10 FAN WASHER A 5,1 HEXAGONAL NUT M5 HOUR COUNTER RC-COMBINATION CONTACTOR TEMP. RELAY FUSE HOLDER FUSE 20A Fuseholder FUSE 6A TERMINAL EARTH TERMINAL FOOT SCREW, ADJUSTABLE SECURITY DEVICE NUT SCREW M5X12 FAN WASHER A 5,1
Seite 1

Plant Osterode

to Serial-No. Text HOUSING BOLT GRIP SCREW M5X10 SECURING WASHER SCREW M 8 X 16 SCREW M 5 X 10 GROUNDING WIRE FRONTPANEL KEY SWITCH PCB DISPLAY SPACER INTERFACE V24 PCB SCREW COMPLETE PCB Heranet BUS BACKPANEL Coverplate SCREW BACKPANEL SCREW M 5 X 12 WASHER MAINS SWITCH THREADED PART WASHER SCREW M6X10 CONTROL PANEL FOIL PCB START-STOP CONTROL PANEL BENCH TOP SS SCREW M 6 X 30 SCREW M 6 X 20 WASHER NUT M 6 SECURING WASHER Bar, threaded TERMINAL LID
Seite 2

Plant Osterode

to Serial-No. Text HANDLE PART SCREW M 4 X 10 HOOK NUT M 10 X 1,25 WASHER BEARING SUPPORT SCREW M6X20 BOLT WASHER M8X0.8 HINGE Spacer METALL SHEET SCREW SCREW WINDOW GAS LID STAY PLATE SECURING WASHER SCREW M6X16 RUBBER PLATE Latch automatic Bar, threaded ADAPTER, METAL LEFT ADAPTER, METAL SECURING WASHER COVER COVER MOVABLE CASTOR Threaded Bar PROFILE SPACER LOCK WASHER SCREW M 4 X 16 HEXAGONAL NUT M4 CABLE TIGHTENING LOCK NUT PG 21 M5 CABLE PROTECTION MAINS CABLE
Seite 3

Plant Osterode

to Serial-No. Text Moulding Moulding SEAL MOTOR WIRING GROUNDING WIRE SCREW M 4 X 10 FAN WASHER A 4,3 SPEEDINDICATION FERROXCUBE SECURING WASHER SCREW M 3 X 6 FERROXCUBE COVER-FLANGE FELT WASHER SCREW M 3 X 8 WASHER SCREW M 5 X 55 SPACER PIPE RUBBER FLANGE Plate ANTIVIBRATION MOUNT WASHER (SAND) SCREW SCREW M8X25 SECURING WASHER WASHER Bracket SCREW M 6 X 12 WASHER IMBALANCE SWITCH LEVER SCREW LOCK WASHER HEXAGONAL NUT M4 WIRING, IMBALANCE WATER-LEVEL WRENCH
Seite 4

Plant Osterode

to Serial-No. Text BOX SPANNER 10 MM SPANNER 8MM SPANNER CONNECTOR PCB 230V 50HZ SPACER LOCK WASHER SCREW PHILIPS M4 X 10 MICROPROCESSOR NV RAM NV RAM INTERFERENCE BOARD FAN CHASSIS SCREW M5X10 SCREW 4,2 X 9,5 FAN CHASSIS FOR BRAKE FAN SCREW M5X10 FAN WASHER A 5,1 SCREW 4,2 X 9,5 EVAPORATOR SEAL WASHER NUT M 6 SPACER THREADED PIN PIN TEMP. SENSOR DELOMET 2301 COMPRESSOR SCREW WASHER 8,4 SECURING WASHER High pressure control switch HEAT CHANGER SCREW M6X16 SECURING WASHER
Seite 5

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to Serial-No. Text FILTER DRYER Chassis Heat exchanger Chassis Heat exchanger 2 CLAMP COUPLING NUT Bracket Thermostat GRIP SEAL FAN BRACKET Insulation Bracket Insulation ANTI VIBRATION MOUNT WASHER (SAND) RUBBER BEARING Condenser-chassis CONDENSER BEARING NUT M4 COLLECTOR INJECTION VALVE NOZZLE 03 FREON R 404 A SWITCH,WATER Spout 1/2" HOSE FITTING CONNECTOR COUPLING NUT WATER VALVE HOLDER CLAMP Bracket Connector T-pipe VALVE Nipple 1/2"
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Plant Osterode

to Serial-No. Text Nut 1/2" CONNECTOR Adapter 1/2" - 1/4"
Seite 7

Plant Osterode

to Serial-No. 272506 Text TESA-MOLL KEY LOCK O-RING HOUSING SEAL HOOK SCREW PHILIPS M4 X 10 HINGE HEXAGONAL NUT M5 FAN WASHER A 5,1 WASHER SCREW M 4 X 10 FAN WASHER A 4,3 HEXAGONAL NUT M4 Bracket SCREW M 6 X 12 WASHER Rail SCREW M 5 X 10 FAN WASHER A 5,1 HEXAGONAL NUT M5 HOUR COUNTER RC-COMBINATION CONTACTOR TEMP. RELAY FUSE HOLDER FUSE 20A Fuseholder FUSE 6A FUSE TERMINAL EARTH TERMINAL FOOT SCREW, ADJUSTABLE SECURITY DEVICE NUT SCREW M5X12
Seite 1
Mittwoch, 7. Januar 2004

Plant Osterode

to Serial-No. 272506 Text FAN WASHER A 5,1 HOUSING BOLT GRIP SCREW M5X10 SECURING WASHER SCREW M 8 X 16 SCREW M 5 X 10 GROUNDING WIRE FRONTPANEL KEY SWITCH PCB DISPLAY SPACER INTERFACE V24 PCB SCREW COMPLETE PCB Heranet BUS BACKPANEL SCREW BACKPANEL SCREW M 5 X 12 WASHER MAINS SWITCH THREADED PART WASHER SCREW M6X10 FOIL PCB START-STOP PANEL BENCHTOP SCREW M 6 X 30 SCREW M 6 X 20 WASHER NUT M 6 SECURING WASHER Bar, threaded TERMINAL
Seite 2

Plant Osterode

to Serial-No. 272506 Text LID SHEET SCREW M 4 X 10 LID HOOK NUT M 10 X 1,25 WASHER BEARING SUPPORT SCREW M6X20 BOLT WASHER M8X0.8 HINGE Spacer METALL SHEET SCREW SCREW WINDOW GAS LID STAY PLATE SECURING WASHER SCREW M6X16 RUBBER PLATE LID LOCK ASSY FIXING PLATE FIXING PLATE SCREW M 6 X 20 SECURING WASHER PANEL PANEL MOVABLE CASTOR Threaded Bar PROFILE SPACER LOCK WASHER SCREW M 4 X 16 HEXAGONAL NUT M4 MOTOR WIRING GROUNDING WIRE
Seite 3

