5S IMPLEMENTATION - MASTER PLAN

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Activity Awareness Training Formation of Steering Committee 5S Organization structure - Formation Selection of Team leaders and Zone leaders Selection of 5S Logo 5S Road Map preparation Printing and Display of 5S Posters 5S batches for leaders Zone Handing over to Zone leaders Factory Layout - Preparation Team / Zone layout - Preparation 5S responsibility Map for each zone Zone 5S Objectives - Preparation Daily 5S check sheet for zones Preparation 5S Pledge - Preparation Auditing procedures - Preparation Review procedures - Preparation Display procedures Preparation 1S SEIRI Strategy Red Tag Preparation Disposal plan Red Tag register Red Tag areas - Identification Value yard - Identification I month II Month III Month IV Month V Month Responsible Person

24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

Disposal yard identification Long term storage area identification Benefit chart - Preparation 2 S SEITON Strategy Primary place - Identification Secondary place - Identification Storage place Identification Identification for ITEM location Identification for each ITEM Grouping, More Visibility, Storage Layout, Label, Numbers etc. Benefit chart Preparation 3S SEISO Strategy Cleaning schedule Preparation Selection of cleaning tools Identifying the location for Dust bins or waste collection containers Identifying the location for cleaning tools Identifying the checking points using Check list. Preparation of abnormality TAG and selecting the storage place. 4S - SEIKETSU Strategy Colour standards Labeling standards Line standards Sign board standards Shape standards Picture standards