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(SN 312901 and Up)

SL5240E
SL5240E (EU)
Power2
(SN 432501 and Up)

Skid-Steer Loaders

Form No.
50950011
Revision C
11/12

PARTS MANUAL

SL4640E
SL4640E (EU)
Power2

Introduction
For your safety and continued proper operation,
use only genuine GEHL service parts. When ordering service parts, specify the correct part number, full description, quantity required, the unit
model number and serial number.
The model and serial number decal for this unit is
located on the left chassis upright. Right and
Left are determined from a position sitting on
the seat and facing forward.
Manitou Americas, Inc. reserves the right to make
changes or improvements in the design or construction of any part of the unit without incurring
the obligation to install such changes on any previously delivered units.
NOTE: Purchase equivalent, quality tires for your
loader. Contact your dealer for replacement tire
information.
NOTE: Replacement batteries are not provided by
the GEHL Company. For battery specifications
see Electrical-Chassis chapter. ALL REPLACEMENT BATTERIES MUST BE PURCHASED
LOCALLY.
Refer to the abbreviations table located on this
page for the various fastener descriptions. Standard attaching hardware torque values are also
provided on the inside back cover. If a part requires lubrication or a nonstandard torque value, it will be specified behind the part number
description in parenthesis.
Items shown in the parts list that do not have part
numbers are shown for reference purposes only
and are NOT available for purchase.
Dimensions are in inches unless otherwise specified.

NOTE: The following abbreviations and symbols


may be used herein:
A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ampere
AR . . . . . . . . . . . . . . . . . . . . . . . . . . As Required
ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ASSY
AUX. . . . . . . . . . . . . . . . . . . . . . . . . . . Auxiliary
CCA . . . . . . . . . . . . . . Cold Cranking Amperage
CYL . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder
DH . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual Hand
DJS. . . . . . . . . . . . . . . . . . . . . . . . . Dual Joystick
FL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flare
FOPS . . . . . . Falling Object Protective Structure
GA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gauge
HEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hexagon
H/F . . . . . . . . . . . . . . . . . . . . . . . . . . . Hand/Foot
HF . . . . . . . . . . . . . . . . . . . . . . . . . . . High-Flow
HYD. . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic
JIC . . . . . . . . . . . . . . . . . Joint Industrial Council
kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kilowatt
LBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pounds
M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Meter
MM (mm) . . . . . . . . . . . . . . . . . . . . . Millimeter
NA . . . . . . . . . . . . . . . . . . . . Naturally Aspirated
N/A . . . . . . . . . . . . . . . . . . . . . . .Not Applicable
NEG . . . . . . . . . . . . . . . . . . . . . . . . . . . . Negative
Nm . . . . . . . . . . . . . . . . . . . . . . . .Newton meter
NO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Number
NPT . . . . . . . . . . . . . . . . . . National Pipe Thread
NSS . . . . . . . . . . . . . . . . . . . Not Sold Separately
P-A-T . . . . . . . . . . . . . . . . . . . . . . Power-A-Tach
PN . . . . . . . . . . . . . . . . . . . . . . . . . .Part Number
POS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Positive
PSI . . . . . . . . . . . . . . . . . Pounds per Square Inch
QTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quantity
REF . . . . . . . . . . . . . . . . . . . . . . . . . . . Reference
REQ'D.. . . . . . . . . . . . . . . . . . . . . . . . . .Required
ROPS . . . . . . . . . .Roll Over Protective Structure
RPM. . . . . . . . . . . . . . . . Revolutions Per Minute
SAE . . . . . . . . Society of Automotive Engineers
SN . . . . . . . . . . . . . . . . . . . . . . . . Serial Number
SQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Square
ST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Straight
TB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T-Bar
TB/JS . . . . . . . . . . . . . . . . . . . . . . T-Bar/Joystick
TURBO . . . . . . . . . . . . . . . . . . . . . Turbocharger
V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Volt

GEHL is a registered trademark of Manitou Americas, Inc.

TABLE OF CONTENTS
DESCRIPTION

PAGE

SECTION A: MAIN LOADER COMPONENT


Chassis and Control Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Rear Grille and Engine Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
ROPS/FOPS Structure/Interior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Restraint Bar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Seat and Seat Belt Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Attachment Bracket (and Power-A-Tach ). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Air Cleaner/Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Radiator/Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Hydrostatics with Drive Motors (including Brake Release) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Hydraulics - Chassis (Power-A-Tach, Cold Weather Power-A-Tach and Hydraglide). . . . . 65
Hydraulics - Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Hydraulics - Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Controls - Wheel Drives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Controls - Lift/Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Controls - Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Controls - Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Electrical - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Electrical - ROPS/FOPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Electrical - Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Electrical - Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Electrical - Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Four-Point Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Sound Suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

SECTION B: HYDRAULIC COMPONENTS


Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Drive Motors with Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Tandem Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
Gear Pump - Double. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
Self-Leveling Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
Solenoid Valves - Lift, Tilt and Power-A-Tach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
Solenoid Valves - Brake and Brake Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
Main Control Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
Proportional Valves - Two and Four Bank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Hydraglide Ride Control Manifold Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Pump - Cold-Weather Power-A-Tach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
(continued on next page)

TABLE OF CONTENTS
DESCRIPTION

PAGE

SECTION C: FILTER LISTING, KITS AND ACCESSORIES


Filter Listing, Analysis Kits and Other Available Accessories . . . . . . . . . . . . . . . . . . . . . . . . . .
50850096 4640 Heater/Defroster Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
50850104 5240 Heater/Defroster Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
811288 Horn Kit (5240) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
810469 Crossmember Auxiliary Tube Kit for 4640 Models. . . . . . . . . . . . . . . . . . . . . . . . . . . .
811337 Crossmember Auxiliary Tube Kit for 5240 Models. . . . . . . . . . . . . . . . . . . . . . . . . . . .
810404 and 810838 DJS Back-up Alarm Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
810401 Horn Kit (4640) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
806894 Rearview Mirror Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
810412 Front Door Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seat Belt Kits - 2" 810424 and 3" 810425 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seat Kits - Suspension 810422 and Standard 810423 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
810413 Side Window Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
50850113 Pre-Cleaner Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
805803 Strobe Light Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
810415 Counterweight Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
810421 Dual Flasher Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
810561 Impact-Resistant Front Door Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
810834 Single-Point Lift Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
810494 Interior Console Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
810897 Radio, AM-FM-WB Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
810945 Four-Point Lift Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
811226 14-Pin Connector for Auxiliary Attachments Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
50850099 (4640) / 50850102 (5240) Power-A-Tach Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . .
50850110 HVAC (5240 Service Parts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
50850107 Two-Speed Parking Brake Release Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
50850106 Single-Speed Parking Brake Release Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
811655 Rear Wiper Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
50850100 4640 Power-A-Tach Cold Weather Option Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . .
50850068 5240 Power-A-Tach Cold Weather Option Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . .

226
227
229
231
232
233
234
235
235
236
237
237
238
239
239
240
240
241
242
242
243
244
245
246
250
254
255
256
257
259

SECTION D: SCHEMATICS
Electrical Schematic - ROPS/FOPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Schematic - Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Schematic - Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydrostatic/Hydraulic Schematic - Dual Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydrostatic/Hydraulic Schematic - Non-Dual Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Schematic - 14-Pin Auxiliary Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Schematic - HVAC (5240) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Schematic - Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Schematic - Power-A-Tach Cold Weather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Schematic - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

263
264
265
266
267
268
269
270
271
272

Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274


O-Ring Table, Coupling & Adapter Torque Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
Torque Specifications Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Back Cover

Chassis and Control Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1


Rear Grille and Engine Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
ROPS/FOPS Structure/Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Restraint Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Seat and Seat Belt Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Attachment Bracket (and Power-A-Tach ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Air Cleaner/Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Radiator/Cooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Hydrostatics with Drive Motors (including Brake Release). . . . . . . . . . . . . . . . . . . . . . . 55
Hydraulics - Chassis (Power-A-Tach, Cold Weather Power-A-Tach, Hydraglide) 65
Hydraulics - Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Hydraulics - Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Controls - Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Controls - Lift/Tilt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Controls - Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Controls - Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Electrical - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Electrical - ROPS/FOPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Electrical - Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Electrical - Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Electrical - Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Four-Point Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Sound Suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

PRINTED IN USA

50950011/CP1112

SECTION A: MAIN LOADER COMPONENTS

SECTION A: MAIN LOADER COMPONENTS

CHASSIS
4640 Models

28

32

29

13

16 NOTE 2

32

18

12

30

17

27

32
8

30
6

13

24

19

13

37

30

38
1 NOTE 1

32
3

13

33

34

21
7

14

22
26

6
33
NOTE 2 23

3
20
33
6
35

3
7
23 NOTE 2

11

24
7

35
EARLIER
MODELS

33
25

10
NOTES:

31

36

15

1. APPLY HI-TACK GASKET ADHESIVE


2. APPLY OIL-RESISTANT RTV
3

400689

50950011/CP1112

PRINTED IN USA

CHASSIS
Ref.
No.

Part
No.

Quantity
4640

Description

1
2
3
4
5

072343
081380
092164
127342
128591

GASKET/FUEL SENDER
SCREW/CAP FL LOCK 5/16 X 3/4
SCREW/CAP FL LOCK 1/2 X 1-1/4
CAP/HYDRAULIC RESERVOIR
BREATHER/HYDRAULIC RESERVOIR

1
5
14
1
1

6
7
8
9

131522
131529 a
131842
132050
132051

PLUG MORB12
PLUG MORB08
NUT/SPIRALOCK 5/16
STRAINER/FUEL FILL
CAP/FUEL FILL

4
5
8
1
1

10
11
12
13

650702
132298 c
134345
134756
134853 b

SCREW/MACHINE PAN HEAD #6 X 3/8


WASHER/SEAL
COVER/TOEPLATE
SIGHT PORT/OIL LEVEL
NUT/SPIRALOCK 1/2-13

2
2
1
1
2

14
15
16
17
18

136013
140376
192243
193018
193051

FUEL SENSOR/VDO
BELLYPAN/FRONT
COVER/HYDRAULIC RESERVOIR
PLATE/CROSSMEMBER
COVER/UNDER SEAT RIGHT

1
1
1
1
1

19
20
21
22
23

193052
193081
193091
194273
194547

COVER/UNDER SEAT LEFT


FENDER/LEFT
FENDER/RIGHT
PLATE/COVER
COVER/CHAINCASE

1
1
1
1
2

24
25
26
27
28

195138
240924
241053
275001
275883

SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 3/8 X 3/4


BELLYPAN/REAR
COVER/ACCESS
CHASSIS
FILLER/ROPS RIGHT

28
1
1
1
1

29
30
31
32
33

275884
650486
650494 c
650495
651042

FILLER/ROPS LEFT
SCREW/CAP 5/16 X 3/4
SCREW/CAP 1/2 X 1
SCREW/CAP 1/2 X 1-1/4
SCREW/MACHINE HEX WASHER HEAD FL 3/8 X 1

1
4
2
6
10

34
35
36

651312
651648
654046 c

SCREW/MACHINE PHILLIPS HEAD #10 X 1/2


SCREW/CAP THREAD FORMING TAP/R 5/16 X 3/4
WASHER/FLAT 7/16

5
3
2

37
38

070648
50350514

NUT/LOCK SERRATED FLANGE 5/16


BRACKET/AIR CLEANER

2
1

a) Two additional plugs (#7) added to front of chassis, removing items #10, #31, and #36. SN 312975 and Up, and earlier SNs: 312928, 312929, 312942,
312950, 312952, 312963, 312964 and 312972.
b) Four locknuts (#13) removed at crossmember plate (#17). Design change added weld nuts to welded bracket on chassis. Check your unit for your configuration.
c) SN 312974 and Before (see exemptions in note a)

PRINTED IN USA

50950011/CP1112

CHASSIS
5240 Models

5
15 NOTE 2

32
8

17

13

16

32
8

12
2

30

32
13

18

34

13

32

30
3

22

13

25

33

14
23 38

20
28

NOTE 1

37
6
29

24 NOTE 2

19
6

27

33
7
26
3

35
NOTES:
1. APPLY HI-TACK GASKET ADHESIVE
2. APPLY OIL-RESISTANT RTV

33

21

24 NOTE 2

25

7
11
EARLIER
MODELS
31

6
36

10

21

410568

50950011/CP1112

PRINTED IN USA

CHASSIS
Ref.
No.

Part
No.

Quantity
5240

Description

1
2
3
4
5

072343
081380
092164
127342
128591

GASKET/FUEL SENDER
SCREW/CAP FL LOCK 5/16 X 3/4
SCREW/CAP FL LOCK 1/2 X 1-1/4
CAP/HYDRAULIC RESERVOIR
BREATHER/HYDRAULIC RESERVOIR

1
5
14
1
1

6
7
8
9

131522
131529 a
131842
132050
132051

PLUG MORB12
PLUG MORB08
NUT/SPIRALOCK 5/16
STRAINER/FUEL FILL
CAP/FUEL FILL

5
3
8
1
1

10
11
12
13

650702
132298 c
134345
134756
134853 b

SCREW/MACHINE PAN HEAD #6 X 3/8


WASHER/SEAL
COVER/TOEPLATE
SIGHT PORT/OIL LEVEL
NUT/SPIRALOCK 1/2-13

2
2
1
1
2

14
15
16
17
18

136013
192243
193018
193051
193052

FUEL SENSOR/VDO
COVER/HYDRAULIC RESERVOIR
PLATE/CROSSMEMBER
COVER/UNDER SEAT RIGHT
COVER/UNDER SEAT LEFT

1
1
1
1
1

19
20
21
22
23

193081
193091
193459
194273
194513

FENDER/LEFT
FENDER/RIGHT
BELLYPAN
PLATE/COVER
SPACER/SOLENOID LIFT

1
1
2
1
1

24
25
26
27
28

194547
195138
241053
244468
275883

COVER/CHAINCASE
SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 3/8 X 3/4
COVER/ACCESS
CHASSIS
FILLER/ROPS RIGHT

2
28
1
1
1

29
30
31
32
33

275884
650486
650494 c
650495
651042

FILLER/ROPS LEFT
SCREW/CAP 5/16 X 3/4
SCREW/CAP 1/2 X 1
SCREW/CAP 1/2 X 1-1/4
SCREW/MACHINE HEX WASHER HEAD FL 3/8 X 1

1
4
2
6
10

34
35
36
37
38

651312
651648
654046 c
070648
50350466

SCREW/MACHINE PHILLIPS HEAD #10 X 1/2


SCREW/CAP THREAD FORMING TAP/R 5/16 X 3/4
WASHER/FLAT 7/16
NUT/LOCK SERRATED FLANGE 5/16
BRACKET/AIR CLEANER

5
3
2
2
1

a) Two additional plugs (#7) added to front of chassis, removing items #10, #31, and #36. SN 432617 and Up, and earlier SNs: 432610 and 432612.
b) Four locknuts (#13) removed at crossmember plate (#16). Design change added weld nuts to welded bracket on chassis. SN 432617 and Up
c) SN 432616 and Before (see two exemptions in note a)

PRINTED IN USA

50950011/CP1112

CHASSIS
Covers - T-Bar and Dual Hand Controls

10

CONNECTS BETWEEN RIGHT CONTROL


HANDLE AND CHASSIS HARNESS

14
13

4
2
6

11

15
1
7

5
12
13

8
13

410623

50950011/CP1112

PRINTED IN USA

CHASSIS
Ref.
No.

Part
No.

Quantity
T-Bar/Dual Hand

Description

1
2
3
4
5

134852
190203
190400
190457
193676

NUT/SPIRALOCK 3/8
SUPPORT/BOOT BEZEL
SPACER
COVER/BOOT
PAD/SOUND

2
8
3
2
1

6
7
8
9
10

193706
194271
241082
241131
275774

LATCH/SWELL
STRIP/FOAM 1/4 X 1-12 X 15-51/64
FLOOR ASSY/FRONT
HARNESS/WIRE
COVER/CONTROL

4
2
1
1
1

11
12
13
14
15

275875
275885
651041
651651
L70486

PANEL/COVER RIGHT
PANEL/COVER LEFT
SCREW/MACHINE HEX WASHER HEAD 3/8 X 3/4
SCREW/TAPPING TORX DRIVE PAN HEAD #10 X 1
SCREW/TRUSS TORX DRIVE 1/4 X 1

1
1
4
8
3

PRINTED IN USA

50950011/CP1112

CHASSIS
Covers - Hand/Foot Controls

11

13
3

CONNECTS BETWEEN RIGHT CONTROL


HANDLE AND CHASSIS HARNESS

12

2
14

5
7
CONNECTS TO FOOT THROTTLE
CONNECTOR OF CHASSIS HARNESS

6
10

410624

50950011/CP1112

PRINTED IN USA

CHASSIS
Ref.
No.

Part
No.

Quantity
Hand/Foot

Description

1
2
3
4
5

190203
190400
190457
193677
193706

SUPPORT/BOOT BEZEL
SPACER
COVER/BOOT
PAD/SOUND
LATCH/SWELL

8
3
2
1
4

6
7
8
9
10

194271
195557
241131
275875
275885

STRIP/FOAM 1/4 X 1-12 X 15-51/64


PLUG/HARNESS
HARNESS/WIRE
PANEL/COVER RIGHT
PANEL/COVER LEFT

2
1
1
1
1

11
12
13
14

275923
651041
651651
L70486

COVER/CONTROL
SCREW/MACHINE HEX WASHER HEAD 3/8 X 3/4
SCREW/TAPPING TORX DRIVE PAN HEAD #10 X 1
SCREW/TRUSS TORX DRIVE 1/4 X 1

1
2
8
3

PRINTED IN USA

50950011/CP1112

CHASSIS
Covers - T-Bar/Joystick Controls

12
5
6

13

4
11

14

9
1

6
12
10

8
7

400742

50950011/CP1112

PRINTED IN USA

CHASSIS
Ref.
No.

Part
No.

Quantity
T-Bar/Joystick

Description

1
2
3
4
5

134852
190203
190400
190457
193680

NUT/SPIRALOCK 3/8
SUPPORT/BOOT BEZEL
SPACER
COVER/BOOT
SOUND PAD/HEEL

2
4
3
1
1

6
7
8
9
10

193706
194271
241082
275875
275885

LATCH/SWELL
STRIP/FOAM 1/4 X 1-12 X 15-51/64
ASSY/FRONT FLOOR
PANEL/COVER RIGHT
PANEL/COVER LEFT

4
2
1
1
1

11
12
13
14

275925
651041
651651
L70486

COVER/CONTROL
SCREW/MACHINE HEX WASHER HEAD 3/8 X 3/4
SCREW/TAPPING TORX DRIVE PAN HEAD #10 X 1
SCREW/TRUSS TORX DRIVE 1/4 X 1

1
4
4
3

PRINTED IN USA

50950011/CP1112

10

CHASSIS
Covers - Dual Joystick Controls

10
3

2
11

4
7

10

5
1

10

400743

11

50950011/CP1112

PRINTED IN USA

CHASSIS
Ref.
No.

Part
No.

Quantity
Dual Joystick

Description

1
2
3
4
5

134852
190400
193685
193706
194271

NUT/SPIRALOCK 3/8
SPACER
SOUND PAD/HEEL
LATCH/SWELL
STRIP/FOAM 1/4 X 1-12 X 15-51/64

2
3
1
4
2

6
7
8
9
10

241082
275875
275885
275927
651041

FLOOR ASSY/FRONT
PANEL/COVER RIGHT
PANEL/COVER LEFT
COVER/CONTROL
SCREW/MACHINE HEX WASHER HEAD 3/8 X 3/4

1
1
1
1
4

11

L70486

SCREW/TRUSS TORX DRIVE 1/4 X 1

PRINTED IN USA

50950011/CP1112

12

REAR GRILLE AND ENGINE COVER


4640 Models

37

30

TO ROPS PIVOT BRACKETS


ON FRAME
24

34
18

32

12
7
11

41
TO THREADED BOSS
ON RIGHT INNER FRAME

11

29

9
13

21

16

12
26

38

33

15

39

17

TO BRACKET ON 39
INNER FRAME

39

6
40

35

17

22
31

40

25

23

14

10

36

38
20

14

FASTEN TO SIDE
PANEL OF ROPS

40

19
STORE STOP PIN
IN LOWER PIVOT
20

28
28

39

39
14
5
27

14

TO FLANGE ON
BATTERY BRACKET

400690

13

50950011/CP1112

PRINTED IN USA

REAR GRILLE AND ENGINE COVER


Ref.
No.

Part
No.

Quantity
4640

Description

1
2
3
4
5

064260
067847
068034
070648
081378

NUT/HEX WHIZLOCK 5/16


NUT/HEX LOCK 3/8
NUT/HEX LOCK 1/2
NUT/SERRATED LOCK 5/16
SCREW/CAP LOCKING 1/2 X 1-1/2

1
1
1
1
2

6
7
8
9
10

114665
122485
128015
131913
131940

SPRING/COMPRESSION
STUD/BALL
WASHER/FLAT 1-1/32
BUMPER
BUSHING

1
2
1
3
1

11
12
13
14
15

132293
132493
134588
134853
136251

SPRING/GAS
CLIP/GAS SPRING
NUT/SPIRALOCK 1/4
NUT/SPIRALOCK 1/2
CLIP/RETAINING

1
2
10
4
1

16
17
18
19
20

137797
140282
184023
184664
184668

NUT/SERRATED FLANGE #10


SEAL/BULB
HANDLE/GRAB
PIN/LOCK
SEAL/EDGE

2
2
1
1
2

21
22
23
24
25

189832
189833
190045
191826
194681

ASSY/LATCH ROD
LATCH/MOUNT
LATCH/REAR GRILLE
PLUG/HOLE
ASSY/COVER LEFT

1
1
1
1
1

26
27
28
29
30

194688
240966
244863
245065
275006

ASSY/COVER RIGHT
BUMPER
SEAL/FOAM
SEAL/FOAM
COVER/ENGINE

1
1
2
1
1

31
32
33
34
35

275627
275641
50300169
650548
650585

PLATE/SPACER
GRILLE/REAR
SCREEN
SCREW/MACHINE ROUND HEAD SLTD #10 X 1/2
SCREW/CAP 1/2 X 2

1
1
1
2
1

36
37
38
39
40

650834
651307
651308
653034
654009

BOLT/CARRIAGE 1/2 X 1-1/2


SCREW/MACHINE PAN HEAD CROSS-RECESSED 1/4 X 1/2
SCREW/PHILLIPS PAN HEAD 1/4 X 3/4
NUT/HEX JAM 5/16
WASHER/FLAT 1/2

2
10
6
6
3

41

654024

WASHER/LOCK 5/16

PRINTED IN USA

50950011/CP1112

14

REAR GRILLE AND ENGINE COVER


5240 Models

32

36
BUMPERS CONNECT TO
TABS ON THE CHASSIS

28

19

11

TO ROPS PIVOT BRACKETS


ON FRAME

38
26
15

15
TO THREADED BOSS LOCATED
ON LEFT INNER FRAME
41
24
37

14

11
38
38

27

18
14

31

18

13

FASTEN TO
SIDE PANEL
OF ROPS

37

28

38

37

17

34
30

37

2
22

37

39 33
9

10

23

40
21

37

16

42 42

40 12

16
21
29

20
STORE STOP PIN
IN LOWER PIVOT

39
5

16

25

38

11

16

410598

15

50950011/CP1112

PRINTED IN USA

35

35

REAR GRILLE AND ENGINE COVER


Ref.
No.

Part
No.

Quantity
5240

Description

1
2
3
4
5

064260
067847
068034
070648
081378

NUT/HEX WHIZLOCK 5/16


NUT/HEX LOCK 3/8
NUT/HEX LOCK 1/2
NUT/SERRATED LOCK 5/16
SCREW/CAP LOCKING 1/2 X 1-1/2

1
2
1
1
2

6
7
8
9
10

114665
122485
128015
131797
131799

SPRING/COMPRESSION
STUD/BALL
WASHER/FLAT 1-1/32
MOUNT/LATCH
ASSY/LATCH ROD

1
2
1
1
1

11
12
13
14
15

131913
131940
132293
132493
134588

BUMPER
BUSHING
SPRING/GAS
CLIP/GAS SPRING
NUT/SPIRALOCK 1/4

3
1
1
2
9

16
17
18
19
20

134853
137797
140282
184023
184664

NUT/SPIRALOCK 1/2
NUT/SERRATED FLANGE #10
SEAL/BULB
HANDLE/GRAB
PIN/LOCK

4
2
2
1
1

21
22
23
24
25

184668
186709
194681
194688
240966

SEAL/EDGE
LATCH/REAR GRILLE
ASSY/COVER LEFT
ASSY/COVER RIGHT
BUMPER

2
1
1
1
1

26
27
28
29
30

241160
244817
244833
244863
244995

SCREEN
GRILLE/REAR
COVER/ENGINE
SEAL/FOAM
ROD/HANDLE

1
1
1
2
1

31
32
33
34
35

245065
650548
650553
650585
650834

SEAL/FOAM
SCREW/MACHINE ROUND HEAD SLTD #10 X 1/2
PIN/COTTER EPCS 1/8 X 3/4
SCREW/CAP 1/2 X 2
BOLT/CARRIAGE 1/2 X 1-1/2

1
2
1
1
2

36
37
38
39
40

651307
651308
653034
654004
654009

SCREW/MACHINE PAN HEAD CROSS-RECESSED 1/4 X 1/2


SCREW/PHILLIPS PAN HEAD 1/4 X 3/4
NUT/HEX JAM 5/16
WASHER/FLAT 5/16
WASHER/FLAT 1/2

9
6
5
2
2

41
42

654024
654049

WASHER/LOCK 5/16
WASHER/FLAT 3/8

1
2

PRINTED IN USA

50950011/CP1112

16

ROPS/FOPS STRUCTURE
27

27

22
15
26

35

10

35

35
35

9
33
34

11

28

33

34

13

28
9
9
35

24

13

16

25
34

25

35

36
23

34

30

19

12

18

35

6
39
2
4

29

30

37

14
17

2
32

39

38
1

40

21

APPLY LOCTITE 680 (703285) TO


PN 072490 WHEN INSTALLING

31

190596

20

5
3

17

50950011/CP1112

PRINTED IN USA

ROPS/FOPS STRUCTURE
Ref.
No.

Part
No.

Description

Quantity

1
2
3
4
5

064260
067823
071706
072490
077794

NUT/HEX WHIZLOCK 5/16


NUT/LOCK NYLON INSERT 5/8
NUT/LOCK 1/2
ISOLATOR/ROPS
SPRING/TORSION

2
2
1
2
1

6
7
8
9
10

131945
132166
132294
134588
137488

BUSHING
TAG/RIP CORD
RING
NUT/SPIRALOCK 1/4
COVER/BOOK BOX

2
1
1
8
1

11
12
13
14
15

137532
139132
139505
139987
140224

HINGE/PIANO
WINDOW/REAR STATIONARY
CHANNEL/WIRE HARNESS
PIN
WINDOW/SKYLIGHT

1
1
2
1
1

16
17
18
19

140369
170-35072
192087
183172
183174

GROMMET/SLOT HOLE PLUG


SPRING/GAS ASSIST
SPRING/GAS HEAVY DUTY
WEATHERSTRIP/WINDOW
RIPCORD/WEATHERSTRIP

1
2
2
1
1

20
21
22
23
24

187671
187678
189477
190562
191734

SUPPORT/ROPS
SPACER/TUBE
ROPS/FOPS
HEADLINER/MOLDED CARPET
COVER/WIRE

1
1
1
1
1

25
26
27
28
29

191826
192182
195522
480-27676
650448

PLUG/HOLE 1/2
PLUG/RUBBER
SCREW/SEM 1/4 X 1-1/8
WASHER/FLAT 41/64
SCREW/CAP 1/4 X 3/4

6
1
11
2
2

30
31
32
33
34

650499
650568
650585
650647
650771

SCREW/CAP 5/8 X 5-1/2


SCREW/CAP 5/16 X 2
SCREW/CAP 1/2 X 2
SCREW/CAP 5/8 X 2
BOLT/CARRIAGE 1/4 X 1/2

2
2
1
2
4

35
36
37
38
39

651308
651672
654002
654009
654012

SCREW/PHILLIPS PAN HEAD 1/4 X 3/4


SCREW/MACHINE PHILLIPS PAN HEAD 1/4 X 1-1/8
WASHER/FLAT 1/4
WASHER/FLAT 1/2
WASHER/FLAT 5/8

10
2
2
1
2

40

655006

PIN/COTTER

PRINTED IN USA

50950011/CP1112

18

RESTRAINT BAR

22

10

15

8
3

10

22

27
12

10
1

10

23

9
24

20

25

18

26

1
10

20

21

27

16

11
4

20

21

25

26

13
9
17

24
23

19
14

20

4
2

140672

19

50950011/CP1112

PRINTED IN USA

RESTRAINT BAR
Ref.
No.

Part
No.

Description

Quantity

1
2
3
4
5

067950
070648
078942
128316
131913

RING/EXTERNAL RETAINING
NUT/SERRATED LOCK 5/16
SPRING/COMPRESSION
BUSHING/PIVOT
BUMPER

6
2
2
12
2

6
7
8
9
10

137035
137036
137043
137061
137337

PIN/PIVOT
PIN/PIVOT GROOVED
ROD/SPRING GUIDE
NUT/HEX NYLON INSERT #4
CLIP/RETAINING

2
2
2
4
6

11
12
13
14
15

139009
139010
139013
139014
183121

ASSY/PIVOT BRACKET
BRACKET/PIVOT
ASSY/PIVOT BRACKET
ASSY/PIVOT BRACKET
COVER/RIGHT/RESTRAINT BAR

1
1
1
1
1

16
17
18
19
20

183122
192450
193156
193157
650487

COVER/LEFT/RESTRAINT BAR
BAR/RESTRAINT W/PAD
SWITCH/PROXIMITY
MAGNET/SWITCH ACTUATOR
SCREW/CAP 5/16 X 1

1
1
1
1
4

21
22
23
24
25

650573
651308
651529
653034
654002

BOLT/CARRIAGE 5/16 X 1
SCREW/PHILLIPS PAN HEAD 1/4 X 3/4
WASHER/FLAT #4
NUT/HEX JAM 5/16
WASHER/FLAT 1/4

2
2
4
2
2

26
27

654004
654049

WASHER/FLAT 5/16
WASHER/FLAT 3/8

2
4

PRINTED IN USA

50950011/CP1112

20

SEATS - STANDARD AND SUSPENSION


Standard Seat

1
5

Suspension Seat

1
1

183056_183057

21

50950011/CP1112

PRINTED IN USA

SEATS - STANDARD AND SUSPENSION


Ref.
No.
1
2

Part
No.

Quantity
Standard Seat

Description

137836
184017
184034
184036
184892

NUT/HEX WHIZLOCK M8
SEAT/STANDARD
SWITCH/SEAT STANDARD
RAIL/SLIDE (SET)
BRACKET/SEAT BELT

4
1
1
1
1

4
5

650630
654046

SCREW/CAP 7/16 X 1
WASHER/FLAT 7/16

2
2

Ref.
No.
1
2

Part
No.
137836
184016
184022
184036

PRINTED IN USA

Quantity
Suspension Seat

Description
NUT/HEX WHIZLOCK M8
SEAT/SUSPENSION
SWITCH/SEAT SUSPENSION
RAIL/SLIDE (SET)

4
1
1
1

50950011/CP1112

22

SEATS - SEAT BELT OPTION

3
4

4
1

5
1

DETAIL A

183287_183289

23

50950011/CP1112

PRINTED IN USA

SEATS - SEAT BELT OPTION


Ref.
No.
1
2
3

Part
No.

Quantity
Description

2 Seat Belt

3 Seat Belt

081371
184007
420-36086
420-36087
650630

NUT/HEX LOCK 7/16


TAB/RETRACTOR MOUNT
ASSY/ SEAT BELT 2"
ASSY/SEAT BELT 3"
SCREW/CAP 7/16 X 1

3
1
1
3

3
1
1
3

654046

WASHER/FLAT 7/16

PRINTED IN USA

50950011/CP1112

24

SEATS - THREE-POINT RESTRAINT SEAT BELT OPTION


EXTEND AND ASSEMBLE
D-RING AS SHOWN

DETAIL D

1
EXTEND AND ASSEMBLE
D-RING AS SHOWN

5
6

3
5

B
5

1
6

C
1
6

2
5

6
1

REMOVE RETRACTOR
COVER TO INSTALL
CAPSCREW & WASHER

OUTER FACE
OF ROPS
SIDE PANEL

5
6

DETAIL C

DETAIL B

243308_243309

25

50950011/CP1112

PRINTED IN USA

SEATS - THREE-POINT RESTRAINT SEAT BELT OPTION


Ref.
No.

Part
No.

3-Point Restraint System


Quantity
Quantity
2" Seat Belt
3" Seat Belt

Description

1
2
3
4

081371
184007
186834
243284 a
243289 a

NUT/HEX LOCK 7/16


TAB/RETRACTOR MOUNT
SPACER
RESTRAINT ASSEMBLY/2 THREE-POINT
RESTRAINT ASSEMBLY/3 THREE-POINT

5
1
1
1
-

5
1
1
1

5
6

650630
654046

SCREW/CAP 7/16 X 1
WASHER/FLAT 7/16

5
5

5
5

a) Restraint assemblies includes all associated hardware, except PN 184007.

PRINTED IN USA

50950011/CP1112

26

LIFT ARM
4640 Models

15

1
15

16

22

10
2
8
19
9

21

NOTE 1
7

20

NOTE 1
6

17
NOTE 3

23
NOTE 4 11

3 NOTE 2
12
18
13
NOTE 5 14
NOTE 5 18

12

14
NOTE 5 13
NOTE 5

6
11

23
NOTE 4

20

NOTES:
1. DO NOT OVERTIGHTEN
2. APPLY LOCTITE 242
3. ADDITIONAL SHIMS MAY BE USED TO INSURE CONTACT
BETWEEN SHIMS AND CHASSIS STOP BLOCKS.
4. 220 FT-LBS
5. ADD SHIMS 136765 AND 136766 AS REQUIRED TO
ACHIEVE A GAP BETWEEN THE LIFT ARMS AND THE
ALL-TACH FROM O.OOO" TO 0.060" WIDE.

410023

27

50950011/CP1112

PRINTED IN USA

LIFT ARM
Ref.
No.

Part
No.

Quantity
4640

Description

1
2
3
4
5

067847
074860
081377
079209
087854

NUT/HEX LOCK 3/8


STEM/RUBBER
SCREW/CAP HEX FLANGE LOCKING 3/8 X 1-1/4
NUT/HEX 3/4
PAD/ARM BRACE

2
1
4
1
1

6
7
8
9

128181
194982
243045
131201
131785

CAP/GREASE
C-CLIP
ARM/SAFETY
STEP
PIN/QUICK RELEASE

2
2
1
1
1

10
11
12
13
14

132289
135773
136601
136765
136766

RIVET/BLIND
WASHER/FLAT HARDENED 5/8
NUT/SPIRALOCK 5/8
SHIM 2.03 ID .06 THK
SHIM 2.03 ID .13 THK

1
2
2
2
2

15
16

188983
134523 a
193042
088101
139734

PIN/GREASELESS
PIN/GREASEABLE
LIFT ARM
BUSHING (AT HITCH ATTACHMENT)
BUSHING (LIFT ARM PIVOT)

2
2
1
2
4

17
18
19
20
21

193069
240258
310-32411
570002
650483

SHIM
PIN/ALL-TACH PIVOT
SCREW/SELF-TAPPING 3/8 X 3/4
FITTING/GREASE
SCREW/CAP 3/4 X 5-1/2

2
2
6
2
1

22
23

650818
651634

SCREW/CAP 3/8 X 3
SCREW/CAP 5/8 X 7

2
2

a) Pin that takes a grease zerk (PN 570002) and requires lubricating grease for maintenance.