Plant Osterode

to Serial-No. 272506 Text SCREW M 4 X 10 FAN WASHER A 4,3 SPEEDINDICATION FERROXCUBE SECURING WASHER SCREW M 3 X 6 FERROXCUBE COVER-FLANGE FELT WASHER SCREW M 3 X 8 WASHER SCREW M 5 X 55 SPACER PIPE RUBBER FLANGE Plate ANTIVIBRATION MOUNT WASHER (SAND) SCREW SCREW M8X25 SECURING WASHER WASHER Bracket SCREW M 6 X 12 WASHER IMBALANCE SWITCH LEVER SCREW LOCK WASHER HEXAGONAL NUT M4 WIRING, IMBALANCE WATER-LEVEL WRENCH BOX SPANNER 10 MM SPANNER 8MM SPANNER CONNECTOR PCB 230V 50HZ SPACER
Seite 4

Plant Osterode

to Serial-No. 272506 Text LOCK WASHER SCREW PHILIPS M4 X 10 PROCESSOR NV RAM EEPROM INTERFERENCE BOARD FAN CHASSIS SCREW M5X10 SCREW 4,2 X 9,5 FAN CHASSIS FOR BRAKE FAN SCREW M5X10 FAN WASHER A 5,1 SCREW 4,2 X 9,5 EVAPORATOR SEAL WASHER NUT M 6 SPACER THREADED PIN PIN TEMP. SENSOR DELOMET 2301 Chassis Heat exchanger Chassis Heat exchanger 2 Bracket Thermostat GRIP SEAL FAN BRACKET ANTI VIBRATION MOUNT WASHER (SAND) RUBBER BEARING CONDENSER BEARING NUT M4
Seite 5
from Serial-No. Index 00670 00671 00682 00684 00686 00690 00720 00723 00724 00800 00801 00802 00803 00804 00805 00806 00807 00808 00809 Partno. 20240488 20240491 20240497 20240499 20240500 20240498 20240353 20260365 20260426 76007504 76007505 76007513 76007514 20150129 20180625 20180624 70056159 20520131 20056160

Plant Osterode

to Serial-No. 272506 Text INJECTION VALVE NOZZLE 03 Inspection glass w flow indicator Hand valve Hand valve VALVE VALVE CONNECTOR Adapter 1/2" - 1/4" Heranet Barcode Decoder Heranet Barcode-reader pen HERANET BARCODE-CONTACT-SCANNER HERANET BARCODE-LASER-SCANNER HERANET POWER SUPPLY UNIT 24 V DIN MEASURING BUS CABLE SOCKET (END) DIN MEASURING BUS CABLE SOCKET (PASSAGE) Reader holder Tube Heranet Scanner holder
Seite 6

Plant Osterode

to Serial-No. 40169772 Text TESA-MOLL KEY LOCK O-RING HOUSING SEAL HOOK SCREW PHILIPS M4 X 10 HINGE HEXAGONAL NUT M5 FAN WASHER A 5,1 WASHER SCREW M 4 X 10 FAN WASHER A 4,3 HEXAGONAL NUT M4 Bracket SCREW M 6 X 12 WASHER Rail SCREW M 5 X 10 FAN WASHER A 5,1 HEXAGONAL NUT M5 HOUR COUNTER RC-COMBINATION CONTACTOR TEMP. RELAY FUSE HOLDER FUSE 20A Fuseholder FUSE 6A FUSE TERMINAL EARTH TERMINAL FOOT SCREW, ADJUSTABLE SECURITY DEVICE NUT SCREW M5X12
Seite 1

Plant Osterode

to Serial-No. 40169772 Text FAN WASHER A 5,1 HOUSING BOLT GRIP SCREW M5X10 SECURING WASHER SCREW M 8 X 16 SCREW M 5 X 10 GROUNDING WIRE FRONTPANEL KEY SWITCH PCB DISPLAY SPACER INTERFACE V24 PCB SCREW COMPLETE PCB Heranet BUS BACKPANEL SCREW BACKPANEL SCREW M 5 X 12 WASHER MAINS SWITCH THREADED PART WASHER SCREW M6X10 CONTROL PANEL FOIL PCB START-STOP CONTROL PANEL BENCH TOP SS SCREW M 6 X 30 SCREW M 6 X 20 WASHER NUT M 6 SECURING WASHER Bar, threaded TERMINAL
Seite 2

Plant Osterode

to Serial-No. 40169772 Text LID HANDLE PART SCREW M 4 X 10 HOOK NUT M 10 X 1,25 WASHER BEARING SUPPORT SCREW M6X20 BOLT WASHER M8X0.8 HINGE Spacer METALL SHEET SCREW SCREW WINDOW GAS LID STAY PLATE SECURING WASHER SCREW M6X16 RUBBER PLATE LATCH, AUTOMATIC Bar, threaded ADAPTER, METAL LEFT ADAPTER, METAL SECURING WASHER COVER COVER MOVABLE CASTOR Threaded Bar PROFILE SPACER LOCK WASHER SCREW M 4 X 16 HEXAGONAL NUT M4 Moulding Moulding SEAL
Seite 3

Plant Osterode

to Serial-No. 40169772 Text MOTOR WIRING GROUNDING WIRE SCREW M 4 X 10 FAN WASHER A 4,3 SPEEDINDICATION FERROXCUBE SECURING WASHER SCREW M 3 X 6 FERROXCUBE COVER-FLANGE FELT WASHER SCREW M 3 X 8 WASHER SCREW M 5 X 55 SPACER PIPE RUBBER FLANGE Plate ANTIVIBRATION MOUNT WASHER (SAND) SCREW SCREW M8X25 SECURING WASHER WASHER Bracket SCREW M 6 X 12 WASHER IMBALANCE SWITCH LEVER SCREW LOCK WASHER HEXAGONAL NUT M4 WIRING, IMBALANCE WATER-LEVEL WRENCH BOX SPANNER 10 MM SPANNER 8MM SPANNER
Seite 4

Plant Osterode

to Serial-No. 40169772 Text CONNECTOR PCB 230V 50HZ SPACER LOCK WASHER SCREW PHILIPS M4 X 10 MICROPROCESSOR NV RAM NV RAM INTERFERENCE BOARD FAN CHASSIS SCREW M5X10 SCREW 4,2 X 9,5 FAN CHASSIS FOR BRAKE FAN SCREW M5X10 FAN WASHER A 5,1 SCREW 4,2 X 9,5 EVAPORATOR SEAL WASHER NUT M 6 SPACER THREADED PIN PIN TEMP. SENSOR DELOMET 2301 Chassis Heat exchanger Chassis Heat exchanger 2 Bracket Thermostat GRIP SEAL FAN BRACKET ANTI VIBRATION MOUNT WASHER (SAND) RUBBER BEARING
Seite 5
from Serial-No. 272507 Index 00655 00656 00657 00670 00671 00682 00684 00686 00690 00720 00723 00724 00800 00801 00802 00803 00804 00805 00806 00807 00808 00809 Partno. 70907081 20350220 20420159 20240488 20240491 20240497 20240499 20240500 20240498 20240353 20260365 20260426 76007504 76007505 76007513 76007514 20150129 20180625 20180624 70056159 20520131 20056160

