Allison Ata-05 05

Atlanta, GA
800-241-8524
Anahiem, CA
800-231-9000
Catalog No. ATA-05

Replacement Parts for Allison Automatic Transmissions
Whats new in this catalog?

+ Updated transmission coverage
- Expanded Sections
- CT/CLT/CRT 3000 (3340/3461)
- CLBT 4000 (4460/HT70)
- TT 2000/3000/4000
- CLBT 5000/6000/8000
- Marine M/MH (M10/M45)
+ Updated OEM to Transtar part number interchange.
+ And . . . MORE NEW PARTS!
Baltimore/Washington, MD
800-878-4249
Birmingham, AL
800-322-1026
Boston, MA
800-446-9888
Chicago, IL
800-214-8710
Cincinnati, OH
800-543-2723
Cleveland, OH
800-321-8830
Dallas/Ft. Worth, TX
800-527-4821
Denver, CO
800-525-9096
Detroit, MI
800-356-1590
E.Brunswick, NJ
800-654-3442
Ft. Lauderdale, FLA
866-795-6666
Houston, TX
800-882-8844
Long Island, NY
800-445-1170
Minneapolis, MN
800-214-8710
New Orleans, LA
800-525-2512
Philadelphia, PA
866-750-8660
Phoenix, AZ
800-835-1234
Portland, OR
800-345-7500
Sacramento, CA
800-446-2600
St. Louis, MO
800-446-7171
San Francisco, CA
800-991-0117
Sarasota, FL
800-899-9623
Seattle, WA
866-254-1198
Spokane, WA
800-876-2292
Van Nuys, CA
800-231-9000
Printed in U.S.A. - Copyright 1979, 1982, 1984, 1986, 1988, 1990, 1993, 1995, 1997, 1999, 2000, 2002, 2005
Editions by TRANSTAR INDUSTRIES, INC., 7350 Young Drive, Cleveland, OH 44146 USA. All rights reserved.
No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by
any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of
TRANSTAR INDUSTRIES, INC.
Yauco, PR
800-981-3332
Toronto, Canada
905-282-9449
International Division
440-232-5100
(See inside back cover for complete addresses.)
TABLE OF CONTENTS
TRANSMISSION
PAGE NO.
LIGHT DUTY
AT540, 543, 545
MT30/42
LCT1000/2000/2400
11000
10000
15000
4-9
9
10 - 11
MEDIUM DUTY
MT/B 640, 643, 644, 650, 654
MD3060/3560/B300/B400
21000
14000
12-19
20-21
HEAVY DUTY
HT740, 750, 754
HD4560/B500
730V Drive
31000
14000
37000
24-26
22-23
27
OFF HIGHWAY
CT/CLT/CRT3000 (3340/3461)
TT2000/3000 /4000
CLBT4000 (4460/HT70)
CLBT5000/6000/8000
33000
33000
37000
37000
28
29
30
31
MARINE
M/MH (M10/M45)
37000
32
MISCELLANEOUS
Governor Application Char t
Allison Shipping Plugs
Heavy Duty Coolers & Cooler Selection Char t
Heat Exchangers
Ser vice Manuals , Par ts Catalogs
Reference Number to Transtar Interchange
PART NO.
SERIES
9
33
34
35
35
36-39
REPAIR KIT PROGRAM
ch
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Master Overhaul Kit

Less Steels Kit
Overhaul Kit
ad
Ru
bb
er
Ki
t
Designed BY rebuilders FOR rebuilders, the table below explains the contents of each type of kit available, ranging from Minor to
Major Overhaul.

Front Pump Re-Seal Kits (Designed for "In-Vehicle" repair of a leaking Front Pump, it contains the Paper
Gasket, Lathe Cut Seal and Bolt Washer Seals.)
TYPICAL MASTER OVERHAUL KIT

ALLISON TRANSMISSION SECTIONS
Most Allison transmission sections start with an illustration page showing an exploded view of the transmission along with an illustration number. The
illustration number is in the first column of each parts section. The parts section always lists kits first, followed by the other commodity sections and
is the same way throughout the catalog.
Kits
There are three basic levels of Kits. The chart above shows the contents for each level.
Pan Gaskets Two types of pan gaskets may be used depending on transmission type. To order cork/neoprene use a X suffix,
Armstrong uses a W suffix.
Clutch Plates, and Sealing Rings Parts made by a specific manufacturer or made of a specific material can be ordered by using a specific
prefix or suffix. The proper prefix or suffix to use is in each commodity section.
Hard Parts All Hard parts are assigned a base number. Brand designation can be obtained by adding a suffix letter to the base number,
(i.e. -R suffix = Remanufactured Parts). Applications may only require the base number for OEM/Aftermarket new.
A "-R" suffix for remanufactured. Exceptions will be listed individually in each section. A separate column is provided to indicate
primary or specific brand/type.
Miscellaneous Items that don't easily fall under the usual commodity headings; i.e., manuals, tools, fittings, etc.
ALLISON
AT540, 543, 545
To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate.
ALLISON
AT540, 543, 545
NOTE: Early AT540/545 parts up to serial number 3210775436.
Late AT545 parts from serial number 3210775437.
Allison Transmissions
AT540, 543, 545
21 Bolt Pan
DESCRIPTION
QTY.
Rebuilder Kits - Exc. 543

- w/Armstrong
Overhaul Kit - Exc. 543
- w/Cork & Neoprene
Rebuilder Kits - 543 European
Front Pump Re-Seal Kit - All (1)
Rear Wheel Drive
REBUILDER KITS
DELUXE
KIT
YEAR
MASTER
O/H KIT
K1100
1
1
1
K1100A
LESS STEELS
KIT
K1100-LS
OVERHAUL
KIT
GASKET &
SEAL KIT
K11900W
K11900
K11900A
K11900-2
(1) Contains front pump gasket, rubber lathe-cut seal, o-ring and pump bolt washers.
ILL.
DESCRIPTION
QTY.
YEAR
PART NO.
REFERENCE NO.
MISCELLANEOUS GASKETS & SEALS/PAN GASKETS

1F
1F
N.I.
N.I.
2A
3A
4A
6A
Gasket - Oil Pan - Cork - Neoprene ........................................................ (23016682)

Gasket - Oil Pan - Update - Armstrong ................................................ (23016682)
Gasket - Converter Pump Hub - 543 - Bolt On Hub ................................ (29524795)
Seal - Lathe Cut - Converter Pump - 543 ..................................................................
Seal - Lathe Cut - Front Pump Body .........................................................................
Seal - Washer - Front Pump Body Bolt ......................................................................
Seal - Lathe Cut - Front Pump Support .....................................................................
Gasket - Front Pump To Case ...................................................................................
1
1
1
1
1
9
1
1
13540X
13540W
13150W
13151
3877L
13268A
13152
13153
29501160
29501160
29536726
23016564
23016559
8626281
23016600
23015883
7A
8A
Lip Seal - Forward Clutch - Inner ............................................................. (8623102)

Lip Seal - Forward Clutch - Outer ............................................................. (8623101)
1
1
3956L
3643L
29520291
29520292
9B
10B
Lip Seal - Fourth Clutch - Inner ................................................................................

Lip Seal - Fourth Clutch - Outer ................................................................................
1
1
3284L
3643L
23015880
8623101
11C
12C
Lip Seal - Third Clutch - Inner ..................................................................................

Lip Seal - Third Clutch - Outer ..................................................................................
1
1
13154
13155
23011475
23011456
13C
14C
Lip Seal - Second Clutch - Outer ..............................................................................

Lip Seal - Second Clutch - Inner ..............................................................................
1
1
13155
13154
23011456
23011475
15E
16E
Lip Seal - First Clutch - Outer ................................................................. (23011474)

Lip Seal - First Clutch - Inner ................................................................. (23011457)
1
1
13156
13157
29509198
29509983
17F
18F
19F
20F
N.I.
N.I.
N.I.
N.I.
Gasket - Power Takeoff Cover - Update - Armstrong ..............................................

O-Ring - Modulator ............................................................................... (23017367)
Gasket - Governor Cover - Fibre ................................................................................
O-Ring - Oil Filter ......................................................................................................
Washer - Drain Plug (Metal) ......................................................................................
Washer - Drain Plug (Coated) ...................................................................................
Check Ball - 1/4" ......................................................................................................
Check Ball - 5/16" ....................................................................................................
1
1
1
1
1
1
1
1
13158W
3410L
3914D
3547L
11423
11423B
13924
13924A
29501161
8658110
23011670
1363951
29507909
29507909
23045388
23045386
21B
21B
23B
23B
25C
25C
Friction - Forward Clutch (2) ....................................................................................

Friction - Forward Clutch (3) ....................................................................................
Friction - Fourth Clutch (2) ......................................................................................
Friction - Fourth Clutch (3) ......................................................................................
Friction - Third Clutch (2) ..................................................................... (29529492)
Friction - Third Clutch (3) ........................................................................................
5
5
5
5
3
3
R11103
W11103
R11103
W11103
R11104
W11104
23042197
23042197
23042197
23042197
29537887
29537887
CLUTCH PLATES
(2) Raybestos brand plate. OEM approved heat-treated paper.

(3) S.K. Wellman plate. OEM approved graphitic.
ALLISON
AT540, 543, 545
ILL.
DESCRIPTION
QTY.
YEAR
PART NO.
REFERENCE NO.
CLUTCH PLATES (Cont.)

27C
27C
29E
29E
22B
24B
26C
28C
30E
35B
N.I.
Friction - Second Clutch (2) ................................................................. (29529492)

Friction - Second Clutch (3) ....................................................................................
Friction - First Clutch (2) ..........................................................................................
Friction - First Clutch (3) ..........................................................................................
Steel - Forward Clutch ............................................................................. (6836518)
Steel - Fourth Clutch ............................................................................... (6836518)
Steel - Third Clutch ............................................................................... (23045554)
Steel - Second Clutch ........................................................................... (23045554)
Steel - First Clutch ....................................................................................................
Plate - Backing - 4th Clutch .....................................................................................
Plate - Waved - Forward Clutch ................................................................................
3
3
7
7
5
5
3
3
7
1
1
R11104
W11104
R11106
W11106
34305C
34305C
11105
11105
11107
11763
11875
29537887
29537887
23042198
23042198
29530330
29530330
29515399
29515399
6831705
23017763
29505875
1
1
1
1
1
1
1
1
1
1
1
1
FK11800
FK11800W
FK11800A
FK11800AW
FK34661SW
UDK-545-1
PF897
11800
34661S
11800A
21800
11712
6884270
29502295
PF-168
29506392
29540976
29538490
25611122
29502295
29500365
N.L.
6883044
23045247
1
1
11820
11820A
3039092
29501199
1
1
1
38151V
11850
38511
8641300
6778050
23010610
1
1
1
1
1
1
1
1
1
1
1
1
K11902
K11902A
8005
34002
11000
11000A
34002
11007
34002
11001
11002
11002A
N.L.
N.L.
29511860
23015807
23012990
29506468
23015807
29522949
23015807
23045072
8622947
29502231
1
2
1
2
K11901
11302
11301
11302
N.L.
23046598
8616052
23046598

FILTERS/FILTER KITS
40F
40F
40F
40F
40F
N.I.
45F
45F
45F
45F
45F
N.I.
Filter Kit - Screen - with Cork - Neoprene ..................................................................

Filter Kit - Screen - Armstrong ...............................................................................
Filter Kit - Treated Paper - with Cork - Neoprene .........................................................
Filter Kit - Treated Paper - Armstrong .....................................................................
Filter Kit - Screen - Late AT Deep Pan ..................................................... (29513271)
Filter Kit - Deep Pan Design (contains tube, bracket) .................................................
Filter - External Spin on Cartridge - One Quart .......................................... (PH35109)
Filter - Metal Screen ................................................................................. (6884270)
Filter - Brass Screen ..................................................................................................
Filter - Treated Paper .................................................................................................
Filter - 545 Update ...................................................................................................
Screen - Governor Tube ...........................................................................................
50F
Modulator - w/ O-Ring - Lg Can ...............................................................................

Modulator - w/ O-Ring - Sm Can ..............................................................................
52A
55F
58F
Front Pump - Vamac Material ...................................................................................

Extension Housing ...................................................................................................
Selector Shaft ..........................................................................................................
N.I.
Bushing Kit - 7 Bushings - AT540/ Early 545 ............................................................

Bushing Kit - 7 Bushings - Late 545 .........................................................................
Front Pump Body - Babbitt - Update Version .......................................... (23018806)
Stator Shaft - Front - Bronze Lined ........................................................... (6836272)
Center Support - 1.540 O.D. ....................................................................................
Center Support - 1.600 O.D. ....................................................................................
Sun Gear Shaft - Front - 1st Design - 1.125 O.D. ..................................... (6836272)
Sun Gear Shaft - Front - 2nd Design - 1.190 O.D. .....................................................
Sun Gear Shaft - Rear .............................................................................. (6836272)
Front Planetary Carrier ...............................................................................................
Output Shaft - .775 O.D. ..........................................................................................
Output Shaft - .815 O.D. ..........................................................................................
VACUUM MODULATORS
METAL CLAD SEALS
BUSHINGS
60A
63A
65C
68D
70D
72D
75E
SEALING RINGS/RING KITS

N.I.
80A
82A
85C
Sealing Ring Kit - Complete - 5 Rings .......................................................................