PRINTED IN USA

50950011/CP1112

28

LIFT ARM
5240 Models

15
1
17
15
22

2
21

NOTE 1

10
5

8
19
9

4
NOTE 1

20
6

16 NOTE 3
23
NOTE 4 11

3 NOTE 2
12

13
NOTE 5

NOTES
1. DO NOT OVERTIGHTEN

18

2. APPLY LOCTITE 242


14
NOTE 5

18

12

14
NOTE 5 13
NOTE 5

3. ADDITIONAL SHIMS MAY BE USED TO INSURE CONTACT


BETWEEN SHIMS AND CHASSIS STOP BLOCKS.
11

20

23
NOTE 4

4. 220 FT-LBS
5. ADD SHIMS 136765 AND 136766 AS REQUIRED TO
ACHIEVE A GAP BETWEEN THE LIFT ARMS AND THE
ALL-TACH FROM O.OOO" TO 0.060" WIDE.

410038

29

50950011/CP1112

PRINTED IN USA

LIFT ARM
Ref.
No.

Part
No.

Quantity
5240

Description

1
2
3
4
5

067847
074860
081377
079209
087854

NUT/HEX LOCK 3/8


STEM/RUBBER
SCREW/CAP HEX FLANGE LOCKING 3/8 X 1-1/4
NUT/HEX 3/4
PAD/ARM BRACE

2
1
4
1
1

6
7
8
9

128181
194982
243045
131201
131785

CAP/GREASE
C-CLIP
ARM/SAFETY
STEP
PIN/QUICK RELEASE

2
2
1
1
1

10
11
12
13
14

132289
135773
136601
136765
136766

RIVET/BLIND
WASHER/FLAT HARDENED 5/8
NUT/SPIRALOCK 5/8
SHIM 2.03 ID .06 THK
SHIM 2.03 ID .13 THK

1
2
2
2
2

15

188983
134523 a
193069
195400
088101

PIN/GREASELESS
PIN/GREASEABLE
SHIM
LIFT ARM
BUSHING (AT HITCH ATTACHMENT)

2
2
2
1
2

18
19
20
21

139734
240258
310-32411
570002
650483

BUSHING (LIFT ARM PIVOT)


PIN/ALL-TACH PIVOT
SCREW/SELF-TAPPING 3/8 X 3/4
FITTING/GREASE
SCREW/CAP 3/4 X 5-1/2

4
2
6
2
1

22
23

650818
651634

SCREW/CAP 3/8 X 3
SCREW/CAP 5/8 X 7

2
2

16
17

a) Pin that takes a grease zerk (PN 570002) and requires lubricating grease for maintenance.

PRINTED IN USA

50950011/CP1112

30

ATTACHMENT BRACKET
4640E Models: SN 313600 and Up
5240E Models: SN 433432 and Up

All-Tach

Also includes the following SNs:


4640E Models: 313585-313587, 313597-313598, 313590-313591
5240E Models: 433409-433412, 433414-433417, 433421-433430

17
LEFT

21

19

18

18

10

20

NOTE 1

2
12

16 RIGHT

11

NOTES 1 & 2
13

15
18
7

14 NOTES 1 & 2

8
NOTES :
1)USE LOCTITE 242
2)TORQUE TO 100 FT-LB

184954

31

50950011/CP1112

PRINTED IN USA

ATTACHMENT BRACKET
Ref.
No.

Part
No.

Description

Quantity

1
2
3
4
5

062756
071706
123554
134594
134707

PIN/SPRING
NUT/LOCK 1/2
SPRING/COMPRESSION 4-1/2
ROD/PUSH
SPRING/COMPRESSION

2
2
2
2
2

6
7
8
9

183570
183574
183575
50352450

PLATE/LATCH LINK
ADAPTOR/PUSH ROD
PIN/LATCH
WELDMENT/ALL-TACH

2
2
2
1

10
11
12
13
14

184059
184320
184338
420-18757
50300892

HANDLE
WASHER/BEVEL
RING/RETAINING 1-1/8
GRIPS
SCREW/SHOULDER 3/4 X 2

2
2
2
2
2

15
16
17
18
19

50300915
50352435
50352436
570002
650585

WASHER/FLAT 25/32
LINK/LATCH RIGHT
LINK/LATCH LEFT
FITTING/GREASE 1/8 PTF
SCREW/CAP 1/2 X 2

2
1
1
4
2

20
21

651542
654009

SCREW/CAP 1/2 X 2-3/4


WASHER/FLAT 1/2

2
2

PRINTED IN USA

50950011/CP1112

32

ATTACHMENT BRACKET
4640E Models: SN 313599 and Before
5240E Models: SN 433431 and Before

All-Tach

Excludes the following SNs:


4640E Models: 313585-313587, 313597-313598, 313590-313591
5240E Models: 433409-433412, 433414-433417, 433421-433430

12

7
LEFT

20

22
6

21

19

13

16
NOTE 1

3
15

8
RIGHT

14

NOTES 1 & 2
18

1
19
10

NOTES :
4

1) USE LOCTITE 242


2) TORQUE TO 100 FT-LB

17 NOTES 1 & 2

11

184954

33

50950011/CP1112

PRINTED IN USA

ATTACHMENT BRACKET
Ref.
No.

Part
No.

Description

Quantity

1
2
3
4
5

057557
062756
071706
123554
134594

WASHER/FLAT 17/32
PIN/SPRING
NUT/LOCK 1/2
SPRING/COMPRESSION 4-1/2
ROD/PUSH

2
2
2
2
2

6
7
8
9
10

134707
183568
183569
183570
183574

SPRING/COMPRESSION
LINK/LATCH LEFT
LINK/LATCH RIGHT
PLATE/LATCH LINK
ADAPTOR/PUSH ROD

2
1
1
2
2

11
12
13
14

183575
194948
183703
184059
184320

PIN/LATCH
ASSEMBLY/MULTI-TACH
WELDMENT/MULTI-TACH
HANDLE
WASHER/BEVEL

2
1
1
2
2

15
16
17
18
19

184338
188862
310-32678
420-18757
570002

RING/RETAINING 1-1/8
SPACER
SCREW/CAP SOCKET HEAD 1/2 X 2-3/4
GRIPS
FITTING/GREASE

2
2
2
2
2

20
21
22

650585
651542
654009

SCREW/CAP 1/2 X 2
SCREW/CAP 1/2 X 2-3/4
WASHER/FLAT 1/2

2
2
2

PRINTED IN USA

50950011/CP1112

34

ATTACHMENT BRACKET
SN 433432 and Up
5240 Models - Power-A-Tach

Also includes the following SNs:


433409-433412, 433414-433417, 433421-433430

33
19

32
41

36
ROUTE HOSES THROUGH GUIDE

23

43

39

33

38

40
17
11
48

16

18
2
35

40
12

34
46

40

13
8

ALL-TACH ASSEMBLY BREAKDOWN


VIEW

10
1
14

37

37

24

INNER TUBE

44

31

5
6

24
27
5
9

OUTER TUBE
42

30

25
3 ROUTE HOSES
THROUGH GUIDE
33

22 ROUTE HOSES
THROUGH SLEEVE

27
42
20

28

ROUTE HOSES THROUGH SLEEVE


29

45
21
15

50450108
TO OUTER TUBE

35

26

47

TO INNER TUBE

50950011/CP1112

PRINTED IN USA

ATTACHMENT BRACKET
Ref.
No.

Part
No.

Quantity
5240

Description

1
2
3
4
5

062756
071706
075196
079026
079098

PIN/SPRING
NUT/LOCK 1/2
CLAMP/HOSE 1-1/2 X 13/32 HOLE
FITTING/45 MJ06-MAORB06
PLATE/TWIN COVER

2
2
1
2
2

6
7
8
9
10

079126
090666
123554
131842
134594

CLAMP/TUBE 5/8
NUT/LOCK FLANGE SERRATED 3/8
SPRING/COMPRESSION 4-1/2
NUT/SPIRALOCK 5/16
ROD/PUSH

1
2
2
1
2

11
12
13
14
15

134707
183570
183574
183575
50352450

SPRING/COMPRESSION
PLATE/LATCH LINK
ADAPTOR/PUSH ROD
PIN/LATCH
WELDMENT/ALL-TACH

2
2
2
2
1

16
17
18
19
20

184151
184319
184320
184481
190068

BRACKET/COVER SUPPORT
FLAG
WASHER/BEVEL
DECAL/POWER-A-TACH
CYLINDER/HYD POWER F-A-T

2
2
2
1
1

21
22
23
24

50250278
190711
191395
192224
192493

KIT/SEAL (FOR 190068 CYLINDER)


ROD/EXTENSION
SLEEVE/PROTECTIVE 26.00
COVER/FRONT
CLAMP/DUAL TUBE 3/8 X 43/64

1
1
1
1
2

25
26
27
28
29

192500
192508
192510
193794
193795

CLAMP/DUAL TUBE 3/8


TUBE CLAMP/PLATE
TUBE CLAMP/PLATE
HOSE/MEDIUM PRESSURE 3/8 X 38
HOSE/MEDIUM PRESSURE 3/8 X 33-1/2

2
2
2
1
1

30
31
32
33
34

194255
194256
195036
310-32411
50300892

POWER TUBE/OUTSIDE HYDRAULIC


POWER TUBE/INSIDE HYDRAULIC
COVER/BACK
SCREW/SELF-TAPPING 3/8 X 3/4
SCREW/SHOULDER 3/4 X 2

1
1
1
5
2

35
36
37
38
39

50300915
50350848
50351147
50352435
50352436

WASHER/FLAT 25/32
GUIDE/HOSE
HOSE/MEDIUM PRESSURE 3/8 X 50
LINK/LATCH RIGHT
LINK/LATCH LEFT

2
1
2
1
1

40
41
42
43
44

570002
650490
650568
650585
650725

FITTING/GREASE 1/8 PTF


SCREW/CAP 3/8 X 1
SCREW/CAP 5/16 X 2
SCREW/CAP 1/2 X 2
SCREW/CAP 5/16 X 2-1/4

4
2
2
2
1

45
46
47
48

650987
651542
653048
654009

SCREW/TAPPING HEX WASHER HEAD THREAD CUTTING 3/8 X 1-1/2


SCREW/CAP 1/2 X 2-3/4
NUT/HEX JAM 5/8
WASHER/FLAT 1/2

2
2
1
2

PRINTED IN USA

50950011/CP1112

36

ATTACHMENT BRACKET
5240 Models - Power-A-Tach

SN 433431 and Before


Excludes the following SNs:
433409-433412, 433414-433417, 433421-433430
37
22

36
41

39
ROUTE HOSES THROUGH GUIDE

27
13

43

14

37

20
12
48
19

21
3
23

38

15
46
16
9

ALL-TACH ASSEMBLY BREAKDOWN


VIEW

11
2
17

40

40

28

INNER TUBE

44

35

6
7

28
31
6
10

OUTER TUBE

42

34

29
4 ROUTE HOSES
THROUGH GUIDE
37

26 ROUTE HOSES
THROUGH SLEEVE

31
42
24

32

50450108
TO OUTER TUBE

37

45
25
18

33

30

47

TO INNER TUBE

50950011/CP1112

PRINTED IN USA

ATTACHMENT BRACKET
Ref.
No.

Part
No.

Quantity
5240

Description

1
2
3
4
5

057557
062756
071706
075196
079026

WASHER/FLAT 17/32
PIN/SPRING
NUT/LOCK 1/2
CLAMP/HOSE 1-1/2 X 13/32 HOLE
FITTING/45 MJ06-MAORB06

2
2
2
1
2

6
7
8
9
10

079098
079126
090666
123554
131842

PLATE/TWIN COVER
CLAMP/TUBE 5/8
NUT/LOCK FLANGE SERRATED 3/8
SPRING/COMPRESSION 4-1/2
NUT/SPIRALOCK 5/16

2
1
2
2
1

11
12
13
14
15

134594
134707
183568
183569
183570

ROD/PUSH
SPRING/COMPRESSION
LINK/LATCH LEFT
LINK/LATCH RIGHT
PLATE/LATCH LINK

2
2
1
1
2

16
17
18
19
20

183574
183575
183703
184151
184319

ADAPTOR/PUSH ROD
PIN/LATCH
WELDMENT/ALL-TACH
BRACKET/COVER SUPPORT
FLAG

2
2
1
2
2

21
22
23
24

184320
184481
188862
190068
50250278

WASHER/BEVEL
DECAL/POWER-A-TACH
SPACER
CYLINDER/POWER
KIT/SEAL (FOR 190068 CYLINDER)

2
1
2
1
1

25
26
27
28
29

190711
191395
192224
192493
192500

ROD/EXTENSION
SLEEVE/PROTECTIVE 26.00
COVER/FRONT
CLAMP/DUAL TUBE 3/8 X 43/64
CLAMP/DUAL TUBE 3/8

1
1
1
2
2

30
31
32
33
34

192508
192510
193789
193795
194255

TUBE CLAMP/PLATE
TUBE CLAMP/PLATE
PLATE/ALL-TACH
HOSE/MEDIUM PRESSURE 3/8 X 33-1/2
POWER TUBE/OUTSIDE HYDRAULIC

2
2
1
1
1

35
36
37
38
39

194256
195036
310-32411
310-32678
50350848 a

POWER TUBE/INSIDE HYDRAULIC


COVER/BACK
SCREW/SELF-TAPPING 3/8 X 3/4
SCREW/CAP SOCKET HEAD 1/2 X 2-3/4
GUIDE/HOSE

1
1
5
2
1

40
41
42
43
44

50351147
650490
650568
650585
650725

HOSE/MEDIUM PRESSURE 3/8 X 50


SCREW/CAP 3/8 X 1
SCREW/CAP 5/16 X 2
SCREW/CAP 1/2 X 2
SCREW/CAP 5/16 X 2-1/4

2
2
2
2
1

45
46
47
48

650987
651542
653048
654009

SCREW/TAPPING HEX WASHER HEAD THREAD CUTTING 3/8 X 1-1/2


SCREW/CAP 1/2 X 2-3/4
NUT/HEX JAM 5/8
WASHER/FLAT 1/2

2
2
1
2

a) 50350848 replaced 193789. 193789 used 075196 hose clamp, 076588 HFS screw and 090666 locknut.

PRINTED IN USA

50950011/CP1112

38

ATTACHMENT BRACKET
4640 Models - Power-A-Tach

SN 313600 and Up
Also includes the following SNs:
313585-313587, 313597-313598, 313590-313591

34
32

19

41

37
ROUTE HOSES THROUGH GUIDE

23
39

43

38

34

40
17
11

16

48
18

2
36

40

12

35
46

40

13
8

ALL-TACH ASSEMBLY BREAKDOWN


VIEW

10
1
14

33
24

33

INNER TUBE

44

31

24

27
30
OUTER TUBE

42

ROUTE HOSES
THROUGH GUIDE
25
34

22 ROUTE HOSES
THROUGH SLEEVE

27
42

26

47

20
28

45
21
15

ROUTE HOSES THROUGH SLEEVE

410116

TO OUTER TUBE
29

TO INNER TUBE

39

50950011/CP1112

PRINTED IN USA

ATTACHMENT BRACKET
Ref.
No.

Part
No.

Quantity
4640

Description

1
2
3
4
5

062756
071706
075196
079026
079098

PIN/SPRING
NUT/LOCK 1/2
CLAMP/HOSE 1-1/2 X 13/32 HOLE
FITTING/45 MJ06-MAORB06
PLATE/TWIN COVER

2
2
1
2
2

6
7
8
9
10

079126
090666
123554
131842
134594

CLAMP/TUBE 5/8
NUT/LOCK FLANGE SERRATED 3/8
SPRING/COMPRESSION 4-1/2
NUT/SPIRALOCK 5/16
ROD/PUSH

1
2
2
1
2

11
12
13
14
15

134707
183570
183574
183575
50352450

SPRING/COMPRESSION
PLATE/LATCH LINK
ADAPTOR/PUSH ROD
PIN/LATCH
WELDMENT/ALL-TACH

2
2
2
2
1

16
17
18
19
20

184151
184319
184320
184481
190068

BRACKET/COVER SUPPORT
FLAG
WASHER/BEVEL
DECAL/POWER-A-TACH
CYLINDER/POWER

2
2
2
1
1

21
22
23
24

50250278
190711
191395
192224
192493

KIT/SEAL (FOR 190068 CYLINDER)


ROD/EXTENSION
SLEEVE/PROTECTIVE 26.00
COVER/FRONT
CLAMP/DUAL TUBE 3/8 X 43/64

1
1
1
1
2

25
26
27
28
29

192500
192508
192510
193794
193795

CLAMP/DUAL TUBE 3/8


TUBE CLAMP/PLATE
TUBE CLAMP/PLATE
HOSE/MEDIUM PRESSURE 3/8 X 38
HOSE/MEDIUM PRESSURE 3/8 X 33-1/2

2
2
2
1
1

30
31
32
33
34

194310
194311
195036
195114
310-32411

POWER TUBE/OUTSIDE HYDRAULIC


POWER TUBE/INSIDE HYDRAULIC
COVER/BACK
HOSE/MEDIUM PRESSURE 3/8 X 57
SCREW/SELF-TAPPING 3/8 X 3/4

1
1
1
2
5

35
36
37
38
39

50300892
50300915
50350848
50352435
50352436

SCREW/SHOULDER 3/4 X 2
WASHER/FLAT 25/32
GUIDE/HOSE
LINK/LATCH RIGHT
LINK/LATCH LEFT

2
2
1
1
1

40
41
42
43
44

570002
650490
650568
650585
650725

FITTING/GREASE 1/8 PTF


SCREW/CAP 3/8 X 1
SCREW/CAP 5/16 X 2
SCREW/CAP 1/2 X 2
SCREW/CAP 5/16 X 2-1/4

4
2
2
2
1

45
46
47
48

650987
651542
653048
654009

SCREW/TAPPING HEX WASHER HEAD THREAD CUTTING 3/8 X 1-1/2


SCREW/CAP 1/2 X 2-3/4
NUT/HEX JAM 5/8
WASHER/FLAT 1/2

2
2
1
2

PRINTED IN USA

50950011/CP1112

40

ATTACHMENT BRACKET
4640 Models - Power-A-Tach

SN 313599 and Before


Excludes the following SNs:
313585-313587, 313597-313598, 313590-313591
38
22

36

41

40
ROUTE HOSES THROUGH GUIDE

27
13

43

14

38

20
12
19

48
21

3
1

23

39
15
46
16
9

ALL-TACH ASSEMBLY BREAKDOWN


VIEW

11
2
17

37
28

37

INNER TUBE

44

35

28

31
34
OUTER TUBE

42

10
29

4
ROUTE HOSES THROUGH GUIDE
38

26 ROUTE HOSES

THROUGH SLEEVE

31
42

30

47
45

24

25

32

18

410116

TO OUTER TUBE

5
33
TO INNER TUBE

41

50950011/CP1112

PRINTED IN USA

ATTACHMENT BRACKET
Ref.
No.

Part
No.

Quantity
4640

Description

1
2
3
4
5

057557
062756
071706
075196
079026

WASHER/FLAT 17/32
PIN/SPRING
NUT/LOCK 1/2
CLAMP/HOSE 1-1/2 X 13/32 HOLE
FITTING/45 MJ06-MAORB06

2
2
2
1
2

6
7
8
9
10

079098
079126
090666
123554
131842

PLATE/TWIN COVER
CLAMP/TUBE 5/8
NUT/LOCK FLANGE SERRATED 3/8
SPRING/COMPRESSION 4-1/2
NUT/SPIRALOCK 5/16

2
1
2
2
1

11
12
13
14
15

134594
134707
183568
183569
183570

ROD/PUSH
SPRING/COMPRESSION
LINK/LATCH LEFT
LINK/LATCH RIGHT
PLATE/LATCH LINK

2
2
1
1
2

16
17
18
19

183574
183575
194948
183703
184151

ADAPTOR/PUSH ROD
PIN/LATCH
ASSEMBLY/ALL-TACH
WELDMENT/ALL-TACH
BRACKET/COVER SUPPORT

2
2
1
1
2

20
21
22
23
24

184319
184320
184481
188862
190068

FLAG
WASHER/BEVEL
DECAL/POWER-A-TACH
SPACER
CYLINDER/POWER

2
2
1
2
1

25
26
27
28

50250278
190711
191395
192224
192493

KIT/SEAL (FOR 190068 CYLINDER)


ROD/EXTENSION
SLEEVE/PROTECTIVE 26.00
COVER/FRONT
CLAMP/DUAL TUBE 3/8 X 43/64

1
1
1
1
2

29
30
31
32
33

192500
192508
192510
193794
193795

CLAMP/DUAL TUBE 3/8


TUBE CLAMP/PLATE
TUBE CLAMP/PLATE
HOSE/MEDIUM PRESSURE 3/8 X 38
HOSE/MEDIUM PRESSURE 3/8 X 33-1/2

2
2
2
1
1

34
35
36
37
38

194310
194311
195036
195114
310-32411

POWER TUBE/OUTSIDE HYDRAULIC


POWER TUBE/INSIDE HYDRAULIC
COVER/BACK
HOSE/MEDIUM PRESSURE 3/8 X 57
SCREW/SELF-TAPPING 3/8 X 3/4

1
1
1
2
5

39
40
41
42
43

310-32678
50350848 a
650490
650568
650585

SCREW/CAP SOCKET HEAD 1/2 X 2-3/4


GUIDE/HOSE
SCREW/CAP 3/8 X 1
SCREW/CAP 5/16 X 2
SCREW/CAP 1/2 X 2

2
1
2
2
2

44
45
46
47
48

650725
650987
651542
653048
654009

SCREW/CAP 5/16 X 2-1/4


SCREW/TAPPING HEX WASHER HEAD THREAD CUTTING 3/8 X 1-1/2
SCREW/CAP 1/2 X 2-3/4
NUT/HEX JAM 5/8
WASHER/FLAT 1/2

1
2
2
1
2

a) 50350848 replaced 193789. 193789 used 075196 hose clamp, 076588 HFS screw and 090666 locknut.

PRINTED IN USA

50950011/CP1112

42

WHEEL DRIVES
1

4
3
1

2
6

2
1
4

2
FRONT
1

TORQUE TO
180 FT-LBS

TORQUE TO 280 FT-LBS


(LUBED HARDWARE)

Axle Assembly
194761

5
2
1

7
1
2
10
9

ASSEMBLY NOTES:
1) PRESS OUTSIDE BEARING CUP INTO CASTING(6000 lbs)
2) PRESS OUTER SEAL INTO CASTING(500 lbs)
3) PRESS INNER BEARING CUP INTO CASTING(6000 lbs)
4) PACK BEARING WITH LITHIUM GREASE
5) PRESS BEARING CONE ONTO AXLE(6000 lbs)
6) ASSEMBLE AXLE INTO HOUSING
7) PACK BEARING WITH LITHIUM GREASE
8) PRESS BEARING ONTO AXLE AND INTO CASTING(6000 lbs)
9) INSTALL RETAINING RING
10) MEASURE GAP BETWEEN BEARING AND SNAP RING
11) REMOVE RETAINING RING
12) INSTALL SPECIAL WASHER OF APPROPRIATE THICKNESS
13) INSTALL RETAINING RING AND REMOVE PRESSURE

12
11

13

14
15
6

Note: All special washers are used 'as required'

138658_138663_139589

43

50950011/CP1112

PRINTED IN USA

WHEEL DRIVES
Ref.
No.
1
2
3
4
5
6
7

Ref.
No.

Part
No.

Quantity
Description

4640

5240

079152
131609
134503
134504
137072

NUT/WHEEL
NUT/SPIRALOCK 1/2
CHAIN #80 X 66
CHAIN #80 X 74
BOLT/CARRIAGE 3/4 X 2

32
32
4
32

32
32
2
2
32

194761
137915
651564
138296
139302

ASSY/AXLE
BOLT/WHEEL
WASHER/FLAT HARDENED 3/4
SPROCKET #80-40T / SINGLE-SPEED (NOT SHOWN)
SPROCKET #80-37T / TWO-SPEED (NOT SHOWN)

4
32
32
4
4

4
32
32
4
4

Part
No.

Quantity
194761 Axle Assy

Description

1
2
3
4
5

010-28854
010-32401
138759
139587
183784

CUP/BEARING
CONE/BEARING
HOUSING/AXLE/MACHINED
ASSEMBLY/AXLE W/ STUDS
SEAL/AXLE

2
2
1
1
1

6
7
8
9
10

350-32539
350-32542
400-32513
400-32514
400-32515

RETAINING RING/EXTERNAL
O-RING 369 N70
WASHER/SPECIAL .254
WASHER/SPECIAL .250
WASHER/SPECIAL .246

1
1
AR
AR
AR

11
12
13
14
15

400-32521
400-32522
400-32523
400-32555
400-32556

WASHER/SPECIAL .234
WASHER/SPECIAL .230
WASHER/SPECIAL .226
WASHER/SPECIAL .238
WASHER/SPECIAL .242

AR
AR
AR
AR
AR

PRINTED IN USA

50950011/CP1112

44

ENGINE
4640 Models

39
22

17

45
50

23

39

11

NOTE 9

51

NOTES 1 & 4 41

ATTACH TO AIR CLEANER


SUPPORT ON LEFT FRAME

44
20
32

NOTES 1 & 5 52

24 26

10

46

12

18

40

NOTE 1

13

30

TANK RETURN
NOTE 2

38

25
NOTE 11
A
14

35

NOTES 1 & 4 42

16

44
20

28
ATTACH TO
BATTERY TRAY

27

11

33
29

NOTES 1 & 5
NOTE 6 31
NOTES 1 & 3 49

3
12
NOTE 7

52

34

12

19

37

6
16

33

TO LEFT INNER
FRAME

25
15
12

TANK SUPPLY
NOTE 2
41 NOTES 1 & 4

21

12

4
8

11

TO FUEL
PUMP

35
47

36

52

15

52 NOTES 1 & 5

30

12
14

11
42 NOTES 1 & 4
25

25
47 NOTES 1 & 8
43 NOTES 1 & 4
9

NOTE 1

ROUTE OIL COOLER


HOSE THROUGH CLAMP

NOTES:
1) APPLY LOCTITE 242 OR EQUIVALENT
2) APPLY PIPE THREAD SEALANT
3) TORQUE TO 28 FT-LBS
4) TORQUE TO 39 FT-LBS
5) TORQUE TO 110 FT-LBS
6) COUPLER PLATE INSTALLATION
A)DO NOT APPLY LUBRICATION/GREASE
B)LEADING EDGE OF COUPLER HUB TO BE
POSITIONED .39"-.42" FROM PUMP SURFACE
C)TORQUE (2) SET SCREWS TO 25 FT-LBS EACH

7) SERVICE ASSY 186308


8) TORQUE TO 47 FT-LBS
9) SERVICE PART 50350094
10) RE-USE WASHER SUPPLIED WITH
ENGINE OIL DRAIN PLUG
11) REMOVE LIFT HOOK FROM FLYWHEEL END
OF ENGINE AND DISCARD.

DETAIL A

48

400732

45

50950011/CP1112

PRINTED IN USA

ENGINE
Ref.
No.

Part
No.

Quantity
4640

Description

1
2
3
4
5

054626
058805
062023
067761
071246

FITTINGSTRAIGHT MJ08-MORB08
CLAMP/HOSE 1-1/8 X 13/32 HOLE
CLAMP/HOSE #05
FITTING/90 MJ10-MAORB10
NUT/LOCK INST M10

2
1
9
1
1

6
7
8
9
10

071401
072580
088442
096511
131842

NUT/HEX LOCK 1/4


FITTING/STRAIGHT MJ10-MORB10
FITTING/90 MJ08-FJS08
SPACER 3/8 LONG
NUT/SPIRALOCK 5/16

2
1
1
1
1

11
12
13
14
15

132707
135427
136226
137063
189640

WASHER/FLAT 3/8 HT
WASHER
CLAMP/HOSE 3/4 X 13/32 HOLE
ISOLATOR
ISOLATOR

16
8
1
2
2

16
17
18
19

191735
193569
193971
194068
191651

VALVE/FUEL SHUT OFF 90


BRACKET/ALTERNATOR
MOUNT/FILTER
ADAPTER/FILTER
O-RING 230 N70

2
1
1
1
1

20
21
22
23

210-19470
240021
131529
241459
241562

NUT/LOCK SERRATED FLANGE 5/16


HOSE ASSY/OIL DRAIN
PLUG MORB08
ALTERNATOR 95 A
SPACER/ALTERNATOR

5
1
1
1
1

24
25
26
27
28

241563
241590
241932
243129
243432

SPACER/ALTERNATOR
BOLT/CARRIAGE 5/8 X 4-1/2
SPACER/ALTERNATOR
ENGINE/4TNV98-ZNMS2
SEPARATOR-FILTER/FUEL-WATER

1
4
1
1
1

29
30
31
32

245005
244358
244362
244365
244465

ELEMENT/FILTER/FUEL
MOUNT/ENGINE (FW END)
MOUNT/ENGINE
COUPLER/FLEX
ASSY/DIPSTICK

1
1
2
1
1

33
34
35
36
37

244955
245012
275743
50352316
50352312

HOSE/FUEL 5/16 X 8
HOUSING/FLYWHEEL
HOSE/FUEL
HOSE 5/8 X 26
HOSE 1/2 X 26

3
1
2
1
1

38
39
40
41
42

50350227
612604
650486
651394
651395

BRACKET/DIPSTICK
WASHER/FLAT M8
SCREW/CAP 5/16 X 3/4
SCREW/CAP M10 X 25 MM
SCREW/CAP M10 X 30 MM

1
2
1
8
8

43
44
45
46
47

651773
651799
656002
656006
656045

SCREW/CAP M10 X 60 MM
SCREW/CAP 5/16 X 1
SCREW/CAP M8 X 35 MM
SCREW/CAP M10 X 20 MM
SCREW/CAP SOCK HEAD M10 X 30 MM

2
5
1
1
9

48
49
50
51
52

656105
656141
656154
656173
L50081

SCREW/CAP M8 X 25 MM
SCREW/CAP SOCKET HEAD M10 X 25 MM
SCREW/CAP M8 X 45 MM
SCREW/CAP M10 X 130 MM
NUT/HEX 5/8

1
8
1
1
4

PRINTED IN USA

50950011/CP1112

46

ENGINE
5240 Models
48

46

10

13

38

54
USE EXISTING YANMAR FUEL HOSES
3
NOTE #8

15

49

26
6

19

23

15

33

NOTE #7
37

24

57
44
43
9

3
2 56

18
REAR FUEL
TANK PORT
NOTE #2
40

FRONT FUEL
TANK PORT 18
NOTE #2

NOTE
#1 & #4 55
NOTE
#1 & #4 52

11

27

CONNECT TO PORT
INSIDE OF CHASSIS

22

51 NOTE #1 & #5
12

39

ENGINE OIL COOLER REAR HOSE

NOTE #3 60

35
31

17
12
NOTES:
1. APPLY LOCTITE 242 OR EQUIVALENT
2. PIPE THREAD SEALANT
3. 110 FT-LBS.
4. 47 FT-LBS
5. 28 FT-LBS
6. RE-USE WASHER SUPPLIED
WITH ENGINE OIL DRAIN PLUG
7. COUPLER PLATE INSTALLATION
A. DO NOT APPLY LUBRICATION /GREASE
B. LEADING EDGE OF COUPLER GUB TO BE
POSITIONED FROM .39"-.42" PUMP SURFACE
C. TORQUE (2) SET SCREWS TO 20 FT-LBS EACH
8. REMOVE LIFT HOOK FROM FLYWHEEL END
OF ENGINE AND DISCARD.

GOVERNED ENGINE SPEED SPECIFICATIONS


SPEED SETTING
LOW IDLE, NO LOAD
HIGH IDLE, NO LOAD

RPM TOLERANCE
1000
10 RPM
10 RPM
2500
2500
10 RPM
10 RPM
2500
*THE MAXIMUM RPM UNDER LOAD WHEN THE
GOVERNOR IS AT ITS FASTEST SETTING(OPEN)

HIGH, NO LOAD (EU ONLY)


MANUFACTURER'S RATING*

34

21
44

24

26

49
3

33

20

41

19

58

42
29
3

47

53
47
59

28

5
32

16

30

45

18
REAR FUEL TANK PORT
NOTE #2

25
41

11
50 NOTE
#1 & #5

NOTE #3 60
36

12

DETAIL A
14
12
31

410546

47

21

25

50950011/CP1112

PRINTED IN USA

ENGINE
Ref.
No.

Part
No.

Quantity
5240

Description

1
2
3
4
5

054626
058805
062023
067761
071246

FITTINGSTRAIGHT MJ08-MORB08
CLAMP/HOSE 1-1/8 X 13/32 HOLE
CLAMP/HOSE #05
FITTING/90 MJ10-MAORB10
NUT/LOCK INST M10

2
1
9
1
1

6
7
8
9
10

072580
076588
088442
096511
131842

FITTING/STRAIGHT SAE10 X JIC10


SCREW/CAP FL LOCK 3/8 X 3/4
FITTING/90 MJ08-FJS08
SPACER 3/8 LONG
NUT/SPIRALOCK 5/16

1
2
1
1
1

11
12
13
14
15

132707
135427
136226
137063
184296

WASHER/FLAT 3/8 HT
WASHER
CLAMP/HOSE 3/4 X 13/32 HOLE
ISOLATOR
HOSE/FUEL 5/16 X 25

16
8
1
2
2

16
17
18
19
20

186308
189640
191735
193024
193569

PUMP ASSY/FUEL FEED


ISOLATOR
VALVE/FUEL SHUT OFF 90
FILTER/FUEL 1 MICRON
BRACKET/ALTERNATOR

1
2
2
1
1

21
22

193971
194068
191651
194166
195568

MOUNT/FILTER
ADAPTER/FILTER
O-RING 230 N70
CLAMP/HOSE 5/8 X 7/16 HOLE
FILTER/ENGINE OIL

1
1
1
1
1

28

210-19469
210-19470
240021
131529
241459

NUT/LOCK SERRATED FLANGE 1/4


NUT/LOCK SERRATED FLANGE 5/16
HOSE ASSY/OIL DRAIN
PLUG MORB08
ALTERNATOR 95 A

4
2
1
1
1

29
30
31
32
33

241562
241563
241590
241932
243129

SPACER/ALTERNATOR
SPACER/ALTERNATOR
BOLT/CARRIAGE 5/8 X 4-1/2
SPACER/ALTERNATOR
ENGINE/4TNV98-ZNMS2

1
1
4
1
1

34
35
36
37

243432
245005
244358
244362
244365

SEPARATOR-FILTER/FUEL-WATER
ELEMENT/FILTER/FUEL
MOUNT/ENGINE (FW END)
MOUNT/ENGINE
COUPLER/FLEX

1
1
1
2
1

38
39
40
41
42

244465
50352310
50352309
244955
244957

ASSY/DIPSTICK
HOSE 5/8 X 34.50
HOSE 1/2 X 35
HOSE/FUEL 5/16 X 8
HOSE/FUEL 5/16 X 3

1
1
1
2
1

43
44
45
46
47

245012
245033
50350094
50350227
612604

HOUSING/FLYWHEEL
BRACKET/PREFILTER/ASSY
BELT/ALTERNATOR
BRACKET/DIPSTICK
WASHER/FLAT M8

1
1
1
1
2

48
49
50
51
52

650486
650577
651394
651395
651773

SCREW/CAP 5/16 X 3/4


SCREW/CAP 5/16 X 1-1/2
SCREW/CAP M10 X 25 MM
SCREW/CAP M10 X 30 MM
SCREW/CAP M10 X 60 MM

1
2
8
8
2

53
54
55
56
57

656002
656006
656045
656105
656141

SCREW/CAP M8 X 35 MM
SCREW/CAP M10 X 20 MM
SCREW/CAP SOCK HEAD M10 X 30 MM
SCREW/CAP M8 X 25 MM
SCREW/CAP SOCKET HEAD M10 X 25 MM

1
1
9
1
8

58
59
60

656154
656173
L50081

SCREW/CAP M8 X 45 MM
SCREW/CAP M10 X 130 MM
NUT/HEX 5/8

1
1
4

23
24
25
26
27

PRINTED IN USA

50950011/CP1112

48

AIR CLEANER AND EXHAUST

15
9

17
12
11

3
6

11

7
14
8

13
16

INSTALL EXHAUST GASKET


SUPPLIED WITH ENGINE

19

18

10

410544

49

50950011/CP1112

PRINTED IN USA

AIR CLEANER AND EXHAUST


Ref.
No.

Part
No.

