Field Issues: 30 Series Packaged Chillers

Woody Clark
NE Regional Service Managers Meeting 2008

Syracuse, NY

General Topics
30RAN Aquasnap Field Issues 30RB Aquasnap Field Issues 30XA Aquaforce Field Issues 30GX/HX Field Issues

30RAN Aquasnap Field Issues

Two-Speed Fan Motor w/MMV Low Ambient Operation Chilled Water Strainer

30RAN Two-Speed Fan Motor w/MMV

30RAN010,015,018,035 & 040 utilize two-speed condenser fan motor.
High failure rate experienced when used with MMV. GE single speed 1140 rpm fan motor will replace LeroySomer dual speed 1140/570 rpm motor for use with MMV. SSN 4207Qnnnnn units ordered with the Motormaster FIOP will ship with the new motor. Will continue to use 5 hp MM-V with this motor. Leroy-Somer

New GE Fan Motor

30RAN Two-Speed Fan Motor w/MMV

Units can be converted in the field.
Qty (4) - 30RA402081

GE single speed 1140 rpm fan motor is available from RCD. New mounting brackets will be required. 5 hp MM-V is required with this motor.

Refer to PMB08-007 Field Installed Motormaster V Accessory Kits have recently been updated to include single speed motor.
Previously single speed motor had to be purchased separately for field installation. This was not clear to Sales Engineers.

Manufacture Original (Leroy-Somer) Replacement (GE)

575/3/60 HD56AZ576 HD56AK578

380/3/60 HD56AZ380 HD56AK382

208-230/3/60 HD56AZ651 HD56AK656

460/3/60 HD56AZ460 HD56AK656

30RAN Low Ambient Operation

Reports of multiple compressor failures during low ambient operation.
Replace Danfoss TXVs with Sporlan TXVs Install liquid line solenoid valve(s).
Solenoid p/n EF23JM272, 7/8 x 7/8 ODF Coil p/n EF19ZE024, 24vac Auxillary contacts p/n 3RH19211EA11 one required for each compressor

CCH required.
Standard on units produced SSN2304Fnnnnn

Install new MLV accessory p/n 30RA-900---030.

Standard on units produced SSN 3807Qnnnnn

Configure MMV parameter P34 to 21.0 on sizes 022-055. Update software to Version 5.0

30RAN Low Ambient Operation

30RAN Low Ambient Operation

Liquid line solenoid valve wiring
Partial Schematic

30RAN Chilled Water Strainer

Complaints of current #20 mesh strainer collapsing under high pressure differential plugging BPHE.
Current strainer p/n:
KH14BW001 (2) KH14BW010 (2 ) Current Strainer (#20 Mesh)

New strainer will be #40 Mesh with 1/8 Perforated Plate.

New strainer p/n:
KH14HZ102 (2) KH14HZ104 (2 )

Will be implemented 4th qtr.

New Strainer (#40 Mesh)

30RB Aquasnap Field Issues

Compressor Failures Medium Temperature Brine High Motor Temperature Alarms Filter Driers MCHX Software

30RB Compressor Failures

30RB Compressor Failures

High Differential Pressure/Low Suction
Currently number one failure mode Primary cause is compressor contactor welding Units produced starting 0107Qnnnnn added voltage monitor relay and contactor to prevent contactor chattering.
Reaction time of voltage monitor relay is 300 milliseconds. This is too slow to prevent chattering.

Units produced starting 0108Qnnnnn have updated scroll protection modules (SPM).
Monitors 24 vac control voltage to SPM through the HPS input. Shuts off compressor during low voltage situations eliminating the need for the timer (RRT) and contactor (RRC). If voltage drops below 16.5 vac for 80 ms compressor output will turn off and alarm generated.

30RB Compressor Failures

New Version of Scroll Protection Module

30RB Compressor Failures

Two additional SPM alarms have been added.

30RB Compressor Failures

High Differential Pressure/Low Suction (contd)
New SPM is backward compatible. Reverse rotation contactor (RRC) and reverse rotation timer (RRT) were eliminated.