Front Pump .............................................................................................................
Turbine Shaft ...........................................................................................................
Center Support ........................................................................................................
ALLISON
AT540, 543, 545
ILL.
DESCRIPTION
QTY.
YEAR
PART NO.
REFERENCE NO.
THRUST WASHERS/NEEDLE BEARINGS

N.I.
87A
89B
91D
93D
95D
97D
98D
100D
102D
104D
106E
108E
110E
112F
N.I.
N.I.
N.I.
115B
N.I.
N.I.
Spacer - Turbine:
- .015" - Gold - 543 .................................................................................................
- .030" - Silver - 543 ................................................................................................
- .042" - Plain - 543 .................................................................................................
- .060" - Black - 543 ................................................................................................
- .075" - Copper - 543 .............................................................................................
Washer - Front Cover:
- .056"-.060" No. 0 ..............................................................................................
- .072"-.076" No. 1 ..............................................................................................
- .089"-.093" No. 2 ..............................................................................................
- .105"-.109" No. 3 ..............................................................................................
- .121"-.125" No. 4 ..............................................................................................
- .138"-.142" No. 5 ..............................................................................................
Washer - Fourth Clutch Driving Hub .........................................................................
AR
AR
AR
AR
AR
11403
11403A
11403B
11403C
11403D
6837429
6837430
6837431
6837432
6837433
AR
AR
AR
AR
AR
AR
1
11407
11407A
11407B
11407C
11407D
11407E
34301
6831620
6831621
6831622
6831623
6831624
6831625
23013454
1
1
AR
11411
11411A
11412
6831658
29506146
23013451
8
8
1
11413
11414
11415
6839514
6833991
6831673
Washer - Front Sun Gear:

- Front (up to serial number 3210775436). ......................................................................
- Front (from serial number 3210775437) ................................................................
- Rear .064 -.068" - Color Code Red ........................................................................
Washer - Front Planetary:
- Bronze - Pinion Gear ..............................................................................................
- Steel - Pinion .........................................................................................................
- Rear - Carrier .........................................................................................................
Washer - Center Planetary:
- Bronze - Pinion ......................................................................................................
- Steel - Pinion .........................................................................................................
- Rear - Carrier (up to serial number 3210775436) ....................................................
- Rear - Carrier (from serial number 3210775437) .....................................................
Washer - Rear Planetary:
- Bronze - Pinion ......................................................................................................
- Steel - Pinion .........................................................................................................
Washer - Rear Planet Carrier - Front & Rear ................................................................
Washer - Output Flange Bolt .....................................................................................
Washer - Center Support Bolt ...................................................................................
Washer - Drain Plug (Metal) ......................................................................................
Washer - Drain Plug (Coated) ...................................................................................
8
8
1
1
11416
11417
11418
11418A
6839376
6831680
6831692
29506147
8
8
2
1
1
1
1
11416
11417
11419
11421
11422
11423
11423B
6839376
6831680
6831697
29500739
23014094
29507909
29507909
Bearing Package - Forward Hub - Front - (3 Piece) ....................................................

Bearing/Race Kit ......................................................................................................
Roller Bearing - Converter Stator - 543 ......................................................................
1
1
1
11503BK
11500BK
11404
9414211
N.L.
23016866
BEARINGS
HARD PARTS
Hard Parts may only require the base number for OEM/Aftermarket New or a "-R" suffix for remanufactured.
Exceptions are listed individually. NOTE: A separate column is provided to indicate a primary or specific brand/type.
ILL.
120A
120A
123A
126A
130D
135D
137D
141D
143D
147D
DESCRIPTION
BRAND
Kit - Front Pump Gear - Oversized .....................................................................

Kit - Front Pump Gear .727 Thick .....................................................................
Roller Bearing - Ground Sleeve ..........................................................................
Ground Sleeve (Finished I.D. - Bearing Inst.) .....................................................
Pin - Front Planetary .........................................................................................
Needle Roller - Front Planetary ..........................................................................
Kit - Front Planetary Repair ...............................................................................
Needle Roller - Center Planetary .......................................................... 9426920
Pin - Center Planetary .......................................................................................
Kit - Center Planetary Repair .............................................................................
QTY.
1
1
1
1
4
80
1
76
4
4
YEAR
PART NO.
REF NO.
K11201B
K11201
11221
11202
11215
11919
K11215
11920
11216
K11216
N.L.
N.L.
148415
23014304
6834309
9426919
N.L.
29501499
6831679
N.L.
ALLISON
AT540, 543, 545
ILL.
DESCRIPTION
BRAND
QTY.
YEAR
PART NO.
REF NO.
HARD PARTS (Cont.)

148C
148C
153E
155E
157E
Center Support - Early (7) ................................................................................

Center Support - Late - Large Hole (8) .............................................................
Needle Roller - Rear Planetary ...........................................................................
Pin - Rear Planetary ..........................................................................................
Kit - Rear Planetary Repair ................................................................................
1
1
76
4
1
11229
11229A
11920
11216
K11216
23013015
29525518
9426920
6831679
N.L.
160A
160A
162D
162D
164D
164D
165D
165D
166D
166D
168D
168D
Turbine Shaft - Early - All ..................................................................................

Turbine Shaft - Late - All ...................................................................................
Shaft - Sun Gear - Early (7) ..............................................................................
Shaft - Sun Gear - Late (8) ...............................................................................
Shaft - Main - 1" Journal - Early (7) ..................................................................
Shaft - Main - Reinforced - 1.060 Journal - Late (8) .........................................
Sun Gear - Front - Early (7) ..............................................................................
Sun Gear - Front - Late (8) ...............................................................................
Sun Gear - Center - Early ..................................................................................
Sun Gear - Center - Late ...................................................................................
Sun Gear - Rear - (Low) - Early (7) ...................................................................
Sun Gear - Rear - (Low) - Late (8) ...................................................................
1
1
1
1
1
1
1
1
1
1
1
1
11939
11939B
11225
11225A
11226
11226B
11232
11232A
11227
11227B
11228
11228A
6835939
29525516
6835937
29506158
23013474
29524363
6835732
29506151
6835936
29506150
6884902
29506149
170F
172F
172F
172F
180F
180F
190F
192C
200D
201D
207E
Bolt - Output Flange ...................................................................... (23014159)

Governor Assembly I.D. No. 460 ......................................................................
Oil Pan - Deep - Offset Threaded Inlets ..............................................................
Oil Pan - Deep - Even Threaded Inlets ...............................................................
Kit - Manual Selector Shaft ...............................................................................
Piston - Center Support ...................................................................................
Front Planet Assembly ..................................................................... (6835768) R
Center Planet Assembly .................................................................................... R
Rear Planet Assembly ....................................................................................... R
1
1
1
1
1
1
1
2
1
1
1
11222
11410
11410A
11410B
11545
11545A
K11235
11817
11768
11676
11719
29510838
6881466
6885570
6885571
23045906
29501358
23017610
6834817
23046074
6831676
6837719
210A
210A
212B
215F
Pump Body & Gears - AT540 Only (9) .............................................................. R

Pump Body & Gears - AT545 ........................................................................... R
Hub - 4th Clutch - Early (7) .............................................................................
Hub - 4th Clutch - Late (8) ..............................................................................
Hub - Forward Clutch - Early (7) .....................................................................
Hub - Forward Clutch - Late (8) ......................................................................
Tube & Dip Stick Assembly - Universal ..............................................................
1
1
1
1
1
1
1
34200C
34200D
11732
11732A
11634
11634A
11999U
23018811
29537354
23015732
29509661
6831634
29506145
N.L.
216B
216B
220A
222A
222A
225A
225A
228F
228F
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
Housing - 4th Clutch - Early (7) ......................................................................

Housing - 4th Clutch - Late (8) .......................................................................
P.T.O. Gear .......................................................................................................
Housing - w/o Turbine Shaft - Forward Clutch - Early (7) ................. (6838298)
Housing - w/ Turbine Shaft - Forward Clutch - Late (8) .....................................
Support - Front Pump - AT540 - Body Cast #895 ............................................
Support - Front Pump - AT545 - Body Cast #919 ............................................
Bearing - Output - Early ....................................................................................
Bearing - Output - Late .....................................................................................
Bolt - Torque Converter ....................................................................................
Center Support Repair Sleeve - Early .................................................................
Conversion Kit - (Deep Pan) AT540 To AT545 ..................................................
Drain Plug - Oil Pan ..........................................................................................
Housing & Flex Plate Package - 545 .................................................................
Housing & Flex Plate package - w/Tower - 545 .................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
11769
11769A
11915
11298
11298B
11921
11921B
11925
11925A
96-178
DF636B
UDK-545
DP-789
CK-545
CK-545A
29510769
29506156
6885145
29509660
29506185
23014020
29509636
23047959
23047970
23014542
N.L.
23012575
N.L.
N.L.
N.L.
214B
R
R
R
R
(7) Early AT540/545 parts up to serial number 3210775436.

(8) Late AT545 parts from serial number 3210775437.
(9) Reference No. 23014020 old style support will work in late 545 applications when mated with charging pump with
casting #895. Casting #919 pump only mates to late style support reference no. 29509636.
ALLISON
AT540, 543, 545
ILL.
DESCRIPTION
BRAND
QTY.
YEAR
PART NO.
REF NO.
HARD PARTS (Cont.)

N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
Kit - Governor Gear ..........................................................................................

Lock Nut - Second Clutch Spring Retainer (Push On) .......................................
Lock Nut - Third Clutch Spring Retainer (Push On) ...........................................
Nut - Flex Disc - 543 ........................................................................................
P.T.O. Cover .....................................................................................................
Reverse Signal Switch - Backup Light ............................................. (AS36-033)
Strip Lock - Converter Pump Hub - 543 ...........................................................
1
4
4
6
1
1
4
K34411A
11213
11213
21214
11147
11610
11212
23045382
3909063
3909063
23014462
6774322
29503665
6769631
96-175A
96-178
T-9119
T-119A
T-119B
DC-540
DC-545
29500738
23014542
N.L.
N.L.
N.L.
29514487
29514486
MISCELLANEOUS PRODUCTS
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
Bolt - Pan ................................................................................................................

Bolt - Torque Converter ........................................................................... (1261968)
Governor Bore Tool (w/2 Sleeves) .............................................................................
Governor Sleeve Only - Aluminum (Aluminum Case) .................................................
Governor Sleeve Only - Bronze (Cast Iron Case) ........................................................
Torque Converter - Gas - (270) ................................................................................
Torque Converter - Diesel - (290) ............................................................................
21
1
1
1
1
1
1
MT30/42
REBUILDER KITS
DESCRIPTION
MT 6 Spd. Series, MT30/40/41/42,
QTY.
YEAR
DELUXE
KIT
MASTER
O/H KIT
LESS STEELS
KIT
OVERHAUL
KIT
GASKET &
SEAL KIT
AK10900
GOVERNOR APPLICATION CHART

TRANSMISSION
AT 500 SERIES
Up to and including - 2800 RPM Range ........................................................................

3000 - 3400 RPM Range ..............................................................................................
Gas Engine - 3600 - 3800 RPM Range .........................................................................
AT643
2200 - 2600 RPM Range ..............................................................................................

3000 - 3400 RPM Range ..............................................................................................
MT653
2400 - 2600 RPM Range ..............................................................................................

2800 RPM Range .........................................................................................................
3000 RPM Range .........................................................................................................
3200 - 3800 RPM Range - Bronze Gear ........................................................................
3600 - 3800 RPM Range - Bronze Gear ........................................................................
Caterpillar Engine w/Blower - 2600 RPM Range .............................................................
Caterpillar Engine w/o Blower - 2800 RPM Range ..........................................................
CODE ON
GOVERNOR
USE
GOVERNOR NO.
461
462
460
11410A
11410B
11410
461
463
11410A
21410
462
463
465
738
739
-
11410B
21410
21410A
21410B
21410C
21410B
21410C
ALLISON (M74)
1000/2000/2400
LCT 1000, 2000, 2400
12 Bolt Pan Gasket

13200R
DESCRIPTION
QTY.
DELUXE
KIT
YEAR
MASTER
O/H KIT
LESS STEELS
KIT
OVERHAUL
KIT
GASKET &
SEAL KIT
REBUILDER KITS
Kits - OEM reference #29541007
00-Up
K1500
ILL.
DESCRIPTION
N.I.
TRANSGO
Shift Kit ................................................................................................................
N.I.
Gasket - Oil Pan - Molded .........................................................................................
N.I.
K1500-LS
QTY.
YEAR
K15900
PART NO.
REFERENCE NO.
VALVE BODY KITS

1
00-Up
K15908
N.L.

1
00-Up
13200R
29536526
Friction:
- C1 - External Tooth ................................................................................................
- C2 ........................................................................................................................
- C3 ........................................................................................................................
- C4 ........................................................................................................................
- C5 ........................................................................................................................
6
6
4
5
6
00-Up
00-Up
00-Up
00-Up
00-Up
15100
15101
15102
15102
15103
29530312
29530313
29531049
29531049
29537393
Steel:
- C1 - Internal Tooth ................................................................................................
- C2 ........................................................................................................................
- C3 ........................................................................................................................
- C4 ........................................................................................................................
- C5 ........................................................................................................................
6
7
3
4
6
00-Up
00-Up
00-Up
00-Up
00-Up
15105
15106
15107
15107
15108
29530314
29530315
29531048
29531048
29536482
1
1
1
1
1
00-Up
00-Up
00-Up
00-Up
00-Up
FK15800
FK15800A
15800
15800A
14802
N.L
N.L
29537965
29537966
29539579
1
1
00-Up
00-Up
15200
15850
29536299
29536379
CLUTCH PLATES
N.I.
FILTERS/FILTER KITS
N.I.
N.I.
N.I.
N.I.
N.I.
Filter Kit - Shallow ....................................................................................................

Filter Kit - Deep ........................................................................................................
Filter - Internal Shallow Pan ...................................................................... 29537514
Filter - Internal Deep Pan .......................................................................... 29537617
Filter - External Spin On ........................................................................... 29537268
N.I.
N.I.
Front Pump .............................................................................................................

METAL CLAD SEALS
10
ALLISON (M74)
1000/2000/2400
ILL.
DESCRIPTION
BRAND
QTY.
YEAR
PART NO.
REF NO.
HARD PARTS
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
Piston - Bonded C3/C4 ....................................................................................

