DOCUMENT NUMBER: J6491 CtPump 10 (072007) CLIENT DOCUMENT NUMBER:

143-YER-PE-MJ34003

I S 0 13709 (API 610 10TH) CENTRIFUGAL PUMP PROCESS DATA SHEET (IS0 STANDARDS

2 FOR 3 SITE 4 NO RE0

YANBU EXPORT REFINERY PROJECT (YERP) YANBU, SAUDI ARABIA TWO

PUMP SIZE

UNIT SERVICE TYPE MODEL

143 -TANK FARM UNlT NHT FEED PUMP (SGR NAPHTHA) BE1
NO STAGES SERIAL NO BY MANUFACTURER OR PURCHASER

5 MANUFACTURER 7 NOTES 8 9 10 PUMP 11 MOTOR 12 GEAR 13 TURBINE 14 APPLICABLE OVERLAY STANDARQS) 15 ITEM NO ATTACHED ITEM NO

INFORMATION BELOWTO BE COMPLETED

BY

PURCHAGR
DATA SHEETS (8.1.1) ATTACHED

BY MANUFACTURER

ITEM NO

ATTACHED

ATTACHED

14344003A 1434M4003A

143-G4003B 143-GM-0003B

0 0

0 0
0
470
(ma/h) LIQUID TYPE OR NAME

0 0 0 0
LIQUID (5 1 3 )

0 0 0 0

OPERAllNG CONDITIONS (5 1.3) L ( m z I h ) RATED

16 CAPACITY NORMAL 17 OTHER

STRAIGHT RUN NAPHTHA

FLAMMABLE

0
1.24
1

HAZAROOUS

0
-

(5 1 5)

19 SUCTION PRESSURE MAX lRATE0 20 DISCHARGEPRESSURE 21 DIFFERENTIALPRESSURE 22 DIFF HEAD

0.092 11.36 11.27

bar^)

MIN.
PUMPING TEMP VAPORPRESS ('C) (bad)

NORMAL 43 0.531 0.707 0.339

MAX.

(barG) (bar)

162.8

(m) NPSHA

6.67

(m)

RELATIVE DENSITY (SG). VISCOSITY (mPaa)

23 PROCESSVARIATIONS (5 1 4) 24 STARTING CONDITIONS (5 1 4) 25 SERVICE: 26 CONT

SPECIFIC HEAT. Cp

(Wlkg 'K)

lNTERMlTTENT(STARTS1DAY)

CHLORIDE CONCENTRATION H2S CONCENTRATION(6 5 2 4) CORROSIVEIEROSIVE AGENT

NONE NONE NONE

MATERIALS (5.12.1.1) (mllm3)

(mllm3) WET (5 2 1 12c) (5 12 1 9 )

PARALLELOPERATION REWO (5.1 13) SlTE DATAWEFER TO 100-YER-PE-EMG0001)

tl
29 LOCATION: (5.1.30) 30 31 32 33 34

INDOOR

0
2 1

HEATED

OUTDOOR

*
0

UNHEATED NON-HAZARDOUS T3

ANNEX H CLASS (5 12 1.l) MIN DESIGN METAL TEMP (5 12 4.1)

HKA2 (NOTE 2) 5
('2 ')

ELECTRICALAREA CLASSIFICATION(5 1 24 16 1.4) ZONE CLASS GR

llAlB

TEMPCODE

REDUCED HARDNESSMATERIALS RE4.D (5 12.1 12)

See YERP Drawing AD-036821 for dehils.

WINTERIZATIONRE4.D

0
(ml

TROPICALIZATIONRE4.D.

BARREUCASE CASEIIMPELLERWEAR RINGS

IMPELLER

35 SITE DATA (5.1.30) 36 ALTITUDE

BAROMETER x ( b a r A )

SHAFT DIFFUSERS PERFORMANCE:

?Z
39 41 42 43 44 45 46

RANGE OF AMBIENT TEMPS MINIMAX RELATIVE HUMIDITY MINI MAX

1 1

A ( ' C )

A(%)
FUMES PROPOSAL CURVE NO. IMPELLER DlA IMPELLER TYPE

40 UNUSUAL CONDITIONS: (5.1.30) OTHER

DUST

0
RATED
(kW1 MAX MIN.

(rpml (mm)

ARABIAN DESERTCOASTAL REFINERY

SEE PROJECT DESIGN DATA SHEET 100-YERPE-EMG-0001

! IRATEDPOWER
DRIVERTYPE
INDUCTION MOTOR MINIMUM CONTINUOUS FLOW.

EFFICIENCY

(%I
(mYh)

STEAM TURBINE

GEAR

THERMAL PREFERREDOPER REGION ALLOWABLE OPER. REGION

(m'lh)

STABLE TO TO

O OTHER
MOTOR DRIVER (SEE MOTOR DATA SHEET)

(mVh) (rn'h) (m) (kw) (m) (5 1 10)

47
48 49 50 51 52 53 54 55 5s 57 58 59 60 FRAME HORIZONTAL VERTICAL

MAX HEAD @ RATED IMPELLER

MANUFACTURER

! IMAX POWER @? RATED IMPELLER

IkW)

rn
1

(rpm)

NPSHR AT RATED CAPACITY

0 VOLTSIPHASEIHERTZ
TYPE lnductl~n

rn

ENCLOSURE SERVICE FACTOR

TEFC

SUCTION SPECIFIC SPEED MAXIACTUAL

1 . 0
60

11,000 (US units)

