Component Location Component Identifiers (CID) Module Identifier (MID) Primary Electronic Control Module (MID No.

036)
CID
0001 0002 0003 0004 0005 0006 0007 0008 0009 0010 0011 0012 0013 0014 0015 0016 0091 0094 0100 0101 0110 0168 0190 0248 0253 0254 0261 0262 0263 0267 0268 0273 0274 0275 0276 0279 0289 0336 0337 0338 0342 0444 0446 0542 0650 0827 0828 1495 Injector Cylinder #1 Injector Cylinder #2 Injector Cylinder #3 Injector Cylinder #4 Injector Cylinder #5 Injector Cylinder #6 Injector Cylinder #7 Injector Cylinder #8 Injector Cylinder #9 Injector Cylinder #10 Injector Cylinder #11 Injector Cylinder #12 Injector Cylinder #13 Injector Cylinder #14 Injector Cylinder #15 Injector Cylinder #16 Throttle Position Sensor Fuel Delivery Pressure Sensor Engine Oil Pressure Sensor Crankcase Air Pressure Sensor Engine Coolant Temperature Sensor Electrical System Voltage Engine Speed Sensor Data Link Personality Module Payload Electronic Control Module Engine Timing Calibration 5 Volt Sensor Power Supply Sensor Power Supply Remote Shutdown Input Programmed Parameter Fault Turbocharger Outlet Pressure Sensor Atmospheric Pressure Sensor Right Turbocharger Inlet Pressure Sensor Left Turbocharger Inlet Pressure Sensor Aftercooler Coolant Temperature Sensor (front) Fuel Pressure Sensor - before fuel filter Engine Control Switch Remote Emergency Stop Switch Engine Pre-lube Pump Relay Engine Pre-lube Pump Relay Starter Motor Relay Air Shutdown Relay Engine Oil Pressure Sensor - before oil filter Harness Code Left Exhaust Temperature Sensor Right Exhaust Temperature Sensor Injector Codes
33
MAN AUTO ETHER CONTROL
CH. TEMP. ALTRONIC PYROMETER

Component

Schematic Location E-12 D-7 C-12, C-2, D-2 F-4 F-2 E-6 E-9 E-9 C-10 F-9 D-11 D-11 D-11 E-10 E-9 G-10 E-10 A-6 D-4 I-4 G-12 I-4 G-11 G-10 I-6 F-6 F-3 F-1 F-12 I-2 D-6 E-7 D-7 G-3 B-2 E-11 E-11 G-9 C-12 D-12 D-12 C-11 C-11 F-10 E-10 E-10 G-10 E-11 F-11 F-9 B-4 B-3 B-3 G-5 B-4 B-3 B-3 A-7

Machine Location 1 2 9 Note 4 Note 4 Note 1 1 1 1 1 1 1 1 1 1 1 1 3 7 Note 4 1 Note 4 1 1 Note 4 Note 4 Note 4 Note 4 1 Note 4 4 5 6 Note 4 1 1 1 1

Component Sensor - Engine Speed Timing (Secondary) Sensor - Fuel Filter Press (Filtered) Sensor - Fuel Filter Press (Unfiltered) Sensor - L. Turbo Exhaust Temp Sensor - L. Turbo Inlet Press (Note 3) Sensor - R. Turbo Exhaust Temp Sensor - R. Turbo Inlet Press (Note 3) Sensor - Throttle Position (Port) Sensor - Throttle Position (Starboard) Sensor - Transmission Oil Temperature Sensor - Transmission Oil Pressure Sensor - Turbo Outlet Press Solenoid - Air Shut-off (Left Side) Solenoid - Air Shut-off (Right Side) Solenoid - Air Start (if equipped) Solenoid - Cylinder Head (Note 2) Switch - Alarm Silence Switch - Air Shutoff LH Switch - Air Shutoff RH Switch - Charger Fault Switch - Control Switch - Customer Shut-down Switch - E-Stop Switch - Engine Protection Override Switch - Fuel Level Switch - LH/RH Switch - Manual Crank Switch - Mode/Clear Switch - Overspeed Verify Switch - Prelube Override Switch - Prelube Press Switch - Remote Start/Stop Switch - Scroll Switch - Service Switch - Throttle Synchronization Tachometer Terminal Block (TB-1) Terminal Block (TB-2) Terminal Block (TB-3) Terminal Block (TB-4)

Schematic Location C-4 B-3 B-3 A-7 B-3 A-7 B-4 I-7 I-7 G-5 G-5 B-3 D-6 D-6 D-6 C-2, D-2 F-12 D-5 D-5 H-5 C-10 H-4 D-11 C-10 H-5 E-12 E-10 E-12 C-10 C-10 B-7 H-4 G-3 F-12 I-7 I-3 E-9 D-10 C-11 E-10 G-12 G-11 G-11 G-11 G-11 C-8 C-8 F-9 G-8 F-9 F-9 G-9 G-9 G-9 F-9 F-9 A-1, B-1 D-11

Machine Location 29 18 19 20 21,21a 22 23,23a Note 4 Note 4 Note 1 Note 1 24 25 26 27 28 1 25 26 Note 1 1 Note 4 1 1 Note 1 1 1 1 1 1 31 Note 4 Note 4 1 Note 1 Note 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 32 1

RENR1297-04 August 2006

Component Locations

Alarm Alternator Assembly - Diode (Note 2) Assembly - Relay Board Assembly - Relay Board

Component
19 18 15 16 14 32 25 21a 21

Electrical Schematic Symbols And Definitions

Batteries Breaker - Alternator Breaker - Battery Breaker - Control Switch Breaker - Customer Power Breaker - EMS II Breaker - Engine Control (Primary) Breaker - Engine Control (Secondary) Breaker - Mag Relay Breaker - Main Crank E-Stop Breaker - PRCM Breaker - Relay Control - Engine (Primary)

20

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

11

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

10

29

Control - Engine (Secondary) Gauge - Cluster #1 Gauge - Cluster #1 Gauge - Cluster #2 Gauge - Cluster #2 Gauge - Cluster #3 Module - Customer Communication Module - Prog Relay Control Module - Relay Driver

17 3

Normally open switch that is closed due to an applied condition, and will open again with a specific decrease in that condition.

Normally closed switch that will open with an increase of a specific condition.

LEFT SIDE VIEW

Module - Relay Driver Monitor- EMS II Monitor - Electronic (EMS) Motor - Prelube Motor - Starter (1/2 Group) Motor - Starter (1/2 Group) Potentiometer Pyrometer Relay - Air Shut-off LH Relay - Air Shut-off RH

3500B Engine for Marine Propulsion Electrical System

3508B: 2BM1-UP 3PS1-UP 7SM1-UP 1TW1-UP 3512B: BRN1-UP 2EZ1-UP 2GW1-UP 7HM1-UP 3RS1-UP 4TN1-UP 3516B: 4BW1-UP CDE1-UP 8CN1-UP 3CW1-UP 8KN1-UP 3SS1-UP

Normally closed switch that is open due to an applied condition, and will close again with a specific decrease in that condition.

The circle indicates that the component has screw terminals and a wire can be disconnected from it.

23

22

26 23a

32

28 32

Relay - Customer Power Relay - E - Stop Relay - E - Stop Lockout Relay - EMS II Relay - Engine Control (Primary) Relay - Engine Control (Secondary) Relay - General Alarm Relay - Mag #1
2

No circle indicates that the wire cannot be disconnected from the component.

1 1 1 1 1 1 1 1 1 1 10 11 12 Note 1 14 15 16 17

Terminal Block (TB-5) Terminal Block (TB-6) Terminal Block (TB-7) Terminal Block (TB-8) Terminal Block (TB-9) Terminal Block (TB10) Terminal Block (TB-11) Terminal Block (TB-12) Terminal Block (TB-13) Terminal Block (TB-14) Terminal Block (TB-15) Terminal Block (TB-16) Terminal Block (TB-17) Terminal Block (TB-18) Terminal Block (TB-19) Terminal Block (TB-20) Thermocouple (Note 2) Timer - Air Shut-off

This indicates that the component has a wire connected to it that is connected to ground.

SCROLL

DISPLAY

CLEAR MODE LH DISPLAY RH LH/RH SELECT OFF RESET

PUSH TO READ OR ADVANCE HOLD FOR RAPID ADVANCE

Relay - Mag #2 Relay - PRCM Relay - Prelube (Master) Relay - Prelube (Slave) Relay - Shut-down Notify Sensor - Aftercooler Temp Sensor - Atmospheric Press

STOP

AUTO

MAN. START

This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

Secondary Electronic Control Module (MID No. 047)

CID
0001 0002 0003 0004 0005 0006 0007 0008 0009 0010 0011 0012 0013 0014 0015 0016 0190 0342 Injector Cylinder #1 Injector Cylinder #2 Injector Cylinder #3 Injector Cylinder #4 Injector Cylinder #5 Injector Cylinder #6 Injector Cylinder #7 Injector Cylinder #8 Injector Cylinder #9 Injector Cylinder #10 Injector Cylinder #11 Injector Cylinder #12 Injector Cylinder #13 Injector Cylinder #14 Injector Cylinder #15 Injector Cylinder #16 Engine Speed Sensor Secondary Engine Speed Sensor

12

Sensor - Crankcase Press Sensor - Engine Coolant Level Sensor - Engine Coolant Temp

Component

27 31

Sensor - Engine Oil Press (Filtered) Sensor - Engine Oil Press (Unfiltered) Sensor - Engine Speed Timing (Primary)

RIGHT SIDE VIEW

Note 1: Customer supplied component. Note 2: One located at each cylinder. Note 3: Locations marked with an "a" indicate the sensor location when the engine is equipped with an air shut-off. Note 4: Remote mounted.