Piston - Bonded - Balance - C1 ........................................................................
Piston - Bonded - Balance - C2 - w/ Bleed Hole ................................................
Piston - Bonded - Balance - C2 - w/o Bleed Hole ..............................................
Pump Body .....................................................................................................
Pump Wear Plate ..............................................................................................
Pump Cover ....................................................................................................
Turbine Shaft ...................................................................................................
C1/C2 Drum w/ PTO Gear ................................................................................
C1 Hub ...........................................................................................................
C2 Hub ...........................................................................................................
2
1
1
1
1
1
1
1
1
1
1
03-Up
00-Up
00-02
03-Up
00-Up
00-Up
00-Up
00-Up
00-Up
00-Up
00-Up
15528
15530
15531
15531A
15920
15922
15925
15930
15950
15953
15955
29537394
29537993
29536105
29539653
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
Front Planet Package - P1 ................................................................................

Center Planet Package - P2 ..............................................................................
Rear Planet Package - P3 .................................................................................
Main Shaft .......................................................................................................
Output Shaft - 2WD .........................................................................................
Output Shaft - 4WD .........................................................................................
Valve Body .......................................................................................................
1
1
1
1
1
1
1
00-Up
00-Up
00-Up
00-Up
00-Up
00-Up
00-Up
15962
15964
15966
15970
15972
15972B
15990
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.I.
Solenoid:
- Shift C,D,E ............................................................................................................
- TCC - PWM ...........................................................................................................
- Trim A ...................................................................................................................
- Trim B ...................................................................................................................
- Modulated Pressure Control G ................................................................................
Switch - Pressure Manifold .......................................................................................
MLPS - Brown - 2 Connector ...................................................................................
MLPS - 1 Connector ................................................................................................
Sensor - Input/Turbine/Output ..................................................................................
Harness - Internal - 6 Solenoid .................................................................................
Harness - Internal - 7 Solenoid .................................................................................
ELECTRICAL PRODUCTS
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
3
1
1
1
1
1
1
1
3
1
1
00-Up
00-Up
00-Up
00-Up
04-Up
00-Up
00-03
03-Up
00-Up
00-03
03-Up
5A-192
5A-187
5A-198
5A-199
5A-192
15D-176
15A-199
15A-199A
20A-199
35A-199
35A-199A
29536833
8683187
29533074
29533075
29536833
24222079
29540479
29541852
29536408
29541371
29539792
1
1
1
1
00-Up
00-Up
00-Up
00-Up
15Y01
TM-1000M
TM-1000P
TM-1000T
NL
NL
NL
NL
MICELLANEOUS
N.I.
N.I.
N.I.
N.I.
Service Manual - Aftermarket ....................................................................................

Service Manual - OEM ..............................................................................................
Parts Manual - OEM .................................................................................................
Troubleshooting Manual - OEM ................................................................................
NOTES
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
11
ALLISON
MT/B 640, 643, 644, 647, 650, 653, 654
12
ALLISON
MT/B 640, 643, 644, 647, 650, 653, 654
MT/B 640, 643, 644, 647, 650, 653, 654
21 Bolt Pan
REBUILDER KITS
DESCRIPTION
Kits - 640-643 (1)

Kits - 650-653 (2)
Kits - 644 - PH1,2
Kits - 654 - PH1,2
Kit - 640-643/650-653 - w/Cork
Neo - w/Teflon Seal Kit
Kit - 640-643/650-653 w/Victopac - Vespel Ring Kit
Kit - 644/654 - w/Cork/Neo Standard Ring Kit
Kit - 644/654 - w/Victopac Vespel Ring Kit (29530326)
Front Pump Reseal Kit (3)
Kit - w/o Pan Gasket 640/643/650/653
DELUXE
KIT
MASTER
O/H KIT
LESS STEELS
KIT
OVERHAUL
KIT
QTY.
YEAR
1
1
1
1
K21900
K21900FW
K21900B
1
1
K21900HW
K21900NP
K2100
K2100A
K2100B
K2100D
GASKET &
SEAL KIT
K2100-LS
K2100A-LS
K2100B-LS
K2100D-LS
K21900-2
(1) To replace 29502306 Factory Master Kit, also order K21950 bearing kit and 21800 filter.
(2) To replace 29502307 Factory Master Kit, also order K21950 bearing kit and 21800 filter.
(3) Contains front pump gasket, rubber lathe cut seal, o-ring and pump bolt washers.
13
ALLISON
MT/B 640, 643, 644, 647, 650, 653, 654
ILL.
DESCRIPTION
QTY.
YEAR
PART NO.
REFERENCE NO.

1F
1F
Gasket - Oil Pan - Cork & Neoprene ..........................................................................

Gasket - Oil Pan - Update - Armstrong ................................................ (23016682)
1
1
13540X
13540W
29501160
29501160
3A
3A
5A
5A
7A
9A
9A
12A
12A
15B
N.I.
18B
O - Ring - Lockup Clutch - Inner - Polyacrylate - exc. 644,654 .................................

Seal - Lathe Cut - Lockup Clutch - Inner - 644, 654 ................................................
Seal - Lathe Cut - Lockup Clutch - Outer - exc. 644, 654 ........................................
Seal - Lathe Cut - Lockup Clutch - Outer - 644, 654 ...............................................
Seal - Lathe Cut - Lockup Clutch Backing Plate (Yellow Stripe) .................................
Gasket - Converter Pump Hub - 640,650 .................................................................
Gasket - Converter Pump Hub - 644, 654 ................................................................
Seal - Lathe Cut - Converter Pump Cover - exc. 644, 654 (Yellow Stripe) .................
Seal - Lathe Cut - Converter Pump Cover - 644, 654 (Green Stripe) .........................
Seal - Lathe Cut - Front Pump (Green Stripe) ...........................................................
Seal - Washer - Front Pump Bolt ............................................................. (6834908)
Gasket - Front Pump To Case ...................................................................................
1
1
1
1
1
1
1
1
1
1
12
1
3366PL
13176
13159
13177
13151
13150W
13174
13151
13175
13160
13161
13162
6770820
6770492
6758036
6758740
23016564
29536726
6771366
23016564
6880389
23016347
29512113
23046344
20B
21B
Lip Seal - Forward Clutch - Inner ............................................................. (8623121)

Lip Seal - Forward Clutch - Outer ..............................................................................
1
1
3284L
13163
23015880
6833981
25C
26C
Lip Seal - Fourth Clutch - Outer ................................................................................

Lip Seal - Fourth Clutch - Inner ................................................................................
1
1
13163
3284L
6833981
23015880
28C
29C
Lip Seal - Third Clutch - Inner ..................................................................................

Lip Seal - Third Clutch - Outer ..................................................................................
1
1
13164
13165
23011471
6883035
N.I.
32C
34C
O-ring - Center Support (Starting With Serial No. 100432) ........................................

Lip Seal - Second Clutch - Outer ..............................................................................
Lip Seal - Second Clutch - Inner ..............................................................................
1
1
1
13172
13165
13164
6761244
6883035
23011471
47F
49F
52F
51F
Gasket - Power Takeoff Cover - Update - Armstrong ........................... (23016683)

Gasket - Lube Valve Adapter .....................................................................................
O-ring - Oil Filter Tube (Polyacrylate) .........................................................................
O-ring - Modulator ................................................................................ (23017367)
1
1
1
1
13158W
13166
3435PL
3410L
29501161
6884872
6762127
8658110
36E
37E
39E
43E
44E
55F
57F
57F
59F
N.I.
N.I.
N.I.
Lip Seal - First Clutch - Outer ....................................................................................

Lip Seal - First Clutch - Inner ....................................................................................
Gasket - Adapter Housing ....................................................................... (6837442)
Lip Seal - Low Clutch - Outer ...................................................................................
Lip Seal - Low Clutch - Inner ...................................................................................
Gasket - Rear Cover .................................................................................................
Gasket - Governor Cover - Fibre ................................................................................
Gasket - Governor Cover - Update - Armstrong ................................... (23011670)
O-ring - Governor Filter/Cooler Fitting ........................................................................
Washer - Drain Plug -Coated ....................................................................................
Washer - Cover - Coated ..........................................................................................
O-Ring - Converter Plug/Cooler Fitting (Brown) .........................................................
1
1
1
1
1
1
1
1
1-2
1
1
1
13169
13170
13171
13165
13170
13171
3914D
3914LW
13173
11423B
21154
13180
6883033
6883031
23045099
6883035
6883031
23045099
23011670
23018625
6882689
29507909
N.L.
N.L.
60A
60A
63B
63B
Friction - Lockup Clutch - Graphitic - 640, 643,650, 653 - Not In Kits (4) ...............
Friction - Lockup Clutch - 644, 654 - Not In Kits (5) ...............................................
Friction - Forward Clutch (4) ...................................................................................
Friction - Forward Clutch (5) ...................................................................................
1
1
5/6
5/6
R21106
W31102
R21103
W21103
23046108
23048511
23042200
23042200
65C
65C
67C
67C
Friction - Fourth Clutch (4) .....................................................................................

Friction - Fourth Clutch (5) .....................................................................................
Friction - Third Clutch (4) .......................................................................................
Friction - Third Clutch (5) .......................................................................................
4/5
4/5
3
3
R21103
W21103
R21104
W21104
23042200
23042200
23042201
23042201
69C
69C
Friction - Second Clutch (4) ...................................................................................

Friction - Second Clutch (5) ...................................................................................
3/4
3/4
R21104
W21104
23042201
23042201
81E
81E
Friction - First Clutch (4) ...................................................................... (23042199)

Friction - First Clutch (5) .........................................................................................
6
6
R11104
W11104
29529492
23042199
CLUTCH PLATES

14
ALLISON
MT/B 640, 643, 644, 647, 650, 653, 654
ILL.
DESCRIPTION
QTY.
YEAR
PART NO.
REFERENCE NO.
83E
83E
83E
83E
Friction - Low Clutch - 654 Phase 1 & 2 (4) ............................................................

Friction - Low Clutch - 654 Phase 1 & 2 (5) ............................................................
Friction - Low Clutch - exc. 654 Phase 1 & 2 (5) ....................................................
Friction - Low Clutch - exc. 654 Phase 1 & 2 (4) ....................................................
7
7
5/6
5/6
R21101
W21101
W21104
R21104
23042210
23042210
23042201
23042201
86B
88C
90C
92C
95E
97E
97E
Steel - Forward Clutch ..............................................................................................

Steel - Fourth Clutch ................................................................................................
Steel - Third Clutch ............................................................................... (23016608)
Steel - Second Clutch ........................................................................... (23016608)
Steel - First Clutch ....................................................................................................
Steel - Low Clutch (654 Phase 1 & 2) ......................................................................
Steel - Low Clutch (Exc. 654 Phase 1 & 2) ..............................................................
5/6
4/5
3
3/4
6
8
6/7
21100
21100
21105
21105
21107
21102
21105
23016610
23016610
29516333
29516333
23016606
23045054
23016608
1
AR
AR
AR
21108
21718-R
21745-R
21746-R
29516333
23046718
23046745
23046746
CLUTCH PLATES (Cont.)

BACKING PLATES
100C
102C
102C
102C
Fourth Clutch ..........................................................................................................

2-3 Clutch - .463 - .473 ..........................................................................................
2-3 Clutch - .476 - .486 ..........................................................................................
2-3 Clutch - .450 - .460 ..........................................................................................
105F
105F
105F
Filter Kit - Cork & Neoprene ......................................................................................

Filter Kit - Armstrong .............................................................................................
Filter Kit - Stainless Steel Wire Mesh - 5" Pan (6) ......................................................
1
1
1
FK21800
FK21800W
FK21800L
23019201
29502302
29528215
107F
107F
N.I.
N.I.
109F
109F
Filter - Paper ............................................................................................ (6883044)

Filter - Stainless Steel Wire Mesh - 5" Pan (6) ......................................... (29527373)
Filter - External Spin on Cartridge ..............................................................................
Screen - Center Support ..........................................................................................
Screen - Governor - Early - Prior To S/N 58071 .........................................................
Screen - Governor - Late - Start With S/N 58071 .......................................................
1
1
1
1
1
1
21800
21800L
HD-223
21713
11712
21712
29527373
29532584
25010643
23010654
23045247
6882687
1
1
11820
11820A
3039092
29501199
FILTERS/FILTER KITS
(6) Use with auxiliary filter only.
VACUUM MODULATORS
111F
Modulator w/O-Ring (Large Can) ............................................................................

Modulator w/O-Ring (Small Can) .............................................................................
115B
115B
115B
Front Pump - 3.355" O.D. ........................................................................................

Front Pump - 3.881" O.D. - Update - Brown Viton ....................................................
Front Pump - 3.380" O.D. - Viton - Shielded .............................................................
1
1
1
21200
21200A
21200B
6837228
23016643
23045556
117F
119F
119F
Selector Shaft ..........................................................................................................

Rear Cover 3.628" O.D. ............................................................................................
Rear Cover 4.751" O.D. ............................................................................................
1
1
1
38511
11850
21850
23010610
6778050
6773311
N.I.
Bushing Kit ..............................................................................................................
K21902
N.L.
121A
123B
123B
Converter Cover .......................................................................................................

Front Pump Body - MT640, 650, 653 (Not Included In Kit) - 2.530 ....... (23046153)
Front Pump Body - MT644, 654 (Not Included In Kit) - 2.580 ..................................
1
1
1
21000
21007
21008
6756782
29527101
23046152
123B
125C
127D
129D
129D
Front Pump Body .....................................................................................................

Center Support ........................................................................................................
Front Planetary Carrier - (I.D. Must Be Finished In Place) ............................................
Center Sun Gear - (I.D. Is Finished, No Further Machining Required) .........................
Center Sun Gear - (I.D. Must Be Finished In Place) ....................................................
1
1
1
2
2
21005
21003
21001
21002
21002X
6881926
23011924
6835385
29516211
6834503
METAL CLAD SEALS
BUSHINGS
15
ALLISON
MT/B 640, 643, 644, 647, 650, 653, 654
ILL.
DESCRIPTION
131E
133F
Low Planetary Carrier - (I.D. Must Be Finished In Place) .............................................

Rear Output Shaft Bushing (Replaces Bearing 21219 In R. Output Shaft) ..................
N.I.
N.I.
QTY.
YEAR
PART NO.
REFERENCE NO.
BUSHINGS (Cont.)
1
1
21004
21006
6835398
23016859
Sealing Ring Kit - Complete - 8 Rings .......................................................................