/
(Note 13)

(5 111)

4000

MAX SOUND PRESS LEVEL REQD EST MAX SOUND PRESS LEVEL

90 @ 1 m

(~BA) (dBA)

(5 1 16) (5 1.16)

MINIMUM STARTINGVOLTAGE (6 t 5)
INSULATION

80% of rated Voltage

TEMP RISE

UTILITY CONDITIONS (5.1.3) SEE 100-YER-PE-EMG-0001

ELECTRICIV

class F,VPI epoxy

Class B

VOLTAGE

PHASE

HERTZ

FULL LOAD AMPS LOCKED ROTOR AMPS STARTING METHOD LUBE

DRIVERS HEATING

4000

60

Dired on line Self (Trico)

SYSTEM v STEAM DRIVERS

o
MAX PRESS (barG) MAX TEMP. ('C)

u
MIN PRESS (barG) MIN TEMP

(6 1O 5)

('C

61 BEARINGS (TYPEINUMBER) 6 2 . 63 64 65 RADIAL THRUST VERTICAL THRUST CAPACITY UP

Hydrodynamic

I I

HEATING COOLING WATER: (5.1.19) SUPPLY TEMP SOURCE ('Cl

(barG)

MAX RETURN TEMP. DESIGN PRESS MAX ALLOW. 0 P

C ( ') (barG) (bar)

IN)

DOWN

(N)

NORM. PRESS

66 ELECTRIC MOTORS SHALL BE IN COMPLIANCEWITH THE FOLLOWING: 67 SPECIFICATION,YERP-17-SAMSS-502FOR MOTORS 187 kW(25O HP)ANDABOVE

CHLORIDE

MIN RET PRESS CONCENTRATION

(barG)

General Confidential

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY REV/APPR FF

143-YER-PE-MJ3-0003

1-Apr-08 AL KMG/ SWK

ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP PROCESS DATA SHEET (ISO STANDARDS) SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66

CLIENT JOB NO. PAGE

KBR-J6491 2
OF

ITEM NO.

143-G-0003A/B

REQ'N NO.

REMARKS

1. 2. 3. 4. 5. 6. 7.

NPSH available is based on pump centerline. Pump metallurgy shall be per YERP drawing AD-036821. Supplier shall comply with YERP-31-SAMSS-004 centrifugal pumps specification. The drain connections to be manifolded and piped to the edge of the baseplate. The pump shall be inspected per YERP form 175-310600. The medium voltage (4000V) motor shall be inspected per YERP form 175-170300. Supplier to refer to pump seal plan drawings 100-YER-PE-PLS-0514, 0515, 0516, the API-682 data sheets and HSE Sealing Philosophy Document No. 100-YER-PE-EMG-0002 for requirements. 8. Specified mechanical seals and flush plans shall be confirmed by the Detailed Engineering Contractor. Changes in the seal selection by the detailed engineering contractor (DEC) shall be approved by YERP. 9. Copper or copper alloys shall not be used for any components exposed to the atmosphere. 10. Vent connections are not required for self-venting pump designs. 11. Inpro type VBX or YERP approved equal bearing seals (isolators) shall be provided. 12. Electrical area classification to be confirmed by detailed engineering contractor. 13. Sound level is measured at 1 meter. 14. All pumps shall be installed per API- RP686 requirements.

General Confidential

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY FF

143-YER-PE-MJ3-0003

1-Apr-08 AL KMG/ SWK KBR-J6491 3 OF 9

ITEM NO. REQ'N NO.

ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP BETWEEN BEARINGS (TYPE BB) CENTRIFUGAL PUMP DATA SHEET (ISO STANDARDS) SI UNITS (bar)
1 2 ROTATION: 3 PUMP TYPE: (4.1) 4 6 7 9 11 12 14 15 16 17 18 19 20 21 22 SUCTION 23 DISCHARGE 24 BALANCE DRUM 25 26 27 28 29 30 31 32 33 34 36 37 39 40 41 43 44 45 46 47 48 49 50 51 53 54 55 57 58 59 60 61 62 63
1 0 1 1 1 1 1 1 1 1 1 1 1

REV/APPR CLIENT JOB NO. PAGE

143-G-0003A/B

CONSTRUCTION (VIEWED FROM COUPLING END)

0

SURFACE PREPARATION AND PAINT CW

0

CCW

MANUFACTURER'S STANDARD SPECIFICATION NO.

OTHER (SEE BELOW)

Per YERP-SAES-H-100 & 101, APCS #6

BB1

BB2

BB3

BB5

PUMP: PUMP SURFACE PREPARATION

5 CASING MOUNTING:
0

CENTERLINE FOOT

NEAR CENTERLINE
0

PRIMER FINISH COAT

8 CASING SPLIT:
AXIAL RADIAL

BASEPLATE: (6.3.17) BASEPLATE SURFACE PREPARATION PRIMER

1

10 CASING TYPE:
SINGLE VOLUTE BETWEEN BEARINGS MULTIPLE VOLUTE BARREL DIFFUSER

FINISH COAT DETAILS OF LIFTING DEVICES(6.3.20) SHIPMENT: (7.4.1)

