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We glad to make this project PICK AND PLACE ROBOTIC ARM BY PNEUMATIC CONTROL and now we make this project report. In this project report we include about our project, objective of project, lists of project activities etc Doing this project we have a great experience and we get knowledge about pneumatic system. These all experience and knowledge we are going to share by our project report. During work on this project we met many technical problems. These technical problems are solved by our Sir Mr. Dushyant D. Patel and Mr. Manoj N. Patel. They are very helpful for us in this project so we are very thankful our sirs.
THANKS PATEL SIDDHARTH K. PATEL UNIK B. PATEL SAMEER L. PATEL RIKIN H. PATIL GHANSHYAM D. PRAJAPATI TUSHAR P.
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We have a chance for Appling our whole of the knowledge obtained during diploma program. We have been thought many things like feasibility study, designing, drafting, production planning and control, costing, practical approach for manufacturing process, and the most important term work.
P R O J E C T
Planning before carrying out the work. Raw material required for the work. Organization of the work. Joint effort put together in the work. Estimation of the material required in the work. Costing of the work. Techniques use in performing the work.
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In the choice of location for PICK AND PLACE ROBOTIC ARM BY PNEUMATIC CONTROL, Several Component may be involved like compressor, electric low rpm motor, rack and pinion, pneumatic piston and cylinder and many others. There is no easy answer to the question rose, which is suitable site for PICK AND PLACE ROBOTIC ARM BY PNUMETIC CONTROL? The only solution is to study several alternatives layouts and adopt one which appears to be most economical.
Some time the most desirable location is apparent to an experienced engineer. Sometimes there is no choice for site expect considerable investigation and study are required to determine the most economically location.
The purpose of preliminary investigation is to provide sufficient information to find out the practicability of the proposed scheme and to choose between alternations can be prepared and recommendation is made reasonable confidence.
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In figure showing PICK AND PLACE ROBOTIC ARM BY PNEUMATIC CONTROL. Its working steps as under below: 1. Compressed air comes from the compressor.
2. By using air controlling manual valve air comes in cylinder which is located between column and arm and arm rise up by presser of cylinders piston.
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7. By increasing presser in cylinder jaws close and object pick in jaws. 8. Arm rise up by columns cylinder.
10. Arm become down to place object at right place by using above processes.
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ARM is main part in this project which cover pick of object mechanism. Here we have its 3D drawing as below:
Above showing 3D drawing of arm. Here in project arm use for cover pneumatic cylinder and mechanism of picking of object. It is made from
MAJOR PROJECT REPORT Page 8
SPECIFICATION: SIZE : L = 460 MM, B = 45 MM, H = 57 MM, HOLE = 6 mm Wood Cutting Finishing Drilling 1
: :
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Column is part of project which support arm to rise or to become down by using columns pneumatic cylinder. Column also cover pneumatic cylinder which helps arm rise or become down. It is made from wood. Column reset on low RPM motor which gives column rotation motion. Here is showing 3D drawing of column as below:
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This project works on pneumatic cylinder because concept of project is using pneumatic systems we have to pick object and to place object. It is work by compressed air which comes from air compressor. There is many type of pneumatic cylinder but here we use two way type pneumatic cylinders its photo showing below figure:
In two way pneumatic cylinder compressed air comes in first way then cylinders piston comes out side after sometime air comes in second
MAJOR PROJECT REPORT Page 12
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In this project we use rake and pinion as mechanism of pick object. By this mechanism we can pick object. This mechanism works by help of arms cylinder. Air comes in cylinder piston comes out where rake is connected with piston so rake go forward that sway pinion rotate where is two jaws connected with pinion which is becomes close. This way object pick in fixed jaws which is fixed in arm. Its mechanism shows in figure:
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Pinion is just like gear it is amoung of type of gear. Its 3D figure showing as below:
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It is only one part use in this project. It is made from acrylic. It 2D figure showing as below:
JAW:-
Jaw is used for holding object. There are four jaws used in this project. Two are fixed in arm and other two connectd with pinion. Object is
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Jaws are made from m.s. material. It is strait piece but its bend on press machine. It is operation showing in below figure:
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Pneumatic cylinders are controlled by this pneumatic manual control valve. In this valve there is one lever, two ways for air out and one way for air inlet from compressor. Its photo showing below:
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SR.NO. 1. 2. 3. 4. 5. 6. 7. 8.