2006 Caterpillar All Rights Reserved

Printed in U.S.A.

Harness And Wire Electrical Schematic Symbols

40-Pin Deutsch Connector
110-6844 Seal

4-Pin DT Plug
Wire Gauge 14 16-18 Pin # 9W-0852 8T-8729 7N-7780 8N-1548 8N-1542 8N-1540 9X-6856 8N-1538 Socket # 9W-0844 8T-8730 7N-7779 8N-1547 8N-1543 8N-1541 9X-6857 8N-1539 Notes DT, DRC, HD, and Deutsch connectors. DT, DRC, HD, and Deutsch connectors. Surseal connectors only. 25-pin CE connectors only. 25-pin CE connectors only. 25-pin CE connectors only. 25-pin CE connectors only.
102-8804 Receptacle Kit Wire Gauge 14 16-18 Pin # 9W-0852 8T-8729 Socket # 9W-0844 8T-8730 3E-3376 Receptacle As. 3E-3377 Wedge

102-8814 Seal

A 1

AA

1 2 Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

1 2 Typical representation of a Sure-Seal connector. The plugand receptacle contain both pins and sockets.

The CID is a diagnostic code that indicates which circuit is faulty. The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.
19
110-6848 Plug As. or 110-6847 Plug As. (Service Replacement) 110-6848 Plug As. Wire Gauge 14 Pin # 9W-0852 8T-8729 Socket # 9W-0844 8T-8730

3E-3374 Wedge 102-8809 Plug Kit

3E-3373 Plug As.

110-6847 Plug As. or

14-18 4-6 10 12-14 16-18

Plug 2

Receptacle

24

24-Pin DRC Connector

3E-8558 Bolt
24 12 18 22 4 24 6 6
24 23 22

Pin or Socket Number Single Wire Connector C A

325-PK-14
10 16 22 4

Wire, Cable, or Harness Assembly Identification

Component Part Number

11

16-18

9-Pin HD10 Receptacle

DEUTSCH IPD DRC16-24SA USA
21 20 19

15

21

19

13

FMI No.
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Failure Description
Data valid but above normal operational range. Data valid but below normal operational range. Data erratic, intermittent, or incorrect. Voltage above normal or shorted high. Voltage below normal or shorted low. Current below normal or open circuit. Current above normal or grounded circuit. Mechanical system not responding properly. Abnormal frequency, pulse width, or period. Abnormal update. Abnormal rate of change. Failure mode not identifiable. Bad device or component. Out of calibration. Parameter failures. Parameter failures. Parameter not available. Module not responding. Sensor supply fault. Condition not met. Parameter failures.
21 23 3

2-Pin Sure-Seal Plug

1 2

A F J G H

19

Failure Mode Identifiers (FMI)

D C

3E-4367 Ring

A 1

AA
325-PK-14

9X-1123

7X-6222 Connector As. Wire Gauge 14 Pin # 9W-0852 8T-8729

9X-3265 Seals Socket # 9W-0844 8T-8730

9X-0145 Receptacle As.

Pin

Socket

Wire Color

8T-8736 Receptacle Wire Gauge 14 Pin # 9W-0852 8T-8729 Socket # 9W-0844 8T-8730

16-18

7N-9737 Plug Wire Gauge 14-18 Pin # 7N-7780

7N-9738 Receptacle Socket # 7N-7779

25-Pin CE Plug
18 17 16 15 14 25 24 13 12 11 22 7 23 10 9 8 21 19 20 1 2 3 4 5 6 17 16 15 14 13 12 11 25 24 23 10 22 9 8 21 7 19 20 18 1 2 3 4 5 6

200-BK-14

16-18

Circuit Number Identification

Wire Gauge

FRONT VIEW

3-Pin DT Plug
102-8813 Seal

Electrical Schematic Symbols And Definitions

FUSE - A component in an electrical circuit that will open the circuit if too much current flows through it.

8N-1521 Endbell As.

3T-3044 or 8N-1518 Plug As. Wire Gauge 4-6 Pin # 8N-1548 8N-1542 8N-1540 9X-6856 8N-1538 Socket # 8N-1547 8N-1543 8N-1541 9X-6857 8N-1539

3E-3368 Wedge 3E-3307 Receptacle As. 3E-3371 Wedge 102-8808 Plug Kit 102-8803 Receptacle Kit 104-2921 Plug As.

3T-3043 or 8N-1517 Receptacle As.

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

10 12-14

The FMI is a diagnostic code that indicates what type of failure has occurred.
Wire Gauge 14 16-18 Pin # 9W-0852 8T-8729 Socket # 9W-0844 8T-8730

16-18

SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

40-Pin DRC Connector

40 10 10 20 30

2-Pin DT Plug
29 1
102-8812 Seal

3E-8557 Bolt

RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker and it can be reset to become part of the circuit again. SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

36

16

26

15

25

35

17
3E-3364 Plug As.

3E-3365 Wedge

3E-3362 Wedge

3E-3361 Plug As.

3E-4367 Ring

21

102-8807 Plug Kit

8T-9834 Connector As. 9X-3132 Seals Pin # 9W-0852 8T-8729

31

102-8802 Receptacle Kit Wire Gauge 14 16-18 Pin # 9W-0852 8T-8729 Socket # 9W-0844 8T-8730
D86819

Wire Gauge 14 16-18

Socket # 9W-0844 8T-8730

31

11

35

36

40

9X-1343 Receptacle As.

D86820

REAR VIEW

RENR1297-04

21

3
40 39 38 37 36

DEUTSCH IPD DRC16-40S

35 34 33 32 31

12

11

10

INSTRUMENTION BOX

ENGINE
F722-OR F721-GY 1 150-OR 2 F721-GY 3 4 5 F722-OR 6 150-OR THROTTLE SYNCHRONIZATION SWITCH CENTER POSITION FOR INDEPENDANT THROTTLE CONTROL. CLOSE 1 TO 2 AND 4 TO 5 FOR STARBOARD THROTTLE CONTROL. CLOSE 2 TO 3 AND 5 TO 6 FOR PORT THROTTLE CONTROL. 200-BK 200-BK 150-OR 200-BK 388-BU 150-OR 200-BK 388-BU 200-BK 150-OR 150-OR 200-BK 388-BU 200-BK 200-BK F722-OR F721-GY 388-BU A B C A B C RD-18 VS BK-18 -BATT WH-18 SIGNAL RD-18 VS BK-18 -BATT WH-18 SIGNAL PORT THROTTLE POSITION SENSOR 9X-9647 STARBOARD THROTTLE POSITION SENSOR 9X-9647 150-OR 200-BK J981-WH J982-OR +B -B + CAT DATA LINK GAGE CLUSTER 2 122-0143 GAGE 2 LH EXH MANIFOLD TEMP RH EXH MANIFOLD TEMP BOOST PRESSURE AFTERCOOLER TEMP GAGE CLUSTER 1 117-9015 GAGE 1 OIL PRESSURE COOLANT TEMP MAR GEAR OIL PRES MAR GEAR OIL TEMP TACHOMETER 122-0124 TACH LAMP 118-5075 LAMP 118-5075 1 2 3 4 5 6 LAMP 118-5075 PLUG 3E-3379 6-PIN ELECTRONIC MONITORING SYSTEM 122-0132

HARNESS CODE 5 HARNESS CODE 1 HARNESS CODE 2 MONITOR TRANMISSION TEMPERATURE WARNING SCROLL US/METRIC MODULE DATA +V MODULE MODULE CLOCK MODULE LOAD DATA DATA + - BATTERY + BATTERY

HARNESS CODE 0

HARNESS CODE 3

RS-232C PORT EVIM 130-6196 668-PK 160-PU SOCKET 118-5077

PLUG 3E-3379 6-PIN

200-BK 150-OR 150-OR 200-BK 150-OR 151-OR 200-BK

CONNECT TO STARBOARD J-BOX CUSTOMER CONNECTOR 7X-6222 TO PIN 03 TO PIN 15 TO PIN 02 TO PIN 13 L50 J981-WH J982-OR

J981-WH J982-OR

L50

A303-BR A304-RD 672-OR 671-PU 200-BK 160-PU

A303-BR A304-RD 672-OR 671-PU 200-BK 160-PU

EXTRA GAGE FOR PREMIUM PILOT HOUSE PANEL

150-OR 150-OR 150-OR 151-OR 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK

200-BK 200-BK 200-BK 200-BK

200-BK 200-BK 200-BK 200-BK 200-BK 150-OR 200-BK 224-BK 675-BR 676-PU G732-WH 410-WH 892-BR 893-GN 998-BR 050-WH 060-YL 040-OR-14 103-RD-14 F715-PU F719-BR L50 L50 L49 998-BR L49 200-BK CHARGER FAULT NOTE A 200-BK 024-BR 2 1 FUEL LEVEL 172-8660 NOTE A 103-RD-14

40 39 38 37 36 33 32 31 30 29 28 27 26 24 22 21 19 18 17 16 13 11 10 9 8 6 3 12 7 4 23 20 35 34 25 15 14 5 2 1