13 CASE PRESSURE RATING:

MAX ALLOWABLE WORKING PRESSURE @ HYDROTEST PRESSURE SUCTION PRESS. REGIONS MUST BE DESIGNED FOR MAWP (5.3.6) NOZZLE CONNECTIONS: (5.4.2) SIZE DN FLANGE RATING FACING POSITION (C) (barG) (barG)

DOMESTIC
1

EXPORT

EXPORT BOXING REQUIRED (12 months)

OUTDOOR STORAGE MORE THAN 6 MONTHS

SPARE ROTOR ASSEMBLY PACKAGED FOR:

0

SHIPPING CONTAINER (8.2.8.3) TYPE OF SHIPPING PREPARATION

0

VERTICAL STORAGE (8.2.8.2) N2 PURGE (8.2.8.4)

HEATING AND COOLING HEATING JACKET REQ'D. (5.8.9) COOLING WATER PIPING PLAN (6.5.3.1) COOLING REQ'D.

300# 300#

RF RF

SIDE SIDE
butt welded and

C.W. PIPING:
0

PIPE

TUBING;

FITTINGS

C.W. PIPING MATERIALS: S. STEEL C. STEEL

0

PRESSURE CASING AUX. CONNECTIONS: (5.4.3) with welded gussets in 2 planes DRAIN VENT PRESS. GAUGE TEMP GAUGE WARM-UP BALANCE / LEAK-OFF MACHINED AND STUDDED CONNECTIONS (5.4.3.8) CYLINDRICAL THREADS REQUIRED (5.4.3.3) w/valve w/ valve w/ valve NO. SIZE (DN)

GALVANIZED

TYPE

COOLING WATER REQUIREMENTS: BEARING HOUSING HEAT EXCHANGER STEAM PIPING: TUBING PIPE (m/h) (m/h) @ @ (barG) (barG)

300# RF 300#RF

BEARINGS AND LUBRICATION BEARING (TYPE/NUMBER) (5.10.1): RADIAL THRUST LUBRICATION (5.11.3, 5.11.4):
1

/ /

35 ROTOR:
COMPONENT BALANCE TO ISO 1940 G1.0 (5.9.4.4) SHRINK FIT -LIMITED MOVEMENT IMPELLERS (8.2.2.3) (Flexible disc pack)

RING OIL

HYDRODYNAMIC

PURGE OIL MIST

PURE OIL MIST

CONSTANT LEVEL OILER PREFERENCE (5.10.2.2): PRESSURE LUBE SYS. ISO 10438-3 OIL VISC. ISO GRADE

TRICO
ISO 10438-2 (8.2.6.1/8.2.6.5)

38 COUPLINGS:(6.2.2)
MANUFACTURER

Metastream
(mm)

MODEL

OIL PRESS. TO BE GREATER THAN COOLANT PRESSURE REVIEW AND APPROVE THRUST BEARING SIZE(8.2.5.2.d)

RATING (kW/100 RPM) SPACER LENGTH SERVICE FACTOR

OIL HEATER REQUIRED:

STEAM INSTRUMENTATION (6.4.2)

ELECTRIC

42 DRIVER HALF COUPLING MOUNTED BY:

1

PUMP MFR.

DRIVER MFR.

PURCHASER
1

SEE ATTACHED API-670 DATA SHEET ACCELEROMETER(S) (6.4.2.1)

Bently Nevada

COUPLING WITH HYDRAULIC FIT (6.2.10) COUPLING BALANCED TO ISO 1940-1 G6.3 (6.2.3) COUPLING PER ISO 14691(6.2.4) COUPLING PER ISO 10441(6.2.4) COUPLING PER API 671(6.2.4) NON SPARK COUPLING GUARD (6.2.14c) COUPLING GUARD STANDARD (6.2.14a) ASME B15.1 EN 953 ISO 14120
1 1 0

One Velometer per bearing, radial direction

AXIAL PER BRG.

NONCONTACTING TRANSDUCERS (6.4.2.2) RADIAL PER BRG.

PROVISION FOR MOUNTING ONLY (5.10.2.11) FLAT SURFACE REQ'D (5.10.2.12)

RADIAL BEARING METAL TEMP. TEMP. GAUGES (WITH THERMOWELLS)

THRUST BRG METAL TEMP.

OTHER

YERP-31-SAMSS-004
1

PRESSURE GAUGE TYPE MONITORS AND CABLES SUPPLIED BY (6.4.2.4)

52 BASEPLATES:
API BASEPLATE NUMBER NON-GROUT CONSTRUCTION (6.3.13) OTHER (ANNEX D)

PURCHASER

REMARKS

1. All instruments shall be wired to terminal strips in

skid mounted 316L SS NEMA 4x or IP66 junction box(s), provided by machinery supplier per YERP-34-SAMSS-625.

Grout per API- RP686

56 MECHANICAL SEAL:(5.8.1)
1

SEE ATTACHED ISO 21049/API 682 DATA SHEET WEIGHTS PUMP DRIVER GEAR (kg) BASEPLATE TOTAL

General Confidential

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY FF

143-YER-PE-MJ3-0003

1-Apr-08 AL KMG/ SWK KBR-J6491 4

OF ITEM NO. REQ'N NO.

ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP BETWEEN BEARINGS (TYPE BB) CENTRIFUGAL PUMP DATA SHEET (ISO STANDARDS) SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 1. Purchaser approval required for major casting repair. 48 2. Weld procedure and weld map shall be submitted for purchaser review and approval. 49 3. Liquid penetrant or mag particle test is required for all repair welds. 50 4. Inspection check list to include YERP form 175-310600.
0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

REV/APPR CLIENT JOB NO. PAGE

143-G-0003A/B

SPARE PARTS (TABLE 18) START-UP SPECIFY OTHER PURCHASER REQUIREMENTS COORDINATION MEETING REQUIRED (9.1.3) MAXIMUM DISCHARGE PRESSURE TO INCLUDE (5.3.2)
1 0

QA INSPECTION AND TESTING (CONT.) TEST

1

NORMAL MAINTENANCE

NON-WIT

WIT
1

OBSERVE

HYDROSTATIC (7.3.2) PERFORMANCE (7.3.3) NPSH (7.3.4.2) RETEST ON SEAL LEAKAGE (7.3.3.2d) RETEST REQUIRED AFTER FINAL HEAD ADJUSTMENT (7.3.3.5b) COMPLETE UNIT TEST (7.3.4.3)
0

MAX RELATIVE DENSITY MAX DIA. IMPELLERS AND/OR NO OF STAGES OPERATION TO TRIP SPEED CONNECTION DESIGN APPROVAL (5.12.3.4/8.2.1.4) INERT GAS INHIBITED STORAGE OF SPARE CARTRIDGE (8.2.8.4) TORSIONAL ANALYSIS REQUIRED (5.9.2.1) TORSIONAL ANALYSIS REPORT (5.9.2.6) PROGRESS REPORTS (9.3.3) OUTLINE OF PROCEDURES FOR OPTIONAL TESTS (9.2.5) ADDITIONAL DATA REQUIRING 20 YEARS RETENTION (7.2.2.1f) LATERAL ANALYSIS REQUIRED (8.2.4.1 / 8.2.4.1.3) DYNAMIC BALANCE ROTOR (8.2.4.2) MANIFOLD PIPING TO SINGLE CONNECTION (6.5.1.6)
1 1 1 1 1

SOUND LEVEL TEST (7.3.4.4) CLEANLINESS PRIOR TO FINAL ASSEMBLY (7.2.2.2) NOZZLE LOAD TEST (6.3.6) CHECK FOR CO-PLANAR (Note 5)

MOUNTING PAD SURFACES (6.3.3) MECHANICAL RUN UNTIL OIL TEMP. STABLE (7.3.4.7.1) 1 HR. MECH. RUN AFTER OIL TEMP. STABLE (7.3.4.7.3) 4 HR. MECH. RUN TEST (7.3.4.7.2) COOLING WATER TRUE PEAK VELOCITY DATA (7.3.3.4d)
0 0 1

VENT

DRAIN

MOUNT SEAL RESERVOIR OFF BASEPLATE (6.5.1.4) FLANGES REQUIRED IN PLACE OF SOCKET WELD UNIONS (6.5.2.8)

BRG HSG RESONANCE TEST (7.3.4.6)

24 CONNECTION BOLTING
PTFE COATING PAINTED ASTM A153 GALVANIZED SS QA INSPECTION AND TESTING SHOP INSPECTION (7.1.4) PERFORMANCE CURVE APPR. TEST WITH SUBSTITUTE SEAL (7.3.3.2) MATERIAL CERTIFICATION REQUIRED (5.12.1.8)
1 1 0

REMOVE / INSPECT HYDRODYNAMIC BEARINGS AFTER TEST (8.2.7.5)

INSTALLATION LIST IN PROPOSAL (9.2.3L)

0

AUXILIARY EQUIPMENT TEST (7.3.4.5) CHARPY TEST (EN 13445/ASME VIII)

FINAL INSPECTION ALIGNMENT CHECK SOFT FOOT CHECK (Note 6) (Note 6)

CASING OTHER

IMPELLER

SHAFT

VENDOR KEEP REPAIR AND HT RECORDS (7.2.1.1c) VENDOR SUBMIT TEST PROCEDURES (7.3.1.2 / 9.2.5) VENDOR SUBMIT TEST DATA WITHIN 24 HOURS (7.3.3.3e) INCLUDE PLOTTED VIBRATION SPECTRA (5.9.3.3) RECORD FINAL ASSEMBLY RUNNING CLEARANCES COMPLETION OF INSPECTION CHECK LIST (7.1.6)

CASTING REPAIR PROCEDURE APPROVAL REQ'D (5.12.2.5) INSPECTION REQUIRED FOR CONNECTION WELDS (5.12.3.4e)
1

(Note 1)

MAG PARTICLE RADIOGRAPHIC

LIQUID PENETRANT ULTRASONIC

INSPECTION REQUIRED FOR CASTINGS (7.2.1.3)(5.12.1.5) MAG PARTICLE RADIOGRAPHIC

1

(SEE FORM 175-310600)

LIQUID PENETRANT ULTRASONIC (7.2.2.3)

HARDNESS TEST REQUIRED: ADDITIONAL SUBSURFACE EXAMINATION (7.2.1.3) FOR METHOD

REMARKS

51 5. Pump and driver mounting surfaces must be flat within 0.025 mm (0.001 in) and must be coplaner within 0.15 mm/m (0.002 in/ft). 52 6. Pump and driver shall be aligned at the factory to within 0.125 mm (0.005 in) TIR. A soft foot check per API- RP686 shall be performed. 53 Foot movement shall be less than 0.05 mm (0.002 in). Test values shall be approved by the purchaser prior to release for shipment. 54 7. Full speed tests are required. 55 8. The seal chamber pressures shall be recorded during performance test. 56 9. The margin between the seal chamber pressure and the fluid vapor pressure shall be per API-682 latest edition. 57 58 59 60 61 62 63 64

General Confidential

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY FF

143-YER-PE-MJ3-0003

1-Apr-08 AL KMG/ SWK KBR-J6491 5 OF 9 143 - TANK FARM UNIT NHT FEED PUMP (SGR NAPHTHA)
BY MANUFACTURER OR PURCHASER ITEM NO. REQ'N NO.

ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP PRESSURE DESIGN CODES / WELDING REQUIREMENTS / PURCHASER DEFINED MATERIAL INSPECTIONS SI UNITS (bar)
1 2 FOR 3 SITE 4 5 NOTES: 6 7 PRESSURE VESSEL DESIGN CODE REFERENCES. 8 9 10 11 12 WELDING AND REPAIRS (5.12.3) 13 14 15 16 17 18 19 20 21 22 23 MATERIAL INSPECTION (7.2.2.1)(7.2.1.3) 24 25 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79
THESE REFERENCES MUST BE LISTED BY THE PURCHASER ALTERNATIVE MATERIAL INSPECTIONS AND ACCEPTANCE CRITERIA (SEE TABLE 13) Methods THESE REFERENCES MUST BE LISTED BY THE PURCHASER. ALTERNATE WELDING CODES AND STANDARDS (5.12.3.1) Welding Requirement (Applicable Code or Standard) THESE REFERENCES MUST BE LISTED BY THE MANUFACTURER

REV/APPR CLIENT JOB NO. PAGE

143-G-0003A/B

YANBU EXPORT REFINERY PROJECT (YERP) YANBU, SAUDI ARABIA

INFORMATION BELOW TO BE COMPLETED: BY PURCHASER

UNIT SERVICE

BY MANUFACTURER

CASTING FACTORS USED IN DESIGN( 5.3.4)(TABLE 3) SOURCE OF MATERIAL PROPERTIES

(DEFAULT TO TABLE 10 IF NO PURCHASER PREFERENCE IS STATED)

Purchaser defined Welder/operator qualification Welding procedure qualification

1

Default per Table 10

Non-pressure retaining structural welding such as baseplates or supports Magnetic particle or liquid penetrant examination of the plate edges Postweld heat treatment Postweld heat treatment of casing fabrication welds
1

(DEFAULT TO TABLE 13 IF NO PURCHASER PREFERENCE IS STATED)

26 Type of inspection
Radiography Ultrasonic inspection Magnetic particle inspection Liquid penetrant inspection

For fabrications
1

Castings

100% nozzle welds 100% shaft forgings 100% nozzle welds

REMARKS

1. Also see YERP inspection form 175-310600

General Confidential

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY FF

143-YER-PE-MJ3-0003

1-Apr-08 AL KMG/ SWK KBR-J6491 6

OF ITEM NO.

ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP PUMP CURVE CENTRIFUGAL PUMP DATA SHEET (ISO STANDARDS) SI UNITS (bar)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76

REV/APPR CLIENT JOB NO. PAGE

143-G-0003A/B

REQ'N NO.

CENTRIFUGAL PUMP PERFORMANCE CURVES

When this requisition is issued for purchase, the suppliers proposed curves for the selected pump will be inserted here as a substitute for this sheet. The pump performance and characteristics as given on this performance curve will be a part of the suppliers contractual obligation within the tolerances agreed upon.

General Confidential

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY FF

143-YER-PE-MJ3-0003

1-Apr-08 AL KMG/ SWK KBR-J6491 7

OF ITEM NO.

CATEGORY 1 & 2 MECHANICAL SEALS FOR CENTRIFUGAL AND ROTARY PUMPS DATA SHEET (API 682 - 3rd) SI UNITS (bar)
1 DATA SUPPLIED: 2 3 4 5 CATEGORY 6 TYPE
0 0 0

REV/APR CLIENT JOB NO. PAGE

1

143-G-0003A/B
SI UNITS

REQ'N NO. CUSTOMARY UNITS BY SEAL VENDOR OR PURCHASER

1

CUSTOMARY UNITS

SI UNITS

HARDWARE SUPPLIED: BY SEAL VENDOR

INDICATES DATA COMPLETED BY PURCHASER DEFAULT SELECTION

SEAL SPECIFICATION - (REF CLAUSE 4.1, FIGURES 1 TO 6) PER YERP-31-SAMSS-012 SEAL CATEGORY 1 (4.1.1) TYPE A (3.72) TYPE C (3.74) DEFAULT CONFIGURATION
1 1

SEAL CATEGORY 2 (4.1.1)

SEAL CODE (ANNEX D) ALTERNATE STATIONARY (TYPE A & B) SINGLE SPRING (TYPE A)

C2A1A 11/61

TYPE B (3.73) ALTERNATE ROTATING (TYPE C) ALTERNATIVE DESIGN 1CW-FL. ALTERNATE BUSH DIST. FLUSH

7 (CODE-CW) 8 ARR'G'T 9 10 1 (3.2)

