Heidenhain TNC 351 - 355 Service Manual

HEIDENHAIN
DRJOHANNES HEIDENHAIN Gmbti

D-8225Traunreut~ ?B(O8669) 31-O
SERVICE TNC 35X/355
MANUAL
Subject to Change/Further Dovelopmontn DR. JOHANNES HEIDENHAIN is constantly working on technically improving its units. It is therefore possible that details of your Control may If that is the case please differ slightly from those described herein. order a suitably revised issue of the Service Manual. Copying/Duplication This manual is provided shall be reproduced in in writing. Issue: 06/92
subject
any
form
to or
the
by
condition any means
that without
no part of our prior
it consent
HEIDENHAIN
DRJOHANNES Kundendienst
D-8225Traunreut.Tel.(08669)31-O
HEIDENHAJN GmbH
SERVICE NAMUAL TNC 3511355 Page 1
Contents 1. Bow to use the Service Manual 2. Error Messages 2.1 Possible Causes for Error Messages Page 3
4
1
3. Fault Hessages and their 4. LOGIC Unit LE 351/355

4.1 Designation 4.2 4.3 4.4 4.5
Causes
of the LOGIC Unit
Hardware Components of the LOGIC Unit Connector Layout LE 351/355 PROCESSOR Board CLP PROCESSOR Board Diagram
8 13 13 14 15 22 23 24 25 25 26 29 32 34 35 35 36 37 38 41 41 41 42 44 44 44 44 46 46 46 47 41 48
4.6 Grounding
5. Kxternal
5.1 5.2 5.3 5.4 5.5
Supply
Requirements of the External Supply Supply for the NC-Part Testing the POWERSUPPLY Board Assembly 24V-DC Supply for the PLC-Part Buffer Battery
6. KEYBOARD Unit TE 351/355

6.1 Overview 6.2 Circuit Diagram of the KEYBOARDUnit 6.3 Testing the KEYBOARDUnit 6.4 Key Matrix
I.
DISPLAY Unit BE 2121412

7.1 Display 7.2 Display 7.3 Testing for TNC 351 for TNC 355 the Display
8. Measuring Systems
8.1 Error Messages 8.2 Possible Error Cause 8.3 Testing the Measuring
Systems
9. Bandwheel 9.1 Overview

9.2 Testing the Handwheel 10. 3D-Touch Probe
10.1 Overview
10.2 Error Messages
HEIDENHAIN
DR. JOHANNES
D-8225
Kundendienst
Traunreut Tel. (08669) 31-O
HEIDENHAIN
GmbH
SERVICE HANUAL TNC 3511355 Page 2
Contents 11. M-232-C Interface 11.1 Operating Modes ME-FE-EXT 11.2 Selecting Baud-Rate 11.3 Connecting Cable and Adapter Page 49 49 49 for the
RS-232~C/V.24
11.4 Machine Parameters for the RS-232-C/V.24-Interface 11.5 Connecting Cable for Printer 11.6 Error Messages 12. External Data I/O 12.1 External Data Output 12.2 External Data Input 13. Analog Outputs 13.1 Technical Data 13.2 13.3 13.4 13.5 14. PLC14.1 14.2 14.3 15. 15.1 Measuring the Analog Output Voltages Changing Positional Display Mode Speed Adjustment Offset Adjustment I/O Technical Data Control of PLC- I/O Test for PLC-Output Control Ready and its Acknowledgement Test Units Test Unit for the POWERSUPPLY Board Assembly
50 51 52 52 56 56 59 63 63 63 65 65 66 67 67 68 70 72 72 72 73 74 75 76 76 80 82 84 86 88 90 91
15.2 Test Unit for the Analog Outputs 15.3 Test Units for the PLC-I/O 15.4 Test Unit for the KEYBOARDUnit 15.5 Test Adapters and Extension Cables 16. Exchange Information 16.1 General 16.2 Exchange Procedure for the LOGIC Unit 16.3 Exchange Procedure for the PROCESSOR Board 16.4 Exchange Procedure 16.5 Exchange Procedure 16.6 Exchange Procedure 16.7 Exchange Procedure 17. Machine Parameter Listing for for for for the the the the CLP PROCESSOR Board POWERSUPPLY Board Assembly PLC POWERI/O Board PL 300 EPROMs
HEIDENHAIN
DR. JOHANNES HElDENHAlN Gmb,, D-8225 Traunreut Tel. (08669) 31-O Kundendienst
SERVICE NANDAL TNC 351/355 Page 3
IL-
How Service
to
use Manual
the
TNC
351/355
The TNC 351/355 Service lisation and elimination
Manual can be used for fault diagnosis, of a TNC-controlled machine tool.
fault
loca-
In order to determine the fault condition on an NC-machine, a fundamental knowledge of the machine and the servo amplifiers is necessary, as well as a knowledge of their interaction with the Control and measuring system. In addition, improper use of the Control, such as incorrect NC-programming or incorrect selection of machine parameters can lead to the occurrence of fault conditions. Further information in this respect can be found in the: .Wachine Documentation of the Wanufacturer -Service Manual -Handbook for the Machine Hanufacturer The handbook for the machine manufacturer is not enclosed with every control as the service manual. It is generally only supplied to the machine manufacturer and is submitted It is therefore absolutely to a change service by HEIDENHAIN, Traunreut. necessary to consult the machine manufacturer in the case of errors concerning the machine parameters or the interface of the control. Support can Traunreut or by HEIDENHAIN also be obtained by the HEDIENHAIN service, agencies. Telephone numbers or addresses and telex/telefax connections can be found on the inner side of the cover page and on the rear side of the service manual.
HEIDENHAIN
ORJOHANNES HElOENHPlN GmbH D-8225 Traunreut Tel. (08669) 31-O Kundendienst
SERVICE MANUAL TNC 351/355 Page 4
The TNC 351/355 contains a comprehensive, integrated supervision system to avoid input or operating errors, to localize and diagnose faults of technical defects of the whole plant (TNC, measuring system, machine, cabling etc.). The supervision system is a fix component of the TNC-hardware and software and is always operative when the control is switched on. The recognition of a technical defect or an operating error is displayed in plain language on the screen. Insignificant The error structions: - Service error messages can be erased with are described the m-key. in the following in-
messages listed
more precisely
Manual,
section: Manual
- TNC 355 Operating
- Handbook for the machine manufacturer, resp. machine documentation of the manufacturer OM x x x x x x x SI
8.2
2.1
x x A...x x
HEIDENHAIN
DRJOHANNES HEIDENHAJN GmbH D-8225 Traunreut .Tel. (08669) 31-O Kundendienst
SERVICE BANUAL TNC 351/355 Page 5
HEIDENHAIN
DRJOHANNES HEIDENHAIN GmbH D-8225 Traunreut.Tel. (08669) 31-O Kundendienst
SERVICE MANUALTNC 351/355 Page 6
1 BA
1 HM/ 1 OM
KEY NON FUNCTIONAL EXCHANGETOUCH PROBE BATTERY STYLUS ALREADY IN CONTACT PROBE SYSTEM NOT READY TOOL CALL MISSING TOOL DEF MISSING TOOL DEF n R.,Yrn nna"rmmPn ILLEGA: PROGRAM-STARTUNDEFINE WRONG SIGN PROGRAMME: MIRROR IMAGE ON 'I
I I ! I I
, I ! I I
I 1 I I 1 , I
x x x x _. 2% Y
110.2 110.2 110.2 I , I
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DR.JOtWNNES Kundendienst
D-8225 TraunreutTel. (08669) 31-O
HEIDENHAN
GmbH
SERVICE NANUAL TNC 3511355 Page 7
2.2
Possible
Causes
for
Error
Messaqes
1 OPERATING PARAMETERSERASED 1 - The machine parameters units. - Software - Buffer exchange with batteries are principally different erased with updates defective new units and exchange
software
and rechargeable
NiCd batteries
- RAM-error
on PROCESSOR Board
LIMIT
SWITCH Xt
(e.g.)
- Manual operating mode When traversing with directional keys the adjusted software limit switch the additional limitation in the auxiliary operating modes was reached. - Automatic operating mode The positioning path calculated with the current block ware limit switch or out of the additional limitation. not carried out. Machine parameters M;F4 1 M;-45 for software limit switches 1 MT,: I iv
or
lies out of the softThe positioning is
1 MZ=+46 1 M;-47
1 M;+48 1 M;-49
I MPV;25 I MPV;26
SHORT CURRENT INTERRUPTION - Short collapse of supply to TNC (approx. 120 - 150 ms) e.g. HP 12, MP 20, MP 60, MP 12,
- Important machine parameters were changed; MP 90, MP 170, MP 184, MP 217, MP 236 etc.
POSITIONING ERROR - The position tive (control supervision entered approach behaviour in machine parameter 56 or 175 is effecof axis, optimize again, if required).
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DRJOHANNES HElDENHAlN GmbH D-8225 Traunreut.Tel.(08669)31-0 Kundendienst
3-
Fault and
Messages their Causes
The integrated supervision system differentiates between insignificant and significant errors. Significant errors are displayed with a flashing display (e.g. erroneous functions of linear transducers, drives and errors in data processing). The control opens the contact "Control ready" in the case of significant errors. This results in a EMERGENCY-STOP of the machine. The state EMERGENCY-STOP can only be eliminated again by switching off the main switch provided that the error cause was eliminated before. Flashing display 0
1
Possible
fault
cause
FAULTY DATA PROCESSING
PROCESSOR Board II II II II II II II II II II
2 3 4 A B C D E F G H I K L
CLP PROCESSOR Board II II II II
PROCESSOR or CLP PROCESSOR Board II II II II
CLP PROCESSOR Board PROCESSOR Board II II II II *
Machine Parameter
* Enable integrated
(selection) of a function in the software.
via machine parameters
which are not
letter, If the error message FAULTY DATA PROCESSING W ( = identification see above!) occurs repeatedly return the compl. LOGIC UNIT to HEIDENHAIN for repair. Indicate also the error message and the identification letter.
HEIDENHAIN
DR. JOHANNES HEIDENHAIN GmbH D-8225 Traunreut Tel. (08669) 31-O Kundendienst
Flashing
display
Fault
cause
ERROR IN PLC-PROGRAM . . .._ A B C D E F G H I J K L

M
Fault with non-erasable marker (see also PLC-Description) Start Key or incremental Rapid Traverse or incremental positioning
Key
xt XYt Y-
positioning
Direction Latch Key or incremental positioning Feed Release or incremental positioning
Start PLC Positioning X-axis or incremental positioning Zt Start PLC Positioning Y-axis or incremental positioning ZStart PLC Positioning Z-axis or incremental positioning IV+ Start PLC Positioning IV-axis or incremental positioning IVDirectional key Xt or incremental positioning Directional key Xor incremental positioning Directional key Yt or start-PLC-positioning Directional key YVt Vaxis V
Directional key Zt or directional key V+ Directional key Zor directional key VDirectional key IV+ or supplementary axis to be changed to M2590 and M2591 Directional Key IVor Start PLC Positioning Non-defined macro called S-axis up via PLC markers external
N 0
P Q Possible location of fault: PLC Program, PROCESSOR Board, keys, switch or wiring
PL 300 (PLC POWERI/O Board Assembly),
HEIDENHAIN
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SERVICE NANUAL TNC 351/355 Page 10
Flashing
display
Fault cause 1 Position (trailing error) supervision
/GROSSPOSITIONING ERROR A
- Speed precontrol operation: Exceeding position supervision determined by machine parameter 57. - Trailing error operation: Exceeding trailing error supervision determined by machine parameter 174.
/GROSSPOSITIONING ERRORB
Supervision
of analog voltage
limit
- The nominal value of the voltage calculated by the control reached the f 10 volt limit (only with speed precontrol).
GROSSPOSITIONING ERRORC
Move8ent supervision
- The voltage difference calculated by the control reached the limit programmed in machine parameter 234.
GROSSPOSITIONING ERRORD
Standstill
supervision
- The position deviation from the nominal position of an axis at standstill is greater than programmed in machine parameter 169. - When positioning beyond the target point programmed the value of the nominal position is greater than programmed in machine parameter 169.
GROSSPOSITIONING ERRORE
Supervision
of offset
voltage
- The offset voltage limit of 100 mV was reached with an automatic offset adjustment by machine parameter 252.
Possible
A/B/C/D/E":
e.g. : -
location of error with the error message GROSS POSITIONING ERROR With Gross Positioning Error the error can be due to any component of the closed loop. control error (e.g. CLP PROCESSOR Board) excessive offset voltage at servo amplifier wrong speed adjustment at servo amplifier supervision of servo amplifier is effective (e.g. current electrical defect of servo amplifier motor defective, tacho, measuring system or cabling mechanical defect (bearing, spindle or guidance error) excessive mechanical forces on drive
supervision)
HEIDENHAIN
DRJOHANNES Kundendienst HEIDENHAIN GmbH
D-8225 Traunreut Tel. (08669) 31-O
SERVICE KANUAL TNC 351/355 Page 11
Flashing
display
Fault Fault -
cause
TRANSDUCERX DEFECTIVE A
code: A = signal amplitude fault B = signal frequency fault Measuring system not connected Cable damaged Glass scale dirty or damaged Scanning head damaged Measuring system supervision defective (CLP PROCESSOR Board) of measuring systems, see section a.3
TRANSDUCERX DEFECTIVE B
Supervision
WRONG REFERENCEPOINT
Wrong distance of reference mark with transducers having distance-coded reference marks (counting error caused by measuring system or LOGIC Unit). Temperature in the inner side of the LOGIC Unit greater than t65OC. - Fault with the supervision routine for the output "Control Ready" when switching on machine (see section 14.3). The error message only appears 2815 is set without additional CM2924 - M3023). if marker markers
TNC OPERATING TEMP. EXCEEDED
EMERGENCY STOP DEFECTIVE
IEMERGENCYSTOP PLC
PLC: ERROR 00
to
I,
Marker 2924 to and marker 2815 was set
PLC: ERROR 99
1,
Marker 3023
1) Instead of PLC: ERROR 00 . . . 99, also another customized PLC-program. Detailled information machine manufacturer.
dialog may appear with a can be obtained from the
HEIDENHAIN
DRJOHMJNES Kundendienst HEIDENHAIN GmbH
Flashing
display
Fault
cause
Possible fault location
X X 0 0 CRC-checksum * 71 CHECK-SUM ERROR xx00 1 xx10 xx20

XX30
location correct
of fault checksum with EPROM3 PROCESSOR Board
CRC-checksum error
xx31
XX40
CLP PROCESSOR Board
XX42
xx41
RAM II II
xx43
XXE9 XXEA * CRC = Cyclic Redundancy Check (cyclic block
PROCESSOR Board
check when data is transmitted) return the compl.
If the error message "CHECKSUMERROR XXXX" occurs repeatedly LOGIC UNIT for repair and indicate the checksum error.
HEIDENHAIN
DR. JOHANNES HEIDENHAIN D-8225Traunreut.Tel.(08669) Kundendienst GmbH 31-O
4,
LOGIC
Unit
LE
35x/355 Logic Board with PLC Power I/O Board Assembly (PL 300)
Logic Unit without PLC Power I/O Board Assembly (PL 300)
4.1
Desiunation
of
the
LOGIC
Unit
type and program label of older Logic Units
type and program labels of new Logic Units
type label CLP PROCESSOR Board
type label PROCESSOR Board
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SERVICE NANUAL TNC 3511355 Page 14
The LOGIC UNIT consists -
of the following
assemblies:
POWERSUPPLY ASSEMBLY PLC PROCESSOR Board PROCESSOR Board PL 300 (= PLC-Power Supply Board, tables show the inserted
only with
Q/W/S/Y-Version)
The following
assemblies
for
the various
LOGIC UNITS.
4.2.1
TNC 355 Assembly Overview, new Bardware (connecting sockets marked with colours)
Version
Ig355C/G 254819..
Is355SpI 254a-a..
IE355Wa1
IE355
WYR
249 516 . .
24!3 517 . .
249652..
a49663.. 249828 . .
x x x
249 a23 . .
RmER SUPPLY Asmy
2364a-407
231 659 . .
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SERVICE MANUALTNC 351/355 Page 14.1
4.2.2
TNC 351/355 Assembly Overview, old Hardware Version

oa! 332 xz 355 m 2.36482 . . ltCE.5 la 355 n/p x3766( . . (M +S nC 355 M la 355 a/F 242aea.. la 355 Q/n 242407.. M: 355 M + S IE 355 C/G 246m.. lx 355 s/Y 24se55..
IB 355 p/w 2.38324..
F7+oIsmBoARD 235635.. 23793a.. I x x x I x x x x x
cLPpRocEsscRBoARD 235 769 238289 239 863 242 878 245922 I. .. ,. .. .. x x x x x x x x
2.3608492 I n r7
PL 300 237 659 . .
x x *
x *
x *
x x x
x = fmn first delivery * = fw prcdwticm ade K7 (7/89)
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DRJOHMINES Kundendienst HEIDENI-WN GmbH
SERVICE MANUAL TWC 351/355 Page 15
4.3.1
Connector
layout
of LE 351/355
B/P/Q/Y LOGIC WITS
Power
SUPPlY
Closed loop board
PRXeSSCN
Closed
loop:
board Xl = Encoder 1 Standard allocation (switchover via machine parameters 253 257) I X2 = Encoder 2 X3 = Encoder 3
Color cde 1)
X4 = Encoder 4 X5 = Encoder 5
X6 = Electronic handwheel HR 150/HR 250 X7 = Touch probe system X8 = Nominal value output for X, Y. Z. IV. S (V) Red Blue Yellow Red
X9 = Visual display unit BE 4128 X10 = Reference pulse inhibitor X11 =Test I/O S 1)
= Signal ground
Processor:
x21 = PLC-output X22 = PLC-input X23 = Keyboard unit TE 355 X24 = Power supply 24 V- for PLC X26 = Data interface RS-232.C/V.24 X27 = Machine operating panel
Red Yellow Blue
Red Green
Power
supply:
X31 = Power supply 24 V- for LE
1) only with
Logic Units
from 9/89
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SERVICE KANUAL TNC 351/355 Page 15.1
4.3.2
Connector
layout
of LE 355 C/G/S/Y LOGIC UNITS
Power SuPPlY
Closed loop board
Processor board
Closed loop: C&Jr
code 1)
Xl = Encoder 1
X2 = Encoder 2 X3 = Encoder 3
X4 = Encoder 4 , Standard allocation (switchover via machine parameters 253 257)
X5 = Encoder 5
X6 = Encoder S
X7 = Electronic handwheel HR 150/HR 250 X8 = Nominal value output for X. Y. Z. IV. V. S X9 = Visual display unit BE 4128 X10 = Reference pulse inhibitor Xl 1 = Handwheel with axis selection keys 1) Red Blue Yellow Red Yellow
Xl 2 = Touch probe system TS 120 (TS lW511) B = Operational ground
Processor:
x21 = PLC-output X22 = PLC-input X23 = Keyboard unit TE 355
Red Yellow Blue
X24 = Power supply 24 V- for PLC X26 = Data interface RS-232.W.24