Sealing Ring Kit - Complete - 8 Rings - Vespel ..........................................................
1
1
K21901
K21901V
N.L.
N.L.
135A
137B
137B
139B
139B
141B
143C
Converter Pump Hub ...............................................................................................

Pump Support - Front ..............................................................................................
Pump Support - Front - Vespel .................................................................................
Turbine/Converter ....................................................................................................
Turbine/Converter - Vespel .......................................................................................
Front - Turbine Shaft ................................................................................................
Center Support ........................................................................................................
1
2
1
1
1
2
2
21300
21301T
K21301V
21302
21302V
21303
21301T
6830187
23015617
23014632
6839163
23019653
6833999
23015617
145A
Spacer - Turbine:
- .015" - Gold - exc. 644, 654 .................................................................................
- .015" - Gold - 644, 654 .........................................................................................
- .030: - Silver - exc. 644, 654 .................................................................................
- .030" - Silver - 644, 654 ........................................................................................
- .042" - Plain - exc. 644, 654 .................................................................................
- .042" - Plain - 644, 654 .........................................................................................
- .060" - Black - exc. 644, 654 ................................................................................
- .060" - Black - 644, 654 ........................................................................................
- .075" - Copper - exc. 644, 654 .............................................................................
- .075" - Copper - 644, 654 .....................................................................................
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
11403
21403
11403A
21403A
11403B
21403B
11403C
21403C
11403D
21403D
6837429
6839976
6837430
6839977
6837431
6839978
6837432
6839979
6837433
6839980
147D
149D
Washer - Front Planetary:

- Bronze ..................................................................................................................
- Steel ......................................................................................................................
12
12
11413
11414
6839514
6833991
151D
153D
Washer - Center Planetary:

- Bronze ..................................................................................................................
- Steel ......................................................................................................................
8
8
21415
21416
6839375
23018960
155D
157D
160F
Washer - Rear Planetary:

- Bronze ..................................................................................................................
- Steel ......................................................................................................................
Washer - Center Support Bolt ...................................................................................
8
8
1
21415
21416
11422
6839375
23018960
23014094
158E
159E
163F
N.I.
164D
Washer - Low Planetary:

- Bronze (Exc. 644, 654) .........................................................................................
- Steel (644, 654) ....................................................................................................
Washer - Output Flange ............................................................................................
Washer - Drain Plug -Coated ....................................................................................
Washer - Rear Sun Gear (Plastic) ..............................................................................
12
8
1
1
1
11416
21424
11421
11423B
21418
6839376
23018961
29500739
29507909
29524362
N.I.
N.I.
N.I.
165B/C
Bearing Kit (Contains 2 Ea - 21782, 21799 & one 11404) ........................................

Bearing Kit - Complete - 643 ....................................................................................
Bearing Kit - Complete - 653 ....................................................................................
Thrust Bearing Assembly - Forward Clutch ...............................................................
1
1
1
2
K21950
K21950C
K21950D
21799
N.L.
N.L.
N.L.
23015799
167B/C
169A
179A
287A
Front & Center Support Bearing ................................................................................

Thrust Bearing - Converter Stator ..............................................................................
Bearing - Converter Hub - 640, 650 .........................................................................
Bolt - Torque Converter Hub .....................................................................................
2
1
1
1
21782
11404
21883
96-178
23019782
23016866
23048030
23014542
16
BEARINGS
ALLISON
MT/B 640, 643, 644, 647, 650, 653, 654
ILL.
DESCRIPTION
BRAND
QTY.
YEAR
PART NO.
REF NO.
HARD PARTS
133F
175A
176A
Roller Bearing - See 21006 Under Bushings .......................................................

Nut - Flex Plate ..................................................................................................
Washer - Flex Plate ............................................................................................
6
6
21214
21154
23046154
23014462
177A
Converter Hub:
- 1st Design - 640, 650 - Bushing Style - 8 Bolt ................................................
- 2nd Design - 640, 650 - Bearing Style (w/bearing) 8 Bolt ................................
- 2nd Design - 640, 650 - Bearing Style (w/o bearing) 8 Bolt .............................
- 3rd Design - .683 Gear - Bushing Style - 8 Bolt ............................ (23016722)
- 4th Design - 1.00 Gear - MT644, 647, 654 - Bearing Style - 12 Bolt(23017446)
- 4th Design - MT644, 647, 654 - Bushing Style - 12 Bolt ................................
Bearing - Converter Hub - 640, 650 ..................................................................
Converter Cover Stud ........................................................................................
Converter Cover Nut .........................................................................................
Race, Converter Hub Bearing - H.D. - 640, 650 (Bearing Style Hub) ...................
Race, Converter Hub Bearing - H.D. - 640, 650 (Bushing Style Hub) ..................
Race, Converter Stator - MT643 ........................................................................
Converter Stator Roller ......................................................................................
Converter Stator Spring .....................................................................................
Locking Key, Converter Cover - Football Key .....................................................
Strip Lock - Converter Hub - 644, 654 ..............................................................
Strip Lock - Converter Hub - exc. 644, 654 .......................................................
1
1
1
1
1
1
1
6
24
1
1
1
10
10
1
6
4
21206
21204A
21204
21204C
21204E
21204D
21883
21508
21139
21907
21907A
21226
11211
11210
21209
21212
11212
6837203
23013906
23013906
29507140
23046638
23016723
23048030
6839508
190139
23013907
9440257
6837206
6774968
29513517
6772552
6880899
6769631
1
1
1
1
1
K21636
K21636A
K21637
K21637A
21940
29527499
29527490
23046638
23017114
23018593
R
R
R
R
R
1
1
1
1
2
21871
21872
21751
21763
21942
29515355
23015872
23016751
23016763
6834230
1
1
1
K21201
K21201C
K21201D
N.L.
N.L.
N.L.
1
1
1
1
1
1
21201-2
21201-4
21201-7
21201-9
21201-11
21201-13
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
1
1
1
1
1
1
21201-1
21201-3
21201-6
21201-8
21201-10
21201-12
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
179A
181A
182A
183A
183A
185A
187A
189C
190B
191A
191A
193B
194C
195B
196C
197B
198B
199B
Pump Body w/Gears:

- .683 Gears - 640, 650 ................................................................ (23046636)
- .683 Gears - Late 640, 650 ......................................................... (23016889)
- .818 Gears - MT654 ......................................................................................
- 1.00 Gears - Bushing Design - Late MT644, 647, 654 ....................................
Support - Center - w/ bushing ..........................................................................
Pump Support:
- Early - MT643,653 ..................................................................... (23015871)
- Early - MT644,654 - (Mates w/ Ref. #23046638 Body & Gears) ....................
- Late - MT643,653 - (Mates w/1" Pump Body Gear) ........................................
- Late - MT644,654 - (Mates w/1" Pump Body Gear) ........................................
Piston - Center Support - 2nd/3rd Clutch ..........................................................
Kit - Front Pump Gears:
- exc. 644/654 - Standard. O.D. - .6835 - .6845 ..............................................
- 644/654 - Standard. O.D. - .8185 - .8190 ......................................................
- 647 - Standard. O.D. - 1.00 Gears ...................................................................
Driven Gear Only:
- exc. 644/654 - Standard O.D. - .6835 ...........................................................
- exc. 644/654 - .060 Oversize O.D. - .6835 .....................................................
- 644/654 - Standard O.D. - .8185 ...................................................................
- 644/654 - .060 Oversize O.D. - .8185 ............................................................
- 647 - Standard O.D. - 1.00 ...........................................................................
- 647 - .060 Oversize O.D. - 1.00 .....................................................................
Drive Gear Only:
- exc. 644/654 - Standard O.D. - .6835 ........................................ (23015392)
- exc. 644/654 - .060 Oversize O.D. - .6835 .....................................................
- 644/654 - Standard O.D. - .8185 ...................................................................
- 644/654 - .060 Oversize O.D. - .8185 ...........................................................
- 647 - Standard O.D. - 1.00 ............................................................................
- 647 - .060 Oversize O.D. - 1.00 .....................................................................
17
ALLISON
MT/B 640, 643, 644, 647, 650, 653, 654
ILL.
DESCRIPTION
BRAND
QTY.
YEAR
PART NO.
REF NO.
HARD PARTS (Cont.)

200E
202E
204B
Ring Gear Hub - (Hardened) - MT653 ...............................................................

Ring Gear - 1st Clutch - MT653 ........................................................................
Ground Sleeve - Finished I.D. Bearing Installed:
- 640, 650 Early Style - Silver Single Spline w/o Step ..........................................
- 640/650 Late Style - Silver Single Spline w/ Step ..............................................
- 644, 654 Early Style - Silver Dual Spline w/o Step .......................... (23014306)
- 644/654 Late Style - Black Dual Spline w/ Step ................................................
1
1
21325
21568
29506325
6835568
1
1
1
1
21202
21202A
21203
21203A
23014527
23040476
29507674
29507673
214C
216C
218D
220D
Roller Bearing - Front Pump (Ina Brand) ............................................ (9438017)

Roller Bearing - Front Pump (Torrington Brand) ................................. (9438017)
Turbine Shaft ....................................................................................................
Turbine Shaft - 654 ...........................................................................................
Housing - Forward - w/o Shaft - MT643, 653 ....................................................
Hub - Forward Clutch - exc. 644, 654 ...............................................................
Hub - Fourth Clutch Driving - exc. 644, 654 .....................................................
Hub - Fourth Clutch Driving - 644, 654 .............................................................
Lock Nut - Third Clutch Spring Retainer - Push On ............................................
Lock Nut - Second Clutch Spring Retainer - Push On ........................................
Front Carrier Replacement Housing w/6 Pins ......................................................
Rear Carrier - MT653 .........................................................................................
1
1
1
1
1
1
1
1
4
4
1
1
21223A
21223
21785
21785B
21172
21222
21221
21221B
11213
11213
RH21565
21642
29503987
29503987
23012785
23019222
23017172
6834222
6834221
23017267
3909063
3909063
6882564
6835642
222D
224D
226D
228D
230D
232D
234D
236D
238D
238D
240A
242D
244D
246D
248D
250D
253F
253F
255F
Sun Gear - Center w/Bushings Installed .............................................................

Sun Gear - Rear ................................................................................................
Pin - Front Planetary ..........................................................................................
Needle Roller - Front Planetary ...........................................................................
Kit - Front Planetary Repair ................................................................................
Pin - Center Planetary ........................................................................................
Needle Roller - Center Planetary .........................................................................
Kit - Center Planetary Repair ..............................................................................
Main Shaft - 643, 653 .......................................................................................
Main Shaft - 644/654 ........................................................................................
Piston - L/U - 640, 650 .....................................................................................
Spiral Ring - Rear Sun Gear To Planetary ............................................................
Pin - Rear Planetary ...........................................................................................
Needle Roller - Rear Planetary ............................................................................
Kit - Rear Planetary Repair .................................................................................
Roller Bearing - Output Shaft - 640, 643 ............................................................
Bolt - Case To Center Support - Anchor 2-1/4" ..................................................
Bolt - Case To Center Support - Anchor 3" ........................................................
Manual Selector Shaft Kit ..................................................................................
1
1
6
120
1
4
72
1
1
1
1
1
4
72
1
1
1
1
1
21606
21901
11215
11919
K21215
21216
21920
K21216
21456
21456B
21845
21224
21216
21920
K21216
21219
21220
31220
K11235
29516215
6883901
6834309
9426919
N.L.
6835567
6834915
N.L.
23013456
23017699
6770845
6834583
6835567
6834915
N.L.
9418483
23013398
23045343
23017610
257F
259E
Tube - Oil Filter - Updates Prior To S/N 58071 .....................................................

Pin - Low Planetary - exc. 644, 654 ..................................................................
Pin - Low Planetary - 644, 654 ..........................................................................
Needle Roller - Low Planetary - exc. 644, 654 ....................................................
Needle Roller - Low Planetary - 644, 654 ...........................................................
Kit - Low Planetary Repair - exc. 644, 654 .........................................................
Kit - Low Planetary Repair - 644, 654 ................................................................
Bolt - Output Flange ......................................................................... -23014159
Nut - Self-lock Hex - Rear Output Shaft ..............................................................
Governor:
- I.D. No. 461 ..................................................................................................
- I.D. No. 462 ..................................................................................................
- I.D. No. 463 ..................................................................................................
- I.D. No. 465 ..................................................................................................
- I.D. No. 738 ..................................................................................................
- I.D. No. 739 ..................................................................................................
1
6
4
114
124
1
1
1
1
21225
11216
21211A
11920
21920
K21217
K21211A
11222
21956
6883045
6831679
6880019
9426920
6834915
N.L.
N.L.
29510838
6771144
1
1
1
1
1
1
11410A
11410B
21410
21410A
21410B
21410C
6885570
6885571
6885572
6881471
6882737
6882736
206B
206B
208B
208B
209B
210B
212B
261E
263E
265F
267F
270F
18
ALLISON
MT/B 640, 643, 644, 647, 650, 653, 654
ILL.
DESCRIPTION
BRAND
QTY.
YEAR
PART NO.
REF NO.
21294
29524116
R
R
R
R
R
1
1
1
1
1
1
1
1
1
6
1
1
21
1
1
1
1
21596
21594
21598
21825
21257
21804
650M-CASE
96-178
11999U
565P
DP-789
K34411A
96-175A
11610
21870
DF593B
K11250
23018596
23018594
23018598
23011825
23017257
6882804
23011779
23014542
N.L.
N.L.
N.L.
6883938
29500738
29503665
23045870
N.L.
6775657
HARD PARTS (Cont.)