Phase Monitor Timer & Contactor

30RB Compressor Failures

Set Primary Voltage

MBB
To All Controls

30RB Compressor Failures

Set Primary Voltage

RRT & RRC Removed

MBB

30RB Compressor Failures

High Differential Pressure/Low Suction (contd)
Beginning 1308Qnnnnn 460v units were produced with the Siemens 3RT10441AC20 (65A) contactor which replaced the original Siemens 3RT10351AC20 (40A) contactor. No changes made to the 208/230v or 575v units Manually depressing IEC style contactors will cause them to weld.

Warning label added SSN 4007Qnnnnn

30RB Compressor Failures

High Differential Pressure/Low Suction (contd)
Recently I have received reports of 208/230v units welding contactors. Power monitor voltage setting may not have been properly set. 230v instead of 200v. People have witnessed contactors dropping out and then immediately picking up. One second time delay may not be long enough. 100 second time delay is now setup at RCD. Part number 3RT1916-2CG31 (5-100 sec.) replaces 3RT1916-2CG11 timer included in the rework kit and standard on units on units produced in 2007. Report any occurrences encountered.

30RB High Motor Temperature Alarms

Motor Protection Scheme
Total of four PTC thermistors connected in series protect motor Steep curve in trip area resistance rises quickly
SPM board trips at greater than 4.5 k and resets below 2.5 k

A 1K resistor connected to the SPM may be used to temporarily bypass the PTC for troubleshooting

30RB High Motor Temperature Alarms

Nx.01 Motor Temperature Too High & Nx.04 Motor Sensor PTC out of range Alarms
Motor Temperature Too High alarms are generated when Motor Sensor is actually out of range
Typically caused by loose connections Check connections on compressor and connector on SPM. Use dielectric grease. Connector may have to be replaced. Replacement SPMs will come with dielectric grease.

Motor Temperature Too High alarms are generated when compressor is seized.
This is the compressor overload protection. PTC temperature rises rapidly shutting off compressor.

30RB Compressor Failures

All compressor failures are analyzed by Danfoss.
Fill out compressor failure checklist IMPORTANT: PLEASE FAX THIS FORM TO 860-998-2135 AND RETURN FORM WITH THE FAILED COMPRESSOR Checklist provided with replacement compressor. Also available on HVAC Partners. Need to receive a checklist for every failure.

30RB Compressor Failures

Flooding
Units with glycol in the chilled water system for freeze protection have to be configured for brine (Configuration>SERV>FLUD=2).
P.40,41,42 - Repeated Low Suction Temperature Override

Brine freeze setpoint should be set to the freeze point of the antifreeze solution. (Configuration>SERV>LOSP).
Default has been increased from 14F to 34F.

Dont be afraid to raise the superheat setpoint if flooding is witnessed (Configuration>SERV>SHP.x). Default is 7.2F.
Increasing the superheat to 10F or 12F will help. You should not see foaming in the oil level sightglass during steady-state operation. Discharge superheat should be approximately 30F or higher.

30RB Compressor Failures

Flooding
Check accuracy of thermistors and transducers. Have received reports of inaccurate readings which may affect superheat control. HPS ENRV

SPT SGT

30RB Compressor Failures

Flooding
Check compressor oil level. If oil level is too high logging may occur in the cooler. Approach (LWT-SST) will be high >15F. This may occur as the result of replacing a compressor.

Factory oil charge is 7/8 glass. Normal operating level is to full glass. View oil sight glass

30RB Compressor Failures

SMB07-0014 was issued to update units in the field in areas that were experiencing higher than normal compressor failures.
Not all units are included in this SMB. The SMB will be reissued to include units produced prior to 0107Q and shipped to high risk areas. Units produced prior to 0107Q not listed in the SMB should be updated if frequent power outages or welded contactors are encountered.

30RB Filter Drier

Reports of plugged liquid line filter driers

P.40,41,42 - Repeated Low Suction Temperature Override Nitrogen not being used during brazing Drier cores not properly assembled Loose wing nuts

30RB Filter Drier

Recommending changes to the current filter drier assembly.
Proper location of gaskets Better outlet gasket Wing-nut with lock washer

Current assembly

Revised assembly

Fender washer & lock washer added

30RB MCHX Condenser Coil

Micro-Channel Condenser

30RB MCHX Condenser Coil

Refrigerant leaks
Have received reports of leaks around flange connections. Investigation has determined that nuts are not properly tightened. Torque Nuts to 12 ft-lbs +/- 3. Has not been necessary to replace EDPM washer.