X27 = Machine operating panel Red Green
Power
supply:
X31 = Power supply 24 V- for LE
1) only with
Logic
Units
from 9/89
HEIDENHAIN
DRJOHANNES Kundendienst HEIDENHAJN GmbH
SERVICE HANUAL TNC 3511355 Page 15.2
4.3.3
Connector
layout
of
LE 355-R LOGIC UNITS
Power
SUPPlY
Closed loop board
PRXeSSOr
board
Closed loop:
Xl = Encoder 1
Color
code Standard allocation Blue (switchover via machine parameters 253 257)
Xl 3 = Encoder 2, 3. 4 X5 = Encoder 5
X6 = Encoder S X7 X8 = Electronic handwheel HR 150/HR 250 = Nominal value output for X, Y. Z. IV. V. S Red Blue Yellow Red Yellow
X9 = Visual display unit BE 4126 Xl 0 = Reference pulse inhibitor Xl 1 = Handwheel with axis selection keys Xl 2 = Touch probe system TS 120 ITS W/511) 8 = Operational ground
Processor: x21 = PLC-output X22 = PLC-input X23 = TNC-keyboard unit TE 355 Red Yellow Blue
X24 = Power supply 24 V- for PLC X26 = Data interface RS-232~C/V.24 X27 = Machine operating panel Red Green
Power supply: X31 = Power supply 24 V- for LE
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4.3.4
Connector
layout
of the TNC 351/355
B/F/Q/W CLP PROCESSOR Roard
&$2&&f~inpltl.2.3,4
Flanged socket rnth P-pin female insert 1
x7lbudtPrcaesystem IQnwd socket with 7-pin flanged socket siQnaldesignatim no. ui 1
x5Qaderinplt5 scluarerave~*~ Flanged socket with la-pin feaaJ.e insert w. sigoal designatim 89 iis % z ! i
x8 IlLmiml value altplt fcu x,Y,z,IV,w,s Flaged socket with U-pin female insert
; 8% n0t presmt t5 v bnsor line)* i2 +5 v (UP,) 8; gymline)* 2 I 9 (via spring) Shield = housing *Thesensorliaeiscunnect&inthe wit with the pertinent supply line.
X6ElectrmiCBanhheel HR l50l250
xPBE4l2visual~tit
Flanged socket with S-pin female insert
ks,gwldesignatjm FEY*, , 9 Kh?c Hsnc
g BRIGHT/m E shield = connector hous 3 to g ,14,&5 do not assign xl0referempulseinait Flanged socket with P-pin female insert 110.
FJ.angedsocket with P-pin female insert
do not assign
* ~%i$%fo~5h%~: :: .., 242 408 .. ,2%%:
HEIDENHAIN
DRJOHANNES HEIDENWN GmbH D-8225 Traunreut Tel. (08669) 31-O Kundendienst
SERVICE MANUAL TNC 351/355 Page 16.1
4.3.5
Connector
layouts
for
LE 355 ClGfS1Yf.R
CLP PROCESSOR BOARD
xl2lSl2@TarhPrcbsSystmmSlJlrrS5ll calyticabledapter) Flanged socket with 15-pin female/m& insert X%X6mccderinplt square-wave input seepage16 X5 5, 6 sigrmldesigna~ 0V-shield Standby signal start t15v +15v (rp) Ft3 Trigger signal Trigger signals Donotassign ID. 1 3 4 5 6 ;I 9 10 2, 11 to 15
~BRl50/250ElebmicBimdrdreel see page 16 X6
XRlmxiJml valueanplt seepage16 X8
fcrX,Y,
2, IV, v, s Flauged socket with 25-pin female insert deeguatico $? uas Uat 2: lLj & G iiz zi Da2 Uee Ov iiz us iiz Dal Da2 use i&T 0-J Do mt assign Outer shield Yi" 4 14 :2 3" 2 5 17 6 7 !8 19 20 I21 10 11 12 22 23 24 9i2. 13 -ins coder3 Iy)coder4
x9BE422vhalDisplaylbit
see page 16 X9
xl0 refseepage16
pulseildlibit Xl0
xll-uithaxisswi-keys
Flangadsccketwith signal~ticm 0v t5v t12v -15v ml7 RXD Don&assign
g-pin female/male insert M. 2 3 4 5 6

1
coder2
1, 8, 9
L
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D-8225 Traunreut
HEIDENHAIN
.Tel. (08669)
GmbH
31-O
SERVICE HANUAL TNC 351/355 Page 17
4.3.6
x21
Connector PLC.output
female
layout
of PROCESSOR BOARD
X22 WC-input
Flange socket. Contact 1 2 3 4 5 6 7 6 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 28 27 26 29 30 31 32.33 34 35. 36. 37 Housing No.
(37-p&)
Flange socket.
female
137-p&)
Allocation
A0 Al A2 A3 A4 A5 A6 A7 A6 A9 A10 All A12 Al3 Al4 A15 Al6 Al7 A16 A19 A20 A21 A22 A23 A24 A25 A26 A27 A26 A29 A30 Control * 21 I 21 21 Operational STOP 35,36. HCUSig 37 1 0 (PLC)Screen 29 30 31 E26 E29 E30 15 16 17 16 19 20 21 22 23 1 El4 I El5 / El6 1 El7 I El8 I 1 El9 I E20 1 E21 1 E22 3 3 31 31 I 3 31 6 7 j E5 I E6 ) E7 1 E8 I E9
8
9 10
do not assign
24 V via etiernal EMERGENCY disconnetiible (PLC I) External screen
Exlernal
n required. the suppiygme for me disconnmible oY,pts Cal be assigned 10 mnneorX24. pin 1 naldisconnenible via external EMERGENCY STOP 110. b.23 are dirconnenlble Yia enem* EMERGENCY STOP 00 A7 dPlicafsd on x*7. Mashine oczer~tiP Panel
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SERVICE BABUAL TNC 351/355 Page 18

-
X23 KEYBOARD Unit TE 351/355 Flanged socket connector Pin no. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

20
X24 PLC Supply Terminal block

Terminal 1 no. IAssianment
(37-pin)
21 22 23 24 25 26 77 28 29 30 31 32 33 34 35 36 37 housing
PLC-inputs Panel
Assignment RLO RLl RL2 RL3 , for key matrix RL4 RL5 RL6 RL7 El28 El29 El30 El31 El32 El33 El34 El35 El36 El37 El38 OUT0 OUT1 OUT2 OUT3 , for key matrix OUT4 OUT5 OUT6 r-mT7 El39 El40 t15V (supply for keys on Machine Operating Panel) El41 El42 El43 Spindle Override (wiper) Feed Override (wiper) t12V Override Potentiometer 0V Override Potentiometer outer shield
El28 . ..E140 from Hachine Operating
2 -4
1t24V disconnectable via Iexternal EMERGENCY-STOP' 1t24V not disconnectable lfiV2)
I) The supply can be optionally assigned to connector X21, pin 35, 36, 37. *) 0V can be optionally assigned to connector X22, pin 35, 36, 37.
X26 Data Interface RS-232-C
Flanged socket,
Pin no. 1
connector
A55ignment
(25-pin)
2 3 4 5 6 7 8 to 19 21 to 25 housing
shield RxD TxD CTS RTS DTR GND do not assign Ido not assign Iouter shield
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D-8225 Traunreut
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.Tel. (08669)
GmbH
31-O
Kundendienst
Flanged
socket.
cOnneCtor
UT-pin, :
This connection assipned inputs insufficient.
is used *hen the on the TE 355 are
1
2
3 4 5 6 7 8
1 El28 i El29 I El30 ! El31 / El32 I E133 i El34 1 El35
12 13
14 15 16
j Et39 ! El40 / El41

E142
1 El43
28 29 30 31 32 33 34 35 36 37
A2 A3 I A4 / A5 A.6 ! 117 I 0 " IPLCI i 0 V (PLCI -24 I +24" " IPLC) IPLCi
HEIDENHAIN
DFLJOHANNES Kundendienst HElDENHAlN GmbH
4.3.1
Connector
Layout
of the PLC POUER I/O Board Assembly PL 300
[ c r [
1 1 1 1
[I c I
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SERVICE IMNIJAL TNC 351/355 Page 21
4.3.8
Connector
Layouts
of the TE 351/355 KEYBOARDUnit
Xl For conneotion of the machine operating panel

Flange socket female (25.pole)
X2 Far connection
Flange socket,
of the logic unit LE 365
male (37.pole)
contactNO. , Allocation 1 1 El40

I
Contact No.
I Allocation
2 3 4 5 7 8
1 El39 / El39 1 El37 1 El36 6 El34 El33 7 8 9 10 11 12 13 14 RL5 RL6 RL7 El29 El29 El30 El31 El32 El33 El34 El35 El36 El37 El38 OUT0 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7 OUT1 El39 El40 +15 V ISupply for buttons operating mnell of machine 1 for key matrix I
15 16 17 16 to 21 22 23 24 26
+12 V (override Feed rate override Spindle override
potentiometer) potentiometer potentiometer (wiper) (wiper)
15 16 17 18 of machine 19 20 22 23 24 25 26 21 27 28 29 30
do not assign +15 V (Supply for bunons operating panel) El43 El42 F141
HEIDENHAIN
DRJOHPNNES Kundendienst HEIDENHAJN GmbH
4.4
PROCRSSOR
Board
4.4.1
Interface 57 PLC-inputs 32 PLC-outputs Keyboard Unit Machine Operating V. 24-interface
Panel
4.4.2
Supervision Program memory Data Processing PLC-program Acknowledgement
Emergency-stop
4.4.3
Storage NC-Programs PLC-Program Machine parameters List of compensation Operating program

PROCXSSOR Board
values
4.5
CAP
4.5.1
Interface Encoder inputs Reference pulse inhibit Electronic Handwheel 3D-Touch Probe Analog outputs Display
4.5.2
Supervision Measuring systems Temperature Buffer battery Data processing Program memory Axis positions (closed
loop)
4.5.3
Storage - Operating program
HEIDENHAIN
DRJOHANNES Kunda ?ndienst HElDENHAlN GmbH
Notes
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DR. JOHANNES HEIDENHAJN GmbH D-8225Traunreut.Tel.(08669)31-0 Kundendienst
4.6.1
Logic Unit
without
grounding
terminal
. -
r
\r Y
<
HEIDENHAIN
DR. JOHANNES HElDENHAlN GmbH D-8225Traunreut~Tel. (08669)31-O Kundendlanst 4.6.2
SERVICE NANUAL TNC 351/355 Page 24.1
Logic
Unit
with
grounding
terminal
k I
-.-.-.----.
V'
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DRJGHANNEG HUGENHAlN GmbH D-8225 Traunreut Tel.(0 8669) 31-O
SERVICE MANUAL TNC 3511355

Page 25
Kundendienst
The LE 355 must not be supplied by the machine control voltage! The LE 355 needs its Own. external. separately generated I supply voltage to VDE 0551. 24 V DC-voltage with a permissible oscillated AC-component of 1.5 V,? (recommended filter capacitor 10000 pF/40 V-j. U 24 V 1.5 vpp
:-_I
t voltage of the machine
The PLC-part (PLC-inputs and outputs of the LE 355 and PL 300) is operated on the 24 V control which is generated according to VDE 0550.
Superimposed oscillated AC components which derive from an uncontrolled three-phase non-filtered bridge circuit with a ripple factor (see DIN 4OllO/lO.75. Section 1.2) of 5% are permitted. This results in a maximum absolute value of 33.4 V for the upper voltage limit and a minimum absolute value of 18.5 V for the lower limit,
20.4 V 18.5V
t (0 5 6 mm) and to the central operating ground
The 0 V-lines of the two power sources must be connected together of the machine ( + ) via an earth ground (0 2 6 mm*).
The voltages must comply with the definitions given below: Supply voltage 24 V (VDE 0551) Voltage range Average DC voltage Lower limit 20.4 V Max. current consumption 1.5 A 1.8 A if half of the inputs and outputs are driven simultaneously Upper limit 31 v =I 21 A if half of the inputs and outputs are driven simultaneously Power consumption approx. 30 W approx. 6 W if approx. l/3 of the inputs and outputs are driven simultaneously approx. 25 W if approx. l/3 of the inputs and outputs are driven simultaneously
I--PL 300
24 V (VDE 0550)
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D-9225Traunreut~Tel.(08669)31-0
SERVICE MANUAL TNC 351/355 Page 25.1
Kundendienst
The BE 412(B) Display is supplied with mains voltage (ac voltage). With the mains voltage selector two voltage ranges can be adjusted in the BE 412B and six in the BE 412. Please check whether the mains voltage selector is correctly set and whether the correct mains fuse is used. E 412 3ltaqe r+gc !MGscw&.. -10011201140V .4 -i5 % . . . tlQ% 200/220/240 V 1
48 . . . 62 HZ
In case of 110 V supply 120 v.
voltage
the mains voltage
selector
must be adjusted
to
BE 412B
supply llO22ovvoltage Voltage /170"--2&t"range Frequency 48...62HZ range Power approx. consumption 40 w Mains MZA M 1.25 A fuse
85--132-
HEIDENHAIN
DFCJOHANNES HEIDENHAIN
D-8225Traunteut
Kundandianrt
Tel.(O8669) 31-O
GmbH
The supply
for
the NC-part
is connected
to the X31 terminals.
The various voltages for the LE are converted in the POWER SUPPLY Board Assembly from the +24V- supplied (see Block Diagrams, page 27 and 28). The on/off-condition of the output voltages are displayed by LEDs. The level of the individual voltages can only coarsely be displayed by LEDs. To make a precise statement about the single voltages they must be measured for accuracy and correspond to the following table:
Output t
5v
IUNOML
tv]
UMIN
[VI
UMAX
[VI
INOML [Al
2.5 0.15 0.08 0.3 0.07 - 50
5.15
+ t
5.05 11.4
t t
5.25 12.6
+ 12 v - 12 v + 15 v - 15 v UBAIT
+ 24 V BE + 12 v BE 1, + 5v* 1)
t 12 - 12 t 15 - 15 t 4.5
- 11.4 t 14.2 - 14.2 t t t t 3.7 20.4 11.5 4.75
- 12.6 t 15.8 15.8
PA
t 24 t 12
31 1.3 0.3
t 12.5 t 5.25
t5
The red LED for the RESET signal illuminates briefly when switching control on/off. (only applies for TNC 355; the TNC 351 does not have a RESET LED) RESET TNC 351 RESET TNC 355
1) t 12
the
IJL MAX = 0.4 V Us MIN = 3.9 V tr = 100-300mS UI. MAX = 0.4 V Us MIN = 3.0 V tr = 100-300ms only with the
V BE (for BE 212) and +5V * (potential-free) power supply, id.no. 236 484 04 for TNC 351.
HEIDENHAIN
DR.JOHANNES HEIDENHAIN GmbH D-8225 Traunreut Sf 108669) 31-O
5.2.1
LE 351 NC POWER SUPPLY Board
Awembly
fine-wire
fuses
connecting
terminals
x2
connector
LED-displays with new versions the power supply due to board. direct soldering
The connector doesn't exist of the insulated wires onto
HEIDENHAIN
DRJDWNNES HEWNHAN GmbH D-8225 Traunreut B (086691 31-O
Kundendienst
5.2.2
Fig.
LE. 355 NC POWER SUPPLY Board Aeaembly 4 PK Adapter (Id. No. 224 873 zy)
fine-wire
fuses
connecting
terminals
connector The connector doesn't exist of the insulated wires onto
LED-displays with new the power

versions
supply
due to board.
direct
soldering
HEIDENHAIN
DRJOHANNES HEIDENHAN D-8225 Traunreut.Tel.(O8669) Kundandienst GmbH 31-O
5.3
Testiou
the
POURR
SUPPLY
Board
Asseffhtrly
The POWER SUPPLY Board Assembly is protected by two fine-wire fuses. The t24V BE output voltage is protected by a F 2.5A fuse, all other output voltages by F 4.0A (see Block Diagram, pages 27 and 28). If a fault is detected (all voltages are missing) check if the LE 24V supply is present, then the two fuses. Safe and fast testing of the POWER SUPPLY Board Assembly is possible by means of the PSA LOAD UNIT. The plug connection to the boards at the POWER SUPPLY Board Assembly has to be disconnected and the PSA LOAD UNIT has to be connected in its place. Various voltages can be measured with a voltmeter at the sockets of the PSA LOAD UNIT. The measured values and tolerances can be compared with the values in the table, page 26. If the values of the measurements do not coincide with the values of the table the POWER SUPPLY Board Assembly is defective. If no PSA LOAD UNIT is available the voltages may also be measured points on the PROCESSOR Board or on the CLP PROCESSOR Board (for location of test points, see section 5.3.2). at the test
ATTENTION When connecting switch off mains (disconnecting, switch first! always
BERVICE
MANUAL
TNC 351/355
Page
30
5.3.1
Meaauring
Circuit
with
PSA
LOAD UNIT
The insulated wires of the connection

cables to &mzocessot
and PLC board are soldered in directly. Measure voltages according to description 5.3.21
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DRJOHANNES HEIDENHAN GmbH D-8225 Traunreut'Tel.(08669)31-0 Kundandienst
5.3.2
Test
Points
on the
Boards
CLP PROCESSOR
Board
PROCESSOR
Board
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DRJOWNES HEIDENIWN D-8225Traunreut~Tel.(08669) Kundendienst GmbH 31-O
5.4
supply
for
tire
PLC-Part
supply of the internal PLC-part is normally connected to the X 24 terminal (1 = +24V disconnectable, 2 = +24V not disconnectable 3 = 0V). The O-volt line as well as the +24V disconnectable can optionally be connected via connector X 21 or X 22 (see PLC-Connection Diagram, page 33). The supply for the PLC POWER Board Assembly PL 300 (only with Q/W/S/Y-versions) is connected to the X 12 terminal (@V), X 13 (+24V disconnectable) the connector blocks X 3112 (+24V not disconnectable). See PLC-Connection Diagram, page 33. There are limitation). no fuses on the PLC POWER I/O Board Assembly (electronic current
The terminal
and
The +24V which can be switched off are protected on all a F 2.5A fine-wire fuse and indicated with a green LED. be switched off are only protected with a F 1A fine-wire Board, id.no. 249 652 . . fine-wire fuse PROCESSOR Board,
PROCESSOR boards with The +24V which cannot fuse on the PROCESSOR
id.no.
237 930
..
fine-wire
fuses
PROCESSOR Board,
id.no.
249 652
. .
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DR. JOHANNES HEIDENHAIN GmbH D-6225 Traunreut .Tel. (08669) 31-O Kundendienst
SERVICE UANUAL TNC 3511355 Page 33

