the team toto trust the team trust

Catalog

accessories - spare parts

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9232 9232

IP65

www.markem-imaje.com

Markem-Imaje S.A.S. 9, rue Gaspard Monge - B.P. 110 26501 Bourg-ls-Valence Cedex France Tl. : +33 (0) 4 75 75 55 00 Fax : +33 (0) 4 75 82 98 10

Contents

General

Safety Instructions................................................... 7 Recycling................................................................. 7 How to use this catalog........................................... 8

Electronic compartment Hydraulic compartment

Front view.............................................................. 15 Lateral view........................................................... 16 Preventive maintenance kit................................... 17

Print module

Exploded view....................................................... 21 General view......................................................... 22

Accessories

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Bracket - Wall........................................................ 25 Stand - Table......................................................... 26 Aluminium stand.................................................... 28 Stainless steel stand............................................. 30 Maintenance tray .................................................. 32

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Contents Head adjustment supports - Marking table. ........... 33 Alarm..................................................................... 34 Photocells.............................................................. 36 Shaft encoders ..................................................... 38 Antistatic brush, air blade kit ................................ 40 Marking pistol........................................................ 42 Air-processing unit and head-drying kit................. 44

Safety and maintenance parts

Safety kit. ............................................................... 47 Tools...................................................................... 48

Documentation

CD-ROM. ............................................................... 51 Instruction manual................................................. 51 User manual.......................................................... 53 Network interface manual. ..................................... 53 Spare parts and accessories catalog.................... 53

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General n o i at rm

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General

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A40111-A

General Safety Instructions

WARNING: before using the printer, please carefully read the information concerning safety and installation in the instructions and the Safety Data Sheet (SDS) for the consumables used.

Read Instruction manual + CDRom

Recycling
The equipment described below is industrial equipment, and therefore cannot be recycled or recovered as household waste but must be processed using special methods, as shown by the opposite symbol. The following table indicates some of the methods available for recycling machines when they reach the end of their life cycle. These methods are shown for guidance purposes only. Other more specialized processes may be used instead of those indicated. Please do not hesitate to contact your Markem-Imaje representative for further information. Accumulators and batteries used in the equipment must be treated using specialized methods. If the equipment is not dismantled on site, the following information must be forwarded to the service-provider responsible for this operation.

Recycled parts 1

Stainless steel cabinet.

Containers for consumables and ink circuits.

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Method

Material 100% recyclable using any metal processing method.

These items consist of plastic, metal and composite materials which are impregnated with or contain ink. Recommended method: - energy recovery. - energy recovery, - recovery of electrical material, - recovery of metals. CAUTION : Electronic circuit board present (see 4).

Umbilical and printhead.

Electronic circuit boards, screen and electrical wiring.

Recommended method: - Recovery and treatment of electronic waste (computers, televisions, etc.).

A40111-A

General How to use this catalog

How to order ?
Orders may be sent by mail, fax or telephone. Written confirmation is required in the case of telephone orders. To order parts, contact the Markem-Imaje representative. The following information should be shown on orders for replacement parts or accessories: part reference number, description, quantity required, required delivery date, delivery instructions, purchase order number.

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Electronic compartment

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Electronic compartment

1 2 3 4 5

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14 6 7 8 9 10

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Part number A35319 A35320 A35321 A35322 A41522 A35323 A35324 A35325 A35326 A35327 ENM27331 ENM40235 ENM40189 ENM39347 ENM40204

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Description

Main Supply Cable - Europe standard

Main Supply Cable - US standard

Main Supply Cable - UK standard Main Supply Cable - Oceanic standard Main Supply Cable - Argentina standard Main Supply Cable - Israeli standard Main Supply Cable - Swiss standard Main Supply Cable - India & South African standard Main Supply Cable - Danish standard Main Supply Cable - Chinese standard Power cord protection kit Fan - for IP55 Board - Power supply - 110V / 240V - Assembly Board - Industrial interface Ribbon cable - Industrial Interface / Technology Board

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Hydraulic n compartment o i at m r o f n i r o

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Hydraulic compartment

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Hydraulic compartment Front view

11 3 2 4

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Item 1 2 3 4 5 6 7 8 9 10 11

Part number ENM40311 ENM40209 ENM37928 ENM40235 ENM5629 ENM36322 ENM26966 ENM40206 ENM16215 ENM16203 A41755

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Fan

Description

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Cartridge holder (x2) Air Filter assembly - For IP55

Electro valves Pump - pressure - Standard ink Magnetic coupling - 6mm - Strength Motor - DC Air Treatment Unit - Without switch Switch - Pressure Detection - For IP65 Filter cartridge - 0.1 m - With seal SD Card

