HONDA CB TWISTER 210MC001

A25, Krishna Towers, 50 Sardar Patel Road, Chennai 600113 Ph : (91) (44) 22352673, 6450665, Fax : (91) (44) 22351684 email : fmsci @vsnl.com, web : www.fmsci.in

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Article Description

FMSCI HMN No. : 210MC001 Valid From : Valid till :

1. General
101 102 103 Manufacturer's Name Manufacturer's address Brand name Model (a) Model Year 104 (b) Model Identification Name (c) Beginning Serial No. (d) End Serial No. 105 106 ** Type Minimum weight ( Refer Manual ) Right Side view of the vehicle Motorcycle 86 kgs Scooter Moped 2010 CB TWISTER ME4JC472H98000001 Honda Motorcycle & Scooter India Pvt. Ltd. Plot No. 1 & 2 , Sector -3, IMT Manesat, Gurgaon. HONDA

Left Side view of the vehicle

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2. Engine
201 202 Type of Engine Number of Cylinders a) Bore ** b) Stroke ** 203 ** c) Conrod length ** d) Supercharging e) Type and number of compressors 204 205 ** 206 Cubic capacity (Refer Manual) (a) Minimum Volume of Cylinder Head (Refer Manual) (b) No. of spark plugs per Cylinder Compression Ratio (Refer Manual) Piston a) Material NA 109 cc 9.3 cc 1 9:1 1 50 mm 55.6 mm 93.2 mm Yes

FMSCI HMN No. : 210MC001 Valid From : Valid till :

Four Stroke

Two Stroke

No

Aluminium Alloy

b) Minimum Weight (with pin / rings / circlips) 80 gms ** 207 ** c) No. of Rings per Piston d) Piston pin offset (Refer Manual) ** e) Piston pin material f) Piston pin weight Material a) Crankcase b) Cylinder barrel c) Cylinder head d) Generator cover 208 e) Primary case cover f) Clutch cover g) Crankshaft cover h) Gear Box cover i) Ignition cover k) Cylinder head cover (valve) Aluminium Alloy Aluminium Alloy Aluminium Alloy Aluminium Alloy ---Aluminium Alloy Aluminium Alloy Aluminium Alloy PLASTIC Aluminium Alloy 3 0.5 mm Steel 15 gms +/- 1 gm

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HONDA CB TWISTER
l) Crank shaft Assembly ** 208 209 210 211 b) Type of liquid 212 213 Does the cylinder have a sleeve or liner If yes, material Cylinder barrel coating m) Conrod ** (with cap, bolts and shell bearings) (Refer Manual) Thickness of tightened cylinder head gasket Position of Cylinder & head relative to the Crank Case a) Method of cooling STEEL STEEL

FMSCI HMN No. : 210MC001 Valid From : Valid till :

Material

Weight 2880 gms ** (included in the above) gms **

0.25 mm +/- 0.1 mm Cylinder Inclined 26 degree Air Liquid Air & Liquid

Yes Material : Fe, Chrome Nickel

No Electrofusion

Others : Heat Resistance Paint 214 Reed Valve Method of Induction Piston Port View of Engine / Crankcase Assembly Left Side Poppet Valve Rotary Valve

View of Engine / Crankcase Assembly Right Side

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View of Engine/ Crankcase Assembly Top View

FMSCI HMN No. : 210MC001 Valid From : Valid till :

View of Engine / Crankcase Assembly Bottom Side

A) Fuel feed by Carburettor a) Make b) Type / Model 215 c) Venturi diameter d)Maximum diameter of Carburettor exit port e) Length of adaptor 18 mm +/- 0.25 mm 22 mm 100 mm Carburettor showing exit port Keihin FEI Side Draft Variable Venturi

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B) Fuel feed by Injection NOT APPLICABLE a) Make b) Model c) Kind of fuel measurement 215 d) Dimensions of intake pipe at the throttle or slide location e) Number of effective fuel outlets f) Position of injectors f1) Manifold / Cylinderhead g) Sensors of injection system h) Actuators of injection system Injection System Manifold

FMSCI HMN No. : 210MC001 Valid From : Valid till :

Mechanical

Electronic

Hydraulic

Cylinderhead

NA

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Location of Sensors & Actuators

FMSCI HMN No. : 210MC001 Valid From : Valid till :