--
5.4.1
Connection
Diagram
for
the PLC Supply
HEIDENHAIN
Change Buffer
Battery
The buffer battery is the voltage source for the program memory with switched-off machine. If the message EXCHANGEBUFFER BATTERY appears the batteries within one week. have to be exchanged
The buffer batteries are located behind a PG screwed connection in the POWERSUPPLY Board Assembly of the LE 351/355. Apart from the batteries additional rechargeable NiCd batteries on the PROCESSOR Board were used to backup the program memory of TNC 351 and TNC355. The mains voltage can be switched off to exchange the batteries. The rechargeable batteries store the contents without batteries for approx. 2 weeks. The rechargeable only charged if on. NiCd batteries are the TNC is switched
PROCESSOR Board
rechargeable
NiCd batteries
HEIDENHAIN
DRJDWNNES HElDENHAlN GmbH D-8225 Traunraut. Tel. (08669131-o
Kundendienst
66.2 TE Overview 35x/355 KEYBOARD UNIT
TE ;;; TE 355 TE 355 TE 355 TE 355 TE 355

, 000 OOOUQ
A Id,.,no. 243 995 237 661 ,, A II C 1d.m. 255 015 1, A 11 C

, 0 0000 0000
02 01 02 03 01 02 03
1,4 2)4 4, 5) 2)3 ),1 x)4 ) )6)
TE 355 B 1d.m. TE 355 D TE 355 B Id.no. TE 355 D
241 964 01 02 255 016 01 II 02
4, 3) 3)4) 3)s)
Floao: 00000
00000
noon 0000
q -
0000
OEO 000 00000 ;lOOOL; 00000 00000 00000
0000 0000 EI: 0000 00000 00000
@ @-
high version
wide version
. . 1
1) 2) 3) 4) 5,
without graphic keys without connector X 1 (connection with ground connection IV-axes-version V-axes-version
to Machine Operating
Panel)
HEIDENHAIN
DR JOHANNES HEIDENHAJN GmbH D-8225 Traunreut Tel. (08669) 31-O Kundandienst
SERVICE HANUAL TNC 351/355

Page 36
6.2
CYrcuit
Dl-agram
of
the
RBYBOARD
Unit
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DRJOH4NNES HEIDENHAIN D-8225 Traunreut'Tel.(08669) Kundendienst GmbH 31-O
SERVICE KANUAL TNC 3511355 Page 31
6.3
Testing
the
KBYBOARD
Unit
Safe and fast testing of the KEYBOARDUnit is possible by means of a KEYBOARD TEST UNIT. The KEYBOARDTEST UNIT is connected to the X 23 connection of the LE. On the KEYBOARDTEST Unit the key code, the input states of the inputs E 128 to E 143 and +12V are displayed. In addition, the voltages for the inputs E 128 to E 143 as well as the wiper voltage for the override or spindle potentiometer (approx 0 - 11.5V) can be measured. With switched-on LX and pressing a key the respective LEDs RL and Out illuminate. The key code can be compared to the tables, pages 38 to 40. If no KEYBOARDTEST UNIT is available the contacts sured with an ohmmeter at the connector. of the keys can also be mea-
6.3.1 KEYBOARD TEST UNIT Connection

KEYBOARDUnit LOGIC Unit
E 128 to E 143 for the Machine Operating Panel
KEYBOARDTEST UNIT
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DRJOHANNES HEIDENWN GmbH D-8225 Traunreut Tel. (08669) 31-O Kundendienst
SERVICE MANUAL TNC 3511355 Page 38
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DRJOHBNNES HEIDENIWN GmbH D-8225 Traunreut~Tel. (08669)31-O Kundendienst
SERVICE KANUAL TNC 351/355

Page 39
HEIDENHAIN
DRJOHANNES Kundendienst HElDENHAlN GmbH
D-8225Traunreut'Tel.(08669)
31-O
* Key assignment
for
5-axis-version
HEIDENHAIN
DR. JOHANNES HEIDENHAJN GmbH D-8225Traunreut~Tel. (08669)31-O Kundendienst
7,
DISPLAY
Unit
BE
212/412
7.2
DISPLAY
Unit
for
THC
351
BE 212
Id-no.
242 370 01
7.2
DISPLAY
Units
for
TiVC
355
BE 412
Id-no.
237 657 01
BE 412 B
Id.no.
241 845 01 ~~__
discontinued
type
current
type
HEIDENHAIN
DR. JOHANNES HEIDENHAJN GmbH D-8225 Traunreut Tel. (08669) 31-O Kundendienst 7.3
SERVICE BABUAL TBC 3511355 Page 42
!festino
the
DTSP.CAY
Unit
BE 412 If the machine is switched fuse (mains fuse integrated replace, if necessary.
on and the DISPLAY Unit remains dark check the mains with voltage selector at rear of DISPLAY Unit) and
If the fuse is in order you can check with the TNC 355 whether the fault is on the DISPLAY Unit or on the LE by disconnecting the plug-and-socket connection. With disconnected to be displayed. plug and switched-on display a bright, rectangular field has
bright
field
If the screen displays might be defective.
this
field
the CLP PROCESSOR Board in the LOGIC Unit plug disconnected the display is
If, however, the display remains dark with defective and has to be exchanged.
BE 212 This test cannot be carried out with the TNC 351 since this control does not have its own mains supply.
the DISPLAY Unit
of
The voltage is supplied by the LOGIC Unit and can be checked with at connector X9 (pin 1, 8 and 11 0V. pin 2 and 4 +lZV).
a voltmeter
The control signals for the TNC 351 and the TNC 355 Display Unit can only be checked with an oscilloscope and must correspond to the following diagrams. With diagrams for VIDEO and BRIGHT/DARK, deviations may occur in the time base in the figures shown. As to connector layout, see section 4.3.4.
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DRJOHANNES HElDENHAlN D-8225Traunreut'Tel.(08669)31-0 GmbH
SERVICE HANDAL TI'K 351/355 Page 43
7.3.1
Timing
Diagrams LE 351 with Timing Diagrams
BE 212
X 9 Connector 2V/DIV
V-SYNC Din 9 2V/DIV
H-SYNC pin 10
5ms/DIV BRIGHT/DARK pin 12 2VlDIV ZVIDIV
20pslDIV VIDEO pin 13
5mslDIV 7.3.2 Timing diagrams LE 355 with BE 412
5ms/DIV
V-SYNC pin 9 2V/DIV 2V/DIV
H-SYNC pin 10
5ms/DIV BRIGHT/DARK ZV/DIV f I pin 12 t ZV/DIV
10&DIV VIDEO pin 13
5ms/DIV
Sms/DIV
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SERVICE MANUAL TNC 351/355

Page 44
8-
Measurincr Error Messages - signal
Sv-stems
8.2
TRANSDUCERX DEFECT A
I-
amplitude frequency
fault fault
TRANSDUCERX DEFECT B = signal
Glass scale dirty or damaged Scanning head damaged or defective Cable damaged Encoder input in the LOGIC Unit (LE) defective
Encoders can be interchanged with each other at the LOGIC Unit (Xl...X5 refer to section 4.3.1 LOGIC Unit Connections) which allows you to determine whether the encoders or the encoder inputs of the LOGIC Unit is defective. In conjunction with the above procedure the respective machine parameters have to be changed when interchanging encoders at the LOGIC Unit (LE).
Function
Axis allocation to the encoder inputs X Y 2 IV V
MP
253 254 255 256 257
) Input value
0 1 2 3 4 5 6 a 2 2 2 1 2 2 standard encoder encoder encoder encoder encoder encoder allocation input Xl input X2 input X3 input X4 input X5 input X6 (only with V-axes-version)
Procedure -
with
an error message e.g. ENCODER X DEFECTIVE B
Switch off main switch Exchange X-axis of encoder, e.g. with the Y-axis at the LOGIC Unit Switch on main switch Call machine parameters with the error message POWER INTERRUPTED with key number 95148 and exchange the input values from machine parameter 253 and 254. If the input value for the machine parameters is 0 the machine parameter 253 has to be programmed with 2 and 254 with 1. - Enter machine parameters and switch on machine as usual.
If the same error message ENCODER X DEFECTIVE appears the error is due to the encoders or the extension cable. If the error message changed from X to Y, however, the encoder input of the LOGIC Unit is defective. If the reference pulse inhibit (connector X10) is used and if positioning should occur with exchanged encoders also the reference pulse inhibit for the respective axes must be exchanged.
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DRJOHANNES
D-8225
TraunreutTel. (08669) 31-O
HEIDENHAIN
GmbH
Kundendienst
8.3.1
Electrically
Checking
the Scanning
Eead of the Measuring the following oscilloscope
System test equipment
To determine if the measuring system is at fault is used: - phase angle measuring unit (PWH) with/without - high-resistance short circuit tester
If no phase angle measuring unit is available an ohmmeter can be used to electrically test the state of the cable, the lamp and the pbotoelements of a measuring system by taking the following measurements at the connector of the measuring system: - Connector housing of shielding) - Connector housing of screen) R = - Connector housing of signal lines) R = - Pin 9 with pin 1 to Pin Pin Pin Pin Pin Pin 1 2 5 6 7 8 with with with with with with pin pin pin pin pin pin measuring measuring measuring pin 8 (inner system with machine housing 5 1 Q (outer - outer screen -
system with pin 9 (inner
screen
system with pin 1 to 8 (outer screen - signal lines) R= -
2 0O 1 0O 6 90 5 90 8 RI 1) 7 RI 1) La
(change poles of ohmmeter) (change poles (change poles (approx. of ohmmeter of ohmmeter) I The measured values should be approximately the same.
- Pin 3 with
pin 4
5 - 30 Q) values
1) With measuring systems having an adjustable reference mark different or no resistances are measured depending on the type of activation. Diagram of measuring system with sine-wave output signals
Measuring systems with square-wave phase angle measuring unit (PHI!).
output
signals
can only be tested
with
HEIDENHAIN
DRJOHANNES HElDENHAlN GmbH D-8225 Traunreut Tel. (08669) 31-O Kundendienst 9,
Handwheel Overv2-ew Bandwheels Id.no. with sine signal ER 250 1d.m. 217 977 --
9.2 9.1.1
ER 150
217 978 --
9.1.2
Serial
Bandwheels Id.no. Id-no. 254 040 -249 371 -HR 330 Id.no. 251 534 --
BR 130 ER 130.001
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DFLJOHANNES HEIDENHAIN D-8225Traunreut.Tel.(08669) Kundandienst GmbH 31-O
SERVICE IfANUAL TNC 351/355 Page 46.1
9.2.1
Bandwheel with
sine
input checked as an
The HR 150, resp. the HR 250 Handwheel can be electrically encoder, but without reference pulse, however.
9.2.2
Seriel
Bandwheel
The serial HR 130, resp. the HR 330 Handwheel can only be checked with an oscilloscope. The control signals (X11 pin6 = DTR, pin 8 = RxD) must correspond to the following diagram. The Handwheel is supplied by the Logic Unit (X11 pin 2 = OV, pin 4 = t12V).
2Vl DIV
Pin 6 DTR
Pin 8 RX0
ImslDIV
Diagram measured at the X11 Logic
Unit.
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D-8225 Traunreut.Tel.(08669)31-0
IaII. 1
SD--Touch
Probe
Overview
10.1.1
Touch Probe with
an external
Interface
Electronics
(APE)
TS 111 Id.no. 237 400 -with cable connection
TS 511 Id.no. 231 402 -with infrared transmission
110 APE 510 APE 511

APE
Id.no.
230 465 -- for TS 111 Id.no. 237 590 -- for TS 511 Id.no. 237 586 -- for TS 511 and additional connection for a second SE 5101
SE 510
Id.no.
230 473 --
10.1.2
Touch Probe with Id-no.
integrated
Interface
Electronics
(APE)
TS 120
243 614 --
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DFt. JOHANNES HEIDENHAIN GmbH D-8225 Traunreut Tel. (08669) 31-O Kundendienst
1.
TOUCH POINT INACCESSIBLE After starting a probe the probing point was not reached measuring path determined in machine parameter 216. within the
2. 1 EXCHANGETOUCH PROBE BATTERY The battery voltage of the touch probe with remains below admissible level. infrared transmission
3. 1 STYLUS ALREADY IN CONTACT When starting a probe function,
I the stylus is already deflected.
4.
1 PROBE SYSTEM NOT READY
The infrared transmission path between the "Touch Probe" and the "Transmit-Receive Unit" is obstructed (e.g. coolant film on probe windows) or is interrupted completely. The touch probe side with two windows has to be adjusted in the direction of transmit-receive unit.
HEIDENHAIN
DR. JOHANNES HElDENHAlN GmbH D-8225 Traunreut Tel. (08669) 31-O Kundendianst
The TNC 355 can he switched follows:

m - To
to 3 operating
modes for
data transmission
as
connect the ME 10l/HE 102 HEIDENHAIN Magnetic Tape Unit or other peripheral units. The data format (7 data bits, 1 stop bit, parity (even parity) and the baud rate (2400) are adapted to the HE.
FE
To connect the FE 401 HEIDENHAIN Floppy Disk Unit or other peripheral units. The data is transmitted with a special protocol (blockwise transfer) in order to backup data. The data format (7 data bits, 1 stop bit, parity (even parity), the baud rate (9600) and the transmission protocol is adapted to the FE.
EXT - To adapt
data transmission in the standard data format and for blockwise transfer on external peripheral units. The interface for data transmission is adapted via the machine parameters, the baud rate is optional. units for the operating mode EXT:
Peripheral
Paper tape punch or paper tape reader Printer or matrix printer for graphic printout Mass storage or programming stations for Blockwise Transfer Programming stations and PCs for external programming
11.1.1 Changing Operating nodes
ME-FE-EXT
Select auxiliary Press the the ME-, FE- or Press the cl @-key until the auxiliary operating
mode MOD with the m-key. until the RS-232-C/V.24-INTERFACE the required o erating mode with the bF-key mode is displayed. subsequently.
with
Acknowledge which
With graphic printout the operating mode EXT is automatically is independent of the ME or FE-mode.
12.2 Selectiov the Baud-Rate
selected
Select auxiliary Press the a-key
operating mode MOD with the m-key. or several times until BAUD-RATE is displayed.
Input new value for BAUD-RATE, if required (possible values: 110, 150, 300, 600, 1200, 4800, 9600, Baud) and enter with the a-key. Acknowledge the auxiliary operating mode with the key subsequently.
* with
special
HEIDENHAIN software
HEIDENHAIN
DIlA0HMNE.S HEtDENHAlN Gmbli D-8225 Traunreur. Tel. (08669) 31-O
SERVICE RANUAL TNC 351/355 Page 50
Wiring
diagram
of the RS-232-C/V.24-Interface
LE 355
Cable RS-232~C/V.24/LE Id:Nr. 239760
RS-232.C/V.24 adapter block Id.-Nc 23975801
Data transmission Id:Nr. 24286901
cable
FE 401 ME 101
1 2 3 I.
5 6 7 s
--T 1 GND 2 3 RTS

