BOILER COLD STARTUP PROCEDURE 1. Check and ensure the furnace is cleaned from any foreign materials. 2.

Take the pre-trail of ID, PA, FD Fans; allow air to the furnace for 10 minutes duration to flush the Air nozzles & PA Nozzles. 3. Check and ensure the PA Lines are free from any choke. If there any choke, just open the particular PA Line drain gate and remove the jam until the PA mixing nozzle getting in take of atmosphere air. 4. Stop PA & FD Fan and charge proper size bed materials manually by going in side the furnace. The quantity of the bed material will be approximately 14 tones. 5. Charge the fine bed materials in the start up compartment for easy start up of the boiler. Remaining bed may be charged by coarse materials. Fluidize individual or double compartment at a time except start up compartment by setting the PA HDR pr. 850 mmwc Apx. Air box pr. 500 to 550 mmwc. The start up compartment should be fluidized separately, so that, other compartment materials may not mix with start up compartment. Check min and max fluidization. After fluidization, check and ensure the bed height of 280-300 in start up compartment and others are to be 340-360.During fluidization check and ensure the particular compartment PA Lines are free from any jam. 6. Whenever the fans are to be required to start for fluidization or start up of the boiler, firstly the PA header pr. To be set at 500 to 600mmwc before opening the FD compartment or increasing the FD air, so that the PA air will not allow the bed material to get enter into the PA Lines and get chokes. 7. Border of the start up compartment may be increased by pouring approx. 5-6 bags of bed materials all around, so that, the charcoal spillage to the adjacent compartment may be avoided. 8. Add the 280-300Kgs of 15 to 25 mm size Dry charcoal in the start up compartement.Charcoal may be added in the area of keeping the one feet distance from the border. 9. Check and ensure the diesel oil level at the tank. Switch ON the Diesel Oil pump and raise the oil pressure up to 5ksc.Spray the oil through gun and ensure the proper oil flow. Place all the oil guns in the burner. 10. Check/Ensure the automation air valve & combustion air valves are opened. 11. Check/Ensure the Drum level (40-50%), Drum vent/start up vent and Drains in main steam line are opened. 12. Check/