Professional Documents
Culture Documents
Actuation Pressure
Solenoid Valve
160-7689
PID-FMI
160-7690
230-4011
172-6063
RED
12 11 10 9
18 17 16 15 14 13
172-6062
153-9693
9 10 11 12
230-4013
RED
2
Engine Coolant
Diverter Solenoid Valve
(Precooler Valve)
GRAY
Intake Valve
Actuation Pressure
Solenoid Valve
169-8670
3E-3370
Intake Valve
Actuation Pressure
Sensor Valve
A
B
A
C
C
Intake Valves
Actuator 3,4
Injector 4
Injector 3
Flash
Codes
Description
N/A
55
0111-04
12
0001-05
72
0111-11
62
0001-06
72
0111-14
0002-05
72
0121-05
14
0002-06
72
0121-06
14
0003-05
73
0122-05
14
0003-06
73
0122-06
14
0004-05
73
0166-14
0004-06
73
0168-01
17
0005-05
74
0168-02
51
0005-06
74
0171-03
0006-05
74
0171-04
0006-06
74
0171-11
0022-11
42
0174-00
65
13
Symbols
Pressure
Symbol
Level
Symbol
42
0174-03
0030-08
29
0174-04
13
0030-13
29
0190-00
35
0041-03
21
0190-08
34
68
0041-04
21
0191-07
0043-02
71
0224-11
00
0052-11
00
0224-14
00
58
0054-05
66
0231-02
0054-06
66
0231-12
0055-05
67
0232-03
21
21
0055-06
67
0232-04
0064-08
34
0246-11
0071-00
01
0247-11
0071-01
Idle Shutdown
47
0252-11
59
0071-14
PTO Shutdown
47
0253-02
56
0084-00
41
0253-11
56
0084-01
31
0283-05
0084-02
36
0283-06
0084-08
36
0283-07
0084-10
36
0284-05
98
0084-14
0284-06
98
0091-08
32
0285-05
92
0091-13
32
0285-06
92
0100-01
46
0285-07
92
0100-03
24
0286-05
92
0100-04
24
0286-06
92
0100-11
46
0286-07
92
0102-03
25
0287-05
93
0102-04
25
0287-06
93
0105-00
64
0287-07
93
0105-03
38
0288-05
93
0105-04
38
0288-06
93
0105-11
64
0288-07
93
0108-03
26
0289-05
94
0108-04
26
0289-06
94
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
97
97
91
0110-00
61
0289-07
94
0110-03
27
0290-05
94
0110-04
27
0290-06
94
0110-11
61
0290-07
94
0111-01
62
0385-01
0111-02
12
0385-03
95
0111-03
12
0385-04
95
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.
KCA1-UP
KCB1-UP
JAM1-UP
1
2
C-C4
130-6795
AG-C3
130-6795
L-C12
3E-5179
AG-C4
111-7898
325-AG135 PK-14
Socket
1
2
Pin
5A
Receptacle
Pin or Socket
Number
Single Wire
Connector
9X-1123
Component
Part Number
Plug
7E-6513
Top View
Fuse
(5 Amps)
2
Ground
Connection
2008 Caterpillar
All Rights Reserved
200-L32 BK-14
Circuit Identification
Number
Wire Color
Wire Gauge
Printed in U.S.A.
Engine Control
Module (ECM)
Retarder
Solenoids
Cylinders 1/2,3/4,5/6
NOTE W
Connector Tables for Harnesses 234-9512, 238-4778, 240-6655, 246-4346, 267-1274, 243-2302, 243-2315 & 266-7689
The following applies to
234-9512 & 238-4778
Front
Valve Cover
Connector
P681
Rear
Valve Cover
Connector
P682
Boost
Pressure
Sensor
P200
Intake Manifold
Air Temperature
Sensor
P103
Engine Coolant
Temperature
Sensor
P100
Fuel
Temperature
Sensor
P105
Atmospheric
Pressure
Sensor
J203
Form Number
Troubleshooting
SENR9698
SENR9703
RENR1282
SEBU7695
Secondary
Engine
Speed/Timing
Sensor (Camshaft)
P402
Engine Oil
Pressure
Sensor
J201
Primary
Engine Speed/Timing
Sensor (Crankshaft)
P401
P2/J2
Connector
P100
CLR-GA WIRE NAME POS TERM/PLUG
BU-18
995-A12
1
180-9340
PK-18
G833-A44
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2269
1
WEDGE
155-2261
200mm
PAINT/PRO
110-3202
P100
CLR-GA WIRE NAME POS TERM/PLUG
BU-18
995-A12
1
180-9340
PK-18
G833-A44
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2269
1
WEDGE
155-2261
200mm
PAINT/PRO
110-3202
P100
CLR-GA WIRE NAME POS TERM/PLUG
BU-18
995-A12
1
180-9340
PK-18
G833-A44
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
230-4011
200mm
PAINT/PRO
110-3202
P103
CLR-GA WIRE NAME POS TERM/PLUG
BU-18
C967-A15
1
180-9340
PK-18
G833-A45
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2269
1
WEDGE
155-2261
200mm
PAINT/PRO
110-3202
P103
CLR-GA WIRE NAME POS TERM/PLUG
BU-18
C967-A15
1
180-9340
PK-18
G833-A45
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2269
1
WEDGE
155-2261
200mm
PAINT/PRO
110-3202
P103
CLR-GA WIRE NAME POS TERM/PLUG
BU-18
C967-A15
1
180-9340
PK-18
G833-A45
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
230-4011
200mm
PAINT/PRO
110-3202
P105
CLR-GA WIRE NAME POS TERM/PLUG
YL-18
A751-A13
1
180-9340
PK-18
G833-A46
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2269
1
WEDGE
155-2261
200mm
PAINT/PRO
110-3202
P105
CLR-GA WIRE NAME POS TERM/PLUG
YL-18
A751-A13
1
180-9340
PK-18
G833-A46
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2269
1
WEDGE
155-2261
200mm
PAINT/PRO
110-3202
P105
CLR-GA WIRE NAME POS TERM/PLUG
YL-18
A751-A13
1
180-9340
PK-18
G833-A46
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