SOCKET 118-5077 200-BK 668-PK 670-GY 160-PU

SOCKET 118-5077

PLUG 3E-3379 6-PIN

SOCKET 118-5077 200-BK 670-GY 669-YL 160-PU

SOCKET 118-5077

SOCKET 118-5077 200-BK 669-YL

HARNESS CODE 4

J981-WH J982-OR

LAMP 118-5075

LAMP 118-5075

LAMP 118-5075

1 2 3 4 5 6 A304-RD 200-BK 672-OR A303-BR 671-PU 200-BK

675-BR 676-PU CONNECT TO STARBOARD J-BOX CUSTOMER CONNECTOR 8T-9834 TO PIN 03 TO PIN 08 TO PIN 07 TO PIN 10 TO PIN 9

998-BR 124-3176 COVER 109-6507 SWITCH 111-1324 BLOCK 2 1 F715-PU F719-BR CUSTOMER SHUT-DOWN (E-STOP) NOTE A 5 1
START/RUN-2 8 COOL/STOP-2 7 6 STOP-2 START/RUN-1 4 COOL/STOP-1 3 2 STOP-1

1 2 3 4 5 6 A304-RD 200-BK 672-OR A303-BR 671-PU

A304-RD 200-BK 672-OR A303-BR 671-PU

PLUG 8T-9834 40-PIN

150-OR 200-BK 893-GN 892-BR 671-PU 672-OR A304-RD A303-BR 224-BK F835-BU 410-WH G732-WH 200-BK

A303-BR A304-RD 672-OR 671-PU 200-BK F835-BU G732-WH 410-WH 224-BK 892-BR 893-GN 150-OR PANEL CONNECTOR (PAN) 150-OR 200-BK 224-BK 998-BR 892-BR 893-GN G732-WH 410-WH F715-PU F719-BR 675-BR 676-PU 050-WH 060-YL 040-OR-14 103-RD-14 XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX RECEPTACLE 9X-0146 DRC-24 NOTE C 1 150-OR 2 200-BK 3 224-BK 4 998-BR 5 892-BR 6 893-GN G732-WH 7 8 410-WH F715-PU 9 10 F719-BR 675-BR 11 676-PU 12 13 050-WH 14 060-YL 15 040-OR-14 16 103-RD-14 17 XXX-XX 18 XXX-XX 19 XXX-XX 20 XXX-XX XXX-XX 21 XXX-XX 22 23 XXX-XX XXX-XX 24 AS. PLUG AS. 7X-6222 DRC-24 NOTE C PANEL CONNECTOR (PAN) 150-OR 200-BK 224-BK XXX-XX 892-BR 893-GN G732-WH 410-WH 1 2 3 4 5 6 7 8 150-OR 200-BK 224-BK 998-BR 892-BR 893-GN G732-WH 410-WH

998-BR

L49

388-BU F722-OR F721-GY 388-BU 389-OR 892-BR 893-GN J981-WH J982-OR 022-WH INSTRUMENT BOX POWER CONNECTOR 9X-0145 DRC-24 CONN D 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 22 18 19 20 21 23 24 CUSTOMER CONNECTION 7X-6222 DRC-24 (PORT SIDE) NOTE D NOTE E NOTE F NOTE G 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 150-OR 150-OR 150-OR 150-OR 150-OR 151-OR 108-RD 108-RD 108-RD 108-RD 108-RD 108-RD 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 024-BR 998-BR C464-BU C464-BU C464-BU

050-WH 060-YL 040-OR-14

F715-PU F719-BR 675-BR 676-PU 050-WH 060-YL 040-OR-14 103-RD-14

L49

RECEPTACLE AS. PLUG AS. 3E-3388 3E-3385 DT-08 DT-08 NOTE C NOTE C

EMS HARNESS CODE PILOT HOUSE PANEL - SCAC HARNESS CODE 0 = OPEN HARNESS CODE 1 = OPEN HARNESS CODE 2 = GND HARNESS CODE 3 = OPEN HARNESS CODE 4 = OPEN HARNESS CODE 5 = OPEN PILOT HOUSE PANEL - JWAC HARNESS CODE 0 = OPEN HARNESS CODE 1 = OPEN HARNESS CODE 2 = OPEN HARNESS CODE 3 = OPEN HARNESS CODE 4 = GND HARNESS CODE 5 = OPEN

GAGE CLUSTER 1 153-8056 GAGE 1 VOLTAGE OIL PRES COOLANT TEMP FUEL PRES

GAGE CLUSTER 2 166-6929 GAGE 2 OIL FILTER DIFF FUEL FILTER DIFF EXHAUST TEMP INLET RESTRICTION

GAGE CLUSTER 3 166-6940 GAGE3 BOOST A/C TEMP TRAN OIL PRES TRAN OIL TEMP

024-BR

ATTACHMENTS PRCM RELAY 9Y-2921 PRCMR 87a 30 151-OR 102-RD 87 85 86 200-BK PRCMCB 113-OR-14 2 1 102-RD 10A PRCM BREAKER 114-1142

150-OR 150-OR 150-OR 150-OR 150-OR

TB-18

C464-BU 200-BK B471-BU

A B C

TRANMISSION OIL PRESSURE 110-0979 OR-18 +8VS YL-18 RETURN GN-18 SIGNAL TRANSMISSION OIL TEMPERATURE 118-7226 OR-18 +8VS BK-18 RETURN WH-18 SIGNAL COOLANT LEVEL SENSOR 111-3794 RD-18 +8VS BK-18 RETURN GN-18 ALARM SIG

REMOTE START/STOP 133-9027 NOTE A 103-RD-14

F835-BU

200-BK 676-PU 675-BR

150-OR 160-PU

FOR PANELS WITH START/STOP SWITCHES & BACKUP ECM INDICATORS

049-OR 200-BK 053-GN 052-YL 051-WH

049-OR 049-OR 053-GN 053-GN 052-YL 052-YL TB-5

L51

F722-OR F721-GY 388-BU 675-BR 676-PU F722-OR F721-GY 388-BU 389-OR 892-BR 893-GN J981-WH J982-OR 022-WH 024-BR 998-BR C464-BU C464-BU C464-BU B472-YL D936-WH 050-WH 060-YL 040-OR-14 103-RD-14 F715-PU F719-BR B471-BU

87a 108-RD

CP RELAY 9Y-2921 CPR 30 85

87 86

108-RD 108-RD 108-RD 108-RD L48

TB-17

EMS

L53 TB-6 053-GN TB-7 052-YL TB-8 051-WH 200-BK 200-BK 200-BK 200-BK 200-BK TB-9 L46 L46

+ 24 VOLT IN 01 GROUND 02 + V CLUSTER 34 MODULE CLOCK 25 MODULE DATA 35 MODULE LOAD 15 ACTION LAMP 13 SERVICE 23 CLEAR 33 TRANS SPEED IN 26 ENGINE SPEED IN 36 ALTERNATOR 'R' 30 SENSOR 1/SW 11 07 SENSOR 2/SW 12 17 SENSOR 3/SW 13 37 SENSOR 4/SW 14 27 SENSOR 5/SW 15 08 SENSOR 6/SW 16 10 SENSOR 7/SW 17 28 SENSOR 8/SW 18 38 + 8 VOLT OUT 24 ACTION ALARM 04 DATA LINK + 05 DATA LINK - 14 HARNESS CODE 0 31 HARNESS CODE 1 03 HARNESS CODE 2 12 HARNESS CODE 3 22 HARNESS CODE 4 16 HARNESS CODE 5 06 SWITCH 1 19 SWITCH 2 29 SWITCH 3 39 SWITCH 4 20 SWITCH 5 40 SWITCH 6 32 SWITCH 7 11 SWITCH 8 21 SWITCH 9/FUEL 18 SWITCH 10/FUEL 09 ELECTRONIC MONITORING 158-6255

150-OR 200-BK 049-OR 053-GN 052-YL 051-WH XXX-XX 027-PU 028-GY XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX B472-YL B471-BU C464-BU 025-GN 893-GN 892-BR XXX-XX 200-BK 200-BK 200-BK 200-BK 200-BK 029-YL 026-OR XXX-XX 022-WH XXX-XX D936-WH XXX-XX XXX-XX 024-BR XXX-XX SYSTEM-II

049-OR

L53 114-OR-14 200-BK BURL 8D-1429 BUICL 8D-1429

L48

150-OR 675-BR 150-OR L20 F722-OR F721-GY

TB-16

150-OR 150-OR 150-OR 150-OR 150-OR 151-OR 108-RD 108-RD 108-RD 108-RD 108-RD 108-RD 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK TB-13

049-OR 200-BK 053-GN 052-YL 051-WH 200-BK

049-OR 200-BK 053-GN 052-YL 051-WH

200-BK

B472-YL D936-WH 050-WH 060-YL 040-OR-14 103-RD-14 F715-PU F719-BR

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

C464-BU C464-BU C464-BU B471-BU B472-YL D936-WH

1 2 3 4 5 6 7 8

C464-BU 200-BK B472-YL

A B C

675-BR 676-PU 150-OR 675-BR 150-OR 676-PU 150-OR F835-BU 150-OR 200-BK 150-OR 160-PU

C464-BU 200-BK D936-WH

A B C

BASE AS. 9D-3127 LAMP 8D-1429 BACKUP READY (BURL) BACKUP IN CONTROL (BUICL)