272A
277A
280C
280C
282D
285F
287A
290E
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
Converter Cover ............................................................................. (23046294)

Converter/Pump Assembly - (Impeller) - MT643, 653:
- Ratio TC350 ..................................................................................................
- Ratio TC360 ..................................................................................................
- Ratio TC370 ..................................................................................................
Housing - 4th Clutch - MT643, 653 ..................................................................
Housing - 4th Clutch - MT644, 654 ..................................................................
Gears - Pinion - Center/Rear - MT643, 653 - (4 Per Set) .....................................
Main Case ........................................................................................................
Bolt - Torque Converter Hub ..............................................................................
Tube & Dip Stick Assembly - Universal ...............................................................
Carrier Replacement Pins ...................................................................................
Drain Plug - Oil Pan ...........................................................................................
Kit - Governor Gear - Exc. Bronze ......................................................................
Pan Bolt ............................................................................................................
Reverse Signal Switch - Backup Light ................................................................
Sleeve - Front Pump - Support - MT640 ............................................................
Support Repair Sleeve - Center - MT643 ............................................................
Spring & Roller Kit, Converter Stator - 10 Springs & Rollers ................................
NOTES
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
TIP
Use this chart to identify front support and charging pump applications for
MT600 Series Allison Transmissions:
MT640, 643,650, 653
Front Support, Early Models:

Front Support, Late Models:
Pump Assembly, Early Models:
Pump Assembly, Late Models:
NOTE:
29515355 (23015871
29514491 (23016751)
29527499 (23046636)
29527490 (23016889)
MT644, 647, 654

23015872
23016763
29527509
29527481
(23015872)
(23016763)
(23046638)
(23017114)
To correctly identify which application YOUR transmission requires,

the assembly number on each unit must be provided. The old numbers
are in parenthesis, the new ones are in bold.
19
ALLISON
MD3060/3560/B300/B400
DESCRIPTION
QTY.
DELUXE
KIT
YEAR
MASTER
O/H KIT
LESS STEELS
KIT
OVERHAUL
KIT
GASKET &
SEAL KIT
REBUILDER KITS
Kits
Kits - #29541087- OVH
Kits - #29537068 - VB Sub
1
1
1
K1400
ILL.
DESCRIPTION
K1400-LS
QTY.
YEAR
K14900M
K14900
K14900-2
PART NO.
REFERENCE NO.

N.I.
N.I.
N.I.
N.I.
N.I.

Gasket - Front Housing ............................................................................................
Gasket - Oil Pan - Channel Plate - Upper ...................................................................
Gasket - Oil Pan - Channel Plate - Lower ...................................................................
Seals - Face - Valve Body .........................................................................................
1
1
1
1
5
13287
13288
13472
13473
13376
29534354
29503288
29503283
29535230
23041376
N.I.
Friction: ...................................................................................................................
C1 - External Tooth ..................................................................................................
C2 ........................................................................................................... 29516170
C3 ...........................................................................................................................
C4 ...........................................................................................................................
C5 ........................................................................................................... 29532371
6
6
5
5
7
R14100
R14102
R14104
R14104
R14106
29536334
29536335
29536336
29536336
29536337
Steel:
C1 - Internal Tooth ...................................................................................................
C2 ...........................................................................................................................
C3 ...........................................................................................................................
C4 ...........................................................................................................................
C5 ...........................................................................................................................
Plate - Return - C3/C4 .............................................................................................
6
6
4
5
8
2
14101
14103
14105
14105
14107
14110
29536343
29536344
29536345
29536345
29536346
29501424
1
1
1
1
14800
14800A
14803
14802
29526899
29526898
29537067
29539579
1
1
14200
14850
29507528
29541736
K14902
N.L.
K14901
N.L.
CLUTCH PLATES
N.I.
FILTERS/FILTER KITS
N.I.
N.I.
N.I.
N.I.
Filter Filter Filter Filter -
Cartridge 4" ..................................................................................................

Cartridge 6" ..................................................................................................
Suction ........................................................................................................
External Spin On ........................................................................... 29537268
N.I.
N.I.
Front Pump .............................................................................................................

Extension Housing ................................................................................... 29515690
N.I.
Bushing Kit ..............................................................................................................
N.I.
Sealing Ring Kit .......................................................................................................
METAL CLAD SEALS

BUSHINGS
HARD PARTS - NEW
ILL.
N.I.
N.I.
N.I.
20
DESCRIPTION
BRAND
Ground Sleeve - w/o PTO - 3060 ......................................................................

Ground Sleeve - w/ PTO - 3560 .........................................................................
Piston - Bonded - C3/C4 ...................................................................................
QTY.
YEAR
1
1
2
PART NO.
14984
14984B
14528
REF NO.
29516484
29516486
29540483
ALLISON
MD3060/3560/B300/B400
ILL.
DESCRIPTION
BRAND
QTY.
YEAR
1
1
1
1
1
PART NO.
REF NO.
HARD PARTS - NEW

N.I.
N.I.
N.I.
N.I.
Main Shaft:
- Helical Cut Gear ..............................................................................................
- Straight Cut Gear ............................................................................................
Lock-Up Piston ................................................................................................
Lock-Up Backing Plate ......................................................................................
Drain Plug .........................................................................................................
14956
14956B
14947
14946
DP-790
29501543
29527781
29500939
29514804
29534362
ELECTRICAL PRODUCTS
N.I.
N.I.
Solenoid Group (7 Solenoids) ..................................................................................

Solenoids:
- C6 - PWM Regulator ..............................................................................................
- Grade Retard .........................................................................................................
31A-436
N.L.
1
1
5A-436E
5A-436F
29537370
29537373
N.I.
Switch - Valve Body Pressure ...................................................................................
15A-437
29506484
N.I.
Sensor - Input/Output Speed ....................................................................................
20A-436
29509637
K1299
TM-3060M
TM-3060P
TM-3060T
TM-3061T
N.L.
N.L.
N.L.
N.L.
N.L.
MISCELLANEOUS PRODUCTS
N.I.
N.I.
N.I.
N.I.
N.I.
Cooler/Heat Exchanger - MD3060/3560 - 20x24x1.5 ...............................................

Parts Manual - OEM .................................................................................................
Troubleshoot Manual #2 - OEM ..............................................................................
Troubleshoot Manual #3 - OEM ..............................................................................
1
1
1
1
1
NOTES
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
21
ALLISON
HD4560/B500
DESCRIPTION
QTY.
YEAR
DELUXE
KIT
MASTER
O/H KIT
LESS STEELS
KIT
OVERHAUL
KIT
GASKET &
SEAL KIT
REBUILDER KITS
Kits - HD4560
Kits - HD4560 - OVH (29539672)
Kits - HD4560 - VB Sub (29537070)
1
1
1
K1400R
ILL.
DESCRIPTION
N.I.
N.I.
Gasket - Oil Pan - Channel Plate - Upper ...................................................................

Gasket - Oil Pan - Channel Plate - Lower ...................................................................
N.I.
K1400R-LS
QTY.
YEAR
K14900R
K14900S
K14900S-2
PART NO.
REFERENCE NO.

1
1
13350
13351
29501099
29530531
Friction: ...................................................................................................................
C1 - External Tooth ..................................................................................................
C2 ...........................................................................................................................
C3/C4 .....................................................................................................................
C5 ...........................................................................................................................
C6 ...........................................................................................................................
7
7
10
8
8
R14100M
R14102M
R14104M
R14106M
R14108M
29536338
29536339
29536340
29536341
29530496
Steel:
C1 - Internal Tooth ...................................................................................................
C2 ...........................................................................................................................
C3C4 ......................................................................................................................
C5 ...........................................................................................................................
C6 ...........................................................................................................................
6
7
9
9
9
14101M
14103M
14105M
14107M
14109M
29536347
29536348
29536349
29536350
29530495
1
1
1
14800
14800A
14803
29526899
29526898
29537067
1
1
14200P
14850P
29505859
29515691
K14902P
N.L.
K14901R
N.L.
CLUTCH PLATES
N.I.
FILTERS/FILTER KITS
N.I.
N.I.
N.I.
Filter - Cartridge 4" ..................................................................................................

Filter - Cartridge 6" ..................................................................................................
Filter - Suction ........................................................................................................
N.I.
N.I.
Front Pump .............................................................................................................

N.I.
Bushing Kit ..............................................................................................................
N.I.
Sealing Ring Kit .......................................................................................................
ILL.
DESCRIPTION
METAL CLAD SEALS
BUSHINGS
HARD PARTS - NEW
N.I.
N.I.
22
BRAND
Ground Sleeve - w/o PTO ..................................................................................

Ground Sleeve - w/ PTO ....................................................................................
QTY.
1
1
YEAR
PART NO.
14984M
14984P
REF NO.
29516488
29516490
ALLISON
HD4560/B500
ILL.
DESCRIPTION
QTY.
YEAR
PART NO.
REFERENCE NO.
HARD PARTS - NEW

ILL.
N.I.
N.I.
DESCRIPTION
BRAND
Main Shaft:
- Helical Cut Gear ..............................................................................................
- Straight Cut Gear ............................................................................................
Piston - Bonded - C3/C4 ...................................................................................
QTY.
YEAR
1
1
2
PART NO.
REF NO.
14956M
14956P
14528M
29505634
29505633
29514114
ELECTRICAL PRODUCTS
N.I.
N.I.
N.I.
Solenoid Group (7 Solenoids) ..................................................................................

Solenoids:
- C6 - PWM Regulator ..............................................................................................
- Grade Retard .........................................................................................................
31A-436
N.L.
1
1
5A-436E
5A-436F
29537370
29537373
Sensor - Input/Output Speed ....................................................................................
20A-436
29509637
1
1
TM-4560M
TM-4560P
N.L.
N.L.
MISCELLANEOUS
N.I.
N.I.

Parts Manual - OEM .................................................................................................
NOTES
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
23
ALLISON HT740, 750, 754

HT740, 750, 754
DESCRIPTION
QTY.
YEAR
DELUXE
KIT
MASTER
O/H KIT
LESS STEELS
KIT
OVERHAUL
KIT
GASKET &
SEAL KIT
REBUILDER KITS
Kits - HT740/754 (1) (2)
Kits - CT700 - Hydraulic (23012606)
Kits - CT700 - Electronic (ATEC)
(29508019)
1
1
K3100-LS
K31900X
K31900C
K31900D
(1) Does not contain steel front support gaskets. See gasket component listing below for support gasket listing.
(2) Reference No. for O/H Kit K31900X is 29532370 (supersedes 23019327).
ILL.
DESCRIPTION
QTY.
YEAR
PART NO.
REFERENCE NO.

N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
Gasket - Oil Pan - Cork & Neoprene ..........................................................................

Gasket - Oil Pan - Armstrong .................................................................................
Gasket - Oil Pan - Refuse Service - HT740 ................................................................
Gasket - Converter Pump Hub ..................................................................................
Gasket - Front Support - Steel - 1976 or Later Models - DRD ....................................
Gasket - Front Support - Steel - Exc. 1976 or Later Models - DRD .............................
O-Ring - Filler Tube ..................................................................................................
1
1
1
1
1
1
1
1
13740X
13740W
13740R/S
13174A
13185
13196
13196A
13178
23016681
23016681
23045042
6880901
6839213
6880912
23046658
23013114
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
Seal - Converter Pump - Lathe Cut ...........................................................................

Seal - Lockup - Inner - Lathe Cut .............................................................................
Seal - Lockup - Outer - Lathe Cut .............................................................................
Seal - Front Pump - Lathe Cut ..................................................................................
Seal - Converter Hub - Lathe Cut ..............................................................................
Seal - Lip - 2-3 Outer ...............................................................................................
Seal - Lip - 1st Inner ................................................................................................
Washer - Drain Plug - Coated ...................................................................................
Washer - Center Support ..........................................................................................
Washer - Neutral Switch ...........................................................................................
1
1
1
1
1
1
1
1
1
1
13175
13176
13177
13184
13519
13190
13192
11423B
31422
31425
6880389
6770492
6758740
6837255
23045519
23011454
23011458
29507909
6880077
6839761
CLUTCH PLATES
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
Friction - Lockup Clutch - Not in Kits (4) ...............................................................

Friction - Forward Clutch (3) ............................................................... (23042199)
Friction - Forward Clutch (4) ..................................................................................
Friction - Fourth Clutch (3) ................................................................. (23042199)
Friction - Fourth Clutch (4) ....................................................................................
Friction - Third Clutch (3) ......................................................................................
Friction - Second Clutch (3) ..................................................................................
Friction - First Clutch (3) ........................................................................................
Friction - Low Clutch (4) .......................................................................................
1
5
5
5
5
4
6
6
6
W31102
R11104
W11104
R11104
W11104
R31104
R31104
R31104
W31101
23048511
29529492
23042199
29529492
23042199
23010439
23010439
23010439
23041786
N.I.
N.I.
N.I.
N.I.
N.I.
Steel - Forward Clutch ..............................................................................................

Steel - Fourth Clutch ................................................................................................
Steel - Third Clutch - .0993 - .1063" - Red ...............................................................
Steel - Second Clutch - .0993 - .1063" - Red ...........................................................
Steel - Second Clutch - .1161 - .1231" ....................................................................
5
5
AR
AR
AR
31100
31100
31105
31105
31106
6834679
6834679
6834488
6834488
6834720

24
ALLISON HT740, 750, 754

ILL.
DESCRIPTION
QTY.
YEAR
PART NO.
REFERENCE NO.
CLUTCH PLATES (cont.)

N.I.
N.I.
N.I.
N.I.
Steel - First Clutch - .0995 - .1025" - Red ................................................................

Steel - First Clutch - .1161 - .1231" ..........................................................................
Steel - Low Clutch - .0995 - .1025" - Red ................................................................
Steel - Low Clutch - .1161 - .1231" .........................................................................
AR
AR
AR
AR
31107
31108
31107
31108
23047771
23047772
23047771
23047772
N.I.
N.I.
N.I.
Backing Plate - Lockup Clutch - Not in Kit ................................................................

Backing Plate - 3rd Clutch ....................................................................... (6834319)
Backing Plate - 4th Clutch ........................................................................................
1
1
1
31957
31731
31715
23016957
29500731
23011235
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
Filter Kit - w/6" Pickup Tube - Early ...........................................................................