230-4011
200mm
PAINT/PRO
110-3202
P200
CLR-GA WIRE NAME POS TERM/PLUG
WH-18
G828-A39
A
180-9340
GN-18
G829-A41
B
180-9340
PK-18
R746-A20
C
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2267
1
WEDGE
155-2276
200mm
PAINT/PRO
110-3202
P200
CLR-GA WIRE NAME POS TERM/PLUG
WH-18
G828-A39
A
180-9340
GN-18
G829-A41
B
180-9340
PK-18
R746-A20
C
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2267
1
WEDGE
155-2276
200mm
PAINT/PRO
110-3202
P200
CLR-GA WIRE NAME POS TERM/PLUG
WH-18
G828-A39
1
180-9340
GN-18
G829-A41
2
180-9340
PK-18
R746-A20
3
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
237-0227
200mm
PAINT/PRO
110-3202
P201
CLR-GA WIRE NAME POS TERM/PLUG
WH-18
G828-A38
A
180-9340
GN-18
G829-A43
B
180-9340
GY-18
994-A10
C
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS
155-2267
1
WEDGE
155-2276
200mm
PAINT/PRO
110-3202
J201
CLR-GA WIRE NAME POS TERM/PLUG
WH-18
G828-A38
A
180-9339
GN-18
G829-A43
B
180-9339
GY-18
994-A10
C
180-9339
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE AS. 3E-3370
1
WEDGE
3E-3371
200mm
PAINT/PRO
110-3202
P201
CLR-GA WIRE NAME POS TERM/PLUG
WH-18
G828-A38
1
180-9340
GN-18
G829-A43
2
180-9340
GY-18
994-A10
3
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
237-0227
200mm
PAINT/PRO
110-3202
P203
CLR-GA WIRE NAME POS TERM/PLUG
WH-18
G828-A40
A
180-9340
GN-18
G829-A42
B
180-9340
GY-18
R747-A6
C
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2267
1
WEDGE
155-2276
200mm
PAINT/PRO
110-3202
J203
CLR-GA WIRE NAME POS TERM/PLUG
WH-18
G828-A40
A
180-9339
GN-18
G829-A42
B
180-9339
GY-18
R747-A6
C
180-9339
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE AS. 3E-3370
1
WEDGE
3E-3371
200mm
PAINT/PRO
110-3202
P203
CLR-GA WIRE NAME POS TERM/PLUG
WH-18
G828-A40
1
180-9340
GN-18
G829-A42
2
180-9340
GY-18
R747-A6
3
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
237-0227
200mm
PAINT/PRO
110-3202
P531
CLR-GA WIRE NAME POS TERM/PLUG
BU-16
T855-A34
1
180-9340
YL-16
H807-A35
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2269
1
WEDGE
155-2261
200mm
PAINT/PRO
110-3202
J531
CLR-GA WIRE NAME POS TERM/PLUG
BU-16
T855-A34
1
180-9339
YL-16
H807-A35
2
180-9339
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE AS. 3E-3364
1
WEDGE
3E-3365
200mm
PAINT/PRO
110-3202
J531
CLR-GA WIRE NAME POS TERM/PLUG
BU-16
T855-A34
1
180-9339
YL-16
H807-A35
2
180-9339
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE AS. 3E-3364
1
WEDGE
3E-3365
200mm
PAINT/PRO
110-3202
J1 Connector
Engine Control
Module (ECM)
P2
CLR-GA WIRE NAME POS TERM/PLUG
1
8T-8737
WH-18
G828-A1
2
180-9340
GN-18
G829-A2
3
180-9340
4
8T-8737
5
8T-8737
6
8T-8737
7
8T-8737
BU-16
T855-A34
8
180-9340
BU-16-HV K739-A57
9
180-9340
BR-16-HV K737-A56
10
180-9340
GN-16-HV K738-A8
11
180-9340
12
8T-8737
13
8T-8737
GY-18
R747-A6
14
180-9340
15
8T-8737
16
8T-8737
17
8T-8737
PK-18
G833-A47
18
180-9340
19
8T-8737
BU-16-HV X983-A16
20
180-9340
OR-16-HV X985-A17
21
180-9340
22
8T-8737
23
8T-8737
GY-18
994-A10
24
180-9340
OR-18
T853-A4
25
180-9340
26
8T-8737
27
8T-8737
WH-16-HV T856-A55
28
180-9340
GN-16-HV T857-A7
29
180-9340
30
8T-8737
GY-18
T852-A32
31
180-9340
BU-18
995-A12
32
180-9340
YL-18
A751-A13
33
180-9340
34
8T-8737
BU-18
C967-A15
35
180-9340
GY-16-HV T858-A22
36
180-9340
WH-16-HV T859-A58
37
180-9340
OR-16-HV T860-A53
38
180-9340
BR-16-HV X987-A18
39
180-9340
PK-18
R746-A20
40
180-9340
BR-18
G826-A25
41
180-9340
BU-18
G827-A24
42
180-9340
43
8T-8737
PU-16-HV T957-A36
44
180-9340
YL-16-HV T958-A30
45
180-9340
BR-16-HV T959-A37
46
180-9340
BU-16-HV T960-A50
47
180-9340
WH-18
E964-A26
48
180-9340
BK-18
E963-A27
49
180-9340
50
8T-8737
51
8T-8737
52
8T-8737
YL-16
H807-A33
53
180-9340
OR-16-HV X989-A60
54
180-9340
PU-16-HV X988-A59
55
180-9340
56
8T-8737
57
8T-8737
YL-18
E966-A49
58
180-9340
BU-18
E965-A48
59
180-9340
60
8T-8737
61
8T-8737
62
8T-8737
63
8T-8737
64
8T-8737
YL-16-HV X986-A28
65
180-9340
BR-16-HV X984-A52
66
180-9340
WH-16-HV T962-A51
67
180-9340
GN-16-HV T961-A21
68
180-9340
69
8T-8737
70
8T-8737
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
160-7690
200mm
PAINT/PRO
110-3202
Connector Tables for Harnesses 239-5524 & 240-9997 (rear - with retarder)
P540
CLR-GA WIRE NAME POS TERM/PLUG
GY-18
T852-A32
1
180-9340
YL-16
H807-A61
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2269
1
WEDGE
155-2261
200mm
PAINT/PRO
110-3202
P681
CLR-GA WIRE NAME POS TERM/PLUG
BR-16-HV K737-A3
1
180-9340
2
8T-8737