5 6 7 8 20
* TXD RXD RTS CTS DSR GND DTR Length 3 m/10 ft
CTS DSA GND DTR
II
Length max. 17 m/55 ft
20
For RS-232~C/V.24 data transmission with DCl/DC3-protocol, a simple wiring layout of the data transmission cable is sufficient.
periphery
Signal designations: m f% RTS CTS DSR DTR Transmit data Receive data Request to send Clear to send Data set ready Terminal ready
CHASSIS GND TX6 RXD RTS Cl-S DSR SIGNAL GND
p&D
TXD RXD RTS CTS DSR GND DTR
The data lines and control lines of the cable between LE 351/355 and the RS-232-C/V.24-adapter block (id-no. 239 760 ..I are crossed. At connector X26 of the LE 351/355 the layout is carried out according to a DTU (Data Transmission Unit). Owing to the crossed data and control lines of the cable between LE 351/355 and RS-232-C/V.24-adapter the layout of the RS-232-C/V.24-adapter corresponds to the DTE (Data Terminal Equipment). Thus the external units can be connected to the standard data transmission cable (id.no. 242 869 01) of HEIDENHAIN.
HEIDENHAIN
DR. JGHANNES HEIDENHAIN GmbH D-8225 Traunreut Tel. (08669) 31-O Kundendienst
SERVICE HANUAL TNC 3511355 Page 51
11.4
Machine
Parameters
for
tbe
RS-232-C/Y-24--Interface
A precise description of the single machine parameters can be taken from the TNC Handbook for Machine Manufacturers, resp. from the information regarding the RS-232~C/V.24-data interface. 11.4.1 MP 71 92 222 223 Hachine Input Bit Parameters values 0 i 168 0 for "Standard interface"
Function sign for prgr. end = ETX decimal point 7 data bits, transmission stop by DC3, parity bit (even parity), 1 stop bit standard interface
11.4.2 MP 71 218 219 220 221 222 223 224
Machine Parameters Input

values
for
"Blockwise
transfer"
Function sign for prgr. end = ETX sign for prgr. beginning = STX H and E Ii and A ETB and SOH ACK and NAK 7 data bits, transmission stop by DC3, parity bit (even parity), 1 stop bit Blockwise transfer EOT
515 17736 16712 279 5382 168 1 4
11.4.3 HP 226 227 228 229 230 231 232 233
Machine Parameters
E
for
Graphic
Printout FX80B 1819 17224 6963 5624 1546 6954 1024 512 BROTHER 1509 1051 12301 2560 0 1546 3355 19200 512 switches BP Thinkjet 795 16648 0 0 1546 3355 19200 512 the operating HAHHESHAHH Tally 1819 17224 6963 5642 1546 6987 1280 512 mode to
LQ500 795 16648 0 0 1546 3355 19200 512
LX800
P SOH LX85
FXlQ0 1819 17217 6963 7424 1290 6987 2 0
1819 795 13078 17217 0 6963 0 6154 1546 1546 6954 6954 13312 1024 512 512 I
When printing graphics the control automatically EXT and the data format to 8 data bits.
HEIDENHAIN
DFLJOHANNES HEIDENWN GmbH D-8225 Traunreut~Tel. (08669)31-O Kundendienst
Simple wiring
proved
to be the right
one for
most printers
(see page 503.
11.6
Error
Hessames
Error
11.6.1
Displayed
Hessages in the HE-Operating
Hode
WRONG OPERATING MODE No or wrong operating WRONG PROGRAM DATA During data transmission defective program data were found. Reading was repeated three times by the magnetic tape and aborted subsequently. DATA MEDIUM MISSING No disk inserted in drive. mode on external data storage unit.
DATA MEDIUM EMPTY On the data carrier (diskette) no programs are stored.
DATA MEDIUM WRITE-PROTECTED Write-enable pin of cassette is missing.
PROGRAM INCOMPLETE Data transmission was aborted
I before
the program was completely
transmitted.
EXT. IN-/OUTPUT NOT READY DSR-signal of TNC is missing. - ME not connected. - defective transmission cable.
HEIDENHAIN
DRJOHANNES HEIDENHAIN GmbH D-8225Traunreut.Tel. (08669)31-O Kundendienst
11.6.2
Displayed
Error
Messages of the TNC in the FE-Operating Disk Unit
Mode in the
In this operating mode errors are output by the Floppy following form: ERR: (SP) (SP) XXX (CR) (XXX = error number) The following ERR: 001 errors can be displayed on the screen:
Wrong instruction character) Illegal Faulty program
code (e.g. name (monitor
wrong machine parameters operation)
for
control
ERR: 002 ERR: ERR: ERR: ERR: ERR: 003 004 010 011 012
data transmission program on diskette
Incomplete
Program not on diskette Program is protected Program is being Diskette Diskette Diskette Drive directory is full not formatted against erasure
stored is full
ERR: 013 ERR: 014 ERR: ERR: ERR: ERR: ERR: ERR: ERR: ERR: 100 102 103 104 105 106 107 108
not ready is write-protected data on diskette cannot be found error (e.g. unformatted diskette is to be described)
Diskette Faulty Section Electronic
in the FE
HEIDENHAIN
DRJOHANNES HEIDENHAJN GmbH D-9225 Traunreut Tel. (08669) 31-O Kundendienst
11.6.3
Error I4essages at the ME
The ME-electronics as well as the external operating conditions are tested. Detected errors are displayed as flashing codes by the operating mode indicating lamps. Error descriptions can be found in the following table: 0 LED - off .R LED - flashing
Indicating
lamps
Error message
Faulty : Cassette data during transmission
8 g g$0 0 *- 0 0000
is not inserted pin in cassette mode selected tape defective is missing
Write-protection 0 -19. 0 0000 0000 0 :*,:q0000 0 Magnetic 0 Wrong operating
0 :* 0 -*-
Data from magnetic tape blank
Electronic
fault
in ME
Tape end Peripheral :* -I+. -;*. 0 0000 By pressing the H-key unit is not connected unit)
Data transfer between TNC and ME (or peripheral interrupted by pressing the -keys
the error
messages can be erased.
HEIDENHAIN
DR. JOHANNES HEIDENHAN GmbH D-8225 Traunreut Tel. (08669) 31-O Kundendienst
11.6.4 Error Hessages at the FE in the HE-mode In the ME-mode errors are displayed as flashing codes by the operating indicating lamps. 0 LED - off . LED - on -,*- LED - flashing Indicating
000.
modes
lamps
Error
messages is missing or electronic error
0 :*- 0 0
Diskette
:Diskette cannot be formatted since diskette ,is accessed ,Diskette is missing or not formatted
.;+ 0 0 *
-i- 0 0 0
0 0 :+- l I
Diskette cannot be copied readino is active External Diskette Diskette 1, ,available Program ,active ,Program Iactive External Diskette Diskette Program .active Program ,active ,External Diskette unit
since writing
and
not ready or not connected or not formatted or not formatted or no program is is
-:*- 0 a . 0000
is missing is missing
-.* 0 0 c*-
ooeo
0 0 -:+: l
cannot be output since a transmission via a TNC-interface cannot be output since a transmission via a PRT-interface unit not ready or not connected is missing is missing or not formatted or not formatted
~000
00.a
-:*- 0 0 0
0 0 0 :*:*- 0 . 0
o*o* 0 0*-o
cannot be stored since a transmission via a TNC-interface cannot be stored since a transmission via a PRT-interface unit not ready or not connected is missing or electronic since error a transmission
is is
Directory cannot be output active via a PRT-interface
is since since a a
:A coupling of the interfaces is not possible transmission is active via the TNC-interface 0 0 . -:*~ 0000 0 0 :*- 0 0000 By pressing the H-key A coupling of the interfaces is not possible transmission is active via the PRT-interface !External unit not ready or not connected the error messages can be erased.
HEIDENHAIN
DRJOHANNES HElDENHAlN GmbH D-6225 Traunreut Tel. (086691 31-O Kundendienst
- Connect external data storage unit (HE, - Prepare external data storage un' for with the ME by pressing the , with the FE by pressing the - I3ey. - Select operating mode of the interface (see section 11.1.1). Also select baud (see section 11.2).
FE or EXT) to the TNC. data transmission: and the m-keys. (WE, FE or EXT) at the
rate with the operating

HE
TNC mode EXT.
12.1.1
Output
of Hachine
Parameters
to
the
Dialog display MANUALOPERATION VACANTBLOCKS= XXXX CODENUMBER= MACHINE PARAMETER PROGRAMMING MACHINE PARAMETER MP 0 ? EXTERNALDATA INPUT ? EXTERNALDATA OUTPUT MANUALOPERATION
12.1.2 Output of Hachine Parameters to
1 Press key
the
FE
Dialog display MANUALOPERATION VACANTBLOCKS= XXXX CODENUMBER= MACHINE PARAMETER PROGRAMMING MACHINE PARAMETER MP 0 ? EXTERNALDATA INPUT ? PROGRAM NUMBER=
1 Press key
Input program number requested under which the machine parameters are to be output and acknowledge with the @-key. I
EXTERNALDATA OUTPUT MANUALOPERATION
HEIDENHAIN
DRJOHANNES HElDENHAlN D-8225Traunreut.Tel.(08669)31-0 Kundendienst GmbH
12.1.3 Dialog
Output display
of the PLC-Program
to the ME Press
key
MANUAL OPERATION VACANT BLOCKS = XXXX CODE NUMEBR= TABELLE E/A/Z/T/M PC-EDITIER-FUNKTION EXTERN EIN/AUS ? ENT/NO-ENT AUSGABEASC/BIN ? ENT/NO-ENT AUSGABEAB PGM-ZEILE = 0 AUSGABEBIS PGM-ZEILE = 0 EXTERNAL DATA OUTPUT QUERVERWEIS-LISTE ? PC-EDITIER-FUNKTION MANUAL OPERATION
I) with 2) with
output output
of 1st and 2nd kByte of 3rd kByte
HEIDENHAIN
DRJOHANNES HEIDENHAIN GmbH D-8225 Traunreut .Tel. (08669) 31-O Kundendienst
SERVICE MNlJAL TNC 351/355 Page 58
12.1.4 Dialog
Output display
of the PLC-Program
to the FE
MANUAL OPERATION VACANT BLOCKS = XXXX CODENUMBER= TABELLE E/A/Z/T/M PC-EDITIER-FUNKTION EXTERN EIN/AUS ? ENT/NO-ENT AUSGABEASC/BIN ? ENT/NO-ENT AUSGABEAB PGM-ZEILE = 0 AUSGABEBIS PGM-ZEILE = 0 PROGRAM NUMBER= EXTERNAL DATA OUTPUT PC-EDITIER-FUNKTION MANUALOPERATION l) with *) with 12.1.5 Dialog output output Output display of 1st and 2nd kByte of 3rd kByte of all NC-Programs to the WE or the FE ) Press key ISI !I Input program number requested under which the PLC-program is to be output and enter with the @-key.
pj
MANUAL OPERATION PROGRAMMING AND EDITING PROGRAMMING AND EDITING SELECTION = ENT/END = NOENT READ-IN SELECTED PROGRAM READ-OUT SELECTED PROGRAM READ-OUT ALL PROGRAMS EXTERNAL DATA OUTPUT PROGRAMMING AND EDITING
El El El
HEIDENHAIN
DRJOHANNES HElDENHAlN D~8225Traunreut.Tel.(08669) Kundendienst GmbH 31-O
SERVICE EANIJAL TNC 351/355 Page 58.1
12.1.6 Dialog
Output display
of the compensation
value
list
to the
HE
MANUALOPERATION VACANT BLOCKS = XXXX CODE NUMBER= COMPENSATIONVALUE LIST DEFECTIVE AXIS ? EXTERNAL DATA INPUT ? EXTERNAL DATA OUTPUT COMPENSATIONVALUE LIST MANUAL OPERATION ~@
12.1.7 Dialog
Output display
of the correction
list
to the FE Press key
MANUALOPERATION VACANT BLOCKS = XXXX CODE NUMBER= COMPENSATIONVALUE LIST DEFECTIVE AXIS ? EXTERNAL DATA INPUT ? PROGRAM NUMBER= Enter under list ledge the requested program number which the compensation value is to be output and acknowwith the key .
EXTERNAL DATA OUTPUT COMPENSATIONVALUE LIST MANUAL OPERATION
HEIDENHAIN
DRJOHANNES Kundendienst HEIDENHAJN GmbH D-8225Traunrsut .Tel. (08669)31-O
SERVICE RANUALTNC 3511355 Page 59
12.2
External
Data
Ioput (HE, FE or EXT) to the TNC. the data transmission: and the ,m-keys.
- Connect external data storage unit - Prepare external data storage ,~f:; :;z ; $ ;:~;:i;; t--z
- Adjust operating mode of the interface (HE, FE or EXT) at the TNC. (see section 11.1.1). Also select baud rate with the operating mode EXT. (see section 11.2).
12.2.1 IIachine parameter input froa the IIE with erased memory
Dialog display OPERATINGPARAMETERS ERASED PLC: PROGRAM MEMORY ERASED MACHINE PARAMETER PROGRAMMING MACHINE PARAMETER MP 0 ? EXTERNALDATA INPUT *
12.2.2 Machine
parameter
Press key @I BEI [HI
input
from
the
FE with
erased
memory
Dialog display OPERATINGPARAMETERS ERASED PLC: PROGRAM MEMORY ERASED MACHINE PARAMETER PROGRAMMING MACHINE PARAMETER MP 0 ? PROGRAM NUMBER= EXTERNALDATA INPUT *
Press key I@
q
Ia Input program number under which the machine parameters are stored and transfer with the @-key
* After reading in the machine parameters "POWERINTERRUPTION" usually appears in the dialog display: if, however, the error message "MACHINE PARAMETERS IWCOMPLETE"appears, fewer machine parameters are stored on the external data storage unit than required by the TNC. In this case the remaining machine parameters have to be entered manually. These machine parameters can be obtained by the machine manufacturer.
HEIDENHAIN
SERVICE MANUAL TNC 3511355
Page 60
12.2.3
Input
of Hachine
Parameters
from the ME with
not-erased
Memory
(the machine parameters in the memory are overwritten) Dialog display MANUALOPERATION VACANTBLOCKS= XXXX 'CODE NUMBER= MACHINE PARAMETER PROGRAMMING MACHINE PARAMETER MP 0 ? EXTERNALDATA INPUT ? EXTERNALDATA INPUT *
12.2.4 Input of &chine Parameters from the FE with non-erased Memory
Press key El El
(the machine parameters in the memory are overwritten) Dialog display MANUALOPERATION VACANTBLOCKS= XXXX CODENUMBER= MACHINE PARAMETER PROGRAMMING MACHINE PARAMETER MP 0 ? EXTERNALDATA INPUT ? PROGRAM NUMBER= EXTERNALDATA INPUT * Press key El -
q q
Input program number under which the machine parameters are stored and transfer with the m-key
* After reading in the machine parameters "MANUAL OPERATION" usually appears in the dialog display: if, however, the error message "MACHINE PARAMETERS INCOMPLETE" appears fewer machine parameters are stored on the external data storage unit than required by the TNC. In this case the remaining machine parameters have to be entered manually. These machine parameters can be interrogated by the machine manufacturer.
HEIDENHAIN
12.2.5 Dialog
Input display
of the PLC-Program
from the ME 1 Press key
MANUAL OPERATION VACANT BLOCKS = XXXX CODE NUMBER= TABELLE E/A/Z/T/M PC-EDITIER-FUNKTION EXTERN EIN/AUS ? ENT/NO-ENT EINGABE AB PGM-ZEILE = 0 EXTERNAL DATA INPUT PC-EDITIER-FUNKTION MANUAL OPERATION I @I
12.2.6 Dialog
Input display
of the PLC-Program
from the FE Press key
MANUAL OPERATION VACANT BLOCKS = XXXX CODE NUMBER= TABELLE E/A/Z/T/M PC-EDITIER-FUNKTION EXTERN EIN/AUS ? ENT/NO-ENT
El El
q)2,
Input program number under which the PLC-program is stored and transfer with the a-key
EINGABE AB PGM-ZEILE = 0 PROGRAM NUMBER= EXTERNAL DATA INPUT PC-EDITIER-FUNKTION MANUAL OPERATION 1) with 2) with input input of 1st and 2nd kByte of 3rd kByte
HEIDENHAIN
DRJOHANNES HEIDENHAJN GmbH D-8225 Traunreut Tel. (08669) 31-O Kundendienst
SERVICE NANUAL TNC 351/355 Page 62
12.2.7 Dialog
Input display
of NC-Programs
from the HE or FE ( Press key
MANUAL OPERATION PROGRAMMING AND EDITING PROGRAMMING AND EDITING SELECTION = ENT/END = NOENT READ-IN SELECTED PROGRAM READ-IN PROGRAM OFFERED READ-IN ALL PROGRAMS EXTERNAL DATA INPUT PROGRAMMING AND EDITING
HEIDENHAIN
DRJOHANNES HEIDENHAJN GmbH D-8225Traunreut.Tel.lO8669) 31-O Kundendienst
SERVICE HANUAL TNC 3511355 Page 62.1
12.2.8 Dialog
Input display
of compensation
value
list
from the ME Press key -
MANUAL OPERATION VACANT BLOCKS = XXXX CODE NUMBER= COMPENSATIONVALUE LIST DEFECTIVE AXIS ? EXTERNAL DATA INPUT ? EXTERNAL DATA INPUT ? COMPENSATIONVALUE LIST MANUAL OPERATION
12.2.9 Dialog
Input display
of the compensation
value
list
from the FE Press key
MANUAL OPERATION VACANT BLOCKS = XXXX CODE NUMBER= COMPENSATIONVALUE LIST DEFECTIVE AXIS ? EXTERNAL DATA INPUT ? PROGRAM NUMBER= enter the program number under which the compensation value list is stored and acknowledge with the m-key.
EXTERNAL DATA INPUT COMPENSATIONVALUE LIST MANUAL OPERATION
HEIDENHAIN
DFLJOHANNES HElDENHAlN GmbH D-8225 Traunreut Tel. (08669) 31-O Kundendienst
IS13.1
Analocr
Outputs
Technical
Data X, Y, Z, IV, V and S Loading capacity: RL q in = 5 kQ CI. RBX = 5 nF
5 or 6 outputs
Ua
q ex = f 10 V + 0.25 V Ua mill = mvi 1 mV
Resolution Smallest
13.2
12 Bit P 4095 steps Ua InBY step = 4095 steps the

Analog
=-
10 v = 4095 Output
2.44 mV ====z==
Measuring
Voltages
Proportional to the traversing speed the control outputs an analog voltage of 0V (axis standstill) to 9V (rapid traverse). This voltage can simply be measured with the ANALOG OUTPUT TEST ADAPTER directly at the LOGIC Unit or at the connecting terminals of the servo amplifier with a voltmeter. If, however, no axis movement takes place due to a defect and if it is to be checked whether the error is due to the control or to an external unit proceed as follows: - Switch off mains switch at machine. - Connect ANALOG OUTPUT TEST ADAPTER to connector X8 (nominal value output) of the LE and connect voltmeter at the ANALOG OUTPUT TEST ADAPTER to the sockets of the defective axis. If no ANALOGOUTPUT TEST ADAPTER is available then connect voltmeter directly to the nominal value input of the servo amplifier. - Switch on main switch and control voltage. - Switch position display to LAG (trailing error). - Check or adjust the following machine parameters (note original input values when changing machine parameters and input them after checking). MP
114 234
1 Input
9.99
value
(V)
1 Function Trailing error supervision Movement supervision EMERGENCY-STOP
100 (mm)
- Sequentially traverse over those reference marks that have to be traversed over before that of the defective axis. - Turn back completely override potentiometer of the KEYBOARDUnit and start reference mark approach for the defective axis. - Check axis release for defective axis at servo amplifier. - Check display (Control in operation) has to be on, P has to illuminate as usual with the feed display (not inverse q ) and with the position display no point must illuminate after the axis designation (e.g. X.). - Turn override potentiometer to the right and turn back again before the trailing error display reaches the position supervision limit (MP 174).
HEIDENHAIN
DRJOHANNES HElDENHAlN GmbH D-8225 Traunreut.Tel.(O8669)31-0 Kundendienst
The control outputs an analog voltage when turning the override potentiometer to the right and increases this voltage proportionally to the trailing error up to maximally 10V. If a voltage of 10V f 0.25V is measured with a voltmeter at the ANALOG OUTPUT TEST ADAPTER the control is in order. If, however, no voltage is measured then switch off mains switch, unplug connector X8 of the LE, remove the wire to the nominal value line at servo drive and check for short circuit. If the nominal value line is in order reconnect connector X8 to the LE (leave nominal value line at servo amplifier unconnected), switch on mains switch and repeat measurement by approaching the reference mark. If an analog voltage is measured the control is in order. If, however, no voltage is measured the analog output of the LE is probably defective. 13.2.1 Set-up for Measuring the Analog Outputs
LOGIC Unit
63 EJ
multimeter
HEIDENHAIN
DR JOHANNES D-6225Traunreut~ HEIDENHAIN GmbW = (06669) 31-O
Kundendimst
oper ,&Jg mode "MOD" yith the.B-key. or the MOD -key several times until the POSITION DISPLAY appears. i:::: :it: " /&key, if necessary, until the requested display (ACTL, RBF, LAG, NOML or DIST) appears. Acknowledge the auxiliary operating mode with the B-key subsequently.
13 - 4 speed Ad~uetmerLt
Select
aub iliary
Check and/or optimize machine parameters changing the machine parameters). MP 60 65 Input value 0 0 display test Function Speed preconttol Display
(note original
input
vrrluoe
when
on
step - lpm error display).
- Change positional - Input e.g. the following
mode to LAQ (trailing program.