Plant Osterode

to Serial-No. 40169772 Text CONDENSER BEARING NUT M4 INJECTION VALVE NOZZLE 03 Inspection glass w flow indicator Hand valve Hand valve VALVE VALVE CONNECTOR Adapter 1/2" - 1/4" Heranet Barcode Decoder Heranet Barcode-reader pen HERANET BARCODE-CONTACT-SCANNER HERANET BARCODE-LASER-SCANNER HERANET POWER SUPPLY UNIT 24 V DIN MEASURING BUS CABLE SOCKET (END) DIN MEASURING BUS CABLE SOCKET (PASSAGE) Reader holder Tube Heranet Scanner holder
Seite 6

Plant Osterode

to Serial-No. Text TESA-MOLL KEY LOCK O-RING HOUSING SEAL HOOK SCREW PHILIPS M4 X 10 HINGE HEXAGONAL NUT M5 FAN WASHER A 5,1 WASHER SCREW M 4 X 10 FAN WASHER A 4,3 HEXAGONAL NUT M4 Bracket SCREW M 6 X 12 WASHER Rail SCREW M 5 X 10 FAN WASHER A 5,1 HEXAGONAL NUT M5 HOUR COUNTER RC-COMBINATION CONTACTOR TEMP. RELAY FUSE HOLDER FUSE 20A Fuseholder FUSE 6A FUSE TERMINAL EARTH TERMINAL FOOT SCREW, ADJUSTABLE SECURITY DEVICE NUT SCREW M5X12
Seite 1

Plant Osterode

to Serial-No. Text FAN WASHER A 5,1 HOUSING BOLT GRIP SCREW M5X10 SECURING WASHER SCREW M 8 X 16 SCREW M 5 X 10 GROUNDING WIRE FRONTPANEL KEY SWITCH PCB DISPLAY SPACER INTERFACE V24 PCB SCREW COMPLETE PCB Heranet BUS BACKPANEL SCREW BACKPANEL SCREW M 5 X 12 WASHER MAINS SWITCH THREADED PART WASHER SCREW M6X10 CONTROL PANEL FOIL PCB START-STOP CONTROL PANEL BENCH TOP SS SCREW M 6 X 30 SCREW M 6 X 20 WASHER NUT M 6 SECURING WASHER Bar, threaded TERMINAL
Seite 2

Plant Osterode

to Serial-No. Text LID HANDLE PART SCREW M 4 X 10 HOOK NUT M 10 X 1,25 WASHER BEARING SUPPORT SCREW M6X20 BOLT WASHER M8X0.8 HINGE Spacer METALL SHEET SCREW SCREW WINDOW GAS LID STAY PLATE SECURING WASHER SCREW M6X16 RUBBER PLATE Latch automatic Bar, threaded ADAPTER, METAL LEFT ADAPTER, METAL SECURING WASHER COVER COVER MOVABLE CASTOR Threaded Bar PROFILE SPACER LOCK WASHER SCREW M 4 X 16 HEXAGONAL NUT M4 Moulding Moulding SEAL
Seite 3

Plant Osterode

to Serial-No. Text MOTOR WIRING GROUNDING WIRE SCREW M 4 X 10 FAN WASHER A 4,3 SPEEDINDICATION FERROXCUBE SECURING WASHER SCREW M 3 X 6 FERROXCUBE COVER-FLANGE FELT WASHER SCREW M 3 X 8 WASHER SCREW M 5 X 55 SPACER PIPE RUBBER FLANGE Plate ANTIVIBRATION MOUNT WASHER (SAND) SCREW SCREW M8X25 SECURING WASHER WASHER Bracket SCREW M 6 X 12 WASHER IMBALANCE SWITCH LEVER SCREW LOCK WASHER HEXAGONAL NUT M4 WIRING, IMBALANCE WATER-LEVEL WRENCH BOX SPANNER 10 MM SPANNER 8MM SPANNER
Seite 4

Plant Osterode

to Serial-No. Text CONNECTOR PCB 230V 50HZ SPACER LOCK WASHER SCREW PHILIPS M4 X 10 MICROPROCESSOR NV RAM NV RAM INTERFERENCE BOARD FAN CHASSIS SCREW M5X10 SCREW 4,2 X 9,5 FAN CHASSIS FOR BRAKE FAN SCREW M5X10 FAN WASHER A 5,1 SCREW 4,2 X 9,5 EVAPORATOR SEAL WASHER NUT M 6 SPACER THREADED PIN PIN TEMP. SENSOR DELOMET 2301 Chassis Heat exchanger Chassis Heat exchanger 2 Bracket Thermostat GRIP SEAL FAN BRACKET ANTI VIBRATION MOUNT WASHER (SAND) RUBBER BEARING
Seite 5
from Serial-No. 40169773 Index 00655 00656 00657 00670 00671 00682 00684 00686 00690 00720 00723 00724 00800 00801 00802 00803 00804 00805 00806 00807 00808 00809 Partno. 70907081 20350220 20420159 20240488 20240491 20240497 20240499 20240500 20240498 20240353 20260365 20260426 76007504 76007505 76007513 76007514 20150129 20180625 20180624 70056159 20520131 20056160

Plant Osterode

to Serial-No. Text CONDENSER BEARING NUT M4 INJECTION VALVE NOZZLE 03 Inspection glass w flow indicator Hand valve Hand valve VALVE VALVE CONNECTOR Adapter 1/2" - 1/4" Heranet Barcode Decoder Heranet Barcode-reader pen HERANET BARCODE-CONTACT-SCANNER HERANET BARCODE-LASER-SCANNER HERANET POWER SUPPLY UNIT 24 V DIN MEASURING BUS CABLE SOCKET (END) DIN MEASURING BUS CABLE SOCKET (PASSAGE) Reader holder Tube Heranet Scanner holder
Seite 6
Calibration Certification
Zertifikat fr Validierung
Preventive Maintenance Checklist Complete Vorbeugende Wartungsliste, vollstdg
Account Name: Instrument Model: Report Number:
Cryofuge GMP 6000i/8500i Page/Seite 1
Repair and Calibration Recertification

Reparatur und Wiederholungskalibrierung
Account Address: Serial Number: Date:
Performance Certification / Durchfhrung

