S-01 SAFETY VALVE NOZZLE ID 2.5" ASMEI 2010 Yr.

& 2011a ADDENDA Main Pipe Info Pipe OD Average Thk. of Pipe Min. Wall Thk. Pipe Design Pressure Pipe Design Temp. Pipe Material Pipe Allow. Stress Min. Allowance Temp. Coefficient Required Pipe Thk. Branch Pipe Info. Branch Pipe OD Branch Pipe Mat'l Branch Pipe Design Press. Branch Pipe Design Temp. Branch Pipe Allow. Stress Avg. Thk. of Branch Pipe Branch Min. Wall Thk. Branch Average ID Branch Min. ID Nozzle Info. Valve Bore Dia (user input) Nozzle ID Nozzle Avg. Thk. Nozzle Min.Thk. Nozzle OD Nozzle Height (User Input), In IR, in Mat'l Nozzle Allow. Stress ext. fillet weld size, in int. fillet weld size, in tmin of weld, in (PW 16.1) min. weld, in (per PW 16.1) nozzle angle, deg Reqd. Nozzle Thick. LIMITS OF REINFORCEMENT Limits of Reinf. on Nozzle

(Dp) (Tave) (Tw) (Pp) (Tp) (Ss) (C) (y) (Tr)

10.75 1.625 1.422 4050 880 SA335P12 14693.93 0 0.4 1.334

in in in psi F psi in

0.875*Tave

Go to 'Eng' pulldown and select ASME material

in

OK

Tw>Tr = (Pp*Dp)/(2*Ss*1+2*y*Pp)+C

(Db)

7.250 SA182F12CL2 (Pb) 4050 (Tb) 880.0 (Sb) 18219.96 (Taveb) 2.375 (Twb) 2.375 (IDbavg) 2.500 (IDbmin) 2.500

in
(Assuming Same Mat'l of Nozz.)

"B" dimension from Safety Valve Catalog Go to 'Eng' pulldown and select ASME material

psi F psi in in in in

Forge --> Y

Adjust to meet Nozzle ID 0.875*Taveb Db-2*Taveb Db-2*Twb

(IDv) (IDn) (Taven) (Twn) (Dn) (h) (IR) (Sn) (ef) (if) (tmw) (tww) (A) (Trn)

2.5 2.56 2.375 2.315 7.25 3.000 1.280 SA182F12CL2 18219.96 1.000 0.000 0.750 0.354 90 0.328

in in in in in in in psi in in in in deg in

Forge --> Y

From Perf.Letter/Safety Valves Selection Sheet/user input IDv + 0.06 Adjust to meet limits of reinforcement Taven - 0.06 IDv+2*Taven IDn/2 Go to 'Eng' pulldown and select ASME material AP Std. Dwg. D-990-055 MIN(0.75, Taven) ef>tww = IF(0.25<(0.7*tmw),(0.25^2*2)^0.5,((0.7*tmw)^2*2)^0.5)

OK

OK

Twn>Trn = IR*Pp/(Sn-(1-y)*Pp)

(Ly)

3.555

lesser of

5.788

in

lesser of 2.000 in MIN(2.5*Tw/SIN(A*pi/180),2.5*Twn/SIN(A*pi/180), h-1 ) (Assuming Ly = Nozzle height - 1").User Considerations. MAX(2*IR/SIN(A*pi/180)*2,2*IR/SIN(A*pi/180))+2*(Tw+Twn))

Limits of Reinf. on Pipe

(Lx)

5.120

greater of

10.034

in

AREA REQUIRED FOR REINFORCEMENT Reqd. Area for Reinf. (AR) AREA AVAILABLE FOR REINFORCEMENT Avl. Area on Main Pipe (A1) Avl. Area on Nozzle (A2) Avl. Weld Area for Reinf. (Aw) Total Avl. Area for Reinf. (At) NOZZLE SCARF scarf OD, in Branch Average ID Avg. Thk. of Branch Pipe Tmin wall Nozz.Reqd.Thk. at Scarf End Br.Pipe Reqd.Thk. at Scarf End Counter Bore Dimension Min.Thk.Reqd.at Scarf End Min. Nozzle Length

3.42

in

2*IR/SIN(A*pi/180)*Tr*(2-SIN(A*pi/180)

0.654 10.151 1.240 12.05

in in in in

OK

(Lx-IR*2/SIN(A*pi/180))*(Tw-Tr) 2*(Taven-Trn)*Ly*Sn/Ss (ef^2+if^2)*Sn/Ss AR<At = A1+A2+Aw

(Dscarf) (IDbavg) (Taveb) (Taveb) (Tn) (Tp) (C'Bore) (Tscarf) (L)

7.250 2.500 2.375 2.375 0.740 0.740 2.750 2.250 8.375

in in in in in in in in in

average Scarf to Tmin OK OK

Db Dscarf-2*Taveb Taveb Taveb (As per PG27) (As per PG27) IDv + 0.25 0.5*(Dscarf-C'Bore) 0.5*Dp+h Tn Tp PG27 0.740 0.740

0.625 3.000 7.25 (184)

2.56 (65)
2.75 (69.85)
2.315 (58.81)

8.375 (213)

3 (76.2)

0.625 (15.9)

TR D IR C'BORE TMIN NOZZ

1.422 (36.2) 1.334 (33.9) 7.25 (184)

Drawn By: Checked By:

Sketch # : Rev :

S-01 SAFETY VALVE NOZZLE SV-01

SA182F12CL2 SA335P12 3. ALL DIMENSIONS ARE IN INCHES (MM).
00212-S-01-SAN-01

S.P. R.K.