M M
1 LBL 1 2 x 100 RO F29999 3x0 R F 4 CALL LBL 1 REP 10 of test program
(Select
bigger
traverse
range if
possible)
- Processing
in the operating
mode "Program Run Full
Sequence". display
- Adjust speed at 8ervo amplifier (tacho) such until the trailing possibly displays zero in both directions during positioning. - Repeat adjustment - Bring for all axe*. and positional display to original state
error
machine parameters
again.
HEIDENHAIN
DRJOHANNES HEIDENHAlN D-8225Traunreut~Tel.(O8669)31-0 Kundendienst GmbH
23.5
Offset
Adjustment
13.5.1 Offset Adjustment with Key Number - Select auxiliary operating mode MOD with the m-key and select key number with the t -key. - Input key LJ umber 75368 and transfer with the El O-key. The converter steps (2.44mV) are now displayed for the offset on the display. If the @-key is now pressed the offset value re transfer ed into the offset memory and compensated. If instead of the c? @-key the g/ -key is pressed the offset memory is erased and the compensation is eliminated. - Acknowledge the auxiliary operating mode with the m-key.
13.5.2
Automatic
Cyclic
Offset
Adjustment
In machine parameter 252 the cycle time (20 ms units) is determined according to an existing offset which is compensated by one converter step (2.44mV). If the automatic offset adjustment is to be switched off the machine parameter 252 has to be programmed with zero. ATTENTION! If with the automatic offset adjustment an offset voltage of 100 mV is reached the control switches off with the error message GROSS POSITIONING ERROR E". Adjustment at the Servo Amplifier (note the original values
Pi!7 13.5.3
Offset
- Check or adjust the following machine parameters when changing machine parameters). MP 28, 29, 30, 31 32, 33, 34, 35, 332 60 65 252 - Switch position display memory with mode Input value 0 > 0.5 0 0 0 to LAG (trailing
I
Integral Display error . display
Function factor factor on
Differential
Speed precontrol
step = 1 Pm automatic offset adjustment
Cycle time for display).
- Erase offset - Select
key number 75368 (see section or
13.5.1).
operating
or
- Adjust offset at servo oscillate symmetrically - Bring machine parameters
amplifier until around zero. and position
the individual
axes display state
zero or
to original
again.
HEIDENHAIN
DR. JOHANNES HElDENHAlN GmbH D-8225 Traunreut'Tel.(08669)31~0 Kundendienst
14,
PLC--I/o Technical PLC-Inputs Data of the LE
14.1 14.1.1
E0 "p to E31 to X22 El28 up to El43 to X23 and X27 El44 up to El52 to X27
0 Ue = -
Ie
v up to 3.2 v 1.5 mA with Ue = 3.2 V

20 13 3.7
"1"
". Ie
= =
V up to 30.2 V mA up to 9.1 mA
14.1.2
PLC-Outputs
of the LE to X21
A0 up to A7 to X21 and X27 A8 up to A30 and "control ready" pa 1I' Ue min = Ia NOM = layout, Ue -3v 0.1 A see section 4.3.3
Connector
14.1.3
E64
PLC-inputs
of the PL 300
up to El26 to X4 up to X9 Ue
I.
"0" "1"
= - 20 v up to 4 v = 1.6 mA with lJe = 4 V = 16.5 V up to 30 V = 6.2 mA up to 12.6 mA
Ue Ie
14.1.4
PLC-outputs
to the PL 300 ready" to Xl up to X3
A32 up to A62 and "control "1" Ua min = UB - 3 V Ia NO" = 1.2 A layout,
Connector
see section
4.3.4
HEIDENHAIN
DR. JOHANNES Kundendienst HEIDENHAIN GmbH
D-8225Traunreut.Tel.(08669)31-0
test
units
are available
for
checking
the PLC-inputs
and outputs:
PLC TEST UNIT KEYBOARDTEST UNIT PL TEST ADAPTER
X21, X22 and X21 for X23 for PL Board
All inputs or outputs of a connector are simultaneously displayed with the PLC TEST UNIT and the KEYBOARDUnit and their voltages can be meaured. Only the inputs or outputs of one connector block of the PLC POWERI/O Board Assembly (PL 300) can be displayed at one time using the PL TEST ADAPTER. Taking measurements directly at the terminals is possible. 14.2.1 PLC-Inputs can be controlled as follows:
The inputs
Connect TEST Unit to the LX or to the PLC POWERI/O Board Assembly PL 300. Select auxiliar MOD with the @-key and select key number with the with the m-key and look at the table (at Input code the BE) of the inputs with the m-key subsequently. The logical states of the inputs are now displayed on the screen. The states displayed on the screen and on the test unit have to coincide. If there is a difference then measure the voltage level (as to the values, see Techn. Data) for this input at the TEST UNIT. If the input voltage is in order the respective input board is probably defective (E0 to X31 and El28 to El52 PROCESSOR Board, E64 to El26 PLC POWERI/O Board Assembly PL 3 0). Acknowledge the auxiliary operating mode with the d and m-keys. ATTENTIOR! When connecting/disconnecting switch off mains switch first! always
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HEIDENHAIN
GmbH
14.2.2 PLC-outputs
The outputs can be checked as follows: - Connnect PLC I/O TEST UNIT between the LE and the interface or the PL 301) Interface. iary operating mode MOD with the m-key and select key number - Select au with the rl t -key. - Input key number 951026 enter with the B-key and call the table (at the BE) for outputs with the D ,A key subsequently. The logical states for the outputs are now displayed on the screen. The states displayed on the screen and on the test unit must coincide. If there is a difference then check the connecting cable for short circuit and measure output ~current for this output at the interface (max. 100mA for the LR or 1.2A for the PL-outputs). If the output current is not exceeded and the connecting cable is also in order the output board is probably defective (A0 to A30 PPOCESSORBoard, A32 to A62 PLC POWERI/O Board Assembl PL 3.0) - Acknowledge the auxiliary operating mode with the d y and the m-keys. ATTRNTION! Pb When connecting/disconnecting always switch off mains switch first!
14.2.3 Set-up for testing
the PLC I/O
HEIDENHAIN
DR. JOHANNES HElDENHAlN GmbH D-8225Traunreut Tel. (08669) 31-O Kundendienst
SERVICE HANUAL TNC 351/355 Page IO
24.3
Output for
the
Control test
c-on
Ready trol
and readp
acknosrleduemen
Important functions are supervised with self-diagnosis by the TNC 351/355 control (electronic assemblies as microprocessors, read-only memory, read-write memory, positioning systems, encoders, etc.) If an error is determined when checking a flashing error message appears in plain dialog in the dialog display. The output control ready is opened when outputting this error message. This state can be cancelled by switching the main switch off if the error cause has been eliminated before. The output Control ready must switch off the 24 volt control voltage in the machine interface. Since this function is a very important safety feature the switch-off function of the output Control Ready is checked each time the machine is switched on via the input Acknowledgement control ready. The control has two supervision devices (CLP PROCESSOR Board and PROCESSOR Board). Both boards are checked one after another when switching the machine on. If the t24V are missing at the input Acknowledgement control Ready during the switch-on test routine the error message CONTROL VOLTAGE FOR RELAY MISSING appears. If, however, the acknowledgement is switched off too late or not at all after switching the output off the flashing error message EMERGENCY-STOP DEFECTIVE appears. Also if the supply is missing for the PLC-part a flashing error message EMERGENCY-STOPDEFECTIVE appears (Supply for the PLC-Part, see section 5.4). If an error is determined by the control during the switch-on test routine it can be determined by inserting a bridge between the output Control ready and the input Acknowledgement control ready (separate connected wires) whether the defect is due to the control or to the interface. If after inserting the bridge and correct power supply for the PLC-part the error is still present the defect is due to the LOGIC Unit. If, however, after inserting the bridge the error no longer appears the defect can be found at the interface. ATTENTION After the check it is absolutely and to regenerate the operating necessary state. to remove the bridge
HEIDENHAIN
DR. JOHANNES D-8225Traunreut Kundendienst HEIDENHAIN GmbH Tel. (08669) 31-O
14.3.1
Switch on Test Routine
Timing
Diagram PROCESSOR deactivation Control Ready
PLC assigned output "Control Ready" X2lfpin 34 or X3 pin 10 on PL 300 PLC assigned input E3 Acknowledgement input for test "Control Ready Ack" X22lpin 4 1 I 1 1 It
CLP PROCESSOR - deactivation
I I I I
I I
I I I I
I I I I
3
I
3
I
2
I I I
q
Time Remarks
max. 174ms
max. 124ms
1 Fault
message
CURRENT INTERRUPTION Wait for control voltage CONTROL VOLTAGE FOR RELAY IS MISSING
After switching the output "Control Ready" off, the acknowledgement "control ready" must be switched off within 174 ms, resp. 124 ms; if not, the flashing error message appears. 4 If during ledgement appears. the operation the acknowis switched off . . . .
EMERGENCY-STOP DEFECTIVE
EXTERNAL EMERGENCY-STOP
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DRJOHMJNES HEIDENHUN Qmt+l D-8225Traunreut~Tel. (08669)31-O
SERVICE
MANUAL
TNC 351/355
Page
72
Kundendienn
15.
15.1 Test
Test
uniiz
Equipment
for th9 POWER BUPPLY Board Aeeembly
PSA LOAD UNIT
Id.no.
247
358
01
doesn't exist with newer versions. The insulated wired of the connection cables to processor and P$! board are soldered in directly. Measure voltages according to description 5.3.21
KEYBOARD
TEST UNIT,
Id.no.
247
360 01
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DRJOHANNES HEIDENHAJN GmbH D-8225 Traunreut'Tel.(08669)31-0 Kundendienst
IS.3
Test
Aids
for
the
PLC-I/O
PL TEST ADAPTER 1d.m.
247 359 01
PLC TEST UNIT Id.no.
247 361 01
HEIDENHAIN
DFLJOHANNES HEIDENHAN GmbH D-8225Traunreut~Tel. (08669)31-O Kundendienst
SERVICE RANUAL TNC 351/355 Page 74
Measuring
adapter,
id-no.
255 480 01
MESSADAPTER MEASURING ADAPTER 6.66666;,b6 ~0000000000 ~0000000000 3000000000 L
__ ~.~ Ilq \
The measuring adapter is used to check the inputs Sub-D plug connections. A cable adapter described required for each connector size.
and outputs of 15-37 pin on the following page is
The measuring adapter can also be inserted instead of the PLC- and the KEYBOARD test units (without display, however) previously described.
HEIDENHAIN
DR. JOHANNES Kundendienst HEIDENHAIN GmbH

Page 15 -
g-pin
cable
adapter,
id-no.
255
481
01
15-pin
cable
adapter,
id-no.
255 482 01
25-pin
cable
adapter,
id-no.
255 483 01
37-pin
cable
adapter,
id.no.
255 484 01
HEIDENHAIN
GFLJGIWNNEG HEIDENHAN GmbH
D-9225 Traunreut.Tel. (09669)3,-O

Kundendienat
SERVICE MANUAL Page 76
TNC 351/355
16. 16 - I
16.1.1 1 external 1 tool set
EXCHANGE QellBrcL3.
Auxiliarien
INFORMATION
requited storage unit, socket (only required e.g. ME 101/102 etc.) exchanging a board
or
data
or
FE 401 with
connecting
cable
(screwdriver, mat
wrench
1 MOS-protection
when
the
EPROMS).
16.1.2
MOB-Protection the EPROM0 it the MCS-oompodischarge.
When exchanging the PROCESSOR or the CLP PROCESSOR Boards and/or is absolutely necessary that a MOS-protection mat is used since nenta on the board or the EPROMs may be damaged by electrostatic Attention8
Any
contact with the board6 or the EPROMs with oally charged object (packing, storage, place oarelooe handling must be avoided.
an electro#tatiof deposit) or
MOB-Protection
Mat:
protection
mat
Connection to ground (e.g. CROCND CCNBUCTOR socket) may be omitted when lying a MOS-protection mat on the machine table.
16.1.3
Compatibility
of
Software Unite) without are equipped software on principle and without with Software the latest
Exchange unite (compl. Logic software. Exchange boards are delivered modul. Therefore EPROMs and software defective board and inserted Please always send exchange software release modul. When exchanging the boards and CLP PROCESSOR). Thus an EPROM exchange is control is updated. it
release
release modul to the exchange boards back for
have to be removed from the board. (see section 16.7) repair without EPROMs and without
is
convenient and it is
to
exchange
both that
boards the
(PROCESSOR of your,
avoided
guaranteed
software
HEIDENHAIN
DFLJOHANNES Kundendienst HElDENHAlN GmbH
D-8225Traunreut.Tel.(08669)31-0
16.1.4
Backup of Machine Parameters
and User Programs
Before exchanging the complete LOGIC Unit or the PROCESSOR Board, the machine parameters, the user programs and perhaps also the PLC-program and the "Compensation value list" have to be saved on an external data carrier. If machine parameter 77 is unequal 1 PLC program parts are processed from the RAM and must be saved as well. The following table shows which program parts are processed from RAlt in dependence of machine parameter 77: Machine parameter
71
Input
0
value 1
2 3
1 PLC-program
from RAH
1st and 2nd kByte -----------lst, 2nd and 3rd kByte 3rd kByte
If the non-linear axis error compensation for one or for several axes is activated the "compensation value list" must also be saved. The following table shows the activation of the non-linear axis error compensation in dependence of machine parameter 20 to 23 and 330: Machine parameter
(4
Input
value
non-linear active in X-axis Y-axis Z-axis IVth-axis Vth-axis
axis error
compensation
to 7) or (12 to 15) II II II
II II II
The procedure for data backup is described in section 12.1. The programs do not have to be backed up if they are already present on an external data carrier.
The machine parameters, program (HP 77 unequal carrier due to reasons
the compensation value 1) should be principally of safety.
list (if active) and the PLCbacked up on an external data
HEIDENHAIN
DRJOHANNES HElDENHAlN D-8225Traunreut.Tel.(08669)31-0 Kundandienst GmbH
SERVICE HANDAL TNC 351/355 Page 78
16.1.5
Data determination
for
Supplementary
Operating
nodes:
If the PROCESSOR Board or the complete LOGIC Unit is to be exchanged the preset values and the input values should be determined for supplementary operating modes to bring them to the previous state after the exchange. Switch Dialog the main switch display on and off again. Press keys Remarks
MEMORY TEST POWERINTERRUPTED RELAY EXT. DC VOLTAGE MISSING MANUALOPERATION PASS OVER X-REFERENCE MARK PASS OVER Y-REFERENCE MARK PASS OVER Z-REFERENCE MARK PASS OVER REFERENCEMARK AXIS 4 VACANT BLOCKS CHANGEMM/INCH POSITION DATA 0 0 0 ACTL REF LAG vz ACTL X ACTL Y ACTL Z ACTL IV.
*
Switch on control
voltage.
Do not yet approach marks!
reference
0 NOML
0 DIST
Note position data (a) adjusted and then switch over to ACTL with the key.
Note preset values. (Do not forget sign!)
I 1 LARGE/SMALL Note baud-rate. = ME 0 FE 0 EXT 0 Note interface W adjusted and then switch over to KS, FE or EXT with the key.
ACTL V. POS.-DATA DISPLAY BAUD-RATE = I[lil RS-232-C-INTERFACE
* only Vth-axis
control.
HEIDENHAIN
DR. JOHANNES HEIDENHBJN GmbH D-8225Traunreut'Tel.(08669)31-0 Kundendienst
TNC dialog
display
Press key
Remarks
LIMIT LIMIT LIMIT LIMIT LIMIT LIMIT LIMIT LIMIT
Xt XYt YZt Z-
= = = = = =
Note limit values. (Do not forget sign!)
IV+ = IV- =
LIMIT Vt + = LIMIT V- * = NC: SOFTWARE NUMBER PLC: SOFTWARE NUMBER * only with 16.1.6
mmim mnnm
of Connection Cables: they must exchanging
V-axes control
Labelling
If the connection cables are incompletely or not at all labelled, be labelled in order to generate the right plug connection after the LOGIC UNIT or another assembly. Connector layout, see section 4.3 ATTENTION! Incorrect the unit. connection my cause damage to
HEIDENHAIN
SERVICE HANDAL TNC 351/355

