BELT FEEDER CALCULATION (AS PER CEMA) INPUT DATA

SL. NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 a) b) 22 23 a) b) 24 DESCRIPTION Capacity Bulk density Belt thickness Belt width Feeder length Feeder lift Belt speed Idler friction factor Belt weight Idler spacing Skirt friction factor Skirt length Skirt width Length of feed chute Drive efficiency Drive margin Friction coefficient between transport material & belt Angle of contact Wrap factor Maxium allowable sag No of scraper External scrapper Internal scrapper Start factor No. of non drive pulleys Tail pulley Snub pulley No. of drive pulley n1 n2 s 1.00 2.00 1.50 1.00 1.00 1.00 NOTATION Q d W b L H v Ai Wb Si Cs Lsb B1 Lch m m m Kg/m m m m m/s UNIT TPH t/m mm PARTICULARS 990.00 0.80 11.00 2.00 7.00 0.00 1.00 1.50 17.04 0.60 0.08 4.08 1.35 5.00 0.93 1.20 f Deg. Cw 0.45 210.00 0.70 0.02

OUTPUT DATA
SL. NO DESCRIPTION 1 Weight of material 2 Idler friction factor NOTATION Wm Kx UNIT Kg/m Kg/m PARTICULARS 275.00 1.33

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Factor for resistance of belt & Ky load to flexture Kt Temperature correction factor CONVEYOR RESISTANCE Idler friction resistance A Resistance of the belt flexture B (conveying) Resistance of the belt flexture C (returning) Resistance of material flexture D Lift tension Scrapper resistance Acceleration tension Height of material on belt feeder Skirt board friction Resistance to shear off material from chute Non drive pulley resistance Drive pulley resistance Total effective belt tension Minium required belt tension to maintain 2% sag Slack side tension Minium required slack side tension to prevent slippage Selected slack side tension (since T2" > T2') Tight side tension Tail tension E Tbc Tan hs Tsb Tsh Tpnd Tpd Te T0 T2' T2" T2 T1

0.035 0.015 1 Kg Kg Kg Kg Kg Kg Kg inch Kg Kg Kg Kg Kg Kg Kg Kg Kg Kg Kg Kw Kw Kw/Hp

9.33 4.17 1.79 67.38 0 407.17 28.03 10.02 82.44 3280.50 113.40 90.72 3994.21 1095.14 1095.14 4193.92 4193.92 8188.13 4347.51 40.07 51.71

Tt POWER CALCULATION Pd Power at drive pulley shaft Motor rating Motor selected Pm

55/75

For carrying side For return side

0.37/0.5 0.55/0.75 7.5/1 1.1/1.5 1.5/2 2.2/3 3.7/5 5.5/7.5 7.5/10 9.3/12.5 11/15 15/20 18.5/25 22/30 30/40 37/50 45/60 55/75 75/100 90/125 110/150 132/180 160/215 200/270 250/335