BU-16-HV K739-A9
3
180-9340
PU-16-HV T957-A36
4
180-9340
YL-16-HV T958-A30
5
180-9340
BR-16-HV T959-A37
6
180-9340
WH-16-HV T859-A31
7
180-9340
GY-16-HV T858-A22
8
180-9340
BU-16-HV X983-A16
9
180-9340
OR-16-HV X985-A17
10
180-9340
BR-16-HV X987-A18
11
180-9340
12
8T-8737
YL-16-HV X986-A28
13
180-9340
OR-16-HV X989-A29
14
180-9340
15
8T-8737
BU-18
G827-A24
16
180-9340
BR-18
G826-A25
17
180-9340
OR-18
T853-A4
18
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
172-6062
1
WEDGE
172-6065
200mm
PAINT/PRO
110-3202
CLR-GA
BR-16-HV
BU-16-HV
BU-16-HV
GN-16-HV
WH-16-HV
WH-16-HV
OR-16-HV
PU-16-HV
BR-16-HV
WH-16-HV
GN-16-HV
OR-16-HV
GN-16-HV
BU-16-HV
QTY
1
1
200mm
P682
WIRE NAME
K737-A5
K739-A14
T960-A50
T961-A21
T962-A51
T859-A11
T860-A53
X988-A59
X984-A52
T856-A55
T857-A7
X989-A54
K738-A8
K739-A19
POS TERM/PLUG
1
180-9340
2
180-9340
3
180-9340
4
180-9340
5
180-9340
6
180-9340
7
180-9340
8
180-9340
9
180-9340
10
180-9340
11
180-9340
12
180-9340
13
180-9340
14
180-9340
15
8T-8737
16
8T-8737
17
8T-8737
18
8T-8737
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
172-6062
WEDGE
172-6065
PAINT/PRO
110-3202
P401
CLR-GA WIRE NAME POS TERM/PLUG
BK-18
E963-A27
1
180-9340
WH-18
E964-A26
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2269
1
WEDGE
155-2261
200mm
PAINT/PRO
110-3202
P402
CLR-GA WIRE NAME POS TERM/PLUG
BU-18
E965-A48
1
180-9340
YL-18
E966-A49
2
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
155-2269
1
WEDGE
155-2261
200mm
PAINT/PRO
110-3202
T305
P546
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
OR-16-NW T860-J13
1
PU-16-NW X988-J15
A
154-2389
GN-16-NW T961-J4
2
GN-16-NW T857-J11
B
154-2389
ACCESSORY TABLE
ACCESSORY TABLE
QTY
PART NAME
P/N
QTY
PART NAME
P/N
1
CONNECTOR AS 7E-6513
1
PLUG
153-9693
50mm
TUBE
112-8144
1
SEAL
154-0877
1
CLIP
154-3769
T306
CLR-GA WIRE NAME POS TERM/PLUG
OR-16-NW T860-J14
1
WH-16-NW T962-J5
2
ACCESSORY TABLE
QTY
PART NAME
P/N
1
CONNECTOR AS 7E-6513
50mm
TUBE
112-8144
The following applies to
239-5524 only
P544
CLR-GA WIRE NAME POS TERM/PLUG
P571 FOR 239-5524 HARNESS
CLR-GA WIRE NAME POS TERM/PLUG
OR-16-NW X989-J12
A
154-2389
GN-16-NW K738-J17
A
154-2389
BR-16-NW X984-J9
B
154-2389
ACCESSORY TABLE
BU-16-NW K739-J18
B
154-2389
QTY
PART NAME
P/N
ACCESSORY TABLE
1
PLUG
153-9693
QTY
PART NAME
P/N
1
PLUG
153-9693
1
SEAL
154-0877
1
CLIP
154-3769
1
SEAL
154-0877
The following applies to
1
CLIP
154-3769
P545
240-9997 only
CLR-GA WIRE NAME POS TERM/PLUG
P572 FOR 239-5524 HARNESS
J682 FOR 240-9997 HARNESS
PU-16-NW X988-J16
A
154-2389
CLR-GA WIRE NAME POS TERM/PLUG
This connector table is the same
WH-16-NW T856-J10
B
154-2389
BR-16-NW K737-J1
A
154-2389
as the table for the 239-5524
ACCESSORY
TABLE
BU-16-NW
K739-J2
B
154-2389
(see above) except for these
QTY
PART NAME
P/N
ACCESSORY TABLE
differences.
1
PLUG
153-9693
QTY
PART NAME
P/N
CLR-GA WIRE NAME POS TERM/PLUG
1
SEAL
154-0877
1
PLUG
153-9693
13
180-9339
GN-16-NW K738-E2
1
CLIP
154-3769
1
SEAL
154-0877
180-9339
BU-16-NW K739-E13
14
1
CLIP
154-3769
T304
J572 FOR 240-9997 HARNESS
CLR-GA WIRE NAME POS TERM/PLUG
CLR-GA WIRE NAME POS TERM/PLUG WH-16-NW T859-J6
1
BR-16-NW K737-J1
1
180-9339
BU-16-NW T960-J3
2
BU-16-NW K739-J2
2
180-9339
ACCESSORY TABLE
ACCESSORY TABLE
QTY
PART NAME
P/N
QTY
PART NAME
P/N
1
CONNECTOR AS 7E-6513
1
RECEPTACLE AS. 3E-3364
50mm
TUBE
112-8144
1
WEDGE
3E-3365
J571 FOR 240-9997 HARNESS
CLR-GA WIRE NAME POS TERM/PLUG
GN-16-NW K738-E2
1
180-9339
BU-16-NW K739-E13
2
180-9339
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE AS. 3E-3364
1
WEDGE
3E-3365
Connector Tables for Harnesses 239-5523, 240-9996 & 249-0093 (front - with retarder)
This applies to
249-0093 only
CLR-GA
BR-16-NW
BU-16-NW
OR-16-NW
QTY
1
P542
T301
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
GY-16-NW T858-E16
1
BR-16-NW X987-E15
A
154-2389
OR-16-NW X985-E10
B
154-2389
PU-16-NW T957-E4
2
ACCESSORY TABLE
ACCESSORY TABLE
QTY
PART NAME
P/N
QTY
PART NAME
P/N
1
PLUG
153-9693
1
CONNECTOR AS 7E-6513
1
SEAL
154-0877
50mm
TUBE
112-8144
1
CLIP
154-3769
T302
CLR-GA WIRE NAME POS TERM/PLUG
P543
GY-16-NW T858-E17
1
CLR-GA WIRE NAME POS TERM/PLUG
YL-16-NW T958-E5
2
OR-16-NW X989-E19
A
154-2389
YL-16-NW X986-E18
B
154-2389
ACCESSORY TABLE
ACCESSORY TABLE
QTY
PART NAME
P/N
1
CONNECTOR AS 7E-6513
QTY
PART NAME
P/N
1
PLUG
153-9693
50mm
TUBE
112-8144
1
SEAL
154-0877
T303
1
CLIP
154-3769
CLR-GA WIRE NAME POS TERM/PLUG
P570 FOR 239-5523 HARNESS
WH-16-NW T859-E7