Filter Kit - w/7" Pickup Tube .....................................................................................
Filter - w/6" Pickup Tube - Early ............................................................. (23013624)
Filter - w/7" Pickup Tube ....................................................................... (23013625)
Filter - Spin-On - 2 Qt. Capacity ................................................................................
Filter - Spin-On - 2 Qt. Capacity - w/ Adapter ............................................................
Screen - Governor ....................................................................................................
1
1
1
1
1
1
1
FK31800
FK31800A
31800
31800A
31801
31801K
11712
6839945
29530564
29505562
29505563
N.L.
N.L.
23045247
N.I.
N.I.
N.I.
Front Pump .............................................................................................................

Rear Cover ...............................................................................................................
Manual Lever ...........................................................................................................
1
1
1
31200
21850
38511
23016947
6773311
23010610
N.I.
N.I.
N.I.
N.I.
N.I.
Support Housing - Center ........................................................................................

Front Planetary .........................................................................................................
Sun Gear - Center - Front & Rear ..............................................................................
Sun Gear - Low Clutch ............................................................................................
Output Shaft ............................................................................................................
1
1
2
1
1
31003
31001
31002
31004
34002
6883005
6835322
29506041
6883007
23015807
N.I.
Sealing Ring Kit - Complete ......................................................................................
K31901
N.L.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
Washer - Center Carrier - Steel ..................................................................................

Washer - Center Carrier - Bronze ...............................................................................
Washer - Rear Carrier - Steel .....................................................................................
Washer - Rear Carrier - Bronze ..................................................................................
Washer - Center Support ..........................................................................................
Washer - Neutral Switch ...........................................................................................
31415
31416
31417
31418
31422
31425
6837630
6839511
6837629
6839512
6880077
6839761
FILTERS/FILTER KITS
METAL CLAD SEALS
BUSHINGS

8
8
8
8
1
1
QTY.
YEAR
1
1
1
1
1
1
1
1
1
10
10
1
1
HARD PARTS - NEW

ILL.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
DESCRIPTION
BRAND
Pump Assembly - Two Gear ............................................................ (6834749)

Pump Assembly - Three Gear (3 Udder) .......................................... (6838843)
Pump Hub .......................................................................................................
Pump Hub - New O-Ring Style .........................................................................
Pump Plate - Two Gear .....................................................................................
Pump Plate - (3 Udder) ....................................................................................
Pump Gear - Bearing - HT740 ..........................................................................
Pump Gear - Shaft Pin - HT740 - Threaded hole for easy removal. .....................
Pump Support - w/Ground Sleeve - HT740 ..................................... (6883950)
Stator Spring - (10 Per Stator) ..........................................................................
Stator Roller - (10 Per Stator) ............................................................................
Stator Race - Freewheel Rotor ..........................................................................
Stator Assembly - (740 Series) .........................................................................
PART NO.
31206
31206A
31204
31204A
31201
31201A
31210
31888
31950
31535
31976
31293
31462
REF NO.
29510666
29508022
6834741
23045371
6834739
6838844
23012921
6834888
23047298
23018535
6837976
6772293
6772462
25
ALLISON HT740, 750, 754

ILL.
DESCRIPTION
BRAND
QTY.
YEAR
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
8
8
1
1
1
6
4
4
4
1
4
6
4
1
1
1
1
1
1
1
1
1
1
6
1
1
1
1
1
1
1
1
1
PART NO.
REF NO.
HARD PARTS - NEW (Cont.)

N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
Stator Repair Kit (Inc. 1 Ea. 23017442 Plate and 29506485 Plate; and 10 Ea.
6771018 Rivet) ...........................................................................................
Roller ................................................................................................................
Center Support Repair Sleeve ............................................................................
Driven Gear - Small - w/o Bearing .......................................................................
Driven Gear - Small - w/Bearing ..........................................................................
Drive Gear - Large - HT740 Drive Lugs ...............................................................
Drive Gear - Large - HT740 Drive Lugs - Oversize on O.D. ..................................
Ground Sleeve - Finished I.D. - Bearing Installed .................................................
Ground Sleeve - Bearing ....................................................................................
Bearing - Front Support - Torrington Brand ........................................................
Bearing Retainer - Converter ..............................................................................
Locking Key - Converter Cover (Football Key) ...................................................
Sun Gear - 31 Teeth ..........................................................................................
Sun Gear - 32 Teeth ..........................................................................................
Sun Gear - Front ...............................................................................................
Caged Bearing - Front Planet - (6 Per) ................................................................
Caged Bearing - Center Planet - (8 Per) ..............................................................
Caged Bearing - Rear Planet - (8 Per) .................................................................
Main Shaft - HT740 ..........................................................................................
Main Shaft - HT750 ..........................................................................................
Turbine Shaft ....................................................................................................
Pin - Front Planet - Use in Planet 8635579 - HT740-750 ....................................
Pin - Center Planet - Use in Planet 6835073 - HT740-750 ..................................
Pin - Rear Planet - Use in Planet 6835628 - HT740 ............................................
Pin - Rear Planet - Use in Planet 6837501 - HT750 ............................................
Speedometer Drive Gear ....................................................................................
Gear Set - Center Pinion - (4 Per Set) .................................................................
Gear Set - Front Pinion - (6 Per Set) ...................................................................
Gear Set - Rear Pinion - (4 Per Set) ....................................................................
Ring Gear - Front Planetary ................................................................................
Housing - 4th Clutch ........................................................................................
Governor - I.D. - 461 ........................................................................................
Governor - I.D. - 462 ........................................................................................
Governor - I.D. - 463 ........................................................................................
Governor Gear Kit ............................................................................. (8624939)
Output Shaft - Nut - Self Lock Hex - Rear ..........................................................
Manual Selector Shaft Kit ..................................................................................
Carrier - Center - (Also Used In V730, Rear Carrier) ............................................
Front Carrier Replacement Flange - w/6 Pins ......................................................
Front Carrier Replacement Flange Pins Only ........................................................
Hub - Forward Clutch .......................................................................................
Hub - 4th Clutch Drive ......................................................................................
Hub - 4th Clutch - Early - (Housing) - 5 Pad (6) ...............................................
Hub - 4th Clutch - Late - (Housing) - 10 Pad (6) .............................................
Hub - Turbine ...................................................................................................
Piston - Lockup ................................................................................................
Lockup Plate - 2 Key ........................................................................................
Regulator Valve - Main Pressure .........................................................................
Tube & Dip Stick Assembly - Universal ...............................................................
7-SRK
31976
31446
31301-1
31301-2
31301-3
31301-4
31202
31209
31209
31436
21209
31225
31225A
31183
31920
31921
31922
31684
31684A
31785
11216
31217
31216
31216A
31455
31777
31778
31419
31327
31556
11410A
11410B
21410
K34411A
21956
K11235
31073
RF31580
31580P
31021
31605
31486
31485A
31034
31808
31957
31453
11999U
N.L.
6837976
23011446
6834976
6834979
6771084
6771084
23047199
9441863
9441863
6880436
6772552
6883935
29506042
6835183
9429635
9422966
9423442
6834684
6837484
6836404
6831679
6835182
6834662
6837478
6835455
6838417
6838418
6838419
6834327
23046556
6885570
6885571
6885572
6883938
6771144
23017610
6835073
6835580
N.L.
6839021
6835605
6834486
29506485
6837034
29503808
23016957
6834453
N.L.
5A-439
5A-439A
23019308
23019309
(6) Check to see if lip seal sets on housing or piston to get correct housing.
ELECTRICAL PRODUCTS
N.I.
N.I.
26
Solenoid - White - 6 per ...........................................................................................

Solenoid - Black - 3 per ............................................................................................
1
1
ALLISON 730V DRIVE

ILL.
DESCRIPTION
QTY.
YEAR
PART NO.
REFERENCE NO.

N.I.
Gasket - Oil Pan .........................................................................................................
13740V
QTY.
YEAR
PART NO.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
23014239
HARD PARTS - NEW

ILL.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
DESCRIPTION
BRAND
Bearing - Caged - Main Shaft .............................................................................

Pump - 2 Gear ..................................................................................................
Pump Gear - Shaft Pin .......................................................................................
Drive Gear - w/Double D Flats .........................................................................
Bearing Journal Repair Race ..............................................................................
Housing Converter ............................................................................................
Pump Hub ........................................................................................................
Ring Gear .........................................................................................................
Hub ..................................................................................................................
Gear .................................................................................................................
Ring Gear .........................................................................................................
Drum ................................................................................................................
Carrier - Rear .....................................................................................................
Output Shaft .....................................................................................................
Gear Speedometer .............................................................................................
Support ............................................................................................................
Retainer ............................................................................................................
Rear Cover ........................................................................................................
Center Support .................................................................................................
Retainer ............................................................................................................
Forward Clutch - H.S.C. ....................................................................................
Sleeve ...............................................................................................................
Stator ...............................................................................................................
37333
K37206
31888
31301-6
31704
37951
37204
37703
37233
31183
31327
37334
31073
37028
31455
37962
37383
37847
37926
37640
37996
37948
31462
REF NO.
6751723
6881051
6834888
6881052
9439704
6880951
6880952
6883703
6838233
6835183
6834327
6834333
6835073
6881028
6835455
6880962
6778383
6880847
23013926
6838640
6880996
6880948
6772462
NOTES
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
27
ALLISON
CT/CLT/CRT3000 (3340/3461)
REBUILDER KITS
DESCRIPTION
QTY.
CRT3000 Series (6775438) CT/CLT/ 3340-3461 Series (6775434) -
ILL.
1
1
YEAR
DELUXE
KIT
MASTER
O/H KIT
LESS STEELS
KIT
OVERHAUL
KIT
GASKET &
SEAL KIT
AK33900
AK33900A
DESCRIPTION
QTY.
YEAR
PART NO.
REFERENCE NO.
CLUTCH PLATES
N.I.
N.I.
N.I.
CRT 3000:
Friction - All - 3000 Series ........................................................................................
Steel - 6T Wide - 3000 Series ...................................................................................
Steel - 21T Narrow - Various - 3000 Series ................................................................
AR
AR
AR
33103
33100
33102
6768446
6837690
6837442
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
CT/CLT/ 3340-3461:
Friction - Splitter Overdrive ........................................................................................
Friction - Splitter Direct/Hi-Range ..............................................................................
Friction - Low, Reverse, Intermediate ........................................................................
Friction - L/U ...........................................................................................................
Steel - Splitter Overdrive ...........................................................................................
Steel - Splitter Direct/Hi-Range .................................................................................
Steel - Low, Reverse, Intermediate ...........................................................................
2
AR
AR
1
2
AR
AR
33105B
33107B
33103B
33110B
33104B
33106B
33102B
6759048
6830950
6835996
6770647
6771349
6770917
6770264
N.I.
N.I.
Backing Plate - Splitter Direct ....................................................................................

Backing Plate - Hi-Range ..........................................................................................
AR
AR
33715B
33715D
6771348
6770765
N.I.
N.I.
N.I.
Filter - Steel Screen - 3000 Series ..............................................................................

Filter - Steel Screen - 3340 Series ..............................................................................
Filter - Paper Screen - 3340 Series ............................................................................
1
1
1
33800
33800B
33800C
6769996
6768472
5578261
QTY.
YEAR
FILTERS/FILTER KITS
HARD PARTS - NEW

ILL.
DESCRIPTION
BRAND
PART NO.
REF NO.
N.I.
N.I.
N.I.
Charging Pump ................................................................................................

Ground Sleeve ..................................................................................................
Ground Sleeve (Repair Sleeve) ...........................................................................
1
1
1
33920
33923
33923S
23046402
6775868
6775857
N.I.
N.I.
N.I.
Converter Turbine .............................................................................................

Splitter Carrier - w/Turbine Shaft .........................................................................
Splitter Shaft Assembly ......................................................................................
1
1
1
33930
33964
33965
6779941
6775859
6775877
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
Sun Gear - Low ................................................................................................

Input Gear - Terex .............................................................................................
Output Gear - Terex ...........................................................................................
Idler Gear - Terex ...............................................................................................
Pin Gear - Splitter Carrier ....................................................................................
Pin Gear - Output Shaft Carrier ...........................................................................
1
1
1
1
1
1
33958
33981
33982
33983
33216
33216B
6779667
9209334
9157334
9232489
6754852
6756102
N.I.
N.I.
N.I.
N.I.
N.I.
Hub Converter ..................................................................................................

Race Stator .......................................................................................................
Diaphragm Assembly/Late Style .........................................................................
Bushing - Selector Shaft ....................................................................................
Cap - Drop Box .................................................................................................
1
1
1
1
1
33204
33907
33714
33009
33130
6758781
6768829
6836936
6837124
9232490
28
ALLISON
TT2000/3000/4000
REBUILDER KITS
DESCRIPTION
QTY.
Rebuilder Kits - TT2000 (6838897)

Rebuilder Kits - TRT2000 (6838902)
Rebuilder Kits - TT3000 (23012131)
Rebuilder Kits - TT/TRT4000 (6880399)
ILL.
1
1
1
1
YEAR
DELUXE
KIT
MASTER
O/H KIT
LESS STEELS
KIT
OVERHAUL
KIT
GASKET &
SEAL KIT
AK33900M
AK33900N
AK33900P
AK33900R
DESCRIPTION
QTY.
YEAR
PART NO.
REFERENCE NO.
33103M
33103N
33103P
33100
33102
6775541
23010122
23010871
6837690
6837422
K33400P
N.L.
CLUTCH PLATES
N.I.
N.I.
N.I.
N.I.
N.I.
Friction - Bronze - Early ...........................................................................................

Friction - Graphtic - Late ..........................................................................................
Friction - High - Range Transfer ................................................................................
Steel - 6T Wide ........................................................................................................
Steel - 21T Narrow - Various - Low ...........................................................................
N.I.
Bearing Kit - TT2000 ................................................................................................
1
1
1-2
1
1

1
HARD PARTS - NEW

ILL.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
DESCRIPTION
BRAND
QTY.
YEAR
PART NO.
REF NO.
Pump Gear - Set - TT2000 ...............................................................................