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Hydraulic compartment Lateral view

1 5 8 4

Item 1 2 3 4 5 6 7 8

Part number ENM39006 ENM4343 ENM37928 ENM39084 ENM40285 ENM37931 ENM40334 A42336

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Sensor - Pressure / temperature

Tubes (20m) - 2,7x4 - with tie wraps (x2) Electro valves Sensor - Level Board - ink circuit connection Pump - Transfer Flat cable - Ink circuit/Techno board Seal kit

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Hydraulic compartment Preventive maintenance kit

4 6

8 5

2 3 11

Item 1 2 3 4 5 6 7 8 9 10 11

Part number A40846 A40989 A40988

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Description Maintenance kit (includes 2, 3, 11) Filter kit (includes 4, 5, 6) Draining/Flushing kit (includes 6, 7, 8, 9, 10)

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Air filter assembly Filter - Ink Gloves (x2) - Latex Tank - 3 liters - with pipe Pump - Flushing Adaptator Caps (X2) Pump - Pressure - Standard ink

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Print module n o i at m r o f n i r o

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Print module

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Print module Exploded view

1 5
Tete G

4 9 8 10

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Tte G Common

Item 1 1 2 3 4 5 6 7 8 9 10

Part number ENM38980 ENM40038 ENM40783 ENM40636 ENM40422 ENM40161 ENM14419 A41130 ENM25683 ENM16508 ENM6206

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Description

Modulation assembly - G Head - S version (black) Modulation assembly - G Head - L version (white) Deflection plates kit Cover - Head - Stainless steel - IP55 Cover - Head - Stainless steel - IP65 Cover - Head (including EHT block) Seal - Stainless Steel Head cover Seals & screws kit Filter - Head Magnet (x5) Screw (x10) - Knurled - Aluminium - M6

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Print module General view

4 3

Item 1 1 2 2 3 3 4 4

Part number ENM39035 ENM41153 ENM41973 ENM41976 ENM41972 ENM41975 ENM41974 ENM41977

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Description Umbilical - IP55 - Straight - 3 meters Umbilical - IP55 - Straight - 5 meters

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Umbilical - IP65 - Straight - 3 meters Umbilical - IP65 - Straight - 5 meters Umbilical - IP55 - Angled - 3 meters Umbilical - IP55 - Angled - 5 meters Umbilical - IP65 - Angled - 3 meters Umbilical - IP65 - Angled - 5 meters

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Accessories

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Accessories Bracket - Wall

Item 1

Part number ENM40991

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Description

Bracket - Printer - Wall Mounting

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Accessories Stand - Table

Dimensions

0 40

mm

60

0m

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1 inch = 25.4 mm

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700 mm

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Accessories

Part number

7 6 5 4

Item 1 2 3 4 5 6 7

Part number A41989 A41985 A42209 EN6450 A28457 EN10013 A34798

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Description Table - Stainless steel

Support kit - Maintenance tray Wheels (x4) Maintenance tray Mounting kit - Maintenance tray - with ground strap Head support - Servicing position Mounting kit - Head support - Servicing position

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Accessories Aluminium stand

Dimensions

30
60
4x 6,2 mm

mm

1m

243 mm

60

6m

(23

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in)

53

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mm mm 66

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1m

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1678,5 mm (66.08 in)

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Accessories

Part number

4 3

Item 1 2 3 4 5 6 7

Part number A36418 A28453 EN6450 EN10013 A17974 A28455 ENM40993

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Description Stand - Printer/Head - Aluminium (includes 2, 3, 4, 5) Ground strap kit

Maintenance tray Head support - Servicing position Head support - Aluminium stand - with rotation Adjustable base pad (x 4) Bracket - Printer - With weights (x 2)

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Accessories Stainless steel stand

Dimensions

80mm
812m m

812m

30
6 m 0m

1200mm

1m

243 mm

53

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mm mm 66

103.3mm

( 31

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in )

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1 inch = 25.4 mm

30

59

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791

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mm ) 785 90 in , ( 30

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4x 6,2 mm

1688,5 mm ( 66,47 in )

40 mm

564m

1m

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Accessories

Part number

7 8 4 9

11

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10

Item 1 2 3 4 5 6 7 8 9 10 11

Part number A36416 A28473 A36415 A28453 EN6450 EN10013 A28459 A36925 A35955 A28455 ENM40993

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Description Stand - Printer/Head - Stainless steel (includes 4, 5, 6, 7, 8)