Description

Quantity

1
2
3
4
5

070648
076589
078931
087849
183998

NUT/SERRATED LOCK 5/16


SCREW/CAP FL LOCK 3/8 X 1
CLAMP/MUFFLER 2.00
CLAMP/HOSE #52
CLAMP/AIR CLEANER

2
4
1
1
1

6
7
8
9

184099
184278
184605
186014
184146

ELBOW/90 WITH INDICATOR TAP


COUPLING/INTAKE HOSE
CLAMP/T-BOLT 3-1/2
ASSY/AIR CLEANER
ELEMENT/PRIMARY FILTER

1
1
1
1
1

10
11

184195
187725
187726
186906
187581

ELEMENT/SECONDARY FILTER
VALVE/EVACUATOR
END CAP/AIR CLEANER
CLAMP/T-BOLT 3.00
CLAMP/HOSE #44

1
1
1
1
2

12
13
14
15
16

191451
192848
274982
274983
275012

INDICATOR/RESTRICTION
DIFFUSER/SOUND
COUPLER/FLEX
MUFFLER
HOSE/INTAKE

1
1
1
1
1

17
18
19

650745
656048
656110

BOLT/CARRIAGE 5/16 X 1-1/4


NUT/HEX M8
WASHER/LOCK M8

2
4
4

PRINTED IN USA

50950011/CP1112

50

RADIATOR/COOLER
4640 Models

24

30

34

20

14

29

37

32

15

33

27

19

16
9

2
6

6
9
6

10

36

23

12

18

38

35

21

35

11
5
5

6
6

2
2

26

6
25

31
NOTE 1

22
5

NOTE:
1) APPLY LOCTITE 242 OR EQUIVALENT

5
28

13
35

35

400685

51

50950011/CP1112

PRINTED IN USA

RADIATOR/COOLER
Ref.
No.

Part
No.

Quantity
4640

Description

1
2
3
4
5

055005
061946
062023
070634
070856

FITTING/90 MJ12-MAORB12
CLAMP/HOSE #24
CLAMP/HOSE #05
NUT/SERRATED LOCK 1/4
NUT/LOCK LARGE SERRATED FLANGE 3/8

1
4
3
2
4

6
7
8
9
10

076588
095955
128007
135385
189286

SCREW/CAP LOCKING 3/8 X 3/4


CLAMP/HOSE #10
CLAMP/HOSE 5/8 X 13/32 HOLE
SEAL/SHROUD
HOSE/MEDIUM PRESSURE 3/4 X 34

15
1
3
2
1

11
12
13
14
15

189335
193736
194574
194584
210-19470

ADAPTER/12FQLH-12MB
FITTING/90 HB12-MAORB12
HOSE/COOLANT DRAIN
SEAL/BULB 24-1/4
NUT/LOCK SERRATED FLANGE 5/16

1
1
1
1
2

16
18

19

242290
245039
184541
129346
245043

HOSE 3/4 X 22 LOL W/ NYLON SLEEVE


COOLER
CAP/COOLER
COCK/DRAIN MP04
SHROUD

1
1
1
1
1

20
21
22
23
24

245047
245065
245103
245104
184941

COVER/SHROUD
SEAL/FOAM
HOSE/RAD/LOWER
HOSE/RAD/UPPER
HOSE /FUEL 5/16 X 42

1
1
1
1
1

25
26
27
28
29

245239
273038
274987
275009
275013

FAN/1Z/6BLADE/25PITCH
SPACER/FAN
BOTTLE/OVERFLOW
BRACKET/LEFT COOLER MOUNT
BRACKET/RIGHT COOLER MOUNT

1
1
1
1
1

30
31
32
33
34

275588
50350012
650486
650542
650758

BRACKET/OVERFLOW BOTTLE
SEAL/SHROUD 23-1/4
SCREW/CAP 5/16 X 3/4
SCREW/CAP 1/4 X 1/2
BOLT/CARRIAGE 1/4 X 3/4

1
1
2
1
2

35
36
37
38

650786
651776
654002
656133

BOLT/CARRIAGE 3/8 X 1-1/4


SCREW/CAP SOCKET HEAD M10 X 55 MM
WASHER/FLAT 1/4
WASHER/FLAT M10

4
4
1
4

PRINTED IN USA

50950011/CP1112

52

RADIATOR/COOLER
5240 Models

6
8
6

29

21

14

34

38 35

36

MOUNTING PLATE
IN REAR DOOR
25

16

15

27
9

TO HYDRAULIC OIL FILTER


20
28
10

26

19

24

7
12

22

31
32

11 37
33
39

NOTE 1

2
5
6

LONGER LEG LENGTH

5
30

23
LONGER LEG LENGTH

18

13

37

NOTE:
1. APPLY LOCTITE 242 OR EQUIVALENT

410594

53

50950011/CP1112

PRINTED IN USA

RADIATOR/COOLER
Ref.
No.

Part
No.

Quantity
5240

Description

1
2
3
4
5

055005
061946
062023
070634
070856

FITTING/90 MJ12-MAORB12
CLAMP/HOSE #24
CLAMP/HOSE #05
NUT/SERRATED LOCK 1/4
NUT/LOCK LARGE SERRATED FLANGE 3/8

1
4
3
2
4

6
7
8
9
10

076588
095955
128007
135385
189286

SCREW/CAP FL LOCK 3/8 X 3/4


CLAMP/HOSE #10
CLAMP/HOSE 5/8 X 13/32 HOLE
SEAL/SHROUD
HOSE/MEDIUM PRESSURE 3/4 X 34

15
1
3
2
1

11
12
13
14
15

189335
193736
194574
194584
210-19470

ADAPTER/12FQLH-12MB
FITTING/90 HB12-MAORB12
HOSE/COOLANT DRAIN
SEAL/BULB 24-1/4
NUT/LOCK SERRATED FLANGE 5/16

1
1
1
1
2

16
18
19

242290
244964
245039
129346
184541

HOSE 3/4 X 22 LOL W/ NYLON SLEEVE


BRACKET/LEFT COOLER MOUNT
COOLER
COCK/DRAIN MP04
CAP/COOLER

1
1
1
1
1

20
21
22
23
24

245043
245047
245065
245103
245104

SHROUD
COVER/SHROUD
SEAL/FOAM
HOSE/RADIATOR/LOWER
HOSE/RADIATOR/UPPER

1
1
1
1
1

25
26
27
28
29

184941
245239
274987
275013
275588

HOSE/FUEL 5/16 X 42
FAN/1Z/6BLADE/25PITCH
BOTTLE/OVERFLOW
BRACKET/RIGHT COOLER MOUNT
BRACKET/OVERFLOW BOTTLE

1
1
1
1
1

30
31
32
33
34

400-20715
50350012
50350097
50657005
650486

WASHER
SEAL/SHROUD 23-1/4
SPACER/FAN
SCREW/CAP SOCKET HEAD M10 X 60 MM
SCREW/CAP 5/16 X 3/4

2
1
1
4
2

35
36
37
38
39

650542
650758
650786
654002
656133

SCREW/CAP 1/4 X 1/2


BOLT/CARRIAGE 1/4 X 3/4
BOLT/CARRIAGE 3/8 X 1-1/4
WASHER/FLAT 1/4
WASHER/FLAT M10

1
2
4
1
4

PRINTED IN USA

50950011/CP1112

54

HYDROSTATIC SYSTEM WITH DRIVE MOTORS


Single-Speed
T-Bar, Hand/Foot, Dual Hand and
T-Bar/Joystick Controls

MAIN IN -10 ORB (B,D)


DRAIN -8 ORB (K,L)
CASE FLUSH-DRAIN -8 ORB
BRAKE -6 ORB (H,J)

DRAIN -8 ORB
MAIN OUT -10 ORB (A,C)
DRIVE MOTOR PORT REFERENCE
SINGLE SPEED (STANDARD) WITHOUT SHUTTLES

15
G

12

43

APPLY LOCTITE 242


46 TORQUE TO 55 FT-LBS
18

39

11 4

10

13
9

38
13
38

26

41

38

C
35

42

48

29 D

14
C

19

36
H

22

6
24

17

31

33

28

32

16

40

45

20

37

27

21

47

25

23

34

29

30

37

42

44
19
48
29

B
410026

14

29

55

50950011/CP1112

PRINTED IN USA

HYDROSTATIC SYSTEM WITH DRIVE MOTORS


Ref.
No.
1

Part
No.

Quantity
Single-Speed

Description

2
3
4

054626 c
054626 b
054820
068938
076879

FITTING/STRAIGHT MJ08-MORB08
FITTING/STRAIGHT MJ08-MORB08
FITTING/TEE MJ06-MAORB06-MJ06
FITTING/90 MJ06-MAORB06
CAP FJ08

2
4
1
2
3

5
6
7
8
9

076880
080556
087393
095601
114742

FITTING/45 MJ08-MAORB08
CAP FJ06
FITTING/TEE MJ06-MJ06-MJ06
ADAPTER/90 40RM-4JICM
FITTING/TEE MJ08-MAORB08-MJ08

1
3
1
1
1

10
11
12
13
14

121684
122340
122641
131493
131529

FITTING/90 MJ12-MAORB16
FITTING/TEE MJ08-MJ08-MAORB08
TUBE/CHARGE
FITTING/STRAIGHT MFS10-MORB12
PLUG MORB08

1
1
1
4
2

15
16
17
18
19

131683
132049
134588
134966
135773

HOSE/MEDIUM PRESSURE 3/4 X 68


SWITCH/TEMPERATURE
NUT/SPIRALOCK 1/4
WASHER/FLAT HARDENED 1/2
WASHER/FLAT HARDENED 5/8

1
1
2
2
12

20
21
22
23

136104
139438
183390
055896
184102 a

HOSE/MEDIUM PRESSURE 3/8 X 30


SCREW/CAP LOCK FL 3/8 X 5/8
HOSE/MEDIUM PRESSURE 1/2 X 26
O-RING
VALVE/SOLENOID

1
1
1
1
1

24
25
26
27
28

184378
184946
186913 a
186929
187348

PLATE/SPACER
MANIFOLD/HYDRAULIC RETURN
PUMP/TANDEM 2.48 SERVO
TUBE ASSY/BRAKE VALVE
HOSE/MEDIUM PRESSURE 1/4 X 17

1
1
1
1
1

29

30
31

189967
135124
055898
193169
193226

FITTING/STRAIGHT MFS10-MORB10
O-RING 016 V90
O-RING 910 N90
PORT/TEST 9/16 UNF
TUBE ASSY/BRAKE RIGHT

4
AR
AR
1
1

32
33
34
35
36

193227
193627
193715
193745
195032

TUBE ASSY/BRAKE LEFT


HOSE/MANIFOLD
HOSE/MEDIUM PRESSURE 3/8 X 13-1/2
FITTING/45 HB12-MAORB12
CLAMP/HOSE 20-32 MM

1
1
1
1
1

37
38
39
40
41

195146
195177
230-32753
240355
240900

CROSS/TEE
HOSE/HIGH PRESSURE 5/8 X 23-/34
FITTING/TEE MJ04-MJ04-MAORB04
HOSE/MEDIUM PRESSURE 1/2 X 26
HOSE/HIGH PRESSURE 5/8 X 24-3/4

2
3
1
1
1

42

245279 ac
194032 ab
50351134
50351392 c
245284 b

MOTOR/SINGLE-SPEED
MOTOR/SINGLE-SPEED
TUBE/TANDEM PUMP
TUBE ASSY/MOTOR DRAIN LEFT
TUBE ASSY/MOTOR DRAIN LEFT

2
2
1
1
1

50351393 c
245283 b
650453
650706
651620

TUBE ASSY/MOTOR DRAIN RIGHT


TUBE ASSY/MOTOR DRAIN RIGHT
SCREW/CAP 1/2 X 1-1/2
SCREW/CAP 1/4 X 2
SCREW/CAP M16 X 30MM

1
1
2
2
12

43
44
45
46
47
48

a) For breakdown see Section B of this manual.


b) 4640 Models: SN 313599 and Before (see exemptions in note c). 5240 Models: SN 433437 and Before (see exemptions in note c).
c) 4640 Models: SN 313600 and Up, plus 313585-313587 and 313597-313598. 5240 Models: SN 433438 and Up, plus 433414, 433426 and 433436.

PRINTED IN USA

50950011/CP1112

56

HYDROSTATIC SYSTEM WITH DRIVE MOTORS


Single-Speed
Dual Joystick Controls
MAIN IN -10 ORB (B,D)
DRAIN -8 ORB (K,L)
CASE FLUSH-DRAIN -8 ORB
BRAKE -6 ORB (H,J)

38
DRAIN -8 ORB
MAIN OUT -10 ORB (A,C)
DRIVE MOTOR PORT REFERENCE
SINGLE SPEED (STANDARD) WITHOUT SHUTTLES
22
1

NOTE 1

42 APPLY LOCTITE 242


TORQUE TO 55 FT-LBS

24
E
3

38

36

45

F
8

G
9

38

NOTE 1

33

32
9
B

34
13

44

29
4

21

25

TANK

31

17

43
6

10

12

30

21

35

39

31
23 18

16
26

14

5
19
M
11

27

K
5

37

41

40
L

20

28

15

MAX WHEEL SPEED TO BE 90 RPM 2


MAX DIFFERENCE OF 3 RPM BETWEEN LEFT & RIGHT SIDE

13

NOTE 1. REMOVE (4) CAPS AND TURN EACH


SPEED ADJUSTMENT SCREW CLOCKWISE
(APPROXIMATELY 1 FULL TURN)

39

44

21
B
A
21

10

410027

57

50950011/CP1112

PRINTED IN USA

HYDROSTATIC SYSTEM WITH DRIVE MOTORS


Ref.
No.
1

Part
No.

Quantity
Single-Speed DJS

Description

2
3
4

054626 c
054626 b
054820
055981
068938

FITTING/STRAIGHT MJ08-MORB08
FITTING/STRAIGHT MJ08-MORB08
FITTING/TEE MJ06-MAORB06-MJ06
FITTING/TEE MJ06-MJ06-MAORB06
FITTING/90 MJ06-MAORB06

2
4
1
1
2

5
6
7
8
9

076879
080556
087393
121773
131493

CAP FJ08
CAP FJ06
FITTING/TEE MJ06-MJ06-MJ06
FITTING/45 MJ12-MAORB16
FITTING/STRAIGHT MFS10-MORB12

2
4
1
1
4

10
11
12
13
14

131529
132049
134588
135773
136104

PLUG MORB08
SWITCH/TEMPERATURE
NUT/SPIRALOCK 1/4
WASHER/FLAT HARDENED 5/8
HOSE/MEDIUM PRESSURE 3/8 X 30

2
1
2
12
1

15
16

139438
183390
055896
184102 a
184378

SCREW/CAP LOCK FL 3/8 X 5/8


HOSE/MEDIUM PRESSURE 1/2 X 26
O-RING
VALVE/SOLENOID
PLATE/SPACER

1
1
1
1
1

19
20
21

184946
186929
189967
135124
055898

MANIFOLD/HYDRAULIC RETURN
TUBE ASSY/BRAKE VALVE
FITTING/STRAIGHT MFS10-MORB10
O-RING 016 V90
O-RING 910 N90

1
1
4
AR
AR

22
23
24
25
26

190539
191229
191854
193169
193226

TUBE/CHARGE
HOSE/MEDIUM PRESSURE 3/8 X 21-1/2
HOSE/MEDIUM PRESSURE 3/4 X 63-1/2
PORT/TEST 9/16 UNF
TUBE ASSY/BRAKE RIGHT

1
1
1
1
1

27
28
29
30
31

193227
193627
193745
195032
195146

TUBE ASSY/BRAKE LEFT


HOSE/MANIFOLD
FITTING/45 HB12-MAORB12
CLAMP/HOSE 20-32 MM
CROSS/TEE

1
1
1
1
2

32
33
34
35
36

195458
195459
195460
195461
240591

HOSE/HIGH PRESSURE 5/8 X 27-1/4


HOSE/HIGH PRESSURE 5/8 X 22-1/2
HOSE/HIGH PRESSURE 5/8 X 27-5/8
HOSE/HIGH PRESSURE 5/8 X 21-1/4
FITTING/Y MJ08-MJ08-MAORB12

1
1
1
1
1

37

241253
055896
245149 a
245279 ac
194032 ab

HOSE/MEDIUM PRESSURE 1/2 X 17-1/2


O-RING 908 N90
PUMP/TANDEM
MOTOR/SINGLE-SPEED
MOTOR/SINGLE-SPEED

1
1
1
2
2

42

50351392 c
245284 b
50351393 c
245283 b
650453

TUBE ASSY/MOTOR DRAIN LEFT


TUBE ASSY/MOTOR DRAIN LEFT
TUBE ASSY/MOTOR DRAIN RIGHT
TUBE ASSY/MOTOR DRAIN RIGHT
SCREW/CAP 1/2 X 1-1/2

1
1
1
1
2

43
44
45

650706
651620
P471548

SCREW/CAP 1/4 X 2
SCREW/CAP SOCKET HEAD M16 X 30MM
WASHER/FLAT HARDENED 1/2

2
12
2

17
18

38
39
40
41

a) For breakdown see Section B of this manual.


b) 4640 Models: SN 313599 and Before (see exemptions in note c). 5240 Models: SN 433437 and Before (see exemptions in note c).
c) 4640 Models: SN 313600 and Up, plus 313585-313587 and 313597-313598. 5240 Models: SN 433438 and Up, plus 433414, 433426 and 433436.

PRINTED IN USA

50950011/CP1112

58

HYDROSTATIC SYSTEM WITH DRIVE MOTORS


MAIN IN -12 ORB (B,D)

Two-Speed
T-Bar, Hand/Foot, Dual Hand and
T-Bar/Joystick Controls

2-SPEED -08 ORB (J,K)

MAIN OUT -12 ORB (A,C)

BRAKE -08 ORB (H,L)


CASE FLUSH-DRAIN -10 ORB (G)
DRIVE MOTOR PORT REFERENCE

44

26
12

11

APPLY LOCTITE 242


46 TORQUE TO 55 FT-LBS

14

17

10

40
2
13

38

38

13

A
B

42

25

40

39
7

G
J

6
16

J
O

19

22
L

47

41

18

21

37

43
48

28
41

29

13

M
27

35

34

30

20

36

33
15

24

18
48

13
L

45

K
A

410021

31

59

43

50950011/CP1112

32

PRINTED IN USA

HYDROSTATIC SYSTEM WITH DRIVE MOTORS


Ref.
No.

Part
No.

Quantity
Two-Speed

Description

1
2
3
4
5

054626
054816
054820
072806
076879

FITTING/STRAIGHT MJ08-MORB08
FITTING/90 MJ08-MAORB08
FITTING/TEE MJ06-MAORB06-MJ06
FITTING/TEE MJ06-FJS06-MJ06
CAP FJ08

1
1
2
1
2

6
7
8
9
10

080556
089099
095601
114742
121684

CAP FJ06
FITTING/STRAIGHT MJ08-MORB10
ADAPTER/90 40RM-4JICM
FITTING/TEE MJ08-MAORB08-MJ08
FITTING/90 MJ12-MAORB16

3
2
1
1
1

11
12
13
14
15

122340
122641
131493
131683
132049

FITTING/TEE MJ08-MJ08-MAORB08
TUBE/CHARGE
FITTING/STRAIGHT MFS10-MORB12
HOSE/MEDIUM PRESSURE 3/4 X 68
SWITCH/TEMPERATURE

1
1
8
1
1

16
17
18
19
20

134588
134966
135773
136104
139438

NUT/SPIRALOCK 1/4
WASHER/FLAT HARDENED 1/2
WASHER/FLAT HARDENED 5/8
HOSE/MEDIUM PRESSURE 3/8 X 30
SCREW/CAP LOCK FL 3/8 X 5/8

2
2
12
1
1

21
22
23
24
25

183978 a
184378
184499
184946
186913 a

MANIFOLD/VALVE
PLATE/SPACER
HOSE/MEDIUM PRESSURE 1/2 X 22
MANIFOLD/HYDRAULIC RETURN
PUMP/TANDEM 2.48 SERVO

1
1
1
1
1

26
27
28
29
30

50351134
187348
193169
193247
193248

TUBE/TANDEM PUMP
HOSE/MEDIUM PRESSURE 1/4 X 17
PORT/TEST 9/16 UNF
TUBE ASSY/TWO-SPEED MOTOR RIGHT
TUBE ASSY/MOTOR BRAKE RIGHT

1
1
1
1
1

31
32
33
34
35

193249
193270
193563
193627
193672 a

TUBE ASSY/TWO-SPEED MOTOR LEFT


TUBE ASSY/MOTOR BRAKE LEFT
TUBE/DRAIN
HOSE/MANIFOLD
MOTOR/TWO-SPEED RIGHT

1
1
1
1
1

36
37
38
39
40

193673 a
193715
193745
195032
195118

MOTOR/TWO-SPEED LEFT
HOSE/MEDIUM PRESSURE 3/8 X 13-1/2
FITTING/45 HB12-MAORB12
CLAMP/HOSE 20-32 MM
HOSE/HIGH PRESSURE 5/8 X 21-7/8

1
1
1
1
3

41
42
43
44
45

195146
195457
230-24749
230-32753
240107

CROSS/TEE
HOSE/HIGH PRESSURE 5/8 X 21-7/8
FITTING/STRAIGHT MJ06-MORB08
FITTING/TEE MJ04-MJ04-MAORB04
TUBE ASSY/MOTOR DRAIN RIGHT

2
1
4
1
1

46
47
48

650453
650706
651620

SCREW/CAP 1/2 X 1-1/2


SCREW/CAP 1/4 X 2
SCREW/CAP M16 X 30MM

2
2
12

a) For breakdown see Section B of this manual.

PRINTED IN USA

50950011/CP1112

60

HYDROSTATIC SYSTEM WITH DRIVE MOTORS


Two-Speed
Dual Joystick Controls
MAIN IN -12 ORB (B,D)

2-SPEED -08 ORB (J,K)

MAIN OUT -12 ORB (A,C)

BRAKE -08 ORB (H,L)


CASE FLUSH-DRAIN -10 ORB (G)

NOTE 1

DRIVE MOTOR PORT REFERENCE


20
1
46
3

22

APPLY LOCTITE 242 &


TORQUE TO 55 FT-LBS
BOTH 650453 BOLTS

43

NOTE 1

10

18

42

36
F

35

41

34

40
TANK

32
A
D

38

10

23
33

29

16

37

44

17

E
45

13

38
H
5

30

M
15

21

11

14

10
K

25

F
NOTE 1.
REMOVE (4) CAPS AND TURN EACH
SPEED ADJUSTMENT SCREW CLOCKWISE
(APPROXIMATELY 1 FULL TURN)

37

12

24

31

19

28

41

13

MAX WHEEL SPEED TO BE 90 RPM 2


MAX DIFFERENCE OF 3 RPM BETWEEN LEFT & RIGHT SIDE

45

39

10

K
L

38
26

27

410028

61

50950011/CP1112

PRINTED IN USA

HYDROSTATIC SYSTEM WITH DRIVE MOTORS


Ref.
No.

Part
No.

Quantity
Two-Speed DJS

Description

1
2
3
4
5

054626
054820
055981
072806
076879

FITTING/STRAIGHT MJ08-MORB08
FITTING/TEE MJ06-MAORB06-MJ06
FITTING/TEE MJ06-MJ06-MAORB06
FITTING/TEE MJ06-FJS06-MJ06
CAP FJ08

2
2
1
1
1

6
7
8
9
10

080556
089099
121773
121775
131493

CAP FJ06
FITTING/STRAIGHT MJ08-MORB10
FITTING/45 MJ12-MAORB16
FITTING/90 MJ08-MAORB12
FITTING/STRAIGHT MFS10-MORB12

4
2
1
1
6

11
12
13
14
15

132049
134588
135773
136104
139438

SWITCH/TEMPERATURE
NUT/SPIRALOCK 1/4
WASHER/FLAT HARDENED 5/8
HOSE/MEDIUM PRESSURE 3/8 X 30
SCREW/CAP LOCK FL 3/8 X 5/8

1
2
12
1
1

16
17
18
19
20

183978 a
184378
184499
184946
190539

MANIFOLD/VALVE
PLATE/SPACER
HOSE/MEDIUM PRESSURE 1/2 X 22
MANIFOLD/HYDRAULIC RETURN
TUBE/CHARGE

1
1
1
1
1

21
22
23
24
25

191229
191854
193169
193247
193248

HOSE/MEDIUM PRESSURE 3/8 X 21-1/2


HOSE/MEDIUM PRESSURE 3/4 X 63-1/2
PORT/TEST 9/16 UNF
TUBE ASSY/TWO-SPEED MOTOR RIGHT
TUBE ASSY/MOTOR BRAKE RIGHT

1
1
1
1
1

26
27
28
29
30

193249
193270
193563
193627
193672 a

TUBE ASSY/TWO-SPEED MOTOR LEFT


TUBE ASSY/MOTOR BRAKE LEFT
TUBE/DRAIN
HOSE/MANIFOLD
MOTOR/TWO-SPEED RIGHT

1
1
1
1
1

31
32
33
34
35

193673 a
193745
195032
195120
195121

MOTOR/TWO-SPEED LEFT
FITTING/45 HB12-MAORB12
CLAMP/HOSE 20-32 MM
HOSE/HIGH PRESSURE 5/8 X 21
HOSE/HIGH PRESSURE 5/8 X 23-7/8

1
1
1
1
1

36
37
38
39
40

195122
195146
230-24749
240107
241505

HOSE/HIGH PRESSURE 5/8 X 21-3/4


CROSS/TEE
FITTING/STRAIGHT MJ06-MORB08
TUBE ASSY/MOTOR DRAIN RIGHT
HOSE/HIGH PRESSURE 5/8 X 21-5/8

1
2
4
1
1

41
42
43
44
45

241526
245149 a
650453
650706
651620

FITTING/90 MFS10-MAORB12
PUMP/TANDEM
SCREW/CAP 1/2 X 1-1/2
SCREW/CAP 1/4 X 2
SCREW/CAP M16 X 30MM

2
1
2
2
12

46

P471548

WASHER/FLAT HARDENED 1/2

a) For breakdown see Section B of this manual.

PRINTED IN USA

50950011/CP1112

62

HYDROSTATIC SYSTEM WITH DRIVE MOTORS


22
4

23

5
12

10

15
NOTE 3 6
14

13

17

16

19

11
2

24

20

7
NOTE 2

18

21

3
8
TO RIGHT DRIVE MOTOR
BRAKE FITTING

Brake Release Assembly


Single-Speed Models

NOTES:

TO LEFT DRIVE MOTOR


BRAKE FITTING

27

26

NOTE 3
8

1. 272760 TO BE LOCATED NEAR 273155


2. 055981 TO BE INSTALLED INTO 184102
3. 184215 DECAL TO BE LOCATED ON RH
INNER FILLER PANEL

16

11

12
3

19

17

23
21

20

13

28
9

24
3

25

18

NOTE 2
1

22

TO RIGHT DRIVE MOTOR


BRAKE FITTING

Brake Release Assembly


Two-Speed Models

50440025_400745

63

15

10

TO LEFT DRIVE MOTOR


BRAKE FITTING

14

NOTES:
1. 272760 TO BE LOCATED NEAR 273155
2. 055981 TO BE INSTALLED INTO LEFT PORT
OF MANIFOLD VALVE.
3. DECAL 184215 TO BE LOCATED ON RH
INNER FILLER PANEL.

50950011/CP1112

PRINTED IN USA

HYDROSTATIC SYSTEM WITH DRIVE MOTORS


Ref.
No.

Part
No.

Quantity
Single-Speed

Description

1
2
3
4
5

055981
064260
068938
071722
137959

FITTING/TEE MJ06-MJ06-MAORB06
NUT/HEX WHIZLOCK 5/16
FITTING/90 MJ06-MAORB06
RIVET/BLIND
BOLT/CARRIAGE 1/4 X 1-1/2

1
2
2
2
2

6
7
8
9
10

184215
191330
194271
194309
195147

DECAL/JACK
SPACER 0.5 X 0.334 X 1.0
STRIP/FOAM0.25 X 1.5 X 15.8
CLAMP/TUBE TWIN 3/8
ACOUSTIC PAD/FRONT LEFT SEAT

1
2
1
2
1

11
12
13
14
15

210-32184
242775
272730
272760
273076

NUT/CENTERLOCK FLANGE 1/4


COVER/UNDER SEAT LEFT
TUBE/HANDLE
DECAL/PARK BRAKE RELEASE
HANDLE HOLDER CLIP

2
1
1
1
2

16
17
18
19
20

273155 a
50300144
50300145
50300146
50300159

PUMP/PARK BRAKE
TUBE/HYDRAULIC BRAKE RELEASE IN
TUBE/HYDRAULIC BRAKE RELEASE OUT
HOSE/MEDIUM PRESSURE 3/8 X 18-1/2
COVER/LEFT FRONT W/ BRAKE RELEASE

1
1
1
1
1

21
22
23
24

50300236
50350823
50350824
650741

HOSE/MEDIUM PRESSURE 3/8 X 26


FILLER/ROPS RIGHT
FILLER/ROPS LEFT
SCREW/CAP 5/16 X 3-1/4

1
1
1
2

a) For breakdown see Section B of this manual.

Ref.
No.

Part
No.

Quantity
Two-Speed

Description

1
2
3
4
5

055981
064260
068938
071722
080556

FITTING/TEE MJ06-MJ06-MAORB06
NUT/HEX WHIZLOCK 5/16
FITTING/90 MJ06-MAORB06
RIVET/BLIND
CAP FJ06

1
2
2
2
1

6
7
8
9
10

087393
137959
184215
191330
194271

FITTING/TEE MJ06-MJ06-MJ06
BOLT/CARRIAGE 1/4 X 1-1/2
DECAL/JACK
SPACER 0.5 X 0.334 X 1.0
STRIP/FOAM0.25 X 1.5 X 15.8

1
2
1
2
1

11
12
13
14
15

194309
195147
210-32184
242165
242391

CLAMP/TUBE TWIN 3/8


ACOUSTIC PAD/FRONT LEFT SEAT
NUT/CENTERLOCK FLANGE 1/4
TUBE/BRAKE LEFT MOTOR
TUBE/BRAKE RIGHT MOTOR

2
1
2
1
1

16
17
18
19
20

242775
272730
272760
273076
273155 a

COVER/UNDER SEAT LEFT


TUBE/HANDLE
DECAL/PARK BRAKE RELEASE
HANDLE HOLDER CLIP
PUMP/PARK BRAKE

1
1
1
2
1

21
22
23
24
25

50300144
50300145
50300146
50300159
50300236

TUBE/HYDRAULIC BRAKE RELEASE IN


TUBE/HYDRAULIC BRAKE RELEASE OUT
HOSE/MEDIUM PRESSURE 3/8 X 18-1/2
COVER/LEFT FRONT W/ BRAKE RELEASE
HOSE/MEDIUM PRESSURE 3/8 X 26

1
1
1
1
1

26
27
28

50350823
50350824
650741

FILLER/ROPS RIGHT
FILLER/ROPS LEFT
SCREW/CAP 5/16 X 3-1/4

1
1
2

a) For breakdown see Section B of this manual.

PRINTED IN USA

50950011/CP1112

64

HYDRAULICS - CHASSIS
4640 Models

47

50

45

43

12

11

13
33

12
52

16

34

30
17
1

25
19

37
46
36
12

44

26

38

32

14
13

36

39

48

31

12

35

35

41

12

52

10

18
40

15
29 40
27

28

14
INSERT FITTING INTO
13
MAIN CONTROL VALVE
ON UPPER R.H. SIDE 51
12

49

10
23
22

10

REFERENCE TUBE ASSEMBLY SEQUENCE

42

1. 194503
2. 194506
3. 194529
4. 194504

MAIN CONTROL VALVE

5. 194530
6. 194531
7. 242173
8. 272799

24
21

21

20

24
19

5
38
9
5

SELF-LEVELING VALVE DETAIL

30

44

46

7
TILT-LOCK SOLENOID

LIFT-LOCK SOLENOID

400691

65

50950011/CP1112

PRINTED IN USA

HYDRAULICS - CHASSIS
Ref.
No.

Part
No.

Quantity
4640

Description

1
2
3
4
5

055005
057557
064260
067460
067761

FITTING/90 MJ12-MAORB12
WASHER/FLAT 17/32
NUT/HEX WHIZLOCK 5/16
FITTING/TEE MJ10-MJ10-FJS10
FITTING/90 MJ10-MAORB10

1
1
3
1
3

6
7
8
9
10

071401
072580
072587
072807
076879

NUT/HEX LOCK 1/4


FITTING/STRAIGHT MJ10-MORB10
FITTING/STRAIGHT MJ12-MORB12
FITTING/TEE MJ10-MAORB10-MJ10
CAP FJ08

2
8
1
1
4

11
12
13
14
15

079092
079098
079126
088904
095619

FITTING/TEE MJ12-MAORB12-MJ12
PLATE/TWIN COVER
CLAMP/TUBE 5/8
CLAMP/TUBE 1/2
CLAMP/HOSE 1-1/4 X 13/32 HOLE

1
6
3
2
1

16

17
18

131838
240336
074830
131842
134852

ASSY/FILTER
ASSY/FILTER INDICATOR
FILTER/OIL
NUT/SPIRALOCK 5/16
NUT/SPIRALOCK 3/8

1
1
1
2
1

19
20
21
22
23

135331
135367 a
184101 a
186207
186254

STRAP
VALVE/SELF LEVEL
VALVE/SOLENOID
CLAMP/TUBE 1-1/4
PLATE/TUBE CLAMP

1
1
2
1
1

24
25
26
27
28

191249
193212
193518
194503
194504

FITTING/TEE MJ08-MJ08-MAORB10
TUBE 3/4 OD X 13/32 ID
HOSE/SUCTION JOINT
TUBE/LIFT
TUBE/TILT

2
2
1
1
1

29
30
31
32
33

194506
194513
194528
194529
194530

TUBE/LIFT
SPACER/SOLENOID LIFT
BRACKET/HARNESS
TUBE/TILT SOLENOID
TUBE/TILT

1
1
1
1
1

34
35
36
37
38

194531
194648
195112
242173
272799

TUBE/TILT
TUBE/LIFT CROSSOVER
CLAMP/T-BOLT 1-5/8
TUBE/HYDRAULIC FILTER
TUBE/TILT

1
1
2
1
1

39
40
41
42
43

274958
274977
274979
275021
50350205

TUBE/AUXILIARY
TUBE/AUXILIARY
TUBE/LIFT CROSSOVER
TUBE/SUCTION
BRACKET/FILTER

1
1
1
1
1

44
45
46
47
48

50657028
650490
650547
650733
650741

SCREW/CAP 1/4 X 4-1/4


SCREW/CAP 3/8 X 1
SCREW/CAP 5/16 X 3-1/2
SCREW/CAP 5/16 X 2-1/2
SCREW/CAP 5/16 X 3-1/4

2
2
3
1
1

49
50
51
52

650773
651041
651089
654004

BOLT/CARRIAGE 3/8 X 1-1/2


SCREW/MACHINE HEX WASHER HEAD 3/8 X 3/4
SCREW/CAP 1/4 X 3
WASHER/FLAT 5/16

1
4
2
2

a) For breakdown see Section B of this manual.

PRINTED IN USA

50950011/CP1112

66

HYDRAULICS - CHASSIS
5240 Models

50
44

47

42

10

11
12
32

11

15

52
33

23

16

45

24
19

29

39
20

18
43

45
6

34
25

31

11

13

34

12

40
37

11

6
11

48

7
46

52
3

30

13

17

11
9
30
3

28
26

38

51

14

36
2
49

13
12
11

27
22

21

REFERENCE TUBE ASSEMBLY SEQUENCE


1. 194503
2. 194506
3. 194529
4. 194504

35

41

5. 194530
6. 194531
7. 272595
8. 272799

23

20

20

5
45

5
19

23
18
43

29

8
410608

67

SELF-LEVELING VALVE DETAIL

TILT-LOCK SOLENOID

50950011/CP1112

6
LIFT-LOCK SOLENOID

PRINTED IN USA

HYDRAULICS - CHASSIS
Ref.
No.

Part
No.