30RB MCHX Condenser Coil

Refrigerant leaks
Have received reports of leaks in face and header. Header leaks are typically manufacturing issues. Leaks on the face of the coil may be due to manufacturing, handling or corrosion.

30RB MCHX Condenser Coil

Points of interest
Top and bottom tubes are inactive serving as reinforcement.
The cuts are designed to prevent any failures in the event that there is a significant amount of thermal expansion or contraction between the parts.

DO NOT USE a razor knife to remove protective cover.

30RB MCHX Condenser Coil

Refrigerant leaks
If a leak occurs in the face of the coil it can be repaired in the field. All DOA coils should be replaced and returned for analysis. Be aware of corrosion issues. Coastal and Industrial corrosion are primary concern. New Coil Selection Guidelines are soon to be released. E-Coat MCHX is being tested.

30RB MCHX Condenser Coil

Repair / Replacement

RCD Repair Kit 50TJ660007

Non-corrosive flux Repair Wire 316 SS Mask set Replacement Center Instant Adhesive

Coil Replacement

30RB MCHX Refrigerant Charge

Units with MCHX condenser coils are very sensitive to refrigerant charge.
One (1) pound can make the difference between starting or tripping on high pressure.
30RB
MCHX Refrigerant Charge [lbs]

Unit Size
60 70

A
Old 48 59 New 43 43 Old 22 22

B
New 21 21 Old -

C
New -

Total
Old 70 81 New 64 64

80
90 100 110

36
51 51 51

34
43 43 46

36
40 51 61

36
43 45 56

72
91 102 112

70
86 88 102

Factory refrigerant charge has been adjusted to allow startup without generating high pressure alarm.
More work needed. Let us know what you experience.

120
130 150 160

51
71 71 86

46
58 60 86

76
61 74 61

61
57 66 59

127
132 145 147

107
115 126 145

170
190 210 225

86
86 71 71

86
86 63 63

77
93 61 76

68
93 57 63

82 82

68 68

163
179 214 229

154
179 188 194

250
275 300

71
86 86

63
86 86

76
93 93

63
93 93

100
82 100

95
72 100

247
261 279

221
251 279

30RB Medium Temp Brine

Med Temp Brine Option (+15F to +40F)
30RBA060-100
- Special modifications not required

30RBA110-390
- Units with 3 or 4 compressor/ckt. - Oil return issue at min. capacity - Cooler has a special pass partition plate - Hot Gas and Liquid Line solenoids added to reduce condenser capacity under light loads on 120 ckt B and both ckts 130 and up. - Special fan control routine

MLV option not available with Brine Option

30RB Medium Temp Brine

30RB Medium Temp Brine

If unit is configured for fluid type = Brine Hot Gas Bypass Control (MLV) will not function

30RB Low Ambient Head Pressure Control

Siemens Micromaster VFD Issues
Field installed accessory and replacement drives are not shipped programmed.
Follow instructions in Controls and Troubleshooting Guide 30RB-2T to commission drive. FIOP may not have proper fan motor current programmed. Drive may ramp up and down quickly. Check motor nameplate (not unit nameplate) for correct value.

30RB Software Change Summary (1)

Version 2.00 key changes: SSN 2906Q
Reduced occasional loss of configuration (rare). Fixes loss of communication with SPM issue (rare). Black box data management improved.

30RB Software Change Summary (2)

Version 2.01 key changes: SSN 4406Q
If the motor temperature sensor is open circuited, alarm Nx.04 (Compressor Motor Sensor PTC Out of Range) will always be declared. Previously sometimes Nx.01(Compressor Motor Temp Too High) would be declared. Nuisance suction pressure transducer faults Pr.04, Pr.05, Pr.06 with the Minimum Load Valve Option have been addressed by delaying activation of the HGBP valve for 1 min. until the drop in suction pressure has been tested for. If saturated suction temperature is low, a compressor will not be permitted to run in Service Test. In order to capture Black Box data in the case of welded compressor contacts, the low SST alarms P.05, P.06, P.07 will now be declared even if a compressor is not running (per the control).

