You are on page 1of 98

DocuPrint CM205b / CP205w / CP205 / CP105b Service Manual 1st Edition

Draft

DocuPrint CM205 b / CP205w / CP205 / CP 105b Service Manual 1st Edition Issued: February 2011
This service manual covers the following models FUJI XEROX Co. Ltd. Color Laser Printer DocuPrint CM205b / CP205w / CP205 / CP 105b Related Materials No other related materials issued other than this service manual. Confidentiality This service manual is issued intending use by maintenance service personnel authorized by FUJI XEROX Co. Ltd. Copying, transferring or leasing this manual without prior consent by FUJI XEROX Co. Ltd. is prohibited. When a page becomes irrelavant (e.g. superceded by a replacement page) Handle with care to avoid loss or damage of the manual.

Revision and Modification Information When design changes or revisions relating to this service manual occur, the overseas technical information or overseas service bulletin may be issued as supplementary information until such changes are accomodated in the updated version of this service manual.

CAUTION

Important changes including revisions of spare part numbers and adjustment specifications must immediately be reflected on the respective pages of this service manual upon reception of such information.

Edited by:

Fuji Xerox Co., Ltd. CS/TS MinatoMirai Center Bldg. 7F 3-6-1 Minatomirai Nishi-ku, Yokohama, Kanagawa 220-0012, JAPAN TEL: 045-414-5725 [XEROX] is registered trademark. PRINTED IN JAPAN

Company Name Department Name Telephone No. Full Name Employee No.

Preface
Getting to know the Service Manual How to use the Service Manual Terms and Symbols Abbreviations

Chapter 1 Service Call Procedure (Not yet issued) Chapter 2 Troubleshooting Chapter 3 Image Quality Troubleshooting (Not yet issued) Chapter 4 Disassembly / Assembly and Adjustments Chapter 5 Parts List Chapter 6 General (Not yet issued) Chapter 7 Wiring Data (Not yet issued) Chapter 8 Accessories (Not yet issued) Chapter 9 Installation (Not yet issued) Chapter 10 Machine Overview

Preface

Preface
Table of Contents

Table of Contents
1 2 3 4 Getting to know the Service Manual .............................................................. Preface-1 How to use the Service Manual ..................................................................... Preface-1
2.1 2.2 Contents of Manual ......................................................................................................Preface-1 Information on Updating ...............................................................................................Preface-2

Terms and Symbols ....................................................................................... Preface-3 Abbreviations ................................................................................................. Preface-4

Introduction
1. Getting to know the Service Manual

1.

Getting to know the Service Manual


This manual is used as the standard service manual for the DocuPrint CM205b / CP205w / CP205 / CP105b. Publication Comment Sheet Enter any comments and/or corrections regarding the DocuPrint CM205b / CP205w / CP205 / CP105b service manual into the Publication Comment Sheet, and send it to FX/TS/OSG through the OpCo TS or CS department.

2.

How to use the Service Manual


This manual describes the standard procedures for the servicing of the DocuPrint CM205b / CP205w / CP205 / CP105b.

2.1

Contents of Manual
Hardware This manual summarizes all technical information on the DocuPrint CM205b / CP205w / CP205 / CP105b. Chapters This manual is divided into ten chapters as described below. Chapter 1 Service Call Procedure Not yet issued. Chapter 2 Troubleshooting This chapter describes the troubleshooting procedures other than image quality troubleshooting of the DocuPrint CM205b / CP205w / CP205 / CP105b. It also describes how to use the diagnostics and some programs. Chapter 3 Image Quality Troubleshooting Not yet issued. Chapter 4 Disassembly / Assembly and Adjustments This chapter describes the disassembly, assembly, adjustment and replacement procedures for components of the DocuPrint CM205b / CP205w / CP205 / CP105b. Chapter 5 Parts List This chapter contains spare parts list for DocuPrint CM205b / CP205w / CP205 / CP105b. Chapter 6 General Not yet issued. Chapter 7 Wiring Data Not yet issued. Chapter 8 Accessories Not yet issued. Chapter 9 Installation Not yet issued. Chapter 10 Machine Overview This chapter gives an overview of the functions of the main components of DocuPrint CM205b / CP205w / CP205 / CP105b.

Preface-1

Introduction
2. How to use the Service Manual 2.2 Information on Updating
This manual will be revised and sent to each customer engineer as specified below. Revisions must be incorporated correctly to keep the manual up-to-date. Updating Procedure When the entire manual is revised, "1st Edition" on the front cover will be renewed to 1st Edition, 2nd Edition, 3rd Edition and so on. When this manual is partially revised, revisions will be sequentially indicated as Revision A, Revision B, Revision C, etc. All revised pages will be marked accordingly with "Revision A", "Revision B", "Revision C" and so on. Revision Sidebar When any paragraph, table or figure has been added or amended, a revision sidebar will be added to indicate where the revision was made.

(Example) If the same page is changed again due to a subsequent revision, revision sidebars associated with the previous revision(s) will be deleted.

Preface-2

Introduction
3. Terms and Symbols

3.

Terms and Symbols


Specific terms and symbols used in any particular chapter are described in the Preface for that section. The terms and symbols described here are used throughout this manual. The terms and symbols used at the beginning of a text are defined as follows:

DANGER

Indicates an imminently hazardous situation, such as death or serious injury if operators do not handle the machine correctly by disregarding the statement. Indicates a potentially hazardous situation, such as death or serious injury if operators do not handle the machine correctly by disregarding the statement. Indicates a potentially hazardous situation, such as injury or property damage if operators do not handle the machine correctly by disregarding the statement. Indicates that the printer or its components may be damaged if the instructed procedure is not strictly observed. Used to emphasize the procedure, servicing, and regulation. Used to describe the technical terminology and supplementary explanations. Used to explain purpose of adjustment. Indicates the disassembly/assembly procedure for reference. Indicates the adjustment procedure for reference. Indicates the parts list for reference. Means Assembly.

WARNING

CAUTION

INSTRUCTION NOTE REFERENCE OBJECTIVE


REP ADJ PL ASSY : : : :

Safety Critical Components (SCC) Control of the safety of components that are designated Safety Critical Components shall conform to Fuji Xerox Co. Ltd-stipulated rules and regulations on Safety Critical Components. As to replacement of any component designated SCC, the complete component unit must be replaced. It must never be disassembled or no individual internal parts of it must be replaced.Installation of any part other than the ones designated by Fuji Xerox Co. Ltd. shall be strictly prohibited because it cannot be guaranteed in quality and safety. Important Information Stored Component (ISC) Important Information Stored Components store customers important information they have entered after machine installation. When replacing Important Information Stored Components, you must replace and discard them, following the procedure described in Chapter 4 Adjustments. Take care never to let customer information leak out.

Preface-3

Introduction
4. Abbreviations

4.

Abbreviations
Abbreviations This manual contains abbreviations that are specific to this manual, as well as general abbreviations, which include: ADC Automatic Density Control AG Analog Ground APS Auto Paper Select ARC Auto Registration Control ASSY Assembly ATS Auto Tray Switching B Black BCR Bias Charge Roll Bk Black BLK Black BLU Blue BRN Brown BTR Bias Transfer Roll C Cyan CLN Cleaner CRU Customer Replaceable Unit CRUM CRU Monitor CTRG Cartridge DET Detoner Roll DEVE. Developer DIAG. Diagnostic DISP Dispense dpi dots per inch DTS Detack Saw DUP Duplex ESB Electro Static Brush ESS Electric Subsystem F Front FEED, FDR Feeder FIP Fault Isolation Procedure GND Ground GRN Green GRY Gray HT Half Tone HUM Humidity HVPS High Voltage Power Supply ICDC Image Count Dispense Control ID Image Density, or Identification IBT Intermediate Belt Transfer INTL, INLK Interlock IOT Image Output Terminal K Black L Left L/H Left Hand LD Laser diode LDD Lightly Doped Drain LED Light-emitting diode LEF Long Edge Feed LH Left Hand LV Low Voltage LVPS Low Voltage Power Supply M Magenta MAG MCU MOB MOT MSI N/P NVM OEM Mag. Roll Machine Control Unit Marks On Belt Motor Multi Sheet Inserter No Paper Non Volatile Memory Original Equipment Manufacuring OHP Overhead Project OP Operation OPC Organic Photo Conductor ORN ORANGE PC Personal Computer PCDC Pixel Count Dispense Control PH Paper Handling PHD Printer Head PNK Pink POP Paper On Photoreceptor PPM Prints Per Minute PR,P/R Process PV Print Volume PWB(A) Printed Wiring Boad (Assembly) R Right R Rear R/H Right Hand REF Refresher REGI. Registration RH Right Hand ROS Raster Output Scanner ROT Rotary RTC Rubber Tube Charger RTN Return SEF Short Edge Feed SG Signal Ground SMH Special Material Handler SNR Sensor SOL. Solenoid SOS Start Of Scan STM Single Tray Module SW Switch TEMP. Temperature TM Tray Module TNER, TNR Toner TP Thermopile TR Transfer VIO Violet WHT White XERO Xerographic Y Yellow YEL Yellow

Preface-4

Chapter 2 Troubleshooting

Contents
2.1 Status Codes [DocuPrint CM205b]............................................................................2-1
2.1.1 Controller ........................................................................................................................................ 2-1 2.1.2 IOT .................................................................................................................................................. 2-2 2.1.3 Scanner........................................................................................................................................... 2-5

2.2 Status Codes [DocuPrint CP205w/CP205/CP105b] ..............................................................................2-12

Chapter 2 Troubleshooting
2.1 Status Codes [DocuPrint CM205b]

2.1 Status Codes [DocuPrint CM205b]


2.1.1 Controller
Status Code 016-315 016-317 016-501 016-502 016-718 016-719 016-720 016-744 016-745 016-749 016-791 016-795 016-797 016-920 018-338 024-360 024-371 024-958

Error Summary/Description Quick DRAM check failure CODEROM content invalid Can not update application code in FLASH Can not update parameters correctly in FLASH Out of Memory Memory is insufficient. Decode error PDL Error An invalid command/data has been detected. Firmware Download Format Error An invalid code has been downloaded. Firmware Download Format Error An invalid data has been downloaded. PJL Error A PJL format error has been detected. USB Memory was removed File Format Error A JPEG/TIFF/PDF header check error has occurred. File Read Error AP detecting fail while WPS setup. Configuration to WIFI dongle is failed. MCU firmware AP code is failed. Controller board failed to communicate with IOT engine The selected paper size is not available in the printer The actual paper size in tray is different from the specified paper size. Paper is not loaded in the selected tray. The specified paper size is not available on the actual machine. (or MPF [PSI] is empty) IPV6 address duplicate At startup, duplicated IPv6 addresses were detected on the network. IPV4 address duplicate At startup, duplicated IPv4 addresses were detected on the network. Obama chip initialization failed

Solution Replace ESS PWB. (REP8) Replace ESS PWB. (REP8) Replace ESS PWB. (REP8) Replace ESS PWB. (REP8) Wait until the other job releases memory and the system becomes idle, and then retry. No action required. No action required. Download the correct firmware. Download the correct firmware. No action required. Insert the USB memory. Select a supported file. Select a file that can be read successfully. Replace ESS PWB. (REP8) Replace ESS PWB. (REP8) Replace IOT ASSY. Replace IOT ASSY. Replace IOT ASSY.