NA

For Two Strokes Only

a) Number of Ports Total Intake 216 Transfer Boost Exhaust b) Height of Ports Intake Transfer Boost Exhaust 216 c) Width of Ports Intake Transfer Boost Exhaust mm mm mm mm mm mm mm mm

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For Four Strokes only
Inlet valves a) Number b) Diameter ** c) Stem dia ** d) Overall length ** e) Weight ** 217 ** f) Number of springs per valve g) Type of valve springs h) Maximum length of the spring i) External diameter of springs j) Diameter of spring wire k) Number of spring coils l) Maximum free length of springs Exhaust valves a) Number b) Diameter ** c) Stem dia ** d) Overall length ** e) Weight ** f) Number of springs per valve 218 ** g) Type of valve springs h) Maximum length of the spring i) External diameter of springs j) Diameter of spring wire k) Number of spring coils l) Maximum free length of springs m) Diameter of pipe between manifold and first silencer Maximum valve lift 219 a) Intake b) Exhaust 5.8 mm NA mm 1 21 mm 5 mm 75.9 mm 18 gms 1 Coil Spring 1 25.5 mm 5 mm 76.6 mm

FMSCI HMN No. : 210MC001 Valid From : Valid till :

22 gms (+/- 0.5 gms) 1 Coil Spring under a load of 22.6 +/- 0.2 mm 2.8 mm 6.5 30.82 mm N

under a load of 22.6 +/- 0.2 mm 2.8 6.5 30.82 mm mm +/- 5%

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220 Type of valve operation Direct Ratio a) Rocker Arm 221 b) Oscillating lever c) Rocker Arm weight 222 223 224 225 Overhead valve Overhead CAM Pushrod Method of Cam shaft drive CAM Timing a) Inlet opens 226 b) Inlet closes c) Exhaust opens d) Exhaust closes CAM dimensions a) Inlet ** NA 41 gms Yes Yes Yes CHAIN 35 / 16.5

FMSCI HMN No. : 210MC001 Valid From : Valid till :

Tappet Rockerarm

Oscillating Lever Hydraulic

No No No

5 Degree BTDC 25 Degree ABDC 25 Degree BBDC 0 Degree BTDC

A=28.16 +/-0.1 mm B=31.90 +/-0.1 mm

b) Exhaust ** 227 ** c) Weight of the Cam ** d) Number e) Location f) Number of bearings per shaft g) Inside diameter of bearings

A=28.16+/-0.1 mm B=31.90 +/-0.1 mm 250 with two bearings gms TWO CYLINDER HEAD 2 20 +/- 0.1 mm

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Cam lift in mm (dismounted camshaft) Intake Rotation Angle in Degrees 0 -5 -10 -15 -30 -45 -60 -75 -90 -105 -120 -135 -150 Lift in Mm 3.857 3.888 3.832 3.697 2.852 1.522 0.382 0.157 0.091 0.030 0.015 0.013 0.014 +5 +10 +15 +30 +45 +60 +75 +90 +105 +120 +135 +150 Rotation Angle in Degrees Lift in mm 3.857 3.747 3.560 3.295 2.092 0.797 0.258 0.157 0.087 0.015 0.011 0.012 0.012 Rotation angle in Degrees 0 -5 -10 -15 -30 -45 -60 -75 -90 -105 -120 -135 -150

FMSCI HMN No. : 210MC001 Valid From : Valid till :

Exhaust Lift in Mm 3.739 3.653 3.489 3.248 2.151 0.790 0.194 0.119 0.007 0.008 0.010 0.011 0.011 +5 +10 +15 +30 +45 +60 +75 +90 +105 +120 +135 +150 Rotation angle in Degrees Lift in mm 3.739 3.742 3.661 3.492 2.561 1.230 0.273 0.138 0.095 0.015 0.018 0.019 0.020

A shift of +/- 2 degrees of the whole measurement is accepted Applicable to both 2 & 4 Stroke Engines 228 229 Type of Ignition Starting Devices a) Clutch 230 b) Method of operation c) Weight of Clutch Basket (Refer Manual) ** 231 ** Transmission Primary Drive a) Method of primary drive b) If gear drive Primary Drive Ratio If gears / Chain a) No. of teeth ** b) Thickness ** if belt Gear Helical 3.72 Drive 18 16 mm Driven 67 12 mm Belt Chain Straight Cut DC-CDI Kick wet Cable 1.580 kg Self dry Hydraulic Both