30RB Software Change Summary (3)

Version 3.01 key changes: SSN 1707Q
Added welded contactor detection and management
Welded contactor alarm is generated (Ct.01,Ct.02,Ct.03) EXV and Fan control shall go back to normal operation Unit shall shut down and remain at 0% capacity Cooler pump shall be controlled to ON

The welded contactor management is cancelled if one of following conditions occur

Cooler flow switch failure High pressure trip Cooler freeze protection alarm PCDCT ver. 1.5.3 or higher required

Modified Black Box data management

Improve compressor operating envelope protection. Improve Dual Chiller control

If compressor is disabled algorithm will correctly declare it unavailable and allow lag chiller to start.

30RB Software Change Summary (4)

Version 4.00 key changes: (Service Release Only)
Improve fan control especially to ensure correct SST at OAT below 57F Correct a bug on fan controls introduced in version 3.01 which could cause fan cycles at low OAT Added configuration parameters for MCHX exchanger, desuperheater option and Danfoss VFD configuration
Desuperheater and Danfoss VFD is not offered at this time

Added ability to force pump operation from Scrolling Marquee Brine freeze setpoint default value is 34F instead of 14F

30RB Software Change Summary (5)

Version 4.01 changes: (SSN 4407Q)
Added several config items Scrolling Marquee Display

VLT FAN DRIVE SELECT (Not Supported) Configuration>UNIT>VLT.S = 0 VLT FAN DRIVE RPM (Not Supported) Configuration>UNIT>RPM.F = 0 MCHX SELECT (Must be configured to YES if unit has MCHX) Configuration>UNIT>MCHX = YES ATTACH DRIVE TO FAN x (x = Ckt. A,B,C) Configuration>SERV>AVFx = NO

Added SP transducer failure condition to welded contactor logic.

30RB Software Change Summary (6)

Version 5.01 changes: (SSN 3308Q)

Added dual speed fan parameter in FACTORY configuration This configuration is not supported. Corrected issue with P.14 flow switch alarm not being displayed when alarm occurred. Added minimum cooling setpoint parameter in SERVICE configuration for brine application. Improvement for MCHX application to avoid high pressure trip. Superheat setpoint default has been raised from 7.2F to 9.0F.

Currently field testing Version 5.02

Complaints of P.16 thru P.27 Compressor Not Started or Pressure

not established alarms.

Reduced threshold for compressor startup detection from 10 PSI to 3 PSI at start if EWT < 50F.

30XA Aquaforce Field Issues

Cooler Heater Failures Oil Separator Heater Failures Compressor will not start Software Issues

30XA Cooler Heater Failures

Symptoms and Conditions:

Cooler Freeze Protection alarms Cooler Freeze-up on units not winterized or without glycol

Root Cause

Cooler heater failure due to high watt density Heaters overheat and burn out (fail open) Heaters are rated for 500w @ 120v Nominal heater resistance is 28.8 +/- 1.4 ohms Oil Separator Heaters are also affected Same part as cooler heater Less failures due to the separator not being insulated

30XA Cooler Heater Failures

Solution
Beginning with s/n 1007Qnnnnn units were being shipped with 2 500w cooler heaters wired in series.
In this configuration power is reduced to 125w for each heater Coolers have either 2 or 4 heaters depending on unit size Pump control accessory is being factory installed A letter is being sent to all sales offices identifying the addition of the pump control accessory and stating that cooler freeze protection below 25F will required pump control if the system is not protected with antifreeze A stuffer will also be included with the units identifying the wiring change and pump control requirements

30XA Cooler Heater Failures

Solution
Beginning with serial number 2607Qnnnnn a new style belly band heater has been incorporated. Each heater is rated at 400 watts vs. 500 watts previously. The new cooler heater design provides freeze protection to 0F is without pump control and to -20F with pump control. SMB07-0048 announced a rework program to install insertion heaters which will be located in the cooler heads similar to the 30GX cooler heaters. SMB08-0018 announced a rework program to inspect units for possible wiring error.