FLUSH PLANS (SEE ANNEX G) 01 02

1

1CW-FX

11 13 13 14 21 13 14
0

14 21 23 31 32 53A 53B 53C

0

23 31 41 52 61

32 41 62 71 72 54 61 62

50 51 75 76

61 62

BUFFER

11 12 13 14 15 16 3 (3.4) 2 (3.3)

LIQUID

2CW-CW

FX

DIST FLUSH

01 02 DIST FLUSH
0

TANGENTIAL LBO CONN'N GAS LIQUID

0

2CW-CS 3CW-FB

2NC-CS 3CW-BB 3CW-FF

FX FX TANG. LBO 3NC-FB

11 01 02 11
0

BARRIER

74

GAS

0 0

3NC-BB

3NC-FF

32

17 SLEEVE-SHAFT DRIVE 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 ASME B73.1 & 2 33 34 35 36 PUMP DESIGN

0 1 0

SET SCREW ONTO SHAFT

ALTERNATE (6.1.3.13) - SPECIFY MATERIALS (REFERENCE 6.1.6 & ANNEX B)

SECONDARY SEALS FKM FFKM

0

SEAL FACES CARBON VS SIC SIC VS SIC SS-SIC VS RB-SIC

0

METAL BELLOWS UNS N10276 (TYPE B) UNS N07718 (TYPE C) UNS N08020 OTHER MECHANICAL SEAL DATA
0

SPRINGS UNS N10276 OR N06455 UNS S31600 OR S31635

0

METAL PARTS UNS S31600/S31635 UNS N10276 UNS N08020 OTHER

SPIRAL-W GASKET NBR OTHER

SEAL VENDOR DATA REQUIREMENT FORM (ANNEX J) SIZE/TYPE SEAL DRAWING NUMBER VENDOR'S SEAL CODE

JOHN CRANE

ALTERNATE SEAL FOR PUMP PERFORMANCE TEST DYNAMIC SEALING PRESSURE RATING (3.19) STATIC SEALING PRESSURE RATING (3.69) MAXIMUM ALLOWABLE TEMPERATURE (3.40) MINIMUM DESIGN TEMPERATURE (6.1.6.11.1) (barG) (barG) (C) (C)

MODIFIED FACES FOR PUMP PERFORMANCE TEST SEAL CHAMBER DATA (REFERENCE 6.1.2.4) CYLINDRICAL TAPERED
0

ISO 13709

IS0 3069-C

OTHER SPECIFY SEAL CHAMBER VENT REQUIRED CHAMBER HEATING

BOLT-ON CHAMBER (6.1.2.5) FLOATING THROAT BUSHING

SEAL CHAMBER FLUSH PORT REQ'D FIXED THROAT BUSHING PUMP DATA

MANUFACTURER
1

MODEL

FRAME/SIZE (barG)
1

CASE MATERIAL

HKA2 (NOTE 2)
(barG) (barG) (rpm)

37 PUMP OPERATING PRESSURE 38 SEAL CHAMBER 39 SHAFT

1

SUCTION PRESSURE (RATED) (barG)

0.092

DISCHARGE PRESSURE (barG) (mm) MSSP(3.44) SHAFT SPEED

11.36

NORMAL HORIZONTAL

MIN/MAX (MDSP, 3.42) VERTICAL DIA

40 SHAFT DIRECTION ( FROM DRIVER) 41 42 PUMPED STREAM 43 44 45 46 47 48 49 50 51 52 53 54 55

1 1 1 1 1

CW

CCW FLUID DATA - (FOR QUENCH, BUFFER AND BARRIER FLUID DATA SEE PAGE 2) HAZARDOUS
1

FLAMMABLE

OTHER

TYPE OR NAME

STRAIGHT RUN NAPHTHA

1

CONC'N WET @

FLUID SOLID @ AMBIENT SOLIDIFIES @ (C) POUR POINT (C)

DISSOLVED CONTAMINANT
1

H2S OTHER

NONE (ml/m3)

Cl2

NONE

(ml/m3)

(ml/m3)

PUMPED STREAM SOLIDIFIES UNDER SHEAR PUMPED STREAM CONTAINS AGENTS THAT POLYMERIZE

SOLID CONTAMINANT CONCENTRATION (% BY WEIGHT OR PPM) PUMPING TEMPERATURE MIN (C) NORMAL (ml/m3)

SPECIFY AGENTS PUMPED STREAM CAN PLATE OUT OR DECOMPOSE

@ TEMP

(C)

43

(C) MAX

(C)

SPECIFY CONDITIONS PUMPED STREAM REGULATED FOR FUGITIVE OR OTHER EMISSIONS

SPECIFIC GRAVITY AT TEMPERATURE INDICATED @ NORMAL TEMP

0.707 0.531
(barA)

@ MAX TEMP

REGULATION LEVEL SPECIAL PUMP CLEANING PROCEDURES (barA) (C) SPECIFY; ALTERNATE PROCESS FLUIDS & CONCENTRATION (INCL. COMMISSIONING)

(ml/m3)

VAPOR PRESSURE AT TEMPERATURE INDICATED @ NORMAL TEMP @ MAX TEMP

ATMOSPHERIC BOILING POINT VISCOSITY @ NORMAL PUMPING TEMPERATURE

0.339
CONC'N

(mPa-s)