Quantity
5240

Description

1
2
3
4
5

055005
057557
064260
067460
067761

FITTING/90 MJ12-MAORB12
WASHER/FLAT 17/32
NUT/HEX WHIZLOCK 5/16
FITTING/TEE MJ10-MJ10-FJS10
FITTING/90 MJ10-MAORB10

1
1
4
1
3

6
7
8
9
10

072580
072587
072807
076879
079092

FITTING/STRAIGHT MJ10-MORB10
FITTING/STRAIGHT MJ12-MORB12
FITTING/TEE MJ10-MAORB10-MJ10
CAP/37 FLARE 3/4
FITTING/TEE MJ12-MAORB12-MJ12

8
1
1
4
1

11
12
13
14
15

079098
079126
088904
095619
131838

PLATE/TWIN COVER
CLAMP/TUBE 5/8
CLAMP/TUBE 1/2
CLAMP/HOSE 1-1/4 X 13/32 HOLE
ASSY/FILTER

7
3
3
1
1

16
17
18

240336
074830
131842
134852
135331

ASSY/FILTER INDICATOR
FILTER/OIL
NUT/SPIRALOCK 5/16
NUT/SPIRALOCK 3/8
STRAP

1
1
2
1
1

19
20
21
22
23

135367 a
184101 a
186207
186254
191249

VALVE/SELF LEVEL
VALVE/SOLENOID
CLAMP/TUBE 1-1/4
PLATE/TUBE CLAMP
FITTING/TEE MJ08-MJ08-MAORB10

1
2
1
1
2

24
25
26
27
28

193212
193518
194503
194504
194506

TUBE 3/4 OD X 13/32 ID


HOSE/SUCTION JOINT
TUBE/LIFT
TUBE/TILT
TUBE/LIFT

2
1
1
1
1

29
30
31
32
33

194513
194528
194529
194530
194531

SPACER/SOLENOID LIFT
BRACKET/HARNESS
TUBE/TILT SOLENOID
TUBE/TILT
TUBE/TILT

1
2
1
1
1

34
35
36
37
38

195112
245151
245152
245153
245154

CLAMP/T-BOLT 1-5/8
TUBE/AUXILIARY
TUBE/AUXILIARY
TUBE/LIFT CROSSOVER
TUBE/LIFT CROSSOVER

2
1
1
1
1

39
40
41
42
43

272595
272799
275021
50350205
50657028

TUBE/HYDRAULIC FILTER
TUBE/TILT
TUBE/SUCTION
BRACKET/FILTER
SCREW/CAP 1/4 X 4-1/4

1
1
1
1
2

44
45
46
47
48

650490
650547
650725
650733
650741

SCREW/CAP 3/8 X 1
SCREW/CAP 5/16 X 3-1/2
SCREW/CAP 5/16 X 2-1/4
SCREW/CAP 5/16 X 2-1/2
SCREW/CAP 5/16 X 3-1/4

2
3
1
1
1

49
50
51
52

650773
651041
651089
654004

BOLT/CARRIAGE 3/8 X 1-1/2


SCREW/MACHINE HEX WASHER HEAD 3/8 X 3/4
SCREW/CAP 1/4 X 3
WASHER/FLAT 5/16

1
4
2
2

a) For breakdown see Section B of this manual.

PRINTED IN USA

50950011/CP1112

68

HYDRAULICS - CHASSIS
Power-A-Tach Hydraulics
4640 Models

FRONT OF MACHINE

CONNECTS TO BASE END


OF CYLINDER
ROUTE HOSES THROUGH HOLE BETWEEN
TRIM AND LEFT SIDE TOWER
REMOVE EXISTING CAP AND
INSTALL TANK HOSE FOR
POWER-A-TACH

TO CONNECTOR ON
ROPS HARNESS CONNECTS TO ROD END
OF CYLINDER

ONE/TWO-SPEED VALVE
4

11
TO FRAME GROUND

DEUTSCH CONNECTOR WITH


RED/BLACK WIRES TO BE
INSERTED INTO SOLENOID
COIL CLOSEST TO VALVE BODY

REMOVE EXISTING CAP AND


INSTALL CHARGE HOSE FOR
POWER-A-TACH

10

RUN

DETAIL VIEW
SOLENOID VALVE
INSTALL IN LH
ROPS PANEL

1
4

5
4

TO CONNECTOR ON ROPS HARNESS


IN INSTRUMENT PANEL

3
2
6

2
1
1

400731

69

50950011/CP1112

PRINTED IN USA

HYDRAULICS - CHASSIS
Ref.
No.

Part
No.

Quantity
4640

Description

1
2
3
4
5

068938
079026
135331
190520 a
190670

FITTING/90 MJ06-MAORB06
FITTING/45 MJ06-MAORB06
STRAP
VALVE/SOLENOID POWER-A-TACH
SWITCH/POWER-A-TACH

2
1
1
1
1

6
7
8
9
10

194732
195115
195116
210-19469
275847

FITTING/90 LL MJ06-MAORB06
HOSE/MEDIUM PRESSURE 3/8 X 23
HOSE/MEDIUM PRESSURE 3/8 X 18
NUT/LOCK SERRATED FLANGE 1/4
ASSY/ELEC/POWER-A-TACH

1
1
1
2
1

11

650706

SCREW/CAP 1/4 X 2

a) For breakdown see Section B of this manual.

PRINTED IN USA

50950011/CP1112

70

HYDRAULICS - CHASSIS
Power-A-Tach Hydraulics
5240 Models

CONNECT TO
ROPS HARNESS

17

LEFT
INSTRUMENT
PANEL VIEW

LEFT CHASSIS VIEW


10

CHASSIS GROUND

CONNECT TO
VALVE SOLENOIDS

20
12
6

19

6
1

9
22

18

21
1

11

7
15

9
VALVE SUB
ASSY VIEW

13

14

16

FITTING ON
BRAKE VALVE
DETAIL A

CONNECT THIS DRAIN


LINE TO MAIN HYDRAULIC
SUCTION TUBE PORT

50450009

71

50950011/CP1112

PRINTED IN USA

HYDRAULICS - CHASSIS
Ref.
No.

Part
No.

Quantity
5240

Description

1
2
3
4
5

054994
068938
071401
072803
095619

FITTING/STRAIGHT MJ06-MORB06
FITTING/90 MJ06-MAORB06
NUT/HEX LOCK 1/4
FITTING/STRAIGHT MJ08-MORB06
CLAMP/HOSE 1-1/4 X 13/32 HOLE

2
1
3
1
2

6
7
8
9
10

096511
135331
184499
190520 a
190670

SPACER 3/8 LONG


STRAP
HOSE/MEDIUM PRESSURE 1/2 X 22
VALVE/SOLENOID POWER-A-TACH
ASSEMBLY/SWITCH POWER-A-TACH

2
1
1
1
1

11
12
13
14
15

194309
194380
194638
210-19470
245143

CLAMP/TUBE TWIN 3/8


PLATE/TOP SIZE 1 TWIN
CLAMP/TUBE 5/8
NUT/LOCK SERRATED FLANGE 5/16
MOUNT/SOLENOID VALVE

1
1
1
2
1

16
17
18
19
20

245166
275847
50350249
50350250
650706

HOSE/MEDIUM PRESSURE 1/2 X 38-1/2


ASSY/ELEC/POWER-A-TACH
TUBE/POWER-A-TACH SHORT 3/8
TUBE/POWER-A-TACH TALL 3/8
SCREW/CAP 1/4 X 2

1
1
1
1
1

21
22

651095
652140

BOLT/CARRIAGE 1/4 X 2-3/4


BOLT/CARRIAGE 1/4 X 2

1
1

a) For breakdown see Section B of this manual.

PRINTED IN USA

50950011/CP1112

72

HYDRAULICS - CHASSIS
Cold Weather (Option) Power-A-Tach Hydraulics
4640 Models
17
ROPS WIRE ROUTING

CONNECTS TO ROPS
HARNESS

NOTE 2

11

19
12

LEFT HAND ROPS


INSTRUMENT PANEL

19
2

LEFT ROPS
SIDE SCREEN

10

19

19

16

NOTE 1

18
2

13

CHASSIS ASSEMBLY
5

CONNECTS TO
HARNESS 275888

15
NOTE 1. THIS HARDWARE IS USED TO MOUNT MAXI FUSE HOLDER.
ADDITIONAL WASHERS ARE SUPPLIED TO SPACE FUSE HOLDER
AWAY FROM BRACKET FOR EASIER FUSE COVER REMOVAL.
NOTE 2. CONNECT TUBES TO ALL-TACH HOSES IN LEFT REAR TOWER.
PUMP PORT MARKED "UP" TO BE CONNECTED TO BASE END OF
ALL-TACH CYLINDER.

I
J

ELECTRICAL CONNECTION DETAILS

PUMP 243869

HARNESS 275888

BLUE WIRE CONNECT TO BOTTOM SOLENOID.


GREEN WIRE CONNECT TO TOP SOLENOID.
BLACK WIRE CONNECT TO HARNESS 275888.

COLOR

A. CHASSIS GROUND STUD............BLACK


B. BATTERY POS BATTERY POST............RED
C. MAXIFUSE HOLDER WITH 60 AMP FUSE
D. CONNECTS TO HARNESS 275847..........RED/BLACK
E. CONNECTS TO HARNESS 275847..........WHITE/BLACK
F. INSERT ONTO TOP SOLENOID............RED/BLACK
G. INSERT ONTO BOTTOM SOLENOID.........WHITE/BLACK
H. CONNECT TO PUMP 243869 GROUND WIRE..BLACK
I. CONNECT TO TOP SOLENOID.............RED
J. CONNECT TO BOTTOM SOLENOID..........RED
B

A
ASSEMBLED VIEW
D

C
14

F,I
G,J

400735

H
(GROUND WIRE)

73

50950011/CP1112

PRINTED IN USA

HYDRAULICS - CHASSIS
Ref.
No.

Part
No.

Quantity
4640

Description

1
2
3
4
5

055648
071401
081380
137784
139438

TIE/CABLE 3/16 X 7-1/2 BLACK


NUT/HEX LOCK 1/4
SCREW/CAP FL LOCK 5/16 X 3/4
FITTING/90 MJ06-MAORB04
SCREW/CAP LOCK FL 3/8 X 5/8

4
6
2
2
2

6
7
8
9
10

190670
193856
194309
195740
243865

SWITCH/POWER-A-TACH
SOLENOID
CLAMP/TUBE TWIN 3/8
COVER/ELECTRICAL
PORT/TUBE DOWN 3/8

1
2
1
2
1

11
12
13
14
15

243866
243869 ab
275847
275888
275892

PORT/TUBE UP 3/8
PUMP/COLD-WEATHER POWER-A-TACH
ASSY/ELEC/POWER-A-TACH
HARNESS/POWER UNIT
MOUNT/PUMP

1
1
1
1
1

16
17
18
19

650419
650588
653007
654002

SCREW/CAP 1/4 X 1-3/4


SCREW/CAP 1/4 X 1-1/2
NUT/HEX 5/16
WASHER/FLAT 1/4

1
1
4
6

a) For breakdown see Section B of this manual.


b) Reservoir takes 0.8 U.S. Quarts (0,75 L) of Mobil ATF Dexron III fluid.

PRINTED IN USA

50950011/CP1112

74

HYDRAULICS - CHASSIS
Cold Weather (Option) Power-A-Tach Hydraulics
5240 Models

LEFT CHASSIS VIEW


ONE CLAMP FOR HARNESS 275888 AND THE
OTHER CLAMP FOR FUSE BOX POWER CABLE
CONNECTS TO ROPS HARNESS
1

10
CONNECTS TO
HARNESS 275888
CHASSIS GROUND

CHASSIS GROUND

6
9
7
5

11
4

11

A
B

H
C

I
J

HARNESS 275888

COLOR

A. CHASSIS GROUND......................BLACK
B. BATTERY POS BATTERY POST............RED
C. MAXIFUSE HOLDER WITH 60 AMP FUSE
D. CONNECTS TO HARNESS 275847..........RED/BLACK
E. CONNECTS TO HARNESS 275847..........WHITE/BLACK
F. INSERT ONTO TOP SOLENOID............RED/BLACK
G. INSERT ONTO BOTTOM SOLENOID.........WHITE/BLACK
H. CONNECT TO PUMP 243869 GROUND WIRE..BLACK
I. CONNECT TO TOP SOLENOID.............RED
J. CONNECT TO BOTTOM SOLENOID..........RED

12

LEFT
INSTRUMENT
PANEL

PUMP 243869
BLUE WIRE CONNECT TO BOTTOM SOLENOID.
GREEN WIRE CONNECT TO TOP SOLENOID.
BLACK WIRE CONNECT TO HARNESS 275888.

50450010

75

50950011/CP1112

PRINTED IN USA

HYDRAULICS - CHASSIS
Ref.
No.

Part
No.

Quantity
5240

Description

1
2
3
4
5

071401
096511
137784
139438
193856

NUT/HEX LOCK 1/4


SPACER 3/8 LONG
FITTING/90 MJ06-MAORB04
SCREW/CAP LOCK FL 3/8 X 5/8
SOLENOID

6
4
2
2
2

6
7
8
9
10

194638
210-19470
243869 ab
245138
275847

CLAMP/TUBE 5/8
NUT/LOCK SERRATED FLANGE 5/16
PUMP/COLD-WEATHER POWER-A-TACH
PLATE/POWER-A-TACH PUMP
ASSY/ELEC/POWER-A-TACH

2
4
1
1
1

11
12

275888
190670

HARNESS/POWER UNIT
ASSEMBLY/SWITCH POWER-A-TACH

1
1

a) For breakdown see Section B of this manual.


b) Reservoir takes 0.8 U.S. Quarts (0,75 L) of Mobil ATF Dexron III fluid.

PRINTED IN USA

50950011/CP1112

76

HYDRAULICS - CHASSIS
Hydraglide Ride Control Hydraulics
4640 Models

10

DETAIL A
LEFT INSTRUMENT PANEL
(REFERENCE)

RIDE CONTROL
(HYDRAGLIDE)
INDICATOR

BLK
BRN

REMOVE CAP FROM SUCTION TUBE


PORT AND CONNECT HOSE

8
7
6

12

5
11
2

400744

77

50950011/CP1112

PRINTED IN USA

HYDRAULICS - CHASSIS
Ref.
No.

Part
No.

Quantity
4640

Description

1
2
3
4
5

054626
054816
128738
131842
137575

FITTING/STRAIGHT MJ08-MORB08
FITTING/90 MJ08-MAORB08
BULB/LAMP
NUT/SPIRALOCK 5/16
HOSE/MEDIUM PRESSURE 1/2 X 19

2
1
1
2
1

6
7
8
9
10

184363 a
184415
184843
194829
194831

MANIFOLD/HYDRAGLIDE
ACCUMULATOR
PLATE/VALVE SPACER
TUBE/HYDRAGLIDE
TUBE/HYDRAGLIDE

1
1
1
1
1

11
12

650814
654004

SCREW/CAP 5/16 X 4
WASHER/FLAT 5/16

2
2

a) For breakdown see Section B of this manual.

PRINTED IN USA

50950011/CP1112

78

HYDRAULICS - CHASSIS
Hydraglide Ride Control Hydraulics
5240 Models

DRAIN HOSE VIEW

HYD SUCTION LINE

1
3

BLK
BRN

5
4
10
11
2

410620

79

50950011/CP1112

PRINTED IN USA

HYDRAULICS - CHASSIS
Ref.
No.

Part
No.

Quantity
5240

Description

1
2
3
4
5

054626
054816
131842
184363 a
184415

FITTING/STRAIGHT MJ08-MORB08
FITTING/90 MJ08-MAORB08
NUT/SPIRALOCK 5/16
MANIFOLD/HYDRAGLIDE
ACCUMULATOR

2
1
2
1
1

6
7
8
9
10

184499
184843
245155
245156
650814

HOSE/MEDIUIM PRESSURE 1/2 X 22


PLATE/VALVE SPACER
TUBE/HYDRAGLIDE
TUBE/HYDRAGLIDE
SCREW/CAP 5/16 X 4

1
1
1
1
2

11

654004

WASHER/FLAT 5/16

a) For breakdown see Section B of this manual.

PRINTED IN USA

50950011/CP1112

80

HYDRAULICS - AUXILIARY HYDRAULICS


T-Bar, Dual Hand and Hand/Foot Controls
4640 Models

12

11

14

14

13
8

5
9

13

410125

81

50950011/CP1112

PRINTED IN USA

HYDRAULICS - AUXILIARY HYDRAULICS


Ref.
No.

Part
No.

Quantity
4640 TB, DH, H/F

Description

1
2
3
4
5

061574
067761
072615
076587
129706 a

O-RING 042 N90


FITTING/90 MJ10-MAORB10
FITTING/90 MJ10-MAORB12
SCREW/CAP LOCK 5/16 X 5/8
PUMP/DOUBLE GEAR 1.77/1.02

1
2
2
4
1

6
7
8
9
10

131522
131529
193624
193665
193730

PLUG MORB12
PLUG MORB08
HOSE/SUCTION PUMP
FITTING/45 HB20-MAORB20
HOSE/MEDIUM PRESSURE 5/8 X 27

1
1
1
1
1

11
12
13
14

193732
194961 a
195112
650491

HOSE/MEDIUM PRESSURE 5/8 X 22


VALVE/CONTROL 3 SPOOL
CLAMP/T-BOLT 1-5/8
SCREW/CAP 3/8 X 1-1/4

1
1
2
2

a) For breakdown see Section B of this manual.

PRINTED IN USA

50950011/CP1112

82

HYDRAULICS - AUXILIARY HYDRAULICS


T-Bar, Dual Hand and Hand/Foot Controls
5240 Models

12

3
3
6

11

10

1
2

13
14
5
9

8
13

410224

83

50950011/CP1112

PRINTED IN USA

HYDRAULICS - AUXILIARY HYDRAULICS


Ref.
No.

Part
No.

Quantity
5240 TB, DH, H/F

Description

1
2
3
4
5

061574
067761
072615
076587
129706 a

O-RING 042 N90


FITTING/90 MJ10-MAORB10
FITTING/90 MJ10-MAORB12
SCREW/CAP FL LOCK 5/16 X 5/8
PUMP/DOUBLE GEAR 1.77/1.02

1
2
2
4
1

6
7
8
9
10

131522
131529
193624
193665
194538

PLUG MORB12
PLUG MORB08
HOSE/SUCTION PUMP
FITTING/45 HB20-MAORB20
HOSE/MEDIUM PRESSURE 5/8 X 23

1
1
1
1
1

11
12
13
14

194930
194961 a
195112
650491

HOSE/MEDIUM PRESSURE 5/8 X 17-1/2


VALVE/CONTROL 3 SPOOL
CLAMP/T-BOLT 1-5/8
SCREW/CAP 3/8 X 1-1/4

1
1
2
2

a) For breakdown see Section B of this manual.

PRINTED IN USA

50950011/CP1112

84

HYDRAULICS - AUXILIARY HYDRAULICS


T-Bar, Dual Hand and Hand/Foot Controls
High-Flow Option
4640 Models

29
9

21
2

22

10

20

16

7
A

5
17
6
1

19 13

REMOVE EXISTING CAP


AND INSTALL CHARGE FOR
JEM VALVE

18

15

4
28

26
26

14

12

24

11
DETAIL A

27

23

11

11
BACKSIDE DETAIL A

11

410126

85

23

25

50950011/CP1112

PRINTED IN USA

HYDRAULICS - AUXILIARY HYDRAULICS


Ref.
No.

Part
No.

Quantity
TB, DH, H/F
4640 High-Flow

Description

1
2
3
4
5

054994
055005
061574
067761
068938

FITTING/STRAIGHT MJ06-MORB06
FITTING/90 MJ12-MAORB12
O-RING 042 N90
FITTING/90 MJ10-MAORB10
FITTING/90 MJ06-MAORB06

4
2
1
2
1

6
7
8
9
10

072615
076587
079097
079098
110227

FITTING/90 MJ10-MAORB12
SCREW/CAP LOCKING 5/16 X 5/8
CLAMP/TUBE 3/4
PLATE/TWIN COVER
FITTING/90 MJ06-MAORB08

2
4
1
1
1

11
12
13
14
15

122778
129706 a
131522
193624
193665

PLUG MORB06
PUMP/DOUBLE GEAR 1.77/1.02
PLUG MORB12
HOSE/SUCTION PUMP
FITTING/45 HB20-MAORB20

3
1
1
1
1

16
17
18
19
20

193700
193701 a
193730
193732
194257

HYDRAULIC TUBE/TWO BACK HIGH


VALVE/MANUAL CONTROL WITH HIGH FLOW
HOSE/MEDIUM PRESSURE 5/8 X 27
HOSE/MEDIUM PRESSURE 5/8 X 22
TUBE/BANK TO TANK

1
1
1
1
1

21
22
23
24
25

194532
194533
244510 a
194613
194915

TUBE/HIGH FLOW
TUBE/HIGH FLOW
VALVE/PROPORTIONAL (2 BANKS)
HYDRAULIC TUBE/TWO FRONT HIGH
HOSE/MEDIUM PRESSURE 3/8 X 23

1
1
1
1
1

26
27
28
29

195112
650486
650491
650732

CLAMP/T-BOLT 1-5/8
SCREW/CAP 5/16 X 3/4
SCREW/CAP 3/8 X 1-1/4
SCREW/CAP 5/16 X 3-3/4

2
2
2
1

a) For breakdown see Section B of this manual.

PRINTED IN USA

50950011/CP1112

86

HYDRAULICS - AUXILIARY HYDRAULICS


T-Bar, Dual Hand and Hand/Foot Controls
High-Flow Option
5240 Models
29
19

9
8

20
2

16

18

2
10

5
7
A

6
22

17
23

13

3
25

4
28

14
12

15

25

24

27

21

11

21
11

BACKSIDE DETAIL A

26
410225

DETAIL A

87

50950011/CP1112

PRINTED IN USA

HYDRAULICS - AUXILIARY HYDRAULICS


Ref.
No.

Part
No.

Quantity
TB, DH, H/F
5240 High-Flow

Description

1
2
3
4
5

054994
055005
061574
067761
068938

FITTING/STRAIGHT MJ06-MORB06
FITTING/90 MJ12-MAORB12
O-RING 042 N90
FITTING/90 MJ10-MAORB10
FITTING/90 MJ06-MAORB06

4
2
1
2
1

6
7
8
9
10

072615
076587
079097
079098
110227

FITTING/90 MJ10-MAORB12
SCREW/CAP FL LOCK 5/16 X 5/8
CLAMP/TUBE 3/4
PLATE/TWIN COVER
FITTING/90 MJ06-MAORB08

2
4
1
1
1

11
12
13
14
15

122778
129706 a
131522
193624
193665

PLUG MORB06
PUMP/DOUBLE GEAR 1.77/1.02
PLUG MORB12
HOSE/SUCTION PUMP
FITTING/45 HB20-MAORB20

3
1
1
1
1

16
17
18
19
20

193700
193701 a
50350039
194532
194533

HYDRAULIC TUBE/TWO BACK HIGH


VALVE/MANUAL CONTROL WITH HIGH FLOW
TUBE/BANK TO TANK
TUBE/HIGH FLOW
TUBE/HIGH FLOW

1
1
1
1
1

21
22
23
24
25

244510 a
194538
194930
194613
195112

VALVE/PROPORTIONAL (2 BANKS)
HOSE/MEDIUM PRESSURE 5/8 X 23
HOSE/MEDIUM PRESSURE 5/8 X 17-1/2
HYDRAULIC TUBE/TWO FRONT HIGH
CLAMP/T-BOLT 1-5/8

1
1
1
1
2

26
27
28
29

195736
650486
650491
650732

HOSE/MEDIUM PRESSURE 3/8 X 16


SCREW/CAP 5/16 X 3/4
SCREW/CAP 3/8 X 1-1/4
SCREW/CAP 5/16 X 3-3/4

1
2
2
1

a) For breakdown see Section B of this manual.

PRINTED IN USA

50950011/CP1112

88

HYDRAULICS - AUXILIARY HYDRAULICS


T-Bar/Joystick Controls
4640 Models
12
8
18
19

25
20

4
7

1
26

9
6

TO START INTERLOCK ON
CHASSIS WIRE HARNESS

23

1
5

13

24

11

REMOVE EXISTING CAP AND


INSTALL CHARGE HOSE FOR
JEM VALVE

21

17

16

22

3
10

14

15

27

22

13
4
1

25
9

24

1
6
1
5
1
DETAIL VIEW
PILOT VALVE

DETAIL VIEW
PROPORTIONAL VALVE

410127

89

50950011/CP1112

PRINTED IN USA

HYDRAULICS - AUXILIARY HYDRAULICS


Ref.
No.

Part
No.

Quantity
4640 TB/JS

Description

1
2
3
4
5

054994
061574
067761
068938
072615

FITTING/STRAIGHT MJ06-MORB06
O-RING 042 N90
FITTING/90 MJ10-MAORB10
FITTING/90 MJ06-MAORB06
FITTING/90 MJ10-MAORB12

9
1
2
1
2

6
7
8
9
10

072806
076587
110227
122778
129706 a

FITTING/TEE MJ06-FJS06-MJ06
SCREW/CAP FL LOCK 5/16 X 5/8
FITTING/90 MJ06-MAORB08
PLUG MORB06
PUMP/DOUBLE GEAR 1.77/1.02

1
4
1
1
1

11
12
13
14
15

131522
188985
193103 a
193624
193665

PLUG MORB12
ACCUMULATOR
VALVE/CONTROL 3-SPOOL PILOT
HOSE/SUCTION PUMP
FITTING/45 HB20-MAORB20

1
1
1
1
1

16
17
18
19
20

193730
193732
194257
194601
194609

HOSE/MEDIUM PRESSURE 5/8 X 27


HOSE/MEDIUM PRESSURE 5/8 X 22
TUBE/BANK TO TANK
HYDRAULIC TUBE/TWO BACK LOW
HYDRAULIC TUBE/TWO FRONT LOW

1
1
1
1
1

21
22
23
24
25

194916
195112
240263
244510 a
273530

HOSE/MEDIUM PRESSURE 3/8 X 22


CLAMP/T-BOLT 1-5/8
INTERLOCK/JUMPER START
VALVE/PROPORTIONAL (2 BANKS)
FITTING/45 MAORB06-MAORB06

1
2
1
1
1

26
27

650486
650491

SCREW/CAP 5/16 X 3/4


SCREW/CAP 3/8 X 1-1/4

2
2

a) For breakdown see Section B of this manual.

PRINTED IN USA

50950011/CP1112

90

HYDRAULICS - AUXILIARY HYDRAULICS


T-Bar/Joystick Controls
5240 Models

12

8
25

24
22

TO START INTERLOCK ON
CHASSIS WIRE HARNESS

17

18
1

26

23

5
1

13

5
13

21
19

16
3

20

2
20
27

10

13

15

14

4
1

24

23

1
6
1

DETAIL VIEW
PROPERTIONAL VALVE

410227
DETAIL VIEW
PILOT VALVE

91

50950011/CP1112

PRINTED IN USA

HYDRAULICS - AUXILIARY HYDRAULICS


Ref.
No.

Part
No.

Quantity
5240 TB/JS

Description

1
2
3
4
5

054994
061574
067761
068938
072615

FITTING/STRAIGHT MJ06-MORB06
O-RING 042 N90
FITTING/90 MJ10-MAORB10
FITTING/90 MJ06-MAORB06
FITTING/90 MJ10-MAORB12

9
1
2
1
2

6
7
8
9
10

072806
076587
110227
122778
129706 a

FITTING/TEE MJ06-FJS06-MJ06
SCREW/CAP FL LOCK 5/16 X 5/8
FITTING/90 MJ06-MAORB08
PLUG MORB06
PUMP/DOUBLE GEAR 1.77/1.02

1
4
1
1
1

11
12
13
14
15

131522
188985
193103 a
193624
193665

PLUG MORB12
ACCUMULATOR
VALVE/CONTROL 3-SPOOL PILOT
HOSE/SUCTION PUMP
FITTING/45 HB20-MAORB20

1
1
1
1
1

16
17
18
19
20

194538
194601
194609
194930
195112

HOSE/MEDIUM PRESSURE 5/8 X 23


HYDRAULIC TUBE/TWO BACK LOW
HYDRAULIC TUBE/TWO FRONT LOW
HOSE/MEDIUM PRESSURE 5/8 X 17-1/2
CLAMP/T-BOLT 1-5/8

1
1
1
1
2

21
22
23
24
25

195745
240263
244510 a
273530
50350039

HOSE/MEDIUM PRESSURE 3/8 X 15


JUMPER/START INTERLOCK
VALVE/PROPORTIONAL (2 BANKS)
FITTING/45 MAORB06-MAORB06
TUBE/BANK TO TANK

1
1
1
1
1

26
27

650486
650491

SCREW/CAP 5/16 X 3/4


SCREW/CAP 3/8 X 1-1/4

2
2

a) For breakdown see Section B of this manual.

PRINTED IN USA

50950011/CP1112

92

HYDRAULICS - AUXILIARY HYDRAULICS


T-Bar/Joystick Controls
High-Flow Option
4640 Models

36
27
11
10

16

28

22

F
33

26

C
23

31

12

TO START INTERLOCK ON
CHASSIS WIRE HARNESS
20

21

34
B

13

1
17

1
A

A
1

15

32

29
24
30

25
4
3
4

14

17

30

19

35

18

5
33

9
1

13
1

1
32

1
6

410128
DETAIL VIEW
PILOT VALVE

93

50950011/CP1112

DETAIL VIEW
PROPORTIONAL VALVE

PRINTED IN USA

HYDRAULICS - AUXILIARY HYDRAULICS


Ref.
No.

Part
No.

Quantity
T-Bar/Joystick
4640 High-Flow

Description

1
2
3
4
5

054994
055005
061574
067761
068938

FITTING/STRAIGHT MJ06-MORB06
FITTING/90 MJ12-MAORB12
O-RING 042 N90
FITTING/90 MJ10-MAORB10
FITTING/90 MJ06-MAORB06

12
2
1
2
1

6
7
8
9
10

072615
072806
076587
079026
079097

FITTING/90 MJ10-MAORB12
FITTING/TEE MJ06-FJS06-MJ06
SCREW/CAP FL LOCK 5/16 X 5/8
FITTING/45 MJ06-MAORB06
CLAMP/TUBE 3/4

2
1
4
1
1

11
12
13
14
15

079098
110227
122778
129706 a
131522

PLATE/TWIN COVER
FITTING/90 MJ06-MAORB08
PLUG MORB06
PUMP/DOUBLE GEAR 1.77/1.02
PLUG MORB12

1
1
1
1
1

16
17
18
19
20

188985
193104 a
193624
193665
193695

ACCUMULATOR
VALVE/CONTROL 4-SPOOL PILOT
HOSE/SUCTION PUMP
FITTING/45 HB20-MAORB20
HYDRAULIC TUBE/FOUR FRONT LOW

1
1
1
1
1

21
22
23
24
25

193698
193699
193700
193730
193732

HYDRAULIC TUBE/FOUR FRONT HIGH


HYDRAULIC TUBE/FOUR BACK LOW
HYDRAULIC TUBE/TWO BACK HIGH
HOSE/MEDIUM PRESSURE 5/8 X 27
HOSE/MEDIUM PRESSURE 5/8 X 22

1
1
1
1
1

26
27
28
29
30

194257
194532
194533
194916
195112

TUBE/BANK TO TANK
TUBE/HIGH FLOW
TUBE/HIGH FLOW
HOSE/MEDIUM PRESSURE 3/8 X 22
CLAMP/T-BOLT 1-5/8

1
1
1
1
2

31
32
33
34
35

240263
244512 a
273530
650486
650491

INTERLOCK/JUMPER START
VALVE/PROPORTIONAL (4 BANKS)
FITTING/45 MAORB06-MAORB06
SCREW/CAP 5/16 X 3/4
SCREW/CAP 3/8 X 1-1/4

1
1
1
2
2

36

650732

SCREW/CAP 5/16 X 3-3/4

a) For breakdown see Section B of this manual.

PRINTED IN USA

50950011/CP1112

94

HYDRAULICS - AUXILIARY HYDRAULICS


T-Bar/Joystick Controls
High-Flow Option
5240 Models
36

11
10
16

12

32
33
30

TO START INTERLOCK ON
CHASSIS WIRE HARNESS

24

20

21
34

9
1

13
8
31

1
7

17

1
15

27

26

28

29

35

17

14

19

18

29

5
32

1
1

31
7

6
1

410228

95

DETAIL VIEW
PILOT VALVE

50950011/CP1112

DETAIL VIEW
PROPORTIONAL VALVE

PRINTED IN USA

HYDRAULICS - AUXILIARY HYDRAULICS


Ref.
No.

Part
No.

Quantity
T-Bar/Joystick
5240 High-Flow

Description

1
2
3
4
5

054994
055005
061574
067761
068938

FITTING/STRAIGHT MJ06-MORB06
FITTING/90 MJ12-MAORB12
O-RING 042 N90
FITTING/90 MJ10-MAORB10
FITTING/90 MJ06-MAORB06

12
2
1
2
1

6
7
8
9
10

072615
072806
076587
079026
079097

FITTING/90 MJ10-MAORB12
FITTING/TEE MJ06-FJS06-MJ06
SCREW/CAP FL LOCK 5/16 X 5/8
FITTING/45 MJ06-MAORB06
CLAMP/TUBE 3/4

2
1
4
1
1

11
12
13
14
15

079098
110227
122778
129706 a
131522

PLATE/TWIN COVER
FITTING/90 MJ06-MAORB08
PLUG MORB06
PUMP/DOUBLE GEAR 1.77/1.02
PLUG MORB12

1
1
1
1
1

16
17
18
19
20

188985
193104 a
193624
193665
193695

ACCUMULATOR
VALVE/CONTROL 4-SPOOL PILOT
HOSE/SUCTION PUMP
FITTING/45 HB20-MAORB20
HYDRAULIC TUBE/FOUR FRONT LOW

1
1
1
1
1

21
22
23
24
25

193698
193699
193700
194532
194533

HYDRAULIC TUBE/FOUR FRONT HIGH


HYDRAULIC TUBE/FOUR BACK LOW
HYDRAULIC TUBE/TWO BACK HIGH
TUBE/HIGH FLOW
TUBE/HIGH FLOW

1
1
1
1
1

26
27
28
29
30

194538
194916
194930
195112
240263

HOSE/MEDIUM PRESSURE 5/8 X 23


HOSE/MEDIUM PRESSURE 3/8 X 22
HOSE/MEDIUM PRESSURE 5/8 X 17-1/2
CLAMP/T-BOLT 1-5/8
JUMPER/START INTERLOCK

1
1
1
2
1

31
32
33
34
35

244512 a
273530
50350039
650486
650491

VALVE/PROPORTIONAL (4 BANKS)
FITTING/45 MAORB06-MAORB06
TUBE/BANK TO TANK
SCREW/CAP 5/16 X 3/4
SCREW/CAP 3/8 X 1-1/4

1
1
1
2
2

36

650732

SCREW/CAP 5/16 X 3-3/4

a) For breakdown see Section B of this manual.

PRINTED IN USA

50950011/CP1112

96

HYDRAULICS - AUXILIARY HYDRAULICS


Dual Joystick Controls
4640 Models
14

10

24

2
5
15
25

1
7

21
1

TO START INTERLOCK ON
CHASSIS WIRE HARNESS

13
11

1
8

22

REMOVE EXISTING CAP AND


INSTALL CHARGE HOSE
FOR JEM VALVE
18

16

19

20

3
23

12

17

20

26

11
2

24
7
1

22
1
4
1
3

DETAIL VIEW
PILOT VALVE

DETAIL VIEW
PROPORTIONAL VALVE

410129

97

50950011/CP1112

PRINTED IN USA

HYDRAULICS - AUXILIARY HYDRAULICS


Ref.
No.

Part
No.