024-963

Replace IOT ASSY.

027-446

Replace ESS PWB. (REP8)

027-452 062-360

Replace ESS PWB. (REP8) Replace ESS PWB. (REP8)

2-1

Chapter 2 Troubleshooting
2.1 Status Codes [DocuPrint CM205b]
Status Code 075-921 116-210 116-314 116-323 116-325 116-326 116-335 116-355 116-395 117-331 117-332 117-333 117-334 117-349 117-350 117-351 117-366 134-211 Error Summary/Description Press the Set button The printer is waiting for the <OK> button to be pressed after Side 2 for manual duplex print was set. USBH port failed Cannot get MAC address / WIFI MAC address when initialization Solution

Press the <OK> button. Replace ESS PWB. (REP8) Replace ESS PWB. (REP8)

NVRAM R/W Check Fail Replace ESS PWB. (REP8) An error has been detected in the NVRAM Read/Write check. NVRAM R/W Check Fail Replace ESS PWB. (REP8) An error has been detected in the NVRAM Read/Write check. NVRAM R/W Check Fail Replace ESS PWB. (REP8) An error has been detected in the NVRAM Read/Write check. Check sum is not right when NVRAM initialization Network Fatal Error A fatal error has occurred in the network application. USBD port failed ESS related error ESS related error ESS related error ESS related error ESS related error ESS related error ESS related error ESS related error Controller board failed to communicate with FAX module Replace ESS PWB. (REP8) Replace ESS PWB. (REP8) Replace ESS PWB. (REP8) Replace ESS PWB. (REP8) Replace ESS PWB. (REP8) Replace ESS PWB. (REP8) Replace ESS PWB. (REP8) Replace ESS PWB. (REP8) Replace ESS PWB. (REP8) Replace ESS PWB. (REP8) Replace ESS PWB. (REP8) Replace ESS PWB. (REP8)

2.1.2 IOT
Status Code 009 950

Description <Y Toner Comm Fail> A communication error regarding Toner CRUM (Y) has been detected. <M Toner Comm Fail> A communication error regarding Toner CRUM (M) has been detected. <C Toner Comm Fail> A communication error regarding Toner CRUM (C) has been detected.

Solution

Replace IOT ASSY.

009

951

Replace IOT ASSY.

009

952

Replace IOT ASSY.

2-2

Chapter 2 Troubleshooting
2.1 Status Codes [DocuPrint CM205b]
Status Code 009 953 Description <K Toner Comm Fail> A communication error regarding Toner CRUM (K) has been detected. <Fuser Failure> An operation error of the fusing unit (abnormal temperature, etc.) has occurred. <Firmware Error> An MCU firmware error has been detected. <NVRAM Error> An NVRAM error has been detected. <Motor Failure> A Main Motor failure has been detected. <Fan Motor Failure> A Fan Motor Error has been detected. <Deve Mode Change Failure> A Deve Mode Change failure has been detected. <LPH Failure> An LPH failure has been detected. <Misfeed Jam> (DocuPrint CP205/CP205w) A miss feed jam has been detected on MPF (PSI). <Paper Remain at Regi (MPF/PSI)> A Reg On early JAM has been detected. A sheet is remaining at the registration section. <Reg OFF Jam> A Reg OFF Jam has been detected. The sheet did not pass through the Regi Sensor within the specified time. <Exit On JAM> An Exit On JAM has been detected. The sheet did not reach the Exit Sensor within the specified time. <Exit Off early JAM> An Exit Off early JAM has been detected. The sheet passed through the Exit Sensor before the specified time elapsed. <Exit Off JAM> An Exit Off JAM has been detected. The sheet did not pass through the Exit Sensor before the specified time elapsed. <Rear Cover Open> The Rear Cover is open. Solution Replace IOT ASSY.

010

397

Replace IOT ASSY.

024

340

Replace IOT ASSY.

041

340

Replace IOT ASSY.

042

325

Replace IOT ASSY.

042

358

Replace IOT ASSY.

042

372

Replace IOT ASSY.

061

370

Replace IOT ASSY.

075

100

Replace IOT ASSY.

077

100

Replace IOT ASSY.

077

104

Replace IOT ASSY.

077

106

Replace IOT ASSY.

077

108

Replace IOT ASSY.

077

109

Replace IOT ASSY.

077

304

Replace IOT ASSY.

2-3

Chapter 2 Troubleshooting
2.1 Status Codes [DocuPrint CM205b]
Status Code 077 900 Description <Paper Remain at Exit> A jam has been detected at the Exit section. <Paper Remain at Regi> A jam has been detected at the registration section. <Xero Near Life> A XERO Life Warning has been detected. <CTD Sensor Contamination> Contamination of CTD Sensor has been detected. <CTD sensor error> An IOT CTD Sensor Error has been detected. <Environment Sensor Error> An Environment Sensor (temperature/humidity sensor) Error has been detected. <CTD Sensor Contamination Warning> A CTD Sensor Contamination Warning has been detected. <Toner Cartridge (Y) Near Life> The Toner Cartridge (Y) needs to be replaced soon. <Toner Cartridge (M) Near Life> The Toner Cartridge (M) needs to be replaced soon. <Toner Cartridge (C) Near Life> The Toner Cartridge (C) needs to be replaced soon. <Toner Cartridge (K) Near Life> The Toner Cartridge (K) needs to be replaced soon. <Y Toner Low Density> Low density has been detected for the yellow toner. <M Toner Low Density> Low density has been detected for the magenta toner. <C Toner Low Density> Low density has been detected for the cyan toner. <K Toner Low Density> Low density has been detected for the black toner. <K CRUM ID Error> An ID error has been detected on the Toner CRUM (K). <Toner Cartridge (Y) Life Over> The Toner Cartridge (Y) has reached the replacement time. Solution Replace IOT ASSY.

077

901

Replace IOT ASSY.

091

402

Replace IOT ASSY.

092

310

Replace IOT ASSY.

092

651

Replace IOT ASSY.

092

661

Replace IOT ASSY.

092

910

Replace IOT ASSY.

093

423

Replace IOT ASSY.

093

424

Replace IOT ASSY.

093

425

Replace IOT ASSY.

093

426

Replace IOT ASSY.

093

919

Replace IOT ASSY.

093

920

Replace IOT ASSY.

093

921

Replace IOT ASSY.

093

922

Replace IOT ASSY.

093

926

Replace IOT ASSY.

093

930

Replace IOT ASSY.

2-4

Chapter 2 Troubleshooting
2.1 Status Codes [DocuPrint CM205b]
Status Code 093 931 Description <Toner Cartridge (M) Life Over> The Toner Cartridge (M) has reached the replacement time. <Toner Cartridge (C) Life Over> The Toner Cartridge (C) has reached the replacement time. <Toner Cartridge (K) Life Over> The Toner Cartridge (K) has reached the replacement time. <Y CRUM ID Error> An ID error has been detected on the Toner CRUM (Y). <M CRUM ID Error> An ID error has been detected on the Toner CRUM (M). <C CRUM ID Error> An ID error has been detected on the Toner CRUM (C). <Toner Cartridge (Y) Detached> The Toner Cartridge (Y) is not fully seated. <Toner Cartridge (M) Detached> The Toner Cartridge (M) is not fully seated. <Toner Cartridge (C) Detached> The Toner Cartridge (C) is not fully seated. <Toner Cartridge (K) Detached> The Toner Cartridge (K) is not fully seated. <ASIC Failure> An ASIC failure has been detected. <XERO Life Over> The device (XERO DEVE LPH BELT ASSY) has reached its end of life. <Custom Toner Mode> The device is in the Custom Toner Mode. Solution Replace IOT ASSY.

093

932

Replace IOT ASSY.

093

933

Replace IOT ASSY.

093

960

Replace IOT ASSY.

093

961

Replace IOT ASSY.

093

962

Replace IOT ASSY.

093

970

Replace IOT ASSY.

093

971

Replace IOT ASSY.

093

972

Replace IOT ASSY.

093

973

Replace IOT ASSY.

124

333

Replace IOT ASSY.

191

310

Replace IOT ASSY.

193

700

Replace IOT ASSY.

2.1.3 Scanner
Status Code 005-121

Description ADF Jam A jam has occurred on the ADF. Replace ADF ASSY.

Solution

2-5

Chapter 2 Troubleshooting
2.1 Status Codes [DocuPrint CM205b]
Status Code 005-301 016-372 016-503 Description ADF Cover Open The ADF Top Cover is open. DRAM memory allocation Fail. Email Send Sever Name Error Replace ADF ASSY. Replace ESS PWB. (REP8) 1. Check with the system administrator whether the server settings are correct. 2. Retry the scan job. 1. Check with the system administrator whether the authentication settings are correct. 2. Retry the scan job. 1. Check whether the e-mail server IP address or the email recipient address is correct. 2. Retry the scan job. 1. Check with the system administrator whether the authentication settings are correct. 2. Retry the scan job. 1. Check whether the network cables are correctly connected. 2. Retry the scan job. 1. Send a ping to the remote mail sever to check whether it is available. 2. Retry the scan job. 1. Check whether the e-mail server is correctly configured. 2. Retry the scan job. 1. Check whether the USB memory is correctly inserted. 2. Retry the scan job. 1. Remove any unsupported device. 2. Check the content of the message. 1. Remove any unsupported device. 2. Check the content of the message. Load fewer original documents. 1. Check the scan default settings for e-mail size. Enlarge it to a larger value according to the image size. 2. Retry the scan job. 1. Check the scan default settings for e-mail size. Enlarge it to a larger value according to the image size. 2. Retry the scan job. 1. Check whether the USB cable is correctly connected. 2. Check whether the host computer is available. Solution

016-504

Email Send POP Authentication Error Email Send Error because some fields are blank. The server IP address or e-mail recipient address is not specified. Email Send SMTP Authentication Error PDL Error PJL Error Email Send Connect Failed Connection to the mail server cannot be established when e-mail is sent. Email Send Error

016-506

016-507 016-720 016-749 016-764

016-766

016-767

Email Send Invalid Recipient Address USB Memory was removed It has been detected that the USB memory is not inserted. The device is not supported The USB hub is not supported Collate full Email Send File Size Limit Error

016-791

016-930 016-931 016-981 016-985

017-970 017-980 017-981 017-988

Out of Memory Report Error Report Error Scan Timeout Error

2-6

Chapter 2 Troubleshooting
2.1 Status Codes [DocuPrint CM205b]
Status Code 017-990 Description Can not find Reference mark well Paper is not loaded in the selected tray. The specified paper size is not available on the actual machine. (Only A4 and Letter are supported.) USB Memory Full Solution Replace IIT ASSY (REP8.2/REP9.2

024-963

Load print media of the correct size.