56 FLUSH FLUID (PLAN 32) 57 58 59 60 61 62 63 64 TYPE OR NAME SEAL VENDOR REVIEW REQUIRED FLUID TEMPERATURE MIN (C) NORMAL (C) MAX (C) % VAPOR PRESSURE AT TEMPERATURE INDICATED NORMAL TEMP ATMOSPHERIC BOILING POINT VISCOSITY @ NORMAL PUMPING TEMPERATURE FLOW RATE REQ'D MAX/MIN @ MAX TEMP PRESSURE REQUIRED MAX/MIN / / (barA) MAX TEMP (barA) (C) (mPa-s) (L/min) (barG)

SPECIFIC GRAVITY AT TEMPERATURE INDICATED @ NORMAL TEMP

General Confidential

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER: REVISION DATE BY FF

143-YER-PE-MJ3-0003

1-Apr-08 AL KMG/ SWK KBR-J6491 8

OF ITEM NO.

CATEGORY 1 & 2 MECHANICAL SEALS FOR CENTRIFUGAL AND ROTARY PUMPS DATA SHEET (API 682 - 3rd) SI UNITS (bar)
1 2 3 4 QUENCH MEDIUM 5 TYPE OR NAME (PLAN 51, 61)
0 0

REV/APR CLIENT JOB NO. PAGE

143-G-0003A/B

REQ'N NO.

(FLUID DATA, UTILITIES, ACCESSORIES & INSP./TEST.) INDICATES DATA COMPLETED BY PURCHASER DEFAULT SELECTION FLUID DATA - (QUENCH, BUFFER AND BARRIER FLUID DATA, LIQUID AND GAS) SUPPLY TEMPERATURE MAX/MIN FLOW RATE REQ'D MAX/MIN / / (C) (L/min) BY SEAL VENDOR BY SEAL VENDOR OR PURCHASER

6 BUFFER/BARRIER MEDIUM 7 8 9 10 11 12 13 14 15 16 17
1 0

TYPE OR NAME PURCHASER SELECTION SEAL VENDOR REVIEW FLOW RATE REQ'D MAX/MIN COOLING/HEATING REQUIRED (+ or -) SUPPLY PRESSURE MAX/MIN FLUID OPERATING TEMPERATURE MIN (C) NORMAL (C) MAX (C) / SEAL VENDOR SELECTION PURCHASER REVIEW / (m/h) (kW) (barG)

SPECIFIC GRAVITY AT TEMPERATURE INDICATED (LIQUID) @ NORMAL TEMP @ MAXIMUM TEMP

VAPOR PRESSURE AT TEMPERATURE INDICATED (LIQUID) @ NORMAL TEMP (barA) @ MAXIMUM TEMP (barA) (C) (mPa-s) (kJ/kg K)

ATMOSPHERIC BOILING POINT (LIQUID) VISCOSITY @ NORMAL TEMP. (LIQUID) SPECIFIC HEAT @ NORMAL TEMP

SITE AND UTILITIES) CONTROL VOLTAGE ELECTRICAL AREA VOLTS CL ZONE

120 1 2 5

PHASE GR GR

1 IIA/ B
/

HERTZ DIV TEMP

60 T3
(C)

COOLING H20 SUPPLY TEMP. COOLING H20 PRESSURE NORM/DES ATEX (EC DIRECTIVE 94/9/EC) GR

(C)

Cl2 / CAT. T CLASS

(ml/m3) (barG)

18 19

DESIGN AMBIENT MIN/MAX

45

ACCESSORIES (CLAUSES 8 AND 9) PLAN 52 AND 53 SYSTEMS CONTINUED

0

20 GENERAL 21 22 23 24 25 26 27 28 29 THERMAL RELIEF VALVES REQUIRED (9.8.3) SPECIAL CLEANING AND DECONTAMINATION REQ'TS UTILITY MANIFOLD CONNECTIONS REQUIRED (8.4.4) TYPE AND SPEC. OF HEAT TRACING (8.6.5.8)
1

JOINT USER/VENDOR LAYOUT OF EQUIPMENT (8.1.4) PIPE TAPER THREADS (8.1.9) ISO 7
1

EQUIPMENT SUPPORT SUPPLIER FILLING SYSTEMS SUPPLIER ASME CODE STAMP REQUIRED EN 13445 OR OTHER CODE APPLICABLE RESERVOIR CAPACITY (8.5.4.3) NLL TO GLAND PLATE HEIGHT (8.5.4.2) RESERVOIR MAWP (3.41) SET PRESSURE RANGE, MAX/MIN SYSTEM HOLD-UP PERIOD (PLAN 53B & 53C) TEMPERATURE INDICATOR (PLAN 53B &53C) (barG) @ / (l) (m) (C) (barG) (days)

ASME B1.20.1

SPECIAL REQUIREMENTS FOR HAZARDOUS SERVICE

30 COOLING SYSTEM (PLAN 21, 22, 23, 41, 53B, 53C) 31 32 33 34 35 36 37 HEAT EXCHANGER SUPPLIER
0

PRESSURE SWITCH (8.5.4.2.h) TO ACTIVATE ON; ISO 15649 ASME B31.3 RISING PRESSURE (ARR 2) SET @ FALLING PRESSURE (ARR 3) SET @
0

WATER COOLED

AIR COOLED

(barG) (barG)