Standard Test Tolerance (whichever is greater) +/- 10 rpm +/- 10 rpm Custom Test +/- 10 rpm +/- 10 rpm SPEED / DREHZAHL Rotor Used: Measured Displayed Speed Speed (rpm) (rpm)
Set Speed
(rpm)
Meets Spec. (y/n)
Passed (Initials)
4000 1000
Rotor Used:
Calibration Temp. (C) +4 +15
Standard Test Tolerance (K) +/- 2 +/- 2 Custom Test +/- 2 +/- 2 +/- 2
TEMPERATURE / TEMPERATUR Rotor Used: Displayed Measured Temp. Temp. (C) (C)
Meets Spec. (y/n)
Passed (Initials)
Rotor Used:
Standard Test Timer Set (min.) 10 Custom Test +/- 30 +/- 30 +/- 30 Tolerance (sec.) +/- 30
TIME / ZEIT Rotor Used: Measured Time (m/s) Rotor Used:
Meets Spec. (y/n)
Passed (Initials)
Type Stopwatch Temperature Meter Photo Tachometer Safety Tester
TEST EQUIPMENT / PRFMITTEL Model Serial Number
Date of Next Calibration
Insulation resistance >10 Megaohm
SAFETY TEST / SICHERHEITSTEST Earth Conductor Resistance Accessible Current <0.2 Ohm <3500A
Revised 16/01/02
Certified By:_____________________________ Reviewed By:________________________________ Expiration Date ______
Signature Page 1 of 1 Date Use ONLY Black permanent ink when filling out. Customer Signature Leave NO blank spaces. Date June, 1999
7cryo_maintenance
Kendro Service Information
Heraeus Centrifuges
PREVENTIVE MAINTENANCE
Cryofuge GMP 6000i/8500i Type CHECKLIST S/N

Acceleration time _________seconds instrument top speed_________rpm Deceleration time_________seconds Time (10 minute set)_________actual min:sec Temperature (4 set)_________actual (C)
Rotor Inspection o Check for corrosion and wear o Inspect rotor lid locking screw o Inspect rotor lid Serial number: 75006606...............
o o o o o
Preliminary Checks o Clean inst. & condenser coils o Rotor chamber (defrost) o Inst. environment (level & clearance) Pre-run Checks o Ground continuity o Line voltage ________V AC o Display segments on power-up o Door interlock and latch o Drive stop & Door unlatch (50 rpm) o Fan operation (condenser & drive) Mechanical o Motor bearings o Microprocessor Initialization (if required) o Refrigerant leaks (if required) o Compressor current draw
Imbalance o Centrifuge stable and level o Centrifuge shuts off with proper weight
Safety test o Accessible leakage current <3500A o Insulation resistance >10 Megaohm o Earth Conductor Resistance <0.2 Ohm
Performance Checks
Revised 21/08/00
1 of 2
Kendro Service Information
Comments:
S.R. Signature ____________________ Date of Service ____________________
Revised 21/08/00
2 of 2
Calibration Certification Procedure Cryofuge GMP 6000i/8500i

Revised - 28/05/2001 1. General Successfully completing the Preventive Maintenance (P.M.) Checklist and Calibration Certification Procedure as outlined will ensure that the instrument is properly maintained and calibrated to Kendro specifications. 2. Equipment Required Digital Multimeter Temperature Meter with probe Stopwatch Photo Tachometer Safety Tester Cryofuge GMP 6000i/8500i Service Manual Centrifuge Operating Manual
Note: Check calibration due date on all test equipment before starting certification. 3. Documentation Required Preventive Maintenance Procedure and Checklist (Service Manual) Calibration Certification Procedure and Form Certification Label Certificate of calibration for each piece of test equipment used to perform the certification Training Certificate Preventive Maintenance Check Perform Preventive Maintenance checks as outlined in the Kendro Service Manual to ensure the instrument is in good working order without performing any calibrations. Complete the Preventive Maintenance Checklist. (calibration data will be filled in after Certification) Calibration Certification SPEED
Install a rotor, set the speed control to 1000 rpm and start the centrifuge. When the speed has stabilized, measure the actual speed with an external tacho (photo tach on multimeter where speed = frequency[no conversion]). Record measured speed and displayed speed in the speed section of the certification form. Set the speed control to max. rpm and after stabilization, record measured speed and displayed speed in the speed section of the certification form. Determine if the speeds recorded meet the specifications on the form. If the specifications are met, proceed to the next section. A re-calibration of the instrument is not possible.
7CRYOCPR 1 of 2
Calibration Certification Procedure Cryofuge GMP 6000i/8500i