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a) Diameter of pulleys Gear Box a) Shell Material 232 ** b) No. of speeds c) Material of gears Gear Ratio 4 STEEL No. of teeth Drive First Second Third Fourth Fifth Sixth 0.314 0.586 0.807 1.09 NA NA Secondary Drive a) Method of Secondary Drive 233 ** b) Secondary Drive Ratio c) If chain, No. of teeth ** d) If belt, diameter of pulleys 3 a) Main frame type 301 b) Material (Gussets / Tubes) STEEL Chassis and Suspension DIAMOND Chain 3.00 11 17 21 24 NA NA 35 29 26 22 NA NA Driven mm

FMSCI HMN No. : 210MC001 Valid From : Valid till :

ALUMINIUM CASTING

Thickness ** Drive 12.2 8.6 10 9.3 NA NA Driven 15.2 9.6 10.1 9.2 NA NA

Shaft

Belt

Drive 14 Driven 42

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Frame

FMSCI HMN No. : 210MC001 Valid From : Valid till :

Front Suspension 302 a) Method of suspension b) Front tube O.D. c) Lower Slider O.D. Rear Suspension 303 a) Method of suspension b) Swinging Arm Type c) Material of Swinging Arm Wheels 304 a) Front wheel rim diameter (OD) b) Width a) Rear wheel rim diameter (OD) 305 b) Width 306 Oil Tank Capacity Fuel Tank 307 a) Capacity b) Material 308 Has the fuel system an electrical pump 8.0 Litres STEEL SHEET WITH ZN - NI PLATING No 1.85 Inches 1.0 liters 17 Inches 1.85 Inches 17 Inches Mono Shock Tubular STEEL Twin Shock TELESCOPIC HYDRAULIC 38.5 mm 30.0 mm

Rectangular Box Section

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4
401 402 ** 403 404 Detachable baffles Weight of the silencer system with bolts for fixing the same ** Inner diameter of the bend of the silencer Anti Pollution System : Description

FMSCI HMN No. : 210MC001 Valid From : Valid till :

Exhaust System
No 3.400 kgs 16.7 mm CATALYTIC CONVERTER

5. Brakes a) Number of pistons per caliper b) OD of piston in caliper c) Drum Brakes c1) Internal diameter c2) Number of linings per wheel c3) Developed length of lining c4) Width of lining d) Disc Brakes 501 d1) Number of pads per wheel d2) Number of calipers per wheel d3) Caliper Material d4) Thickness of new disc d5) External diameter of disc d6) External diameter of pads rubbing surface d7) Internal diameter of pads rubbing surface d8) Overall friction length of pads d9) Ventilated discs
Yes

Front 2 25.90 mm
Yes No

Rear NA NA mm
Yes No

130 +/-1.5 mm TWO 114 +/-1.5 mm 25 +/- 1mm

Yes No

110 +/-1.5 mm TWO 103 +/-1.5 mm 25 +/- 1mm

Yes No

NA NA NA +/- 1 mm +/-1.5 mm +/-1.5 mm +/-1.5 mm +/-1.5 mm

No

NA+/- 1 mm NA +/-1.5 mm +/-1.5 mm +/-1.5 mm NA +/-1.5 mm

Yes No

Radiator
Radiator Core Dimensions a) Height

601 b) Width c) Depth

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7 Airbox
a) Air Box b) Material 701 c) RAM Air intake opening in fairing d) Dimension Yes Yes

FMSCI HMN No. : 210MC001 Valid From : Valid till :

No

No

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HONDA CB TWISTER

FMSCI HMN No. : 210MC001 Valid From : Valid till :

Vehicle : Honda CB Twister Optional Variant

5. Brakes d) Disc Brakes d1) Number of pads per wheel d2) Number of calipers per wheel d3) Caliper Material 501 d4) Thickness of new disc d5) External diameter of disc d6) External diameter of pads rubbing surface d7) Internal diameter of pads rubbing surface d8) Overall friction length of pads d9) Ventilated discs 2 1 Aluminium Casting 4+/- 1 mm 215.4 +/-1.5 mm +/-1.5 mm +/-1.5 mm 76.5 +/-1.5 mm
Yes No Yes

Front
No Yes

Rear
No

NA NA NA NA+/- 1 mm NA +/-1.5 mm +/-1.5 mm +/-1.5 mm NA +/-1.5 mm

Yes No

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