BASE AS. 9D-3127 LAMP 8D-1429

A B

G
POTENTIOMETER 122-9457

2 2 SWITCH AS. 123-5864 SCROLL SWITCH AS. (SCROLL) 3 3 POTENTIOMETER (POT) 1

NOTE H NOTE J

CUSTOMER SUPPLIED
151-OR 151-OR 151-OR +B L50 L50

L17 L29

B472-YL B471-BU L28 C464-BU L28

L28 L28

C464-BU B472-YL B471-BU D936-WH 024-BR 022-WH

L28

L28

676-PU CUSTOMER POWER BREAKER 114-1142 1 2 108-RD 10A 102-RD CPCB 102-RD SHUT-DOWN NOTIFY RELAY 9Y-2921 SDNR 87a 030-BU-14 30 020-WH-14 010-OR-14 87 102-RD 102-RD 86 85

TB-14 TB-15 CONN C 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

L21

388-BU 389-OR

TB-19 675-BR 676-PU L43 675-BR 676-PU 892-BR 893-GN 010-OR-14 J981-WH 020-WH-14 022-WH 030-BU-14 024-BR 998-BR 998-BR 998-BR J982-OR C464-BU C464-BU C464-BU XXX-XX B472-YL D936-WH 050-WH 060-YL L27 040-OR-14 103-RD-14 F715-PU L24 F719-BR B471-BU F889-WH 070-OR-14 XXX-XX 080-WH-14 090-BU-14 TB-20

200-BK

L17 E798-PK 020-WH-14 E797-WH 030-BU-14

NOTE K

026-OR 200-BK 150-OR 025-GN 029-YL 028-GY 027-PU

ALS 1 2

200-BK

L53 150-OR 998-BR 998-BR

L53 998-BR 998-BR 998-BR L28

L28

027-PU 027-PU

ALARM SILENCE 9W-0073 NOTE A SS 3 2 200-BK 1 200-BK SERVICE SWITCH MOMENTARY 8N-0694 NOTE A MCS 4 5 6 1 2 3 MODE/CLEAR SWITCH MOMENTARY 7N-8008 NOTE A

TB-12

NOTE L

GENERAL ALARM RELAY 9Y-2921 GAR 87a 090-BU-14 30 080-WH-14 070-OR-14 87 86 85

L28

EMS-II HARNESS CODE PRIME PANEL W/O MAR GEAR SENSORS HARNESS CODE 0 = OPEN HARNESS CODE 1 = OPEN HARNESS CODE 2 = GND HARNESS CODE 3 = OPEN HARNESS CODE 4 = GND HARNESS CODE 5 = GND PRIME PANEL W/ MAR GEAR SENSORS HARNESS CODE 0 = GND HARNESS CODE 1 = OPEN HARNESS CODE 2 = GND HARNESS CODE 3 = OPEN HARNESS CODE 4 = GND HARNESS CODE 5 = GND PREMIUM PANEL - SCAC HARNESS CODE 0 = HARNESS CODE 1 = HARNESS CODE 2 = HARNESS CODE 3 = HARNESS CODE 4 = HARNESS CODE 5 = OPEN GND GND OPEN GND GND
025-GN 028-GY

C465-OR-10 200-BK 200-BK 200-BK 200-BK 118-GN F705-PK 200-BK 200-BK L26 200-BK 200-BK 200-BK

2 3

PPRS 1

L55

022-WH 024-BR C464-BU C464-BU C464-BU B471-BU B472-YL D936-WH

104-RD-10 PRELUBE RELAY 4 SLAVE 9X-8124 PRELUBE RELAY MASTER 87a 9Y-2921 87 104-RD 85 104-RD

F700-BU

027-PU

PPRM 30 86

E797-WH E798-PK

998-BR

104-RD 104-RD-14 104-RD-14

TB-4

104-RD-10 104-RD-10

RELAY BREAKER 107-5857 1 2 102-RD-10 32A RCB L52 L26

029-YL

RHLH 3 2 RH/LH 8D-2676 NOTE A ALARM 2 1 ALARM 3N-5762

E799-BR

L30

998-BR 102-RD 102-RD 102-RD-10 MAN CRANK E-STOP BREAKER 114-1142 1 2 105-RD 10A 102-RD 105-RD MCESCB 102-RD-6 TB-1 102-RD-14 102-RD-10 102-RD-10 102-RD 102-RD-14 102-RD-10 102-RD 102-RD-6 102-RD 102-RD-6 +BATT BATTCB 102-RD-6 1 63A 2 101-RD-6 BATTERY BREAKER 107-5856 ALTCB 102-RD-6 1 63A 2 109-RD-6 ALTERNATOR BREAKER 125-7096 L18

L55

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

F722-OR F721-GY 388-BU 389-OR 675-BR 676-PU F722-OR F721-GY 388-BU 389-OR 892-BR 893-GN 010-OR-14 J981-WH 020-WH-14 022-WH 030-BU-14 024-BR 998-BR 998-BR 998-BR J982-OR C464-BU C464-BU C464-BU XXX-XX B472-YL D936-WH 050-WH 060-YL 040-OR-14 103-RD-14 F715-PU F719-BR B471-BU F889-WH 070-OR-14 XXX-XX 080-WH-14 090-BU-14

SHUTDOWN NOTIFY RELAY-COMMON SHUTDOWN NOTIFY RELAY-NORMALLY CLOSED SHUTDOWN NOTIFY RELAY-NORMALLY OPEN

XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX 893-GN 892-BR XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX 35-PK 36-PU XXX-XX XXX-XX XXX-XX XXX-XX PLUG AS. 3E-6286 AEC-40

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

PROGRAMABLE RELAY CONTROL MODULE NC 123-6008 NC NC NC NC NC +BAT. SW NC +BAT. UNFUSED NC K3 IN NC K7 IN NC K6 IN NC K4 IN NC K2 IN NC K5 IN NC K5 IN NC NC NC NC NC +BAT. FUSED OUT NC K1 IN CAT DATA LINK + K1 N/O OUT CAT DATA LINK K7 N/O OUT NC K3 N/O OUT NC K3 N/C OUT SWITCH INPUT 6 K4 N/O OUT SWITCH INPUT 7 K6 N/O OUT SWITCH INPUT 8 K6 N/C OUT NC K4 N/C OUT NC K2 N/O OUT NC K5 N/C OUT NC K5 N/O OUT NC NC NC NC SWITCH INPUT 3 FLYBACK GND SWITCH INPUT 2 -BAT. NC RDM 1 RDM 2 NC SWITCH INPUT 1 SWITCH INPUT 5 SWITCH INPUT 4

FOR PANELS WITH START/STOP SWITCHES & BACKUP ECM INDICATORS.

L49 NOTE: KEEP THE OVERALL LENGTH OF THE CAT DATA LINK CIRCUITS 892 & 893 AS SHORT AS POSSIBLE.

PILOT HOUSE CONTROL PANEL

L49

893-GN 892-BR

RM1 RM2 RM3 RM4 RM5 RM6 RM7 RM8 RM9 RM10 RM11 RM12 RM13 RM14 RM15 RM16 RM17 RM18 RM19 RM20 RM21 RM22 RM23 RM24 RM25 RM26 RM27 RM28

F1 F2 F3 F4 F5 F6 F7 F8 F9 F10

RM29 RM30 RM31 RM32 RM33 RM34 RM35 RM36 RM37 RM38 RM39

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

F10 R9 F9 R8 F8 R7 F7 R6 F6 R5 F5 R4 F4 R3 F3 R2 F2 R1 F1 RELAY BOARD ASSEMBLY 9Y-6497 R1 R2 R3 R4 R5 R6 R7 R8 R9

12 11

12-BK 11-BU 11-BU

200-BK 12 13 14 15 16 17 18 19 20 21 11 10 9 8 22 23 24 25 26 27 2 1 28 29 30 31 32 33 04-BU 34 35 36 03-BU 02-RD 01-PK 151-OR 37 38 39 40 1 F10 R9 F9 R8 F8 R7 F7 R6 F6 R5 F5 R4 F4 R3 F3 R2 F2 R1 F1 RELAY BOARD ASSEMBLY 9Y-6497 R1 R2 R3 R4 R5 R6 R7 R8 R9 12 11 12-BK 11-BU 11-BU

10

10-BU 08-BU 09-BU

10-BU

10

10-BU 08-BU 09-BU

10-BU

200-BK 151-OR 151-OR

150-OR

09-BU 05-BU 08-BU

06-BU

07-BU

09-BU 05-BU 08-BU

06-BU

07-BU

14

13

12

F
14 13 12 11 10 9 8

07-BU

RELAY DRIVER MODULE 123-7450

07-BU

06-BU 7 6 5 4 3

RELAY DRIVER MODULE 123-7450

06-BU 7 6 5 4 3 2 1

-B 200-BK 200-BK

05-BU 12-BK 04-BU

34 35 36 151-OR 37 38 39 40 1 35-PK

05-BU 12-BK 04-BU 04-BU

LOAD FEEDBACK SIGNAL GENERAL ALARM OUTPUT RELAY-COMMON GENERAL ALARM OUTPUT RELAY-NORMALLY CLOSED GENERAL ALARM OUTPUT RELAY-NORMALLY OPEN

SHIELD SHIELD 36-PU 35-PK

3 2 1

03-BU 02-RD 01-PK

3 2 1

03-BU 02-RD 01-PU 01-PU

03-BU 02-RD

J981-WH J982-OR F889-WH

INSTRUMENT BOX CONNECTOR 9X-1343 DRC-40

CUSTOMER CONNECTION 8T-9834 DRC-40 (PORT SIDE)