026-720

1. Check whether the USB memory is filled to capacity. 2. Retry the scan job. 1. Check whether the USB memory is write-protected or has a disk error. 2. Retry the scan job. 1. Check whether the USB memory is write-protected or has a disk error. 2. Retry the scan job. 1. Check whether the USB memory is write-protected or has a disk error. 2. Retry the scan job. 1. Check whether the path name/file name is not too long. 2. Set a shorter path, and then retry the scan job. 1. Check whether the USB cable or the network cable is correctly connected. 2. On the host computer, exit the scan application and then restart it. 3. Retry the scan job. 1. Check whether the USB cable or the network cable is correctly connected. 2. Retry the scan job.

026-721

USB Memory Send File Write Error

026-721

USB Memory Send File Write Error

026-722

USB Memory Write Protect

026-723

USB Memory Send File Path Limit

026-750

Scan Error An unknown command or protocol has been detected via USB or network. Scan Error During data transmission, the connection via USB or network was cut off.

026-751

026-752

Scan Connect Failed 1. Check whether the USB cable is correctly An interrupt request cannot be sent to the USB. connected. 1. Check with the system administrator whether the access settings to the SMB server are correct. 2. Resolve the server problem, and then retry the scan job. 1. Check whether the domain name for the SMB server is correct. 2. Retry the scan job. 1. Check whether the network connection is established. 2. Check whether the password settings for the SMB server are correct. 3. Retry the scan job. 1. Check whether the working path settings to the SMB server are correct. 2. Resolve the server problem, and then retry the scan job.

031-521

SMB Login Failed

031-526

SMB Name Resolve Error

031-529

SMB Send Login Failed A folder ID error has occurred or the password is wrong.

031-530

SMB Send Error

2-7

Chapter 2 Troubleshooting
2.1 Status Codes [DocuPrint CM205b]
Status Code Description Solution 1. Check whether the SMB server has not encountered a problem of file name conflict, write-protection, or disk error. 2. Resolve the server problem, and then retry the scan job. 1. Check whether the SMB server has not encountered a problem of write protection or disk error. 2. Retry the scan job. 1. Check whether the SMB server has not encountered a problem of write protection or disk error. 2. Resolve the server problem, and then retry the scan job. 1. Check whether the SMB server has not encountered a problem of write protection or disk error. 2. Resolve the server problem, and then retry the scan job. 1. Check whether the disk of the SMB server is filled to capacity. 2. Resolve the server problem, and then retry the scan job. 1. Check whether the network connection is established. 2. Retry the scan job. 1. Check whether the SMB server has not encountered a problem of write protection or disk error. 2. Resolve the server problem, and then retry the scan job. 1. Check whether the SMB server has not encountered a problem of file name conflict. 2. Resolve the server problem, and then retry the scan job. 1. Check with the system administrator whether the access settings to the SMB server are correct. 2. Resolve the server problem, and then retry the scan job. 1. Check whether the network connection is established. 2. Retry the scan job. 1. Check whether the domain name for the FTP server is correct. 2. Retry the scan job. 1. Check whether the host name settings for the FTP sever is correct. 2. Resolve the server problem, and then retry the scan job. 1. The FTP server has not encountered a problem of write protection or disk error. 2. Retry the scan job.

031-533

SMB Send Error File names cannot be created.

031-534

SMB Send Error Directories cannot be created for SMB.

031-535

SMB Send Error

031-536

SMB Send Error

031-537

SMB Send Error The SMB server is filled to capacity.

031-555

SMB Send Connect Failed

031-556

SMB Send Error Data cannot be written to SMB.

031-557

SMB Send Error

031-558

SMB Connect Failed

031-571

FTP Send Connect Failed

031-574

FTP Send Name Resolve Error

031-575

FTP Send Error

031-576

FTP Send Server not Found The FTP server cannot be accessed.

2-8

Chapter 2 Troubleshooting
2.1 Status Codes [DocuPrint CM205b]
Status Code Description Solution 1. Check whether the network connection is established. 2. Check whether the password settings for the FTP server are correct. 3. Retry the scan job. 1. Check whether the working path settings for the FTP server are correct. 2. Resolve the server problem, and then retry the scan job. 1. The FTP server has not encountered a problem of write protection or disk error. 2. Resolve the server problem, and then retry the scan job. 1. The FTP server has not encountered a problem of file name conflict, write protection or disk error. 2. Resolve the server problem, and then retry the scan job. 1. The FTP server has not encountered a problem of delete/write protection or disk error. 2. Resolve the server problem, and then retry the scan job. 1. The FTP server has not encountered a problem of delete/write protection or disk error. 2. Resolve the server problem, and then retry the scan job. 1. The FTP server has not encountered a problem of write protection or disk error. 2. Resolve the server problem, and then retry the scan job. 1. Check whether the disk of the FTP server is filled to capacity. 2. Resolve the server problem, and then retry the scan job. 1. Check with the system administrator whether the settings for the scanned file being transferred to the FTP server are correct. 2. Resolve the server problem, and then retry the scan job. 1. The FTP server has not encountered a problem of write protection or disk error. 2. Resolve the server problem, and then retry the scan job. 1. Retry the job. 2. Check the report. 1. Retry the job. 2. Check the report. Retry the job. Retry the job. Retry the job.

031-578

FTP Send Login Failed An FTP ID error has occurred or the password is wrong.

031-579

FTP Send Error

031-582

FTP Send Error File names cannot be created.

031-584

FTP Send Error Directories cannot be created for FTP.

031-585

FTP Send Error

031-587

FTP Send Error

031-588

FTP Send Error Data cannot be written to FTP.

031-589

FTP Send Error The FTP server is filled to capacity.

031-594

FTP Send Error

031-598

FTP Send Error

033-503 033-513 033-517 033-518 033-519

Fax Memory Full Fax Memory Full Fax Send Error Fax Send Error Fax Send Error

2-9

Chapter 2 Troubleshooting
2.1 Status Codes [DocuPrint CM205b]
Status Code 033-787 033-788 034-700 034-701 034-702 034-703 034-704 034-705 034-706 034-707 034-708 034-709 034-710 034-711 034-712 034-713 034-714 034-715 034-716 034-717 034-718 034-719 034-720 034-721 034-722 034-723 034-724 034-725 034-726 034-727 034-750 034-751 034-752 034-753 034-754 034-755 Description Fax Memory Full Fax Memory Full Fax Send Error Fax Send Error Fax Send Error Fax Send Error Fax Send Error Fax Send Error Fax Send Error Fax Send Error Fax Send Error Fax Send Error Fax Send Error Fax Send Error Fax Send Error Fax Send Error Fax Send Error Fax Send Error Fax Send Error Fax Send Error Fax Send Error Fax Send Error Fax Send Error Fax Send Error Fax Send Error Fax Send Error Fax Send Error Fax Send Error Fax Send Error Fax Send Error Fax Receive Error Fax Receive Error Fax Receive Error Fax Receive Error Fax Receive Error Fax Receive Error 1. Retry the job. 2. Check the report. 1. Retry the job. 2. Check the report. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Solution

2-10

Chapter 2 Troubleshooting
2.1 Status Codes [DocuPrint CM205b]
Status Code 034-756 034-757 034-758 034-759 034-760 034-761 034-762 034-763 034-764 034-765 034-766 034-767 034-768 062-321 062-322 062-790 117-340 117-342 117-343 117-344 117-346 117-348 Description Fax Receive Error Fax Receive Error Fax Receive Error Fax Receive Error Fax Receive Error Fax Receive Error Fax Receive Error Fax Receive Error Fax Receive Error Fax Receive Error Fax Receive Error Fax Receive Error Fax Receive Error Carriage Motor Error Can not get valid calibration result by default algorithm. Scan Error SIA encounter DSP emergency error. SIA detects CODEC service error ESS related error ESS related error ESS related error ESS related error Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Retry the job. Replace IIT ASSY (REP4) Replace IIT ASSY (REP4) Replace IIT ASSY (REP4) Replace ESS PWB. (REP8) Replace ESS PWB. (REP8) Replace ESS PWB. (REP8) Replace ESS PWB. (REP8) Replace ESS PWB. (REP8) Replace ESS PWB. (REP8) Solution

2-11

Chapter 2 Troubleshooting
2.2 Status Codes [DocuPrint CP205w/CP205/CP105b]

2.2 Status Codes [DocuPrint CP205w/CP205/CP105b]


NOTE
DocuPrint CP105b is not equipped with an LCD panel. To check the status, read the LED illumination pattern on the operation panel or display the status via the servicing software.

Status Code 010

Description

Solution

<Fuser Failure> 397 An operation error of the fusing unit (abnormal temperature, etc.) has occurred. 500 <Download Delete Error> An error occurred while the flash memory was deleted at download.

Replace IOT ASSY.

016

Replace ESS PWB (REP7)

016

<Download Write Error> 501 An error has occurred while the flash memory was written to at download. 502

Replace ESS PWB (REP7)

016

<Download Verify Error> Replace ESS PWB (REP7) An error has occurred while the flash memory was verified at download. <Memory Over flow> Memory is insufficient. <PDL Error> An error occurred within the decomposer. <Download Format Error> The format of the downloaded file is invalid. Replace ESS PWB (REP7)

016

718

016

720

Replace ESS PWB (REP7)

016

737

Replace ESS PWB (REP7)

016

<Download Protect Error> 741 An error has occurred when an attempt was made to write to the BOOT area at download. 742 <Download ID Error> The file ID of the downloaded file is invalid.

