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f=13&t=117
TNG CNG TY XY DNG CNG TRNH GIAO THNG I CNG TY CU 12

QUY TRNH CNG NGH THI CNG CC KHOAN 150cm TR T7 - T8 CU HIP PHC BIN SON: L VN THNH T VN CNG TY CU 12

H NI - 1997

ntv Bi vit: 62 Ngy tham gia: Th 7 06 Thng 9, 2008 7:15 pm u trang

A/ GII THIU CU HIP PHC

gi bi ntv vo ngy Th 7 06 Thng 9, 2008 9:47 pm
1. GII THIU CHUNG Cu Hip Phc nm trn hng l 39 bc qua sng Kinh (cn gi l sng ng in) thuc huyn Nh B - TP H Ch Minh. Cu ni lin trung tm thnh ph vi khu cng nghip Hip Phc. Ton tuyn hng l 34-39 ang c thnh ph m rng nng cp. Cu Hip Phc hin hu l cu treo tm cho xe 1,5T i qua. Vic u t xy dng mi cu Hip Phc nhm m bo giao thng thng sut gia trung tm tm thnh ph vi khu cng nghip Hip Phc gp phn vo pht trin kinh t, vn ho x hi huyn Nh B v ton khu vc. 2. QUY M CNG TRNH - V tr: Tim cu mi cch cu c v h lu 15m (bn tri t thnh ph H Ch Minh i Hip Phc). - Quy m: Cu xy dng vnh cu bng BTCT ST. - Ti trng: H30, XB80. - Kh cu: K7 + 2x1.5m; (B= 11m) - Kh thng thuyn: B = 40m; H= 6m. - ng u cu: B rng 7m + 2x2.5m. - S cu: 5x24,75 + 38,87 + 53 + 38,87 + 5x24,75 - Tng chiu di: L = 383,6m (tnh t ui m) - Nhp thng thuyn: khung T c nhp k b tng ST. - Nhp b: Dm BT ST. - M tr: BTCT trn mng cc BTCT. - Mt ng: BT t phan. 3. C TRNG VNG XY DNG CU 3.1. c trng v thu vn: c im ln nht ca cc sng TP H Ch Minh l chu nh hng ca ch bn nht triu khng u vi bin ln khong 4m. Cc sng rch t chu nh hng ca l. Theo kt qu iu tra thu thp v tnh ton, cc s liu thu vn ti cu Hip Phc nh sau: Q1% = 912m3/s H1% = 1,54m VH = 0,8m/s

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H5% = 1,49m (H cao quc gia nm 1972) 3.2. c im v kh hu Khu vc xy cu nm hon ton vo khu vc kh hu nhit i gi ma cn xch o, trong nm c 2 ma r rt: - Ma ma di t thng 5 n thng 11. - Ma kh t thng 12 n thng 4. 3.3. a hnh Khu vc cu Hip Phc l vng t tng i bng phng, thp trng ca huyn Nh B, c sng Soi Rp v knh rch chng cht. a s t b ngp phn mn, nc ngt dng cho hng ngy v trong xy dng phi vn chuyn t thnh ph xung, vn chuyn ch yu bng ng sng. Cy ci ch yu l da nc v c, cy sng trong vng ngp mn. 3.4. Mt ct a cht ti v tr xy dng tr T7 v T8 nh sau:

ntv Bi vit: 62 Ngy tham gia: Th 7 06 Thng 9, 2008 7:15 pm u trang

B/ TRNH T CNG NGH

gi bi ntv vo ngy Th 7 06 Thng 9, 2008 9:53 pm

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- Dng ba rung h ng vch tm c ng knh Dt = 160cm, = 10mm n cao mi -17,0m; cao nh + 4m. - ng vch c nh v bng h thng khung nh v bng thp hnh, cao mi cc nh v -20,0m. - Bm va bentonite vo l khoan cao hn mc nc 1m. - Dng my khoan SOILMEC RT3 - ST ng trn h ni 600T hoc sn o khoan ly t trong lng cc. - Duy tr thnh vch l khoan bng dung dch va bentonite trong sut thi gian khoan to l v b tng, cao va phi cao hn cao mc nc sng. - Lm sch l khoan bng dung dch va bentonite theo phng php tun hon nghch. - Va bentonite c lm sch ct bng thit b tch ct Desander. - Lng ct thp c gia cng thnh cc on trn b sau c a ra v tr thi cng. - Lp lng ct thp bng cu ni 25T - B tng c cung cp t 2 ngun: + Mua b tng thng phm + Cp t trm trn t trn b. - Cp b tng t b ra v tr thi cng bng my bm b tng. - b tng cc bng ng dn thng ng (ng tremie) B. GII THIU NNG LC MY KHOAN SOILMEC RT3 - ST - Phng php khoan: Dng gu khoan (Bucket) - ng knh khoan ln nht: 600-2500 mm - Chiu su khoan ln nht: 80m - M men xon: 2100 kG.m - Lc nng ln nht: 16T - Tc vng quay gu: 0-160 v/p. - Trng lng cng tc: 40T C. TRNH T CC BC CNG NGH - Bc 1: - Lp dng cc thit b trn h ni - nh v v neo c nh cc thit b ni. - ng cc nh v v lm khung nh v bng thp hnh cho cng tc h ng vch tm, cao mi cc nh v 20,0m. - Bc 2: - Lp dng v nh v ng vch. - Dng ba rung VP 401 h ng vch tm c ng knh Dt = 160cm, = 10mm n cao mi -17,0m; cao nh + 4m. - Bc 3: - Chun b va betonite - Khoan to l khoan trong mi trng va bentonite - V sinh l khoan bng cch b xung va bentonite mi theo phng php tun hon nghch. - Kim tra lng ng ct v mn trong l khoan. - Nghim thu l khoan - Bc 4: - Lp t lng ct thp vo trong l khoan. - C nh lng ct thp vo thnh ng vch - Lp t ng tremie. - Chun b cc iu kin phc v cng tc b tng. - Bc 5: - b tng vo trong lng cc. - Bc 6: - Kim tra cht lng b tng cc. - Bc 7: - Nghim thu cc khoan. C/ CC QUY NH K THUT 1- CNG TC CHUN B 1.1. Vt liu - Ct: Ct dng ct thin nhin hoc nhn to c modul ln khng nh hn 2.5 v phi ph hp vi TCVN 177086 v TCVN 4453-1995 hoc quy trnh tng ng. - : Dng c kch c 2,5cm v phi ph hp vi TCVN 1771-86 v TCVN 4453-1995 hoc quy trnh tng ng. - Xi mng: Xi mng dng xi mng pooclang PC30-PC40 ph hp vi TCVN 2682-1992. - Nc: Nc dng b tng l nc n c, nc my hoc ph hp vi TCVN 4506-87 - Ph gia: + ci thin tnh cng tc ca b tng cho php dng cc loi ph gia siu do v chm ninh kt nhm to ra hn hp b tng c cc tnh nng ph hp vi yu cu ca cng ngh. + Vic s dng ph gia phi tun th theo ch dn ca cc nh sn xut.

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+ Ph gia khng c cha cc cht n mn ct thp hoc nh hng n tui th ca b tng. 1.2. Thit k t l Thit k t l ca b tng nhm t c cc yu cu sau: + Cng ca b tng neo phi ln hn cng thit k t nht l 10% + st ca b tng ngay sau khi trn phi nh hn 20cm. + st ca b tng khi bt u rt vo trong lng cc phi ln hn 14cm. + B tng phi c nht v do m bo cho khng b phn tng trong sut qu trnh vn chuyn v b tng. + T l nc / xi mng trong hn hp b tng phi nh hn 0.5. + Va b tng phi m bo c thi gian s ninh ln hn 6 gi v cng thm thi gian vn chuyn t trm trn n ni b tng. + Trong mi trng hp st ca b tng trc khi vo lng cc phi > 14cm. 1.3. Thit b b tng - ng b tng: + B tng phi c bng ng dn thng ng (ng tremie) + ng b tng phi c lm bng thp c ng knh trong Dt= 23-25cm v phi m bo kn nc hon ton t trn xung di trong sut qu trnh b tng. + ng b tng c t hp cc on ng c cng ng knh, khng b mp mo v chiu di t 0,5-6m m bo tnh linh hot trong qu trnh thi cng. + Mi ni ca ng b tng phi c cu to c bit m bo d tho lp v hon ton kn nc. + ng b tng phi c chiu di m bo c th t sut chiu di ca cc. - Phu n b tng: + Phu c thit k chuyn dng cho cng tc b tng nc, m bo cho vic tip nhn b tng l lin tc v va b tng khng b trn ra ngoi v ri vo h khoan. + Phu phi c dc hp l (2/1) m bo cho va b tng khng b dnh li trn phu. - Cu ngn nc: + Cu ngn nc c lm bng cao su xp khng thm nc v c t trng nh hn 1 c th t ni ln trn mt nc v khng nm li trong b tng. + Cu ngn nc phi m bo kn kht khng cho nc trn vo ho tan va b tng trong ng dn nhng khng b kt li trong ng khi b tng. + Trc khi b tng vo trong phu cu ngn nc phi c t vo ming trn ca ng (y phu). + Kch thc ca cu phi m bo sao cho cu khng t b ri vo trong ng di ti trng bo thn. 1.4. Thit b khoan 1.4.1. H ni ch thit b khoan - H ni ch my khoan phi kh nng n nh trong sut qu trnh khoan cc. - H ni ch thit b khoan phi c neo c nh vo h thng cc neo hoc h th m bo khng b x dch hoc b lc ngang trong khi khoan. 1.4.2. Chun b my khoan - Trc khi khoan my khoan phi c bo dng v vn hnh th m bo khng b trc trc trong qa trnh khoan - Cn khoan phi c iu chnh cho thng ng, nghing ca cn khoan khng c vt qu 1%. - vng ngang ca cn khoan cng nh l ca gu khoan trong khi khoan khng c vt qu 2.5cm. 1.4.3. Cng tc ng vch - ng vch c ch to trong xng hoc nh my theo ng bn v thit k. - ng vch trc khi a vo rung h khng b mp mo, sai s ng knh tt c cc mt ct khng vt qu 1cm. - Vic h ng vch phi c khung nh v c cng m bo khi ng vch h n cao yu cu cc sai s phi nm trong gii hn sau: + nghing < 0,1% + Sai s to trn mt bng < 5cm. 1.4.4. Va khoan (Bentonite) - Betonite phi c tnh ton s lng v phi c tp kt ti cng trng s lng mi bt u cng tc khoan. - Bentonite phi c gi trong kho kh ro khng m thp. - Va bentonite phi c trn bng thit b trn chuyn dng v cha trong b cha c my khuy. - Va bentonite khi dng phi m bo cc yu cu sau:

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Bng 1

Cu to phu th nht xem hnh v s 2

Hnh v s 2

- Trong qu trnh khoan va bentonite phi c cp b xung lin tc vo trong h khoan. - Sau khi khoan n cao thit k: Bc 1: dng li 30-45 pht dng gu vt lm sch y h khoan. Bc 2: phi tin hnh ra v sinh l khoan bng va bentonite mi c cc ch tiu nh ghi trn bng 1 theo phng php tun hon nghch. - Va bentonite c th cho php s dng li nhiu ln sau khi qua cng on tch ct bng thit b desander. - Va bentonite sau khi qua cng on s l ct phi m bo cc ch tiu nh ghi trong bng 1 th mi c s dng. 2. CNG TC KHOAN TO L 2.1. Khoan to l - Trnh t khoan to l v b tng cc phi theo ng s sau:

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- Trong qu trnh khoan to l phi thng xuyn theo di cc lp a cht m mi khoan i qua v i chng vi ti liu kho st a cht. - Trong qu trnh khoan phi thng xuyn b xung va bentonite vo trong h khoan sao cho mc va trong h khoan phi lun lun cao hn mc nc ngoi ng vch ti thiu l 1m. - Phi thng xuyn theo di xin ca cc, sai lch to trn mt bng v m rng h khoan kp thi s l. - m bo cho h khoan n nh khng b st l cn hn ch n mc ti a cc va p hoc cc lc xung kch tc dng vo h khoan. - Phi thng xuyn theo di mc nc ngm hoc cc hot ng ca mch nc ngm c bin php s l kp thi. - Cng tc khoan phi tin hnh lin tc v khng c php ngh nu khng c s c g v my mc v thit b khoan. - Trong iu kin a cht phc tp cn phi iu chnh nht ca va bentonite theo bng sau:

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3. RA H KHOAN - Sau khi cng tc khoan to l kt thc cn tin hnh ngay cng tc ra v v sinh h khoan bng cch thay v b xung va bentonite mi theo phng php tun hon nghch cho n khi hm lng ct trong va bentonite nh hn 4% v nht cng nh t trng ca va bentonite t n yu cu trong bng 1. - Lng cht bi lng y h khoan sau khi v sinh h khoan khng c dy qu 1,25cm. - Kim tra lng ng ca cc cht bi lng bng cch t hp thp khng c np xung y h khoan ngay sau khi v sinh xong, sau trc khi b tng ly hp thp ln kim tra dy ca lp lng ng. - Nu dy ca lp lng ng ln qu quy nh phi tin hnh v sinh li. 4. CNG TC CT THP - Ct thp a vo s dng phi ng kch thc v chng loi theo ng yu cu ca thit k. - Khung ct thp cc c ch to sn thnh cc khung nh theo ng h s thit k sau a ra v tr thi cng t hp v h xung cao thit k. - Cng tc h lng ct thp phi c lm ht sc khn trng gim ti a lng cht lng ng xung y h khoan cng nh kh nng st l thnh vch. - Cng tc h ct thp phi c tin hnh ngay sau khi v sinh h khoan xong v tin hnh cng sm cng tt. - Trong trng hp khung ct thp phi ni bng mi ni hn phi tn dng ti a kh nng ca thit b hn rt ngn thi gian hn ni n mc ti thiu. - Ton b thi gian ca cng tc h lng ct thp khng nn vt qu 4 gi. - Vic h lng ct thp phi lm ht sc nh nhng trnh va p mnh vo thnh h khoan lm st l vch. - Sau khi lng ct thp c h n cao yu cu phi tin hnh neo c nh lng ct thp va ng vch thp trnh chuyn v trong qu trnh b tng. - cho khung ct thp c t ng vo tm h khoan trn khung ct thp phi t sn cc con k c kch thc ph hp v c khong cch gia cc tng con k t 2-3m.