1
CLR-GA WIRE NAME POS TERM/PLUG
BR-16-NW T959-E6
2
BR-16-NW K737-E1
A
154-2389
ACCESSORY TABLE
BU-16-NW K739-E12
B
154-2389
QTY
PART NAME
P/N
1
CONNECTOR AS 7E-6513
ACCESSORY TABLE
50mm
TUBE
112-8144
QTY
PART NAME
P/N
1
PLUG
153-9693
P541
1
SEAL
154-0877
CLR-GA WIRE NAME POS TERM/PLUG
1
CLIP
154-3769
BR-16-NW X987-E14
A
154-2389
BU-16-NW
X983-E9
B
154-2389
J570 FOR 240-9996 HARNESS
This applies to
ACCESSORY TABLE
CLR-GA WIRE NAME POS TERM/PLUG
239-5523 & 240-9996 only
BR-16-NW K737-E1
1
180-9339
QTY
PART NAME
P/N
J227
BU-16-NW K739-E12
2
180-9339
1
PLUG
153-9693
CLR-GA WIRE NAME POS TERM/PLUG
1
SEAL
154-0877
ACCESSORY TABLE
BR-16-NW G826-E3
A
180-9339
QTY
PART NAME
P/N
1
CLIP
154-3769
BU-16-NW G827-E20
B
180-9339
1
RECEPTACLE AS. 3E-3364
OR-16-NW T853-E21
C
180-9339
1
WEDGE
3E-3365
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE AS. 3E-3370
1
WEDGE
3E-3371
J681
CLR-GA WIRE NAME POS TERM/PLUG
BR-16-NW K737-E1
1
180-9339
2
8T-8737
BU-16-NW K739-E12
3
180-9339
PU-16-NW T957-E4
4
180-9339
YL-16-NW T958-E5
5
180-9339
BR-16-NW T959-E6
6
180-9339
WH-16-NW T859-E7
7
180-9339
GY-16-NW T858-E8
8
180-9339
BU-16-NW X983-E9
9
180-9339
OR-16-NW X985-E10
10
180-9339
BR-16-NW X987-E11
11
180-9339
12
8T-8737
YL-16-NW X986-E18
13
180-9339
OR-16-NW X989-E19
14
180-9339
15
8T-8737
BU-16-NW G827-E20
16
180-9339
BR-16-NW G826-E3
17
180-9339
OR-16-NW T853-E21
18
180-9339
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE AS. 172-6063
1
WEDGE
172-6064
Connector Tables for Harnesses 253-7501, 238-9662 & 249-8681 (front - without retarder)
This applies to
249-8681 only
CLR-GA
BR-16-NW
BU-16-NW
OR-16-NW
QTY
1
Connector Tables for Harnesses 253-7503 & 238-9663 (rear - without retarder)
J682
CLR-GA WIRE NAME POS TERM/PLUG
1
2
BU-16-NW T960-J3
3
180-9339
GN-16-NW T961-J4
4
180-9339
WH-16-NW T962-J5
5
180-9339
WH-16-NW T859-J6
6
180-9339
OR-16-NW T860-J7
7
180-9339
PU-16-NW X988-J8
8
180-9339
BR-16-NW X984-J9
9
180-9339
WH-16-NW T856-J10
10
180-9339
GN-16-NW T857-J11
11
180-9339
OR-16-NW X989-J12
12
180-9339
13
14
15
8T-8737
16
8T-8737
17
8T-8737
18
8T-8737
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE AS. 172-6063
1
WEDGE
172-6064
P227
WIRE NAME POS TERM/PLUG
G826-E3
1
180-9340
G827-E20
2
180-9340
T853-E21
3
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
230-4013
T304
P544
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
WH-16-NW T859-J6
1
OR-16-NW X989-J12
A
154-2389
BU-16-NW T960-J3
2
BR-16-NW X984-J9
B
154-2389
ACCESSORY TABLE
ACCESSORY TABLE
QTY
PART NAME
P/N
QTY
PART NAME
P/N
1
CONNECTOR AS 7E-6513
1
PLUG
153-9693
50mm
TUBE
112-8144
1
SEAL
154-0877
1
CLIP
154-3769
T305
CLR-GA WIRE NAME POS TERM/PLUG
P545
OR-16-NW T860-J13
1
CLR-GA WIRE NAME POS TERM/PLUG
GN-16-NW T961-J4
2
PU-16-NW X988-J16
A
154-2389
WH-16-NW T856-J10
B
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
ACCESSORY TABLE
1
CONNECTOR AS 7E-6513
QTY
PART NAME
P/N
50mm
TUBE
112-8144
1
PLUG
153-9693
1
SEAL
154-0877
T306
1
CLIP
154-3769
CLR-GA WIRE NAME POS TERM/PLUG
OR-16-NW T860-J14
1
P546
CLR-GA WIRE NAME POS TERM/PLUG
WH-16-NW T962-J5
2
PU-16-NW X988-J15
A
154-2389
ACCESSORY TABLE
GN-16-NW T857-J11
B
154-2389
QTY
PART NAME
P/N
ACCESSORY TABLE
1
CONNECTOR AS 7E-6513
QTY
PART NAME
P/N
50mm
TUBE
112-8144
1
PLUG
153-9693
1
SEAL
154-0877
1
CLIP
154-3769
J681
CLR-GA WIRE NAME POS TERM/PLUG
8T-8737
P227
1
2
WIRE NAME POS TERM/PLUG
8T-8737
3
G826-E3
1
180-9340
8T-8737
PU-16-NW T957-E4
4
180-9339
G827-E20
2
180-9340
YL-16-NW T958-E5
5
180-9339
T853-E21
3
180-9340
ACCESSORY TABLE
BR-16-NW T959-E6
6
180-9339
WH-16-NW T859-E7
7
180-9339
PART NAME
P/N
GY-16-NW T858-E8
8
180-9339
PLUG AS.
230-4013
BU-16-NW X983-E9
9
180-9339
OR-16-NW X985-E10
10
180-9339
BR-16-NW X987-E11
11
180-9339
12
8T-8737
YL-16-NW X986-E18
13
180-9339
OR-16-NW X989-E19
14
180-9339
15
8T-8737
BU-16-NW G827-E20
16
180-9339
BR-16-NW G826-E3
17
180-9339
OR-16-NW T853-E21
18
180-9339
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE AS. 172-6063
1
WEDGE
172-6064
This applies to
253-7501 & 238-9662 only
J227
CLR-GA WIRE NAME POS TERM/PLUG
BR-16-NW G826-E3
A
180-9339
BU-16-NW G827-E20
B
180-9339
OR-16-NW T853-E21
C
180-9339
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE AS. 3E-3370
1
WEDGE
3E-3371
T301
P541
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
GY-16-NW T858-E16
1
BR-16-NW X987-E14
A
154-2389
PU-16-NW T957-E4
2
BU-16-NW X983-E9
B
154-2389
ACCESSORY TABLE