Replace ESS PWB (REP7)

016

Replace ESS PWB (REP7)

016

<Download Range Error> 743 The write destination address at download is invalid. A range check error has occurred. 744 <Download Check Sum Error> The checksum of the downloaded file is invalid. <Download header Error> The header information of the downloaded file is invalid.

Replace ESS PWB (REP7)

016

Replace ESS PWB (REP7)

016

745

Replace ESS PWB (REP7)

016

<Job Environment Violation> 799 The configuration of the printer on the printer driver does not conform to the printer.

Replace ESS PWB (REP7)

2-12

Chapter 2 Troubleshooting
2.2 Status Codes [DocuPrint CP205w/CP205/CP105b]
Status Code 016 920 Description <Wireless Setting Error Timeout Error> (DocuPrint CP205/CP205w) A timeout has occurred at the register connection. Solution Replace ESS PWB (REP7)

016

<Wireless Setting Error Download Error> (DocuPrint CP205/CP205w) 921 An error has occurred while the wireless LAN access point is being accessed in the WPS mode. <Wireless Setting Error Session Overlap Error> (DocuPrint CP205/ 922 CP205w) Multiple registers have been found to be operating in WPS-PBC. <Wireless Error> (DocuPrint CP205/CP205w) 318 An error occurred when the communication with the wireless device failed. 340 <Firmware Error> An MCU firmware error has been detected. <MCU Download Error> Replacing the MCU firmware has failed. <MCU-ESS Communication Fail> The communication between MCU and ESS has failed.

Replace ESS PWB (REP7)

016

Replace ESS PWB (REP7)

018

Replace ESS PWB (REP7)

024

Replace IOT ASSY.

024

360

Replace IOT ASSY.

024

371

Replace IOT ASSY.

024

<Paper Size Mismatch> 958 The actual paper size available in the MPF (MSI) is different from the specified size. <No Suitable Paper> 963 The specified paper size is not available on the actual machine. (or MPF [PSI] is empty) 446 < IPv6 duplicate> (DocuPrint CP205/CP205w) At startup, duplicated IPv6 addresses were detected on the network. <IPv4 duplicate> (DocuPrint CP205/CP205w) At startup, duplicated IPv4 addresses were detected on the network. <NVRAM Error> An NVRAM error has been detected. <Motor Failure> A Main Motor failure has been detected. <Fan Motor Failure> A Fan Motor Error has been detected. <Deve Mode Change Failure> A Deve Mode Change failure has been detected. <LPH Failure> An LPH failure has been detected.

Replace IOT ASSY.

024

Replace IOT ASSY.

027

Replace ESS PWB (REP7)

027

452

Replace ESS PWB (REP7)

041

340

Replace IOT ASSY.

042

325

Replace IOT ASSY.

042

358

Replace IOT ASSY.

042

372

Replace IOT ASSY.

061

370

Replace IOT ASSY.

2-13

Chapter 2 Troubleshooting
2.2 Status Codes [DocuPrint CP205w/CP205/CP105b]
Status Code 075 100 Description <Misfeed Jam> (DocuPrint CP205/CP205w) A miss feed jam has been detected on MPF (PSI). Solution Replace IOT ASSY.

075

<Waiting for "Continue" key to be pressed after reloading paper to the MPF (PSI)> 921 The printer is waiting for the <OK> button to be pressed after Side 2 for manual duplex print was set. <Paper Remain at Regi (MPF/PSI)> 100 A Reg On early JAM has been detected. A sheet is remaining at the registration section.

Replace IOT ASSY.

077

Replace IOT ASSY.

077

<Reg OFF Jam> 104 A Reg OFF Jam has been detected. Replace IOT ASSY. The sheet did not pass through the Regi Sensor within the specified time. <Exit On JAM> 106 An Exit On JAM has been detected. The sheet did not reach the Exit Sensor within the specified time. <Exit Off early JAM> An Exit Off early JAM has been detected. 108 The sheet passed through the Exit Sensor before the specified time elapsed. <Exit Off JAM> An Exit Off JAM has been detected. The sheet did not pass through the Exit Sensor before the specified time elapsed. <Rear Cover Open> The Rear Cover is open. <Paper Remain at Exit> A jam has been detected at the Exit section. <Paper Remain at Regi> A jam has been detected at the registration section. <Xero Near Life> A XERO Life Warning has been detected. <CTD Sensor Contamination> Contamination of CTD Sensor has been detected. <CTD sensor error> An IOT CTD Sensor Error has been detected. Replace IOT ASSY.

077

077

Replace IOT ASSY.

077

109

Replace IOT ASSY.

077

304

Replace IOT ASSY.

077

900

Replace IOT ASSY.

077

901

Replace IOT ASSY.

091

402

Replace IOT ASSY.

092

310

Replace IOT ASSY.

092

651

Replace IOT ASSY.

092

<Environment Sensor Error> 661 An Environment Sensor (temperature/humidity sensor) Error has been detected. 910 <CTD Sensor Contamination Warning> A CTD Sensor Contamination Warning has been detected.

Replace IOT ASSY.

092

Replace IOT ASSY.

2-14

Chapter 2 Troubleshooting
2.2 Status Codes [DocuPrint CP205w/CP205/CP105b]
Status Code 093 423 Description <Toner Cartridge (Y) Near Life> The Toner Cartridge (Y) needs to be replaced soon. <Toner Cartridge (M) Near Life> The Toner Cartridge (M) needs to be replaced soon. <Toner Cartridge (C) Near Life> The Toner Cartridge (C) needs to be replaced soon. <Toner Cartridge (K) Near Life> The Toner Cartridge (K) needs to be replaced soon. <Y Toner Low Density> Low density has been detected for the yellow toner. <M Toner Low Density> Low density has been detected for the magenta toner. <C Toner Low Density> Low density has been detected for the cyan toner. <K Toner Low Density> Low density has been detected for the black toner. <K Toner Comm Fail> A communication error regarding Toner CRUM (K) has been detected. <K CRUM ID Error> An ID error has been detected on the Toner CRUM (K). <Toner Cartridge (Y) Life Over> The Toner Cartridge (Y) has reached the replacement time. <Toner Cartridge (M) Life Over> The Toner Cartridge (M) has reached the replacement time. <Toner Cartridge (C) Life Over> The Toner Cartridge (C) has reached the replacement time. <Toner Cartridge (K) Life Over> The Toner Cartridge (K) has reached the replacement time. <Y Toner Comm Fail> A communication error regarding Toner CRUM (Y) has been detected. <M Toner Comm Fail> A communication error regarding Toner CRUM (M) has been detected. <C Toner Comm Fail> A communication error regarding Toner CRUM (C) has been detected. Solution Replace IOT ASSY.

093

424

Replace IOT ASSY.

093

425

Replace IOT ASSY.

093

426

Replace IOT ASSY.

093

919

Replace IOT ASSY.

093

920

Replace IOT ASSY.

093

921

Replace IOT ASSY.

093

922

Replace IOT ASSY.

093

925

Replace IOT ASSY.

093

926

Replace IOT ASSY.

093

930

Replace IOT ASSY.

093

931

Replace IOT ASSY.

093

932

Replace IOT ASSY.

093

933

Replace IOT ASSY.

093

950

Replace IOT ASSY.

093

951

Replace IOT ASSY.

093

952

Replace IOT ASSY.

2-15

Chapter 2 Troubleshooting
2.2 Status Codes [DocuPrint CP205w/CP205/CP105b]
Status Code 093 960 Description <Y CRUM ID Error> An ID error has been detected on the Toner CRUM (Y). <M CRUM ID Error> An ID error has been detected on the Toner CRUM (M). <C CRUM ID Error> An ID error has been detected on the Toner CRUM (C). <Toner Cartridge (Y) Detached> The Toner Cartridge (Y) is not fully seated. <Toner Cartridge (M) Detached> The Toner Cartridge (M) is not fully seated. <Toner Cartridge (C) Detached> The Toner Cartridge (C) is not fully seated. <Toner Cartridge (K) Detached> The Toner Cartridge (K) is not fully seated. <Network MAC Address Checksum Error> (DocuPrint CP205/ CP205w) The checksum of the MAC address is invalid. <ESS On Board RAM R/W Check Fail> An error has been detected during the Onboard RAM Read/Write Check at initialization. <ESS ROM Check (Main) Fail> A checksum error has been detected for Main Program ROM. <ESS Illegal Exception> An invalid exception of CPU has occurred. <ESS NVRAM 2 R/W Check Fail> An error has been detected during the NVRAM 2 Read/Write Check. <ASIC Fail> A fatal error related to ASIC has occurred. <Network Communication Fail> (DocuPrint CP205/CP205w) The communication between the CPU network and ESS firmware has failed. <Ethernet Self-diagnostic Error> (DocuPrint CP205/CP205w) An error has occurred during the ESS Ethernet driver self-test. <Network Internal Loop back Error> (DocuPrint CP205/CP205w) The ESS Ethernet driver internal loopback test has failed. <Network Fatal Error> (DocuPrint CP205/CP205w) A fatal error has occurred in the network application. Solution Replace IOT ASSY.

093

961

Replace IOT ASSY.

093

962

Replace IOT ASSY.

093

970

Replace IOT ASSY.

093

971

Replace IOT ASSY.

093

972

Replace IOT ASSY.

093

973

Replace IOT ASSY.

116

314

Replace ESS PWB (REP7)

116

315

Replace ESS PWB (REP7)

116

317

Replace ESS PWB (REP7)

116

324

Replace ESS PWB (REP7)

116

326

Replace ESS PWB (REP7)

116

343

Replace ESS PWB (REP7)

116

350

Replace ESS PWB (REP7)

116

351

Replace ESS PWB (REP7)

116

352

Replace ESS PWB (REP7)

116

355

Replace ESS PWB (REP7)

2-16

Chapter 2 Troubleshooting
2.2 Status Codes [DocuPrint CP205w/CP205/CP105b]
Status Code 124 333 Description <ASIC Failure> An ASIC failure has been detected. Solution Replace IOT ASSY.

191

<XERO Life Over> 310 The device (XERO DEVE LPH BELT ASSY) has reached its end of life. 700 <Custom Toner Mode> The device is in the Custom Toner Mode.

Replace IOT ASSY.

193

Replace IOT ASSY.