Page 80
16.2.1
(see
Backup and Cable Labelling

section 1.4 to 1.6)
16.2.2
Demounting
the LOGIC Unit

plug and terminal connections of the LOGIC Unit.
a) Switch off
b) Unscrew
mains switch. and disconnect all
D-Subconnector Unscrew knurled
screw
Unscrew
clamped
connections
PLC POWER I/O Board Assembly , . . totuy w1rn Q/W/S/Y-versions)
Do not unclamp individual wires!
Unscrew terminal,
and remove if required
/ , I
Transducer Connectors unscrew coupling ring
Pry apart terminal with screwdriver
connector
HEIDENHAIN
DRJOHANNES HElDENHAlN D~8225Traunreut~Tel.(08669)31-0 Kundendienst GmbH
c) Unscrew the 4 mounting
screws for
the LOGIC Unit.
d) Take out the LOGIC Unit 16.2.2 Mounting for
and replace
with
an exchange unit.
the LOGIC Unit mounting the replacement LOGIC Unit is opposite to that
The procedure of removal.
a) Mount and secure LOGIC Unit. b) Reconnect plug, terminal and clamp connections. Please pay attention that no connections are interchanged!
c) Switch on mains switch. d) Read machine parameters in again (machine parameter, PLC-program and compensation value list) which were saved before the exchange. e) Enter preset values and supplementary operating modes from the previous table (before approaching the reference marks). f) Read in user program. Exchange completed.
HEIDENHAIN
DRJOHANNES HElDENHAlN GmbH D-8225Traunreut~Tel. (08669)31-O Kundendienst
16.3.1 16.3.2
HOS-Protection Cable Labelling
Hat, Software, (see section
Backup and 16.1.2 to 16. 1.6)
Removal of PROCESSOR Board
a) Switch off mains switch of the machine. b) Unscrew and disconnect all plugged connections and the terminal connection at the PROCESSOR Board (X21, X22, X23, X24, X26 and X27). As to connector layout, see section 4.3 c) Loosen the 4 turn-lock fasteners and remove cover of LOGIC Unit.
--
d) Disconnect
internal
~lucr
connection.
~A--, Press snap lock connector inwards and pull-off flat cable
Pull-off flat cable connector by pulling strap
HEIDENHAIN

GmbH
HEIDENHAIN
Page
83
e) Unscrew
fastening
screws.
Loosen
knurled
screws
Loosen fastening screws
f)
Take (see
out PROCESSOR Board section 1.3). insert
from the frame, new board.
exchange
EPROMs,
if
necessary,
16.3.3
Insertion
of PROCESSOR Board
inserting the replacement PROCESSOR Board is opposite to
The procedure for that of removal.
a) Push in and secure PROCESSOR Board. b) Reconnect plug and terminal connections.
Please pay attention
that
no connections
are interchanged!
c) Refit LOGIC Unit cover. d) Switch on mains switch. e) Read machine parameters in again (machine parameters, PLC-program and compensation value list) which were saved before the exchange. f) Enter preset values and supplementary operating modes from the previous table (before approaching the reference marks). g) Read in user program. Exchange completed.
ATTENTION
i!!b Never
Send or store the boards only in the original package protects the boards against electrostatic discharge!
use ordinary plastic bags for packaging!
which
HEIDENHAIN
DRJOHANNES Kundendienst HEIDENHAN GmbH
16.4.
Excxtanue tire CL;P
Procedure Processor
for Board
16.4.1 16.4.2
MOS-protection Cable Labelling
set, Software, (see section
Backup and 1.2 to 1.6)
Removal of CLP PROCESSOR Board
a) Switch off mains switch of the machine. h) Unscrew and disconnect plug connections at the CLP PROCESSOR Board (Xl - X13) (connector layout, refer to section 4.3) c) Open LOGIC Unit
d) Disconnect
internal
plug connections. Pull-off flat cable connector by pulling straw
2.
.--..... \
Press snap lock connector inwards and pull-off flat cable
HEIDENHAIN
DR.JO!lANNES HElDENHAlN GmbH D-8225 Traunreut~Tel.(08669)31-0 Kundendienst
e)
Unscrew
mountina
screws.
\ L.1
I
Unscrew knurled
/.A
screws Loosen fastening screws
f) Take out CLP PROCESSOR Board from the frame, exchange EPROMs, if necessary, (see section 1.3), insert new board. 16.4.3 Insertion of CM' PROCESSOR Board CLP PROCESSOR Board is
The procedure for inserting the replacement opposite to that of removal. a) Insert and secure CLP PROCESSOR Board. b) Reconnect plug connection. Please pay attention that no connections
are interchanged!
c) Close LOGIC Unit. d) Switch on mains switch. Exchange completed. ATTENTION Send or store the boards only in the original package which protects the boards against electrostatic discharge! Do never use ordinary plastic material for packaging!
HEIMNHAIN
DRJCHANNES HEDENHAIN Gmbli D-8225Traunreut. Tel. (08689)31-O Kundendientt
SERVICE
MANUAL
TNC
351/355
Page 86
a) Switch off mains switch b) Open LCGIC Unit
of the machine.
c) Disconnect terminal multiplug connector.
and
Press strap lock connector inwards and pull-off plug x2. With versions having no connector X2 the plug on the CLP processor board has to be disconnected. (see section 16.4.2)
Loosen terminal axem and pull
block wires
HEIDENHAIN
DFLJOHANNES Kundandienst
HEIDENHMN
GmbH
d) Loosen fastening
screws. replacement.
Take out POWERSUPPLY Board Assembly and insert
approx.
5 rotations
1.
e) Tighten
Please
fastening
pay attention
screws,
that
reconnect
terminal
are
and multiplug
interchanged!
connection.
no connections
f)
Close LOGIC Unit,
switch
on mains switch.
Exchange completed. ATTENTION Send or store the boards only in the original package @ ~~~~~protects the boards against electrostatic discharge! I~~-, Never use ordinary plastic bags for packaging! which
HEIDENHAIN
DRJOHANNES HEIDENHAJN GmbH D-6225Traunreut.Tel.(06669)31-0 Kundendienst
16.6.
Bxchenue PLC POUiK.4
Procedure I/O Board
for
Asseshlp
PL
3#8
a) Switch off mains switch. b) Unscrew clamped and remove terminal
connections
at the PL-300.
\.~
0 \ i JY
@
clamped connection.
Pry apart terminal connector with screwdriver
c) Loosen the 4 turn-lock
fasteners
and remove cover
of LOGIC Unit.
HEIDENHAIN
DRJOHANNES HElDENHPlN GmbH D-8225 Traunreut.Tel.(O8669)31-0 Kundendianst
d) Disconnect
flat
cable connection
on the PROCESSOR Board.
Press apart snap lock and pull-off flat cable
e) The procedure for mounting the replacement - Reconnect PL 300 to PROCESSOR Board. - Mount PL 300 onto the LOGIC Unit., - Reconnect terminal and clamp connections. - Switch on mains switch. Exchange completed. ATTENTION @
PL 300 is opposite
to that
of removal.
Send or store the boards only in the original package which protects the boards against electrostatic discharge! plastic bags for packaging!
Never use ordinary
HEIDENHAIN
DRJOHANNES HEIDENHAIN GmbH D-8225 Traunreut.Tel. (06669) 31-O Kundendienst
26-7. 16.7.1
Exchange HOS-protection
Procedure
for
the
i?PROlys
When exchanging the EPROMs it is absolutely necessary to use a MOS-protection mat. Otherwise they may be damaged by electrostatic discharge. We recommend using an IC extraction/insertion board, IC socket or EPROM. Note the position EPROMfor correct insertion. e.g. IC extraction/insertion tool tool to prevent damage to the no. and the package index of the
16.7.7. Labelling basic software
of EPROHs id. no. position no. (e.g. software IC-Pl) index (software update)
=F
package index (must point in same direction as other ICs on board)
CLP PROCESSOR Board
PROCESSOR Board
HEIDENHAIN
DR. JOHANNES HEIDENHAN D-8225 Traunreut.Tel.(08669) Kundendienst GmbH 31-O
SERVICE MANUALTNC 351135.5 Page 91
17
Machine
parameters
The machine parameters are listed for all software versions as follows: Since certain machine parameters are only applied for a certain software, resp. are active from a certain software version, columns with symbols after the parameter numbers are introduced for differentiation. Heaning: Column: 4 = standard software 5 = standard software 4* = special software 5* = special software PGM-no. PGM-no. PGM-no. PGM-no. 237 237 243 243 300 340 100 140 .. .. .. .. to to to to 237 237 243 243 339 359 139 159 .. .. .. .. for for for for IV-axes-controls V-axes-controls IV-axes-controls V-axes-controls
Symbols 4 = the machine parameter is active with all software versions. 04 = the machine parameter is active from a certain software version (e.g. 04 means from software version 04). 0 = the machine parameter of this software has no function and must be programmed with 0. - = the machine parameter is not present in this software.
---___________-___--_______________
Function -------------------__________________ Rapidcourse X Y a IV --______-_-____________________ lanual feed X Y a IV -_-___--_-________--_________ Speed when approaching x the reference aarks v a IV ----------_---_--_--------~ Signal evaluation, input Xl X2 X3 X4 -------------___________________ yraversedirection when X approaching the reference Y Parks a IV
-. -_. __. Parameter 4 PO. _____ -__- .._._t 0 1 t a t 3 t ____ - ____ _..-. -. 4 t 5 t 6 t 1 t _--___-_ ..-. .-. 8 t 9 t 1s t 11 t ___-- ____ .._.12 t 13 t 14 t 15 t _____-_____ .._.._. 16 t 17 t 18 t 19 t ----- ---- --. ._. --------
_5 __. t t t t -. t t t t --
----4
Input range 88.. .a9998[mnlnin] angular axis: 8R...29998[P/min]
t t t t t t t _-..___ t t t t t t t t t t t t __. -__..___ t t t t t t t t t t t t __. ---.-t t t t + t t t t t t t __. _-___-
t t t t __-.-_ t
t t t t
1 2 4-fold Imax.traverse speed39 [mlain] 2 = Z-fold i&ax. traverse speed15 [m/min] 0 = plus direction 1 = minusdirection lif parameters no. 28 to 21 are programned correctly1
HEIDENHAIN
DRJOHANNES Kundendienst HEIDENHAlN GmbH
___----___-_____________________________------------------------------------------------------------~
._.
Pnnetion
Parameter
n0.
5 4
5: Input range
.--------------------------------~.--------~--~.---~--~.-~-~.----------------------------------~ -_. Nachineparaneterwith X 20 multiple function Y 21 a 2.2 IV 23 - - - - - - - - - - - - - - - - - - - - . - - - - - -. _ -.. - -.. - -.. - _.. - - - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Countingdirection bit 0 ttt t + 0 positive counting direction + 1 = negative countingdirection -------------------. -----_..__..--.--.- __-____________________ Releasefor reference pulse inhibit 1 t t t t + 0 = reference pulse inhibit inactive t 2 = reference pulse inhibit active - - - - - - - - - _ _ _ - - - - _ _ _ _ - _ _ _ _ _.. _ -. - -.. - -.. _ _.. - - - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Releasefor non-linear axis a 09 04 t t t 0 inactive error compensation t 4 = compensation active _ _ _ _ - _ _ _ - _ _ _ _ _ _ _ _ _ _ _ _.- - - - - _.. _ _.. - -. - -. _ -. - - - _ _ _________________ 3 Outputof the smallest possible 09 94 t t t 0 = 2.44 mV output if the nominalvalue voltage steps of 2.44 BY calculated is equal/exceeds 1.22 IV. t 0 = 2.44 mV output if the nominalvalue calculated exceeds 0. .__-__--_______________I________________--------~.---~.---.---~.---~.-------------------------------~ __. 24 t t t t 0 = positive with positive traverse directil ,n Polarity of the nominal X value voltage Y 25 t t t t 1 = negative with positive traverse directil 3n 26 t t t t a 21 t t t t IV .-___________-______---------------~,--------~.--~----.---.--~.------------------------------------. _-. as t t t t 0.s.65535 Integral factor X Y a9 t t t t a 30 t t t t 31 t t t t IV ____________________-------------~----------~.---.--.---~---.--------------------------------------~ 32 t t t t 0...65536 Differential factor X Y 33 t t t t 14 t t t t a IV 35 t t t t _____________________________________I__,----------.---~.-----~.---~.-------------------------------~ 36 t t t t -1.000 . t 1.000 [ml] Backlash compensation X Y 31 t t t t 38 t t t t a 39 t t t t angular axis - 1.000 . . t 1.098 [Ol IV ____________________-------------~,--------.----.---..--..---..-------------------------------------~ 40 t t t t - 1.w . . t 1.090 [mm/al Co0penration factor far X 41 t t t t linear compensation Y 42 t t t t a 43 t t t t IV ____________-___________________________---------------------------------------------------------------.
q
HEIDENHAIN
SERVICE
GmbH
HANUAL
TNC 351/355
D-8225TraunreutTel. (08669) 31-O
HEIDENHAIN
Page 93
hr&on
ioftware limit snitch ranges
Xi x_____ Yi Y---ei zIVI IV-
Parameter no. ___________ __. 44 t 45 t
b6 ---- _____. -_. .pproach speed 53 t __. ,cceleration X, Y, 2, IVth-axi! 54 X-axis ,: _,adial acceieration 55 t .----___________-__________________ ----- --_. -ositiou supervision in operation lith speedprecontrol erasabie 56 t Emergency-stop 57 t __. ositioning window X, Y, Z 58 t
.____-___-__________________I__
,nalogvoltage with rapid course, X-axi: X, Y, Z, IVth-axi! X-axis
---T--._. T- 5 I* I4 -_, .__ t t t-I- t ___________ 46 t t t 47 t t t 48 t t t 49 t t t ____ -___ -i 50 t t t 51 t t t __. -._- .__
__. 4
_i .-. t t t t
-____----------_____-------------------~
Input range
- 30%%0.0%0 . . + 3000%.0%0[ml
52
. _. _. /I ._. Ii
t t t t .-. t
angular axis: . 30000.000 . . t 30900.09% 101 _--____-_____-___-_-___I_______
#xissequence whenapproaching :he reference lnarks
59
_-. t
0: t __. _- .t t _- _.__ t t - --I .I t t __. _ __ .__ t! t t t --_..-.-_ t t 0 3 _-, -.- .t t
t t 4.5 ,., t 9 [Vi .t 1.1 .,. 1% [mlminl .__ t .__ t t t .-_ t 13 .__ t
I.001
3.0 [n/s21
I.001 . . . 30 inn1 1.001. . . 2.90%[an] I.%%1 . . 65.535 [mm] =x = x =x I= x 4= x 5= x 6= 7; 8= 9= 1% = 11= Y Y Y Y Y Y Y z IV Y IV2 z Y IV 2 IVY IVY z IVZ Y X Z IV x IVZ Z X IV z IVX IV x 2 IV z x 12 = 13= 14 : 15 = 16 17 =
q
a x Y IV Z x IVY % Y x IV Z Y IV x 2 IV x Y z IV Y x IV X IV X IV Y IV Y iVZ IV Z Y 2 x z X Y Z Y 2 x Y x
ipeedprecontrol lutput of tool numbers or allocation numbers
69 61
__. t --. t
-,_.._. .__ t t --, -..-..__ t t
18 i9 = 2% = 21 = 22= 23 =
q
t ._. t
% q on
1 = off
lutput of spindle speed
62
_ _,__ I t c
__. t i
_ .t -
-. t -
1 = no output 1 = output of tool number only if the tool number changes. 2 = output of the tool number with eachtool call. 1 = output of allocation no. iif MP 225 )= II __________-_--___---------- _-__________-. 0 = no output of spindle speeds
HEIDENHAIN
DR. JOHANNES Kundendienst ._..------------________________________ Iknction
SERVICE
MANUAL TNC 351/355
HEIDENHAIN GmbH
Page 94
Paraneter PO.
_ 4 -
_ 5
_____________Input range ----q
-----_-__.
--------------------.--------F.--w..--..-(boded output of
--
_____________-___________
1 code output only if the speedchanges. 2 = code output with eachtool call. -------------------____-_ __ __ -r __ __ _____________ - - _______ ,Analog output of spindle speed 62 t t t v I = gear switching signal only if the speed changes. 4 = gear snitching signal with every tool call 5 = without gear switching signal .---I-------__ -- ____- --_._-_______.-_____ --______-_--__-____________ Ipm code limitation 63 4 t t t 01991 = no liaitation t; .----------------__________ -__- I__._______,_.________l_l 1-----____I_____ fransient behaviour during acceleration 64 4 t 4 t 9.91 - 9.999 .---I-----------_.._ -- ______..______.. -------------____ ---lisplay step 65 4 4 4 t P=lum 1= 5 urn ------------------------..-------..-- .._--..---. ---.-------____ - _____l_l__ rithout function for the time being 66 0 0 0 0 enter 0 .__--__--_-_-___--_.----..--.--..--.--.~---------------------. lrell tiae of rotating direction reverse 67 t 4 t t 0 es. 65.535 is] iorking spindle for cycle Tapping _.__ -_-.--.__-_--------________________ ---____I________ --___-.--_-lewry function for directional keys 68 t t t 4 0 = off 1 on ---------_______________________________------------------------. deferencemarkapproach 69 t t 4 t 0 = after approaching the reference marks the axesautonatically approach the software limit switches. 1 = after approaching the reference marks the axesautomatically return to the reference marks. 2 = special procedurefor the approach of the reference marks
q
spindle speed
_. I
_-_--___-___________-_____________________-..--~--~--~.--.----------------------------------
t t t t 0...9.999ivi Boninalvalue voltage for spindle drive 70 rhen gear is changed _________l_l_-----_---------I---. _-_-__----___--_--__-------~---4 t t 4 8 . . 65535 Sign for endand beginningof program 71 __________________-____________-______--------.---------------------------------------. 72 Selection of the axesinhibited hit for the controi _ _ _ _ _ _ _ _ _ _ _ _ - - _ _ _ _ _ _ _ _ _ _ - _.. - _. - -. - -. - -.. - - - - - - - - - - - - - _ _ _ _ _ _ _ - t t g = not inhibited 8 ttt X-axis + 1 = inhibited _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - -.. - -.. - -.. - -.. - -.. - - - - - - - - - - - - - - - - ______ 1 t t 4 4 t 0 = not inhibited Y-axis t 2 inhibited _________ _ _ _ _ _ _ _ _ _ _ _ - - - - - - - - - .. - - - - - -. - -. - -. - -. - -.. - - ______----t t 0 = not inhibited a t t t Z-axis i 4 = inhibited _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - - -.. - I. - -.. - -.. - -.. - - - - - _ _ - _ _ _ _ _ _ - _ _ _ _ _ - t 4 4 4 t I not inhibited 3 IVth-axis t 8 = inhihited _ _ - _ _ _ _ _ _ _ _.. - -. - -.. - -.. - -.. - - - - - - _ _ _ _ _ _ _ - - _ _ _ _ - - _______________ 4 -tt t P = not inhibited Vth-axis t 16 = inhibited --- __ J ,__________________________l__l__________--------------------------------------------------L
q q
HEIDENHAIN
DRJOHANNES Kundendienst HEIDENHAIN GmbH
D-8225 Traunreut~Tel. (08669) 31-O
Function
Parameters with multiple function --------__------____ HP92 Bit 12 = 0 ACD-output of the spindle speed: Presvitch-off time of the spindle for cycle Tapping -----__-____________ ----II? 92 Bit 12 = 1 Analogoutput of the spindle speed: spindle tracking tine after reaching thl drilling depth with cycle Tapping _.._, ---___-, Feedandspindle override 74 hit --_-________________ _____ Feedoverride, if the rapid traverse ke] 0 I is pressedin the auto. operating nodes -___________________ _____ Continuous feed override or 1 B-stages feed override ____________________ _____ Feedoverride, if the rapid traverse ke]! a and the external directional keys are pressedin the operating aadeManual ---_______---_______ _____ Continuous spindle override or 3 B-stages spindle override ---_____-___-__----_---------~ ..Reference signal evaluation for 75 inhibited axes
__ Parameter 4 5 no. -..- ---_-__ -..-, _. __, 73 --___ _.. _ t