151-OR

105-RD

PREMIUM PANEL - JWAC HARNESS CODE 0 = GND HARNESS CODE 1 = GND HARNESS CODE 2 = OPEN HARNESS CODE 3 = OPEN HARNESS CODE 4 = GND HARNESS CODE 5 = GND

L26

394-GN-14 395-BR-14

ASOS1 394-GN-14 30 F708-YL F708-YL 86

1 200-BK 2 F708-YL 3 055-WH

200-BK

200-BK

200-BK 150-OR

150-OR 998-BR 200-BK

ASOS2 395-BR-14 30 86

F708-YL F705-PK 055-WH

87a 104-RD-14 87 AIR S/O 85 RELAY RH 9Y-2921 055-WH 87a 104-RD-14 87 AIR S/O 85 RELAY LH 9Y-2921 055-WH

RENR1297-04

109-RD-6

AIR SHUT-OFF TIMER L53 L29 150-OR 200-BK 150-OR 150-OR 200-BK 200-BK 114-OR-14 103-RD-14 103-RD-14 E-STOP LOCKOUT RELAY 9Y-2921 30 103-RD-14 86 30 85 EMS-II BREAKER 114-1142 1 2 102-RD-14 10A EMSCB 200-BK 102-RD-14 PECMCB 102-RD-10 1 16A 2 102-RD-10 SECONDARY ECM BREAKER 103-RD-14 114-1143 SECMCB 102-RD-10 1 16A 2 102-RD-10 PRIMARY ECM BREAKER 114-1143 PECMR 150-OR-10 30 PRIMARY ECM RELAY 87a 9Y-2921 102-RD-10 200-BK 200-BK 103-RD-14 103-RD-14 L53

200-BK 200-BK 200-BK 200-BK L29 200-BK F708-YL F708-YL

L9 L10 L16 L11 L14

1 2 3 4

1 2 3 4

1 2 3 4

1 2 3 4

1 2 3 4

L48

L48

L20

L20

L41

L35

L38

L36

L37

L45

L44

L43

L40

L34

L35

L38

L53

F700-BU L26 F718-BU G738-GY-14 L26

L5

F708-YL 7 5 3 1

395-BR-14 200-BK-14

AIR SHUT-OFF SOLENOID LH 230-4073

DIODE AS. 1W-9070 H401-PU

L14

L39

114-OR-14

114-OR-14

L34

L39

86

998-BR 998-BR

200-BK

G738-GY-14

L27

200-BK-10 F719-BR F715-PU F715-PU F719-BR

999-WH F732-PK

87a 85 200-BK

C401-BU

E-STOP RELAY 9Y-2921 30 86 87

F700-BU N917-OR

87a 85

L25

L25

N917-OR

F708-YL

106-WH-10

102-RD-14 102-RD-10 102-RD-10 150-OR-10 998-BR 998-BR

103-RD

103-RD

4 3 2 1

EMSSS PRELUBE OVERRIDE SW 4D-1836 NOTE A 2 998-BR 3 F718-BU PLOS 998-BR

L52 F718-BU N917-OR 200-BK

892-BR

L54

87a 102-RD-10 87 SECONDARY ECM 86 85 RELAY 9Y-2921 103-RD-14 200-BK 200-BK MINIMUM PULL-IN VOLTAGE: 14.4 VDC MINIMUM HOLD-IN VOLTAGE: 7.0 VDC

040-OR-14 103-RD-14 103-RD-14 103-RD

16 113-OR-14 113-OR-14 G738-GY-14 1 110-RD-14

106-WH-10

F889-WH F718-BU

86 103-RD-14 103-RD-14 SECMR 30 106-WH-10

87 85

060-YL 050-WH

25 STOP-A 24 START-A 23 AUTO-A 22 OFF-A 15 STOP2 14 START2 13 AUTO2 12 OFF2 10 STOP1 9 START1 8 AUTO1 7 OFF1 20 STOP-K 19 START-K 18 AUTO-K 17 OFF-K 5 STOP-B 4 START-B 3 AUTO-B 2 OFF-B

SIGNAL WH-18 DIGITAL RET BK-18 +V SPD/TIM OR-18

103-RD-14

103-RD-14

200-BK

CONTROL SW 127-2331 NOTE A 21 G721-GY 11 F717-YL 6 F716-WH F717-YL F716-WH 113-OR-14 F706-PU L17 L17 893-GN 892-BR 893-GN 892-BR

ENGINE CONNECTION 'B' 25-PIN 8N-1518 4-6 GA.19&20 8-10 GA.1,22&24 12-14 GA.7,9,11&13 16-18 GA.ALL OTHERS

ATTACHMENTS
F719-BR F715-PU F715-PU L36 F719-BR

F708-YL

103-RD-14 103-RD-14 103-RD-14 040-OR-14 L27 050-WH 060-YL

998-BR 998-BR

106-WH-14 106-WH-14

L36

C465-OR-10

F732-PK G791-BR G790-PK

87

200-BK 109-6507 111-1323 (N.0.) E-STOP 111-1323 (N.O.) NOTE A 111-1324 (N.C.) 111-1324 (N.C.) 8 103-RD-14 6 105-RD 4 113-OR-14 2 113-OR-14 ES

E798-PK E797-WH F708-YL F705-PK G721-GY

G771-BR F726-YL

G772-WH F726-YL

G773-OR F728-BR

G774-YL F728-BR

G775-GN F730-GY

G776-PK F730-GY

G777-WH G769-PU

A703-BR E421-WH G772-WH G772-WH

A705-YL E422-OR G773-OR G773-OR

A701-GY E420-BR G771-BR G771-BR

A711-PU E425-WH G776-PK G776-PK

A707-PU E423-YL G774-YL G774-YL

A709-OR E424-GN G775-GN G775-GN

A713-GN E426-WH G777-WH G777-WH

113-OR-14 200-BK

L51

L51

L43

L43

F719-BR F715-PU 998-BR

MOTOR +

PRELUBE MOTOR AS. 3T-7583

L1

L1

L38 L32 L34

L38 L32

892-BR 893-GN TB-10

L42 L36 L44 L44 G738-GY-14 L14

L42

F726-YL F728-BR F730-GY G769-PU F726-YL F728-BR F730-GY G769-PU

L34

893-GN TB-11

CSCB 2 10A CONTROL SWITCH BREAKER 114-1142

G738-GY-14 102-RD-14 102-RD-10 102-RD-10 102-RD-14

L17

L14

G738-GY-14

SECONDARY ENGINE SPEED/ TIMING SENSOR 129-6628

L35

L35

L39 L33

L39 L33

G721-GY SERC A B C D 893-GN E 892-BR F G H J INSTRUMENT BOX INNER BULKHEAD SERVICE CONNECTOR 9W-1951 L43 L54 L11 L16 L10 L9 L13 F708-YL F705-PK F719-BR 998-BR F715-PU F719-BR F715-PU L45 L37 L37 L54 F718-BU F889-WH C401-BU L16 L37 L42 F708-YL F705-PK L12 L13 G721-GY E798-PK E797-WH L40 L11 L16 L9 F708-YL L10 L40 L1 L32 L33 L31

L31

G770-WH F731-OR F729-GN F727-GN G770-WH F731-OR F729-GN F727-GN

L31

4D-1836 EPOS 3 2 ENGINE PROTECTION OVERRIDE SW NOTE A

103-RD 200-BK

A701-GY A703-BR A705-YL A707-PU A709-OR A711-PU A713-GN A715-GY F726-YL F728-BR F730-GY G769-PU E420-BR E421-WH E422-OR E423-YL E424-GN E425-WH E426-WH E427-PU E435-WH E434-OR E433-PU E432-YL E431-GN E430-OR E429-PK E428-GY G770-WH F731-OR F729-GN F727-GN A716-PU A714-PK A712-BR A710-GY A708-BR A706-GY A704-GN A702-PU G779-GY G779-GY E428-GY A702-PU G780-PK G780-PK E429-PK A704-GN G784-PU G784-PU E433-PU A712-BR G785-OR G785-OR E434-OR A714-PK G781-WH G781-WH E430-OR A706-GY G782-GN G782-GN E431-GN A708-BR G780-PK F727-GN G781-WH F729-GN G782-GN F729-GN G783-YL F731-OR G783-YL G783-YL E432-YL A710-GY G784-PU F731-OR G779-GY F727-GN G785-OR G770-WH G786-WH G770-WH G786-WH G786-WH E435-WH A716-PU

C B A

A715-GY E427-PU G778-PU G778-PU

G778-PU G769-PU

C456-OR-10

AIR SHUTOFF SWITCH LH 8

1 2 3 4

1 2 3 4

1 2 3 4

1 2

1 2

1 2

1 2

1 2

1 2

1 2

1 2

EMSR

EMS-II 87a RELAY 87 9Y-2921 102-RD-14

200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK

TB-2

998-BR 200-BK-10 229-BK-14 229-BK-14

200-BK 200-BK-10 229-BK-14 229-BK-14 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK 200-BK

CYL #13 DIODE AS. 123-0316

CYL #9 DIODE AS. 123-0316

CYL #1 DIODE AS. 123-0316

CYL #3 DIODE AS. 123-0316

CYL #5 DIODE AS. 123-0316

H401-PU

XXX-XX XXX-XX 388-BU 389-OR XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX G721-GY XXX-XX E798-PK E797-WH E420-BR E421-WH E422-OR E423-YL E424-GN E425-WH E426-WH E427-PU E428-GY E429-PK E430-OR E431-GN E432-YL E433-PU E434-OR E435-WH F726-YL F728-BR F730-GY G769-PU F727-GN F729-GN F731-OR G770-WH