2-17

Chapter 4 Disassembly / Assembly

Contents
4.1 Preface .......................................................................................................................4-1
4.1.1 Before starting service work............................................................................................................ 4-1

4.2 Disassembly / Assembly.............................................................................................4-2


PL1 DocuPrint CM205b ........................................................................................................................... 4-2 REP1 Kit Cover MSI ........................................................................................................................... 4-2 REP2 Kit Cover Front ......................................................................................................................... 4-3 REP3 Cover Side L............................................................................................................................. 4-5 REP4 IIT Assy..................................................................................................................................... 4-6 REP5 Cover Assy Top ...................................................................................................................... 4-10 REP6 Kit Cover Assy Rear ............................................................................................................... 4-12 REP7 Kit Cover Rear Inner............................................................................................................... 4-13 REP8 ESS PWB ............................................................................................................................... 4-17 PL1 DocuPrint CP205w / CP205 / CP105b ........................................................................................... 4-19 REP1 Kit Cover MSI ......................................................................................................................... 4-19 REP2 Kit Cover Front ....................................................................................................................... 4-20 REP3 Cover Side L........................................................................................................................... 4-22 REP4 Cover Assy Top ...................................................................................................................... 4-24 REP5 Kit Cover Rear Inner............................................................................................................... 4-26 REP6 Kit Cover Assy Rear ............................................................................................................... 4-29 REP7 ESS PWB ............................................................................................................................... 4-30 REP99.1 Safety Critical Components (SCC) .................................................................................... 4-32

Chapter 4 Disassembly / Assembly


4.1 Preface

4.1 Preface
NOTE
When working on an item which is controlled as a spare part but the procedure therefore is not described, observe carefully how the part is attached before removing the item.

NOTE
As a general rule, optional items are assumed to be removed from the equipment. However, you may work with optional items attached if it does not disturb your work.

Safety Critical Component (SCC) Control of the safety of components that are designated Safety Critical Components shall conform to Fuji Xerox Co. Ltdstipulated rules and regulations on Safety Critical Components. As to replacement of any component designated SCC, the complete component unit must be replaced. It must never be disassembled or no individual internal parts of it must be replaced. Installation of any part other than the ones designated by Fuji Xerox Co. Ltd. shall be strictly prohibited because it cannot be guaranteed in quality and safety. Important Information Stored Component (ISC) Important Information Stored Components store customers' important information they have entered after machine installation. When replacing Important Information Stored Components, you must replace and discard them, following the procedure described in Chapter 4 Adjustments. Take care never to let customer information leak out.

4.1.1 Before starting service work


Start the procedure after turning off the power and removing the power cord from the outlet. When performing the service operation around the FUSING UNIT, ensure that FUSING UNIT and its surrounding area have cooled down sufficiently. Pay sufficient attention to the parts during the procedure because they may be broken or may not perform their functions properly if unreasonable force is applied. Since various types of screws are used, ensure that the right screws are used in their right positions. Use special caution not to confuse the screws for plastic and the ones for sheet metal, because using the wrong type of screw may result in damage to the screw threads or other troubles. Wear a wristband or the like as far as possible to remove static electricity of the human body.

4-1

Chapter 4 Disassembly / Assembly


4.2 Disassembly / Assembly

4.2 Disassembly / Assembly


PL1 REP1
[Removal] 1 2 Turn off the power switch, and then unplug the power cord from the power outlet. Remove the Kit Cover MSI. (Fig.4-1) Release the tab from the hole by depressing the Kit Cover MSI toward the arrow direction, and then remove the Kit Cover MSI.

DocuPrint CM205b Kit Cover MSI

Fig.4-1 Kit Cover MSI

[Replacement] 1 To install, carry out the removal steps in reverse order.

4-2

Chapter 4 Disassembly / Assembly


4.2 Disassembly / Assembly

REP2
[Removal] 1 2 3 4

Kit Cover Front

Turn off the power switch, and then unplug the power cord from the power outlet. Remove the Kit Cover MSI. (REP1) Open the Kit Cover TNR. Remove the Screw-Tapping(2) that fix the Kit Cover Front. (Fig.4-2) Remove the Screw-Tapping(2).

Fig.4-2 Kit Cover Front

4-3

Chapter 4 Disassembly / Assembly


4.2 Disassembly / Assembly
5 Remove the Kit Cover Front. (Fig.4-3)

NOTE
Take care not to damage the Cover when releasing the Hook. Open the IIT Assy. Remove the Extension Tray. Release the right side of the Hook(3). Move the Kit Cover Front toward the arrow direction to remove it.

Fig.4-3 Kit Cover Front

[Replacement] 1 To install, carry out the removal steps in reverse order.

4-4

Chapter 4 Disassembly / Assembly


4.2 Disassembly / Assembly

REP3
[Removal] 1 2 3 4

Cover Side L

Turn off the power switch, and then unplug the power cord from the power outlet. Remove the Kit Cover MSI. (REP1) Remove the Kit Cover Front. (REP2) Remove the Cover Side L. (Fig.4-4)

NOTE
Take care not to damage the Cover when releasing the Hook. Move the printer slightly toward you. Release the Hook(2) on the bottom of the printer. Release the rear side of the Hook(1). Remove the Cover Side L.

Fig.4-4 Cover Side L

[Replacement] 1 To install, carry out the removal steps in reverse order.

4-5

Chapter 4 Disassembly / Assembly


4.2 Disassembly / Assembly

REP4
[Removal] 1 2 3 4 5

IIT Assy

Turn off the power switch, and then unplug the power cord from the power outlet. Remove the Kit Cover MSI. (REP1) Remove the Kit Cover Front. (REP2) Remove the Cover Side L. (REP3) Disconnect the Connector(1) and Flat Cable(2). (Fig.4-5) Disconnect the Connector(1). Disconnect the Flat Cable(2).

Fig.4-5 IIT Assy

4-6

Chapter 4 Disassembly / Assembly


4.2 Disassembly / Assembly
6 Remove the Screw(2) that fix the Holder Assy, ARM L and Holder Assy, ARM R of the IIT Assy. (Fig.4-6) Open the IIT Assy. Remove the Screw(2). Pull the Holder Assy, ARM L and Holder Assy, ARM R toward you.

Fig.4-6 IIT Assy

4-7

Chapter 4 Disassembly / Assembly


4.2 Disassembly / Assembly
7 Remove the Holder Assy, ARM L and Holder Assy, ARM R. (Fig.4-7) Raise the IIT Assy. Remove the Holder Assy, ARM L and Holder Assy, ARM R.

Fig.4-7 IIT Assy

4-8

Chapter 4 Disassembly / Assembly


4.2 Disassembly / Assembly
8 Remove the IIT Assy. (Fig.4-8) Swing up the IIT Assy to the vertical position, and then pull it out upward in the arrow direction.

Fig.4-8 IIT Assy

[Replacement] 1 To install, carry out the removal steps in reverse order.

4-9

Chapter 4 Disassembly / Assembly


4.2 Disassembly / Assembly

REP5
[Removal] 1 2 3 4 5 6

Cover Assy Top

Turn off the power switch, and then unplug the power cord from the power outlet. Remove the Kit Cover MSI. (REP1) Remove the Kit Cover Front. (REP2) Remove the Cover Side L. (REP3) Remove the IIT Assy. (REP4) Remove the Screw(6) that fix the Cover Assy Top. (Fig.4-9) Remove the Screw(6).

Fig.4-9 Cover Assy Top

4-10

Chapter 4 Disassembly / Assembly


4.2 Disassembly / Assembly
7 Remove the Cover Assy Top. (Fig.4-10)

NOTE
Take care not to damage the Cover when releasing the Hook. With the front end of the Cover Assy Top slightly lifted, unlock the Hook(3). Move the Cover Assy Top toward the arrow direction to remove it.

Fig.4-10 Cover Assy Top

[Replacement] 1 To install, carry out the removal steps in reverse order.

4-11

Chapter 4 Disassembly / Assembly


4.2 Disassembly / Assembly

REP6
[Removal] 1 2

Kit Cover Assy Rear

Turn off the power switch, and then unplug the power cord from the power outlet. Remove the Kit Cover Assy Rear. (Fig.4-11) Move the printer slightly toward you. Release the tab from the hole by depressing the Kit Cover Assy Rear toward the arrow direction, and then remove the Kit Cover Assy Rear.

Fig.4-11 Kit Cover Assy Rear

[Replacement] 1 To install, carry out the removal steps in reverse order.

4-12

Chapter 4 Disassembly / Assembly


4.2 Disassembly / Assembly

REP7
[Removal] 1 2 3 4 5 6 7 8 9

Kit Cover Rear Inner

Turn off the power switch, and then unplug the power cord from the power outlet. Remove the Kit Cover MSI. (REP1) Remove the Kit Cover Front. (REP2) Remove the Cover Side L. (REP3) Remove the IIT Assy. (REP4) Remove the Cover Assy Top. (REP5) Remove the Kit Cover Assy Rear. (REP6) Open the Kit Cover TNR. Remove the Screw-Tapping(4) that fix the Kit Cover Rear Inner. (Fig.4-12) Remove the Screw-Tapping(4).

Fig.4-12 Kit Cover Rear Inner

4-13

Chapter 4 Disassembly / Assembly


4.2 Disassembly / Assembly
10 Disconnect the Connector(1), and then release the Harness (Orange) from the Hook. (Fig.4-13) Disconnect the Connector(1). Release the Harness from the Hook.

Fig.4-13 Kit Cover Rear Inner

4-14

Chapter 4 Disassembly / Assembly


4.2 Disassembly / Assembly
11 Remove the Kit Cover Rear Inner. (Fig.4-14)

NOTE
Take care not to damage the Cover when releasing the Hook. Pull up the Lever(2). Release the left side Hook(2). Remove the Kit Cover Rear Inner.

Fig.4-14 Kit Cover Rear Inner

4-15

Chapter 4 Disassembly / Assembly


4.2 Disassembly / Assembly
[Replacement] 1 To install, carry out the removal steps in reverse order.

NOTE
Make sure that the tab on the Kit Cover Rear Inner fits the hole on the Kit Cover TNR. (Fig.4-15)

Fig.4-15 Kit Cover Rear Inner

4-16

Chapter 4 Disassembly / Assembly


4.2 Disassembly / Assembly

REP8
[Removal]

ESS PWB

Static electricity may damage electrical parts. Always wear a wrist band during servicing. If a wrist band is not available, touch some metallic parts before servicing to discharge the static electricity.