Quantity
4640 DJS

Description

1
2
3
4
5

054994
068938
072615
072806
076587

FITTING/STRAIGHT MJ06-MORB06
FITTING/90 MJ06-MAORB06
FITTING/90 MJ10-MAORB12
FITTING/TEE MJ06-FJS06-MJ06
SCREW/CAP FL LOCK 5/16 X 5/8

9
1
4
1
4

6
7
8
9
10

110227
122778
131522
132068 a
188985

FITTING/90 MJ06-MAORB08
PLUG MORB06
PLUG MORB12
PUMP/DOUBLE GEAR 1.708/1.159
ACCUMULATOR

1
1
1
1
1

11
12
13
14
15

193103 a
193665
194257
194601
194609

VALVE/CONTROL 3-SPOOL PILOT


FITTING/45 HB20-MAORB20
TUBE/BANK TO TANK
HYDRAULIC TUBE/TWO BACK LOW
HYDRAULIC TUBE/TWO FRONT LOW

1
1
1
1
1

16
17
18
19
20

194906
194929
194930
194932
195112

HOSE/MEDIUM PRESSURE 3/8 X 21


HOSE/SUCTION REX
HOSE/MEDIUM PRESSURE 5/8 X 17-1/2
HOSE/MEDIUM PRESSURE 5/8 X 23
CLAMP/T-BOLT 1-5/8

1
1
1
1
2

21
22
23
24
25

240263
244510 a
244517
273530
650486

INTERLOCK/JUMPER START
VALVE/PROPORTIONAL (2 BANKS)
O-RING 101.27 MM X 2.62 MM
FITTING/45 MAORB06-MAORB06
SCREW/CAP 5/16 X 3/4

1
1
1
1
2

26

50657014
654030

SCREW/CAP 1/2 X 1-3/8


WASHER/LOCK HELICAL SPRING 1/2

2
2

a) For breakdown see Section B of this manual.

PRINTED IN USA

50950011/CP1112

98

HYDRAULICS - AUXILIARY HYDRAULICS


Dual Joystick Controls
5240 Models

10

6
24

23
13
20

TO START INTERLOCK ON
CHASSIS WIRE HARNESS
14

1
25

5
4

11
11
1

21

3
1

15

18
3

19

22
17

26
9

12

16

17

11
23

2
1

21
1

1
3

410229

99

DETAIL VIEW
PROPORTIONAL VALVE

DETAIL VIEW
PILOT VALVE

50950011/CP1112

PRINTED IN USA

HYDRAULICS - AUXILIARY HYDRAULICS


Ref.
No.

Part
No.

Quantity
5240 DJS

Description

1
2
3
4
5

054994
068938
072615
072806
076587

FITTING/STRAIGHT MJ06-MORB06
FITTING/90 MJ06-MAORB06
FITTING/90 MJ10-MAORB12
FITTING/TEE MJ06-FJS06-MJ06
SCREW/CAP FL LOCK 5/16 X 5/8

9
1
4
1
4

6
7
8
9
10

110227
122778
131522
132068 a
188985

FITTING/90 MJ06-MAORB08
PLUG MORB06
PLUG MORB12
PUMP/DOUBLE GEAR 1.708/1.159
ACCUMULATOR

1
1
1
1
1

11
12
13
14
15

193103 a
193665
194601
194609
194906

VALVE/CONTROL 3-SPOOL PILOT


FITTING/45 HB20-MAORB20
HYDRAULIC TUBE/TWO BACK LOW
HYDRAULIC TUBE/TWO FRONT LOW
HOSE/MEDIUM PRESSURE 3/8 X 21

1
1
1
1
1

16
17
18
19
20

194929
195112
195514
195519
240263

HOSE/SUCTION PUMP
CLAMP/T-BOLT 1-5/8
HOSE/MEDIUM PRESSURE 5/8 X 14-1/2
HOSE/MEDIUM PRESSURE 5/8 X 20
JUMPER/START INTERLOCK

1
2
1
1
1

21
22
23
24
25

244510 a
244517
273530
50350039
650486

VALVE/PROPORTIONAL (2 BANKS)
O-RING 101.27 MM X 2.62 MM
FITTING/45 MAORB06-MAORB06
TUBE/BANK TO TANK
SCREW/CAP 5/16 X 3/4

1
1
1
1
2

26

50657014
654030

SCREW/CAP 1/2 X 1-3/8


WASHER/LOCK HELICAL SPRING 1/2

2
2

a) For breakdown see Section B of this manual.

PRINTED IN USA

50950011/CP1112

100

HYDRAULICS - AUXILIARY HYDRAULICS


Dual Joystick Controls
High-Flow Option
4640 Models
34

14

8
22

32
19
23

20
C
17

10

18
21

29

TO START INTERLOCK ON
CHASSIS WIRE HARNESS

33

11

3
6
1

1
4

30
15

1
12

27

24

26
31

28

35

13

16

25

28

15
2

3
32

7
2

1
1
1

30
4
1

410130

101

4
1
DETAIL VIEW
PILOT VALVE

50950011/CP1112

DETAIL VIEW
PROPORTIONAL VALVE

PRINTED IN USA

HYDRAULICS - AUXILIARY HYDRAULICS


Ref.
No.

Part
No.

Quantity
Dual Joystick
4640 High-Flow

Description

1
2
3
4
5

054994
055005
068938
072615
072806

FITTING/STRAIGHT MJ06-MORB06
FITTING/90 MJ12-MAORB12
FITTING/90 MJ06-MAORB06
FITTING/90 MJ10-MAORB12
FITTING/TEE MJ06-FJS06-MJ06

12
2
1
4
1

6
7
8
9
10

076587
079026
079097
079098
110227

SCREW/CAP FL LOCK 5/16 X 5/8


FITTING/45 MJ06-MAORB06
CLAMP/TUBE 3/4
PLATE/TWIN COVER
FITTING/90 MJ06-MAORB08

4
1
1
1
1

11
12
13
14
15

122778
131522
132068 a
188985
193104 a

PLUG MORB06
PLUG MORB12
PUMP/DOUBLE GEAR 1.708/1.159
ACCUMULATOR
VALVE/CONTROL 4-SPOOL PILOT

1
1
1
1
1

16
17
18
19
20

193665
193695
193698
193699
193700

FITTING/45 HB20-MAORB20
HYDRAULIC TUBE/FOUR FRONT LOW
HYDRAULIC TUBE/FOUR FRONT HIGH
HYDRAULIC TUBE/FOUR BACK LOW
HYDRAULIC TUBE/TWO BACK HIGH

1
1
1
1
1

21
22
23
24
25

194257
194532
194533
194906
194929

TUBE/BANK TO TANK
TUBE/HIGH FLOW
TUBE/HIGH FLOW
HOSE/MEDIUM PRESSURE 3/8 X 21
HOSE/SUCTION REX

1
1
1
1
1

26
27
28
29
30

194930
194932
195112
240263
244512 a

HOSE/MEDIUM PRESSURE 5/8 X 17-1/2


HOSE/MEDIUM PRESSURE 5/8 X 23
CLAMP/T-BOLT 1-5/8
INTERLOCK/JUMPER START
VALVE/PROPORTIONAL (4 BANKS)

1
1
2
1
1

31
32
33
34
35

244517
273530
650486
650732
50657014

O-RING 101.27 MM X 2.62 MM


FITTING/45 MAORB06-MAORB06
SCREW/CAP 5/16 X 3/4
SCREW/CAP 5/16 X 3-3/4
SCREW/CAP 1/2 X 1-3/8

1
1
2
1
2

654030

WASHER/LOCK HELICAL SPRING 1/2

a) For breakdown see Section B of this manual.

PRINTED IN USA

50950011/CP1112

102

HYDRAULICS - AUXILIARY HYDRAULICS


Dual Joystick Controls
High-Flow Option
5240 Models

34

8
21
10

19

22

32

20
14
28

TO START INTERLOCK ON
CHASSIS WIRE HARNESS

31
2

17

11
18

33

3
1

6
1

29
1

4
1

12

15

26
27

23

25

4
30

35

15

13

24

16

25

3
7

2
31

1
29
4
5

1
4

410230
DETAIL VIEW
PILOT VALVE

103

50950011/CP1112

DETAIL VIEW
PROPORTIONAL VALVE

PRINTED IN USA

HYDRAULICS - AUXILIARY HYDRAULICS


Ref.
No.

Part
No.

Quantity
Dual Joystick
5240 High-Flow

Description

1
2
3
4
5

054994
055005
068938
072615
072806

FITTING/STRAIGHT MJ06-MORB06
FITTING/90 MJ12-MAORB12
FITTING/90 MJ06-MAORB06
FITTING/90 MJ10-MAORB12
FITTING/TEE MJ06-FJS06-MJ06

12
2
1
4
1

6
7
8
9
10

076587
079026
079097
079098
110227

SCREW/CAP FL LOCK 5/16 X 5/8


FITTING/45 MJ06-MAORB06
CLAMP/TUBE 3/4
PLATE/TWIN COVER
FITTING/90 MJ06-MAORB08

4
1
1
1
1

11
12
13
14
15

122778
131522
132068 a
188985
193104 a

PLUG MORB06
PLUG MORB12
PUMP/DOUBLE GEAR 1.708/1.159
ACCUMULATOR
VALVE/CONTROL 4-SPOOL PILOT

1
1
1
1
1

16
17
18
19
20

193665
193695
193698
193699
193700

FITTING/45 HB20-MAORB20
HYDRAULIC TUBE/FOUR FRONT LOW
HYDRAULIC TUBE/FOUR FRONT HIGH
HYDRAULIC TUBE/FOUR BACK LOW
HYDRAULIC TUBE/TWO BACK HIGH

1
1
1
1
1

21
22
23
24
25

194532
194533
194906
194929
195112

TUBE/HIGH FLOW
TUBE/HIGH FLOW
HOSE/MEDIUM PRESSURE 3/8 X 21
HOSE/SUCTION PUMP
CLAMP/T-BOLT 1-5/8

1
1
1
1
2

26
27
28
29
30

195514
195519
240263
244512 a
244517

HOSE/MEDIUM PRESSURE 5/8 X 14-1/2


HOSE/MEDIUM PRESSURE 5/8 X 20
JUMPER/START INTERLOCK
VALVE/PROPORTIONAL (4 BANKS)
O-RING 101.27 MM X 2.62 MM

1
1
1
1
1

31
32
33
34
35

273530
50350039
650486
650732
50657014

FITTING/45 MAORB06-MAORB06
TUBE/BANK TO TANK
SCREW/CAP 5/16 X 3/4
SCREW/CAP 5/16 X 3-3/4
SCREW/CAP 1/2 X 1-3/8

1
1
2
1
2

654030

WASHER/LOCK HELICAL SPRING 1/2

a) For breakdown see Section B of this manual.

PRINTED IN USA

50950011/CP1112

104

HYDRAULICS - LIFT ARM


4640 Models

TO TOP OF HYDRAULIC RESERVOIR

25

2
38

31

30 NOTE 3

28
11

5
34

28

32

30 NOTE 3

20

12

24

13

29
3

11

36 NOTE 1
26

37 NOTE 1

23
22
4

38

12

36 NOTE 1
39 NOTE 2
17

29

27

GREASE TAPER
OF PINS

14

35 NOTE 1
35 NOTE 1

19

10
3

16

24
9

17
33

20

34

37 NOTE 1

15
6

25
1

19

39 NOTE 2

NOTES:
1. DO NOT OVER TIGHTEN CAPSCREWS.

15

2. APPLY LOCTITE 242 TO CAPSCREWS AND


TORQUE TO 80FT-LBS.

21

21

3. HOSES CROSS EACH OTHER FOR T-BAR, DUAL-HAND,


T-JOY, AND JOYSTICK CONTROLS.
HOSES DO NOT CROSS FOR HAND-FOOT CONTROLS.

18
16

2
18

410147

105

50950011/CP1112

PRINTED IN USA

HYDRAULICS - LIFT ARM


Ref.
No.

Part
No.

Quantity
4640

Description

1
2
3
4
5

054626
067847
079098
079126
087849

FITTING/STRAIGHT MJ08-MORB08
NUT/HEX LOCK 3/8
PLATE/TWIN COVER
CLAMP/TUBE 5/8
CLAMP/HOSE #52

4
6
6
4
2

6
7
8
9
10

088904
131529
131689
131952
131953

CLAMP/TUBE 1/2
PLUG MORB08
TUBE/TILT
COUPLER/MALE MJ10
COUPLER/FEMALE MJ10

2
1
2
1
1

11
12
13
14
15

132062
134511
134512
134513
134855

SPACER/TILT TUBE
TUBE/LIFT CYLINDER
TUBE/LIFT CYLINDER RIGHT
TUBE/LIFT CYLINDER LEFT
HOSE/MEDIUM PRESSURE 3/8 X 14 (WITH PROTECTIVE SLEEVE)

2
2
1
1
2

16
17
18
19
20

241558
134966
135300
135306
139452 a

HOSE/MEDIUM PRESSURE 3/8 X 21 (WITH PROTECTIVE SLEEVE)


WASHER/FLAT HARDENED 1/2
PIN
PIN/TILT CYLINDER
CYLINDER/LIFT

2
2
2
2
2

21
22
23
24

183399 a
184956
184957
188161
134522 b

CYLINDER/TILT
TUBE/TILT OUTER
TUBE/TILT INNER
PIN/GREASELESS
PIN/GREASEABLE

2
1
1
2
2

25
26
27
28

188983
134523 b
191819
191820
194600

PIN/GREASELESS
PIN/GREASEABLE
TUBE/LIFT ARM AUX INNER
TUBE/LIFT ARM AUX OUTER
HOSE/MEDIUM PRESSURE 1/2 X 42

2
2
1
1
2

29
30
31
32
33

194612
194616
194881
194882
650492

HOSE/MEDIUM PRESSURE 3/8 X 16-1/2


HOSE/MEDIUM PRESSURE 5/8 X 40-1/2
HOSE/MEDIUM PRESSURE 3/8 X 21
HOSE/MEDIUM PRESSURE 3/8 X 25
SCREW/CAP 3/8 X 2-1/2

2
2
1
1
2

34
35
36
37
38

650535
650545
650547
650568
650818

SCREW/CAP 3/8 X 2-1/4


SCREW/CAP 5/16 X 1-1/4
SCREW/CAP 5/16 X 3-1/2
SCREW/CAP 5/16 X 2
SCREW/CAP 3/8 X 3

2
2
2
2
2

39

651366

SCREW/CAP 1/2 X 1-3/4

a) For breakdown see Section B of this manual.


b) Pin that takes a grease zerk (PN 570002) and requires lubricating grease for maintenance.

PRINTED IN USA

50950011/CP1112

106

HYDRAULICS - LIFT ARM


5240 Models

25
3

40

34

TO TOP OF HYDRAULIC
RESERVOIR

34
9

31

30
13

33

NOTE 3
33 NOTE 3

7
36

22
6

14

5
6

24
15

38 NOTE 1

32

13

2
27

39
NOTE 1

29

NOTE 2

38
19

GREASE TAPER
OF PINS

40

NOTE 1

11

19

41

21

NOTE 2
NOTES:

17

1. DO NOT OVERTIGHTEN CAP SCREWS


2. APPLY LOCTITE 242 TO CAP SCREWS AND
TORQUE TO 80FT-LBS.

23

20
18
3

22
24

10

18

35

36

39 NOTE 1

17

25

14
16

37 NOTE 1
NOTE 1
37
12
5
5
10

21

23

32

26

28

41

42

3. HOSES CROSS EACH OTHER FOR T-BAR, DUAL-HAND,


T-JOY, AND JOYSTICK CONTROLS.
HOSES DO NOT CROSS FOR HAND-FOOT CONTROLS

20

410051

107

50950011/CP1112

PRINTED IN USA

HYDRAULICS - LIFT ARM


Ref.
No.

Part
No.

Quantity
5240

Description

1
2
3
4
5

054626
064260
067847
074395
079098

FITTING/STRAIGHT MJ08-MORB08
NUT/HEX WHIZLOCK 5/16
NUT/HEX LOCK 3/8
CLAMP/HOSE
PLATE/TWIN COVER

4
1
6
1
6

6
7
8
9
10

079126
087849
088904
131529
131689

CLAMP/TUBE 5/8
CLAMP/HOSE #52
CLAMP/TUBE 1/2
PLUG MORB08
TUBE/TILT

4
2
2
1
2

11
12
13
14
15

131952
131953
132062
134511
134512

COUPLER/MALE MJ10
COUPLER/FEMALE MJ10
SPACER/TILT TUBE
TUBE/LIFT CYLINDER
TUBE/LIFT CYLINDER RIGHT

1
1
2
2
1

16
17
18
19
20

134513
134855
241558
134966
135300

TUBE/LIFT CYLINDER LEFT


HOSE/MEDIUM PRESSURE 3/8 X 14 (WITH PROTECTIVE SLEEVE)
HOSE/MEDIUM PRESSURE 3/8 X 21 (WITH PROTECTIVE SLEEVE)
WASHER/FLAT HARDENED 1/2
PIN

1
2
2
2
2

21
22
23
24

135306
139452 a
183399 a
188161
134522 b

PIN/TILT CYLINDER
CYLINDER/LIFT
CYLINDER/TILT
PIN/GREASELESS
PIN/GREASEABLE

2
2
2
2
2

25
26
27
28

188983
134523 b
193508
193511
193519

PIN/GREASELESS
PIN/GREASEABLE
TUBE/LIFT ARM AUX OUTER
TUBE/LIFT ARM AUX INNER
TUBE/TILT OUTER

2
2
1
1
1

29
30
31
32
33

193523
195484
195485
195487
195494

TUBE/TILT INNER
HOSE/MEDIUM PRESSURE 3/8 X 29
HOSE/MEDIUM PRESSURE 3/8 X 25
HOSE/MEDIUM PRESSURE 3/8 X 20
HOSE/MEDIUM PRESSURE 5/8 X 43

1
1
1
2
2

34
35
36
37
38

195495
650492
650535
650545
650547

HOSE/MEDIUM PRESSURE 1/2 X 43


SCREW/CAP 3/8 X 2-1/2
SCREW/CAP 3/8 X 2-1/4
SCREW/CAP 5/16 X 1-1/4
SCREW/CAP 5/16 X 3-1/2

2
2
2
2
2

39
40
41
42

650568
650818
651366
654004

SCREW/CAP 5/16 X 2
SCREW/CAP 3/8 X 3
SCREW/CAP 1/2 X 1-3/4
WASHER/FLAT 5/16

2
2
2
1

a) For breakdown see Section B of this manual.


b) Pin that takes a grease zerk (PN 570002) and requires lubricating grease for maintenance.

PRINTED IN USA

50950011/CP1112

108

HYDRAULICS - LIFT ARM


High-Flow Option
4640 Models

1
10

11
4
12

15
8
13
3
2

14
6

5
4

15
8
3
2

14

410148

109

50950011/CP1112

PRINTED IN USA

HYDRAULICS - LIFT ARM


Ref.
No.

Part
No.

Quantity
4640 High-Flow

Description

1
2
3
4
5

054626
070634
076147
079097
131771

FITTING/STRAIGHT MJ08-MORB08
NUT/SERRATED LOCK 1/4
CLAMP/TUBE
CLAMP/TUBE 3/4
COUPLER/MALE MJ12

1
2
2
2
1

6
7
8
9
10

131772
131958
132148
134728
134729

COUPLER/FEMALE MJ12
COUPLER/MALE MJ08 CASE DRAIN
BAR
HOSE/MEDIUM PRESSURE 3/4 X 42
HOSE/MEDIUM PRESSURE 3/8 X 30

1
1
2
2
1

11
12
13
14
15

184927
184928
184929
650547
650758

TUBE/HIGH FLOW OUTER


TUBE/HIGH FLOW INNER
TUBE/DRAIN
SCREW/CAP 5/16 X 3-1/2
BOLT/CARRIAGE 1/4 X 3/4

1
1
1
2
2

PRINTED IN USA

50950011/CP1112

110

HYDRAULICS - LIFT ARM


High-Flow Option
5240 Models

13

13

10

15

11

8
3

12
2
14
6

5
4

15
8
3
2

14

410106

111

50950011/CP1112

PRINTED IN USA

HYDRAULICS - LIFT ARM


Ref.
No.

Part
No.

Quantity
5240 High-Flow

Description

1
2
3
4
5

054626
070634
076147
079097
131771

FITTING/STRAIGHT MJ08-MORB08
NUT/SERRATED LOCK 1/4
CLAMP/TUBE
CLAMP/TUBE 3/4
COUPLER/MALE MJ12

1
2
2
2
1

6
7
8
9
10

131772
131958
132148
134729
194167

COUPLER/FEMALE MJ12
COUPLER/MALE MJ08 CASE DRAIN
BAR
HOSE/MEDIUM PRESSURE 3/8 X 30
TUBE/HIGH FLOW OUTER

1
1
2
1
1

11
12
13
14
15

194168
194169
195496
650547
650758

TUBE/HIGH FLOW INNER


TUBE/DRAIN
HOSE/MEDIUM PRESSURE 3/4 X 41
SCREW/CAP 5/16 X 3-1/2
BOLT/CARRIAGE 1/4 X 3/4

1
1
2
2
2

PRINTED IN USA

50950011/CP1112

112

CONTROLS - WHEEL DRIVES


Dual Hand and Hand/Foot Controls
8

24

22
18

11

27

21

10

33

35

32

32
31

35

13

19
4

20

32
4

19

17

21

13

27

29

32
19

23
30

16

4640 LAYOUT

13

28

14
3

1
35

20

12
30

25

33

34

34

12

17

28

13

24

11
35

19
28

15

30

13
8

13

34

26
12

12

30

31

34
19

28
9

32
5

10 32

18

5240/2056 LAYOUT
PARTS NOTED IN THIS PRINT ARE
ARRANGED DIFFERENTLY THAN IN
THE 4640 LAYOUT

410061

113

50950011/CP1112

PRINTED IN USA

CONTROLS - WHEEL DRIVES


Ref.
No.

Part
No.

Quantity
DH, H/F

Description

1
2
3
4
5

056937
064260
075288
079042
079216

WASHER/FLAT 25/32
NUT/HEX WHIZLOCK 5/16
PIN/ROLL 5/16 X 1-1/4
ROD END/FEMALE THREAD RIGHT 5/16
ROD END/ELASTOMERIC/FEMALE WITH STUD 5/16

4
1
2
2
5

6
7
8
9
10

123672
128316
134400
134436
134437

SPACER
BUSHING/PIVOT
BRACKET/PIVOT
ROD 9-1/4
ROD 4-3/4

2
4
2
2
1

11
12
13
14
15

134658
134792
134852
134853
135069

ARM/ASSY
ROD END/ELASTOMERIC
NUT/SPIRALOCK 3/8
NUT/SPIRALOCK 1/2
LEVER ASSY/LEFT

2
4
10
2
1

16
17
18
19
20

135072
135332
135787
187002
189108

LEVER ASSY/RIGHT
DEVICE/CENTERING
ROD END/ELASTOMERIC/MALE 5/16
NUT/HEX TOP LOCK FL 5/16
BOOT/T-BAR

1
2
1
6
2

21
22
23
24
25

189508
193640
193642
210-31017
650453

CONTROL ARM/ PUMP


ASSY/PIVOT TUBE
SHAFT/PIVOT
NUT/HEX CENTER LOCK FL 5/16
SCREW/CAP 1/2 X 1-1/2

2
1
1
4
2

26
27
28
29
30

650491
650492
650533
650568
650634

SCREW/CAP 3/8 X 1-1/4


SCREW/CAP 3/8 X 2-1/2
SCREW/CAP 3/8 X 1-1/2
SCREW/CAP 5/16 X 2
SCREW/CAP 3/8 X 1

2
2
4
1
4

31
32
33
34
35

650687
653036
654002
654004
656048

BOLT/CARRIAGE 5/16 X 3/4


NUT/JAM 5/16
WASHER/FLAT 1/4
WASHER/FLAT 5/16
NUT/HEX M8

4
7
2
4
4

PRINTED IN USA

50950011/CP1112

114

CONTROLS - WHEEL DRIVES


T-Bar and T-Bar/Joystick Controls
26

33

10

29

23

24

16
1

34

17

18

34

23
21

34
3

4640 LAYOUT

27

34
14

1
35
4

15

28

13

37
34
12

30
36

26

21

11

13

31

36
19

10

37
30

20

11

21

25

13

37
21

35

29

13

22

31

37

13

21

32

12

32

30

4
1
13
5

34

NOTES:
1) ROUTE ELECTRICAL WIRES BEFORE INSTALLING TERMINALS INTO CONNECTORS
2) INSERT RED WIRE INTO PIN 1, GRAY INTO 2, BLUE INTO 3, AND BLACK INTO 4.
3) INSERT WEDGE AFTER TERMINALS ARE INSTALLED

2
9
21

34

16

5240 LAYOUT
PARTS NOTED ON THIS PRINT ARE
ARRANGED DIFFERENTLY THAN IN
THE 4640 LAYOUT.

410067

115

50950011/CP1112

PRINTED IN USA

CONTROLS - WHEEL DRIVES


Ref.
No.

Part
No.

Quantity
TB, TB/JS

Description

1
2
3
4
5

056937
075288
079216
128316
134327

WASHER/FLAT 25/32
PIN/ROLL 5/16 X 1-1/4
ROD END/ELASTOMERIC/FEMALE WITH STUD 5/16
BUSHING/PIVOT
STOP/T-BAR

6
3
7
6
1

6
7
8
9
10

134400
134436
134437
134532
134658

BRACKET/PIVOT
ROD 9-1/4
ROD 4-3/4
ASSY/PIVOT
ARM/ASSY

2
2
1
1
2

11
12
13
14
15

134757
134792
134852
134853
135393

DAMPER
ROD END/ELASTOMERIC
NUT/SPIRALOCK 3/8
NUT/SPIRALOCK 1/2
PIVOT/T-BAR

2
2
7
2
1

16
17
18
19
20

135787
183147
183149
184210
184211

ROD END/ELASTOMERIC/MALE 5/16


GRIP
LEVER/LEFT CONTROL
PLUG FOUR- PIN
WEDGE FOUR-PIN

1
1
1
1
1

21
22
23
24
25

187002
189108
189508
193640
193642

NUT/HEX TOP LOCK FL 5/16


BOOT/T-BAR
CONTROL ARM/ PUMP
ASSY/PIVOT TUBE
SHAFT/PIVOT

8
1
2
1
1

26
27
28
29
30

210-31017
650453
650491
650492
650533

NUT/HEX CENTER LOCK FL 5/16


SCREW/CAP 1/2 X 1-1/2
SCREW/CAP 3/8 X 1-1/4
SCREW/CAP 3/8 X 2-1/2
SCREW/CAP 3/8 X 1-1/2

4
2
1
2
3

31
32
33
34
35

650634
650687
651467
653036
654002

SCREW/CAP 3/8 X 1
BOLT/CARRIAGE 5/16 X 3/4
PIN/ROLL M5 X 30 MM
NUT/JAM 5/16
WASHER/FLAT 1/4

2
4
1
7
2

36
37

654004
656048

WASHER/FLAT 5/16
NUT/HEX M8

2
4

PRINTED IN USA

50950011/CP1112

116

CONTROLS - WHEEL DRIVES


Dual Joystick Controls

32

19

18

20
22

TO JOYSTICK
SINGLE SPD = PORT #4
TWO SPD = PORT #2
7

18
TO JOYSTICK
SINGLE SPD = PORT #2
TWO SPD = PORT #4
TO JOYSTICK PORT #1

TO JOYSTICK PORT #3

24

NOTE: REMOVE EXISTING CAP


AND INSTALL TANK
FOR JOYSTICK

4
34

28

10

6
TO JOYSTICK
PORT #P
26
PORTS T & P 17

16

21

12

PORTS 1,2,3 & 4

11
3

33
35

PART OF
CHASSIS

TO JOYSTICK
PORT #T

15

31

35

25

23
30
5

13

30

14

27

410193

117

50950011/CP1112

PRINTED IN USA

CONTROLS - WHEEL DRIVES


Ref.
No.

Part
No.

Quantity
Dual Joystick

Description

1
2
3
4
5

054994
055981
068938
114824
128316

FITTING/STRAIGHT MJ06-MORB06
FITTING/TEE MJ06-MJ06-MAORB06
FITTING/90 MJ06-MAORB06
FITTING/90 MJ08-MAORB06
BUSHING/PIVOT

1
1
1
1
2

6
7
8
9
10

134588
194126
137613
137784
183902

NUT/SPIRALOCK 1/4
HOSE/MEDIUM PRESSURE 3/8 X 26
HOSE/MEDIUM PRESSURE 3/8 X 18-1/2
FITTING/90 MJ06-MAORB04
JOYSTICK/DRIVE

2
1
1
4
1

11
12
13
14

183147
184102
184378
187888
188422

GRIP/KAWASAKI
VALVE/SOLENOID
PLATE/SPACER
PIN/TILT CONSOLE
MOUNT/TOWER

1
1
1
1
1

15
16
17
18
19

188430
189192
189193
189359
189377

HANDLE/RATCHET
ADAPTER/QD/HD/6MB-4QD
ADAPTER/QD/HD/6MB-6QD
HOSE AND ADAPTER/LOW PRESSURE 1/4 X 33-1/2 (INCL. ITEM #16)
FLANGE/BOOT/JOYSTICK

1
4
2
4
1

20
21
22
23
24

189380
190133
190834
190854
191119

FLANGE/BOOT/JOYSTICK/REAR
STAND/JOYSTICK
BOOT/JOYSTICK LEFT
COVER/CONSOLE
BOOT/JOYSTICK

1
1
1
1
1

25
26
27
28
29

191142
191365
210-19470
240935
650195

HARNESS/JUMPER/VALVE
HOSE AND ADAPTER/LOW PRESSURE 3/8 X 31 (INCL. ITEM #17)
NUT/LOCK SERRATED FLANGE 5/16
HOSE AND ADAPTER/LOW PRESSURE 3/8 X 35 (INCL. ITEM #17)
SCREW/CAP SOCEKT SET CUP POINT 1/4 X 1/4

1
1
3
1
1

30
31
32
33
34

650573
650706
651646
651647
651660

BOLT/CARRIAGE 5/16 X 1
SCREW/CAP 1/4 X 2
SCREW/THREAD CUTTING PAN HEAD TORX DRIVE #10 X 1/2
SCREW/MACHINE PAN HEAD TORX DRIVE 1/4 X 1/2
SCREW/TAP/R THREAD ROLL 1/4 X 1-1/4

4
2
7
4
4

35

654004

WASHER/FLAT 5/16

PRINTED IN USA

50950011/CP1112

118

CONTROLS - LIFT/TILT
Dual Hand Controls

21

8
21

17

NOTE 1

NOTE 1

17

NOTE 1 17

20

20
4

19

17

NOTE 1

19
5

5
16

11

18

15
18

NOTES 2 & 3

11
15

12

18
16

23
18

13

10

12

NOTE 4
22

14

NOTES:
1) APPLY LOCTITE 242
2) ROUTE ELECTRICAL WIRES BEFORE INSTALLING
TERMINALS INTO CONNECTORS
3) INSERT RED WIRE INTO PIN LOCATION 1, GRAY
INTO 2, BLUE INTO 3, AND BLACK INTO 4
4) INSERT WEDGE AFTER ALL TERMINALS ARE INSTALLED

410166

119

50950011/CP1112

PRINTED IN USA

CONTROLS - LIFT/TILT
Ref.
No.

Part
No.

Quantity
Dual Hand

Description

1
2
3
4
5

071401
132346
132372
132373
136011

NUT/HEX LOCK 1/4


PIVOT/SPACER
ROD END/ELASTOMERIC FEMALE 1/4
BEARING/FLANGED 1/2
HANDLE/LOWER

2
2
2
4
2

6
7
8
9
10

183147
183273
184180
184210
184211

GRIP
MOUNT/GRIP LEFT
MOUNT/GRIP RIGHT
PLUG FOUR- PIN
WEDGE FOUR-PIN

2
1
1
2
2

11
12
13
14
15

194951
195185
195187
195188
195226

PIN
BONNET
CABLE DUAL HAND TILT
CABLE DUAL HAND LIFT
CLEVIS/CABLE

2
2
1
1
2

16
17
18
19
20

650225
650484
650546
650580
650835

SCREW/SET SQUARE HEAD 5/16 X 1/2


SCREW/CAP 5/16 X 1/2
NUT/HEX 1/4
WASHER/FLAT 3/16
SCREW/CAP 1/4 X 1

2
4
4
4
2

21
22
23

651467
651741
651751

PIN/ROLL M5 X 30 MM
SCREW/CAP SOCKET HEAD M5 X 30 MM
SCREW/CAP SOCKET HEAD M5 X 25 MM

2
2
2

PRINTED IN USA

50950011/CP1112

120

CONTROLS - LIFT/TILT
T-Bar Controls
22

10
11

17
18

23
23

1
16
15

24

21

23
14

20
9

21
23

17

18

24
6

NOTE 3

8
3

2
13

16
7

20
15

12

23

NOTE 1 & 2

19

NOTES:

410066

121

1) ROUTE ELECTRICAL WIRES BEFORE INSTALLING


TERMINALS INTO CONNECTORS
2) INSERT RED WIRE INTO PIN 1, GRAY INTO 2,
BLUE INTO 3, AND BLACK INTO 4
3) INSERT WEDGE AFTER TERMINALS ARE INSTALLED.
50950011/CP1112

PRINTED IN USA

CONTROLS - LIFT/TILT
Ref.
No.

Part
No.

Quantity
T-Bar

Description

1
2
3
4
5

054202
056937
074868
079039
128316

ROD END/ELASTOMERIC FEMALE STUD 3/8


WASHER/FLAT 25/32
SPACER
ROD END/ELASTOMERIC FEMALE 3/8
BUSHING/PIVOT

1
2
1
1
2

6
7
8
9
10

134327
134792
134852
135393
183147

STOP/T-BAR
ROD END/ELASTOMERIC 3/8
NUT/SPIRALOCK 3/8
PIVOT
GRIP

1
2
2
1
1

11
12
13
14
15

183153
184210
184211
189108
193710

LEVER/CONTROL RIGHT
PLUG FOUR- PIN
WEDGE FOUR-PIN
BOOT/T-BAR
ROD/LIFT CONTROL

1
1
1
1
2

16
17
18
19
20

220-28739
220-32680
250-32609
650491
650533

PIN/CLEVIS
PIN/CLIP/RUE #8
YOKE
SCREW/CAP 3/8 X 1-1/4
SCREW/CAP 3/8 X 1-1/2

2
2
2
1
2

21
22
23
24

650634
651467
653039
654004

SCREW/CAP 3/8 X 1
PIN/ROLL M5 X 30 MM
NUT/JAM 3/8
WASHER/FLAT 5/16

2
1
5
2

PRINTED IN USA

50950011/CP1112

122

CONTROLS - LIFT/TILT
Hand/Foot Controls

20
19
18

12
13
25
SOUND PAD LOCATION VIEW

16
12

15
22
14

24

16

13

6
2

23

2
2

17

7
4

2
8

10
1
2

11

2
17

21

23

2
9

21

410053

123

50950011/CP1112

PRINTED IN USA

22

CONTROLS - LIFT/TILT
Ref.
No.

Part
No.