_..
_________ ____. _.
-_- _ !5 ,- --.-. _,_. 4,
.______________________________________
Input range
0 . .. 65.535 [s]
t -
t .
0:
a II2 __.._. -
-.-.
__ --. _ t t t t _ t _ t -. t
t
-..
-.. .. . 1 t _.... . t1 t _... _ (I t

,
______________________
+ 0 = override not active t 1 = override active ______________________ t 0 i at-stages t 2 = continuous -------____-------____ t g override not active t 4 = override active
q
_..
t
_-.-.
-.. . _ I t .-._. -_ (I t
(
--__
q
---------_-_______
t 0 = Rt-stages t 8 continuous 6 = reference signal evaluation without display Referencemarkapproach 1 = reference signal evaluation with displa: Referenceaark approach 2 - no reference signal evaluation
--------_____--_____________
.._.------
_-.-
.-
__. _ t _ t _ t _ t _
_.
-..__ .--------___-----------
Position data andencoder supervision ----------_-________ Position data andencoder supervision for inhibited am -----_______________ yhe supervision of the encoderinputs for eachaxis can be separately switchei I off uith bit 2 up to bit 5. This is applied for inhibited axesand for m-inhibited sxes. Theposition data remainsactive if bit 0 1.
q
76 bit _--__ 0 t
_____ _.. 1 t _____ _.. a * _____ _.. t 3 _____

-- .
_.._t1 t -.. _t1 t -.. _tI t

t
t 0 inactive t 1 = active --- __________-------_encoderinput X t 0 = with supervision t 2 = no supervision

q
encoderinput Y t 0 = with supervision + 4 = no supervision _ ___________-_-________ t encoderinput Z + 0 = uith supervision t 8 i no supervision _ ___________---------__
q
FIllEtiD
HEIDENHAIN
DRJOHANNES HElDENHAlN GmbH
D-8225 Traunreut B ,08669) 31-O
BERVICE MANUAL Page 96
TNC 351/355
1 .
5 .
, I
5* .
-. .
,
-.
_. . .
-. . _ 15 . . . . . . . . 7 * . .
1
---------------------l
-.
. . . . . . . . . *
, , , , , 1 , 1 , 1
+ 0 = 1st a. 2nd K-EOmds + 1 = 1st a. 2nd K-cmmand* --------------_--___-+ 0 - 3rd K-o-de +2 - 3rd K-c-n*s
tram PAM frmn *ml4
. . l . . . . . . . . -
from EPRCM from RAH
. . . -
. .
1 ,
. . .
. .
. .
, 1
. . _. . _. . -.
______---------------+0 = decimal +1 = decimal ---------------------+!I +2 CwJma pint
. .------------------,iakq . ._ _
. __ . . _
- *irst dialog = second dialog
(English)
.-----------------_-
HEIDENHAIN
DRJOHANNEG Kundendienst
D-8225TraunreutTel. (08669) 31-O
HElDENHAlN
GmbH
______-__
P8rD*t,r PO. _________
__. I __. t _ t _ t _ t
Memory test during switch-on 2 IRAM) -----__-____ _____ -__ Checksum test during switch-on IRAN t EPROM1 ------___--_________ Change from programrun block seguence 4 to programrun single block when processingcontinuouscontours ------______________ --___ Countingmode if the IVth-axis works 9 as a position data for an angular axis --------____________ _____ Activation of functions for the 6 Hirth-toothing for the IVth-axis ____________________ _____ 1 Activation of functions for the Hirth-toothing for the Vth-axis late: Xith active Hirth-toothing NP65 only determinesthe display step for the X, Y andZ-axes, NP268 is applied for the IVth-axis andNP342 for the Vth-axis. __________ __________ Actual/nominalvalue tISnSfer after external EMERGENCY-STOP _-___-__ _____-----Distribution of the central tool memory in tools with andwithout allocation numbers
_ _ _ _ - - - ____________-
7 ;r .-..___--__-_--_______-___________ I ._. t t4 10 = memory test carried out = no aemory test _ . _____--------_---_--___ I- t tt +0 = checksum test carried out = no checksum test _ -------------__--____ I t ;a = finished the precalculated contour is iup to 14 blocks)
-t -t -t
,-_ -T I
I- t .t. I- t I I- t !
t t
t 16 = Interruption in current block _____---_---__-________ +0 = IVth axis counts9...29999,99 iv] t 32 = IVth-axis counts0...359.999 iv]-)g _____________ _________. 1% : no Hirth-toothing t 64 = Hirth-toothing active t 0 = no Hirth-toothing t 128= Hirth-toothing active
l-7 _ 0
____8 ___-9
i0 _ 0
II-
_ t
_ _ _ _ _ _ - - - - - __--------_ t 1% = acknowledgement t 256 no acknowledgement --- ______----t_ ___----= no subdivision

q
manual insertion of tools without allocation numbers
____10
_ 0
. t
I
_ _ _ - - _ - - - ______----
__--11
Automatic acknowledgement of the error message Current interrupted
_ 0
t I- _
t
___
_ _ _ - - - - __-__-
__--
-__--
Ramp for the spindle speed whentapping
12
_ 0
_ a- t
t
-__
4 -
t0 i 512= subdivision IMP2K91= number of tools with allocation numbers1 IMP2251- /KP2O91 = number of tools without allocation numbers1 ______- - _______- __--t 0 = so tool call without allocation numbers possible [that leans error sessage Krongallocation number) + 1924: tool call without allocation numbers possible [that neansno error ressagel _ _ _ _ - - - __________----Current interrupted +0 = error message mustbe acknowledged Kanually + 2g48= error message Current interrupted is automaticallyacknowledged after approx. 3 seconds _________--_____----t0 = spindle rasp is determined via the tool axis + 4)96=spindle rampis deterlined Via KP168/~~316, resp. KPlll/NP 318 [dependent on markerNM61
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Kundendienst DR. JOHANNES HEIOENHAN GmbH
SERVICE
HANUAL
TNC 351/355
Page 98
I- Ilonction I-; lditing inhibit I
for manufacturercycles
__ I -i-
Paraneter PO.
__, __ 4 5 __. __ 0 0
__ ;; ._ t
13
__ t
-T- .-.._.
Input nnpa +B
t; .-------____________ COTO-function with blockwise ,ransfer and simultaneous processing /f I-A ,ctual/nominalvaiue display with/ ,lthout tool length correction when !: etting datumsin the tool axis II0verlapping factor with pocketnilling -P LC: counter preset value
for counters0 - 15
1 .+-. I !_. I./ I

93
I4
_ 0 _#
_ P -s _t __. 4 t 4 t t t 4 t t t 4 t 4 t
i2 .13
i2
- _______ -
15
i. !j
IlP
94 95 96 97 98 99 100
LPl loa 193

lP4 lP5 LO6
101 198 189
t-p LC: tine of tiler

for tilers 0 - 15
lli 112 113 114 115 116 117 118 119

121
121
122 123 124 125
I..
.t ._. t 4 t 4 t t t t t t t t t t t t -. 4 4 t t 4 4 4 4 t 4 t t t t t t __.
._. 4 .-, 4 t 4 t t 4 t t t t t t t 4 t t t t __. ,_. t t t 4 t t 4 t t t 4 4 t t t t t t t t t t t t t 4 4 t 4 t t t _- _I -. ._
1: -.-. ; I ._ _.._. G t
ii
t B
q
= the editing of the manufacturer cycle is inhibited if the program number of the manufacturercycle 1s already filed in the EPROM. t 8191: no editing inhibit, that neansthe program number of an existing 0anUfaCtUret cycle is assignedto a newprogram. ----------_---________ to = GOTO-function not possible 1 16384= GOTO-function possible
= display without tool length correction t 31768 display with tool length correctio ._-______-___-_-_-------------------I.1 *,. 1.414
.** 65535
t t 4 t 4 4 4 4 4 t t 4 t t ._ t 4 t 4 t t t 4 t t t t 4 t t t __
_.._. I
***
65535[in units of 2s nsi
.~1 -.
HEIDENHAIN
DRJOHANNES Kundendienst HEIDENHAJN GmbH
SERVICE
MANUAL TNC 351/355
Page 99
D-8225Traunreut~Tel.
(08669) 31-O
--------------------__________l____l____-----------------------------------------------------,
lanction
Parawter I 5 4 PO. .----------___---------------------~.-----------~.---~.---~.--~.---.---------------------------------------,
Input range
IL: 11 positioning values for W-Positioning
126 127 12s 129 130 131 132 133

134
t t t t t t t t
t
t t t
t
t t t t
t
t t t t t t t t
t
t t t t
t
- 119w.s00 . . t 3I000.000[mw]
t t t
t
135 136 137 118 139

14s 141 141 143 144 145 146 147 148
t
t
t
t
t
t t
t t t
t t t t t t t t t
t t t
t t t t t t t t t t
t t
t t t t t t t t t
t t t t t
t t t t t t t t t
149 150 151

152 153 154 155 156 ------157
t t t
t t
t t t
t t t
t t t t t ----------1-----------__-
.---___--__-----_-
_--------.---
,ctivation of the next tool umber, mrograamble with TOOL CAU ../.. ,I with the fallowing allocation nuaber, rogranmable with TOOL DEF
Q= no output of next tool number 1 output of next tool number only if tool number is changed [TOOL CALL ../..I 2 output of next tool number with eachtool call ITOOL CAL ../..i 3 = output of next tool allocation nunber, programmable with TOOL DEF lif l4P225)= II ._-_____-_____-_____----------..---------~.----.---~.---~.---.----------------------------------~ t t t t 0 . . . 65535 etting of a binary number with 16 mar- 158
q q
t t t t t t t t t t t t t t t ---..- - -..---.---t t t
ers (marker 1192 to EO71 .__________ -___-_-___-__-----
..-_ -_-__--.-_--
-.--..---..
- ----- - _______--------t t t t
-------_.
,utomaticlubrificatiou after rogranned traverse path
169 t t t z 161 t t t IV 16X t t t .---__-_-__-_-__________________________------------------------------~------------------------~
X Y
159
o... 65535lin units of 65536pnl
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DR. JOHANNES HElDENHAlN GmbH D-8225Traunreut~Tel. (08669) 31-O Kundendienst
SERVICE IfANUALt TNC 351/355 Page 100
-1
__--_-__-____________I____________ Feedspeed for parameterno. 126 to no. 156 Actual feed display before the start in the manual operating modes (sale feed in all axes, that seam saallest programmable feed, that oeans from parameters 4 to 7 and 3221 ,------------------I---------Ramp gradient foe S-analogvoltage ,------------------------Standstill supervision ,-__ ---------------- ---_ Programingstation t t t t 0 no display 1 = display
q
-1
,_I-_--_--______-_--______ Selection of the Handwheel and the probe system
------_-_-_--_-___-_-~.~~-~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ 168 t t t t 0 . . . 1.999 [Vimsl ------~.---._-__-_ --_________-_______________ 169 t t t t 0.001 . . 30 [ma] ---_--.._-.-_.._- - ._________-_-_____________________ 170 t t t t 0 = control 1 i programing station: PLC active 2 programing station: PLC inactive _ _ t t 3 : analogoutputs for plotter operation _- _____ - --..-..____..__ -.--___-___--__-_-_______I _-------q
111
bit
-__-_--_____---_-__-____ Polarity of S-analogvoltage -------------------I----~.--.--.--.
._________-___----_ --__-___--.-Statusdisplay erasure and Q-parameters with N02,I430and program end Position supervision in trailing distance operation Rmergency-Stop Rrasahle Multiplication factor for the Kv-factor Rv-factor for the trailing operation Y z IV
t 0 HR150/250 t 1 HR130/330 ___________________----1 ttt t t 0 = TS511 t 2 i TS111/M __--..____.__ -._--_-.._--__-_----_--t 0 = Ml: positive voltage 172 t t t 104: negative voltage 1 = 103: negative voltage I M04:positive voltage 2 = I403and NP4: positive voltage 3 = I403and104: negative voltage ______ -.--_.-_-.---.---.---------t 0 = status display is not erased 173 t t t 1 = status display is erased 0 0 0 t
---.
175 176 178 179 180
t -_------.
t t t
t t t
t t t
t t t
--, -----
Characteristic kink Minimum for feed override when tapping ;,aex;f;;for feed override when
HEIDENHAIN
DRJOHANNES Kundendienst HElDENHPlN GmbH
Function
Yinimum voltage for S-analogoutput ------___________----------------~.-----------~-raiting tine to switch-off the residual minal value voltage whenthe error nessage Positioning er101 appears latuns for positioning alocks with M92:
?rogramming of speed I=0 permitted [voltage value of IP 184can he very low1 -;-T-,;;- ______________________ -___- _____-,
KC:
time of tiaers for tinier 16-31
-__._____-----------------------------------65535 lin units of
20 ISI
__________-_________________I_____ __-_-____ -_.-- _.._ -_ on M92,bit 9 /- Functiondependent

__________---------MP92bit 9 q 0: activation
_____-_--___-___----___________I_ -4
I-
of PIG macro commands __________-_-------M92Bit 9 : 1: umber of tools with allocation number
___.._ ----_--
-----------------------------
Activation of PIG-nacrocommands [Setting of markers1200 . 32631