1 2 3 4 5 6 7 8

Turn off the power switch, and then unplug the power cord from the power outlet. Remove the Kit Cover MSI. (REP1) Remove the Kit Cover Front. (REP2) Remove the Cover Side L. (REP3) Remove the IIT Assy. (REP4) Remove the Cover Assy Top. (REP5) Remove the Kit Cover Assy Rear. (REP6) Remove the Kit Cover Rear Inner. (REP7)

4-17

Chapter 4 Disassembly / Assembly


4.2 Disassembly / Assembly
9 Remove the ESS PWB. (Fig.4-16) Disconnect the Connector(2). Disconnect the Flat Cable(2). Remove the Screw(4). Remove the ESS PWB.

Fig.4-16 ESS PWB

[Replacement] 1 To install, carry out the removal steps in reverse order.

4-18

Chapter 4 Disassembly / Assembly


4.2 Disassembly / Assembly

PL1 REP1

DocuPrint CP205w / CP205 / CP105b Kit Cover MSI

[Removal] 1 2 Turn off the power switch, and then unplug the power cord from the power outlet. Remove the Kit Cover MSI. (Fig.4-17) Release the tab from the hole by depressing the Kit Cover MSI toward the arrow direction, and then remove the Kit Cover MSI.

Fig.4-17 Kit Cover MSI

[Replacement] 1 To install, carry out the removal steps in reverse order.

4-19

Chapter 4 Disassembly / Assembly


4.2 Disassembly / Assembly

REP2
[Removal] 1 2 3 4

Kit Cover Front

Turn off the power switch, and then unplug the power cord from the power outlet. Remove the Kit Cover MSI. (REP1) Open the Kit Cover TNR. Remove the Screw-Tapping(2) that fix the Kit Cover Front. (Fig.4-18) Remove the Screw-Tapping(2).

Fig.4-18 Kit Cover Front

4-20

Chapter 4 Disassembly / Assembly


4.2 Disassembly / Assembly
5 Remove the Kit Cover Front. (Fig.4-19)

NOTE
Take care not to damage the Cover when releasing the Hook. Release the right side of the Hook(3). Release the left side of the Hook(3). Move the Kit Cover Front toward the arrow direction to remove it.

Fig.4-19 Kit Cover Front

[Replacement] 1 To install, carry out the removal steps in reverse order.

4-21

Chapter 4 Disassembly / Assembly


4.2 Disassembly / Assembly

REP3
[Removal] 1 2 3 4

Cover Side L

Turn off the power switch, and then unplug the power cord from the power outlet. Remove the Kit Cover MSI. (REP1) Remove the Kit Cover Front. (REP2) Remove the Cover Side L. (Fig.4-20)

NOTE
Take care not to damage the Cover when releasing the Hook. Move the printer slightly toward you. Release the Hook(2) on the bottom of the printer. Release the rear side of the Hook(1). Move the Cover Side L toward arrow direction to remove it.

Fig.4-20 Cover Side L

4-22

Chapter 4 Disassembly / Assembly


4.2 Disassembly / Assembly
[Replacement] 1 To install, carry out the removal steps in reverse order.

NOTE
When attaching the Cover Side L, make sure that the rear side of the Tab(2) were attached to the inside of the Cover Assy Rear. (Fig.4-21)

Fig.4-21 Cover Side L

4-23

Chapter 4 Disassembly / Assembly


4.2 Disassembly / Assembly

REP4
[Removal] 1 2 3 4 5

Cover Assy Top

Turn off the power switch, and then unplug the power cord from the power outlet. Remove the Kit Cover MSI. (REP1) Remove the Kit Cover Front. (REP2) Remove the Cover Side L. (REP3) Remove the Screw(2) and disconnect the Connector(1) that fix the Cover Assy Top. (Fig.4-22) Disconnect the Connector(1). Remove the Screw(2).

Fig.4-22 Cover Assy Top

4-24

Chapter 4 Disassembly / Assembly


4.2 Disassembly / Assembly
6 Remove the Cover Assy Top. (Fig.4-23)

NOTE
Take care not to damage the Cover when releasing the Hook. Release the right side of the Hook(2). Move the Cover Assy Top toward the arrow direction to remove it.

Fig.4-23 Cover Assy Top

[Replacement] 1 To install, carry out the removal steps in reverse order.

4-25

Chapter 4 Disassembly / Assembly


4.2 Disassembly / Assembly

REP5
[Removal] 1 2 3 4 5 6 7 8

Kit Cover Rear Inner

Turn off the power switch, and then unplug the power cord from the power outlet. Remove the Kit Cover MSI. (REP1) Remove the Kit Cover Front. (REP2) Remove the Cover Side L. (REP3) Remove the Cover Assy Top. (REP4) Open the Kit Cover Assy Rear. Open the Kit Cover TNR. Remove the Screw-Tapping(4) that fix the Kit Cover Rear Inner. (Fig.4-24) Remove the Screw-Tapping(4).

Fig.4-24 Kit Cover Rear Inner

4-26

Chapter 4 Disassembly / Assembly


4.2 Disassembly / Assembly
9 Disconnect the Connector(1), and then release the Harness (Orange) from the Hook. (Fig.4-25) Disconnect the Connector(1). Release the Harness from the Hook.

Fig.4-25 Kit Cover Rear Inner

4-27

Chapter 4 Disassembly / Assembly


4.2 Disassembly / Assembly
10 Remove the Kit Cover Rear Inner. (Fig.4-26)

NOTE
Take care not to damage the Cover when releasing the Hook. Pull up the Lever(2). Release the left side Hook(2). Remove the Kit Cover Rear Inner.

Fig.4-26 Kit Cover Rear Inner

[Replacement] 1 To install, carry out the removal steps in reverse order.

4-28

Chapter 4 Disassembly / Assembly


4.2 Disassembly / Assembly

REP6
[Removal] 1 2

Kit Cover Assy Rear

Turn off the power switch, and then unplug the power cord from the power outlet. Remove the Kit Cover Assy Rear. (Fig.4-27) Move the printer slightly toward you. Release the tab from the hole by depressing the Kit Cover Assy Rear toward the arrow direction, and then remove the Kit Cover Assy Rear.

Fig.4-27 Kit Cover Assy Rear

[Replacement] 1 To install, carry out the removal steps in reverse order.

4-29

Chapter 4 Disassembly / Assembly


4.2 Disassembly / Assembly

REP7
[Removal]

ESS PWB

Static electricity may damage electrical parts. Always wear a wrist band during servicing. If a wrist band is not available, touch some metallic parts before servicing to discharge the static electricity.

1 2 3 4 5

Turn off the power switch, and then unplug the power cord from the power outlet. Remove the Kit Cover MSI. (REP1) Remove the Kit Cover Front. (REP2) Remove the Cover Side L. (REP3) Remove the ESS PWB. (Fig.4-28) Disconnect the Connector(2). Disconnect the Flat Cable(2). Loosen the Screw(1). Remove the Screw(4). Remove the ESS PWB.

Fig.4-28 ESS PWB

4-30

Chapter 4 Disassembly / Assembly


4.2 Disassembly / Assembly
[Replacement] 1 To install, carry out the removal steps in reverse order.

4-31

Chapter 4 Disassembly / Assembly


4.2 Disassembly / Assembly

REP99.1

Safety Critical Components (SCC)

Any part marked with SCC is a Safety Critical Component. As to replacement of any SCC, the complete component unit must be replaced. It must never be disassembled or no individual internal parts of it must be replaced. Further, when a spare part is provided with the instructions, the CEs are required to follow them. Installation of any part other than the ones designated by Fuji Xerox Co., Ltd. shall be strictly prohibited because it cannot be guaranteed in quality and safety.

4-32

Chapter 10 Machine Overview

Contents
10.1 Printing Process .....................................................................................................10-1
10.1.1 Summary of Printing Process ..................................................................................................... 10-1 10.1.2 Schematic Diagram of Printing Process ..................................................................................... 10-2

10.2 Paper Path..............................................................................................................10-3


10.2.1 Paper Path .................................................................................................................................. 10-3 10.2.2 Layout of Paper Path .................................................................................................................. 10-4 10.2.3 Feeding from Multipurpose feeder (MPF) ................................................................................... 10-5 10.2.3.1 Multiple Sheet Feed Prevention.......................................................................................... 10-6 10.2.4 Feeding from Priority Sheet Inserter (PSI).................................................................................. 10-7 10.2.5 Feeding in Registration Section .................................................................................................. 10-8 10.2.5.1 Lead-edge Registration....................................................................................................... 10-9 10.2.6 Transfer/Fusing/Exit.................................................................................................................. 10-10

10.3 Data Flow .............................................................................................................10-11 10.4 Operation Modes ..................................................................................................10-12


10.4.1 Operation Modes ...................................................................................................................... 10-12

10.5 Control ..................................................................................................................10-13


10.5.1 Process Control ........................................................................................................................ 10-13 10.5.1.1 Potential Control ............................................................................................................... 10-13 10.5.1.2 Toner Density Control ....................................................................................................... 10-14 10.5.1.3 High Area Coverage Mode ............................................................................................... 10-14 10.5.1.4 Admix Mode ...................................................................................................................... 10-14 10.5.1.5 ADC Sensor Adjustment ................................................................................................... 10-14 10.5.2 Color Registration Control......................................................................................................... 10-15 10.5.3 Fusing Unit Control ................................................................................................................... 10-16 10.5.3.1 Fusing Unit temperature control........................................................................................ 10-16 10.5.3.2 Cooling down .................................................................................................................... 10-16

10.6 Drive Transmission Route ....................................................................................10-17


10.6.1 DRIVE ASSY MOT ................................................................................................................... 10-17

10.7 Functions of SCANNER ASSY [DocuPrint CM205b] ...........................................10-19


10.7.1 Document Scanning.................................................................................................................. 10-19 10.7.2 Document Scanning at Platen (IIT)........................................................................................... 10-20 10.7.3 Document Scanning at Auto Document Feeder (ADF)............................................................. 10-21 10.7.4 Paper Path of ADF.................................................................................................................... 10-22

Chapter 10 Machine Overview


10.1 Printing Process

10.1 Printing Process


10.1.1 Summary of Printing Process
This device is an LED-based full-color xerographic printer operating on a tandem printing system that has four colorspecific drum/developer sets for yellow, magenta, cyan, and black (YMCK). The four color-separated images of the original document are created with toner on the drums and then transferred in registration onto the IBT Belt (IBT = Intermediate Belt Transfer) to reproduce a full color image. The completed toner image is transferred and fixed on the print medium, and then output as a print. The printing process of this printer is composed of the following basic steps: (1) Charging:....................... The drum surface is electrically charged. (2) Exposure:....................... The image is formed on the drum surface by the light from the LEDs (Light Emitting Diodes). (3) Development: ................The image is developed with toner. (4) Primary Transfer: ..........The four color separation images on the drums are transferred onto the IBT Belt. (5) Cleaning: ....................... The drums are electrically neutralized and the toner remaining on the drums and BCRs is removed. (6) Secondary Transfer: ...... The toner image on the IBT Belt is transferred onto the medium. (7) Neutralization:............... Electric charge of the paper is eliminated. (8) Cleaning: ....................... The toner remaining on the IBT Belt and 2nd BTR is removed. (9) Fusing:...........................The toner is fixed to the print medium by heat and pressure.