TEMPERATURE
Place water into the rotor or bucket. Select a temperature of +4C, maximum allowed speed of the rotor and time of minimum 3 hours. After that record the displayed temperature, measured temperature inside rotor or bucket after rotor has come to rest, in the temperature section of the certification form. Repeat the test at 15C. Record the values in the temperature section of the certification form. Determine if the temperature values recorded meet the specifications on the form. If the specifications are met, proceed to the next section. A re-calibration of the instrument is not possible. Initial the temperature section. To pre-cool the rotor select pre-cooling program of the centrifuge. TIME
Using a stopwatch, check the timer by setting a 10 minute run. Start the centrifuge and measure from the time the start button is pushed until the timer switches to stop. Record the measured time in the time section of the form. Determine if the time value recorded meets the specifications in the form. If the specifications are met, proceed to the next section. A re-calibration of the instrument is not possible. Initial the time section. SAFETY TEST
Using safety tester and connect the centrifuge to it. Measure Insulation resistance.. Select to Earth Conductor resistance and touch with probe all mechanical part of the centrifuge. Resistance must be <0.2 ohms at all points otherwise check for good grounding. Measure accessible current to procedure in the service manual. Documentation After filling in the certification information complete the following documentation: Log test equipment data on calibration certification form. Review P.M. checklist and calibration certification form to ensure that all data and required information has been recorded properly.(including your signature and date) Fill out a certification label and place it on the right side of the centrifuge where visible or at a location selected by the customer. Ask the customer to sign the calibration certification form and place a copy in the customers Certification Record Book for that centrifuge. Place copies of the P.M. checklist and Field Service Report in the same Record Book. Provide copies of your training certificate and test equipment calibration certificates if requested by the customer.
7CRYOCPR
2 of 2
HERANET
Installation and service manual
CONTENTS
1 2 3 General information ................................................................3 Material selection ....................................................................5 Building wiring .......................................................................6 3.1 Wiring diagram ..........................................................6 3.2 Connection sockets .....................................................7 3.3 Data cable ...................................................................8 Upgrading centrifuges .............................................................9 4.1 Non GMP devices ......................................................9 4.2 GMP devices ............................................................10 Configuring the centrifuges ..................................................12 Connecting the bar-code readers ...........................................14 PC upgrading .........................................................................15 7.1 Configuring the expansion card ...............................15 7.2 Installing the expansion card ....................................16 7.3 Installing the driver software ...................................16 7.4 Installing the HERANET software ..........................18 Configuring the HERANET software ...................................19 Placing HERANET into operation ........................................21
5 6 7
8 9
10 Fault-clearance ......................................................................23
HERANET Installation and service manual
1 General Information
The HERANET system
A complete HERANET installation essentially consists of three parts. The basis is always the socalled building wiring. This is a central data line which interconnects several connection sockets. It is not absolutely necessary to lay this line in parallel with an existing infrastructure. You can also use suitable existing connections. Up to thirty appropriately equipped Cryofuges can be connected to these connection sockets. These Cryofuges may already be equipped ex-works for HERANET or may be retrofitted on site. Ultimately, the entire system is monitored by a PC on which the HERANET software is installed. Any Cryofuge 6000i or 8500i and any PC running the Windows NT 4.0 operating system are suitable for the HERANET system.
Process monitoring
Without doubt, one essential task of HERANET is to document individual centrifuging runs. Not only the run itself is recorded but also any required process data such as operator of the device or centrifuged samples. Moreover however, HERANET also offers functions for process monitoring. This starts from the fact that only registered users can start the centrifuges. If an operator ID which has been read in is unknown to the system, the centrifuge remains locked. Moreover, a tolerance band for rotational speed and temperature can be defined for each centrifuging program. In this way, HERANET can make a statement on the quality of the centrifuging operation performed. Since, for a HERANET, a process starts on closing of the centrifuge lid, it is also possible to define a value for the maximum time between this event and start of the centrifuge ( Phase 1 in the adjacent diagram ). Consequently, the time after centrifuging until the user reopens the centrifuge ( Phase 3 ) is also monitored.
Data integrity
Data integrity plays an essential role for use of HERANET. After all, the system should supply a qualified statement on the reliability of the process. For this reason, a standardised transmission protocol is used for transmission between centrifuges and PC. This is defined in DIN 66348, Part 2, and is approved by the German National Standards Laboratory (PTB) for systems subject to mandatory calibration. The standardisation, known as DIN measurement bus, guarantees trouble-free transmission over large distances with all required error detection methodes. The characteristics mentioned are listed as keywords below :
Transmission with differential voltage signal to EIA RS485 Electrical isolation, shielding and equipotential bonding Full-duplex mode (4-wire), thus providing high availability Data exchange handshaking in three steps ( request, transfer, termination) Data integrity thanks to vertical parity and block check character Block and acknowledgement retry in the case of malfunctions Timeout of acknowledgements and user transmit time
For more information on HERANET and its use together with the centrifuges, please take a look at the annex of this documentation. You will find five pages with all the above given information and more. These pages can also be given to customers.
2 Material selection
The selection of the required installation material is very essential for a successful HERANET installation. Because this varies from installation to installation, it is almost impossible to give a general advise. In the annex of this manual we included two documents that may help you when you are planing a new installation : 1. Overview of available material and component kits 2. Checklist for new installation The checklist was designed to provide all necessary information on the planned installation to the development department in Osterode.
3 Building wiring
This chapter describes how to implement the building wiring for HERANET. The emphasis at this point is on the required fundamentals and not the precise procedure. After all, how this wiring is implemented crucially depends on the local situation. In this documentation, it is assumed that all required connection sockets are new and have been installed and that a new wiring system has been installed. Should you wish to use existing ( non-HERANET ) wiring, you should contact our Development Department in Osterode, Germany, in order to find out if this is possible.
3.1 Wiring diagram

The wiring diagram shown at this point shows the basis layout of a HERANET building wiring system. As can be seen, there is a linear array of connection sockets. These connection sockets must be interconnected with the appropriate data cable. There is a terminal box with the fitted terminating resistors at each end of the wiring. The 24 V supply for the bus users is injected at one of the sockets. Each power supply module can power maximum 10 devices. The feed-in point should be as central as possible since a maximum length of 25 m through to the last connection socket should not be exceeded.
The above shown wiring diagram is also included in the annex of this documentation. This provides you with a working document when planning the building wiring on site.
3.2 Connection sockets

The illustration below shows a front and rear view of the standard box. At the front, you can see the 15-pin connector for connection of the centrifuge or the PC and a green LED for indicating that a supply voltage is applied. The rear side accommodates a small PC board with the connection terminals for the bus wiring. On a terminal box, the terminating resistors are soldered in between the terminals.
The circuit diagram shown below shows the installed resistor network for bus termination. The required power supply of 5 V is provided by the expansion board in the PC. When conducting check measurements, please note that this network is a dual network, i.e. resistors are always connected in parallel.
3.3 Data cable

Any IT cable with 8 twisted-pair cores and a common shield can be used as the data cable. For example, you can use the LAPP cable 4 x 2x 0.6 or the Unitronic J-2Y(ST)Y cable. The illustration below shows the LAPP cable whose identification has also been used in the wiring diagram.
4 Upgrading centrifuges
The centrifuge must be upgraded on site if it was not already delivered as a HERANET centrifuge. The work required for this differs depending on whether the unit is a GMP unit or a normal version. Moreover, additional work may be required on devices of less recent design. Since the material required also differs, you should pay particular importance to material selection before any planned installation work.
4.1 Non-GMP devices

Since all modifications for a possible HERANET expansion have now been incorporated in series production, the work below on the control console rear panel and on the interface card may not be necessary. Consequently, you should first check the existing console rear panel. If there is a metal cover on it ( see illustration ), the centrifuge is prepared for retrofitting HERANET. You can then skip the following step.
If the unit originates from a production period prior to introduction of this modification, the control console rear panel must be swapped at this point. Before you continue with installation of the interface, you must check the installed interface card. It must accommodate a circuit extension for locking the centrifuge. Before this modification was adopted in series production, the interface cards were retrofitted manually. Thus, the two following variants may occur :
The interface card can now be installed in the control console rear panel. Proceed as follows : 1. 2. 3. 4. 5. Remove the metal cover from the control console rear panel Insert the interface with the connectors into the prepared openings Secure the interface with the supplied securing bolts Connect the serial port of the centrifuge to the interface Insert the interface processor ( 0493Vxx ) into the related socket
Under certain circumstances, it may be necessary to exchange the main processor software. If the device features software with identification number 0498Vxx, you must upgrade to version 0598Vxx. This opportunity should also be taken to update the NVRAMs. This work completes the procedures necessary for equipping the centrifuge for operation with HERANET. The next step to be done is configuring the centrifuge.
4.2 GMP devices