-_-__-________-__---------------
-i
Cycle Scaling is active on 2 axesor on 3 axes
0 = 3 axes ispaciall
._ J
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DRJOHANNES HEIDENHAIN GmbH
SERVICE XANUAL Page 102
TNC 351/355
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.------__-______________________________--------------------------------~---------~-~-~--------~Function Parameter 4 5 4 5* 1npet range no. .--------------------------- ---------..------________ - __..---_.. -- _______._________________________ Output of W- andS-function 214
____
bit - - - - - - - - - - - - - - - - _ _ _ _ _ _ - _ _ _.. _ _.. _ _.. _ ___ _ _.__ _ _ _ _ _ _ _ _ _ _ _ ----___-__ Programed stop with II06 0 ttt t + 0 = programedstop with MB6 + 1 = no progmed stop with H06 -- -------_____________________ __ __ ..--..---------____________ output of M89 1 ttt t + 6 = normaloutput at beginning of block + 2 = nodal cycle call at endof block - - - - - - - - - - - - - - - - - - - - I. - - - - - -.. _ _.. - -.. - -.. _ -. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Axis standstill if only one newspindle a ttt t t 0 = axis standstill speedis output with a TOOL CAM, t 4 = no axis standstill -------------_-__--..----____ -._- .__._ - .______________________ Axis standsstill whenM-function 3 ttt t + 0 = axis standstill is output t 8 = no axis standstill Bcceptioas: axis standsstill with M-functionswhich result in a programmed stop (as W00, M02. ..I or if a STOP or a CYCL-CAL block occurs - - - _ _ _ _ _ _ _ _ _ _ _ _ _ _ - _ _ __ _ _ _ _ _ -. _ -. _ _.. _ -. _ _.. - - - - - - - - - - _ _ _ _ _ _ _ _ _ _ _ _ Reserved 4 0 0 0 I t0 --_____________--___..------..- .--..- - .--.-------------_________ Axis standsstill if a tool number, 5 t t 0 = axis standstill 0 0 t a tool axis or a spindle speedwas + 32 = no axis standstill programned with a TOOL GAIL - - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _._ _ _ _ - -. _ -.. - -. - -. _ -. - - - - - _ _ _ _ _ _ _ _______-__ Nominal/actual value acknowledgesent 6 t + 0 = during N/SIT-strobe the actual value 0 0 t during K/S/T-strobeif narker 2552ff is acknowledged as noninal value wasset t 64 2 during W/S/T-strobe the actual value is not acknowledged as nominalvalue .--_-__-_____ -_--___- ____ -- __.. -___- _____. -- _.._ - _.._ -_..----___-__-_____ -_---_-_--____. Probesystem:feed for probing 215 t t t t 80 . . . 3000[amlminl ._______--__________-----------------~.-----------~---~.---..--~.--------------------------------t t t t 0 . . . 19999.999 [nn] Probesystem:measuring path 216 .______________-___-----------------~.---------..-.---~.--~.----------------------------~ t t t t 0 = HBIDKNHAIN-dialog Switch-overfroa HBIDBNHAIN dialog 217 programing to DINIISO-programming 1 DIN/IS0 _--_________________--..----..----..------- ---- -------------------------------. t t t t 0 . . . 65535 Slockwise transfer 218 ASCII-characterfor data input .__-____________________________ - _..____________.. - __.. ---.----..---..------------------------------. 219 t t t t 0 . . . 65535 Slockrise transfer ASCII-characterfor data output ._______________________________________---~.---..----..--..-------------------------------------. t t t t B . . . 12079 220 Blockwisetransfer ASCII-characterfor the beginning the endof the command block
q
________________________________________------~.---.---..----..----..----------------------------------.
221 t t t t 0 . . . 12979 Slackwisetransfer ASCII-characterfor pos. acknowledgement, resp. negative acknowledgement ._____1__1___1_______l_________l________------------------------~
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SERVICE HANUAL Page 103
TRC 351/355
--- ________________________________________----Parameter 4 5 4 5 Input range no. .-----_________________I________________.---~.------~------------~---------~--
.-----------_____-__-----------------------------Function
__ __ ..--..-------_ - ----________ ttt 4 + 0 = 7 data bit IASCII-code with 8th bit = parity) + 1 = 8 data bit IASCII-code with 8th bit 6, 9th bit = parity) - - - - - - - - - - - - - - - - - - - _ . _ _ - _ _ _.. _ -. _ ___ _ _.. _ __ _ _ _ _ _ _ _ _ -------_______ Block-check character 1 ttt t t 0 = any KC-character (also control sign) t 2 = KC-character, no control sign - - - - - - - - - - - - - - - - - - - - - - - - - -. - -.. - -.. - -.. _ _.. _ _ - - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Transmission stop by RTS a ttt t t 0 inactive + 4 = active --------__--------__..------..- .__.._ - .__.______________________ Transsissionstop by DC3 3 ttt t t 6 = inactive t 8 = active ----______-----_____..------..--..-.--._.__--------____________ Evenor oddcharacter parity 4 ttt t t 0 = even t 16 = odd - - - _ _ _ _ _ _ _ - - - - - - - - _ _ - - - - - -. - -.. - -.. - -.. - -.. - - - - - - - - - - - - - - - - - - - - _ _ Requested character parity 5 ttt t not required t II = required ___________________-..-----.-- .--..- - .__.--------------------Number of stop bits 6/7 t t t t 7 6 ---..-0 0 1X stop bits 0 1 9 stop bits 1 0 1 stop bit 1 1 1 stop bit
q t 0 q
Data format andtranssission stop 222 for V.I4-data interface bit ---------____ - _________________ 7 or 8 data bit 0
Setting bit 6: t 64 Setting bit 7: t 1SS ,_______________________________________----------~.--~.---~--~-------------------------------223 t t t t 0 = standarddata interface OperatingnodeV.g4-datainterface 1 = blockwisetransfer .__--___________________________________---~--~. ..-------I---------------------------. 84 t t t t 0 . . . 1m9 Blockwise transfer ASCII-characterfor end of data transmission ,________-______-___-------------~---------~---~---~.---~------------------------------------. t 0 i no central tool mesory 225 t t t Central tool sesory 1 . . . 99 = central tool sesory input value nuaberof tool stations _-_________-________--------------..----------..---..----. - --.---..-- --------------------------. 926 t t t t 0...65535 Graphicprintout Nusberof control charactersto set the printer interface t 1 control character -_-_______________ - ________________..----------..---.- I..---..--..-----------------------------------aa t t t t 0...65535 Graphicprintout t t t t 228 Rcontrol charactersto set aa t t t t the printer interface .____________I_____________i____________----------------------------------------------------------q
HEIDENHAIN
DRJOHANNES Kundandienst
SERVICE
GmbH
MANUAL TNC 351/355
HEIDENIWN
Page 104
yanction iraphic printout Yuaber of control charactersbefore aachprinter line t 1 control character 9raphic printout I control charcatersbefore aachprinter line
Paraleter
/ 4
._. 5 -. t -. t t t ._. t -. t -.
---T----T---------------------------------
1* ) 5 I Ingot range
lovesent supervision _________-____________________I______ youthprobesystem:safety distance via neasuringpoint for auton. seasureaent iraphics 236 bit ---------_____-----_ ______ I 0t-t Switch-overto View in three planes 1 I ----------_____----lurning the coordinate system oy 90v in the working plane --_____-_____--___________________ Activation of the S-axis for spindle orientation
. . t . t ._. t
+ 0 = German standard t 1 = American standard ---_-____-------------t 0 = no rotation t 2 coordinate system turned _________-__------------------------~ 0 = axis inactive 1 = axis is usedto orientate the main spindle, without position data 2 = as input value 1, with position data, however(displayed instead of the IVth-, resp. the Vth-axis1
q
._.
238 t Kv-factor for S-axis lspindiei ____--__-______---__----------~.---------. Countingdirection andhandwheel input 239 bit inhibit for axis of spindle orientation _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ .. _ _ _ _ - -.. - - _ t 0 t Countingdirection
_
_ _ _. ________-_________-i 0 positive counting direction t 1 negative counting direction _ _ _ _ _ _ _ _ -.

q q
Not assigned Not assigned ______-_____________ Not assigned _______-__---------Encoder input X5 as Handwheel input for the X-axis
_ _ _
______ _____-______ t 0 = encoderinput X5 corresponds to the standardinput 16 = encoderinput X5 corrrespondsto the Handwheel input for the X-axis
Positioning vaiue to the reference value for the S-axis [spindle]
-. t _-
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DRJOHANNES Kundendienst -----------------------------------_______--_________--____
HEIDENHAIN
GmbH
TNC 351/355
Function
--------------------------Cyclesto mill pocketsof any contour -__ - - - - - - - - - - - - - - - - Cycle Rearing: milling direction to premill contour
T PO.
_____________-_-_______
Parameter
4'
5' 1
Input range
-_____-_~I____-_--_I___________________ 1 241
bit - - - - - _.. _ _.. _ _.. _ _.. _ _.. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 0 ttt t + 0 = counterclockwise premilling of the contour with pockets, clockwisepreailling with islands + 1 = clockwiseprerilling of the contour with pockets,counterclockwise premilling with islands -------------------..----_- _--..__..__________________________, Cycle Reaaing: 1 ttt t t 0 = mill a channelround the contour sequence for reamingand first, reamthe pocketsubsequently prenilling t 2 = real the pocket first, mill a channelround the contour subsequently - - - - - - - - - _ _ _ _ _ _ _ _ _ _ _ . _ _ _ _ _ 1 _ __ _ _. _ _. _ -. _ _ _ _ _ _ _ _______________. Conbiningcorrected or 2 ttt t i 0 = combining corrected contours uncorrectedcontours t 4 = coabininguncorrectedcontours ,-------------------_---------.---------~---~--~______1_11__1____1____-_-I-_------------~~ Reference markdistance for 0 . . . 65535 distance-coded encoders X 242 = no distance-coded reference marks t t t to Y 243 t t t t 1000 linear encoderwith 20 pmgrating a 244 t t t t pitch or angular encoderwith 36 IV 245 t t t t reference laarksand 18000lines _-__-______------. .----- ---_-- ----_____ -. __----_-._.------Positioning windowfor S-axis Ispindle) 246 t t t t 1 . . . 65535[increnentals] .__--__-_-_______ ---_________.__ - _____ - _.._ -.._-.--_.----_-------------------_I_. Hysteresisfor Electronical Handwheel 241 t t t t 0 .,. 65535[increnentals] -.---------___ --_--___--__ -__-- ---..------- ..----..---..--__---__---------Spindlespeedfor spindle orientation 248 t t t t 0 . . . 99999.999 [rpal .___-______________-____________________------..---.--.--..-------------------------------. Setting a binary number with 16 narkers 249 t t t t a...65535 [marker2208to 22231 .--_____-________-______________________----~---~---~---~.---~---------------------------------------, Setting a binary number with 16 markers 250 t t t t 0...65535 (marker2224to 22391 _______-__-___--________________I__________--~.---.--~--~---~.----------------------------t t t t 80... 29998[nnlrinl Touchprobe: rapid traverse for probing 251 ____ _____ ---_--__---.__-_-_-___--________ - _____ -_-.-- ----- - -..---.----. ---.-I t t t t l... 65535[in unist of 20 as1 Automatic,cyclic offset adjustment 252 0 no automaticadjustment ___________________-----------~.---------~.---.-----.---~---------------------------t 0 = standardallocation t t t Allocation of the axesto x 253 Y 254 t t t t 1 = encoderinput Xl the encoderinputs t 2 encoderinput X2 255 t t t a t 3 : encoderinput X3 IV 256 t 4 encoderinput X4 V 251 ; : ; 5 = encoderinput X5 6 = encoderinput X6 ____--_____----_____________________________ - _____ -.-___------..----. - ---. ---.---------t t t t 0 **. 99999.999 [rpml Analogoutput of the speedfor the the rotating dircetion is alwayspositive spindle if Barker 2501is set J ____-_____-__-_----------------------q q q q
HEIDENHAIN
DR. JOHANNES HEIDENHAIN GmbH D-8225 Traunreut.Tel.(08669)31-0 Kundendienst
TNC 351/355
unction
Parameter 4 5 0 5 Input range no. .______--___________-----------------~.-----------~.---~----.----.---~.-----------~-~--------~----------------
hang-e-over dialogs for manufacturer 259 t t t t 0...50 ycles: difference between dialog ,umbers of the second(English1and he first dialog .----------------__--------------.------~.--~---.-----.-------------------:rescribedstep for the IVth-axis if 260 08 04 t t 0 ..~ 9.999 [I :he Hirth-toothing is activated via Input value Qis treated as 0.901. IP 92 .---I---- -- ----- ___..----- -- __.. -__~.---_.- ___. - ___._I__ -- _______ -- _____________ iisplacenentfor the IVth-axis if 261 Q8 04 t t - 3000Q.00Q . . . t 3Q04Q.QQQ [I he Hirth-toothing is activated via :P92 --_--------_-_______.---- _____ -._-.--.-__ -._------___-__---- - -___--_-----. lusherof global p-parameters which 262 95 t t t 0...50 Ire transferred fron a manufacturer Yhen entering 40 the Q-parameters cycleto the calling program . W . . p99are global ._-___ --______-___- ____ -_--- .._______ -- ..__. --.--.___ - ._------- --_------- ------. iifference between Q-parameter 263 t t t t 0...50 lumbers for I&G-DEF-block and Qif DIG-CALL-blocks only DLG-CALL-block in the user cycle ____________________---------~----------~.--~--.---..-----------------------------------. SC:time of timers for 264 05 t t t 0...65535 hers 32 - 47 265 05 t t t [in units of 20nsl 266 05 t t t 267 05 t t t 268 05 t t t 269 Q5 t t t 95 t t t 27s 271 05 t t t a72 15 t t t Q5 t t t 273 95 t t t 274 Q5 t t t 275 05 t t t 276 05 t t t 277 Q5 t t t 278 279 95 t t t ___ll______________l-.---------.---. -_--.-- _..--_.-- -------------------------------, 15 t t t OS..65535 W: counter preset value for 280 :ounters 16 - 31 281 05 t t t 95 t t t as2 283 95 t t t 284 95 t t t 95 t t t 285 286 05 t t t 287 05 t t t 288 05 t t t as9 05 t t t 05 t t t a90 a91 t t 292 1: : t t 293 05 t t t 294 05 t t t 295 05 t t t ______I________________l_________l______-----------------------------------___________I_ I-.
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Kundendienst
NERVICE NANOAL Page 107
TNC
351/355
HEIDENHAIN
DR. JOHANNES Kundendienst HElDENHAlN GmbH
D-8225Traunreut'Tel.(08669)
31-O
,_____-_______-__________________________--------------------------------------~-------------~~------------~----. Puuction Parameter 4 5 4 5' Input range

PO. --------_------_________________________---~.---.---~----.--~.-------------------~---------------.
._.
._.
0:A 3=u 1:8 4=v 2=C 5=Y .----------------------------..--------____. - ___. ---._- _..__________-____ ._. Rapidtraverse for the Vth-axis 321 - t 0 t 89 ,.. 29998[no/sin] angular axis: 80 . . . 29998[Olmin] .------------------------------- --- ..-----------..---_..--- -.- __.___ -._-- __-____________ _________ ._. Nanualfeed for the Vth-axis 322 - t 0 t 80 . . 29998[mdmin] -------------_-____-----_- ..____ - __-___ _ angular axis: Speed whenapproaching the 323 - t 0 t 80 . . . 29998[a/min] reference marks ----- --------- ----- - _________----.--------- -- .___ - .____..____..I_. Feedfor W-positioning of Vth-axis 324 - t 0 t .---- -- _______ -___- ____________ - ___.._ -_- ______.____. --.-_-.-..-_-__- -_-________-____ ._. Softwareliait switch ranges Vt 325 - t 0 t - 30000.000 . . . + 30000.000 [mm1 ____._ - _____ - ____..__ -.--__--_ angular axis: v326 - t 0 t - 30900.000 .*. + 30ta0.000101 ,-----_______-_____----------------~.-------~-~--.----~---~.--~.----------------------------------~ .-. Signal evaluation, input X5 321 - t 0 t 1 = 4-fold 2 = a-fold (max.traverse speedlimited by the EXE-inputfrequency) ,-----_ --___- _______________----- ---. ----- ______..-__-.. I-- ..-- - -..--.. -- ----------------------_. ._. Referencemarkdistance for 328 - t 0 t Il...65535 distance-coded encoders 0 = no distance-coded reference marks Axis V 1000= linear encoders with 20ym grating pitch or angular encoderwith 36 reference aarks and18090lines ,--_-__-_____________--------~.-----------.---.-.----.---.---------------------------------~ ._. Traverse direction whenapproaching 329 - t 0 t 0 plus direction the referenec marks 1 minusdirection (if machine parameters 330and331 are correctly programed1 .____-______________---------~----~.-----------~.---~.---~.----.---~.----------------------------------------~ ._. Nachine parameters with multiple 310 bit function - _ _ _ _ _ _ _ - - - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _.. _ _.. _ _.. _ _.. _ _.. _ _ _ _ - _ - - _ - - _ - _ - _ - - - - _ _ t t 0 = positive counting direction Countingdirection for the Vth-axis 0 -ta t 1 negative counting direction _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ - - - _.. - -.. - -.. - -.. - -.. - - - - - - - - - - - - - - - - - - - - - 1 -to t t 0 inactive Reference pulse inhibit t 2 = active for the Vth-axis _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - -. - -.. - -.. - -.. - -.. - - - - - - - - - - - ____--_-___ t t 0 inactive Releasefor non-linear axis error a - 04 0 t 4 = compensation active cmpensationfor the Vth-axis _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - . _ _ _ _ _ _.. _ -. _ _.. _ _.. _ -. - - - -,.. - - - - - - - - - - - - - - - - Outputof the smallest possible 3 -04 0 t t R= 2.44 nV output if the noninal value calculated is equal or exceeds voltage step of 2.44 IV 1.22 mv. far the Vth-axis t S = 2.44 mV output if the nominal value calculated exceeds 0.
q q q q q
Axis designation for the Vth-axis
320
HEIDENHAIN
DFt.JOHANNES HUDENHNN GmbH D-8225 Traunreut~ B 108669)31-O
BERVICE Page 109
MANUAL
TNC
X1/355
HEIDENHAIN
DR.JOHkNNESHDENMlNQ,,,z+, D-8225 Traunrsut.Tel.(06669)31-0 Kundendienst
BBRVICE
MANUAL
TNC
351/355
Page
110
HEIDENHAIN
DRJOHANNES HEKENIWN GmbH D-8225 Traunreut S 106669) 31-O

Heidenhain TNC 351 - 355 Service Manual

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HEIDENHAIN

DRJOHANNES HEIDENHAIN Gmbti

SERVICE TNC 35X/355

condition any means

no part of our prior

SERVICE NAMUAL TNC 3511355 Page 1

3. Fault Hessages and their 4. LOGIC Unit LE 351/355

of the LOGIC Unit

6. KEYBOARD Unit TE 351/355

DISPLAY Unit BE 2121412

9. Bandwheel 9.1 Overview

Traunreut Tel. (08669) 31-O

SERVICE HANUAL TNC 3511355 Page 2

SERVICE NANDAL TNC 351/355 Page 3

The TNC 351/355 Service lisation and elimination

Manual can be used for fault diagnosis, of a TNC-controlled machine tool.

SERVICE MANUAL TNC 351/355 Page 4

- TNC 355 Operating

SERVICE BANUAL TNC 351/355 Page 5

SERVICE MANUALTNC 351/355 Page 6

110.2 110.2 110.2 I , I

D-8225 TraunreutTel. (08669) 31-O

SERVICE NANUAL TNC 3511355 Page 7

lies out of the softThe positioning is

SERVICE MANUAL TNC 351/355 Page 8

Messages their Causes

FAULTY DATA PROCESSING

CLP PROCESSOR Board II II II II

PROCESSOR or CLP PROCESSOR Board II II II II

CLP PROCESSOR Board PROCESSOR Board II II II II *

(selection) of a function in the software.

via machine parameters

which are not

SERVICE MANUALTNC 351/355 Page 9

ERROR IN PLC-PROGRAM . . .._ A B C D E F G H I J K L

Direction Latch Key or incremental positioning Feed Release or incremental positioning

PL 300 (PLC POWERI/O Board Assembly),

SERVICE NANUAL TNC 351/355 Page 10

Fault cause 1 Position (trailing error) supervision

D-8225 Traunreut Tel. (08669) 31-O

SERVICE KANUAL TNC 351/355 Page 11

TNC OPERATING TEMP. EXCEEDED

EMERGENCY STOP DEFECTIVE

Marker 2924 to and marker 2815 was set

dialog may appear with a can be obtained from the

D-8225 Traunreut Tel. (08669) 31-O

SERVICE MANUAL TNC 351/355 Page 12

Possible fault location

X X 0 0 CRC-checksum * 71 CHECK-SUM ERROR xx00 1 xx10 xx20

of fault checksum with EPROM3 PROCESSOR Board

CLP PROCESSOR Board

XXE9 XXEA * CRC = Cyclic Redundancy Check (cyclic block

check when data is transmitted) return the compl.

SERVICE MANUAL TNC 351/355 Page 13

type and program label of older Logic Units

type and program labels of new Logic Units

type label CLP PROCESSOR Board

type label PROCESSOR Board

SERVICE NANUAL TNC 3511355 Page 14

The LOGIC UNIT consists -

SERVICE MANUALTNC 351/355 Page 14.1

TNC 351/355 Assembly Overview, old Hardware Version

IB 355 p/w 2.38324..