Quantity
Hand/Foot

Description

1
2
3
4
5

045-31469
076588
090-30303
191798
193578

BUSHING/OILITE
SCREW/CAP FL LOCK 3/8 X 3/4
PEDAL/FOOT
PIN/SPRING CLEVIS 1/4
PLATE/FOOT SUPPORT

2
18
2
2
2

6
7
8
9
10

193605
193606
193607
193608
193609

COVER/LINKAGE
SUPPORT/RIGHT
SUPPORT/LEFT
SUBFLOOR
PIVOT/PEDAL RIGHT

1
1
1
1
1

11
12
13
14
15

193610
194951
195185
195192
195193

PIVOT/PEDAL LEFT
PIN
BONNET
CABLE/LIFT
CABLE/TILT

1
2
2
1
1

16
17
18
19
20

195226
200-28721
240828
240829
240831

CLEVIS/CABLE
CLEVIS
PAD/ACOUSTIC RIGHT
PAD/ACOUSTIC LEFT
PAD/ACOUSTIC LEFT

2
2
1
1
1

21
22
23
24
25

310-29166
650546
650650
651741
651751

SCREW/CAP WHIZLOCK 3/8 X 1-3/4


NUT/HEX 1/4
SCREW/CAP 1/2 X 3-1/2
SCREW/CAP SOCKET HEAD M5 X 30 MM
SCREW/CAP SOCKET HEAD M5 X 25 MM

2
4
2
2
2

PRINTED IN USA

50950011/CP1112

124

CONTROLS - LIFT/TILT
T-Bar/Joystick and Dual Joystick Controls

24
10

11
NO. 2 PORT

19
NO. 3 PORT

T PORT

ADD MEDIUM STRENGTH THREADLOCKER


TO LOWER THREADS SO IT ADHEARS TO
BOTH THE ATTACHMENT NUT AND LOCK NUT
15
26

TO

JO
Y

13

TO ELECTRIC
AUX HYD ENABLE
CONNECTOR ON
CHASSIS WIRE
HARNESS

NO. 1 PORT

P PORT

PO
RT
2

6
NO. 4 PORT

TO JOYSTICK
PORT 1

20

12

14

CK

TO JOYSTICK
PORT T
TO JOYSTICK
PORT P

8
PORTS T & P

S TI

18

25
23

PORTS
1,2,3 & 4

27
TO JOYSTICK
PORT 3

23
1
4

TO JOYSTICK
PORT 4

16

22

21
17

A
2

LEFT INSTRUMENT PANEL


(REFERENCE)

DETAIL A

FLOAT INDICATOR

410156

125

50950011/CP1112

PRINTED IN USA

CONTROLS - LIFT/TILT
Ref.
No.

Part
No.

Quantity
TB/JS, DJS

Description

1
2
3
4
5

128316
128738
187888
188422
188430

BUSHING/PIVOT
BULB/LAMP
PIN/TILT CONSOLE
MOUNT/TOWER
HANDLE/RATCHET

2
1
1
1
1

6
7
8
9
10

189363
189192
189193
189377
189380

HOSE AND ADAPTER/LOW PRESSURE 1/4 X 26 (INCL. ITEM #7)


ADAPTER/QD/HD/6MB-4QD
ADAPTER/QD/HD/6MB-6QD
FLANGE/BOOT/JOYSTICK
FLANGE/BOOT/JOYSTICK/REAR

2
4
2
1
1

11
12
13
14
15

189559
190133
190270
190684
190754

BOOT/JOYSTICK
STAND/JOYSTICK
JOYSTICK/KAWASAKI
ADAPTOR/FLOAT ENABLE
BOOT/JOYSTICK

1
1
1
1
1

16
17
18
19
20

190854
195890
191363
194451
191363

COVER/CONSOLE
HOSE AND ADAPTER/LOW PRESSURE 1/4 X 48-1/2 (INCL. ITEM #7)
HOSE AND ADAPTER/LOW PRESSURE 3/8 X 28 (INCL. ITEM #8)
GRIP/ELECTRIC AUXILIARY
HOSE AND ADAPTER/MEDIUM PRESSURE 3/8 X 28 (INCL. ITEM #8)

1
2
1
1
1

21
22
23
24
25

210-19470
650195
650573
651646
651647

NUT/LOCK SERRATED FLANGE 5/16


SCREW/CAP SOCEKT SET CUP POINT 1/4 X 1/4
BOLT/CARRIAGE 5/16 X 1
SCREW/THREAD CUTTING PAN HEAD TORX DRIVE #10 X 1/2
SCREW/MACHINE PAN HEAD TORX DRIVE 1/4 X 1/2

3
1
4
7
4

26
27

651660
654004

SCREW/TAP/R THREAD ROLL 1/4 X 1-1/4


WASHER/FLAT 5/16

3
2

PRINTED IN USA

50950011/CP1112

126

CONTROLS - AUXILIARY HYDRAULICS


T-Bar and Dual Hand Controls

14

22
12

15

16

19

13

17
18

8
11

21

24

4
3

23

18

9
10

20
5

410064

127

50950011/CP1112

PRINTED IN USA

CONTROLS - AUXILIARY HYDRAULICS


Ref.
No.

Part
No.

Quantity
T-Bar, DH

Description

1
2
3
4
5

064260
200-28721
067847
070648
191798

NUT/HEX WHIZLOCK 5/16


CLEVIS
NUT/HEX LOCK 3/8
NUT/SERRATED LOCK 5/16
PIN/SPRING CLEVIS 1/4

1
1
1
3
1

6
7
8
9
10

137557
087974
113913
127360
242355

U-BOLT/LD CABLE
JOURNAL/PIVOT
NUT/HEX LOCK 5/16
BUSHING/PIVOT
AUX ASSY/PEDAL

1
1
2
1
1

11
12
13
14
15

272582
194951
195189
195200
195201

BAR/PEDAL STOP
PIN
CABLE/AUXILIARY
BRACKET/VALVE WITH BOSS
KIT/VALVE CABLE END

1
1
1
1
1

16
17
18
19
20

195227
195438
650487
650546
650546

SWITCH/DX
SUPPORT ASSY/PEDAL
SCREW/CAP 5/16 X 1
NUT/HEX 1/4
NUT/HEX 1/4

1
1
3
1
1

21
22
23
24

650692
651751
654006
B11296

SCREW/CAP 5/16 X 1-3/4


SCREW/CAP SOCKET HEAD M5 X 25 MM
WASHER/FLAT 3/8
WASHER/FLAT 11/32

1
2
1
1

PRINTED IN USA

50950011/CP1112

128

CONTROLS - AUXILIARY HYDRAULICS


T-Bar and Dual Hand Controls
High-Flow Option

12

RIGHT INSTRUMENT
PANEL
14
21

15
11

24

16
3
13
17
20
25

18
1

27

23

6
3

7
20
8

19
22
9
2

26
LEFT TOWER
ELECTRICAL PANEL
10
4

410172

129

50950011/CP1112

PRINTED IN USA

CONTROLS - AUXILIARY HYDRAULICS


Ref.
No.

Part
No.

Quantity
TB, DH HF

Description

1
2
3
4
5

064260
067847
070648
137797
242826

NUT/HEX WHIZLOCK 5/16


NUT/HEX LOCK 3/8
NUT/SERRATED LOCK 5/16
NUT/SERRATED FLANGE #10
SPACER

1
1
3
2
1

6
7
8
9
10

127360
242355
137557
191798
193934

BUSHING/PIVOT
AUX ASSY/PEDAL
U-BOLT/LD CABLE
PIN/SPRING CLEVIS 1/4
MODULE/HIGH FLOW

1
1
1
1
1

11
12
13
14
15

194394
194951
195189
195201
195208

SWITCH/HIGH FLOW
PIN
CABLE/AUXILIARY
KIT/VALVE CABLE END
BRACKET/VALVE WITH BOSS

1
1
1
1
1

16
17
18
19
20

195227
195438
272582
200-28721
650487

SWITCH/DX
SUPPORT ASSY/PEDAL
BAR/PEDAL STOP
CLEVIS
SCREW/CAP 5/16 X 1

1
1
1
1
3

21
22
23
24
25

650546
650546
650692
651751
113913

NUT/HEX 1/4
NUT/HEX 1/4
SCREW/CAP 5/16 X 1-3/4
SCREW/CAP SOCKET HEAD M5 X 25 MM
NUT/HEX LOCK 5/16

1
1
1
2
2

26
27

654006
B11296

WASHER/FLAT 3/8
WASHER/FLAT 11/32

1
1

PRINTED IN USA

50950011/CP1112

130

CONTROLS - AUXILIARY HYDRAULICS


Hand/Foot Controls
25

10
2
19 NOTE 1

19

NOTE 1

23

25
22
1

24

7
9

18
20
14
13
20

16
21

NOTES 2 & 3

18

11
15
17
26
12

NOTE 4

NOTES:
1) APPLY LOCTITE 242
2) ROUTE ELECTRICAL WIRES BEFORE INSTALLING
TERMINALS INTO CONNECTORS
3) INSERT RED WIRE INTO PIN LOCATION 1, GRAY
INTO 2, BLUE INTO 3, AND BLACK INTO 4

410175

131

4) INSERT WEDGE AFTER ALL TERMINALS ARE INSTALLED

50950011/CP1112

PRINTED IN USA

CONTROLS - AUXILIARY HYDRAULICS


Ref.
No.

Part
No.

Quantity
Hand/Foot

Description

1
2
3
4
5

071401
132346
132372
132373
134588

NUT/HEX LOCK 1/4


PIVOT/SPACER
ROD END/ELASTOMERIC FEMALE 1/4
BEARING/FLANGED 1/2
NUT/SPIRALOCK 1/4

2
1
1
2
4

6
7
8
9
10

136003
136011
183147
183286
184180

HANDLE/LOWER
HANDLE/LOWER
GRIP
MOUNT/GRIP LEFT
MOUNT/GRIP RIGHT

1
1
2
1
1

11
12
13
14
15

184210
184211
194951
195191
195200

PLUG FOUR- PIN


WEDGE FOUR-PIN
PIN
CABLE/AUXILIARY
BRACKET/VALVE WITH BOSS

2
2
1
1
1

16
17
18
19
20

195201
195227
650225
650484
650542

KIT/VALVE CABLE END


SWITCH/DX
SCREW/SET SQUARE HEAD 5/16 X 1/2
SCREW/CAP 5/16 X 1/2
SCREW/CAP 1/4 X 1/2

1
1
2
2
4

21
22
23
24
25

650546
650580
650835
650839
651467

NUT/HEX 1/4-28
WASHER/FLAT 3/16
SCREW/CAP 1/4 X 1
SCREW/CAP 1/4 X 2-1/4
PIN/ROLL M5 X 30 MM

1
2
1
1
2

26

651751

SCREW/CAP SOCKET HEAD M5 X 25 MM

PRINTED IN USA

50950011/CP1112

132

CONTROLS - AUXILIARY HYDRAULICS


Hand/Foot Controls
High-Flow Option

27
9
NOTE 1

11
3

22

5
5

15
22

NOTE 1

25

16

4
24

29

26

18
8
19
28

20

21

27

10

12 NOTES 2 & 3
14

23

LEFT CHASSIS WALL


2

NOTE 4

23

13

21

NOTES:
1) APPLY LOCTITE 242
2) ROUTE ELECTRICAL WIRES BEFORE INSTALLING
TERMINALS INTO CONNECTORS
3) INSERT RED WIRE INTO PIN LOCATION 1, GRAY
INTO 2, BLUE INTO 3, AND BLACK INTO 4
4) INSERT WEDGE AFTER ALL TERMINALS ARE INSTALLED

410174

133

50950011/CP1112

PRINTED IN USA

CONTROLS - AUXILIARY HYDRAULICS


Ref.
No.

Part
No.

Quantity
H/F HF

Description

1
2
3
4
5

071401
137797
132346
132372
132373

NUT/HEX LOCK 1/4


NUT/SERRATED FLANGE #10
PIVOT/SPACER
ROD END/ELASTOMERIC FEMALE 1/4
BEARING/FLANGED 1/2

2
2
1
1
2

6
7
8
9
10

134588
136003
136011
183147
183286

NUT/SPIRALOCK 1/4
HANDLE/LOWER
HANDLE/LOWER
GRIP
MOUNT/GRIP LEFT

4
1
1
2
1

11
12
13
14
15

184180
184210
184211
193934
194394

MOUNT/GRIP RIGHT
PLUG FOUR- PIN
WEDGE FOUR-PIN
MODULE/HIGH FLOW
SWITCH/HIGH FLOW

1
2
2
1
1

16
17
18
19
20

194951
195191
195201
195208
195227

PIN
CABLE/AUXILIARY
KIT/VALVE CABLE END
BRACKET/VALVE WITH BOSS
SWITCH/DX

1
1
1
1
1

21
22
23
24
25

650225
650484
650542
650580
650835

SCREW/SET SQUARE HEAD 5/16 X 1/2


SCREW/CAP 5/16 X 1/2
SCREW/CAP 1/4 X 1/2
WASHER/FLAT 3/16
SCREW/CAP 1/4 X 1

2
2
4
2
1

26
27
28
29

650839
651467
651751
650546

SCREW/CAP 1/4 X 2-1/4


PIN/ROLL M5 X 30 MM
SCREW/CAP SOCKET HEAD M5 X 25 MM
NUT/HEX 1/4

1
2
2
1

PRINTED IN USA

50950011/CP1112

134

CONTROLS - AUXILIARY HYDRAULICS


Dual Joystick and T-Bar/Joystick Controls
High-Flow Option

LEFT CHASSIS TOWER


3
2
RIGHT INSTRUMENT PANEL
1

50450282

135

50950011/CP1112

PRINTED IN USA

CONTROLS - AUXILIARY HYDRAULICS


Ref.
No.
1
2
3

Part
No.
137797
193934
194394

PRINTED IN USA

Quantity
DJS/TBJS HF

Description
NUT/SERRATED FLANGE #10
MODULE/HIGH FLOW
SWITCH/HIGH FLOW

2
1
1

50950011/CP1112

136

CONTROLS - ENGINE
T-Bar, Dual Hand, T-Bar/Joystick and Dual
Joystick Controls

17

16

20

15

10

19
1

12

19

20

17
16

12

18

14
7

11

18

13

5
2
3

2
22

21

410613

137

50950011/CP1112

PRINTED IN USA

CONTROLS - ENGINE
Ref.
No.

Part
No.

Description

Quantity

1
2
3
4
5

054885
056937
075288
121002
128316

JOINT/BALL
WASHER/FLAT 25/32
PIN/ROLL 5/16 X 1-1/4
NUT/HEX LOCK 1/4
BEARING/BRONZE

2
2
1
2
2

6
7
8
9
10

134588
194686
195209
195213
195559

NUT/SPIRALOCK 1/4
BRACKET/THROTTLE
SENSOR/THROTTLE
LINK/THROTTLE
HARNESS/THROTTLE

2
1
1
1
1

11
12
13
14
15

210-19470
242492
245087
245096
50350203

NUT/LOCK SERRATED FLANGE 5/16


SPRING
PEDAL/THROTTLE
ROD/THREADED 1/4
BRACKET/THROTTLE

2
2
1
1
1

16
17
18
19
20

650196
650426
650546
650580
650745

SCREW/SOCKET SET CUP POINT 1/4 X 5/16


SCREW/CAP 1/4 X 1-1/4
NUT/HEX 1/4
WASHER/FLAT 3/16
BOLT/CARRIAGE 5/16 X 1-1/4

2
2
2
2
2

21
22

651347
653038

SCREW/CAP 3/8 X 1-1/2


NUT/HEX JAM 3/8

1
1

PRINTED IN USA

50950011/CP1112

138

ELECTRICAL - CHASSIS
4640 Models

GREEN CONNECTOR BODY

15

GRAY CONNECTOR BODY


TO ROPS HARNESS
4

27

32
5

29
8

16

21

TO HORN OPTION
OPTIONAL 2 SPEED &
RIDE CONTROL MODULE

31

30
33

25

19
28

27 TO POWER ALL-TACH
(OPTIONAL)
TO FUEL SENDER
TO CHASSIS GROUND
TO AMBER FLASHERS
(OPTIONAL)
7 PARK W/JOYSTICK

OPTIONAL HIGH FLOW MODULE


TO 2 SPEED RIDE CONTROL
MODULE (OPTIONAL)

24
TO RIDE/FLOAT
SOLENOID OPTION

23
15

TO CHASSIS
GROUND

TO HIGH FLOW MODULE


(OPTIONAL)

SUPPLIED WITH
BATTERY CABLE

37

37

37

11

TO POS BATT TERM


TO YANMAR RELAYS
4

TO LEFT CONTROL HANDLE


TO BACK-UP
FOR POWER CABLE;
ALARM OPTION
TO PARK BRAKE SOLENOID 10 CONNECTS TO BOTTOM
OF RH CROSSOVER
TO 2-SPEED
TUBE CLAMP
SOLENOID OPTION

TO GLOW SOLENOID
TO START
SOLENOID

TO ENGINE HARNESS
TO KEYED POWER TAP

TO AUX HYD
SPOOL LOCK
AUX INTERLOCK
TO START

TO FUEL
LIFT PUMP

17

2
26

TO POS BATT POST


38
34

36

22

TO FOOT THROTTLE

18

TO STARTER

12

TO WORK TAIL LIGHTS

13
36
6

TO STARTER
CONNECTS TO LIFT
AND TILT LOCK VALVE 2
TO LIFT LOCK SOLENOID

13

TO ELECTRIC
AUX HYD

TO RIGHT
CONTROL HANDLE

AUX FLOW FORWARD


(PUR/GRY WIRES)
AUX FLOW REVERSE
(YEL/GRY WIRES)
TO HIGH FLOW REVERSE OPTION
(DGN/GRY WIRES)
TO HIGH FLOW FORWARD OPTION
(PNK/GRN WIRES)

TO HYD TEMP SWITCH

TO TILT LOCK SOLENOID

TO AMBER FLASHERS
(OPTIONAL)

TO ENGINE GROUND
NEAR BASE OF DIPSTICK
14

20
6

Fuse and Relay Part Number Information


Maxi Fuses:
20 A - 191332
30 A - 243449
60 A - 195073
Power Relays:
195075
Micro Relays:
183733

ATM Fuses:
5 A - 184633
7.5 A - 184632
10 A - 184631
15 A - 184630
20 A - 184629
25 A - 184628
30 A - 184627

400722

139

50950011/CP1112

PRINTED IN USA

ELECTRICAL - CHASSIS
Ref.
No.

Part
No.

Quantity
4640

Description

1
2
3
4
5

055648
058615
058805
064260
070634

TIE/CABLE 3/16 X 7-1/2 BLACK


CLAMP/HOSE 1/2 X 13/32 HOLE
CLAMP/HOSE 1-1/8 X 13/32 HOLE
NUT/HEX WHIZLOCK 5/16
NUT/SERRATED LOCK 1/4

8
3
1
9
2

6
7
8
9
10

071401
075196
090666
131842
136226

NUT/HEX LOCK 1/4


CLAMP/HOSE 1-1/2 X 13/32 HOLE
NUT/LOCK FLANGE SERRATED 3/8
NUT/SPIRALOCK 5/16
CLAMP/HOSE 3/4 X 13/32 HOLE

6
2
1
1
1

11
12
13
14
15

186679
193206
193856
195740
210-19469

ECU
RELAY 20 A
SOLENOID
COVER/ELECTRICAL
NUT/LOCK SERRATED FLANGE 1/4

1
2
2
2
4

16
17
18
19
20

240176
241456
274133
275717
275863

COVER/WIRE HARNESS
CABLE/BATTERY/POSITIVE
LOOM/BATTERY CABLE (SLIPS OVER 241456 CABLE)
ASSY/ELECTRIC PANEL
CABLE/BATTERY/NEGATIVE

1
1
1
1
1

21
22
23
24
25

275910
50350123
50350352
50350416
50350911

ASSY/HARNESS BRACKET
ASSY/ELECTRIC PANEL
BRACKET/FUSE PANEL
HARNESS/CHASSIS
PLATE/MOUNTING

1
1
1
1
1

26
27
28
29
30

650486
650487
650490
650658
650663

SCREW/CAP 5/16 X 3/4


SCREW/CAP 5/16 X 1
SCREW/CAP 3/8 X 1
NUT/HEX MACHINE #6
SCREW/CAP 1/4 X 5/8

1
2
1
4
2

31
32
33
34
36

650930
651424
651641
653007
654042

SCREW/CAP SOCKET HEAD 5/16 X 3/4


SCREW/CAP M6 X 20 MM
WASHER/FLAT 5/16
NUT/HEX 5/16
WASHER/LOCK EXTERNAL TOOTH 3/8

2
10
2
4
2

37
38

654049
656006

WASHER/FLAT 3/8
SCREW/CAP M10 X 20 MM

7
1

PRINTED IN USA

50950011/CP1112

140

ELECTRICAL - CHASSIS
Battery Assembly
4640 Models

TO CHASSIS GROUND

1
3
1

13
7

1
13
2

11
12

NEGATIVE (-) TERMINAL TO REAR OF MACHINE


10
400741

141

50950011/CP1112

PRINTED IN USA

ELECTRICAL - CHASSIS
Ref.
No.

Part
No.

Quantity
4640

Description

1
2
3
4
5

064260
077685
128007
NSS
210-19470

NUT/HEX WHIZLOCK 5/16


ROD/BATTERY HOLDDOWN
CLAMP/HOSE 5/8 X 13/32 HOLE
BATTERY/12 VDC WET, 950 CCA, GROUP 31, 170 RESERVE
NUT/LOCK SERRATED FLANGE 5/16

3
1
1
1
2

6
7
8
9
10

275862
50351178
50351180
50351181
650488

CABLE/BATTERY/NEGATIVE
BRACKET/BATTERY CLAMP
BRACKET/BATTERY
TRAY/BATTERY
SCREW/CAP 3/8 X 3/4

1
1
1
1
3

11
12
12

650687
651663
654004

BOLT/CARRIAGE 5/16 X 3/4


BOLT/CARRIAGE 5/16 X 2
WASHER/FLAT 5/16

1
1
2

PRINTED IN USA

50950011/CP1112

142

ELECTRICAL - CHASSIS
Battery Assembly
EU Completing
4640 Models

18

12

1
18
4
10
5
1

13

11

9
9

16
17
NEGATIVE (-) TERMINAL TO REAR OF MACHINE
14

15

400739

143

50950011/CP1112

PRINTED IN USA

ELECTRICAL - CHASSIS
Ref.
No.

Part
No.

Quantity
4640 (EU)

Description

1
2
3
4
5

064260
077685
091666
091667
128007

NUT/HEX WHIZLOCK 5/16


ROD/BATTERY HOLDDOWN
SWITCH/DISCONNECT
PLATE/FACE
CLAMP/HOSE 5/8 X 13/32 HOLE

3
1
1
1
1

6
7
8
9
10

NSS
129419
183814
210-19470
275918

BATTERY/12 VDC WET 950 CCA, GROUP 31, 170 RESERVE


BOOT/INSULATOR
HORN/WARNING
NUT/LOCK SERRATED FLANGE 5/16
CABLE/BATTERY DISCONNECT

1
2
1
3
1

11
12
13
14
15

275920
50351178
50351180
50351181
650488

CABLE/BATTERY DISCONNECT
BRACKET/BATTERY CLAMP
BRACKET/BATTERY
TRAY/BATTERY
SCREW/CAP 3/8 X 3/4

1
1
1
1
3

16
17
18

650687
651663
654004

BOLT/CARRIAGE 5/16 X 3/4


BOLT/CARRIAGE 5/16 X 2
WASHER/FLAT 5/16

1
1
2

PRINTED IN USA

50950011/CP1112

144

ELECTRICAL - CHASSIS
15

HI FLOW MODULE
SHOWN FOR REFERENCE

16

5240 Models

VIEW OF LEFT SIDE ELECTRICAL


COMPONENTS AND ACCESSORIES

26
33

28

19

25
ECU SHOWN
FOR REFERENCE
34
3

HYDRAGLIDE/ 2 SPEED MODULE


SHOWN FOR REFERENCE
24
23

26
30
18

30

5
9

13

29

5
10 GLOW RELAY

13

HI-FLOW MODULE CONNECTION

START RELAY 10

12

20

5
11

BRACKET AND CLAMPS


USED TO HOLD DOWN
13 FUSE BOX POWER CABLE
(NOT USED WITH POWER
TACH OPTION)

29

GRAY CONNECTOR BODY

GLOW RELAY
START RELAY

CONNECTION POINT
FOR 2-SPEED AND
HYDRAGLIDE MODULE
JUMPER HARNESS

GREEN CONNECTOR BODY

38

YANMAR RELAYS

Fuse and Relay Part Number Information


CONNECTS TO DISTRIBUTION
STUD ON NEGATIVE POST 17

Maxi Fuses:
20 A - 191332
30 A - 243449
60 A - 195073

28

ATM Fuses:
5 A - 184633
7.5 A - 184632
10 A - 184631
15 A - 184630
20 A - 184629
25 A - 184628
30 A - 184627

Power Relays:
195075
Micro Relays:
183733

GROUND POST OPTIONS

14

32

NOTE 1
MAIN CHASSIS HARNESS
FUSE BOX POWER CABLE (RED)
START RELAY CONNECTIONS:
TWO PIN METRIPACK (21A GREEN AND 92 PURPLE)
RING TERMINAL 82 WHITE
RING TERMINAL 02E RED

POWER TAP

TO REAR DOOR
HARNESS
TWO-SPEED SOLENOID
(PURPLE/BLACK WIRES)
AMBER FLASHERS
PARK BRAKE SOLENOID
(OPTION)
(BLUE/BLACK WIRES)

DETAIL A

BACK UP
ALARM

GLOW RELAY CONNECTIONS:


TWO PIN METRIPACK (PINK 97 AND BLACK)
RING TERMINAL 81 RED
RING TERMINAL 02F RED

ECU DIAGNOSTIC
TOOL CONNECTION
1

TO JOYSTICK
DA VALVE
RIDE CONTROL/FLOAT
YELLOW/BLACK WIRES
(SHORT SOLENOIDS)

CHASSIS 1" TABS


FOR WIRE TIES
POWER TAP
RIDE CONTROL/ FLOAT
BROWN/BLACK WIRES
(LONG SOLENOID)

STARTER
CONNECTION

HORN
OPTION

NOTE 1

AIR GRID
HEATER
AUX HYD
SPOOL LOCK
1 TO ENGINE
HARNESS
1

AUX INTERLOCK
TO START 37

35
JEM VALVE
CONNECTIONS

CONNECT TO
2 LIFT/TILT
LOCK SOLENOIDS

LIFT LOCK
SOLENOID
TILT LOCK
SOLENOID

36

FUEL SENDER

ALL PLACES
13 7 FOR MAIN
HARNESS
P-CLAMPS

RIGHT JOYSTICK
HYD TEMP
SWITCH

HEATER POWER TAP


AC POWER TAP
ENSURE ENGINE HARNESS BRANCH
DOES NOT ENCROACH IN BATTERY AREA

CONNECT TO CHASSIS
CROSSOVER HYDRAULIC TUBES

FOOT THROTTLE

LEFT JOYSTICK
22
26

22
NOTE 1) FOR STANDARD UNITS, CONNECT GROUND CABLE TO BATTERY NEGATIVE TERMINAL.
FOR UNITS EQUIPPED WITH BATTERY DISCONNECT OPTION, CONNECT GROUND CABLE
TO CHASSIS GROUNDING STUD.

410599

145

50950011/CP1112

PRINTED IN USA

ELECTRICAL - CHASSIS
Ref.
No.

Part
No.

Quantity
5240

Description

1
2
3
4
5

055648
058615
064260
070634
071401

TIE/CABLE 3/16 X 7-1/2 BLACK


CLAMP/HOSE 1/2 X 13/32 HOLE
NUT/HEX WHIZLOCK 5/16
NUT/SERRATED LOCK 1/4
NUT/HEX LOCK 1/4

6
2
3
2
8

6
7
8
9
10

076588
095619
128007
193206
193856

SCREW/CAP LOCKING 3/8 X 3/4


CLAMP/HOSE 1-1/4 X 13/32 HOLE
CLAMP/HOSE 5/8 X 13/32 HOLE
RELAY 20 A
SOLENOID

1
4
2
2
2

11
12
13
14
15

194638
195740
210-19470
210-19533
240176

CLAMP/TUBE 5/8
COVER/ELECTRICAL
NUT/LOCK SERRATED FLANGE 5/16
NUT/FLANGE CENTERLOCK 3/8
COVER/WIRE HARNESS

1
2
8
1
1

16
17
18
19
20

50350911
243319
244950
50350219
50350226

PLATE/MOUNTING
ASSY/POSITIVE/POST
BRACKET/SOLENOID ASSY
BRACKET/MODULES
BRACKET/POWER CABLE ASSY

1
1
1
1
1

21
22
23
24
25

50350370
50350405
210-19469
650658
650930

BRACKET/ELECTRICAL
CHASSIS HARNESS
NUT/LOCK SERRATED 1/4
NUT/HEX MACHINE #6
SCREW/CAP SOCKET HEAD 5/16 X 3/4

1
1
2
4
2

26
28
29
30
32

651424
654002
654042
654049
L570018

SCREW/CAP M6 X 20 MM
WASHER/FLAT 1/4
WASHER/LOCK EXTERNAL TOOTH 3/8
WASHER/FLAT 3/8
CLAMP/HOSE 1-7/16 X 13/32 HOLE

10
3
4
4
1

33
34
35
36
37

50351019
654004
058615
131842
650486

SHIELD/ECU
WASHER/FLAT 5/16
CLAMP/HOSE 1/2 X 13/32 HOLE
NUT/SPIRALOCK 5/16
SCREW/CAP 5/16 X 3/4

1
3
1
1
1

38

241961

COVER/RELAY MODULE (SMOOTH TOP BOX)

PRINTED IN USA

50950011/CP1112

146

ELECTRICAL - CHASSIS
Battery Assembly
5240 Models

10

BATTERY GROUND CABLE

14

12
11

11
7

16
6
19

17

15

3
9
18

13
1
TO CHASSIS
GROUND STUD

16

17 16

NOTE: BATTERY POSITIONED IN CHASSIS


WITH POSITIVE POST FORWARD

50450012

147

50950011/CP1112

PRINTED IN USA

ELECTRICAL - CHASSIS
Ref.
No.

Part
No.

Quantity
5240

Description

1
2
3
4
5

054985
064260
071401
NSS
134852

CABLE/BATTERY
NUT/HEX WHIZLOCK 5/16
NUT/HEX LOCK 1/4
BATTERY/12 VDC WET 950 CCA, GROUP 31, 170 RESERVE
NUT/SPIRALOCK 3/8

1
1
2
1
1

6
7
8
9
10

50352131
193836
193837
194638
194798

LOOM/BATTERY CABLE
CABLE/BATTERY/POSITIVE
CABLE/BATTERY/NEGATIVE
CLAMP/TUBE 5/8
ROD/BATTERY HOLDDOWN

1
1
1
2
1

11
12
13
14
15

243319
244967
50350233
654004
654024

ASSY/POSITIVE/POST
HOLDER/BATTERY
BRACKET/POWER CABLE ASSY
WASHER/FLAT 5/16
WASHER/LOCK 5/16

1
1
1
1
2

16
17
18
19

654042
656006
656048
656093

WASHER/LOCK EXTERNAL TOOTH 3/8


SCREW/CAP M10 X 20 MM
NUT/HEX M8
SCREW/CAP M8 X 16 MM

3
2
1
2

PRINTED IN USA

50950011/CP1112

148

ELECTRICAL - CHASSIS
Battery Assembly
EU Completing
5240 Models

TIE SMALL GAUGE WIRE TO


LARGE GAUGE CABLES 2
BATTERY CABLE
15

HORN LOCATED
14 IN LEFT TOWER

19 CONNECT SMALL GAUGE WIRE


TO POST WITH CHASSIS/ENGINE CABLE

CHASSIS/ENGINE CABLE
5

3
17

21

18
11
25

17

10

19

13

TIE SMALL GAUGE WIRE TO


LARGE GAUGE CABLES
SMALL 10 GA WIRE
ATTACH TO CHASSIS
GROUND STUD

24

23
8
BATTERY POSITIONED IN CHASSIS
WITH POSITIVE POST FORWARD 7

24

23

16

26
22
20
12

20
DETAIL A

50450007

149

50950011/CP1112

PRINTED IN USA

ELECTRICAL - CHASSIS
Ref.
No.

Part
No.

Quantity
5240 (EU)

Description

1
2
3
4
5

054985
055648
064260
071401
091666

CABLE/BATTERY
TIE/CABLE 3/16 X 7-1/2 BLACK
NUT/HEX WHIZLOCK 5/16
NUT/HEX LOCK 1/4
SWITCH/DISCONNECT

1
2
1
2
1

6
7
8
9
10

091667
NSS
134852
183814
50352131

PLATE/FACE
BATTERY/12 VDC WET 950 CCA, GROUP 31, 170 RESERVE
NUT/SPIRALOCK 3/8
HORN/WARNING
LOOM/BATTERY CABLE

1
1
1
1
1

11
12
13
14
15

193836
194638
194798
210-19470
240582

CABLE/BATTERY/POSITIVE
CLAMP/TUBE 5/8
ROD/BATTERY HOLDDOWN
NUT/LOCK SERRATED FLANGE 5/16
CABLE/BATTERY/NEGATIVE

1
2
1
1
1

16
17
18
19
20

240583
243319
244967
50350230
50350233

CABLE/BATTERY/NEGATIVE 57.00
ASSY/POSITIVE/POST
HOLDER/BATTERY
CABLE/GROUND 20.00
BRACKET/POWER CABLE ASSY

1
1
1
1
1

21
22
23
24
25

654004
654024
654042
656006
656048

WASHER/FLAT 5/16
WASHER/LOCK 5/16
WASHER/LOCK EXTERNAL TOOTH 3/8
SCREW/CAP M10 X 20 MM
NUT/HEX M8

1
2
3
2
1

26

656093

SCREW/CAP M8 X 16 MM

PRINTED IN USA

50950011/CP1112

150

ELECTRICAL - ROPS/FOPS
TO RADIO
OPTION
TO RIGHT
WORK LIGHT

TO DOME LIGHT

17

17

TO STROBE
LIGHT OPTION
17
TO LEFT WORK LIGHT

TO RESTRAINT BAR

22
14

1
1

20

TO SEAT
SWITCH
TO SEAT
PAN GROUND

26

24

24

11

12

12

7
13

12

23

HIGH FLOW

KEYED
POWER

10

16

TO FLASHER
OPTION

15

22
8

18
9
BROWN - START
RED 05 - BAT
GREEN - BAT
RED - ACC 2
THROTTLE

24

25

TO DOOR
SWITCH

NOTE:
TORQUE KNOB SET
SCREW TO 20-30 in-lb.

20

24
20
LEFT INSTRUMENT PANEL DETAIL

RIGHT INSTRUMENT PANEL DETAIL

410085

151

50950011/CP1112

PRINTED IN USA

ELECTRICAL - ROPS/FOPS
Ref.
No.

Part
No.

Description

Quantity

1
2
3
4
5

055648
067750
070648
072340
088040

TIE/WIRE
NUT/SPEED
NUT/SERRATED LOCK 5/16
GAUGE/HOURMETER
HOUSING/DISPLAY

6
8
1
1
2

6
7
8
9
10

128738
130064
137602
137603
137749

BULB/LAMP
GASKET/DISPLAY HOUSING
CONNECTOR/12V POWER PORT
COVER/12V POWER PORT
SWITCH/PARK BRAKE

12
2
1
1
1

11
12
13
14
15

137753
137797
183634
184560
191477 a

MODULE/CONTROL INTERLOCK
NUT/SERRATED FLANGE #10
GAUGE/FUEL LEVEL
CLAMP/TUBE 15/16
SWITCH/LIGHT

1
6
1
1
1

16
17
18

191635 a
192601
193245
245020
193452

KNOB/LIGHT SWITCH
GROMMET
CONTROL/THROTTLE
KNOB/THROTTLE
ASSEMBLY/INSTRUMENT PANEL RIGHT

1
3
1
1
1

23

240777
194000
195087
073694
240084

HARNESS/ROPS
ASSEMBLY/INSTRUMENT PANEL LEFT
SWITCH/IGNITION
KEY/IGNITION SWITCH (SET OF TWO)
GAUGE/TEMPERATURE

1
1
1
1
1

24
25
26

651308
651726
654042

SCREW/MACHINE PHILLIPS PAN HEAD 1/4 X 3/4


SCREW/MACHINE PHILIPS CROSS-RECESSED M5 X 10 MM
WASHER/LOCK EXTERNAL TOOTH 3/8

8
2
1

19
20
21
22

a) Order P/N 191655 Light Switch Assembly to receive 191477 and 191635 together.

PRINTED IN USA

50950011/CP1112

152

ELECTRICAL - ENGINE

8
4
6
14
13
11
7

11

5
10 1
12

3
12

4
3
12

12

410561

153

50950011/CP1112

PRINTED IN USA

ELECTRICAL - ENGINE
Ref.
No.

Part
No.