In the case of the centrifuges manufactured in accordance with GMP Guidelines, the networking components are accommodated in the control console. Since all modifications for a possible HERANET expansion have now been incorporated in series production, the following work may not be necessary on the control console rear panel and interface card. You should thus first check the control console rear panel. If it is prepared for retrofitting HERANET, it will contain all the required bores for fitting PCBs ( see illustration ). If the device was manufactured before all changes could be established in series production, the control console rear panel has to be replaced. Ensure that all distance-bolts, required for the mounting of the PCBs, are attached to the control console rear panel. Before you continue installing the HERANET Interface board, please check the RS232 board of the centrifuge. On this board you must find the additional parts to lock the centrifuge. This RS232 board may be of one of two different styles. The first type has manual added parts, the second type was produced after the changes were affective in series production. Please take a look at the corresponding pictures.
10
If the centrifuge is equipped with the correct control console rear panel and RS232 board, you can start upgrading the centrifuge. Proceed as follows : 1. Remove all cables from the installed RS232 board 2. Unscrew the RS232 board from the metal cover 3. Remove the metal cover from the control console rear panel 4. Replace the metal cover with the one included in the extension kit 5. Remove all nuts from the distance-bolts 6. Place the HERANET Interface on its distance-bolts and fix it 7. Do the same with the previously removed RS232 board 8. Connect the Interface board with the RS232 board ( 9 pin / 25 pin ) 9. Fix the cable for external connections at the metal cover 10. Connect these cables with the HERANET interface board 11. Connect the data cable to control panel and main board to the RS232 board 12. Insert the microcontroller ( 0493Vxx ) into the according socket on the interface board The number of cables for external connections depends on how the centrifuge is connected to the bussystem. If the connection is made via the rear control panel, two cables are needed. ( barcode reader and bussystem ) If the connection to the bussystem is done through the floor, only the cable to connect the bar-code reader is needed and is a part of the extension kit. The following picture shows an installation with a connection in the rear control panel.
Under certain circumstances, it may be necessary to exchange the main processor software. If the device features software with identification number 0498Vxx, you must upgrade to version 0598Vxx. This opportunity should also be taken to update the NVRAMs. This work completes the procedures necessary for equipping the centrifuge for operation with HERANET. The next step to be done is configuring the centrifuge.
11
5 Configuring the centrifuges

The centrifuge needs to be configured in order to prepare it for use in a HERANET network. The HERANET interface must be set to the correct device type and a unique bus address. If the centrifuge has already been delivered ex-works as a HERANET centrifuge, all that needs to be done is to configure it. If the device has already been installed on customer premises without HERANET components, you must first perform step Upgrading centrifuges. Proceed on the basis of the following list in order to configure centrifuges : 1. 2. 3. 4. 5. 6. 7. If the connection to the bus system has already been made, disconnect this connection. Open the control console rear panel in order to gain access to the HERANET interface. Check the settings of the device selector switch. ( See table below ) Using the selector switches above the processor, set a unique address for each centrifuge. Check the selected baud rate on the basis of the soldering jumper BR1. It must be closed. Note down the serial number of the device and the set bus address. If no bar-code reader needs to be attached, close the control console rear panel.
12
Device selection list

Switch setting 0 1 2 3 4 5 6 7 8 9 A B C D E F Selected device type Test mode, for internal use only Cryofuge 6000i / 8500i without bar-code reader Cryofuge 6000i / 8500i with bar-code reader Megacontrol centrifuge without bar-code reader Megacontrol centrifuge with bar-code reader Incubation refrigerator with BK6160 controller Drying cabinet with Kelvitron controller Incubator BB16 Cytoperm 2 / BBD6220 Drying cabinet FunctionLine (BR7000) Reserved Reserved Freezer Not used Not used Not used
This completes configuration of the centrifuge. Do not yet reconnect to the bus system but continue installation with Connection of the bar-code readers.
13
6 Connection of the bar-code readers

After the centrifuge has been fitted with the HERANET interface, the next step relates to the bar-code reader. At this point, you should already have run through the steps Upgrading centrifuges and Configuring the centrifuges. When the bar-code reader has been installed and, if necessary, configured, you can then place HERANET into operation directly. Proceed as follows to install : 1. If the control console does not have securing holes, drill these holes. Use the drilling template available in the annex of this documentation 2. 3. 4. 5. 6. 7. Fit the barcode mounting onto the control console of the centrifuge Plug the decoder unit into the bar-code mounting Position the scanner mounting in the bore of the bar-code mounting Connect the scanner to socket B on the decoder unit Now close the rear panel of the centrifuges control console Connect the decoder unit to the BCL socket of the interface
The barcode reader must be placed into operation at this point. For this reason, you should now ensure that the power supply is available for the HERANET interface. 8. Connect the centrifuge and the bus system using the cable type "Stichleitung" 9. Switch on the power supply for the bussystem ( the LEDs in the sockets will light ) The scanner plays a switch-on tone sequence and displays DISPLAY 04 IN L05. Message Bussystem bereit must be displayed after approx. 5 seconds. If none of the messages is displayed, check the contrast setting. If the second message is not displayed, the bar-code reader needs to be configured. Contrast setting 1. Remove the decoder unit from the bar-code mounting 2. Find the opening on the rear side of the decoder unit 3. Adjust the screw until the contrast is set correctly 1. Read the configuration labels in the given order ( A printout of this labels is included in the annex ) 2. Reset the decoder unit
Configuring the barcode reader
When installation of the bar-code reader has been completed correctly, you can then start Upgrading the PC.
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7 PC upgrading
Chapter "PC upgrading" describes all required steps for setting up the HERANET software ready-torun. This requires expanding the PC hardware and installing the required driver and the HERANET software. Please run through the following checklist before you start work : The Windows NT 4.0 operating system must be running on the PC The PC must have a free ISA slot One of the interrupts 10, 11 or 12 must be available for an ISA expansion card At the same time, one of the memory areas as of D000:0000 or D000:8000 must be available You will require administrator rights in order to install the driver
7.1 Configuring the expansion card

The expansion card to be fitted is not a PnP card. For this reason, you must select the interrupt and the address before fitting it. Proceed as follows : 1. Remove the card from its transport packaging. 2. Set the DIP switches to the required configuration. ( See illustration )
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7.2 Installing the expansion card

1. 2. 3. 4. 5. If the PC is on, switch it off and disconnect the power supply Open the PC case Look for a free ISA slot and remove the metal cover of this slot Plug the card into the slot and secure the metal plate slot Close the PC case and reconnect the electrical power supply
7.3 Installing the driver software