101-RD-6

394-GN-14 200-BK-14

DIODE AS. 1W-9070

E420-BR E421-WH E422-OR E423-YL E428-GY E429-PK E430-OR E431-GN F726-YL F728-BR F727-GN F729-GN

L25

L25

CONN B C465-OR-10 01 02 F716-WH 03 F717-YL 05 F706-PU 113-OR-14 07 08 F721-GY 10 F722-OR 04 N917-0R 06 F718-BU 12 F889-WH 14 F700-BU 394-GN-14 09 395-BR-14 11 G738-GY-14 13 15 XXX-XX 16 XXX-XX 17 675-BR 18 676-PU 19 XXX-XX-4 20 XXX-XX-4 21 XXX-XX 106-WH-10 22 23 XXX-XX 24 XXX-XX-8 25 XXX-XX INSTRUMENT BOX CONNECTOR 'B' 25-PIN 8N-1517

H401-PU

04 06 05 11 40 34 02 24 14 23 12 20 27 19 13 22 21 28 15 16 33 10 09 03 01 07 08 18 35 29 36 30 31 37 17 38 39 32 26 25

01 02 03 05 07 08 10 04 06 12 14 09 11 13 15 16 17 18 19 20 21 22 23 24 25

C465-OR-10 F716-WH F717-YL F706-PU L13 113-OR-14 F721-GY F722-OR N917-OR F718-BU F889-WH F700-BU 394-GN-14 395-BR-14 L5 G738-GY-14 XXX-XX XXX-XX 675-BR L43 676-PU XXX-XX XXX-XX XXX-XX 106-WH-10 XXX-XX XXX-XX XXX-XX

200-BK-6 200-BK-10

YL YL

YL YL

YL YL

YL YL

YL YL

YL YL

AIR SHUT-OFF SOLENOID RH 230-4073

106-WH-14 106-WH-14 229-BK-14 229-BK-14 (G791-BR) G791-BR F715-PU F719-BR XXX-XX G738-GY-14 C401-BU C401-BU XXX-XX F721-GY F722-OR 675-BR 676-PU F708-YL XXX-XX XXX-XX XXX-XX XXX-XX 893-GN 892-BR XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX G791-BR XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX 999-WH F732-PK G790-PK XXX-XX XXX-XX

105-RD

YL YL

YL YL

200-BK-10

101-RD-6

13 07 24 25 20 23 14 08 02 03 09 15 01 19 29 35 16 26 32 38 37 31 30 36 40 34 28 22 18 12 06 10 05 17 27 39 11 21 33 04

16 32 37 30 26 38 31 36 05 27 17 39

L46

109-RD-6

AIR SHUTOFF

PLUG AS. 101-0204

D-KEY PLUG AS. 101-0205

D-KEY PLUG AS. 101-0205

CYL #7 DIODE AS. 123-0316

CYL #11 DIODE AS. 123-0316

CYL #15 DIODE AS. 123-0316

ENGINE CONNECTION 'A' 25-PIN 3T-3044 4-6 GA. 19&20 8-10 GA. 1,22&24 12-14 GA. 7,9,11&13 16-18 GA. ALL OTHERS

20

0-

BK

-6

BK-00 200-BK-10 200-BK-10 200-BK-6 ALT R 60 AMP

SOLENOID 1 POWER SOLENOID 3 POWER SOLENOID 5 POWER SOLENOID 7 POWER SOLENOID 2 POWER SOLENOID 4 POWER SOLENOID 6 POWER SOLENOID 8 POWER SOL 1&3 RETURN SOL 5&7 RETURN SOL 2&4 RETURN SOL 6&8 RETURN

AST RELAY-ONE SHOT 2.4 SEC 9X-3207

304-WH-10 314-PU-10 C465-OR-10

L23 C465-OR-10

L13

MTR BAT

998-BR

MOTOR

RD-00 101-RD-6 1/2 MOTOR GP. 8N-3896

304-WH 200-BK

1 2

NON-ELECTRIC STARTER ENGINES WITH 115-5163 POWER DISTRIBUTION BOX.

200-BK-10 200-BK-6 101-RD-6

SWITCH RH 227-7483

POUT 2 (UNUSED) 3.5A PWM RETURN (UNUSED) PRIMARY THROTTLE SIG SECONDARY THROTTLE SIG ANALOG SENSOR 2B (UNUSED) ANALOG SENSOR 1B (UNUSED) ANALOG SENSOR 3B (UNUSED) ANALOG SENSOR 4B (UNUSED) ANALOG SENSOR 5B (UNUSED) ANALOG SENSOR 6B (UNUSED) ANALOG SENSOR 7B (UNUSED) ANALOG SENSOR 8B (UNUSED) ECS IN AUTO POUT 1 (UNUSED) SHUT-DOWN NOTIFY SIGNAL SHUT-DOWN NOTIFY RETURN SOLENOID 1 POWER SOLENOID 3 POWER SOLENOID 5 POWER SOLENOID 7 POWER SOLENOID 9 POWER SOLENOID 11 POWER SOLENOID 13 POWER SOLENOID 15 POWER SOLENOID 2 POWER SOLENOID 4 POWER SOLENOID 6 POWER SOLENOID 8 POWER SOLENOID 10 POWER SOLENOID 12 POWER SOLENOID 14 POWER SOLENOID 16 POWER SOL 1&3 RETURN SOL 5&7 RETURN SOL 9&11 RETURN SOL 13&15 RETURN SOL 2&4 RETURN SOL 6&8 RETURN SOL 10&12 RETURN SOL 14&16 RETURN

AIR STARTER SOLENOID 5N-8980

BATTERY(+) BATTERY(+) BATTERY(-) BATTERY(-) REVERSE ROTATION ENABLE NORMAL ROTATION ENABLE ENGINE SHUTDOWN SIGNAL 'C' SW2 ENGINE SHUTDOWN SIGNAL 'D' SW6 SW4 (UNUSED) ECM ON/OFF - KEYSWITCH INPUT DUAL ECM "HEARTBEAT" RECEIVE DUAL ECM "HEARTBEAT" RECEIVE DOUT 5 (UNUSED) SYNCHRONIZATION SWITCH A SYNCHRONIZATION SWITCH B SEC ECM "READY" LAMP SEC ECM "ACTIVE" LAMP AIR SHUTOFF HSDL SHIELD GROUND (UNUSED) CAN DATA LINK (+) (UNUSED) SPD PWM 1B-(UNUSED) CAN DATA LINK (-) (UNUSED) CAT DATA LINK (+) CAT DATA LINK (-) SEC CAT DATA LINK (-)(UNUSED) SEC CAT DATA LINK (+)(UNUSED) SWITCH INPUT #3 (UNUSED) SPD PWM 2B+ (UNUSED) DIG SNSR PWR (8V) (UNUSED) DIG SNSR RETURN ANA SNSR PWR (5V) (UNUSED) ANA SNSR RETURN (UNUSED) ANALOG SENSOR 9B (UNUSED) ANALOG SENSOR 10B (UNUSED) ANALOG SENSOR 11B (UNUSED) PRIMARY ENG SPD/TIM SIG SECONDARY ENG SPD/TIM SIG SECONDARY +V SPEED/TIMING SW INPUT #7/DIG SNSR 2 (UNUSED) SW INPUT #8/DIG SNSR 3 (UNUSED)

MANUAL CRANK SWITCH MOMENTARY 8T-9637 NOTE A 4 5 E799-BR 200-BK F701-BR 2 105-RD MAGCB 1 SMMS2 MANCS 2 1 1 2 107-RD-10 102-RD-6 50A MAG RELAY #2 MAG RELAYS 4 9X-8124 3 BREAKER F701-BR L19 116-7655 E799-BR 4 3 2 1 107-RD-10 MAG RELAY #1 SMMS1 9X-8124

CUSTOMER INSTALLED ATTACHMENTS

CONN A 200-BK-10 01 02 L30 J982-OR 03 J981-WH 05 892-BR 06 893-GN 04 E798-PK 150-OR-14 07 L18 150-OR-14 09 229-BK-14 11 229-BK-14 13 08 L19 E799-BR 10 F701-BR 12 L21 388-BU 14 389-OR 15 F708-YL 16 F705-PK E797-WH 17 18 G721-GY 19 101-RD-6 20 109-RD-6 304-WH-10 22 L23 314-PU-10 24 F719-BR 21 L24 F715-PU 23 25 998-BR INSTRUMENT BOX CONNECTOR 'A' 25-PIN 3T-3043 L17 892-BR 893-GN L11 L14 314-PU-10 G L16 L10 L9 L13 304-WH 304-WH-10 S RD-00 RD-00 1/2 MOTOR GP. 8N-3896 BK-00 BK-00 BK-6 RD-6 115-5163 (+) (-) 200-BK-10 200-BK-6 101-RD-6 BK-6 RD-6 BK-00 RD-00 POS NEG POS NEG SECONDARY CONTROL

200-BK 36-PU

36-PU

C465-OR-10 F705-PK

105-RD 102-RD-6

102-RD-6

L19

01 02 03 05 06 04 07 09 11 13 08 10 12 14 15 16 17 18 19 20 22 24 21 23 25

200-BK-10 J982-OR J981-WH 892-BR 893-GN E798-PK 150-OR-14 150-OR-14 229-BK-14 229-BK-14 E799-BR F701-BR 388-BU 389-OR F708-YL F705-PK E797-WH G721-GY 101-RD-6 109-RD-6 304-WH-10 314-PU-10 F719-BR F715-PU 998-BR