Stand - Head - Stainless steel Stand - Printer - Stainless steel (includes 4, 5, 6) Ground strap kit Maintenance tray Head support - Servicing position Adjustable bracket Standard Head support - Stainless steel stand - with rotation Bracket - Interface Head Support Adjustable base pad (x 4) Bracket - Printer - With weights (x 2)

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Accessories Maintenance tray

1 2

Item 1 2 3 4 5 6

Part number EN10013 EN6450 A28457 A34798 EN6163 ENM40807

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Head support - Servicing position Mounting kit - Maintenance tray - With ground strap

Maintenance tray Mounting kit - Head support - Servicing position Head support - Wall - Servicing position Head support - IP65 - Servicing position

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Accessories Head adjustment supports - Marking table

3 2 4

Item 1 2 3 4 5 6 7 8

Part number EN10012 A28479 EN4735 A28480 ENM10163 A28460 EN6051 A28463

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Description Head support - 1 axis precision adjustment Mounting kit - Head support - 1 axis precision adjustment Head support - 2 axis precision adjustment Mounting kit - Head support - 2 axis precision adjustment Conduit support Mounting kit - Conduit support

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Marking table Mounting kit - Marking table

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Accessories Alarm
Dimensions
30 mm

10 mm

30 mm
80 mm

23 mm

21.5 mm

35

10 mm

A (mm)
A

2 lments
220 mm

300 335
6.2 mm

3 lments

3000 mm

Technical specifications
Model A34791 A34792 Rated Voltage nominale 24V AC/DC 24V AC/DC Power consumption 1.4W 2.0W Mass 0.23kg 0.25kg Wire type/diameter UL1007/AWG22 UL1007/AWG22

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80 mm

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6.2 mm

13.1 mm

Support en L L Bracket

38 mm

1 inch = 25.4 mm

External contact capacity

LED module [1-light] Supply Current consumption Contact capacity Current consumption Contact capacity Red - Orange : 30mA / Green - Blue - White : 25mA Is 50mA VS 35 VAC 200mA (MAX) Is 200mA Vs 35 VAC

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Accessories

Part number

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Part number A34791 A34792 A28466 A42244 A42245 A42246

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Description Alarm - Illuminated - 24 V - 2 elements (Red / Orange) Alarm - Illuminated - 24 V - 3 elements (Red / Green / Orange)

Mounting kit - Alarm - Illuminated Element - Red Element - Orange Element - Green

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Accessories Photocells
Dimensions

Technical specifications

Reflex photocell Ajustable range 0 1,70 m Voltage range 10 30 VDC Curent consumption 35 mA Max. load current 200 mA Activation time 1 ms Deactivation time 1 ms Protection class IP65 Cable length 6m Nickel-plated Case material brass Output PNP Commutation Dark Protected against short circuits Yes Protected against polarity Yes inversions Temperature range - 25 C / + 65 C

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Optic fiber 0 55 mm

Proximity photocell 0 200 mm 10 30 VDC 30 mA 200 mA 0.5 ms 0.5 ms IP65 6m Nickel-plated brass PNP Light Yes Yes

IP65 Fiber = 1 m Sheathing: chrome-plated metal

- 25 C / + 65 C - 25 C / + 65 C

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Accessories

Part number
3
4

2 7

1m

18.5mm

Item 1 2 3 4 5 6 7

Part number A35433 A16540 A35355 A16541 A16470 A16538 A16539

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37mm

6.5mm

1 inch = 25.4 mm

Description Photocell - Reflex - With connector Reflector Photocell - Proximity - With connector Glass protector Optical cable (used with proximity photocell)

Mounting bracket - Photocell/optical cable Support - Photocell

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Accessories Shaft encoders

Dimensions

5000

Mechanical specifications
Material Maximal loads Moment of inertia Acceleration Continuous speed Weight Relative humidity IP (EN 60529)

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Housing: aluminium Flange: aluminium Axial: 10 N Radial: 30 N Typ. 0.85 x 10-7 kgm Typ. 0.75 cNm (3000 rpm / 20 C) Max 6000 tr/min (rpm) A41369: 300 g - A41370: 150 g 95 % (without condensation) IP 65

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Supply Consumption Output voltage Intensity per channel Protection against short circuits Protection against reverse polarity Operating temperature Resolution A41369 4.75 to 30 VDC Typ. 100 mA (to 24 VDC) 24 VDC max. 20 mA yes yes -20 C to 85 C 5000 pulses/rev A41370 4.75 to 30 VDC Typ. 40 mA (to 24 VDC) 24 VDC max. 20 mA yes yes -20 C to 85 C 1000 to 25000 pulses/rev (adjustable 16 values)