1. 2. 3. 4. 5. Switch the PC on and log on with administrator rights Insert the installation CD in the PCs CD-ROM drive Start WINDOWS Explorer Switch to directory DMB167 on the installation CD-ROM Start program INSTALL.EXE. The following window is displayed :
6. Choose the interrupt and memory settings to match the setting on the expansion card 7. Click on the INSTALL button
After a short time, the three messages above will be displayed in the display area of this window. This means that the driver has been installed correctly in the system. If the word FAIL is displayed in one message, installation of the driver has not been successful. Check that you really do have administrator rights and whether there is a conflict with other hardware. This can be checked with WINDOWS NT own resources.
16
NOTE : The following pictures were taken on a PC at the development department in Osterode. Therefore all text is in German. But with this pictures it is possible to locate the same information in a Windows NT installation of your language. 1. Open the Windows NT Diagnosis program in the General Administration folder
2. Check the available resources for IRQ and memory.
The screenshots above indicate the resources after the driver has been successfully installed. You can see the entry bm167drv at interrupt 11 and RAM address 000D:0000. Should you determine conflicts when doing this, start again with Configuring the expansion card.
17
7.4 Installing the HERANET software

1. 2. 3. 4. Switch to directory HERANET on the CD-ROM Run the SETUP.EXE program Follow the instructions of the installation routine After installation, you can remove the CD-ROM from the drive
The installation routine will have installed a preconfigured version of the HERANET software in directory C:\HERANET. You cannot change the directory during installation because the software is already designed for use of a specific directory structure. In the next step, you can now start Configuring the HERANET software.
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8 Configuring the HERANET software

After the HERANET software has been installed, it is located, preconfigured, in directory C:\HERANET. However, a few more extensive configuration steps need to be carried out at this point. This adapts the software to the local situation. This includes log-on of the existing devices, entry of the serial numbers and configuration of bar-code reader support. 1. Start the HERANET program using the WINDOWS start menu The password required for this is : password 2. Open the configuration. menu : Program / Configuration 3. Switch to the Network page to log on the centrifuges
4. Log on the centrifuges under the set addresses 5. Then switch to the Devices page in order to enter the serial numbers
19
6. Enter the serial numbers which you noted down under the corresponding addresses 7. Then switch to the Scancodes page in order to define code lengths
8. Define the lengths and special handling of the individual codes 9. Save the configuration by clicking on the Save button
This completes the required configuration for initial placing into operation. You can consult the user manual for more extensive information on program configuration. This explains all settings in detail. Should you wish to postpone doing this, you can close the configuration by clicking on the OK button.
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9 Placing HERANET into operation

After the centrifuge and PC have been configured, you can now place the HERANET system into operation. When this operation is complete, you will have a fully operable installation. Proceed as follows : 1. Ensure that all centrifuges are connected with cable type "Stichleitung" 2. Connect the PC to the bus system. Use the "Kopplerkabel" for this
3. 4. 5. 6.
Switch on the power supply of the bussystem on the power supply module(s) Switch on all centrifuges and open the lids of the units Switch on the PC and start the HERANET software Activate bus communication with menu item Program/Start
The operating system is now first loaded on the expansion board. If this operation was successful, HERANET scans all logged-on centrifuges for the configuration setting, the version of the installed interface software and the current device data. The software then operates in normal operating mode.
If error messages occur at this point, please search for possible causes on page Fault-clearance. This page lists all faults and errors known to date and then describes the required action.
21
If you now open a display window, you will not see any values there but only a status message. If read-in of a user ID is activated, text USER is displayed. If the process starts reading in the product ID, you will see text PROD. The full-text is displayed on the displays of the decoder units. The full text is User code or Product code. 7. Now close the lids of the centrifuges in order to check communication If you have not made any changes to the basic configuration, you will see text Enabled ! on the display of the bar-code reader after a brief response time. You will see the current data at the centrifuge on the screen :
8. Now please reopen the lids of the centrifuges.
After the response time ( the maximum response time being determined by the sampling rate ), you will see the original message User code or Product code again on the decoder units display. This means that a process is complete and HERANET is ready to document the next process. When the start-up procedure has been completed successfully, a certain degree of fine tuning will still be required in order to adapt the behaviour of the software to the customer requirements. Not least, the product definitions must be elaborated and operation with the bar-codes used must be tested. Please refer to the user manual which explains in detail the entire procedure for configuration and operation of HERAEDIT. If operation with the bar-code readers is to be tested, you can print a test sheet with bar-codes. Please ensure that the Shrink to Fit option in the Print dialog box of the Acrobat Reader is deactivated.
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10 Fault-clearance
This page provides you with information on possible faults and errors relating to a HERANET installation. The list has been produced from experience gained to date. Since HERANET is, admittedly, a very complex system but nevertheless a clear and manageable system, faults and errors can generally be localised quickly. A distinction can be made between three areas in order to simplify the approach to fault-finding: PC Building wiring Centrifuge
Fault : Fault source :
The program responds with "E-11 busload failed" when the bus system is started. This fault is clearly restricted to the PC. The HERANET software has attempted to load the operating system to the expansion card. This attempt has failed because communication with the card was not possible. The causes of this may be : 1. The card has not been correctly fitted 2. The driver for the card has not been installed 3. Installation of the drivers has not been completed successfully
Fault-clearance : Check installation of the expansion card. Note the information on page PC upgrading The interrupt setting on the expansion card must correspond to the settings in the software when installing the drivers. The required resources may not be in use by other components.
Communication problems with devices are signalled when the bussystem is started. Since all components of the HERANET installation are involved in communication, the cause of this fault cannot be pinpointed easily to one component. You must check the entire installation. If a fault is found in one point of the check and has been remedied, you should attempt to start again.
Fault-clearance : We recommend the following procedure in order to establish the correct communication : 1. Check the network configuration in the HERANET software. Ensure that the centrifuges installed have been correctly logged on in the HERANET software with their assigned addresses. Check the software configuration and the address setting of the interface boards. ( see Configuring centrifuges ) 2. Check the power supply of the bussystem Two voltages must be available in the bussystem. A 24 V supply for the interface boards and a 5 V supply for the bus termination. Availability of the 24 V supply can be checked on the basis of the LEDs of the connection sockets. The 5 V supply can me measured across pins 15 and 8 of the connection socket. Check the power supply module if there is no 24 V supply at all. The problem probablyrelates to the wiring if this voltage is not available at a single socket. HERANET Installation and service manual 23
The 5 V supply is made available by the PC. The voltage is supplied to the bus system via the Kopplerkabel If the voltage is missing, check the cable as regards pin 15. If this is correct, there may be a defect in the expansion card. 3. Check the baud rate The interface in the centrifuge can communicate at various baud rates. A baud rate must be selected using a soldering jumper for operation in the HERANET bus system. Ensure that jumper BR1 is closed on all boards. 4. Check the connection cables Ensure that each centrifuge is connected to one Stichleitung but that the PC is connected with a Kopplerkabel. 5. Check the wiring Finally, check whether the wiring of the connection sockets corresponds to the drawing. Reversal of the individual wires may lead to entirely different faults. Communication with one centrifuge, with several centrifuges or even with all centrifuges may be disturbed. 6. Check the interface board Finally of course, it may also be the case that an interface board is defective. If you do not have a spare board available, the only thing to do initially is to disconnect the connection to the bus system. One tip to conclude : If the installation consists of several centrifuges, you can simplify fault-finding by placing the devices into operation separately. You may also wish to try out connection of the various connection sockets. Of course, the configuration of the program must be adapted in this case.
The program indicates incomplete data for a device. The interface can supply only the data which it also receives from the centrifuge. Consequently, you should search for the cause of the fault in communication between interface and centrifuge.
Fault-clearance : 1. Check the data link First check that the link between interface and centrifuge has been correctly installed. Compare the installation description on page Upgrading centrifuges. 2. Initialise data transfer Of course, the interface can transfer only data which it has received from the centrifuge. If no values (0) are shown in the setpoint fields, the interface has not yet received a setpoint transmission. Switch on all centrifuges and open and close the lid.
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3. Check the device selection Of course, the interface can supply valid data only if the device selector switch on the interface is correctly set. Please note the corresponding table. 4. Check the interface board Finally of course, it may also be the case that the interface board is defective. If you do not have a spare board, you can try out making the connection to another centrifuge.
No messages from HERANET can be seen on the display of the bar-code reader When the supply voltage is applied, a message must be displayed on the decoder units display. This is independent of the functions of the PC or interface board. The message may differ from decoder to decoder unit but will always read something like : "Display 4 in P05". this message changes to "Bussystem bereit" if communication between decoder unit and interface is operating correctly.
Fault-clearance : If none of the messages are displayed, you should try out the following two procedures : 1. Check the power supply The decoder unit is powered by the interface board. Consequently, it must be ensured that there is a connection to the interface and that the interface is connected to the bus system. The power supply module for the bus power supply must be switched on. As a test, you can briefly interrupt the power supply. When it is restored, you must hear an audible signal. 2. Check the contrast setting If the power supply is available, you should check the contrast setting. For this purpose, there is an adjusting screw on the rear side of the decoder unit. Occasionally, it will be concealed beneath a sticker. Remove the sticker in this case. Use an adjustment screwdriver ( plastic ) to turn the screw slightly in both directions. If the contrast was incorrectly adjusted, you will now see a display. If there is still no message on the display, it is probably defective and should be exchanged. If only message "Display 4 in P05" is shown, the communication link to the interface board has not been correctly configured. Carry out the following checks : 1. Interface configuration of the decoding unit Read in the barcodes on the configuration sheet in order to correctly configure the interface of the decoder unit. 2. Device selection on the interface board Of course, messages are output on the barcode reader only if the interface board is configured for operation with barcode readers. Please note the table with the device selection.
25
If message "Bussystem bereit" still does not appear after a reset (briefly disconnect the power supply), one of the two interfaces is probably defective. This can be checked easily by swapping the interface board or the barcode reader.
The centrifuge is not locked by the PC in monitoring mode. If the PC has locked the centrifuge, the Start LED will be off when the lid is closed and, thus, it will not be possible either to start the centrifuge. A specially equipped interface card in the centrifuge is required for this function.
Fault-clearance : 1. Check the interface card The interface card must be equipped for operation of a HERANET centrifuge. Please refer to page Upgrading centrifuges for further information. 2. Check the device interface on the interface board Finally of course, it may also be the case that the interface board is defective. If you do not have a spare board, you can check this by attempting to connect to another centrifuge.
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Service Manual