ACCESSORY TABLE
QTY
PART NAME
P/N
QTY
PART NAME
P/N
1
PLUG
153-9693
1
CONNECTOR AS 7E-6513
1
SEAL
154-0877
50mm
TUBE
112-8144
1
CLIP
154-3769
T302
P542
CLR-GA WIRE NAME POS TERM/PLUG
CLR-GA WIRE NAME POS TERM/PLUG
GY-16-NW T858-E17
1
BR-16-NW X987-E15
A
154-2389
YL-16-NW T958-E5
2
OR-16-NW X985-E10
B
154-2389
ACCESSORY TABLE
ACCESSORY TABLE
QTY
PART NAME
P/N
QTY
PART NAME
P/N
1
CONNECTOR AS 7E-6513
1
PLUG
153-9693
50mm
TUBE
112-8144
1
SEAL
154-0877
T303
1
CLIP
154-3769
CLR-GA WIRE NAME POS TERM/PLUG
WH-16-NW T859-E7
1
P543
BR-16-NW T959-E6
2
CLR-GA WIRE NAME POS TERM/PLUG
ACCESSORY TABLE
OR-16-NW X989-E19
A
154-2389
QTY
PART NAME
P/N
YL-16-NW X986-E18
B
154-2389
1
CONNECTOR AS 7E-6513
ACCESSORY TABLE
50mm
TUBE
112-8144
QTY
PART NAME
P/N
1
PLUG
153-9693
1
SEAL
154-0877
1
CLIP
154-3769
Cylinder
Number
20 Page,
Circuit Breaker
Symbol
Flow
Symbol
Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
155-2269
3E-3364
Temperature
Symbol
0022-13
13 14 15 16 17 18
Description
SENR9705-03
November 2008
SENR9705-03
Engine Coolant
Temperature
Sensor
P100
Engine Coolant
Diverter Solenoid Valve
(Precooler Valve)
J531
Retarder Solenoid
Cylinder 1 and 2
P570
NOTE W
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
6
16
16
E-S1
-16
R-16
BU-18
BR-18
OR-18
NOTE H
Connector and Splice Locations for Harness 246-4346, 240-6655 & 267-1274
as well as 243-2301, 243-2315, & 266-7689
Intake Valve
Actuation
Pressure
Solenoid Valve
P540
Intake Valve
Actuator 3
P543
Rear
Valve Cover
Connector
P682
Front
Valve Cover
Connector
P681
A-S4
Intake Valve
Actuation Pressure
Sensor
J227
Intake Valve
Actuation Pressure
Sensor
P227
Intake Valve
Actuator 2
P542
E-S2
Intake Valve
Actuator 1
P541
X987-E11 BR-16
T957-E4 PU-16
T958-E5 YL-16
T959-E6 BR-16
T859-E7 WH-16
T858-E8 GY-16
X983-E9 BU-16
X985-E10 OR-16
X987-E11 BR-16
Air Shutoff
Switch
Air Shutoff
Relay
Boost
Pressure
Sensor
P200
X986-E18 YL-16
X989-E19 OR-16
G827-E20 BU-16
G826-E3 BR-16
T853-E21 OR-16
J-S1
T860-J7 OR-16
T857-J11 GN-16
T856-J10 WH-16
T859-J6 WH-16
T960-J3 BU-16
T961-J4 GN-16
T962-J5 WH-16
X984-J9 BR-16
X989-J12 OR-16
A-S9
A-S5
ENGINE COOLANT
GN-16
DIVERTER SOLENOID VALVE
GN-16
(PRECOOLER VALVE)
237-9633(24V)
HARNESS 234-9512 & 238-4778
J-S1
A-S1
Secondary
Engine
Speed/Timing Sensor
(Camshaft)
P402
Atmospheric
Pressure
Sensor
P203
(Location in the
2666-7689 &
267-1274 Harnesses)
Intake Manifold
Air Temperature
Sensor
P103
J-S2
Intake Valve
Actuator 6
P546
Engine Control
Module Connector
P2
Primary
Engine Speed/Timing Sensor
(Crankshaft)
P401
J531
3E3364
1
2
RD-16
RD-16
T855-A34 BU-16
H807-A35 YL-16
GN-16
GN-16
INTAKE MANIFOLD
AIR TEMPERATURE SENSOR
130-9811
SECONDARY
ENGINE SPEED/TIMING SENSOR
(CAMSHAFT)
EARLY 191-8304, LATER 201-6616
PRIMARY
ENGINE SPEED/TIMING SENSOR SIGNAL(CRANKSHAFT) SIGNAL+
201-6615
Retarder Solenoid
Cylinder 1 and 2
J570
NOTE W
Engine Coolant
Temperature
Sensor
P100
ATMOSPHERIC
PRESSURE SENSOR
161-1703
ATMOSPHERIC
PRESSURE SENSOR
274-6717
SIGNAL
GROUND
1
2
+5 VOLTS
GROUND
SIGNAL
Intake Valve
Actuation Pressure
Sensor
J227
ENGINE OIL
PRESSURE SENSOR
161-1705
20 Page,
SENR9705-03
ENGINE OIL
PRESSURE SENSOR
274-6719
+5 VOLTS
GROUND
SIGNAL
1
2
3
Intake Valve
Actuator 3
P543
Rear
Valve Cover
Connector
P682
P103
1552269
SIGNAL
GROUND
1
2
C967-A15 BU-18
G833-A45 PK-18
+5 VOLTS
GROUND
SIGNAL
SIGNAL
GROUND
1
2
1
2
BK-18
WH-18
E965-A48 BU-18
E966-A49 YL-18
P401
1552269
1
2
BK-18
WH-18
E963-A27 BK-18
E964-A26 WH-18
P200
1696870
G828-A39 WH-18
G829-A41 GN-18
R746-A20 PK-18
T860-J7 OR-16
X988-J8 PU-16
J-S1
A
B
C
OR-18
YL-18
GN-18
T857-J11 GN-16
T856-J10 WH-16
T859-J6 WH-16
T960-J3 BU-16
T961-J4 GN-16
T962-J5 WH-16
X984-J9 BR-16
X989-J12 OR-16
P203
1552267
G828-A40 WH-18
G829-A42 GN-18
R747-A6 GY-18
A-S7
J203
3E3370
A
G828-A40 WH-18
B
G829-A42 GN-18
C
R747-A6 GY-18
OR-18
YL-18
GN-18
1
2
386-A63 PK-18
386-A64 PK-18
A
B
C
T859-A58 WH-16
J201
3E3370
G828-A38 WH-18
G829-A43 GN-18
994-A10 GY-18
Fuel
Temperature
Sensor
P105
9 PIN CAB
CONNECTOR
+BATTERY A
-BATTERY B
C
D
E
F
G
E793-BU
J1587 NEG. H
E794-YL
J1587 POS. J
NOTE Z
(GREY CONNECTOR)
Intake Valve
Actuator 6
P546
TO VEHICLE
COMPONENTS
9 PIN CAB
CONNECTOR
+BATTERY B
-BATTERY A
J
H
J1587 - G E793-BU
J1587 + F E794-YL
J1939 SHIELD E A249-BK
J1939 - D K990-GN
J1939 + C K900-YL
NOTE Z
(BLACK CONNECTOR)
NOTE D
NOTE D
- 12V +
-12V +
A-S9
X983-A16 BU-16
X985-A17 OR-16
A-S8
994-A10 GY-18
T853-A4 OR-18
T856-A55 WH-16
T857-A7 GN-16