Description

Quantity

1
2
3
4
5

071401
076147
128007
193840
194738

NUT/HEX LOCK 1/4


CLAMP/TUBE
CLAMP/HOSE 5/8 X 13/32 HOLE
HARNESS/ENGINE
CLAMP/TUBE 25/64

1
1
2
1
1

6
7
8
9
10

194797
194945
195009
244984
650419

P-CLAMP 1/4
WIRE/ALTERNATOR
SENDER/TEMPERATURE
BRACKET/HARNESS BULKHEAD
SCREW/CAP 1/4 X 1-3/4

1
1
1
1
1

11
12
13
14

656048
656093
656100
656163

NUT/HEX M8
SCREW/CAP M8 X 16 MM
NUT/HEX M5
SCREW/CAP M5 X 10 MM

2
5
1
1

PRINTED IN USA

50950011/CP1112

154

ELECTRICAL - ENGINE
Remote Battery Terminal

6
12

3
4

11

10
7

14
13
1
8

400537

155

50950011/CP1112

PRINTED IN USA

ELECTRICAL - ENGINE
Ref.
No.

Part
No.

Description

Quantity

1
2
3
4
5

067847
071401
137425
194638
243170

NUT/HEX LOCK 3/8


NUT/HEX LOCK 1/4
TERMINAL/REMOTE RED
CLAMP/TUBE 5/8
BRACKET/REMOTE/POSTITIVE

1
2
1
2
1

6
7
8
9
10

243171
243172
243174
243241
650488

BATTERY POST/NEGATIVE MALE


CABLE/REMOTE POSITIVE
EXTENDER/TERMINAL
SHIELD/CABLE
SCREW/CAP 3/8 X 3/4

1
1
1
1
1

11
12
13
14

650588
651087
651153
656093

SCREW/CAP 1/4 X 1-1/2


WASHER/LOCK INTERNAL TOOTH 3/8
WASHER/LOCK INTERNAL TOOTH 5/16
SCREW/CAP M8 X 16 MM

2
1
2
2

PRINTED IN USA

50950011/CP1112

156

ELECTRICAL - LIGHTS

13
8

10
4
3

2
2

12

11

3
2
5

1
1
9

186862

157

50950011/CP1112

PRINTED IN USA

ELECTRICAL - LIGHTS
Ref.
No.
1
2
3
4
5

Part
No.

Description

Quantity

055648
058615
064260
132285
132286

TIE/CABLE 3/16 X 7-1/2 BLACK


CLAMP/HOSE 1/2 X 13/32 HOLE
NUT/HEX WHIZLOCK 5/16
CLIP/SINGLE
CLIP/DOUBLE

2
4
6
2
2

6
7
8
9
10

241959 b
242852 a
241958 b
137463
137497

LIGHT/WORK
LAMP/WORK BEZEL
LIGHT/RED
GROMMET/PANEL FASTENER
LIGHT/DOME

2
2
2
8
1

11
12
13

183168
183934
195110

CLIP/MIDDLE
HARNESS/REAR LIGHTS
SCREW/PHILLIPS HEAD #8 X 1/2

1
1
2

a) Ref. #7 - order replacement 55 W bulb part number 139529.


b) Ref. #6 and #8 - order replacement 35 W bulb part number 139530.

PRINTED IN USA

50950011/CP1112

158

ELECTRICAL - CONTROL
Two-Speed Control
4640 Models

3
410305

159

50950011/CP1112

PRINTED IN USA

ELECTRICAL - CONTROL
Ref.
No.
1
2
3

Part
No.
128738
137797
240632

PRINTED IN USA

Quantity
4640 Two-Speed

Description
BULB/LAMP WEDGE
NUT/SERRATED FLANGE #10-24NC
MODULE/TWO-SPEED SHIFT

50950011/CP1112

1
2
1

160

ELECTRICAL - CONTROL
Two-Speed Control
5240 Models

1
5
3
2
4
3

RIDE CONTROL INDICATOR

6
LEFT INSTRUMENT PANEL

50450017

161

50950011/CP1112

PRINTED IN USA

ELECTRICAL - CONTROL
Ref.
No.

Part
No.

Quantity
5240 Two-Speed

Description

1
2
3
4
5

071401
128738
137797
240632
244943

NUT/HEX LOCK 1/4


BULB/LAMP WEDGE
NUT/SERRATED FLANGE #10
MODULE/2SP/RIDE CONTROL
BRACKET/HYDRAGLIDE MODULE

2
1
2
1
1

50350005

JUMPER/MODULE

PRINTED IN USA

50950011/CP1112

162

FOUR-POINT LIFT
EU Completing

2
5

193113

163

50950011/CP1112

PRINTED IN USA

FOUR-POINT LIFT
Ref.
No.
1
2
3
4
5

Part
No.
134853
134966
137718
193035
651357

PRINTED IN USA

Quantity
(EU)

Description
NUT/SPIRALOCK 1/2
WASHER/FLAT HARDENED 1/2
DECAL/LIFT HOOK
LIFT EYE/FOUR POINT
SCREW/CAP 1/2 X 1-1/4

4
4
4
2
4

50950011/CP1112

164

SOUND SUPPRESSION
Standard

AFFIX TO REAR
CORNER POSTS
OF ROPS

12

10

ROPS SEAL COMPONENTS

11
ROPS FRONTAL VIEW

CENTER LEFT TO RIGHT

14

5
13

3
BOLDTED-IN CROSSMEMBER

FRONT FLOOR ASSEMBLY

CENTER LEFT TO RIGHT

16

15
17
COVER/CONTROLS
410187_50450086_50450087

165

50950011/CP1112

PRINTED IN USA

SOUND SUPPRESSION
Ref.
No.

Part
No.

Quantity
Standard

Description

1
2
3
4
5

135374
187830
187866
187869
187881

PAD
ACOUSTIC PAD/CRSMBER CTR
PAD/ACOUSTIC FRTCOV SIDE
PAD/ACOUSTIC FRONT COVER
PAD/ACOUSTIC CROSSMEMBER

1
1
2
1
1

6
7
8
9
10

190142
190143
190145
190147
190150

SEAL/ROPS FRONT
SEAL/ROPS REAR
SEAL/ROPS LEFT
SEAL/ROPS RIGHT
PAD/ACOUSTIC REAR DECK

1
1
1
1
1

11
12
13
14
15

190153
190172
195147
195149
190312

COVER/ROPS PILLAR LEFT


COVER/ROPS PILLAR RIGHT
ACOUSTIC PAD/FRT LEFT SEAT
ACOUSTIC PAD/FRT RIGHT SEAT
FOAM/UNDERCAB (5240/2056)

1
1
1
1
1

275965
190313
275964
190332

FOAM/UNDERCAB (4640)
FOAM/BACK OF ROPS (5240/2056)
FOAM/BACK OF ROPS (4640)
FOAM/SEAT PAN

1
1
1
1

16
17

PRINTED IN USA

50950011/CP1112

166

SOUND SUPPRESSION
EU Completing
4640 Models

8
10

ENGINE COVER
5
13

ROPS REAR VIEW

1
14

MUFFLER WRAP

LEFT HAND CHASSIS

11
12
11
RIGHT HAND CHASSIS

REAR DOOR

400740

167

50950011/CP1112

PRINTED IN USA

SOUND SUPPRESSION
Ref.
No.

Part
No.

Quantity
4640 (EU)

Description

1
2
3
4
5

190332
275945
275962
275963
275964

FOAM/SEAT PAN
PAD/RISER 4640 LOWER LEFT
PAD/RISER 4640 LOWER RIGHT
PAD/RISER 4640 UPPER RIGHT
FOAM/BACK OF ROPS

1
1
1
1
1

6
7
8
9
10

275971
275976
275983
275984
275985

PAD/RISER 4640 UPPER RIGHT


PAD/RISER 4640 UPPER LEFT
4640 PAD/ENGINE COVER
4640 PAD/ENGINE COVER
4640 PAD/ENGINE COVER

1
1
1
1
1

11
12
13
14

275992
50350028
50350015
50350030

FOAM/REAR DOOR
FOAM/REAR DOOR
WRAP/MUFFLER INSULATION
PAD/TOEPLATE

2
1
1
1

PRINTED IN USA

50950011/CP1112

168

SOUND SUPPRESSION
EU Completing
5240 Models

5
2
ENGINE COVER

17

7
7

1
14

13

12

THIS COMPONENT IS NOT INSTALLED


WHEN LOADER IS EQUIPPED WITH
POWER-A-TACH OPTION

11

REAR GRILLE

ROPS REAR VIEW

15

10
9
16

8
LEFT HAND CHASSIS

RIGHT HAND CHASSIS

MUFFLER

50450000

169

50950011/CP1112

PRINTED IN USA

SOUND SUPPRESSION
Ref.
No.

Part
No.

Quantity
5240 (EU)

Description

1
2
3
4
5

190312
190313
190332
193759
195738

FOAM/UNDERCAB
FOAM/BACK OF ROPS
FOAM/SEAT PAN
PAD/RISER LOWER RIGHT
PAD/ENGINE COVER

1
1
1
1
1

6
7
8
9
10

275984
275992
50350015
50350021
50350023

PAD/ENGINE COVER
FOAM/REAR DOOR
WRAP/MUFFLER INSULATION
PAD/RISER UPPER RIGHT
PAD/RISER UPPER FORWARD

1
2
1
1
1

11
12
13
14
15

50350025
50350026
50350027
50350028
50350030

PAD/ RISER LEFT MIDDLE


PAD/RISER REAR
PAD/RISER ALL-TACH AREA
PAD/REAR DOOR LEFT
PAD/TOEPLATE

1
1
1
1
1

16
17

50350031
50350198

PAD RH CHASSIS VALVE


PAD/ENGINE COVER

1
1

PRINTED IN USA

50950011/CP1112

170

TIRES

171

50950011/CP1112

PRINTED IN USA

TIRES
Ref.
No.

Part
No.

Description

Quantity

811307
240363
a
191020

ASSY/WHEEL 10 X16.5 HEAVY DUTY 8-PLY FLOTATION WIDE SIDEWALL


WHEEL 16.5 X 8.25
TIRE/HEAVY DUTY 10 X 1635 8-PLY
STEM/VALVE

1
1
1
1

811308
240363
a
191020

ASSY/WHEEL 10 X 16.5 HEAVY DUTY 8-PLY FLOTATION WIDE SIDEWALL FOAM-FILLED


WHEEL 16.5 X 8.25
TIRE/HEAVY DUTY 10 X 1635 8-PLY
STEM/VALVE

1
1
1
1

811294
240364
a
191020

ASSY/WHEEL 12 X 16.5 HEAVY DUTY 10-PLY FLOTATION WIDE SIDEWALL


WHEEL 16.5 X 9.75
TIRE/HEAVY DUTY 12 X 16.5 10-PLY HD2000 II
STEM/VALVE

1
1
1
1

811295
240364
a
191020

ASSY/WHEEL 12 X 16.5 HEAVY DUTY 10-PLY FLOTATION WIDE SIDEWALL FOAM-FILLED


WHEEL 16.5 X 9.75
TIRE/HEAVY DUTY 12 X 16.5 10-PLY HD2000 II
STEM/VALVE

1
1
1
1

808216
137243
a
191020

ASSY/WHEEL 33 X 15.50 X 16.5 12-PLY EXTRA WIDE / WIDE SIDEWALL


WHEEL 12 X 16.5
TIRE/HEAVY DUTY 33 X 16.5 X 15.5
STEM/VALVE

1
1
1
1

811253
194326
191020

ASSY/WHEEL 31 X 15.50-15 HEAVY DUTY


WHEEL 15 X 13
STEM/VALVE

1
1
1

811309
240363
a
191020

ASSY/WHEEL 10 X 16.5 10-PLY H/E SEVERE DUTY


WHEEL 16.5 X 8.25
TIRE/SEVERE DUTY 10 X 16.5
STEM/VALVE

1
1
1
1

811310
240363
a
191020

ASSY/WHEEL 10 X 16.5 10-PLY H/E SEVERE DUTY FOAM-FILLED


WHEEL 16.5 X 8.25
TIRE/SEVERE DUTY 10 X 16.5
STEM/VALVE

1
1
1
1

811296
240364
a
191020

ASSY/WHEEL 12 X 16.5 12-PLY H/E SEVERE DUTY


WHEEL 16.5 X 9.75
TIRE/SEVERE DUTY 12 X 16.5
STEM/VALVE

1
1
1
1

811297
240364
a
191020

ASSY/WHEEL 12 X 16.5 12-PLY H/E SEVERE DUTY FOAM-FILLED


WHEEL 16.5 X 9.75
TIRE/SEVERE DUTY 12 X 16.5
STEM/VALVE

1
1
1
1

810869
810870

ASSY/WHEEL SOLID FLEX 10 X 16.5 LEFT


ASSY/WHEEL SOLID FLEX 10 X 16.5 RIGHT

1
1

810871
810872

ASSY/WHEEL SOLID FLEX 12 X 16.5 LEFT


ASSY/WHEEL SOLID FLEX 12 X 16.5 RIGHT

1
1

807801
134372
a
191020

ASSY/WHEEL HEAVY DUTY 10 X 16.5 NARROW RIM


WHEEL 16.5 X 8.25 NARROW
TIRE/HEVY DUTY 10 X 16.5 8-PLY
STEM/VALVE

1
1
1
1

811255

WHEEL/SOLID RUBBER 8.00 X 16 (NOT SHOWN)

a) Purchase equivalent-quality tires for your skid-steer loader. Contact your dealer for replacement tire information.

PRINTED IN USA

50950011/CP1112

172

SECTION NOTES - SECTION NOTES - SECTION NOTES - SECTION NOTES

SECTION NOTES

173

50950011/CP1112

PRINTED IN USA

DECALS
GENERAL INFORMATION

CAUTION
ALWAYS follow safety precautions on decals. Replace decals if they become damaged or
if the unit is repainted. If repainting, BE SURE that all applicable decals are affixed in
their proper locations.
Decal location information assists in the selection and application of new decals, in the event the original
decals become damaged or the machine is repainted.
For decal replacement compare the location photographs to your machine BEFORE starting to refinish.
Check off each required decal using the illustrated reference number. Find the part number, description
and quantity. Refer to the illustration for replacement locations. Refer to Safety chapter of the Operators
Manual for information on the safety decals.

NEW DECAL APPLICATION


Surfaces MUST be free of dirt, dust, grease and foreign material before applying the decal. Remove
smaller portion of decal backing paper and apply the exposed adhesive to the clean surface, maintaining
proper position and alignment. Peel off remaining backing paper and apply hand pressure to smooth out
the decal surface.
Specific decal part numbers for type of model, control option and the Gehl logo must be ordered separately.
PAINT FINISH. Use list below to order paint:
167788
167789

One Gallon Gehl Yellow


6-Pack Spray Cans Gehl Yellow

167754
167755

One Gallon Gun Metal Gray


6-Pack Spray Cans Gun Metal Gray

167792
167793

One Gallon Red


6 (12 oz. Spray Cans) Red

PRINTED IN USA

50950011/CP1112

174

DECALS
Ref.
No.

Part
No.

Quantity
Description

Domestic

EU

1
2
3
4
5

073458
121030
190646
132166
132294

STRIP/NON-SKID SURFACE
STRIP/NON-SKID SURFACE
DECAL/HYDRALOC
TAG/RIP CORD
RING

1
3
1
1
1

1
3
1
1
1

6
7

137545
137628
137842
137632
137634

REFLECTOR/RED
DECAL/WARNING MANUAL
DECAL/WARNING MANUAL
DECAL/HYDRAULIC OIL
DECAL/DIESEL FUEL

2
1
1
1

2
1
1
1

137637
137848
137647
137843
137655

DECAL/DANGER LIFT ARM


DECAL/DANGER LIFT ARM
DECAL/DANGER WARNING
DECAL/DANGER WARNING
DECAL/DANGER NO RIDERS

2
1
2

2
1
-

137844
137657
137845
137658
137846

DECAL/DANGER NO RIDES
DECAL/WARNING GENERAL
DECAL/WARNING GENERAL
DECAL/DANGER HOT SURFACE
DECAL/DANGER HOT SURFACE

1
1
-

2
1
1

137660
137661
137814
140516
184214

DECAL/ETHER
DECAL/TIE DOWN
DECAL/THROTTLE
DECAL/FLAG
DECAL/WARNING ROPS

1
3
1
1
1

1
3
1
1
-

184711
245118
137720
137850
194482

DECAL/WARNING ROPS
DECAL/SERVICE
DECAL/ATTACH BRACKET
DECAL/ATTACHMENT BRACKET
DECAL/INSTRUMENT PANEL RIGHT

1
1
1

1
1
1
1

194485
137683
137847
137639
137849

DECAL/INSTRUMENT PANEL LEFT


DECAL/SAFETY SHUTDOWN
DECAL/SAFETY SHUTDOWN
DECAL/WARNING GENERAL
DECAL/WARNING GENERAL

1
1
1
-

1
1
1

40
42
45

137718
195775
50350826

DECAL/LIFT HOOK
DECAL/FUEL/SULFUR
DECAL/FUSE LOCATION

1
1

2
1
1

46

50350805

DECAL/FUSE PANEL

8
9
10
11
12
13
14
15
16
17
18
19
20
34
35
36
37
38

175

50950011/CP1112

PRINTED IN USA

DECALS

Model Designation Decals


Ref.
No.
21
22

Part
No.
245136
245130
245135
245128

Quantity
Description
DECAL/4640 POWER2 RIGHT
DECAL/5240 POWER2 RIGHT
DECAL/4640 POWER2 LEFT
DECAL/5240 POWER2 LEFT

4640

5240

1
1
-

1
1

Gehl Decals
Ref.
No.
23
24
25
39

Part
No.
183935
183963
184043
191031

Description

Quantity

DECAL/GEHL 5-1/2 X 23-1/2


DECAL/GEHL 3-3/4 X 16
DECAL/GEHL 3-3/4 X 16 (WHITE ON ROPS)
DECAL/E-SERIES

2
1
1
2

Control Decals
Ref.
No.
26

27

Part
No.

Quantity
Description

T-Bar

H/F

DH

TB/JS, DJS

184226
190954
184228
184230
184227

DECAL/T-BAR RIGHT
DECAL/JOYSTICK-ELECTRIC AUXILIARY
DECAL/HAND AND FOOT RIGHT
DECAL/DUAL HAND RIGHT
DECAL/T-BAR LEFT (TB\JS ONLY - NOT DJS)

1
1

1
-

1
-

1
1

184229
184231
184526

DECAL/HAND AND FOOT LEFT


DECAL/DUAL HAND LEFT
DECAL/JOYSTICK LEFT

1
-

1
-

Option Decals
Ref.
No.

Part
No.

Description

Quantity

28
29
30
31
32

184139
138711
137829
184116
184481

DECAL/HIGH FLOW
DECAL/HYDRAGLIDE
DECAL/HIGH FLOW
DECAL/TWO-SPEED (SET OF TWO)
DECAL/POWER-A-TACH

1
2
1
1
1

33
44
47

184357
272760
184215

DECAL/POWER-A-TACH
DECAL/PARK BRAKE RELEASE
DECAL/JACK

1
1
1

PRINTED IN USA

50950011/CP1112

176

DECALS

1
9

27

26

33

28

21

22
22

23

177

21

39

39

50950011/CP1112

23

PRINTED IN USA

DECALS

24
12

14
32

13

10

10

PRINTED IN USA

50950011/CP1112

178

DECALS

25
7

5
4

18

40

15

20
19

42

179

50950011/CP1112

PRINTED IN USA

DECALS

27
26

37

3
38
35

36

17

11

PRINTED IN USA

50950011/CP1112

180

DECALS

34

5240 Models Only

27

26

29

17

30

181

50950011/CP1112

PRINTED IN USA

DECALS

27

26

31
26

16

44

PRINTED IN USA

50950011/CP1112

182

DECALS

21

23

46

39
21

22
23

45

22

39

5240 Models

4640 Models

16

16

183

50950011/CP1112

PRINTED IN USA

DECALS

47

4640 Models Only

PRINTED IN USA

50950011/CP1112

184

DECALS

SECTION NOTES

185

50950011/CP1112

PRINTED IN USA

Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187


Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Drive Motors with Parking Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Tandem Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
Gear Pump - Double . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
Self-Leveling Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
Solenoid Valves - Lift, Tilt and Power-A-Tach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
Solenoid Valves - Brake and Brake Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
Main Control Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
Proportional Valves - Two and Four Bank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Hydraglide Ride Control Manifold Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Pump - Cold-Weather Power-A-Tach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

PRINTED IN USA

50950011/CP1112

SECTION B: HYDRAULIC COMPONENTS

SECTION B: HYDRAULIC COMPONENTS

186

LIFT CYLINDER

8
2

7
6
8

3
8

139452

187

50950011/CP1112

PRINTED IN USA

LIFT CYLINDER
Ref.
No.

Part
No.

Description

Quantity

1
2
3
4

139452
075722
183442
186182
134841

CYLINDER/LIFT
NUT/LOCK 7/8
TUBE/LIFT CYLINDER
ROD/LIFT CYLINDER
PISTON

2
1
1
1
1

5
6
7
8
9

134842
121554
134848
183872
134843 a

GLAND/HEAD
CAP/GLAND
KIT/SEAL
BUSHING
SPACER (Not Shown)

1
1
1
4
1

a) Goes inside the lift cylinder.

PRINTED IN USA

50950011/CP1112

188

TILT CYLINDER

8
3
8

1
2
7

7
10

5
10

183399

189

50950011/CP1112

PRINTED IN USA

TILT CYLINDER
Ref.
No.

Part
No.

Description

Quantity

1
2
3

183399
075722
134841
183462
230-21881

CYLINDER/TILT
NUT/LOCK 7/8
PISTON
TUBE/TILT CYLINDER
PLUG/HEX HEAD 1/8

2
1
1
1
1

4
5
6
7
8

121553
121554
186191
134849
183453

GLAND/HEAD
CAP/GLAND
ROD/TILT CYLINDER
KIT/SEAL
BUSHING/COMPOSITE

1
1
1
1
2

9
10

570002
131488

ZERK/GREASE
BUSHING/SPRING

1
2

PRINTED IN USA

50950011/CP1112

190

DRIVE MOTORS

Single-Speed Motor 245279


4640 Models: SN 313600 and Up
5240 Models: SN 433438 and Up

245279

191

50950011/CP1112

PRINTED IN USA

DRIVE MOTORS
Ref.
No.

Part
No.

Quantity
Single-Speed

Description

1
2
3
4

245279 a
50351943
50351945
50351882
50351934

MOTOR/SINGLE SPEED
KIT/SEAL COMPLETE
KIT/SEAL
KIT/SEAL MOTOR
KIT/SEAL COVER

2
1
1
1
1

5
6
7
8
9

50351867
50351941
50351938
50351939
50351928

KIT/SEAL BRAKE
SHAFT/MOTOR
BEARING/ROLLER
BEARING/ROLLER
BLOCK/CYLINDER ASSY

1
1
1
1
1

a) 4640 Models: SN 313600 and Up, plus 313585-313587 and 313597-313598. 5240 Models: SN 433438 and Up, plus 422414, 433426 and 433436.

Ref.
No.

Part
No.

Quantity
Single-Speed

Description

1
2
3
4

245279 a
50351873
50351872
50351865
50351862

MOTOR/SINGLE SPEED
KIT/BRAKE DISC/SHIMS
SET/SHIM
PISTON/STATIC BRAKE
WASHER/SPRING

2
1
1
1
1

5
6
7
8
9

50351863
50351864
50351861
50351967
50351869

SNAP/RING
SHAFT/BRAKE
HOUSING/BRAKE
COVER/BRAKE
KIT/SEAL BRAKE SHAFT

1
1
1
1
1

10

50351867

KIT/SEAL BRAKE

a) 4640 Models: SN 313600 and Up, plus 313585-313587 and 313597-313598. 5240 Models: SN 433438 and Up, plus 422414, 433426 and 433436.

PRINTED IN USA

50950011/CP1112

192

DRIVE MOTORS
Single-Speed Motor 245279
4640 Models: SN 313600 and Up
5240 Models: SN 433438 and Up

245279

193

50950011/CP1112

PRINTED IN USA

DRIVE MOTORS
Ref.
No.

Part
No.

Quantity
Single-Speed

Description

1
2
3
4

245279 a
50351934
50351929
50351932
50351935

MOTOR/SINGLE SPEED
KIT/SEAL COVER
KIT/SEAL VALVING
VALVING
SET/SPRING

2
1
1
1
1

5
6
7

50351931
50351930
50351933

PIN/ROLL
COVER/VALVING
PLUG/METALLIC

1
1
1

a) 4640 Models: SN 313600 and Up, plus 313585-313587 and 313597-313598. 5240 Models: SN 433438 and Up, plus 422414, 433426 and 433436.

Ref.
No.

Part
No.

Quantity
Single-Speed

Description

1
2
3
4

245279 a
50351880
50351877
50351881
50351928

MOTOR/SINGLE SPEED
KIT/CLIPS
ASSY/PISTON (SET OF 8)
CAM
BLOCK/CYLINDER ASSY

2
1
1
1
1

50351882

KIT/SEAL MOTOR

a) 4640 Models: SN 313600 and Up, plus 313585-313587 and 313597-313598. 5240 Models: SN 433438 and Up, plus 422414, 433426 and 433436.

PRINTED IN USA

50950011/CP1112

194

DRIVE MOTORS
Single-Speed Motor 194032
4640 Models: SN 313599 and Before
5240 Models: SN 433437 and Before

194032

195

50950011/CP1112

PRINTED IN USA

DRIVE MOTORS
Ref.
No.

Part
No.

Quantity
Single-Speed

Description

10
15
25
26

194032 d
135336
135351
184776
NSS

MOTOR/SINGLE SPEED
ASSY/CYLINDER BLOCK
KIT/REPAIR
ASSY/CAM
O-RING

2
1
1
1
2

40
41
42
45
47

184779
NSS
NSS
NSS
NSS

ASSY/VALVING COVER
COVER/VALVING
SCREW
O-RING
VALVING

1
1
12
1
1

48
50
52
59
70

NSS
132620
132621
NSS
184780

O-RING
PLUG
SPRING
PIN
ASSY/BEARING SUPPORT

1
1
4
1
1

71
72
73
74
75

NSS
NSS
135339
135340
135341

SUPPORT/BEARING
SEAL/RADIAL LIP
BEARING/ROLLER
BEARING/ROLLER
SHIMS/SET OF

1
1
1
1
1

76
77
78
84
90

135342
135343
135344
NSS
135345

RING/THRUST
RING/SNAP
SEAL/LIP
O-RING
SHAFT

1
1
1
1
1

100
101
102
106
107

135355
NSS
NSS
NSS
NSS

ASSY/BRAKE
BODY/BRAKE
SCREW
O-RING
PISTON/BRAKE

1
1
8
1
1

108
109
110
111
112

135347
135348
135349
NSS
138196

WASHER/SPRING
RING/SNAP
SHAFT/BRAKE
SEAL
SCREW

1
1
1
1
1

113
135
136
141
142

NSS
135350
184782
NSS
NSS

RING/SEALING
KIT/BRAKE
SHIM
PROTECTOR
PLUG

1
1
2
1
1

143
150

NSS
195007 c
195005 a
195006 b
135687

O-RING
KIT/SEAL - COMPLETE
REPAIR KIT/BRAKE PISTON
REPAIR KIT/BRAKE
KIT/TOOL MSE02

1
1
1
1
1

a) Brake Piston Repair Kit includes Ref, #'s 106 and 141.
b) Brake Repair Kit includes Ref. #'s 45, 111, 113 and 112.
c) Seal Kit includes Ref. #'s 27, 48, 72, 78 and two seal kits, 195005 and 195006.
d) Serial number break does not include: 4640 Models: SN 313585-313587 and 313597-313598. 5240 Models: SN 422414, 433426 and 433436.

PRINTED IN USA

50950011/CP1112

196

DRIVE MOTORS
Two-Speed

18
6
5
7
4

9
16
17

2
11

14
15

13

12

10

193672_673

197

50950011/CP1112

PRINTED IN USA

DRIVE MOTORS
Ref.
No.

Part
No.

Quantity
Two-Speed

Description

1
2
3

193672
193673
194233
194234
194235

MOTOR/TWO-SPEED RIGHT
MOTOR/TWO-SPEED LEFT
ASSY/CYLINDER BLOCK
KIT/PISTON REPAIR
ASSY/VALVING COVER

1
1
1
1
1

4
5
6
7
8

194236
194237
184986
184987
194238

PIN/DOWEL
PIN/DOWEL
WASHER/SPRING
O-RING
ASSY/VALVING

1
1
1
1
1

9
10
11
12
13

194239
194240
194244
194246
194247

ASSY/TWO-SPEED SPOOL
ASSY/BEARING SUPPORT #80-18
KIT/BEARING
SHAFT #80-18 SPROCKETS
ASSY/BRAKE

1
1
1
1
1

14
15
16
17
18

194248
194249
194250
186016
184991

SPRING/BRAKE
PISTON/BRAKE
O-RING/BRAKE PISTON
O-RING
VALVING/SHUTTLE

8
1
1
1
1

REF

184992
194251

KIT/SEAL
KIT/SEAL COMPLETE

1
1

PRINTED IN USA

50950011/CP1112

198

TANDEM PUMP
Dual Joystick Pumps 245149

241978_245149

199

50950011/CP1112

PRINTED IN USA

TANDEM PUMP
Ref.
No.

Part
No.

Quantity
DJS Pump

Description

1
2
3
6

245149
198170
198171
198172
191709

PUMP/TANDEM
ROTARY GROUP/RIGHT ROTATION
ROTARY GROUP/LEFT ROTATION
CONTROL/HYDRAULIC
CARTRIDGE/CONTROL W/ ORIFICE ADJUSTED

1
1
1
2
1

7
8
14
16
42

198175
191711
191712
191713
132248

VALVE/PRESSURE RELIEF/HIGH PRESSURE


VALVE/PRESSURE RELIEF/CHARGE
PUMP/GEAR/INTERNAL
COUPLING/THROUGH DRIVE
O-RING 045 N70

4
1
1
1
1

43
49
51

NSS
191714
191718
191722

O-RING
BEARING/PLAIN ROLLER
RING/SHAFT SEAL
KIT/SEAL (INCLUDES ITEMS 42, 43, AND 51)

2
2
1
1

PRINTED IN USA

50950011/CP1112

200

TANDEM PUMP
Dual Joystick Tandem Pump 245149 / Engine End 198170

Dual Joystick Tandem Pump 245149 / Gear Pump End 198171

198170-198171

201

50950011/CP1112

PRINTED IN USA

TANDEM PUMP
Ref.
No.
1
14
37
38

Ref.
No.
1
14
37

Part
No.
198170
198173
191716
191717
191718

Part
No.
198171
198174
191720
191717

PRINTED IN USA

Quantity
198170 Engine End

Description
ROTARY GROUP/RIGHT ROTATION
ROTARY GROUP/RIGHT ROTATION/SUB
DRIVE SHAFT/RIGHT ROTATION
SEEGER-V-RING
RING/SHAFT SEAL

1
1
1
2
1

Quantity
198171 Pump End

Description
ROTARY GROUP/LEFT ROTATION
ROTARY GROUP/LEFT ROTATION/SUB
DRIVE SHAFT/LEFT ROTATION
SEEGER-V-RING

50950011/CP1112

1
1
1
1

202

TANDEM PUMP
Tandem Pump 186913 / Gear Pump End 186912

186912

203

50950011/CP1112

PRINTED IN USA

TANDEM PUMP
Ref.
No.

Part
No.

Quantity
186912 Pump End

Description

1
2
3
4

186912
123067
123069
123122
123070

PUMP/TANDEM GEAR PUMP END


NUT/JAM
WASHER/SEAL
SCREW/CAP HEX SOCKET HEAD #12 X 1
KIT/ROTATING

1
1
1
8
1

5
6
7
8
9

136978
128106
123073
127989
123079

PISTON/SERVO
FOLLOWER/PISTON
PLATE/COVER
GASKET
PLATE/COVER

1
1
1
1
1

10
11
12
13

123080
060745
060746
132647
048953

PLATE/CAM
BEARING/RACE THRUST
BEARING/THRUST
VALVE/RELIEF 5500 PSI
O-RING 912 N90

1
2
1
2
1

14
15
16
17
18

650731
650742
123123
123084
187380

SCREW/CAP HEX HEAD 3/8 X 3-1/2


SCREW/CAP HEX HEAD 3/8 X 4
SCREW/CAP HEX SOCKET HEAD #12 X 1-1/2
PLATE/VALVE
ASSY/HOUSING

2
2
6
1
1

19
20
21
22
23

055306
136985
136980
127679
136981

BEARING
PLUG SAE04
CRADLE
PIN/DOWEL
BUSHING/CAM

1
1
1
2
1

24
25
26
27
28

136994
136982
136983
123129
131529

SCREW/CAP BUTTON HEAD


SCREW/CAP
ASSY/BACKPLATE
SHAFT/DRIVE
PLUG SAE08

2
2
1
1
4

29
30
31
32
33

123094
135445
187382
127990
136986

SPACER
ADAPTER ASSY/CHARGE
ASSY/CONTROLLER (Includes #32 and #33)
KEY
SEAL/WIPER

1
1
1
1
1

34
35
36
37
38

136987
136995
123110
650854
136988

KIT/GEROTOR SEAL (DOES NOT INCLUDE THE 123088 O-RING - REF ITEM #40)
PLUG SAE08
WASHER
WASHER/FLAT #12
WASHER

1
1
1
8
4

39
40

128108
123088

KIT/SEAL
O-RING (NOT A PART OF THE GEROTOR KIT 136987 - REF ITEM #34)

1
1

PRINTED IN USA

50950011/CP1112

204

TANDEM PUMP
Tandem Pump 186913 / Engine End 186916

186916

205

50950011/CP1112

PRINTED IN USA

TANDEM PUMP
Ref.
No.

Part
No.

Quantity
186916 Engine End

Description

1
2
3
4

186916
123067
123069
123122
123070

PUMP/TANDEM ENGINE END


NUT/JAM
WASHER/SEAL
SCREW/CAP HEX SOCKET HEAD #12 X 1
KIT/ROTATING

1
1
1
8
1

5
6
7
8
9

136978
128106
123073
127989
123079

PISTON/SERVO
FOLLOWER/PISTON
PLATE/COVER
GASKET
PLATE/COVER

1
1
1
1
1

10
11
12
13

123080
060745
060746
132647
048953

PLATE/CAM
BEARING/RACE THRUST
BEARING/THRUST
VALVE/RELIEF 5500 PSI
O-RING 912 N90

1
2
1
2
1

14
15
16
17
18

650535
123123
123084
187381
055306

SCREW/CAP HEX HEAD 3/8 X 2-1/4


SCREW/CAP HEX SOCKET HEAD #12 X 1-1/2
PLATE/VALVE
ASSY/HOUSING
BEARING

4
6
1
1
1

19
20
21
22
23

136985
136980
127679
136981
136994

PLUG SAE04
CRADLE
PIN/DOWEL
BUSHING/CAM
SCREW/CAP BUTTON HEAD

1
1
2
1
2

24
25
26
27
28

136982
137016
123087
060748
131529

SCREW/CAP
ASSY/BACKPLATE
SHAFT/DRIVE
WASHER
PLUG SAE08

2
1
1
1
4

29
30
31
32
33

123093
187382
127990
136986
136995

SEAL/SHAFT
ASSY/CONTROLLER (Includes #31 and #32)
KEY
SEAL/WIPER
PLUG SAE08

1
1
1
1
1

34
35
36
37
38

123110
650854
123114
132248
650433

WASHER
WASHER/FLAT #12
COUPLER
O-RING 045 N70
SCREW/CAP 1/2 X 1-1/4

1
8
1
1
2

39
40

654009
128108

WASHER/FLAT 1/2
KIT/SEAL

2
1

PRINTED IN USA

50950011/CP1112

206

GEAR PUMP - DOUBLE


T-Bar, Dual Hand, Hand/Foot and T-Bar/Joystick Controls - High-Flow Auxiliary

129706

207

50950011/CP1112

PRINTED IN USA

GEAR PUMP - DOUBLE


Ref.
No.

Part
No.