30XA Oil Separator Heater Failures

Symptoms and Conditions:
Low oil level alarms Compressor Locked Rotor alarms

Root Cause
Heater failure due to high watt density Same part as cooler heater Heaters overheat and burn out (fail open) Heaters are rated for 500w @ 120v Nominal heater resistance is 28.8 +/- 1.4 ohms

30XA Oil Separator Heater Failures

Solution
A new oil separator heater is now available. Part Number is 00PPN800000300A. Units produced starting with serial number 1108Qnnnnn have the new heater installed. Heater is still rated @ 500w. Contains integral thermostat with a 350F setpoint to prevent overheating. SMB08-0037 covers extended warranty policy

30XA Software incompatibility with CPM

All MBB software is not backward compatible with all CPM versions.
CPM may also be referred to as TCPM.
TCPM=Thunderbolt Compressor Protection Module.

Testing indicates that HPS trips will not be displayed as alarms unless unit is equipped with manual reset switch. 00PPG000444400A HPS w/ manual reset implemented SSN 2806Q. Version 4.01 software was to field tested to verify corrections. Units with ver. 1.0 CPM work with MBB ver. 2.06 and lower w/o replacing HPS.
CPM rev 1.0 2.0 3.0 1.X ok no no 2.X ok ok no 30XA sw version 3.X 4.X no** no * ok ok no ok 5.X ok ok ok

** : 30XA software version 3.02 associated with CPM version 1.0 causes the EXV stay at the startup position. * : 30XA software version 4.X associated with CPM version 1.0 can not perform the welded contactor management.

30XA Software incompatibility with CPM

30XAs manufactured with serial numbers between 2408Qnnnnn and 2608Qnnnnn where incorrectly shipped with MBB ver. 3.02 software and ver. 3.0 CPMs.

Replacement CPMs shipped from RCD will be ver. 3.0. A MBB software upgrade to ver. 5.0 or higher will be necessary for proper operation.
CPM Software cannot be downloaded in the field because it is a UL listed compressor protection device.

The MBB will have to be upgraded to version 5.00 for proper operation. If the HPS trips the MBB does not recognize it. No alarm will be generated. Loose connection in the HPS circuit may cause eratic compressor operation. Beginning with serial number 2708Qnnnnn units were shipped with ver. 5.0 MBB software. A SMB will be issued to cover software upgrade.

30XA Compressor will not start

Situation:
Compressor will not run and no alarms displayed
Units are inadvertently shipped from the factory with the compressors disabled or incorrectly configured in the field. Run Status>CP.UN>x.UN = YES (No = Enable) Circuit is low on refrigerant. Capacity control override in effect. Run Status>VIEW>CAP.S = 34, 35 or 36 Low oil level. Oil level switch is open. Inputs>GEN.I>OIL.x = LOW (HIGH = Closed) The Start/Stop button with Touch Pilot. was not depressed on units equipped

30XA Software Change Summary (1)

Information
The following operational issues have been reported involving 30XA software versions up to and including version 1.05 (CSA-SR-20C470105).
When operating at low loads, under some circumstances hot gas can pass uncondensed through portions of the condenser coils. The bypassed hot gas, mixed with condensed refrigerant, may boost cooler saturated suction temperature higher than cooler water temperatures. This can generate Alarms Pr.04, Pr.05, Pr.06, Suction Pressure Transducer Failure. The EXV will typically be fully open or close to fully open to pass the mixed phase fluid. When configured for medium brine, low saturated suction temperature capacity override will be erroneously based on the default water freeze point (34F) rather than the configured brine freeze point. Compressor will not load up. Does not support Black Box feature.

30XA Software Change Summary (2)

Information

Version 2.01 (CSA-SR-20C470201) was released for production with units having serial numbers beginning with 2406Qnnnnn. This version includes the following changes:

Software is modified to handle the Touch Pilot (High Tier) touch screen display. The conditions for Suction Pressure Transducer Failure, Pr.04, Pr.05, Pr.06, now require that the EXV be less than 50% open. This eliminates declaration of these alarms under the conditions described in SITUATION above. When configured for medium brine, low saturated suction temperature capacity override now is based on the configured brine freeze point LO.SP. Black Box data acquisition feature now supported

Detection was added for swapped water temperature sensors.