H807-A33 YL-16
A-S3
T852-A32 GY-18
995-A12 BU-18
A751-A13 YL-18
G833-A47 PK-18
A-S2
G829-A2 GN-18
Secondary
Engine
Speed/Timing Sensor
(Camshaft)
P402
Primary
Engine Speed/Timing Sensor
(Crankshaft)
P401
Injector 6
T306
J-S2
J-S1
With Retarder
(240-9997 Harness)
L994-YL
WARNING LAMP
659-PK
NOTES B AND E
SPEEDOMETER
SIGNAL+
NOTES B AND E
TACHOMETER
SIGNAL+
SIGNAL-
SIGNAL-
C974-PU
C973-GN
450-YL
TWISTED
PAIRS
L994-YL
659-PK
C974-PU
C973-GN
450-YL
451-BR
451-BR
E793-BU
E794-YL
A249-BK
K990-GN
K900-YL
J906-BR
14 AWG GXL
101-RD
14 AWG GXL
101-RD
14 AWG GXL
101-RD
14 AWG GXL
14 AWG GXL
14 AWG GXL
229-BK
229-BK
229-BK
C978-BR
C979-OR
C992-PU
C975-WH
C975-WH
Engine Oil
Pressure
Sensor P201
Retarder Solenoid
Cylinder 5 and 6
J572
NOTE W
INJECTOR 3
E717-GN
C977-BU
G879-OR
993-BR
C985-BU
H795-PK
G843-OR
G841-GN
E794-YL
E793-BU
E718-PK
G837-YL
E991-GY
G836-WH
F713-OR
L901-GY
G838-BR
G839-BU
G840-PU
C977-BU
E716-GY
G834-PU
G835-OR
G933-YL
L994-YL
659-PK
K998-BU
G880-PK
G808-BU
G809-GN
K990-GN
C978-BR
C974-PU
C973-GN
450-YL
451-BR
E717-GN
E971-GN
A249-BK
C979-OR
C992-PU
G844-PK
G842-GY
101-RD
C983-WH
K900-YL
101-RD
101-RD
C984-YL
K999-GN
K980-PK
C975-WH
K982-YL
H795-PK
T858-E16 GY-16
T957-E4 PU-16
NOTE W
RETARDER
SOLENOID
CYLINDER 1&2
A
B
E971-GN
E971-GN
B
H795-PK
BK
A
C985-BU
RD
C
C986-BR
WH
J403
P403
PASSIVE MAGNETIC
NOTE C
VEHICLE SPEED
NOTE F
SENSOR
OR-16
YL-16
GN-16
+5 VOLTS
GROUND
SIGNAL
INTAKE
VALVE ACTUATION
PRESSURE SENSOR
248-2168
249-0093 & 249-8681 HARNESSES
T301
7E6513
T858-E17 GY-16
T958-E5 YL-16
RETARDER
SOLENOID
CYLINDER 3&4
A
B
P572
1539693
NOTE X
7E6513
T304
T859-J6 WH-16
T960-J3 BU-16
INJECTOR 2
P542
1539693
NOTE X
A
X987-E15 BR-16
B
X985-E10 OR-16
T859-E7 WH-16
T959-E6 BR-16
RETARDER
SOLENOID
CYLINDER 5&6
A
B
G808-BU
G809-GN
COOLING FAN
SOLENOID
G808-BU
G809-GN
1
2
ARC
SUPPRESSOR
H795-PK
C985-BU
C986-BR
G837-YL
TWISTED PAIRS
+5 VOLTS
GROUND
SIGNAL
INJECTOR 1
P541
1539693
NOTE X
X987-E14 BR-16
A
X983-E9 BU-16
B
INJECTOR 4
P544
1539693
NOTE X
X989-J12 OR-16
A
B
X984-J9 BR-16
T305
7E6513
INJECTOR 3
T860-J13 OR-16
T961-J4 GN-16
P543
1539693
NOTE X
A
X989-E19 OR-16
B
X986-E18 YL-16
INJECTOR 5
P545
1539693
NOTE X
X988-J16 PU-16
A
B
T856-J10 WH-16
T860-J14 OR-16
T962-J5 WH-16
K738-J2 GN-16
K739-J13 BU-16
G881-BU
229-BK
G882-WH
229-BK
C986-BR
229-BK
G845-PU
J906-BR
1
2
K738-J2 GN-16
K739-J2 BU-16
K737-J1 BR-16
K739-J13 BU-16
T860-J7 OR-16
X988-J8 PU-16
J-S1
INJECTOR 6
J-S2
T857-J11 GN-16
T856-J10 WH-16
T859-J6 WH-16
T960-J3 BU-16
T961-J4 GN-16
T962-J5 WH-16
X984-J9 BR-16
X989-J12 OR-16
K737-J1 BR-16
K739-J2 BU-16
X988-J15 PU-16
X988-J16 PU-16
1
2
NOTE W
K737-B1 BR-16
K739-B2 BU-16
240-7960 HARNESS
A
B
K737-B1 BR-16
K739-B2 BU-16
240-7960 HARNESS
RETARDER
SOLENOID
CYLINDER 3&4
T859-J6 WH-16
T960-J3 BU-16
A
B
RETARDER
SOLENOID
CYLINDER 5&6
P544
1539693
NOTE X
A
IN
B
221-9
T305
7E6513
T860-J13 OR-16
INJECTOR 5
T961-J4 GN-16
P545
1539693
NOTE X
INTAKE V
A
X988-J16 PU-16
B
T856-J10 WH-16
221-989
T306
7E6513
T860-J14 OR-16
INJECTO
T962-J5 WH-16
P546
1539693
NOTE X
X988-J15 PU-16
T857-J11 GN-16
X989-J12 OR-16
X984-J9 BR-16
J572
3E3364
T860-J14 OR-16
T860-J13 OR-16
(+) BATTERY
STARTING CIRCUIT
INJECTOR 1 RETURN
INJECTOR 2 RETURN
INJECTOR 3 RETURN
INJECTOR 4 RETURN
PRIMARY ENGINE SPEED/TIMING+
PRIMARY ENGINE SPEED/TIMING-
P1
1607689
E716-GY
LO
MED
HI
LO
MED
HI
C977-BU
Engine Control
Module Connector
P2
YL-16
BR-16
WH-16
GN-16
TO +BATTERY
CHECK ENGINE LAMP
PU-16
YL-16
BR-16
BU-16
WH-18
BK-18
H807-A33 YL-16
X989-A60 OR-16
X988-A59 PU-16
T957-A36
T958-A30
T959-A37
T960-A50
E964-A26
E963-A27
X986-A28
X984-A52
T962-A51
T961-A21
10A
C978-BR
C979-OR
SET/RESUME SWITCH
BU-18
GY-16
WH-16
OR-16
BR-16
PK-18
BR-18
BU-18
TWISTED
PAIRS
10A
ENGINE
BLOCK
C967-A15
T858-A22
T859-A58
T860-A53
X987-A18
R746-A20
G826-A25
G827-A24
E966-A49 YL-18
E965-A48 BU-18
H795-PK
Intake Manifold
Air Temperature
Sensor
P103
A
B
P546
1539693
NOTE X
X988-J15 PU-16
A
T857-J11 GN-16
B
G833-A47 PK-18
10A
A-S3
Atmospheric
Pressure
Sensor
P203
INJECTOR 2
T306
7E6513
X988-J15 PU-16
X988-J16 PU-16
386-A62 PK-18
R747-A6 GY-18
NOTE G
Intake Valve
Actuator 5
P545
Injector 4
T304
K737-J1 BR-16
K739-J2 BU-16
T855-A34 BU-16
K739-A57 BU-16
K737-A56 BR-16
K738-A8 GN-16
386-A62 PK-18
TO CHASSIS
J1939 DATALINK
Intake Valve
Actuator 4
P544
P571
1539693
NOTE X
K738-J17 GN-16
K739-J18 BU-16
G828-A1 WH-18
G829-A2 GN-18
A-S1
G828-A39 WH-18
G828-A1 WH-18
G828-A38 WH-18
G828-A40 WH-18