NAME OF PART ARM COLUMAN PNEUMATIC CYLINDERS PNEUMATIC MANUAL VALVES RAKE AND PINION LOW RPM MOTOR JAWS OTHER PNEUMATIC SYSTEMS
In this topic we describe flow process charts of component which is use to make project and we decide to make it. Flow process charts show that component how to become raw material to real products. Here we show flow process chats of arm: CHART NO; SHEET NO; 1 PRODUCT/MAN/MATERIAL ACTIVITY= ARM MAKING MANUFACTURING IN POLY. WORKSHOP METHOD;PRESENT/PROPOSED LOCATION: WORKSHOP OPERATORS CLOCK NO. CHARTED BY: M.N.PATEL APPROVED BY: M.N.PATEL DATE:- 24/2/2011 TO 01/03/11 SR. DESCRIPTION QTY. NO. 1. Wood as raw 1 material in store 2. Go to carpentry shop 3. Cutting required 2 size 4. Inspection 2 5. 6. 7. 8. 9. 10. 11. 12. Marking drilling place Go to drilling m/c Drilling marking area Inspection hole Finishing hole and cutting sides Joint parts as per drawing Inspection arm Go to store Total 4 SUMMARY PRESENT PROSPOSED SAVING ACTIVITY OPERATIUON 4 TRANSPORT 2 DELAY 0 INSPECTION 4 STORE 2 DISTANCE MTR TIME MIN LABOUR COST MATERIAL COST TOTAL DIST. TIME REMARKS
4 2 4 2
4 4 2 2 1 1
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CHART NO; SHEET NO; 1 PRODUCT/MAN/MATERIAL ACTIVITY= COLUMN MAKING MANUFACTURING IN POLY. WORKSHOP METHOD;PRESENT/PROPOSED LOCATION: WORKSHOP OPERATORS CLOCK NO. CHARTED BY: M.N.PATEL APPROVED BY: M.N.PATEL DATE:- 24/2/2011 TO 01/03/11 SR. DESCRIPTION QTY. NO. 1. Wood as raw 1 material in store 2. Go to carpentry shop 3. Cutting required 2 size 4. Inspection 2 5. 6. 7. 8. 9. 10. 11. 12. Marking drilling place Go to drilling m/c Drilling marking area Inspection hole Finishing hole and cutting sides Joint parts as per drawing Inspection arm Go to store Total 4
SUMMARY PRESENT PROSPOSED SAVING ACTIVITY OPERATIUON 4 TRANSPORT 2 DELAY 0 INSPECTION 4 STORE 2 DISTANCE MTR TIME MIN LABOUR COST MATERIAL COST TOTAL DIST. TIME REMARKS
4 2 4 2
4 4 2 2 1 1
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CHART NO; SHEET NO; 1 PRODUCT/MAN/MATERIAL ACTIVITY= RAKE MAKING MANUFACTURING IN UMIYA ENTRPRISE METHOD;PRESENT/PROPOSED LOCATION: WORKSHOP OPERATORS CLOCK NO. CHARTED BY: M.N.PATEL APPROVED BY: M.N.PATEL DATE:- 17/03/2011 SR. DESCRIPTION NO. 1. Nylon as raw material in store 2. Go to metal cutting m/c 3. Cutting required size 4. Inspection 5. 6. Go to milling m/c Making V type grove on milling m/c Inspection Finishing V type grove Go to drilling m/c Drilling one side Inspection Go to store Total 22
SUMMARY
PRESENT PROSPOSED SAVING ACTIVITY OPERATIUON 4 TRANSPORT 3 DELAY 0 INSPECTION 3 STORE 2 DISTANCE MTR TIME MIN LABOUR COST MATERIAL COST TOTAL DIST. TIME REMARKS
QTY. 1
4 3 3 2
1 1
1 22
1 1 1
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CHART NO; SHEET NO; 1 PRODUCT/MAN/MATERIAL ACTIVITY= PINION MAKING MANUFACTURING IN UMIYA ENTRPRISE METHOD;PRESENT/PROPOSED LOCATION: WORKSHOP OPERATORS CLOCK NO. CHARTED BY: M.N.PATEL APPROVED BY: M.N.PATEL DATE:- 18/03/2011 SR. DESCRIPTION NO. 1. Acrylic bar as raw material in store 2. Go to metal cutting m/c 3. Cutting required size 4. Inspection 5. 6. 7. 8. 9. 10. 11. 12. Go to press m/c Making j type carve on press m/c Inspection Finishing Go to drilling m/c Drilling Inspection Go to store Total 4 1 1 4 4 4
SUMMARY
PRESENT PROSPOSED SAVING ACTIVITY OPERATIUON 4 TRANSPORT 3 DELAY 0 INSPECTION 3 STORE 2 DISTANCE MTR TIME MIN LABOUR COST MATERIAL COST TOTAL DIST. TIME REMARKS
QTY. 1
4 3 3 2
4 4
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CHART NO; SHEET NO; 1 PRODUCT/MAN/MATERIAL ACTIVITY= JAWS MAKING MANUFACTURING IN UMIYA ENTRPRISE METHOD;PRESENT/PROPOSED LOCATION: WORKSHOP OPERATORS CLOCK NO. CHARTED BY: M.N.PATEL APPROVED BY: M.N.PATEL DATE:- 18/03/2011 SR. DESCRIPTION NO. 1. M.S. plat as raw material in store 2. Go to metal cutting m/c 3. Cutting required size 4. Inspection 5. 6. Go to milling m/c Making V type grove on milling m/c Inspection Finishing V type grove Go to drilling m/c Drilling pinion center Inspection Go to store Total 22