Discharge gas temperatures are added to the set of points collected.

30XA Software Change Summary (3)

Information (contd)

EXV operation is modified for the case of discharge gas temperature below 180F. An extra 10 second delay is added before declaring a low suction temperature alarm for brine. Operating compressor(s) in Service Test with Navigator does not work with Version 2.01. Condenser fans will start and run for short periods of time when the unit is OFF.

Anomalies

30XA Software Change Summary (4)

Information
Version 2.06 (CSA-SR-20C470206) was released for production with units having serial numbers beginning with 1107Qnnnnn. This version includes the following changes:
Corrected unintentional operation of condenser fans Modified head pressure control routine for brine applications to eliminate P.78,P.79,P.80 high discharge temperature alarms If LBT>28F the condensing temperature setpoint is not allowed to increase at startup during low ambient conditions

30XA Software Change Summary (5)

Information
Version 3.01 (CSA-SR-20C470301) was released for production with units having serial numbers beginning with 4107Qnnnnn. This version includes the following changes:
Improvement on compressor capacity control : at startup, 10% increase instead of 5% allows unit to load quicker. Remove access to heat reclaim and heat pump parameters on Navigator display. Add missing CCN variables for Data Collection tool and Best ++ access (CURREN_A ) Corrected problem with Start/Stop mode based on time schedule not working when using Touch Pilot display. Improve the timing management to detect oil pressure and economizer pressure failure

30XA Software Change Summary (6)

Information

Version 3.02 (CSA-SR-20C470302) was released for production with units having serial numbers beginning with 1608Qnnnnn. This version includes the following changes:

Pump 1 output is duplicated at MBB-J2B Corrected "slide valve unverifiable" alert and improved slide valve reactivity. Corrected bug on slide valve control on triple circuit : it was possible to have 2 circuits with 30% load Add hydraulic kit sensors management (not supported) Add welded contactor management Change the item name "cpb_cur" into "cpc_cur" for circuit C maintenance table Improve capacity control (fast unloading) to protect against freeze alarm in case of quick building load decrease Device description change will now be saved and not over written.

30XA Software Change Summary (7)

Information
Version 5.00 (CSA-SR-20C470500) was released for production with units having serial numbers beginning with 2708Qnnnnn. This version includes the following changes:
Allows operation with CPM version 1.
(Backward compatibility issue. MBB ver. 3.02 would not work with CPM ver. 1.0)

Integrate 30XW (water-cooled) application Extend fastload range to 4 for future fast loading function
(not supported)

Change alarm text for alarms "P-37 to 39 and P-81 to P-83

30GX/HX FIELD ISSUES

ICM to TI CPM Conversion Software Change Summary

30GX/HX ICM to TI CPM Conversion

ICM Compressor Protection Module discontinued
Used on 30HX-076 to 271 and 30GX-080 to 265 Series 0,1,2 units Microprocessor for ICM CPM in no longer available Conversion kit is to be released soon

ICM CPM p/n HN67LM100

TI CPM p/n HN67LM103

30GX/HX ICM to TI CPM Conversion

ICM Compressor Protection Module discontinued
There will be 2 kits 30HX660012 for 2 compressor units. (Includes one (1) CPM) 30HX660013 for 3 compressor units. (Includes two (2) CPMs) All CPMs have to be replaced during the conversion.
One (1) HN67LM103 replaces two (2) HN67LM100 boards

New Toroids/CTs are required for each compressor

Replacement toroids must be selected for unit size and voltage Toroids are NOT included in conversion kits. Must be ordered separately. 30GX sensor harness for toroids is NOT included in 30HX660013. 30GX660009 required for 30GX size 205 to 265 Furnas Overload is not required with TI CPM.

30GX/HX ICM to TI CPM Conversion

ICM
CPM

TI

Toroid Overload

(Not reqd w/ TI)

30GX/HX ICM to TI CPM Conversion

ICM Compressor Protection Module discontinued
Software upgrade required PSIO1 will have to be downloaded with correct software to recognize TI CPM. Use Winloader to upgrade software
Version 15 or 17 Select TISERV configuration file

PSIO1

30GX/HX Software Change Summary (1)

Version 2.1
Corrects situation of MBB loss of control of compressor protection board (CCP).
Symptoms of problem are failure to be able to operate outputs or read inputs from CCP.
Oil soienoid and motor cooling solenoid will not function Motor temperature indicates 0F

Prior to Ver. 2.1, solution was to temporarily change configured number of Circuit A compressors from 1 to 2 then back to 1.