994-A10 GY-18
E963-A27 BK-18
E964-A26 WH-18
E965-A48 BU-18
E966-A49 YL-18
R746-A20 PK-18
R747-A6 GY-18
STARTER
MOTOR
- 12V +
Retarder Solenoid
Cylinder 3 and 4
J571
NOTE W
T302
7E6513
P2
1607690
3E3364
G833-A44 PK-18
G833-A46 PK-18
G833-A45 PK-18
P201
1552267
A
G828-A38 WH-18
B
G829-A43 GN-18
C
994-A10 GY-18
OR-18
YL-18
GN-18
K737-A56 BR-16
A-S5
G829-A42 GN-18
G829-A43 GN-18
G829-A41 GN-18
P570
1539693
NOTE X
K737-E1 BR-16
K739-E12 BU-16
J682
NOTE H 1726063
1
K737-J1 BR-16
2
K739-J2 BU-16
3
T960-J3 BU-16
4
T961-J4 GN-16
5
T962-J5 WH-16
6
T859-J6 WH-16
7
T860-J7 OR-16
8
X988-J8 PU-16
9
X984-J9 BR-16
10
T856-J10 WH-16
11
T857-J11 GN-16
12
X989-J12 OR-16
13
K738-J2 GN-16
14
K739-J13 BU-16
15
X989-A60 OR-16
A-S6
H807-A35 YL-16
H807-A61 YL-16
OFF
ON
START
GROUND
A-S5
A
B
J571
3E3364
995-A12 BU-18
A751-A13 YL-18
C967-A15 BU-18
T852-A32 GY-18
T855-A34 BU-16
Injector 5
T305
INJECTOR 1
T860-J14 OR-16
T860-J13 OR-16
J-S2
K739-A65 BU-16
1552269
1
2
KEY SWITCH
A-S7
Boost
Pressure
Sensor
P200
J227
3E3370
A
G826-E3 BR-16
B
G827-E20 BU-16
C
T853-E21 OR-16
K737-J1 BR-16
K739-J2 BU-16
G826-A25 BR-18
G827-A24 BU-18
K738-A8 GN-16
T853-A4 OR-18
T856-A55 WH-16
T857-A7 GN-16
T858-A22 GY-16
T860-A53 OR-16
T957-A36 PU-16
T958-A30 YL-16
T959-A37 BR-16
T960-A50 BU-16
T961-A21 GN-16
T962-A51 WH-16
X983-A16 BU-16
X984-A52 BR-16
X985-A17 OR-16
X986-A28 YL-16
X987-A18 BR-16
X988-A59 PU-16
A-S4
K739-A9 BU-16
K739-A57 BU-16
K739-A19 BU-16
K739-A14 BU-16
A751-A13 YL-18
G833-A46 PK-18
N/O
RELAY
ALTERNATOR
T858-E16 GY-16
T858-E17 GY-16
K738-J17 GN-16
K739-J18 BU-16
K737-J1 BR-16
K739-J2 BU-16
T960-J3 BU-16
T961-J4 GN-16
T962-J5 WH-16
T859-J6 WH-16
T860-J7 OR-16
X988-J8 PU-16
X984-J9 BR-16
T856-J10 WH-16
T857-J11 GN-16
X989-J12 OR-16
K738-J17 GN-16
K739-J18 BU-16
GN-16
T303
7E6513
J682
1726063
K737-A3 BR-16
K737-A5 BR-16
A-S6
A-S1
G827-E20 BU-16
G826-E3 BR-16
T853-E21 OR-16
X989-A54 OR-16
X989-A29 OR-16
P105
1552269
Injector 1
T301
Injector 2
T302
A-S2
A
B
C
P201
HARNESS 234-9512 & 238-4778
2370227
ENGINE OIL
+5 VOLTS
G828-A38 WH-18
PRESSURE SENSOR
GROUND
G829-A43 GN-18
SIGNAL
994-A10 GY-18
194-6725
Intake Valve
Actuator 2
P542
RETARDER
SOLENOID
CYLINDER 1&2
A
B
K737-E1 BR-16
K739-E12 BU-16
A-S8
+5 VOLTS
GROUND
SIGNAL
E-S1
A-S4
+5 VOLTS
GROUND
SIGNAL
X987-E14 BR-16
X987-E15 BR-16
E-S1
995-A12 BU-18
G833-A44 PK-18
E-S2
Intake Valve
Actuation
Pressure
Solenoid Valve
P540
BOOST
PRESSURE SENSOR
239-3478
Injector 3
T303
Front
Valve Cover
Connector
P681
P200
2370227
G828-A39 WH-18
G829-A41 GN-18
R746-A20 PK-18
Intake Valve
Actuator 1
P541
Engine Coolant
Diverter Solenoid Valve
(Precooler Valve)
P531
1
2
3
+5 VOLTS
GROUND
SIGNAL
2407960 HARNESS
K737-B1 BR-16
K739-B2 BU-16
1
2
P100
1552269
BOOST
PRESSURE SENSOR
274-6718
X986-E18 YL-16
X989-E19 OR-16
P402
1552269
SIGNALSIGNAL+
E-S2
G826-E3 BR-16
T853-E21 OR-16
G827-E20 BU-16
T859-E7 WH-16
T957-E4 PU-16
T958-E5 YL-16
T959-E6 BR-16
X983-E9 BU-16
X985-E10 OR-16
X986-E18 YL-16
X989-E19 OR-16
K739-E12 BU-16
T957-E4 PU-16
T958-E5 YL-16
T959-E6 BR-16
T859-E7 WH-16
T858-E8 GY-16
X983-E9 BU-16
X985-E10 OR-16
X987-E11 BR-16
T859-A31 WH-16
T859-A11 WH-16
FUEL
1
SIGNAL
A751-A13 YL-18
TEMPERATURE SENSOR GROUND
FUEL
2
G833-A46 PK-18
2456-6453
TEMPERATURE SENSOR
HARNESS 267-1274 & 266-7689
130-9811
Injector 4
T304
T858-E8 GY-16
K737-E1 BR-16
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
K737-A5 BR-16
K739-A14 BU-16
T960-A50 BU-16
T961-A21 GN-16
T962-A51 WH-16
T859-A11 WH-16
T860-A53 OR-16
X988-A59 PU-16
X984-A52 BR-16
T856-A55 WH-16
T857-A7 GN-16
X989-A54 OR-16
K738-A8 GN-16
K739-A19 BU-16
NOTE H
TWISTED
PAIRS
Injector 5
T305
K737-E1 BR-16
K739-E12 BU-16
B
C
T301
7E6513
T858-E16 GY-16
T957-E4 PU-16
P541
1539693
X987-E14 BR-16 NOTE X
X983-E9 BU-16
T302
7E6513
T858-E17 GY-16
T958-E5 YL-16
P542
1539693
NOTE X
X987-E15 BR-16
X985-E10 OR-16
T303
7E6513
T859-E7 WH-16
T959-E6 BR-16
P543
1539693
NOTE X
X989-E19 OR-16
P682
1726062
P105
2304011
Intake Valve
Actuator 4
P544
Injector 6
T306
T852-A32 GY-18
H807-A61 YL-16
1
2
GN-16
GN-16
ENGINE COOLANT
DIVERTER SOLENOID VALVE
(PRECOOLER VALVE)
231-8953(24V)
Intake Valve
Actuator 5
P545
1
2
RD-16
RD-16
P103
2304011
1
C967-A15 BU-18
2
G833-A45 PK-18
A-S8
Engine Oil
Pressure
Sensor P201
(Location in the
2666-7689 &
267-1274 Harnesses)
K739-A9 BU-16
T957-A36 PU-16
T958-A30 YL-16
T959-A37 BR-16
T859-A31 WH-16
T858-A22 GY-16
X983-A16 BU-16
X985-A17 OR-16
X987-A18 BR-16
G827-A24 BU-18
G826-A25 BR-18