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Accessories

Part number

4 7

Item 1 2 3 4 5 6 7

Part number A41369 A41370 A41371 A41390 A41411 A41412 A41400

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Description Encoder - 5000 Pulses/revolution + connector

Encoder - Adjustable Cable - 5 meters - for adjustable encoder Adaptation plate - For encoder accessories before 2011 Mounting kit - With tension control - With wheel Mounting kit - With L-shape bracket - With flexible coupling 6-6 Flexible coupling 6-10

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Accessories Antistatic brush, air blade kit

Anti-static brush Description
Certain printing applications, such as blister packs, plastic film or cables, can produce electrostatic charges that may disperse the drops ink, which will reduce print quality. Use an anti-static brush to prevent this.

Installation
The brush, which is 70 mm (2.76 in.) long, is mounted crosswise 50 mm (1.97 in.) in front of the head. It should never be more than 1mm (0.04 in.) from the object and should preferably be in contact with the object. It must also be grounded.

Kit lame dair Description

The air blade is used to dry: The substrate prior printing The ink after printing

Installation

Blades are available in two lengths: 6 (153 mm) and 18 (457 mm). The space between the blade and the object may be adjusted (between 0.4 and 2 in.) (10 and 60 mm). The air blade kit includes the blade, filters and a bar to remove the head and couplings necessary for installation. The connector on the kits inlet is 1/2 G female or 1/2 BSP 10 mm. Use the cross-shaped bars to attach the air blade to the Markem-Imaje stand. Check your plant air for the following characteristics: 6 blade (153 mm): air flow and pressure at the kits input must be at least 300 l/ min. (10.5 scfm) at 1.8 bar (26.1 PSI). 18 blade (457 mm): air flow and pressure at the kits input must be at least 800 l/ min. (28.25 scfm) at 1.8 bar (26.1 PSI). Pressure at the kits input must be at least 3 bar (43.5 PSI). Operating temperature must be between 14F and 167F (-10C and +75C). The air must be clean, dry and oil free. It must contain at the most: 0.12 grams of water/m3 (0.15 once of water/cubic foot), 1PPM of oil and size of particle <5 m.

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Accessories
Part number

1 6

Item 1 2 3 4 5 6

Part number A13939 A17287 A17796 ENM17562 ENM17563 A34371

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Description

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Antistatic brush

Air blade kit - 457 mm (18 in.) Air blade kit - 153 mm (6 in.) Filter - air blade - main filter - 5 m Filter - air blade - secondary filter - 0.01 m Mounting kit - air blade kit - Stainless steel stand

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Accessories Marking pistol

Technical specifications
Dimensions Weight Functional temperature Duration of complete cycle Duration of useful cycle Total course Useful course (at constant speed) 300 x 167 x 200 mm 2 kg including head Between 5 C and 35 C 2s 1,2 s 70 mm 65 mm

Electrical specifications
Supply: Voltage Off-line current Current Commands: Mechanical contact in trigger Remote - photocoupled input Voltage level (for R7 = 1.5 K) Current Pulse width Output: Detect / Object / Top Voltage Current Cycle duration LED: Current

MIN 15 V

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NOM 24 V 26 V 16 mA

MAX 30 V 1 mA 250 mA

200 mA

1 ms

40 V 25 mA

12-25 mA 20 mA

50 V 500 mA

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Accessories
Part number
3

2 5 10 9 11

Item 1 2 3 4 5 6 7 8 9 10 11 12

Part number EN6031 ENM4925 ENM6014 ENM4930 ENM4946 ENM4879 ENM10000 ENM10001 A11285 ENM6680 ENM6681 ENM6682

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Description

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Marking Pistol - Equipped Cover - Lower - Equipped Cover - Upper - Equipped Leadscrew Carriage - Equipped

Board - Command LED (X4) Kit - Mechanical Motoreductor - 12 V Mounting tongues (X5) Microswitch (X5) - Limit Push buttons (X5) - For reloading

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Accessories Air-processing unit, head-drying kit

3

Item 1 2 3 4

Part number ENM40206 ENM16203 ENM16215 EN7696

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Description

Air-processing unit - without pressure switch Pressure switch - IP65

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Filtering cartridge - 0.1 m - with seal Head-drying kit

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Safety and maintenance parts

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Safety and maintenance parts Safety kit