MTR BAT

MOTOR

CUSTOMER SUPPLIED

SEC CONTROL

FOR 3512B/3516B ONLY

FOR 3508B ONLY

BK RD WH

C-KEY

CYLINDER HEAD SOL 1

CYLINDER HEAD SOL 3

CYLINDER HEAD SOL 5

CYLINDER HEAD SOL 7

CYLINDER HEAD SOL 9

CYLINDER HEAD SOL 11

CYLINDER HEAD SOL 13

CYLINDER HEAD SOL 15

DIODE AS. 123-0316

150-OR 150-OR-10

TB-3

150-OR-14 150-OR-14 102-RD-10 102-RD-10 102-RD-14 106-WH-10

L18

150-OR OSS

3 NOTE A F706-PU OVERSPEED VERIFY SW 7N-8001

L18

1 2

1 2

1 2

1 2

1 2

1 2

CYL #12 DIODE AS. 123-0316

CYL #14 DIODE AS. 123-0316

CYL #4 DIODE AS. 123-0316

CYL #6 DIODE AS. 123-0316

CYL #2 DIODE AS. 123-0316

CYL #8 DIODE AS. 123-0316

103-RD L17

INJECTOR GP (16) CYLINDER HEAD SOL 2

L17

CYL #10 DIODE AS. 123-0316

GN-18 SIGNAL YL-18 DIGITAL RET OR-18 +V ANALOG

GN-18 SIGNAL YL-18 ANALOG RET OR-18 +V ANALOG

GN-18 SIGNAL YL-18 ANALOG RET OR-18 +V ANALOG

GN-18 SIGNAL YL-18 ANALOG RET OR-18 +V ANALOG

WH-18 SIGNAL BK-18 ANALOG RET OR-18 +V ANALOG

WH-18 SIGNAL BK-18 ANALOG RET OR-18 +V ANALOG

GN-18 SIGNAL YL-18 ANALOG RET OR-18 +V ANALOG

GN-18 SIGNAL YL-18 ANALOG RET OR-18 +V ANALOG

GN-18 SIGNAL YL-18 ANALOG RET OR-18 +V ANALOG

GN-18 SIGNAL YL-18 ANALOG RET OR-18 +V ANALOG

L43

CONTROL SWITCH CHART

CONTACTS OFF/RESET AUTO START STOP

GN-18 SIGNAL YL-18 ANALOG RET OR-18 +V ANALOG

L43

CYLINDER HEAD SOL 4

CYLINDER HEAD SOL 6

CYLINDER HEAD SOL 8

CYLINDER HEAD SOL 10

CYLINDER HEAD SOL 12

CYLINDER HEAD SOL 14

CYLINDER HEAD SOL 16

A747-GY 993-BR 997-OR

A746-PK 993-BR 997-OR

F737-YL 993-BR 997-OR

F714-PK 993-BR 997-OR

F713-OR 993-BR 997-OR

F725-WH 993-BR 997-OR

A751-YL 993-BR 997-OR

E795-YL 993-BR 997-OR

E796-GN 993-BR 997-OR

995-BU 993-BR 997-OR

994-GY 993-BR 997-OR

NOTE BLOCK L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13 L14 L15 L16 L17 L18 L19 L20 L21 L22 L23 L24 L25 L26 L27 L28 L29 L30 L31 L32 L33 L34 L35 L36 L37 L38 L39 L40 L41 L42 L43 L44 L45 L46 L48 L49 L50 L51 L52 L53 L54 L55 L56 PRIMARY ECM, ODD, HIGHSIDE INJECTOR WIRING EXH TEMP SENSOR PWR/RTN SPD/TIMING TIMING CALIBRATION AIR SHUT-OFF SOLENOID FUEL FILTER PRESSURES AND AFTERCOOLER TEMPERATURE ANALOG ENGINE SENSOR SIGNALS ANALOG SENSOR PWR/RTN THROTTLE SIGNALS STARTER RELAY SIGNAL CAT/CAT2 DATA LINKS (NOTE: PAIRS ARE TWISTED TOGETHER) CUSTOMER SHUTDOWN ELECTRIC/AIR START SOLENOID SECONDARY ECM CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER) CUSTOMER SUPPLIED WIRING ECM (+)BATT/(-)BATT CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER) ECM (+) BATT STARTER MAG RELAYS THROTTLE SYNCHRONIZATION SWITCH THROTTLE SIGNALS AIR S/O AND PRELUBE RELAYS STARTER MAG RELAYS CUSTOMER SHUTDOWN ENGINE CONTROL SWITCH AIR S/O RELAYS REMOTE START STOP EMS-II WIRING EMS-II HARNESS CODE SECONDARY CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER) PRIMARY ECM, EVEN, HIGHSIDE INJECTOR WIRING PRIMARY ECM, ODD, LOWSIDE INJECTOR WIRING PRIMARY ECM, EVEN, LOWSIDE INJECTOR WIRING SECONDARY ECM, ODD, HIGHSIDE INJECTOR WIRING SECONDARY ECM, EVEN, HIGHSIDE INJECTOR WIRING SECONDARY ECM +BATTERY SECONDARY ECM -BATTERY SECONDARY ECM, ODD, LOWSIDE INJECTOR WIRING SECONDARY ECM, EVEN, LOWSIDE INJECTOR WIRING SECONDARY ECM SHUTDOWN NOTIFY WIRING THROTTLE SIGNALS DUAL SPEED/TIMING SENSOR SIGNALS SECONDARY ECM "READY" & "ACTIVE" LAMP SIGNALS THROTTLE SYNCHRONIZATION AND OVERSPEED VERIFY SIGNALS CUSTOMER SHUTDOWN EMS-II GAUGE CLUSTER GROUND WIRING J-BOX CUSTOMER POWER CONNECTION -BATTERY PILOT HOUSE PANEL WIRING PROGRAMMABLE RELAY CONTROL MODULE POWER PRCM RELAY POWER CONTROL SWITCH/ECM RELAY'S/EMS RELAY POWER CUSTOMER POWER RELAY COIL ENGINE PROTECTION OVERRIDE GENERAL ALARM RELAY STARTER MOTOR GROUP NOTE A: SWITCH SHOWN IN NORMAL ENGINE RUNNING POSITION NOTE B: UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 AWG. NOTE C: SECURE CONNECTORS TO PREVENT DAMAGE OR VIBRATION. NOTE D: PINS 1 THRU 5 ARE SWITCHED (+) BATTERY. USED ONLY FOR THROTTLE SYNC SWITCH, PORT & STARBOARD THROTTLES, PILOT HOUSE PANEL(S), AND CCM SUPPLY. NOTE E: PIN 6 IS SWITCHED (+)BATTERY TO BE PROVIDED TO PRCM CONTROL (+)BATTERY IF PRESENT. NOTE F: PINS 7 THRU 12 ARE SWITCHED (+) BATTERY. SUM CURRENT OF ALL 108-RD CIRCUITS COMBINED MUST NOT EXCEED 10 AMPS. NOTE G: PINS 13 THRU 17 ARE (-) BATTERY. USED ONLY FOR THROTTLE SYNC SWITCH, PORT & STARBOARD THROTTLES, PILOT HOUSE PANEL(S), AND CCM SUPPLY NOTE H: PIN 22 IS (-) BATTERY TO BE PROVIDED TO PRCM CONTROL (+) BATTERY IF PRESENT NOTE J: PINS 18 THRU 21 AND 23 & 24 ARE (-) BATTERY. SUM CURRENT OF ALL 108-RD CIRCUITS COMBINED MUST NOT EXCEED 10 AMPS. NOTE K: CIRCUITS 892-BR AND 893-GN MUST BE TWISTED TOGETHER AND KEPT AS SHORT AS POSSIBLE BETWEEN INSTRUMENT BOX AND OTHER DEVICES. NOTE L: CIRCUITS J981-WH AND J982-OR MUST BE TWISTED TOGETHER AND KEPT AS SHORT AS POSSIBLE BETWEEN ENGINE INSTRUMENT BOXES.
PRELUBE PRESSURE SWITCH 3N-1400 998-BR F718-BU 998-BR F704-OR F703-GY A700-OR 998-BR 996-GN 999-WH F723-PK F724-PU

ABBREV RD WH OR YL PK BK GY PU BR GN BU

COLOR RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE

SYMBOL

DESCRIPTION BLADE, SPADE, RING, OR SCREW TERMINAL CIRCUIT CONNECTED CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR ATCH WIRE, CABLE, COMPONENT

150-OR-14 150-OR-14 229-BK-14 229-BK-14 (998-BR) 998-BR F715-PU F719-BR F718-BU C401-BU 113-OR-14 F716-WH F717-YL F706-PU F721-GY F722-OR F705-PK XXX-XX XXX-XX XXX-XX F889-WH XXX-XX 892-BR 893-GN J982-OR J981-WH F724-PU F723-PK A700-OR 998-BR 997-OR 993-BR E795-YL E796-GN F725-WH 996-GN 999-WH F732-PK F703-GY F704-OR

F701-BR E799-BR 388-BU 389-OR A747-GY A746-PK F714-PK F713-OR 994-GY A751-YL F737-YL 995-BU N917-OR F700-BU XXX-XX XXX-XX A701-GY A703-BR A705-YL A707-PU A709-OR A711-PU A713-GN A715-GY A702-PU A704-GN A706-GY A708-BR A710-GY A712-BR A714-PK A716-PU F726-YL F728-BR F730-GY G769-PU F727-GN F729-GN F731-OR G770-WH

+V SPD/TIM OR-18 DIGITAL RET BK-18 WH-18 SIGNAL

+V DIGITAL OR-18 DIGITAL RET BK-18 SIGNAL WH-18

(+) BATTERY / SUPPLY WIRES. (-) BATTERY / SENSOR RETURN. OUTPUT SIGNAL WIRES FROM THE ECM. INPUT SIGNAL WIRES TO THE ECM. SIGNAL PLUS. SIGNAL MINUS. SENSOR SUPPLY VOLTAGE.