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5- CNG TC B TNG 5.1. Trn b tng + B tng phi c trn bng trm trn cn ong t ng hoc my trn c h thng nh lng c sai s khng vt qu 2%. + Thi gian trn ph thuc vo t tnh k thut ca thit b trn nhng khng t hn 1,5 pht. B tng trc khi ra khi thng trn phi c 1 st ng nht. 5.2. Vn chuyn b tng + Khi c ly vn chuyn > 500m b tng phi c vn chuyn bng xe Mix. + Khi c ly vn chuyn < 500m c th vn chuyn b tng bng my bm hoc cc thit b khc m bo khng lm cho b tng khng b phn tng. 5.3. b tng - T hp v lp t ng b tng vo trong lng h khoan sao cho ng c t sut chiu di h khoan. - Treo h thng ng b tng ln ming ng vch thp. - gim ti thiu mc lng cn v kh nng st l h khoan, b tng phi c vo trong lng cc ngay sau khi khoan xong v ra v sinh h khoan bng va bentonite v ngay sau khi lp t xong khung ct thp. - Cc cng tc nh: Kim tra cn y h khoan, lp t lng ct thp, lp t ng dn b tng phi c lm ht sc khn trng. Nu thi gian ny vt qu 4 gi th phi tin hnh thay v b xung va betonite mi cho n khi nht v dung trng ca va betonite t c yu cu r mi tin hnh rt b tng vo lng cc. - Sau khi lp t lng ct thp xong v trc khi b tng nht thit phi kim tra lng ng ca mn ca h khoan. Nu t qu quy nh phi tin hnh ra li h khoan bng va bentonite theo phng php tun hon nghch. - B tng c rt vo ng dn b tng thng qua phu. - B tng trc khi rt vo phu ca ng dn phi c st >14cm. Khng mt m b tng no c st <14 c rt vo trong lng cc. - Trc khi xe b tng u tin dng pa lng xch hoc cu nhc h thng ng ln sao cho chn ng cch y h khoan chng 25-30cm cu ngn nc c th thot ra khi ng v ni ln trn cho php b tng bt u trn vo trong lng cc v chim ly th tch chim ch ca va betonite. - Tip tc cp b tng lin tc vo phu. - Vn tc chuyn ng ca ct b tng trong ng dn khng c ln hn 0.12m/s v khng c nh hn 0.3m/h. - Chn ca ng dn phi lun lun ngp su trong va b tng t 2-6m. - Phi gim ti thiu thi gian nng ng dn v thi gian tho ngn ng dn tng tc b tng. - Trong sut qu trnh b tng cc trnh khng b tng trn ra ngoi ming phu v ri vo trong lng cc lm nh hng n nht ca va betonite v lm nh hng n cht lng b tng ca cc. - Trong qu trnh b tng phi thng xuyn kim tra cao mt b tng trong lng cc bng thc dy v ri chuyn dng kp thi iu chnh cao chn ng dn cho ph hp. - Trc khi b tng phi tnh ton k lng nng lc cp b tng ca cc ngun sn xut b tng sao cho m bo thi gian b tng cho mt cc ti a l 5 gi. - Cao b tng cui cng phi cao hn cao u cc thit k ti thiu l 100cm sau phi c b m bo b tng cc ng nht, rn chc khng b ti xp.

ntv Bi vit: 62 Ngy tham gia: Th 7 06 Thng 9, 2008 7:15 pm u trang

6. TIU CHUN CHT LNG CC KHOAN NHI

gi bi ntv vo ngy Th 7 06 Thng 9, 2008 10:13 pm
6.1. Sau khi khoan t v ra l xong phi dng cc thit b kim tra v tr l khoan, chiu su l khoan, ng knh l khoan, thng ng ca l khoan, b dy bn lng di l khoan. 6.2. Cc sai lch cho php v cht lng l khoan xem bng sau:

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Sai lch cho php ca cc khoan nhi

6.3. c php s dng cc phng php khng ph hoi cc kim tra cht lng b tng nh: khoan ly mu, siu m c hc, hiu ng in nc... Kim tra cht lng phi tho mn cc yu cu sau: - Kim tra bng tia gama hay siu m ton b s lng cc. - Khoan ly mu cc hay khoan kim tra mn mi cc phi khoan xuyn qua mi cc 0,5m. Khoan ly mu 1 cc. Khoan kim tra ton b s lng cc. - Cc cc khoan c nghi vn v cht lng hay qu trnh thi cng c s c th nht thit phi khoan kim tra cht lng ca cc khoan nhi. 6.4. B tng c cc khoan nhi theo phng php ng dn va di chuyn thng ng phi tho mn cc yu cu sau: - Cht lng b tng v ct thp phi ph hp vi TCVN 4453-87 - Khng c vt nt - Chiu su chn cc khng nh hn yu cu ca thit k - on u cc ngm vo b cc v chiu di ct thp neo trong b khng nh hn 40 ln ng knh ct thp. 7. CC BIN PHP AN TON THI CNG CC KHOAN NHI 7.1. Trc khi thi cng phi t chc hc tp cho nhng ngi tham gia thi cng nm vng: Quy trnh k thut v quy trnh an ton lao ng. Phi lm cho mi ngi hiu r an ton lao ng l mc tiu cao nht, c thc bo v mnh. 7.2. Trong qu trnh thi cng mi ngi u phi v tr ca mnh, tp trung t tng lm vic, iu khin my chnh xc. Cm ngt b ch lm vic. 7.3. Khi lm vic phi c y trang b bo h lao ng theo quy nh. 7.4. Thng xuyn kim tra ti, cp, phanh, dng c thao tc cc loi my, cc h thng truyn lu ca c ng c nht thit phi c bao cho kn m bo an ton. 7.5. Cc vng nguy him cng trng phi t bin bo v c ngi canh gc. 5.6. H thng dy in, cp in hin trng phi b tr hp l, nghim chnh chp hnh cc quy nh v an ton s dng in. Phi c cng nhn chuyn mn ph trch h thng in. 7.7. cng trng ngoi trch nhim ca i trng, t trng phi ch nh thm ngi lm cng tc bo m an ton lao ng. 7.8. Mi ca lm vic trng ca phi chu trch nhim ton b qu trnh cng vi. Khi i ca phi bn giao chi tit cho trng ca mi v c s bn giao k nhn. 7.9. Phi ghi y vo nht k thi cng cc khoan nhi. 7.10. Khi khoan di nc phi chp hnh y cc quy nh an ton v lm vic trn sng. Phi c y cc loi

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tn hiu, phao hiu, c hiu, n hiu... Phng tin ni phi m bo an ton theo quy nh v phi c lan can chc chn gi an ton cho ngi v thit b. i vi cn b, cng nhn phi c trang b y cc loi phao cu sinh, cu h, tu, thuyn m bo an ton. Mi thnh vin phi bit bi ln. 7.11. Lm vic ban m phi c y cc n chiu sng, ni tp trung lao ng v lao ng nng nhc phi c chiu sng bng n pha. 8. CNG TC THEO DI, GHI CHP V LY MU - Qu trnh kim tra b tng phi thng xuyn kim tra cht lng b tng v dy chuyn b tng trong nc. - Cc mu b tng phi ly t phu cha ng dn kim tra linh ng, nht v c mu kim tra. - kim tra cht lng b tng phi c hai nhm mu, mi nhm 3 mu vi kch thc 200x200x200mm. - Trong qu trnh b tng cn kim tra v ghi nht k thi cng cc s liu sau: + Tc b tng + cm su ca ng vo va + Mc va b tng dng ln trong l khoan + Cc s liu v va b tng v s d chy va b tng Vic quan st v ghi chp cn tin hnh 30 pht mt ln. Khi bt u b tng th vic ghi chp tin hnh sau 10-15 pht (Xem mu nht k ph lc). - Cht lng b tng cc khoan nhi v chiu dy mn y cc cn c kim tra bng phng php khoan mi cc, khoan ly mu sau 28 ngy c cc cng c th dng phng php s dng my siu m, phng x, sng c hc. Kim tra cht lng cc ton b s lng cc trong mng.