Charging Pump:
- w/ 2 Bolt Pad - Early TT2000 ..........................................................................
- w/ 6 Bolt Pad - TT2000/3000 .........................................................................
- TT4000 ..........................................................................................................
Ground Sleeve - TT2000/3000 ..........................................................................
K33201A
N.L.
1
1
1
1
33920M
33920P
33920S
33923M
6885175
23011646
23011649
6880493
1st Turbine Drive Gear:

- 60T - w/ 1 1/2" Snout - TT2000 .....................................................................
- 60T - w/ 2" Snout - TT2000/3000 ..................................................................
1st Turbine Driven Gear - 60T ............................................................................
1
1
1
33931M
33931P
33932M
6774671
23013426
23011628
Input Accessory Gear:

- 40T - TT2000 ................................................................................................
- 48T - TT2000 ................................................................................................
- 42T - TT2000 ................................................................................................
1
1
1
33984M
33984P
33984S
23017247
23017248
23015965
Accessory Gear:
- 44T ................................................................................................................
- 42T ................................................................................................................
- 42T - Ford Loader ..........................................................................................
- Shaft PTO - TT2000 .......................................................................................
1
1
1
1
33985M
33985P
33985S
33987M
6777456
6776965
6838516
6836519
Bearing - Charging Pump - TT2000/3000 ..........................................................
TT1210
148409
TM-2000M
TM-2000P
N.L.
N.L.
MISCELLANEOUS
N.I.
N.I.

Parts Manual - OEM .................................................................................................
1
1
29
ALLISON
CLBT4000 (4460/HT70)
REBUILDER KITS
DESCRIPTION
CLBT4000 (4460/HT70) (6774212)
ILL.
QTY.
YEAR
DELUXE
KIT
MASTER
O/H KIT
LESS STEELS
KIT
OVERHAUL
KIT
GASKET &
SEAL KIT
AK37900
DESCRIPTION
BRAND
QTY.
YEAR
1
1
1
1
1
1
1
1
PART NO.
REF NO.
HARD PARTS - NEW

N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
Charging Pump ................................................................................................

Stator Assembly ................................................................................................
Ground Sleeve ..................................................................................................
Output Shaft .....................................................................................................
Transfer Drive Gear ............................................................................................
Piston - Lock-Up ..............................................................................................
Backing Plate ....................................................................................................
Stator Race .......................................................................................................
37920
37925
37923
37993
37991
37845
37846
37907
6772023
6772462
6834444
6775319
6775325
29503808
23016957
6772293
NOTES
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
_________________________________________________________________________________________________________________
________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
_________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
_________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
_________________________________________________________________________________________________________________
30
ALLISON
CLBT5000/6000/8000
REBUILDER KITS
DESCRIPTION
CLBT5000 - Early (23019147)

CLBT5000/6000 - Late (29541551)
CLBT8000 (29541552)
ILL.
QTY.
1
1
1
YEAR
DELUXE
KIT
MASTER
O/H KIT
LESS STEELS
KIT
OVERHAUL
KIT
GASKET &
SEAL KIT
AK37900M
AK37900N
AK37900P
DESCRIPTION
QTY.
YEAR
PART NO.
37103
37100
REFERENCE NO.
CLUTCH PLATES
N.I.
N.I.
Friction - Internal Spline - 5000/6000 Series ..............................................................

Steel - External Spline - 5000/6000 Series .................................................................
ILL.
DESCRIPTION
1
1
23041616
6769326
HARD PARTS - NEW
N.I.
BRAND
Charging Pump:
- 5000/6000 .....................................................................................................
- 5000/6000 - High Capacity ............................................................................
- 8000 ..............................................................................................................
QTY.
YEAR
PART NO.
REF NO.
1
1
1
37920M
37920P
37920S
6880125
23018418
6880121
1
1
1
1
1
1
1
1
1
1
37201-7
37201-6
37923M
37930M
37981M
37982M
37983M
37983P
37993P
37994M
6769720
6769722
6774712
6831068
23047087
23012928
6837349
6837350
23047088
6759043
1
1
1
37845M
37845P
37845S
6774130
29537227
23048574
1
1
1
1
1
37848M
37848P
37848S
37843M
37843P
6770587
23016058
23048498
6756319
6774709
CLBT 5000/6000:
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
Pump Driven Gear .............................................................................................

Pump Drive Gear ...............................................................................................
Ground Sleeve - Large Bore - Late .....................................................................
Turbine Shaft - Short .........................................................................................
Drop Box Gear - Top .........................................................................................
Drop Box Gear - Lower ......................................................................................
Drop Box Idler Gear ...........................................................................................
Drop Box Idler Gear - w/o Speedo Plug ..............................................................
Drop Box Output Shaft ......................................................................................
Lower Drop Box Shaft .......................................................................................
L/U Piston - Converter:
- 100 Spline Turbine ..........................................................................................
- 89 Spline Turbine ............................................................................................
- 110 Spline Turbine ..........................................................................................
Backing Plate - Converter:
- 100 Spline Turbine ..........................................................................................
- 89 Spline Turbine ............................................................................................
- 110 Spline Turbine ..........................................................................................
Stator - Race - 43 Spline ...................................................................................
Stator - Race - 45 Spline ...................................................................................
NOTES
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
_________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
31
ALLISON
MARINE M/MH (M10/M45)
REBUILDER KITS
DESCRIPTION
Rebuild Kits - M/MH SERIES

(29502791)
QTY.
YEAR
DELUXE
KIT
MASTER
O/H KIT
LESS STEELS
KIT
OVERHAUL
KIT
GASKET &
SEAL KIT
AK17900M
NOTES
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
_________________________________________________________________________________________________________________
________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
_________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
_________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
_________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
32
ALLISON SHIPPING PLUGS

Allison Shipping Plugs
Transtar Part #
PL1
OE #6837460D
AT545
Transtar Part #
Cooling Line Ports

PL2
OE #29533065D
AT545/MT600
Transtar Part #
Speedometer Bore
PL3
OE #29536780D
MT600
Transtar Part #
Cooling Line Ports

PL4
OE #29537417D
MT600
Transtar Part #
Oil Pan Fill Tube Flange

PL5
OE #23046915D
AT545/MT600/HT700
Transtar Part #
Modulator Bore
PL6
OE #6772665D
HT700
Transtar Part #
Cooling Line/Filter Ports

PL7
OE #6772664D
HT700
Oil Filter Part/Retarder
All plugs are conveniently packaged 100 per box.

33
HEAVY DUTY TRANSMISSION COOLERS
TRANSMISSION
MODEL
HORSEPOWER
SERIES
ON HIGHWAY
OFF HIGHWAY
OEM
RATING
OEM
RATING
MT40, 41, 42
150
200
250
K1290
K1290
K1292
K1292
K2305
K2306
AT540, 543, 545, 547
125
150
175
200
235
K1299
K1299
K1299
K1299
K1299
K1299
K1299
K1299
K1299
K1299
MT640, 643, 645, 653, 653DR
175
200
250
K1299
K1299
K1271
K1299
K1299
K1271
Without Retarder
MT644, 646, 647, 648, 650, 654,654CR, 655,
656CR
200
250
300
K1290
K1292
K2305
K2305
K2306
K1297
V730
200
260
K1292
K2305
N/A
N/A
Without Retarder
HT740, 747, 748, 750, 750DB,
750DR, 754, 754CR, 755CR,
755DR, CLBT754
250
300
350
400
425
K1292
K2305
K2306
K1297
K1298
K2306
K1297
K1298
K1298
K2312
NOTE: K1271, K1277, & K1299 are two pass coil, designed for low flow pumps (ideal for use on Allison Transmissions).
COOLER SELECTION CHART

PART
NUMBER
K1260
K1268
K1271
K1277
K1290
K1292
K1297
K1298
K1299
K2305
K2306
K2312
34
SIZE IN
INCHES
12 x 24 x 1-1/2
12 x 18 x 1-1/2
24 x 30 x 1-1/2
28 x 33 x 1-1/2
18 x 24 x 1-1/2
24 x 24 x 1-1/2
36 x 30 x 1-1/2
36 x 40 x 1-1/2
20 x 24 x 1-1/2
30 x 24 x 1-1/2
30 x 30 x 1-1/2
40 x 42 x 1-1/2
FITTING
SIZE
FPT
GPM
RANGE
3/4
3/4
1
1
3/4
1
1-1/4
1-1/4
3/4
1
1
2
6-24
6-24
6-24
14-56
9-36
12-48
18-72
18-72
5-20
15-60
15-60
20-80
BTU/HR RATING
PER HAYDEN STANDARD
100% FITD 1.7 GPM/TUBE
@ 2500 FPM
35,200
25,800
81,800
110,675
54,300
72,300
133,000
180,000
59,730
90,400
113,000
208,000
HEA
T EX
CHANGERS
HEAT
EXCHANGERS
MANU
ALS & CA
TAL
OGS
MANUALS
CAT
ALOGS
HEA
T EX
CHANGERS
HEAT
EXCHANGERS
TYPE 2
TYPE I
TYPE
BTU
A (LENGTH )
I
I
I
I
2
1230
1450
2050
3130
3450
15.63"
15.33"
15.50"
19.38"
24.55"
B DIA.
(WATER IN)
2.25"
3.00"
3.00"
3.00"
2.75"
C DIA.
(OIL PORT/TYPE)
.750/14 NPT
1.0/11.5 NPTF
1.25/11.5 NPTF
1.312/12 UN2B
1.625/12 UN2B
PART
NUMBER
H1178
H1105
H1127
H1249
H1274
OTHER SIZES AVAILABLE BY SPECIAL ORDER.
MANU
ALS & CA
TAL
OGS
MANUALS
CAT
ALOGS
DESCRIPTION
PART NO.
Service Manual - AT540, 543, 545 Series

Parts Catalog - AT540, 543, 545 Series
TM-540M
TM-540P
Service Manual - MT600, 643, 650, 653 Series

Parts Catalog - MT600, 643, 650, 653 Series
TM-600M
TM-600P
Service Manual - MT644, 647, 654 Series

Parts Catalog - MT644, 647, 654 Series
TM-644M
TM-644P
Service Manual - HT740, 750, 754 Series

Parts Catalog - HT740, 750, 754 Series
TM-700M
TM-700P
Service Manual - HT/B741 - 755, Series

Parts Catalog - HT/B741 - 755, Series
TM-741M
TM-741P
Service Manual - CL/BT750 - 754, Series

Parts Catalog - CL/BT750 - 754, Series
TM-750M
TM-750P
Service Manual - V730

Parts Catalog - V730
TM-V730M
TM-V730P
Service Manual - MD/B 300/400

Parts Catalog - MD/B 300/400
Troubleshoot Manual #2 - OEM - MD/B 300/400
Troubleshoot Manual #3- OEM - MD/B 300/400
TM-3060M
TM-3060P
TM-3060T
TM-306IT
Service Manual - HD/B 500

Parts Catalog - HD/B 500
TM-4560M
TM-4560P
Service Manual - LT1000/2000/2400

Parts Catalog - LT1000/2000/2400
Troubleshoot Manual - OEM - LT1000/2000/2400
TM-1000M
TM-1000P
TM-1000T
Service Manual - TT2000/3000/4000