EQUIPMENT REFERENCE/CODE COOLING WATER LINES SUPPLIER

0

HIGH LEVEL ALARM REQUIRED (8.5.4.2.1) TEST BASED H/Q CURVE FOR INTERNAL CIRC. DEVICE

TUBING

GALVANIZED PIPING (8.4.2) (L/min) OPEN CLOSED

(NO SOCKET WELDED FITTINGS)

COOLING WATER FLOW RATE SIGHT FLOW INDICATORS (8.4.3)

EXTERNAL CIRCULATING PUMP (8.6.3.1) PLAN 72 AND 74 SYSTEMS EQUIPMENT SUPPLIER HIGH FLOW ALARM SWITCH (8.6.6.5) PLAN 75 AND 76 SYSTEMS EQUIPMENT SUPPLIER HIGH LEVEL ALARM SWITCH FOR PLAN 75 (8.6.5.3) TEST CONNECTION (8.6.5.4)

38 PLAN 11, 12, 13, 31, 14, 21, 23, 31, 32 AND 41 SYSTEMS 39 40 41 42 43 44
1

CONNECTING LINES SUPPLIER TUBING

1

PUMP SUPPLIER
PIPING (8.5.2.2) 316/ 316L SS

RESTRICTION ORIFICE NIPPLE IN FLUSH LINE (8.5.2.4) CYCLONE SEPARATOR SUPPLIER PLAN 32 EQUIPMENT SUPPLIER PLAN 32 FLOW IND'R PLAN 32 TEMPERATURE IND'R

INSTRUMENTATION USER SPECIFICATION REFERENCE FOR

45 PLAN 52 AND 53 SYSTEMS 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

1 1 0 0

STANDARD (FIG. G.27)

ALTERNATE (FIG. G.28)

INSTRUMENTATION / CONTROLS PRESSURE GAUGES (9.4)

0

DIMENSIONAL VARIATIONS TO STANDARD (FIG. G.27)

OIL FILLED PRESSURE GAUGES (9.4.3)

0

DIMENSIONAL VARIATIONS TO ALTERNATE ( FIG. G.28)

PRESSURE SWITCHES (9.5.2) LEVEL SWITCHES (9.5.3)

TRANSMITTERS (9.5.2.3) TRANSMITTERS (9.5.3.2) ULTRASONIC

ALTERNATE FABRICATION STANDARD PRIMARY EQUIPMENT SUPPLIER SUPPLIER REFERENCE/CODE CONNECTING LINES SUPPLIER
0

HYDROSTATIC LEVEL INDICATORS (9.6)

0

CAPACITANCE

WELD PAD

EXTERNAL, REMOVABLE (9.6.2) TRANSMITTER (9.7.3)

FLOW INDICATORS (9.7)

0

TUBING

SCH 80 PIPING (8.5.4.4.9) 316/ 316L SS INSPECTION AND TESTING

PURCHASER PARTICIPATION IN INSPECTION AND TEST SPECIFY:

100% INSPECTION OF ALL WELDS (6.1.6.10.5.1) USING: MAGNETIC PARTICLE

1 1

FINAL INSPECTION AT PUMP SUPPLIER'S SHOP PER 175-310600

(PER YERP FORM 175-310200)

LIQUID PENETRANT ULTRASONIC

INSPECTION CHECKLIST (10.1.7 & ANNEX H) PURCHASER APPROVAL REQUIRED FOR WELDED CONNECTIONS DESIGNS (6.1.6.10.5) HARDNESS TEST (10.2.3 k) REQUIRED FOR:

RADIOGRAPHIC

OPTIONAL QUALIFICATION TESTING REQ'D (10.3.1.1.2) MODIFIED FACES FOR PUMP TEST (10.3.5.2.1) ALTERNATE SEAL PUMP TEST (10.3.5.2.2) (SEE PAGE 1, LINE 30) (SEE PAGE 1, LINE 25)

General Confidential

DOCUMENT NUMBER: CLIENT DOCUMENT NUMBER:

143-YER-PE-MJ3-0003

ISO 13709 (API 610 10TH) CENTRIFUGAL PUMP DATA SHEET SI UNITS (bar) Attribute Name Value

JOB NO. ITEM NO. REQ'N NO. Description

KBR-J6491 143-G-0003A/B

PAGE

OF

Area Criticality Rating

The Area Code Assigned to the item. Also know as Location. Equipment criticality rating derived from the formal criticality assessment carried out by the project in conjunction with the operator. Multiple attributes for different purposes related to the criticality (production criticality, safety criticality, corrosion). Parent Tag Number

Parent Tag SCE (Safety Critical Element) SRD (Safety Related Device) System Number Vendor Name Detail Drawing Doc No General Arrangement Drawing Doc No Layout Drawing Doc No Purchase order Doc No SCE Datasheet Doc No SRD Datasheet Doc No Vendor Datasheet Doc No Certification Date Corrosion Allowance / Protection Element Detail Gasket Type Purchase order Line No Size Start Loss Tag Number of Parent Skid

The System Code Number assigned to the item Vendor Name General Arrangement Drawing Number Location / Layout drawing reference The Purchase Order Number placed on Vendor

The certification test date (load test, Pressure test, ect.) for lifting equipment, vessels and PSVs The manufacturer, type and size for filter elements The Type of gasket required for sealing the mechanical connections of the instrument Nominal Size

General Confidential