GMP CRYOFUGE 6000i / 8500i

Contents Page: 0-1

Cryofuge 6000i/8500i GMP

BREAK DOWN DRAWINGS AND LIST OF SPARE PARTS

CERTIFICATE TECHNICAL BULLETINS HERANET INSTALLATION- AND SERVICE MANUAL

Cryofuge 6000i/8500i GMP

CRYOFUGES LARGE VOLUME REFRIGERATED CENTRIFUGES

Quality Products. Lifetime Care.

CRYOFUGE 6000i REFRIGERATED CENTRIFUGE

CRYOFUGE 6000i GMP AND 8500i GMP

Double bucket for blood packs Order no. 75007617

Double bucket for blood packs 75007617

Double bucket for blood packs Order no. 75006694

Double bucket for blood packs 75006694

Double bucket for blood packs Order no. 75006801

Double bucket for blood packs 75006801

Double bucket for blood packs Order no. 75006680

Double bucket for blood packs 75006680

Double rectangular bucket 76008078

Double rectangular bucket Order no. 76008078/75015501

Double rectangular bucket 76008078 with adaptors for standard tubes

* At ambient temp. of 25 C 1) Boehringer Mannheim or Hitachi-5 sample racks

Accessories for standard tubes in double bucket 76008078

50 2 24 DIN 130 35 36 green 5324 9005b)

50 2 24 Falc. 120 29.5 37.5 gr./yel. 5386 2844e)

50 6 36 Falc. 117 29 35 nat. 2261 2844e)

50 2 24 Univ. 120 29.5 37.5 gr./yel. 5389

50 1 12 Oil S S S nat. 5339 3113d)

100 1 12 DIN 120 45 48 blue 5325 9007b)

150 1 12 DIN 120 55 black 5326 1132b)

Stand. tube order no. (7500xxxx) 1163a)

Round bucket Order no. 75008165

Round bucket 75008165

Accessories for large volume tubes in round bucket 75008165

66376) 11587) 8149

Stand. tube order no. (7500xxxx) 1135b) 7894

Adaptor for large volume tubes for round bucket 75008165

Round bucket 75008165 with adaptors for standard tubes

Accessories for standard tubes in round bucket 75008165

6 x 1000 ml bottles or 12 blood pack 6 x 1000 ml bottles or 12 blood

HERANET DOCUMENTATION OF CENTRIFUGE DATA IN ACCORDANCE WITH GMP

s Automatic data capture, manual

Continuous monitoring of processing data through automatic data capture.

Quality Products Lifetime Care

HERANET offers maximum flexibility and due

The Cryofuge 8500i and 6000i Centrifuges with Refrigeration.

Networkable centrifuges Recorded data

for buildings HERANET installation kit for buildings Personal computer 1)

Service Page: 2-1

Cryofuge 6000i/8500i GMP

Service Page: 2-2

Cryofuge 6000i/8500i GMP

2.2 Trouble Shooting Error Indication

Possible Error Source

"check lid" LED on and "OPEn"

"imbalance" LED on, interval sound

"overtemp" LED on, interval sound

Service Page: 2-3

Cryofuge 6000i/8500i GMP

Trouble Shooting (cont.)

2) defective amplifier or converter test: substitute PT100 by 100 and 120

1) faulty plug contact or connecting leads 2) faulty tracks or components