BELT ASSY IBT XERO DEVE ASSY (Y)


(1) Charging (2) Exposure (3) Development (5) Cleaning transfer (4) Primary (Drum Belt)

Paper

XERO DEVE ASSY (M)

(1) Charging

(2) Exposure

(3) Development (5) Cleaning

transfer (4) Primary (Drum Belt) transfer (6) Secondary (Belt Paper) transfer (4) Primary (Drum Belt) (7) Neutralization

XERO DEVE ASSY (C)

(1) Charging

(2) Exposure

(3) Development (5) Cleaning

XERO DEVE ASSY (K)

(1) Charging

(2) Exposure

(3) Development (5) Cleaning

transfer (4) Primary (Drum Belt) (8) Cleaning (9) Fusing KaS06001KA

10-1

Chapter 10 Machine Overview


10.1 Printing Process

10.1.2 Schematic Diagram of Printing Process


The outline of the printing process is shown in the figure below.

LED Lights : LED transfer : Paper

Transfer Belt
[(9) [(9) Fusing] ]
FUSING ASSY

Cleaning Blade [(8) Cleaning] [(8) ]

[(7)[(7) Neutralization] ]

Eliminator

[(6) Secondary transfer] [(6) ]

2nd BTR

Belt [(4) Primary transfer] [(4) ]


1st BTR

Drum
Magnet Roll [(3) [(3) Development] ]

[(5) [(5) Cleaning] ]


BCR

Cleaning Blade

[(1) [(1) Charging] ]


LPH

[(2) [(2) Exposure] ]

[(5) Cleaning] [(5) ]


KaS10002AA

Cleaning Roll

10-2

Chapter 10 Machine Overview


10.2 Paper Path

10.2 Paper Path


10.2.1 Paper Path

PSI

Multiple Sheet feed Prevention

MPF

Multiple Sheet feed Prevention

Motor drive / Solenoid / Feed Roll Registration Motor drive / Clutch / Regi Roll Transfer Belt Motor drive / Belt / 2nd BTR Fusing Motor drive / Heat Roll / Pressure Belt Exit Roll in the Fusing Assy

Motor drive / Solenoid / Feed Roll


.Lead edge registration

Top Cover
KaS10016AA

10-3

Chapter 10 Machine Overview


10.2 Paper Path

10.2.2 Layout of Paper Path

transfer : Paper sensors : Paper

Exit Roll [Fusing] Exit Sensor [Fusing] Transfer Belt Heat Roll [Fusing] Pressure Belt [Fusing]

2nd BTR

Regi Roll (rubber) [Registration] Regi Roll (pinch) [Registration] Regi Sensor [Registration]

Separator Roll [PSI & MPF] No Paper Sensor [PSI & MPF] Feed Roll [PSI & MPF]
KaS10017AA

10-4

Chapter 10 Machine Overview


10.2 Paper Path

10.2.3 Feeding from Multipurpose feeder (MPF)


When sheet feeding from the Multipurpose feeder (MPF) starts, the Feed Roll rotates, driven by the DRIVE ASSY MOT and controlled by the SOLENOID FEED MSI, to feed the sheet to the position where it is nipped between the Feed Roll and the Retard Roll. As the Feed Roll rotates, the CAM MSI L and CAM MSI R also rotate to lift the PLATE ASSY BOTTOM via the ARM MSI L and ARM MSI R to the position for sheet feeding.

Feed Roll

Retard Roll

PLATE ASSY BOTTOM

CAM MSI R

CAM MSI L ARM MSI L

ARM MSI R

SOLENOID FEED MSI PLATE ASSY BOTTOM Multipurpose feeder


KaS10018AA

10-5

Chapter 10 Machine Overview


10.2 Paper Path 10.2.3.1 Multiple Sheet Feed Prevention
The sheets set in a tray or cassette is occasionally stuck together along the edges. The stuck sheets cause a multiple sheet feed or a jam. The sheets are fed by the Feed Roll to a position between the Feed Roll and the Retard Roll. Normally, when only one sheet passes through this position, both the Feed Roll and Retard Roll rotate to allow the sheet to pass. However, when two sheets, stuck together, attempt to pass through this position, only the Feed Roll rotates and the Retard Roll is locked, allowing only the upper sheet to pass by separating itself from the lower sheet that is stopped by the friction with the Retard Roll at rest. The Retard Roll is being pushed toward the Feed Roll by spring pressure, and controlled by the torque limiter (Clutch Assy Friction) with which it is coupled.

Feed Roll

Retard Roll

PLATE ASSY BOTTOM

CLUTCH ASSY FRICTION Retard Roll


KaS06019AA

10-6

Chapter 10 Machine Overview


10.2 Paper Path

10.2.4 Feeding from Priority Sheet Inserter (PSI)


When feeding from the Priority Sheet Inserter (PSI) starts, the Feed Roll rotates, driven by the DRIVE ASSY MOT and controlled by the SOLENOID FEED MSI, to feed the sheet to the position where it is nipped between the Feed Roll and the Retard Roll. Since the paper path from the MPF and the paper path from the PSI are the same, the sheets loaded in the PSI positioned nearer to the Feed Roll are given the higher priority in feeding, if both the MPF and the PSI are loaded.

Feed Roll Paper (PSI)

Paper (MPF)

Retard Roll

PLATE ASSY BOTTOM

SOLENOID FEED MSI Priority Sheet Inserter


KaS10020AA

10-7

Chapter 10 Machine Overview


10.2 Paper Path

10.2.5 Feeding in Registration Section


The sheet fed out of the MPF or PSI is forwarded to the registration section, driven by the DRIVE ASSY MOT and controlled by the CLUTCH REGI. When the sheet reaches the registration section, its lead-edge position is adjusted (Refer to "10.2.5.1 Lead-edge Registration"), and then the sheet is forwarded to the toner transfer section (2nd BTR).

Regi Roll Paper

Regi Roll

CLUTCH REGI

KaS10021AA

10-8

Chapter 10 Machine Overview


10.2 Paper Path 10.2.5.1 Lead-edge Registration
When a sheet fed out of the MPF or PSI directly reaches the toner transfer section, the toner image may not be transferred at the correct position on the sheet due to misalignment of lead edges in the MPF or PSI. To avoid this problem, the lead edge position of the sheet needs to be corrected at the registration section before the sheet is forwarded to the toner transfer section. By thrusting the edge of the sheet fed out of the MPF or PSI against the Regi Roll (ROLL REGI / ROLL ASSY PINCH REGI) that is locked, the lead edge position of the sheet is registered.

ROLL REGI ROLL ASSY PINCH REGI

REGI ROLL

Skewed Paper

KaS10022AA

10-9

Chapter 10 Machine Overview


10.2 Paper Path

10.2.6 Transfer/Fusing/Exit
While the sheet that passed the registration section passes through the toner transfer position where it is nipped between the IBT Belt and the 2nd BTR that rotate driven by the DRIVE ASSY MOT, the toner image on the IBT Belt is transferred onto the sheet. As the sheet is forwarded to the exit section, the toner image is fused onto the sheet surface by the Heat Roll that rotates driven by the DRIVE ASSY MOT. At the exit section, the sheet is ejected by the Exit Roll that rotates in the exit direction driven by the DRIVE ASSY MOT.

Exit Roll

Pressure Belt

Heat Roll 2nd BTR

Belt

KaS10023AA

10-10

Chapter 10 Machine Overview


10.3 Data Flow

10.3 Data Flow


The print data (electric signal) from the printer controller flows as shown below before it is turned into a print.

KaS06040KA

10-11

Chapter 10 Machine Overview


10.4 Operation Modes

10.4 Operation Modes


10.4.1 Operation Modes
The printer can be operated in the following four modes: Printing Mode The printer is under printing. Ready Mode The printer is ready for printing. Low Power Mode The printer is under power saving. When the predetermined time elapses in the Ready Mode, the device goes into the Low Power Mode to reduce standby power consumption. Sleep Mode The printer is under power saving. When the predetermined time elapses in the Low Power Mode, the device goes into the Sleep Mode to reduce standby power consumption.

10-12

Chapter 10 Machine Overview


10.5 Control

10.5 Control
10.5.1 Process Control
The parameters related to image formation must be corrected to stabilize printing. The control of the entire printing process including the parameter correction control is called "process control". The process control is performed by the following two methods after every 30 cumulative prints upon termination of a print run or during a continuous run: Potential Control Toner Density Control To supplement these two controls, the following controls are provided: High Area Coverage Mode Admix Mode

10.5.1.1 Potential Control


To stabilize the print image density, the drum charging voltage, the developing DC voltage, and the LED light amount of the LPH are adjusted according to the ever-changing developing capability of each color developer. The adjusted drum charging voltage, the developing DC voltage, and the LED light amount of the LPH are fed back to keep the print image density constant. The outline of control is as follows: 1) 2) 3) 4) The HUMIDITY SENSOR (temperature and humidity sensor) detects the temperature and humidity. The patches of respective colors (yellow, magenta, cyan, and black) for the potential control are generated and transferred onto the Belt. The ADC Sensor (density sensor) detects the density of the patches on the Belt. The drum charging voltage, the developing DC voltage, and the LED light amount of the LPH are adjusted for each color according to the detected patch density.

10-13

Chapter 10 Machine Overview


10.5 Control 10.5.1.2 Toner Density Control
The toner density must be kept constant to stabilize the print image quality. The control system for this purpose is called toner density control. 1) ICDC (Image Count Dispense Control) The quantity of the toner to be consumed in the developing process is calculated in terms of toner dispensing time based on the quantity of the video signals that have been input to the LPH. The amount of the toner to be fed to the developer section is controlled by turning on the Toner Motor for the toner-dispensing time thus calculated. 2) ADC (Auto Density Control) The patches of respective colors (yellow, magenta, cyan, and black) for the toner density control are generated under the specified potential condition, and then transferred onto the Belt. The ADC Sensor measures the densities of these patches and compares them with the reference value. If the toner density is lower than the reference value, the toner dispense quantity is increased at the next printing. If the toner density is higher than the reference value, the toner dispense quantity is reduced at the next printing. The toner dispense quantity is calculated in terms of the toner dispensing time on a color-by-color basis.