9/5/2012 9/5/2012 00

3. ALL DIMENSIONS ARE IN INCHES (MM).

S-01 SAFETY VALVE NOZZLE ID 3.0" ASMEI 2010 Yr. & 2011a ADDENDA Main Pipe Info Pipe OD Average Thk. of Pipe Min. Wall Thk. Pipe Design Pressure Pipe Design Temp. Pipe Material Pipe Allow. Stress Min. Allowance Temp. Coefficient Required Pipe Thk. Branch Pipe Info. Branch Pipe OD Branch Pipe Mat'l Branch Pipe Design Press. Branch Pipe Design Temp. Branch Pipe Allow. Stress Avg. Thk. of Branch Pipe Branch Min. Wall Thk. Branch Average ID Branch Min. ID Nozzle Info. Valve Bore Dia (user input) Nozzle ID Nozzle Avg. Thk. Nozzle Min.Thk. Nozzle OD Nozzle Height (User Input), In IR, in Mat'l Nozzle Allow. Stress ext. fillet weld size, in int. fillet weld size, in tmin of weld, in (PW 16.1) min. weld, in (per PW 16.1) nozzle angle, deg Reqd. Nozzle Thick. LIMITS OF REINFORCEMENT Limits of Reinf. on Nozzle

(Dp) (Tave) (Tw) (Pp) (Tp) (Ss) (C) (y) (Tr)

10.75 1.625 1.422 4050 880 SA335P12 14693.93 0 0.4 1.3344

in in in psi F psi in

0.875*Tave

Go to 'Eng' pulldown and select ASME material

in

OK

Tw>Tr = (Pp*Dp)/(2*Ss*1+2*y*Pp)+C

(Db)

9.250 SA182F12CL2 (Pb) 4050 (Tb) 880.0 (Sb) 18219.96 (Taveb) 3.125 (Twb) 3.125 (IDbavg) 3.000 (IDbmin) 3.000

in
(Assuming Same Mat'l of Nozz.)

"B" dimension from Safety Valve Catalog Go to 'Eng' pulldown and select ASME material

psi F psi in in in in

Forge --> Y

Adjust to meet Nozzle ID 0.875*Taveb Db-2*Taveb Db-2*Twb

(IDv) (IDn) (Taven) (Twn) (Dn) (h) (IR) (Sn) (ef) (if) (tmw) (tww) (A) (Trn)

3 3.06 2.520 2.460 8.039 3.000 1.530 SA182F12CL2 18219.96 1.000 0.000 0.750 0.354 90 0.392

in in in in in in in psi in in in in deg in

Forge --> Y

From Perf.Letter/Safety Valves Selection Sheet/user input IDv + 0.06 Adjust to meet limits of reinforcement Taven - 0.06 IDv+2*Taven IDn/2 Go to 'Eng' pulldown and select ASME material AP Std. Dwg. D-990-055 MIN(0.75, Taven) ef>tww = IF(0.25<(0.7*tmw),(0.25^2*2)^0.5,((0.7*tmw)^2*2)^0.5)

OK

OK

Twn>Trn = IR*Pp/(Sn-(1-y)*Pp)

(Ly)

3.555

lesser of

6.149

in

lesser of 2.000 in MIN(2.5*Tw/SIN(A*pi/180),2.5*Twn/SIN(A*pi/180), h-1 ) (Assuming Ly = Nozzle height - 1").User Considerations. MAX(2*IR/SIN(A*pi/180)*2,2*IR/SIN(A*pi/180))+2*(Tw+Twn))

Limits of Reinf. on Pipe

(Lx)

6.120

greater of

10.823

in

AREA REQUIRED FOR REINFORCEMENT Reqd. Area for Reinf. (AR) AREA AVAILABLE FOR REINFORCEMENT Avl. Area on Main Pipe (A1) Avl. Area on Nozzle (A2) Avl. Weld Area for Reinf. (Aw) Total Avl. Area for Reinf. (At) NOZZLE SCARF scarf OD, in Branch Average ID Avg. Thk. of Branch Pipe Tmin wall, in Nozz.Reqd.Thk. at Scarf End Br.Pipe Reqd.Thk. at Scarf End Counter Bore Dimension Min.Thk.Reqd.at Scarf End Min. Nozzle Length

4.08

in

2*IR/SIN(A*pi/180)*Tr*(2-SIN(A*pi/180)

0.679 10.551 1.240 12.47

in in in in

OK

(Lx-IR*2/SIN(A*pi/180))*(Tw-Tr) 2*(Taven-Trn)*Ly*Sn/Ss (ef^2+if^2)*Sn/Ss AR<At = A1+A2+Aw

(Dscarf) (IDbavg) (Taveb)

9.250 3.000 3.125 3.125 0.944 0.944 3.250 3.000 8.375

in in in in in in in in in

average Scarf to Tmin OK OK

Db Dscarf-2*Taveb Taveb Taveb (As per PG27) (As per PG27) IDv + 0.25 0.5*(Dscarf-C'Bore) 0.5*Dp+h Tn Tp PG27 0.944 0.944

(Tn) (Tp) (C'Bore) (Tscarf) (L)

+0.06 0.75 3.000 0.944 8.039 (204)

3.06 (77.7) 3.25 (82.55)

2.46 (62.49)

8.375 (213)

3 (76.2)

0.75 (19.1)

TR D IR C'BORE TMIN NOZZ

1.422 (36.2)
1.334 (33.9) 10.75 (273)

Drawn By: Checked By:

Sketch # : Rev :

S-01 SAFETY VALVE NOZZLE SV-02

SA182F12CL2 SA335P12 3. ALL DIMENSIONS ARE IN INCHES (MM).
00212-S-01-SAN-02

S.P.
R.K.

9/5/2012
9/5/2012

00

3. ALL DIMENSIONS ARE IN INCHES (MM).