SUMMARY
PRESENT PROSPOSED SAVING ACTIVITY OPERATIUON 4 TRANSPORT 3 DELAY 0 INSPECTION 3 STORE 2 DISTANCE MTR TIME MIN LABOUR COST MATERIAL COST TOTAL DIST. TIME REMARKS
QTY. 1
4 3 3 2
1 1
1 22
1 1 1
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After making all component of project we inspection all component and its specification or parameters as per drawing. We assemble all component make assembly of project. To test this project working we connected project with air compressor by use of pneumatic connecter. When we started air compressor, we just become so eager to see our project working. We opened air compressor valves and air comes in pipe. By manual pneumatic valve air comes in cylinder and our project works successfully but there is one problem that is cylinders works so fast and powerful so by using silence in manual valves we reduces pressure of air. Doing above works our project works smoothly. It can pick bottles, brick and box which weight is not greater than 4 kilograms because in this project we use low RPM motor to give rotation motion project. It is capacity 7 kilograms to take load and project assembly weight 3 kilograms. To test and inspect our project we find our hard works in great satisfaction and we are so happy to see working of project.
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RAW MATERIAL OF WOOD COST:SR. NO 1. 2. NAME OF PART Sag wood plat Plywood plat TOTAL QTY. 2 1 EACH RATE 150 70 TOTAL RATE 300 70 370 RS.
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TOTAL MATERIAL COST = P.M.C + W.M.C + O.M.C = 3500 + 370 + 880 = 4750 RS. LABOR COST:Here in this project some labour cost calculate on product which one produced in industry. There is as below: RAKE AND PINIONS LABOUR COST:SR. NO. 1. 2. 3. 4. 5. WORKING LABOUR HOURS 15 min 1.30 1.45 15 min 15 min TOTAL JAWS LABOUR COST:SR. NO. 1. 2. 3. WORKING LABOUR HOURS 1 1 10 min TOTAL TOTAL LABOUR COST = R.P.L.C + J.L.C = 150 + 110 = 260 RS. COST RATE/ HOURS 24 76 60 TOTAL COST 24 76 10 110 RS. COST RATE/ HOURS 24 40 40 40 16 TOTAL COST 6 60 70 10 4 150 RS.
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Factory overhead = 250.50 (5% of prime cost) Total cost C. OFFICES COST:Factory cost = 5260.50 Administrative O.H. = 526.05 (10% of factory cost) Total cost D. PROFIT:15% of offices cost = 867.98 = 868.00 E. SELLING PRICE:Offices cost = 5786.55 Profit = 868.00 Total cost F. DISCOUNT:2.5% of selling price = 166.36 G. CATALOUGE COST:Selling price = 6654.55 Discount = 166.36 = 6654.55 = 5786.55 = 5260.50
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After completing this project PICK AND PLACE ROBOTIC ARM BY PNEUMATIC CONTROL we know that our project can pick object like bottle, brick and box which weight is not greater than 4 kilograms because in this project we use low RPM motor to give rotation motion project. It is capacity 7 kilograms to take load and project assembly weight 3 kilograms. Working on this project, right from the point of the selection to testing of the project was real fun and great expiration. The exercise provided as a lot of insight into the various pneumatic systems, the selection of the appropriate material for different components and make or buy decision, especially for designing this project. We studied how to use and control pneumatic systems in various industries. Seeing the project in working successfully we are very happy and satisfied.
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