Item 1 2 3 4 5 6 7 7 7 7 8

Part number A17538 A17955 A38254 ENM4491 A20872 A20873 A20874 A20875 A38255

Referenced materials in the safety kit may be ordered separately Safety glasses Eye wash - Hand held - 500 mL Eye - Cup - Individual Gloves (x 20) - Latex Hand cleaner - Liquid - 125 ml Tee shirt - Black - Markem-Imaje - Size M Tee shirt - Black - Markem-Imaje - Size L Tee shirt - Black - Markem-Imaje - Size XL Tee shirt - Black - Markem-Imaje - Size XXL Eye wash - Hand held - 235 mL

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Safety kit (includes 2, 3, 4, 5, 6)

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Safety and maintenance parts Tools

2 3 12 13 14 7 6 8 9

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11

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Part number A27831 A17955 A10413 A11007 ENM6317 A10864 A18631

Referenced materials in the suitcase-user may be ordered separately (see list below) Safety glasses Magnifier - Magnification x12 Beaker - 250 ml Cleaning flask Head dryer Allen wrench - 3/32 Allen wrench - 2 mm Allen wrench - 1.5 mm Connector - Ringed - M6 - 1/8 - Teflon A12027 ENM5932 ENM14434 Screwdriver - 2.5 x 50 Adjustment tool - Cannon - Punch - 0.95 Screwdriver - Flat 1.5 - Cannon holder cam Wrench - Cannon - Hexagonal key - 5mm

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Description Suitcase-user

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Documentation

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Documentation CD-ROM
This CD-ROM includes the entire range of documentation for 9232 printer in PDF format : User manual, Instruction manual, Spare parts catalog, Network interface manual, Instructions for accessories and Space floor plans in DXF format. Part number A40049 Description CD-ROM - all languages

Instruction manual
The Instruction manual complies with European directive 2006/42/CE. It is translated into all EU languages. It describes the basic functions of the printer. Part number A40070 A40071 A40072 A40077 A40073 A40074 A40075 A40076 A40078 A40079 A40080 A40092 A40094 A40086 A40100 A40083 A40084 A40082 A40087 Description

Instruction manual - French

Instruction manual - English

Instruction manual - Spannish

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Instruction manual - Brazilian Instruction manual - German Instruction manual - Italian

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Instruction manual - Portuguese Instruction manual - Dutch Instruction manual - Chinese Instruction manual - Japanese Instruction manual - Korean Instruction manual - Finnish Instruction manual - Danish Instruction manual - Norwegian Instruction manual - Hungarian Instruction manual - Polish Instruction manual - Slovenian Instruction manual - Swedish Instruction manual - Croatian

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Documentation
A40099 A40098 A40081 A40088 A40965 A40090 A40966 A40967 A40968 A40969 A40970 A40100 A40089 A40085 A40096 A40093 A40091 A40095 A40097 Instruction manual - Greek Instruction manual - Turkish Instruction manual - Russian Instruction manual - Bulgarian Instruction manual - Estonian Instruction manual - Hebrew Instruction manual - Latvian Instruction manual - Lithuanian Instruction manual - Slovak Instruction manual - Irish Instruction manual - Maltese Instruction manual - Arabic

Instruction manual - Romanian Instruction manual - Czech

Instruction manual - Vietnamese

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Instruction manual - Indonesian

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Documentation User manual

The User manual describes all other functions of the printer, technical specifications and preventive maintenance. Part number A40050 A40051 A40052 A40053 A40054 A40055 A40056 A40057 A40058 A40059 A40060 A40062 Description User manual - French User manual - English User manual - Spanish User manual - German User manual - Italian User manual - Portuguese User manual - Dutch User manual - Brazilian User manual - Chinese User manual - Korean

User manual - Japanese

Network interface manual

This manual describes the use of the serial, parallel and Ethernet interfaces of the printer. Part number A40120 A40121 Description Network interface manual - French Network interface manual - English

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Spare parts and accessories catalog

The catalog includes all spare parts and accessories of the printer. Part number A40110 A40111 Description Catalog - Accessories - Spare parts - French Catalog - Accessories - Spare parts - English

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Revision 9232 Catalog

Instructions update The revision A index corresponds to the first edition of this manual. The revision index changes with each update.

Date published 01/2011

Revision index documentation A

Software index MI01.00

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For Marking & Coding Equipment. Photographs and drawings are not binding in detail. This document was originally written in French. The French text of this document shall alone be authentic and shall prevail in the event of a dispute. Markem-Imaje reserves the right to modify the specifications of its products without prior notice. Any reproduction, even partial, of this document is prohibited. Translation of the original manual: the original manual (in French) is available on the CD-ROM supplied with the printer. 2011 Markem-Imaje All Rights Reserved. English version

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