T853-A4 OR-18
NOTE H
J681
1726063
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
K737-A3 BR-16
P540
1552269
P100
2304011
ENGINE COOLANT
1
SIGNAL
995-A12 BU-18
TEMPERATURE SENSOR GROUND
ENGINE COOLANT
2
G833-A44 PK-18
256-6453
TEMPERATURE SENSOR
HARNESS 267-1274 & 266-7689
130-9811
NOTE W
J570
3E3364
K737-E1 BR-16
K739-E12 BU-16
X987-E11 BR-16
P681
1726062
1
2
A-S3
G826-E3 BR-16
T853-E21 OR-16
G827-E20 BU-16
T859-E7 WH-16
T957-E4 PU-16
T958-E5 YL-16
T959-E6 BR-16
X983-E9 BU-16
X985-E10 OR-16
X986-E18 YL-16
X989-E19 OR-16
X988-J15 PU-16
X988-J16 PU-16
P531
155-2269
ENGINE COOLANT
DIVERTER SOLENOID VALVE
RD-16
1
T855-A34 BU-16
(PRECOOLER VALVE)
RD-16
2
H807-A35 YL-16
237-9628(12V)
ENGINE COOLANT DIVERTER
HARNESS 234-9512 & 238-4778
SOLENOID VALVE (PRECOOLER VALVE)
237-0796(12V)
Retarder Solenoid
Cylinder 3 and 4
P571
NOTE W
T858-E16 GY-16
T858-E17 GY-16
G826-E3 BR-16
G827-E20 BU-16
T853-E21 OR-16
X987-E14 BR-16
X987-E15 BR-16
E-S1
T858-E8 GY-16
T860-J14 OR-16
T860-J13 OR-16
J-S2
X988-J8 PU-16
(Location in the
249-0093 & 249-8681
Harnesses)
A-S7
E-S2
X987-E11 BR-16
X986-E18 YL-16
J682
1726063
1
2
3
T960-J3 BU-16
4
T961-J4 GN-16
5
T962-J5 WH-16
6
T859-J6 WH-16
7
T860-J7 OR-16
8
X988-J8 PU-16
9
X984-J9 BR-16
10
T856-J10 WH-16
11
T857-J11 GN-16
12
X989-J12 OR-16
13
14 NOTE H
15
238-9663 &
6
Injector 1
T301
Injector 2
T302
Retarder Solenoid
Cylinder 5 and 6
P572
NOTE W
Atmospheric
Pressure
Sensor
J203
(Location in the
240-6655 Harness)
T858-E16 GY-16
T858-E17 GY-16
X986-A28 YL-16
X989-A29 OR-16
NOTE G
A-S2
X987-E14 BR-16
X987-E15 BR-16
G826-E3 BR-16
T853-E21 OR-16
G827-E20 BU-16
T859-E7 WH-16
T957-E4 PU-16
T958-E5 YL-16
T959-E6 BR-16
X983-E9 BU-16
X985-E10 OR-16
X986-E18 YL-16
X989-E19 OR-16
Atmospheric
Pressure
Sensor
J203
(Location
in the 243-2301,
243-2315 & 246-4346
Harnesses)
NOTE H
Injector 3
T303
A-S6
Fuel
Temperature
Sensor
P105
E-S2
E-S1
T858-E8 GY-16
P682
1726062
-16
-16
-16
16
16
6
J681
1726063
J681
1726063
1
K737-E1 BR-16
2
3
K739-E12 BU-16
4
T957-E4 PU-16
5
T958-E5 YL-16
6
T959-E6 BR-16
7
T859-E7 WH-16
8
T858-E8 GY-16
9
X983-E9 BU-16
10
X985-E10 OR-16
11
X987-E11 BR-16
12
13
X986-E18 YL-16
14
X989-E19 OR-16
15
16
G827-E20 BU-16
17
G826-E3 BR-16
18
T853-E21 OR-16
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
+5V
INPUT SENSOR COMMON #2
+8V
AP SENSOR/SWITCH COMMON
INPUT #6
INPUT #4
J1587 DATA LINK POSITIVE
J1587 DATA LINK NEGATIVE
OUTPUT #2
OUTPUT #5
OUTPUT #3
OUTPUT #4
INPUT #14
INPUT SENSOR COMMON #1
OUTPUT #6
OUTPUT #7
OUTPUT #8
CLUTCH PEDAL POSITION SWITCH
RETARDER SOLENOID LOW/HI SWITCH
INPUT #15 NEGATIVE
INPUT #15 POSITIVE
INPUT #10
INPUT #9
CHECK ENGINE LAMP
WARNING LAMP
OUTPUT #1
OUTPUT #9
VEHICLE SPEED IN POSITIVE(NOTE F)
VEHICLE SPEED IN NEGATIVE
J1939 DATA LINK NEGATIVE
SET
SPEEDOMETER POSITIVE
SPEEDOMETER NEGATIVE
TACHOMETER POSITIVE
TACHOMETER NEGATIVE
RETARDER SOLENOID MED/HI SWITCH
INPUT #11
J1939 DATA LINK SHIELD
RESUME
SERVICE BRAKE PEDAL POSITION SWITCH
INPUT #7
INPUT #5
UNSWITCHED +BATTERY
ENGINE COOLANT LEVEL NORMAL
J1939 DATA LINK POSITIVE
UNSWITCHED +BATTERY
UNSWITCHED +BATTERY
ENGINE COOLANT LEVEL LOW
INPUT #1
INPUT #2
CRUISE CONTROL ON/OFF SWITCH
INPUT #3
INPUT #12
-BATTERY
INPUT #13
-BATTERY
ACCELERATOR PEDAL POSITION
-BATTERY
INPUT #8
IGNITION KEY SWITCH
THIS SCHEMATIC IS FOR THE C11 and C13 ON-HIGHWAY ENGINES (S/N: KCA, KCB, & JAM)
IDENT
A
A
A
A
A
A
A
A
J
J
J
J
E
E
E
E
E
E
HARNESS
234-9512
238-4778
240-6655
246-4346
267-1274
243-2302
243-2315
266-7689
239-5524
240-9997
253-7503
238-9663
239-5523
240-9996
249-0093
253-7501
238-9662
249-8681
CHG
03 (J2 / ENGINE)
00 (J2 / ENGINE)
00 (J2 / ENGINE)
03 (J2 / ENGINE)
04 (J2 / ENGINE)
01 (J2 / ENGINE WITH AIR SHUTOFF)
01 (J2 / ENGINE WITH AIR SHUTOFF)
00 (J2 / ENGINE WITH AIR SHUTOFF)
01 (REAR - IVA/INJECTOR WITH RETARDER)
03 (REAR - IVA/INJECTOR WITH RETARDER)
00 (REAR - IVA/INJECTOR WITHOUT RETARDER)
03 (REAR - IVA/INJECTOR WITHOUT RETARDER)
01 (FRONT- IVA/INJECTOR WITH RETARDER)
02 (FRONT- IVA/INJECTOR WITH RETARDER)
04 (FRONT- IVA/INJECTOR WITH RETARDER)
01 (FRONT- IVA/INJECTOR WITHOUT RETARDER)
02 (FRONT- IVA/INJECTOR WITHOUT RETARDER)
00 (FRONT- IVA/INJECTOR WITHOUT RETARDER)
EFFECTIVE
?
KCA00001,
KCA00159,
KCA00504,
KCA06123,
?
?
KCA06123,
?
KCA00159,
?
?
?
KCA00159,
KCA06123,
?
?
KCA01623,
WITH S/N
KCB00187
KCB00508
KCB01676
KCB39999, JAM00001
KCB39999, JAM00001
KCB00508
KCB00508
KCB39999, JAM00001
KCB39999, JAM00001