10.5.1.3 High Area Coverage Mode


A continuous printing of a high area coverage data that exceeds the extra toner dispense capability causes the toner density in the developer to be lowered. The High Area Coverage Mode postpones the next page feed and dispenses the toner during this time if the toner dispense time has reached the specified value during a continuous printing.

10.5.1.4 Admix Mode


This mode executes extra toner dispensation to prevent the toner density from being lowered whenever the value of the toner density control patch measured by the ADC Sensor falls far below the reference value. If the toner density level cannot be recovered even after this operation, it is determined that the toner has run out.

10.5.1.5 ADC Sensor Adjustment


The ADC Sensor is a reflection type sensor that irradiates the light from its LED onto the target and detects the reflected light at its photoreceptor and outputs electric signals responsive to the amount of the detected light. To ensure an accurate patch density measurement, the surfaces of the ADC Sensor is cleaned to remove soil due to toner, etc., and the light quantity adjustment is made so that the reflected light quantity satisfies the predetermined value when the patch for potential control and toner density control are created.

10-14

Chapter 10 Machine Overview


10.5 Control

10.5.2 Color Registration Control


The printer uses a tandem system where the drums and developers are arranged respectively for each of yellow, magenta, cyan, and black colors. Since the four color-separated images are overlaid one another onto the print medium, a color shift may occur. The color registration control calculates how much the registration is shifted, and adjusts the LPH write timing. Color registration control is performed based on the change in the internal temperature of the device. The control is outlined below: 1) 2) With no toner on the Belt, the output value of the Sensor is measured to determine the threshold value. The patch for color registration control is generated on the Belt. For Type A, one patch is created on the AntiDrive (AD) side. For Type B, two patches are created, one for each on the AD side and on the Drive side. 3) 4) 5) The density of the patch is measured by the Sensor. The shift correction amount is calculated from the threshold value determined in 1) and the patch density The LPH write timing is changed according to the shift correction amount.

measured in 3).

10-15

Chapter 10 Machine Overview


10.5 Control

10.5.3 Fusing Unit Control


10.5.3.1 Fusing Unit temperature control
To control the Fusing Unit temperature, the target temperature is set, and then the Heater Lamp is turned on/off so that the surface temperature of the Heat Roll satisfies the target value. The surface temperature of the Heat Roll is detected by the Temp. Sensor (STS: Soft Touch Sensor) in the middle of the Heat Roll and the Temp. Sensors at the end sections. When the temperature detected is higher than the target value, the Heater Lamp will be turned OFF. When the temperature detected is below the target value, the Heater Lamp will be turned ON. However, the STS may detect a temperature lower than the actual value when an error occurs during the temperature detection. To prevent, in such a case, the Heater Lamp from activating for too long a duration until it melts or burns the Fusing Unit Assy, the Heater Lamp is turned off unless Warm-up is completed within the specified time. The target temperature varies depending on the printer status such as Standby, Printing, or Process Control, and is calibrated according to the temperature difference between the middle section and the end section of the Heat Roll, the printing mode, and the input power supply voltage.

10.5.3.2 Cooling down


As the printing continues, the temperature of the Heat Roll becomes nonuniform between the area that contacts the sheet and the area that does not. In such a case, the paper feeding is suspended for a certain duration to compensate for the temperature nonuniformity of the Heat Roll. This is called "Cooling Down". When the temperature of the Heat Roll end is high, cooling down is performed to lower the temperature to the target value.

10-16

Chapter 10 Machine Overview


10.6 Drive Transmission Route

10.6 Drive Transmission Route


10.6.1 DRIVE ASSY MOT
The torque of the DRIVE ASSY MOT is transmitted through the route shown below.

[ PAPER FEED DRIVE ] DRIVE ASSY MOT MOTOR ASSY MAIN

[Name of moving parts] [ ]

GEAR PF1

GEAR PF2

GEAR PH3

GEAR F3

GEAR F4

GEAR PH5

GEAR IDLER HR

GEAR PH6

GEAR PH4 DRIVE ASSY PH

GEAR HR

[ HEAT ROLL ]

GEAR IDLER EXIT

GEAR FEED

SOLENOID FEED MSI

CLUTCH REGI

GEAR EXIT

[ FEED ROLL ] MPF & PSI

[ REGI ROLL ] REGI ASSY

[ EXIT ROLL ] FUSING ASSY


KaS10042AA

10-17

Chapter 10 Machine Overview


10.6 Drive Transmission Route

[ PAPER FEED DRIVE ]

[Name of moving parts] ] [ Indicates :


GEAR EXIT GEAR IDLER EXIT FUSING ASSY [ EXIT ROLL ] [ HEAT ROLL ]

the engagement gears.

GEAR IDLER HR

DRIVE ASSY MOT GEAR F4

GEAR HR GEAR F3

GEAR PF2

GEAR PH3 GEAR PH5 GEAR PF1 GEAR PH4 DRIVE ASSY PH MOTOR ASSY MAIN CLUTCH REGI GEAR PH6 GEAR FEED [ REGI ROLL ]

FRONT

SOLENOID FEED MSI [ FEED ROLL ]


KaS10043AA

10-18

Chapter 10 Machine Overview


10.7 Functions of SCANNER ASSY [DocuPrint CM205b]

10.7 Functions of SCANNER ASSY [DocuPrint CM205b]


10.7.1 Document Scanning
The SCANNER ASSY consists of the Image Input Terminal (IIT) and the Auto Document Feeder (ADF). Document scanning is performed by the Carriage Assy in the Image Input Terminal. The Carriage Assy consists of components such as the CMOS Image Sensor for converting image to data, the LED Array for illuminating the original, and the Rod Scope for converting the original image to a full-size erect image.

ADF

Carriage Assy IIT


Document

LED LEDArray

Rod Scope CMOS Image Sensor CMOS

KaA10009AA

10-19

Chapter 10 Machine Overview


10.7 Functions of SCANNER ASSY [DocuPrint CM205b]

10.7.2 Document Scanning at Platen (IIT)


While the Carriage Assy in the IIT moves at the speed corresponding to the set magnification, the LED Array illuminates the document, allowing the reflected image to be read by the CMOS Image Sensor through the Rod Scope.

Document

ADF

Carriage Assy IIT


Document

Carriage Assy

LED Array LED

Rod Scope CMOS Image Sensor CMOS

KaA10010AA

10-20

Chapter 10 Machine Overview


10.7 Functions of SCANNER ASSY [DocuPrint CM205b]

10.7.3 Document Scanning at Auto Document Feeder (ADF)


When the document being fed by the torque from the ADF Motor at the speed corresponding to the set magnification passes the Scanner Home Position (CVT: Constant Velocity Transport) of the Carriage Assy in the IIT, the LED Array illuminates the document, allowing the reflected image to be read by the CMOS Image Sensor through the Rod Scope.

CVT Position ADF


Document

IIT

Carriage Assy

Document

LED Array LED

Rod Scope CMOS Image Sensor CMOS

KaA10011AA

10-21

Chapter 10 Machine Overview


10.7 Functions of SCANNER ASSY [DocuPrint CM205b]

10.7.4 Paper Path of ADF


When the sheet feeding from the Document Feeder Tray of the ADF starts, the Nudger Roll and the Feed Roll that rotate driven by the torque from the ADF Motor. The sheet is nipped between the Feed Roll and the ADF Separator Pad while being fed into the ADF. Inside the ADF, the sheet is fed by the Takeaway Roll that rotates by the torque from the ADF Motor to the Scanner Home (CVT: Constant Velocity Transport) Position in the Carriage Assy, and is scanned. After being scanned, the sheet is ejected to the Document Output Tray of the ADF by the Exit Roll that rotates by the torque from the ADF Motor.

Paper transfer : sensors : Paper

Feed Roll Takeaway Roll

Nudger Roll Exit Roll

Feed Sensor

Document Sensor RETARD PAD ADF Home Position (CVT Position)


KaA10012AA

10-22

FX CS / TS
PUBLICATION COMMENT SHEET Use this feedback sheet to make us aware of the strengths and weaknesses of the material you have received. Please comment on adequacy, quality, usability, format, parts of manual not used, etc. Specific errors or deficiencies should be referenced by page and / or page number. Mail to your Technical Support Department and they will pass to us. (Customer Engineer / Dealer EngineerOpCo Technical Support DepartmentFX CS / TS
Type or print using black pencil or ink:

Name : Job Title : OpCo (Country) :

Date : Employee No. : Mailing Address :

Publication No. : Title of Publication :

Date and Revision of Publication : Page No. - Figure No. Description of Error or Deficiency (please be specific).

Please check if answer is requested.

No

Yes

If yes, be sure to fill in Name, Job Title, Employee No., OpCo name and Mailing Address

FIRST FOLD

Place Postage Stamp Here

FUJI XEROX Co., Ltd. Attn : CS / TS MinatoMirai Center Bldg. 7F 3-6-1 Minatomirai Nishi-ku, Yokohama, Kanagawa 220-0012, JAPAN

SECOND

CLEAR TAPE

Before sealing, please be sure that all information is completed on reverse side.

CLEAR TAPE

Regarding DocuPrint CM205b / CP205w /CP205b / CP105b Service Manual 1st Edition (PDF) README.TXT February.2011 ==================================================== ----------------------------------------------------------------------------------------------------------------------1. This consists of the PDF files for the following service manual. DocuPrint CM205b / CP205w /CP205b / CP105b Service Manual

2. To use this service manual, prepare Adobe Acrobat Reader 6.0 or later. For information on how to operate Adobe Acrobat Reader, see the Help in Adobe Acrobat Reader. 3. This service manual has links set up on the bookmarks and the table of contents. Clicking a link allows the user to jump to its linked page. 4. The text for this service manual is prepared using A4 and portrait. When wanting to use a hard copy of this service manual, print it onto A4 paper, using Duplex Mode and 2-up. The finished copy is almost the same as a hard copy version of the service manual. 5. The display magnification to be applied when this service manual is opened is set for Default. Users (Acrobat Reader) can decide a specific display magnification that should be applied when any PDF file is opened. Users can change the default display magnification to Fit in Window or any option under Preferences in Adobe Acrobat Reader. 6. If Adobe Acrobat Reader 6.0 is in use, enabling Acrobat Reader Smoothing may help improve the quality of screen-displayed images. ----------------------------------------------------------------------------------------------------------------------FX / CS / TS

You might also like