30GX/HX Software Change Summary (2)

Version 2.7 (SSN 4906Qnnnnn)
Corrects multiple problems associated with Chillervisor control
Symptoms of problem are loss of communication and improper indication of unit status. All units with Enhanced Screw software that are being controlled by a CSM should be upgraded.

Reduces low oil pressure alarms on 30HXA,C206 & 246

Low oil pressure alarms reported when A2 compressor was operating alone. Compressor A2 will not run as the only compressor on in the circuit unless A1 is failed. If A2 is running alone, then the oil pump will always be energized.

Corrected units for DOP_A1, DOP_A2, DOP_B1, and DOP_B2

They were specified as PSIG. They are displayed as PSIA.

30GX/HX Software Change Summary (3)

Version 2.11 (Beta Version) DO NOT USE
Service Test for A2 does not work for 30HX-206 and 246
This is a problem in version 2.7 that was introduced when adding the A2 cannot start if A1 is not running enhancement.

Corrected problem where LWT was not checked for cooler freeze protection.
Only EWT was being checked.

Corrected issue that all compressors shutdown immediately when remote start contacts open or R-O-E switch is placed in the OFF position.
All loaders will be de-energized immediately for 15 seconds before staggering the shutdown of compressor 5 seconds apart.

30GX/HX Software Change Summary (4)

Version 2.11 (Beta Version) DO NOT USE
EXV Starting position too small for units with 2 compressors/circuit.
EXV calculated starting position is no longer divided by the number of compressors in the circuit.

MLV remains energized for 30 sec. without compressor

Corrected problem that if the first compressor of the unit is selected to be started and during the start process, either a Compressor Prestart Oil Pressure fault or Oil Solenoid Failure is encountered, MLV was energized for 30 seconds without any compressor ON.

Corrected problem of Ckt. B EXV occasionally not moving if both circuits were operating.

30GX/HX Software Change Summary (5)

Version 2.11 (Beta Version) DO NOT USE
Added reverse rotation alarm for A1, A2, B1 and B2 compressors.
If the discharge pressure drops at the starting of the circuit, alarm will be generated for the compressor that is starting. Alarm reset method shall be manual. T051 Circuit A, Compressor 1 Failure - Reverse Rotation T052 Circuit A, Compressor 2 Failure - Reverse Rotation T055 Circuit B, Compressor 1 Failure - Reverse Rotation T056 Circuit B, Compressor 2 Failure - Reverse Rotation

30GX/HX Software Change Summary (6)

Version 2.11 (Beta Version) DO NOT USE

A1 compressor always starts first Corrected problem introduced in version 2.07 for 30HX-206 and 246 units. Compressor A1 is always chosen to be the first compressor of the unit to be started even though A1 has more run hours than B1. Corrected problem with compressor oil solenoid not being energized. If Configuration>UNIT>CAP.A is configured for 100% B1 and B2 oil solenoids are not energized. If Configuration>UNIT>CAP.A is configured for 0% A1 and A2 oil solenoids are not energized. Anomalies If compressor is disabled Configuration>SERV>EN.xx and power is cycled configuration will revert to enabled. Nuisance Reverse Rotation alarms have been reported. Use Version 2.10 instead of 2.11.

Latest Software Versions (9/10/2008)

Latest Version* 5.02 5.00 Production Version 5.01 5.00 Version (HVAC Partners) 5.01 5.00

Product 30RB 30XA

30RAN
30GX,HX (series 6) 30GX,HX (series 4, 5) 30GX,HX (series 0-3) w/ PSIO 30HK, HL 30HW, 30GTN015-035 30GTN040-420

5.0
2.10 5.3 17.7 4.3 1.2 4.3

5.0
2.7 (HX only) ----4.3 1.2 (HW only) ---

--2.10 5.3 17.6 4.3 1.2 4.3

* Including unreleased and beta versions