Parts Catalog - TT2000/3000/4000
TM-2000M
TM-2000P
Service Manual - MT30-42

Parts Catalog - MT30-42
TM-3042M
TM-3042P
35
REFERENCE NUMBER TO
TRANST
AR INTERCHANGE
TRANSTAR
REFERENCE
PART NO.
148409
148415
190139
1261968
1363951
3039092
3829139
3909063
5578261
6751723
6754852
6756102
6756319
6756782
6758036
6758740
6758781
6759043
6759048
6761244
6762127
6768446
6768472
6768829
6769326
6769631
6769720
6769722
6769996
6770264
6770492
6770587
6770647
6770765
6770820
6770845
6770917
6771073
6771084
6771084
6771144
6771348
6771349
6771366
6772023
6772293
6772293
6772462
6772462
6772552
6773311
6774130
6774323
6774671
6774709
6774712
6774968
6775319
36
NEW SUPERSEDING
REFERENCE PART NO.
29506678
23016683
TRANSTAR
PART NO.
TT1210
11221
21139
96-178
3547L
11820
11548
11213
33800C
37333
33216
33216B
37843M
21000
13159
13177
33204
37994M
33105B
13172
3435PL
33103
33800B
33907
37100
11212
37201-7
37201-6
33800
33102B
13176
37848M
33110B
33715D
3366PL
21845
33106B
4460P
31301-3
31301-4
21956
33715B
33104B
13174
37920
31293
37907
31462
37925
21209
21850
37845M
13158W
33931M
37843P
37923M
11211
37993
REFERENCE
PART NO.
6775325
6775541
6775657
6775857
6775859
6775868
6775877
6776965
6777456
6778050
6778383
6779667
6779941
6830187
6830950
6831068
6831620
6831621
6831622
6831623
6831624
6831625
6831634
6831641
6831658
6831673
6831676
6831679
6831680
6831692
6831697
6831705
6833981
6833991
6833999
6834221
6834222
6834309
6834327
6834333
6834444
6834453
6834486
6834488
6834503
6834583
6834662
6834679
6834684
6834720
6834739
6834741
6834749
6834817
6834888
6834908
6834915
6834976
NEW SUPERSEDING
REFERENCE PART NO.
23045554
29516211
29510666
TRANSTAR
PART NO.
37991
33103M
K11250
33923S
33964
33923
33965
33985P
33985M
11850
37383
33958
33930
21300
33107B
37930M
11407
11407A
11407B
11407C
11407D
11407E
11634-R
11105
11411
11415
11676-R
11216
11417
11418
11419
11107
13163
11414
21303
21221
21222
11215
31327
37334
37923
31453
31486
31105
21002/X
21224
31216
31100
31684
31106
31201
31204
31206
11817-R
31888
13161
21920
31301-1
REFERENCE NUMBER TO
TRANST
AR INTERCHANGE
TRANSTAR
REFERENCE
PART NO.
6834979
6835073
6835182
6835183
6835322
6835385
6835398
6835455
6835567
6835568
6835580
6835605
6835642
6835768
6835936
6835937
6835939
6835996
6836404
6836518
6836519
6836936
6837034
6837124
6837203
6837206
6837255
6837349
6837350
6837422
6837429
6837430
6837431
6837432
6837433
6837442
6837478
6837484
6837629
6837630
6837690
6837719
6837976
6838233
6838417
6838418
6838419
6838516
6838640
6839021
6839163
6839285
6839375
6839376
6839508
6839511
6839512
6839514
NEW SUPERSEDING
REFERENCE PART NO.
29524133
29530330
29537398
29519114
29519114
29537398
TRANSTAR
PART NO.
31301-2
31073
31217
31183
31001
21001
21004
31455
21216
21568
RF31580
31605
21642R
11768-R
11227
11225
11939
33103B
31785
34305C
33987M
33714
31034
33009
21206
21226
13184
37983M
37983P
33102
11403
11403A
11403B
11403C
11403D
33102
31216A
31684A
31417
31415
33100
11719-R
31976
37233
31777
31778
31419
33985S
37640
31021
21302
K21900/S
21415
11416
21508
31416
31418
11413
REFERENCE
PART NO.
6839945
6839976
6839977
6839978
6839979
6839980
6880019
6880121
6880125
6880389
6880436
6880493
6880847
6880899
6880901
6880912
6880948
6880951
6880952
6880962
6880996
6881028
6881051
6881052
6881466
6881471
6881926
6882565
6882687
6882689
6882736
6882737
6882798
6882799
6882804
6883005
6883007
6883031
6883033
6883035
6883044
6883045
6883703
6883901
6883935
6883938
6883950
6884259
6884270
6884872
6884902
6885145
6885175
6885213
6885391
6885423
6885570
6885571
NEW SUPERSEDING
REFERENCE PART NO.
29536196
29522708
23045483
23045382
23047298
23016682
TRANSTAR
PART NO.
FK31800
21403
21403A
21403B
21403C
21403D
21211A
37920S
37920M
13175
31436
33923M
37847
21212
13174A
13196
37948
37951
37204
37962
37996
37028
K37206
31301-6
11410
21410A
21005
RH21565
21712
13173
21410C
21410B
K11224
K11223
21804
31003
31004
13170
13169
13165
21800
21225
37703
21901
31225
K34411A
31950
K21900B
FK11800
13166
11228
11145-R
33920M
K11235
98-164
13540X
11410A
11410B
37
REFERENCE NUMBER TO
TRANST
AR INTERCHANGE
TRANSTAR
REFERENCE
PART NO.
6885572
8616052
8622947
8623101
8626281
8641300
8658110
8683187
9157334
9209334
9232489
9232490
9414211
9418483
9422966
9423442
9426919
9426920
9429635
9438017
9439704
9441863
23010122
23010122
23010439
23010610
23010654
23010871
23011446
23011456
23011457
23011471
23011475
23011628
23011646
23011646
23011649
23011670
23011779
23011825
23011924
23012438
23012575
23012785
23012921
23012928
23012990
23013015
23013114
23013398
23013426
23013451
23013454
23013456
23013906
23013907
23013926
23014020
38
NEW SUPERSEDING
REFERENCE PART NO.
29520292
23017367
29501499
29517123
29509198
9429005
TRANSTAR
PART NO.
21410
11301
11002
3643L
13268A
38151V
3410L
5A-187
33982
33981
33983
33130
11503BK
21219
31921
31922
11919
11920
31920
21223/A
31704
31209
33103
33103N
R31104
38511
21713
33103P
31446
13155
13157
13164
13154
33932M
33920P
K33206
33920S
3914D
650M-CASE
21825R
21003
K11900
UDK-545
21785
31210
37982M
11000
11229/-R
13178
21220
33931P
11412
34301
21456
21204/A
21907
37926
11920-R
REFERENCE
PART NO.
23014094
23014239
23014304
23014441
23014462
23014527
23014542
23014632
23015364
23015392
23015393
23015402
23015404
23015617
23015732
23015799
23015807
23015871
23015872
23015880
23015883
23015965
23015975
23016058
23016347
23016559
23016564
23016600
23016606
23016608
23016610
23016643
23016681
23016681
23016722
23016723
23016751
23016763
23016859
23016866
23016889
23016947
23016957
23016957
23017114
23017172
23017247
23017248
23017257
23017264
23017267
23017446
23017521
23017610
23017699
23017763
23018418
23018535
NEW SUPERSEDING
REFERENCE PART NO.
29527502
29527503
29527508
23014632
6836272
29515355
8623121
29525170
29514491
29527490
29527481
29516333
TRANSTAR
PART NO.
11422
13740V
11202
K31301V
21214
21202
96-178
K21301V
31800B
21201-1
21201-1
21201-2
21201-2
21301T
11732-R
21799
34002
21871R
21872R
3284L
13153
33984S
38151A
37848P
13160
3877L
13151
13152
21107
21105
21100
21200A
13740W
13740X
21204C
21204D
21751R
21763R
21006
11404
K21636A
31200
31957
37846
K21637A
21172R
33984M
33984P
21257R
21108
21221B
21204E
21225A
K11235
21456B
11763
37920P
31535
REFERENCE NUMBER TO
TRANST
AR INTERCHANGE
TRANSTAR
REFERENCE
PART NO.
23018594
23018596
23018598
23018625
23018811
23018960
23018961
23019201
23019222
23019653
23019782
23019827
23040476
23041376
23041616
23041786
23042197
23042198
23042199
23042200
23042201
23042210
23045042
23045054
23045072
23045099
23045247
23045328
23045343
23045371
23045519
23045556
23045588
23045870
23045906
23046074
23046108
23046152
23046153
23046154
23046344
23046402
23046556
23046598
23046638
23046658
23046718
23046745
23046746
23047087
23047088
23047199
23047298
23047771
23047772
23048030
23048498
23048511
NEW SUPERSEDING
REFERENCE PART NO.
23011670
29511257
29532370
29529492
6837442
23013474
29536334
23017523
29527102
29527101
29527509
TRANSTAR
PART NO.
21594F
21596R
21598R
3914LW
34200C-R
21416
21424
FK21800
21785B
21302V
21782
K31900X
21202A
13376
37103
W31101
R/W11103
R/W11106
W11104
R/W21103
R/W21104
R/W21101
13740R/S
21102
11001
13171
11712
11226
31220
31204A
13519
21200B
R14100
21870
11545
11768-R
R21106
21008
21007
21154
13162
33920
31556
11302
K21637
13196A
21718R
21745R
21746R
37981M
37993P
31202
31950
31107
31108
21883
37848S
R31102G
REFERENCE
PART NO.
23048511
23048574
23048628
24222079
25010643
25611122
29500365
29500731
29500739
29500939
29501099
29501150
29501160
29501161
29501424
29501499
29501543
29502295
29502302
29503283
29503288
29503665
29503808
29503808
29503987
29505561
29505562
29505563
29505633
29505634
29505789
29505859
29505866
29506008
29506041
29506042
29506325
29506392
29506468
29506484
29506485
29507528
29507674
29507909
29508022
29509198
29509636
29509637
29509660
29509983
29510666
29510769
29510838
29511860
29512113
29513271
29513517
29514114
NEW SUPERSEDING
REFERENCE PART NO.
29506392
6834319
6752556
23016682
23016683
(AS36-033)
23013624
23013625
23045299
23014306
29510665
23011474
29537356
6838298
23014159
23018806
29538490
TRANSTAR
PART NO.
W31102
37845S
R14102
15D-176
HD223
PF897
34661S
31731
11421
14947
13350
13540W
13540W/X
13158W
14110
11920
14956
FK11800W
FK21800W
13472
13288
11610
31808
37845
21223/A
31800B
31800
31800A
14956P
14956M
DP-789
14200P
21423
11999U
31002
31225A
21325
FK11800AW
12507
15A-437
31486A
14200
21203
11423
31206A
13156
11920B-R
20A-436
11298-R
13157
31206
11769-R
11222
8005
13161
FK34661SW
11210
14528M
39
REFERENCE NUMBER TO
TRANST
AR INTERCHANGE
TRANSTAR
REFERENCE
PART NO.
29514486
29514487
29514804
29515355
29515399
29515691
29516211
29516215
29516333
29516484
29516484
29516486
29516486
29516488
29516490
29520291
29520292
29524116
29524795
29525170
29526899
29527101
29527373
29527490
29527499
29527502
29527781
29528207
29528215
29529492
29530312
29530313
29530314
29530315
29530326
K21900FW
29530330
29530495
29530496
29530531
29530564
FK31800A
29531048
29531049
29532370
29532584
29533074
29533075
29534354
29534362
29535230
29535942
29536105
29536299
29536334
29536334
29536335
29536336
40
NEW SUPERSEDING
REFERENCE PART NO.
23045554
23045606
8623102
23046294
6759971
23046636
29538491
29537887
TRANSTAR
PART NO.
DC-545
DC-540
14946
21871R
11105
14850P
21002
21606
21108
14984
21484
21486
14984B
14984M
14984P
3956L
3643L
21294R
13150W
13153
14800
21007
21800
K21636A
K21636
21201-1
14956B
R14104
FK21800L
R11104
15100
15101
15105
15106
34305C
14109M
R14108M
13351
29527373
29539669
23045588
15107
15102
K31900X
21800L
5A-198
5A-199
13287
DP-790
13473
K14900
15531
15200
R14100
R14100
R14102
R14104
REFERENCE
PART NO.
29536337
29536338
29536339
29536340
29536341
29536343
29536344
29536345
29536346
29536347
29536348
29536349
29536350
29536379
29536408
29536482
29536526
29536722
29536833
29537067
29537067
29537068
29537227
29537369
29537370
29537371
29537373
29537393
29537394
29537965
29537966
29537993
29539579
29539653
29539792
29540479
29540483
29541371
29541736
29541852
6839962-3
6839963-3
J1210
PF-168
NEW SUPERSEDING
REFERENCE PART NO.
TRANSTAR
PART NO.
R14106
R14100M
R14102M
R14104M
R14106M
14101
14103
14105
14107
14101M
14103M
14105M
14107M
15850
20A-199
15108
13200R
5A-192
14803
14803
K14900-2
37845P
31A-436
5A-436E
5A-436F
15103
15528
15800
15800A
15530
14802
15531A
35A-199A
15A-199
14528
35A-199
14850
15A-199A
K21201C
K21202C
TT1210
FK11800A

Allison Ata-05 05

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Allison Ata-05 05

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Atlanta, GA

Catalog No. ATA-05

Whats new in this catalog?

REPAIR KIT PROGRAM

Master Overhaul Kit

TYPICAL MASTER OVERHAUL KIT

Rebuilder Kits - Exc. 543

Rear Wheel Drive

MISCELLANEOUS GASKETS & SEALS/PAN GASKETS

Gasket - Oil Pan - Cork - Neoprene ........................................................ (23016682)

Lip Seal - Forward Clutch - Inner ............................................................. (8623102)

Lip Seal - Fourth Clutch - Inner ................................................................................

Lip Seal - Third Clutch - Inner ..................................................................................

Lip Seal - Second Clutch - Outer ..............................................................................

Lip Seal - First Clutch - Outer ................................................................. (23011474)

Gasket - Power Takeoff Cover - Update - Armstrong ..............................................

Friction - Forward Clutch (2) ....................................................................................

(2) Raybestos brand plate. OEM approved heat-treated paper.

CLUTCH PLATES (Cont.)

Friction - Second Clutch (2) ................................................................. (29529492)

(2) Raybestos brand plate. OEM approved heat-treated paper.

Filter Kit - Screen - with Cork - Neoprene ..................................................................

Modulator - w/ O-Ring - Lg Can ...............................................................................

Front Pump - Vamac Material ...................................................................................

Bushing Kit - 7 Bushings - AT540/ Early 545 ............................................................

SEALING RINGS/RING KITS

Sealing Ring Kit - Complete - 5 Rings .......................................................................

THRUST WASHERS/NEEDLE BEARINGS

Washer - Front Sun Gear:

Bearing Package - Forward Hub - Front - (3 Piece) ....................................................

Kit - Front Pump Gear - Oversized .....................................................................

HARD PARTS (Cont.)

Center Support - Early (7) ................................................................................

Turbine Shaft - Early - All ..................................................................................

Bolt - Output Flange ...................................................................... (23014159)

Pump Body & Gears - AT540 Only (9) .............................................................. R

Housing - 4th Clutch - Early (7) ......................................................................

(7) Early AT540/545 parts up to serial number 3210775436.

HARD PARTS (Cont.)

Kit - Governor Gear ..........................................................................................

Bolt - Pan ................................................................................................................

MT 6 Spd. Series, MT30/40/41/42,

GOVERNOR APPLICATION CHART

Up to and including - 2800 RPM Range ........................................................................

2200 - 2600 RPM Range ..............................................................................................

2400 - 2600 RPM Range ..............................................................................................

12 Bolt Pan Gasket

Gasket - Oil Pan - Molded .........................................................................................

VALVE BODY KITS

MISCELLANEOUS GASKETS & SEALS/PAN GASKETS

Filter Kit - Shallow ....................................................................................................

Front Pump .............................................................................................................

METAL CLAD SEALS

Piston - Bonded C3/C4 ....................................................................................

Front Planet Package - P1 ................................................................................

Service Manual - Aftermarket ....................................................................................

Kits - 640-643 (1)

MISCELLANEOUS GASKETS & SEALS/PAN GASKETS

Gasket - Oil Pan - Cork & Neoprene ..........................................................................

O - Ring - Lockup Clutch - Inner - Polyacrylate - exc. 644,654 .................................

Lip Seal - Forward Clutch - Inner ............................................................. (8623121)

Lip Seal - Fourth Clutch - Outer ................................................................................

Lip Seal - Third Clutch - Inner ..................................................................................