CRANK 3.5A PWM RETURN PRIMARY THROTTLE SIG SECONDARY THROTTLE SIG ATMOSPHERIC PRESSURE SNSR TURBO OUTLET PRESSURE SNSR TURBO INLET RH PRESSURE SNSR TURBO INLET LH PRESSURE SNSR OIL PRESSURE SNSR - FILTERED AFTERCOOLER TEMPERATURE SNSR FUEL PRESSURE SNSR - UNFILTERED COOLANT TEMPERATURE SNSR ENG PROT OVERRIDE GENERAL ALARM RELAY POUT 3 (UNUSED) POUT 3 RETURN (UNUSED) SOLENOID 1 POWER SOLENOID 3 POWER SOLENOID 5 POWER SOLENOID 7 POWER SOLENOID 9 POWER SOLENOID 11 POWER SOLENOID 13 POWER SOLENOID 15 POWER SOLENOID 2 POWER SOLENOID 4 POWER SOLENOID 6 POWER SOLENOID 8 POWER SOLENOID 10 POWER SOLENOID 12 POWER SOLENOID 14 POWER SOLENOID 16 POWER SOL 1&3 RETURN SOL 5&7 RETURN SOL 9&11 RETURN SOL 13&15 RETURN SOL 2&4 RETURN SOL 6&8 RETURN SOL 10&12 RETURN SOL 14&16 RETURN

BATTERY(+) BATTERY(+) BATTERY(-) BATTERY(-) REVERSE ROTATION ENABLE NORMAL ROTATION ENABLE ENGINE SHUTDOWN SIGNAL 'C' SW2 ENGINE SHUTDOWN SIGNAL 'D' SW6 PRELUBE PRESSURE/OVERRIDE SWITCH PRIMARY ECM "HEARTBEAT" Tx ECM ON/OFF - KEYSWITCH INPUT START/RUN/STOP1 START/RUN/STOP2 OVERSPEED VERIFY SYNCHRONIZATION SWITCH A SYNCHRONIZATION SWITCH B PRELUBE PUMP CAN DATA LINK (-) (UNUSED) HSDL SHIELD GROUND (UNUSED) CAN DATA LINK (+) (UNUSED) LOAD FEED BACK SPD PWM 1B-(UNUSED) CAT DATA LINK (-) CAT DATA LINK (+) SECONDARY CAT DATA LINK (-) SECONDARY CAT DATA LINK (+) TIMING CAL-FAN SPD(-) TIMING CAL-FAN SPD(+) DIG SNSR PWR (8V) DIG SNSR RETURN ANA SNSR PWR (5V) ANA SNSR RETURN CRANKCASE PRESSURE SENSOR OIL PRESSURE SNSR - UNFILTERED FUEL PRESSURE SNSR - FILTERED PRIMARY +V SPEED/TIMING PRIMARY ENG SPD/TIM SIG SECONDARY ENG SPD/TIM SIG LH TURBO EXH TEMP SIG RH TURBO EXH TEMP SIG

WIRE GROUP COLOR DESCRIPTIONS

2 1

2 1

2 1

2 1

2 1

2 1

2 1

10R +10Y

12R +12Y

14R +14Y

4R + 4Y

PRIMARY CONTROL

PRI CONTROL

FOR 3512B/3516B ONLY

FOR 3508B ONLY

115-9609 THERMOCOUPLE (16) K TYPE EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST PORT #2 PORT #4 PORT #6 PORT #8 PORT #10 PORT #12 PORT #14 PORT #16

12

11

10

16R +16Y

2R + 2Y

6R + 6Y

8R + 8Y

2 1

C-KEY PLUG AS. 101-0204 TIMING CAL SENSOR 6V-2455 NOTE: DO NOT PRIMARY ATTEMP TO USE TURBO TURBO EXHAUST EXHAUST ENGINE A 189-5746 TEMP LH TEMP RH SPEED/ TIMING CAL 109-4367 109-4367 TIMING PROBE ON SENSOR MARINE PROP 129-6628 ENGINES.

+V DIGITAL OR-18 DIGITAL RET BK-18 SIGNAL WH-18

WH-18 BK-18

SOLENOID 1 POWER 16 SOLENOID 3 POWER 32 SOLENOID 5 POWER 37 SOLENOID 7 POWER 30 SOLENOID 2 POWER 26 SOLENOID 4 POWER 38 SOLENOID 6 POWER 31 SOLENOID 8 POWER 36 SOL 1&3 RETURN 05 SOL 5&7 RETURN 27 SOL 2&4 RETURN 17 SOL 6&8 RETURN 39

D-KEY PLUG AS. 101-0205

A701-GY A703-BR A705-YL A707-PU A702-PU A704-GN A706-GY A708-BR F726-YL F728-BR F727-GN F729-GN

L # CIRCUIT GROUPING DESIGNATION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18

L32 150-OR-14 150-OR-14 229-BK-14 229-BK-14 229-BK-14 229-BK-14 F705-PK C401-BU L33 L31 L8 L42 L54 L41

L32 L33 L31 L8 993-BR 997-OR 995-BU A751-YL F714-PK F713-OR A747-GY A746-PK F737-YL 994-GY E795-YL F725-WH E796-GN

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18

THIS SCHEMATIC IS FOR THE 3500B ENGINE WITH DUEL ECM'S FOR MARINE PROPULSION. SCHEMATIC NO. 132-8103-06

1Y + 1R

3Y + 3R

5Y + 5R

7Y + 7R

9Y + 9R

11Y + 11R

13Y + 13R

15Y + 15R

OFF RESET

INSTRUMENTION BOX

ENGINE

C B A

C B A

114-2410 PYROMETER ALTRONIC DPY-4118U SET TO TYPE 'K' & CELSIUS RED(-) YELLOW(+)

EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST PORT #1 PORT #3 PORT #5 PORT #7 PORT #9 PORT #11 PORT #13 PORT #15 -

C B A

C B A

C B A

C B A

C B A

C B A

C B A

L41 L1

C B A

C B A

CYL #16 DIODE AS. 123-0316

106-WH-10 103-RD

AFTER COOLER FUEL FUEL TEMP ENGINE ENGINE RIGHT LEFT FILTER OIL FILTER TURBO SENSOR ENGINE OIL CRANK TURBO TURBO OUTLET PRESSURE PRESSURE CASE PRESSURE PRESSURE COOLANT 102-2240 INLET ATMOS INLET 118-7562 PRESSURE PRESSURE PRESSURE PRESSURE SENSOR SENSOR PRESSURE SENSOR TEMP SENSOR UNFILTD FILTD FILTD SEA WATER SENSOR SENSOR SENSOR SENSOR SENSOR UNFILTD SENSOR 102-2240 COMPATIBLE 161-9926 161-9926 194-6724 194-6724 194-6725 194-6725 161-9926 194-6725 194-6725

YL YL

YL YL

1 2

YL YL

YL YL

YL YL

YL YL

YL YL

YL YL

1 2

RECEPT AS. (16) 9X-0352

4 3 2 1

4 3 2 1

4 3 2 1

4 3 2 1

4 3 2 1

4 3 2 1

4 3 2 1

4 3 2 1

L1

1 2

1 2

1 2

1 2

1 2

1 2

1 2

STOP

AUTO

CONNECTOR PIN ASSIGNMENT REPRESENTS LEFT HAND SERVICE USING INTERNAL BOX HARNESS 121-4102. 03 04 01 02 07 08 05 06 11 12 09 10 15 16 13 14 19 20 17 18 23 24 21 22 27 28 25 26 31 32 29 30 35 36 33 34 37 38 39 40

CONNECTOR PIN ASSIGNMENT REPRESENTS STANDARD RIGHT HAND SERVICE USING INTERNAL BOX HARNESS P/N 121-4101. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

L3 L44 L4 L4 L6

L3

388-BU 389-OR

MAN. START

999-WH F732-PK

L17 L2 L2

L17

L7

L7

F721-GY F722-OR

A700-OR 998-BR F703-GY

A700-OR 998-BR F704-OR

F723-PK F724-PU

996-GN 998-BR 999-WH

L13

INDICATES "CLOSED" -INDICATES "MAKE BEFORE BREAK"

L6 L3

L9

L12

L11

L10

L31

L32

L17

L33

L31

L32

A B C

A B C

A B C

2 1

L1

L33

L4

L2

L8

L6

L7

L1

D-KEY PLUG AS. 101-0205

04 06 05 11 40 34 02 24 20 22 23 08 14 27 19 13 21 10 15 16 28 33 03 09 01 07 12 18 35 29 36 30 31 37 17 32 38 39 25 26

13 07 24 25 20 23 02 14 08 15 03 09 01 19 29 35 16 26 32 38 37 31 30 36 40 34 28 22 18 12 06 10 05 17 27 39 11 21 33 04

1 2