Quantity
High-Flow

Description

1
2
3
4

129706
130034
130059
130036
130041

PUMP/GEAR 1.77/1.02 DOUBLE


ASSY/BACK PLATE
KIT/SEAL DOUBLE PUMP
ASSY/BODY 1.02
GEAR/SLIP FIT 1.02

1
1
1
1
1

5
6
7
8
9

130039
090047
130040
130046
130035

GEAR/IDLER 1.02
KEY
PLATE/ADAPTER 20/10
PLUG/RUBBER
ASSY/BODY 1.77

1
1
1
1
1

10
11
12
13
14

130037
130038
130033
130050
130051

GEAR/DRIVE 1.77
GEAR/IDLER 1.77
ASSY/FRONT PLATE
WASHER
SCREW/CAP 5/16 X 9-1/4

1
1
1
4
8

PRINTED IN USA

50950011/CP1112

208

GEAR PUMP - DOUBLE


Dual Joystick Controls - High-Flow Auxiliary

132068

209

50950011/CP1112

PRINTED IN USA

GEAR PUMP - DOUBLE


Ref.
No.

Part
No.

Quantity
DJS High-Flow

Description

132068
132546
NSS
NSS
NSS

PUMP/GEAR DOUBLE 1.71/1.16


KIT/FLANGE - CONSISTS OF:
FLANGE
SEAL/SHAFT
RING/SNAP

1
1
1
1
1

2
3
4
5

NSS
132547
132554
132555
132542

PIN/DOWEL
ENDCOVER
COUPLING
PLATE/DISTANCE
KIT/SEAL - CONSISTS OF:

2
1
1
1
1

NSS
NSS
NSS
NSS
132549

SEAL/SHAFT
RING/BACKUP
E-SEAL
O-RING
SCREW/CAP M12 X 204MM

1
4
4
4
4

132551
NSS
NSS
NSS
NSS

KIT/HOUSING SECTION 1 - CONSISTS OF:


HOUSING
PIN/DOWEL
O-RING
GEAR NO. 1

1
1
2
2
1

NSS
NSS
NSS
NSS
NSS

GEAR NO. 2
BEARING
E-SEAL
RING/BACKUP
PIN/DOWEL

1
2
2
2
2

132552
NSS
NSS
NSS
NSS

KIT/HOUSING SECTION 2 - CONSISTS OF:


HOUSING
PIN/DOWEL
O-RING
GEAR NO. 1

1
1
2
2
1

NSS
NSS
NSS
NSS
NSS

GEAR NO. 2
BEARING
E-SEAL
RING/BACKUP
PIN/DOWEL

1
2
2
2
2

PRINTED IN USA

50950011/CP1112

210

SELF-LEVELING VALVE

16

18

17

11

7
12
9

6
14

14

17

15
18

13
1

16
4

135367

211

50950011/CP1112

PRINTED IN USA

SELF-LEVELING VALVE
Ref.
No.

Part
No.

Description

Quantity

1
2
3
4

135367
350-27299
NSS
NSS
NSS

VALVE/SELF-LEVELING
RING/RETAINING
BODY
SPOOL
SPOOL

1
1
1
1
1

5
6
7
8
9

080808
a
080809
a
080810

PIN
COVER
CAP/ADJUSTMENT
O-RING
NUT

1
1
1
1
1

11
12
13
14
15

a
080811
129004
080813
089961

O-RING
SCREW/SET
ASSEMBLY/PLUG
ASSEMBLY/PLUG
SPRING

1
1
1
2
1

16
17
18

088473
088472
088471
129066

CHECK/LOAD
ASSEMBLY/PLUG
SPRING
KIT/SEAL (Includes Items #6, #8 and #11)

2
2
2
1

a) Items part of the Seal Kit - 129066

PRINTED IN USA

50950011/CP1112

212

SOLENOID VALVES - LIFT, TILT AND POWER-A-TACH

184101

213

50950011/CP1112

PRINTED IN USA

SOLENOID VALVES - LIFT, TILT AND POWER-A-TACH


Ref.
No.

1
2
3
4

Part
No.

Description

Quantity

184101
190520
NSS
122840
191379

VALVE/SOLENOID (LIFT AND TILT)


VALVE/SOLENOID (POWER-A-TACH)
VALVE BODY/STEEL
CARTRIDGE (LIFT AND TILT)
CARTRIDGE (POWER-A-TACH)

1
1
1
1
1

184105
184104
121897
132199

COIL (LIFT AND TILT)


COIL (POWER-A-TACH)
KIT/SEAL (LIFT AND TILT)
KIT/SEAL (POWER-A-TACH)

1
1
1
1

PRINTED IN USA

50950011/CP1112

214

SOLENOID VALVES - BRAKE - SINGLE, TWO-SPEED AND BRAKE RELEASE


Single-Speed
Two-Speed

3
1

1
4

Brake Release Solenoid

3 4
1

5 6

184102_183978_273155

215

50950011/CP1112

PRINTED IN USA

SOLENOID VALVES - BRAKE - SINGLE, TWO-SPEED AND BRAKE RELEASE


Ref.
No.

Part
No.

Quantity
Single-Speed
Two-Speed

Description

1
2
3

184102
183978
184104
132199
184117

VALVE/SOLENOID
VALVE/DUAL SOLENOID
COIL
KIT/SEAL
CARTRIDGE

1
1
1
1

1
2
2
2

NSS

BODY

Ref.
No.

Part
No.

Quantity
Brake Release

Description

1
2
3
4

273155
198190
198191
198192
198193

VALVE/BRAKE RELEASE
BODY/VALVE/BRAKE RELEASE
HAND PUMP PUSH ACTUATE
MANUAL PUSH-CLOSE PULL-OPEN
SEAL KIT / 198192

1
1
1
1
1

5
6

198194
198195

RELIEF/DIRECT ACTING POPPET


SEAL KIT / 198194

1
1

PRINTED IN USA

50950011/CP1112

216

MAIN CONTROL VALVE


High-Flow Control Valve 193701 - T-Bar, Dual Hand and Hand/Foot Controls

10

3
6
4
7
13

11

15

14

12

Standard Control Valve 194961 - T-Bar, Dual Hand and Hand/Foot Controls
10
7
1

3
12
11

14

7
6
13
194961_193701

217

50950011/CP1112

PRINTED IN USA

MAIN CONTROL VALVE


Ref.
No.

Part
No.

Control Valves
High-Flow
Standard
193701
194961

Description

1
2
3
4
5

240271
240272
240274
240275
240276

KIT/PLUG 1-1/16 UNF


KIT/CHECK VALVE
KIT/PLUG
VALVE/RELIEF MAIN AND AUXILIARY
HYDRAULIC CONTROL/ANTERIOR

1
3
1
1
1

2
3
1
1
-

6
7
8
9
10

240277
240278
240282
103052
240285 a

VALVE/COMBINATED LIFT ARM DOWN


VALVE/COMBINATED LIFT ARM UP
VALVE/RELIEF PORT
VALVE KIT/HIGH-FLOW CHECK (NOT SHOWN)
ACTION KIT/SPOOL RETURN

1
2
1
1
1

1
2
1

11
12
13
14
15

240286
240287
240288
240289
240292

KIT/DETENT
ACTION KIT/SPOOL RETURN
RETAINER/SEAL
SEAL RETAINER/FLOAT
HYDRAULIC CONTROL/REAR

1
1
1
2
1

1
1
1
2
-

16

240295
240290

KIT/GASKET (NOT SHOWN)


KIT/GASKET (NOT SHOWN)

1
-

a) 192685 is the Coil part number.

PRINTED IN USA

50950011/CP1112

218

MAIN CONTROL VALVE


Standard Control Valve 193103 - T-Bar/Joystick and Dual Joystick
7
1

4
8
5

High-Flow Control Valve 193104 - T-Bar/Joystick and Dual Joystick Controls


7
1

4
8
5

10

6
9

193103_193104

219

50950011/CP1112

PRINTED IN USA

MAIN CONTROL VALVE


Ref.
No.

Part
No.

Control Valves
Standard
High-Flow
193103
193104

Description

1
2
3
4
5

240271
240272
240273
240274
240275

KIT/PLUG 1-1/16
KIT/CHECK VALVE
HYDRAULIC CONTROL/REAR
KIT/PLUG
VALVE/RELIEF MAIN AND AUXILIARY

2
3
3
1
1

1
3
4
1
1

6
7
8
9
10

240276
240277
240278
240282
103052

HYDRAULIC CONTROL/ANTERIOR
VALVE/COMBINATED LIFT ARM DOWN
VALVE/COMBINATED LIFT ARM UP
VALVE/RELIEF PORT
VALVE KIT/HIGH-FLOW CHECK

3
1
2
-

4
1
2
1
1

11

240279
240284

KIT/GASKET STD (NOT SHOWN)


KIT/GASKET HF (NOT SHOWN)

1
-

PRINTED IN USA

50950011/CP1112

220

PROPORTIONAL VALVES
Proportional Valve 244510 - T-Bar, Dual Hand and Hand/Foot Controls - High-Flow Option
T-Bar/Joystick and Dual Joystick Controls - Standard Option
2

Proportional Valve 244512 - T-Bar/Joystick and Dual Joystick Controls


High-Flow Option
2

244512_244510

221

50950011/CP1112

PRINTED IN USA

PROPORTIONAL VALVES
Ref.
No.
1
2
3

Part
No.
244518
244654
240201
240198

PRINTED IN USA

Quantity
2 Bank Valve
4 Bank Valve
244510
244512

Description
FITTING/CHECK JIC06
VALVE/PROPORTIONAL
KIT/SEAL EHPR98-T33
SCREW/CAP SOCKET HEAD M4 X 12 MM

50950011/CP1112

1
2
1
4

1
4
1
8

222

HYGRAGLIDE RIDE CONTROL MANIFOLD

3
1

1
1
2

184363

223

50950011/CP1112

PRINTED IN USA

HYGRAGLIDE RIDE CONTROL MANIFOLD


Ref.
No.
1
2
3

Part
No.
184363
184384
184389
184388

PRINTED IN USA

Description

Quantity
Hydraglide

ASSY/MANIFOLD
COIL
CARTRIDGE
CARTRIDGE

1
3
2
1

50950011/CP1112

224

PUMP - COLD WEATHER POWER-A-TACH

Ref.
No.

Part
No.

Quantity
P-A-T Pump

Description

1
2
3
4

243869
137784
198330 a
198331
198332

PUMP/COLD-WEATHER POWER-A-TACH
FITTING/90 MJ06 X MAORB04
RESERVOIR
O-RING/RESERVOIR
SCREW/RESERVOIR MOUNT

1
1
1
1

198335

CAP/RESERVOIR

a) Reservoir takes 0.8 U.S. Quarts (0,75 L) of Mobil ATF Dexron III fluid.

225

50950011/CP1112

PRINTED IN USA

50850096 4640 Heater/Defroster Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227


50850104 5240 Heater/Defroster Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
811288 Horn Kit (5240). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
810469 Crossmember Auxiliary Tube Kit for 4640 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
811337 Crossmember Auxiliary Tube Kit for 5240 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
810404 and 810838 DJS Back-up Alarm Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
810401 Horn Kit (4640). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
806894 Rearview Mirror Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
810412 Front Door Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
Seat Belt Kits - 2" 810424 and 3" 810425 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
Seat Kits - Suspension 810422 and Standard 810423 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
810413 Side Window Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
50850113 Pre-Cleaner Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
805803 Strobe Light Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
810415 Counterweight Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
810421 Dual Flasher Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
810561 Impact-Resistant Front Door Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
810834 Single-Point Lift Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
810494 Interior Console Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
810897 Radio, AM-FM-WB Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
810945 Four-Point Lift Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
811226 14-Pin Connector for Auxiliary Attachments Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
50850099 (4640) / 50850102 (5240) Power-A-Tach Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
50850110 HVAC (5240 Service Parts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
50850107 Two-Speed Parking Brake Release Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
50850106 Single-Speed Parking Brake Release Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
811655 Rear Wiper Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
50850100 4640 Power-A-Tach Cold Weather Option Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
50850068 5240 Power-A-Tach Cold Weather Option Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259

Filters
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195568
Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193024
Primary Air Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184146
Secondary Air Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184195
Hydraulic Oil Filter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131838
consists of Filter Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240336
and Hydraulic Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 074830
Fuel-Water Separator Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245005

Analysis Kits - Contact your Gehl Dealer


Hydraulic Oil Analysis Kits (10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272806
Engine Oil Analysis Kits (10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272809
Fuel Analysis Kit (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272811
Coolant Analysis Kits (10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272812

Other Available Accessories


Block Heater Kit 4640 and 5240 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 805855
Vinyl Cab Enclosure Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 810559
Vinyl Cab Door Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 810563
Gehl Quick-Tach Conversion Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 807230
Bolt-On Cutting Edge Kit for 54" Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192917
Bolt-On Cutting Edge Kit for 60" Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192918
Bolt-On Cutting Edge Kit for 61.5" Bucket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192919
Bolt-On Cutting Edge Kit for 66" Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192920
PRINTED IN USA

50950011/CP1112

SECTION C: KITS AND ACCESSORIES

SECTION C: KITS AND ACCESSORIES

226

KITS AND ACCESSORIES


50850096 Heater/Defroster Kit
4640 Models
11
35

18
ATTACH TO CAB HARNESS
SUPPORT BRACKET
6

31

22
13

14

6
6

24

15

REMOVE PLUG FROM ENGINE


7 NEAR THERMOSTAT.
NOTE 2
REMOVE PLUG FROM ENGINE
7 NEAR WATER PUMP.
NOTE 2

29

19

25 NOTE 2

46

14

30

36 NOTE 2

3
8

21

43
47

54

33

11

52

49

34

23

54

53

27

28

49

48

40

39

17
26

45

20

TO + BATTERY
TERMINAL

TO FRAME GROUND

4
44
4

TO LEFT INSTRUMENT
PANEL

10

9
NOTES:
1. ALL COMPONENTS CONTACTING ROPS/FOPS REAR DECK MUST
BE LINED WITH FOAM TAPE FOR SEALING PURPOSES.
2. APPLY PIPE THREAD SEALANT.

16

4640 HEATER HOSE ROUTING VIEW

Parts Listing On Next Page

227

50950011/CP1112

PRINTED IN USA

KITS AND ACCESSORIES


50850096 Heater/Defroster Kit
4640 Models

Parts Listing

Ref. Part
No. No.
50850096

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

055648
058805
095619
064260
070648
074395
095955
104052
132504
136304
136305
136314
136316
138548
138554
138563
138587
170715
184708
184709
186063
186066
186067
186151
186188
186193
186198
186203
186894
186936
186944

Description

Quantity

KIT/HEATER-DEFROSTER 4640

TIE/CABLE .19X7.50 BLACK..........................5


CLAMP/HOSE 1.12 X.41 HOLE......................2
CLAMP/HOSE 1.25 X .41 HOLE.....................1
HLN INST 5/16 CZY........................................3
HN LF SLOC 5/16 CZ ...................................10
CLAMP/HOSE - REFERENCE .......................2
CLAMP/HOSE #10........................................ 11
ST-L HB10-MBSPT06 .....................................2
BALL VALVE....................................................1
KNOB/HEATER SWITCH................................1
SWITCH/HEATER ...........................................1
THUMBSCREW ..............................................2
SCREW/SEMS................................................2
BRKT/REINFORCMENT.................................1
ELBOW/90DEGREE,5/8 TUBE.......................2
GROMMET .88ID .125GW 1.2........................2
HARNESS/WIRE/HTR SWITCH .....................1
FUSE/ 40 AMP - REFERENCE.......................1
FILTER/FRESH AIR ........................................1
FILTER/RECIRCULATION AIR .......................1
HTR DUCT ANGLED RT.................................1
GRILL/RECIRCULATION AIR .........................1
HEATER BOX XX40........................................1
DOUBLE BLOWER XX40 ...............................1
GROMMET .75 X .5 ........................................1
ST 1/2MPT X 5/8 HOSE..................................2
ELECT. HARNESS_BATTERY - REF..............1
ELECT. HARNESS HTR RELAY .....................1
PHMS #10 X 1 TAPTITE .................................4
RECTIFIER PACK W/LEADS..........................1
HOSE/HEATER/INTERNAL 10 .......................1

PRINTED IN USA

Ref. Part
No. No.
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59

186946
186996
189129
189165
189168
191351
193572
240234
241999
242145
245057
245067
271269
274376
276005
276025
276029
420-36134
50300111
50350288
50350299
650545
650815
651307
651662
654004
656006
656103
656114

50950011/CP1112

Description

Quantity

HOSE/HEATER/INTERNAL 18....................... 1
HOSE HEATER/EXTERNAL - REF................. 1
CORE/HEATER .............................................. 1
GRILLE/FILTER OUTER ................................ 1
GRILLE/FILTER INNER .................................. 1
ELBOW 90/1/2 NPT - REFERENCE .............. 1
ALTERNATOR SPACER ................................. 1
HARNESS/HEATER/FAN ............................... 1
NYLON PROTECTIVE SLEEVE - REF........... 1
RELAY/SEALED ............................................. 1
HOSE/HEATER/40.0 - REFERENCE ............. 1
HOSE/HEATER/46.0 - REFERENCE ............. 1
HOSE/HEATER - REFERENCE ..................... 1
HTR DUCT ANGLED LT ................................. 1
HEATER BOX_ LOWER ................................. 1
HOSE/HEATER .625 X 17 - REF. ................... 1
HOSE/HEATER .625 X 15.0 - REF. ................ 1
GROMMET ..................................................... 2
NYLON PROTECTIVE SLEEVE - REF........... 2
BRACKET HEATER HOSE ASSY - REF. ....... 1
BRACKET ASSY BALL VALVE - REF............. 1
CS 5/16X1-1/4 C5ZY ...................................... 2
RHMS SLT #1024X3/4 CZY ........................... 8
PHMS CR 1/4X1/2 ZB .................................. 16
CS M6-1.00x40 C8.8 ZY DI - REF. ................. 1
FW 5/16 AWZY ............................................... 1
CS M10-1.5x20 C8.8 ZY DI - REF. ................. 3
LW M10 ZY DIN127 - REFERENCE............... 3
LW M6 ZY DIN127 - REFERENCE................. 1

228

KITS AND ACCESSORIES


11

50850104 Heater/Defroster Kit


5240 Models

35

18

34
11

54
6

33
21

13

14

30

14

31

22
24

15
4

29

19
23

54

53

27

28
48

40

44

20

4
43
4
TO LEFT INSTRUMENT
PANEL
10

9
NOTES:
1. ALL COMPONENTS CONTACTING ROPS/FOPS REAR DECK MUST
BE LINED WITH FOAM TAPE FOR SEALING PURPOSES.
2. APPLY PIPE THREAD SEALANT.

16

16
10
9
2

5240/2056 HEATER HOSE VIEW

25
42
22

60

6
NOTES:
1) BRACKET, M6 AND M10 HARDWARE
CONNECT TO ENGINE.
2) APPLY PIPE THREAD SEALANT

60

51 32 8

56

NOTE 1 55

5 2X

NOTE 1 59

ORIENTATE CLAMP AND HOSES SO AS


TO NOT INTERFERE WITH OIL FILL CAP

37

38
1

41

NOTE 1 57

NOTE 1 58

7 NOTE 2

NOTE 1 50
6
7 NOTE 2

CONNECT TO HEATER BOX

CONNECT TO MAIN CHASSIS


HARNESS HEATER POWER TAP

CONNECT TO CHASSIS GROUND

Parts Listing On Next Page

229

50950011/CP1112

PRINTED IN USA

KITS AND ACCESSORIES


50850104 Heater/Defroster Kit
5240 Models

Parts Listing

Ref. Part
No. No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
18
19
20
21
22
23
24
25
27

50850104
055648
058805
064260
070648
074395
095955
104052
132504
136304
136305
136314
136316
138548
138554
138563
138587
184708
184709
186063
186066
186067
186151
186188
186193
186203

Description

Quantity

KIT/HEATER-DEFROSTER 5240
TIE/CABLE 3/16 X 7-1/2 BLACK
CLAMP/HOSE 1-1/8 X 13/32 HOLE
NUT/HEX WHIZLOCK 5/16
NUT/SERRATED LOCK 5/16
CLAMP/HOSE
CLAMP/HOSE #10
FITTING/STRAIGHT L HB10-MBSPT06
VALVE/BALL
KNOB/HEATER SWITCH
SWITCH/HEATER
SCREW/THUMB
SCREW/SEMS
BRACKET/REINFORCEMENT
ELBOW/90 5/8 TUBE
GROMMET
HARNESS/WIRE/HEATER SWITCH
FILTER/FRESH AIR
FILTER/RECIRCULATION AIR
DUCT/HEATER ANGLED RIGHT
GRILLE/RECIRCULATION AIR
BOX/HEATER
BLOWER/DOUBLE
GROMMET 3/4 X 1/2
FITTING/STRAIGHT 1/2 MPTX5/8
HARNESS/ELECTRICAL HTR RELAY

PRINTED IN USA

5
2
1
10
2
7
2
1
1
1
2
2
1
2
2
1
1
1
1
1
1
1
1
1
1

Ref. Part
No. No.
28
29
30
31
32
33
34
35
37
38
40
41
42
43
44
48
50
51
53
54
55
56
57
58
59
60

186894
186936
186944
186946
186996
189129
189165
189168
193572
240234
242145
245057
245067
274376
276005
420-36134
50350288
50350299
650815
651307
651662
654004
656006
656103
656114
088467

50950011/CP1112

Description

Quantity

SCREW/MACHINE #10 X 1 TAPTITE


PACK/RECTIFIER W/LEADS
HOSE/HEATER/INTERNAL 10
HOSE/HEATER/INTERNAL 18
HOSE/HEATER/EXTERNAL
CORE/HEATER
GRILLE/FILTER OUTER
GRILLE/FILTER INNER
SPACER/ALTERNATOR
HARNESS/HEATER/FAN
RELAY/SEALED
HOSE/HEATER 40.00
HOSE/HEATER 46.00
DUCT/HEATER ANGLED LEFT
BOX/HEATER LOWER
GROMMET
BRACKET/HEATER HOSE ASSY
BRACKET ASSY/BALL VALVE
SCREW/MACHINE RH #10 X 3/4
SCREW/MACHINE PH 1/4 X 1/2
SCREW/CAP M6 X 40 MM
WASHER/FLAT 5/16
SCREW/CAP M10 X 20 MM
WASHER/LOCK HELICAL SPRING M10
WASHER/LOCK HELICAL SPRING M6
TIE/CABLE .30X14.50 BLACK

4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
8
16
1
1
3
3
1
2

230

KITS AND ACCESSORIES

Horn Kit 811288


5240 Models

Ref. Part
No. No.
1
2

811288
183814
210-19470

Description
KIT/HORN
HORN-WARNING
NUT/LOCK 5/16

Quantity
1
1

CONNECT TO CHASSIS
HARNESS
1

231

50950011/CP1112

PRINTED IN USA

KITS AND ACCESSORIES


Crossmember Auxiliary Tube Kit 810469
4640 Models
MALE COUPLER REUSE (REF)
8

FEMALE COUPLER REUSE (REF)

LIFTARM CROSSMEMBER
(REFERENCE)

3
6

4
TUBE CLAMP REUSE (REF)
5/16NC x 2 HHCS REUSE (REF)

2
7

LIFTARM (REF)
5

NOTE:
VIEW SHOW WITH LIFTARM
IN RAISED POSITION. SAFETY
ARM REMOVED FOR DRAWING
ILLUSTRATION
TUBE CLAMP
REUSE (REF)

Ref. Part
No. No.
1
2
3
4
5
6
7
8

PRINTED IN USA

810469
131952
131953
184286
184869
184958
186059
186060
186061

Description
KIT/CROSSMEMBER AUX TUBE
COUPLER/MALE
COUPLER/FEMALE
TUBE W/TEE
TUBE/AUX OUTER UPPER 4640
TUBE/AUX INNER UPPER 4640
TUBE W/TEE
TUBE/AUX OUTER
TUBE/AUX INNER

50950011/CP1112

5/16NC x 2 HHCS
REUSE (REFERENCE)

Quantity
1
1
1
1
1
1
1
1

232

KITS AND ACCESSORIES


Crossmember Auxiliary Tube Kit 811337 - 5240 Models
MALE COUPLER
REUSE (REFERENCE)
FEMALE COUPLER
REUSE (REFERENCE)

1
LIFT ARM CROSSMEMBER
(REFERENCE)

3
4
7
TUBE CLAMP
REUSE (REF)
5/16NC x 2 HHCS
REUSE (REFERENCE)

2
5

LIFT ARM
(REFERENCE)
8

NOTE:
VIEW SHOWN WITH LIFT ARM
IN RAISED POSITION. SAFETY
ARM REMOVED FOR DRAWING
ILLUSTRATION

HOSE ASSEMBLY'S
(REFERENCE)
5/16NC x 2 HHCS
REUSE (REFERENCE)
TUBE CLAMP
REUSE (REF)
Ref. Part
No. No.
1
2
3
4
5
6
7
8

233

811337
131952
131953
184286
186059
186060
186061
193541
193545

Description
KIT/CROSSMEMBER AUX TUBE
COUPLER/MALE
COUPLER/FEMALE
TUBE W/TEE
TUBEW/TEE
TUBE/AUX OUTER
TUBE/AUX INNER
TUBE/AUX OUTER UPPER
TUBE/AUX INNER UPPER

50950011/CP1112

Quantity
1
1
1
1
1
1
1
1

PRINTED IN USA

KITS AND ACCESSORIES


Backup Alarm Kit 810404
for T-Bar, Dual Hand and Hand/Foot
Controls

ENGINE COVER

NOTE:
1.) MOUNTING HARDWARE FOR ITEMS #3
SUPPLIED WITH SWITCH.

TO REAR LIGHT
ELECTRICAL
HARNESS

(Alarm Mounts in the Rear Grille,


See Grille Illustration Below)

1
CONTROL LINKAGE

KNOCK OUT CIRCLE

4
6

6
1
6
3
SEE NOTE #1

CHASSIS CROSSMEMBER

3
SEE NOTE #1
TO CHASSIS
ELECTRICAL HARNESS
TO CHASSIS
ELECTRICAL HARNESS

Ref. Part
No. No.

TO CHASSIS
ELECTRICAL HARNESS
5

810404
134588
134763
135726
140880
184491
650758
650848

1
2
3
4
5
6
7

Description

Quantity

KIT/BACKUP ALARM
NUT/SPIRALOCK 1/4
MOUNT/SWITCH
SWITCH ASSY/ALARM
ALARM/BACK-UP
SPACER/BACK-UP ALARM
BOLT/CARRIAGE 1/4 X 3/4
WASHER/FLAT #6

6
2
2
1
1
6
4

TO CHASSIS
ELECTRICAL HARNESS

1
5

ENGINE COVER

Backup Alarm Kit 810838


for Dual Joystick Controls

(Alarm Mounts in the Rear Grille)


FITTING MOVES FROM
BACK RIGHT TO BACK
LEFT PILOT LINE ON
4640 AND 4840
SINGLE-SPEED UNITS.

LOCATION OF
BACK LEFT
PILOT LINE

TO REAR LIGHT
ELECTRICAL
HARNESS

KNOCK OUT CIRCLE

Ref. Part
No. No.
1
2
3
4
5
6

810838
072806
134588
140880
184491
187045
650758

Description
KIT/BACKUP ALARM
FITTING/TEE SWIVEL 37
NUT/SPIRALOCK 1/4
ALARM/BACKUP
SPACER/BACKUP ALARM
SWITCH/PRESSURE
BOLT/CARRIAGE 1/4 X 3/4

PRINTED IN USA

Quantity
2
2
1
1
2
2

50950011/CP1112

234

KITS AND ACCESSORIES


Horn Kit 810401
4640 Models

Ref. Part
No. No.

Description

810401
242145
137797
183814
210-19470

1
2
3
4

Quantity

KIT/HORN
RELAY
NUT/SERR FLANGE #10
HORN
NUT/LOCK 5/16

1
1
1
1

CONNECT TO CHASSIS
HARNESS
3
2

CONNECT TO
CHASSIS HARNESS

Rearview Mirror Kit 806894

Ref. Part
No. No.
1
2

806894
132353
651259

Description

Quantity

KIT/REARVIEW MIRROR
MIRROR
SCREW/CAP TC #10 X 7/8

1
2

235

50950011/CP1112

PRINTED IN USA

KITS AND ACCESSORIES


Front Door Kit 810412

42

22

19

16

15

17

21

38

39

48
37

28

48

SEE NOTE 1

47

31

36
23
29
3

33

40

43

46

24
6

6
34

14

32

43

35

45
41

30
49

25

10
11

27
26

44
SEE NOTE 1

20

5
1

18
39

12

SWITCH POSITION DETAIL


VIEWED FROM BACKSIDE OF DOOR

PRELIMINARY SWITCH POSITION


TO BE IN FULLY RETRACTED (LEFT)
END OF ADJUSTMENT SLOT.

NOTES:
1. APPLY LOCTITE 242.

FINAL SWITCH POSITION TO BE


ADJUSTED AFTER INSTALLATION
OF DOOR TO ROPS.

Ref Part
No No
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18
19
20
21
22
23
24
25

810412
055648
071401
071703
139438
090-32424
122485
132493
137890
138263
132493
138266
138269
138274
182076
183855
183869
183873
183876
183901
183948
183958
183961
184023
184029
184386

Description
KIT/FRONT DOOR
TIE/WIRE
NUT/HEX 1/4
NUT/LOCK 3/8
SCREW/FLANGE 3/8 X 5/8
SWITCH/WIPER
STUD
CLIP/GAS SPRING
SCREW/MACHINE #6 X 1
SPRING/GAS ASSIST
CLIP/GAS SPRING
SWITCH/LIMIT
ASSY/PANTOGRAPH PIVOT
GROMMET/RUBBER
LATCH/CAM
GLASS/DOOR
HINGE/FRAME
SHEET/FILLER/FRAME TOP
SHEET/FILLER/LOW
DOOR
HARNESS/DOOR
SEAL/BULB
SEAL/WEATHER DOOR
HANDLE/GRAB
COVER/WASHER
PLATE/WASHER BOTTLE MT

PRINTED IN USA

Qty
Req
2
8
2
4
1
2
2
2
1
AR
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2

Ref Part
No No
26
27
28
29
30
31
32
33
34
35
36
37
38

Description

184392
TANK/WASHER RESERVOIR W/CAP
184456
ASSY/WIPER MOTOR
184457 a
BLADE/WIPER 22.00
184513 a
WIPER ARM/PANTO 20.00
184514 a
KIT/WET ARM
184673
TRIM/DOOR TOP
184674
TRIM/DOOR BOTTOM
187724
STRIKER/CAM LATCH
187762
PLATE/STRIKER MOUNT
230-32632 FITTING/90 BULKHEAD
310-32564 SCREW/CAP M6 X 20 MM
310-32613 SCREW/CAP M6 X 50 MM
420-36185 HANDLE/CAB DOOR
420-35399 KEY
39
650315
SCREW/HEX TC 1/4 X 1
40
650548
SCREW/MACHINE #10 X 3/4
41
190252
BACKPLATE W/ STANDOFFS
42
650851
SCREW/CAP 3/8 X 4-1/2
43
651464
SCREW/CAP M6 X 25 MM
44
651631
SCREW/CAP 1/4 X 5/8
45
654004
WASHER/FLAT 5/16
46
654009
WASHER/FLAT 1/2
47
654022
WASHER/LOCK 1/4
48
656047
NUT/HEX M6
49
193765
BUSHING/KNURLED TAPER
a) Items service parts of 50351695 Wet Wiper Assembly.

50950011/CP1112

Qty
Req
1
1
1
1
1
1
1
1
1
1
3
1
1
1
10
2
1
2
3
2
3
4
3
3
1

236

KITS AND ACCESSORIES


Seat Belt Kits - 2" 810424 and 3" 810425

5
1
4

4
A

DETAIL A

1
5

Ref.
No.

Part
No.

1
2
3

Description

081371
184007
420-36086
420-36087
650630
654046

4
5

Quantity
810424
2" Seat Belt

Quantity
810425
3" Seat Belt

3
1
1
3
3

3
1
1
3
3

NUT/HEX LOCK 7/16


TAB/RETRACTOR MOUNT
ASSEMBLY/ SEAT BELT 2.00
ASSEMBLY/SEAT BELT 3.00
SCREW/CAP 7/16 X 1
WASHER/FLAT 7/16

Seat Kits - Suspension 810422 and Standard 810423


3

2
2
2

2
2

Ref.
No.
1
2
3
4
5

237

Part
No.
184892
137836
184017
184016
650630
654046

Description
BRACKET/SEAT BELT
NUT/HEX WHIZLOCK M8
SEAT/STANDARD
SEAT/SUSPENSION
SCREW/CAP 7/16 X 1
WASHER/FLAT 7/16

50950011/CP1112

Quantity
810422
Suspension Seat

Quantity
810423
Standard Seat

4
1
-

1
4
1
2
2

PRINTED IN USA

KITS AND ACCESSORIES


Side Window Kit 810413
PN 183276 - Assy/Right Window
PN 183275 - Assy/Left Window
PN 50351104 - Latch/Window
1

3
1

9
1

8
8
11
9
9
7
11
7

11

6
9

6
11

2
12

12

4
5

12

11

10
11

12

12

10
9
12

Ref. Part
No. No.
1
2
3
4
5
6

810413
137737
137745
183380
183381
183388
183396
183397

Description
KIT/SIDE WINDOW
FASTENER/THUMB
NUT/LOCKING 8-32
TRACK/TOP
PLATE/STRIKER
SCREW/PHILLIPS FL HD 8-32 X 1/2
WINDOW/LEFT STATIONARY
WINDOW/RIGHT STATIONARY

PRINTED IN USA

Qty

Ref. Part
No. No.
7

4
4
2
2
4
1
1

8
9
10
11
12

183403
183404
183405
183406
183584
195074
210-19469
651308

50950011/CP1112

Description
MAINFRAME/LEFT WINDOW
MAINFRAME/RIGHT WINDOW
WINDOW/LEFT SLIDER ASSY
WINDOW/RIGHT SLIDER ASSY
BOLT/CARRIAGE 1/4-20 X 5/8
SUPPORT ASSY/ROPS SIDE
NUT/HEX WHIZLOCK 1/4
SCREW/MACHINE PH 1/4 X 3/4

Qty
1
1
1
1
12
2
8
6

238

KITS AND ACCESSORIES


Pre-Cleaner Kit 50850113

3
CLAMP PROVIDED
WITH PRE-CLEANER

5
1
7

Ref.
No.
CLAMP PROVIDED
WITH BASE MACHINE

Part
No.
50850113
070634
087849
135335
240154
272742
651307
50350978

1
2
3
4
5
6
7

Description

Qty.

KIT/PRE-CLEANER
HN LF SLOC 1/4 CZ
CLAMP/HOSE #52
PRE-CLEANER/INTAKE
HOSE/AIR INTAKE
TUBE/PRECLNR/FLNG 90
PHMS CR 1/4X1/2 ZB
ADAPTER/RUBBER

3
1
1
1
1
3
1

Strobe Light Kit 805803

10

3
4
5

2
Ref. Part
No. No.
1
2
3
4
5

239

805803
088296
132318
088297
073687
071105
078150

Description
KIT/STROBE LIGHT
STROBE
BULB/STROBE
TERMINAL/RING
GROMMET
CONNECTOR/LINE
WIRE/BEACON

8
7
6

11
Qty.
Req.
1
1
1
1
1
1

Ref. Part
No. No.
6
7
8
9
10
11
12

073200
078151
055919
122483
132274
138310
138313

50950011/CP1112

12
Qty.
Req.

Description
TERMINAL/MALE BULLET
CONNECTOR/TAP
CLIP/WIRE
HARNESS/STROBE
Y-T
TERMINAL/INS FEMALE 1/4
TERMINAL/INS MALE 1/4

1
1
3
1
1
1
1

PRINTED IN USA

KITS AND ACCESSORIES


Counterweight Kit 810415

USE EQUAL NUMBER OF SPACERS ON EACH SIDE


AS REQUIRED. MAX 2 PER SIDE.
DETERMINED BY COOLER EXTENDING BEHIND
SURFACE OF FRAME.
2

APPLY DECALS AS SHOWN


4
4
3

6
5

1
3

Ref Part
No. No.
810415
130309
NSS
50300207
650820
651628
654016

1
2
3
4
5
6

Description
KIT/COUNTERWEIGHT
DECAL/WARNING TIPPING
COUNTERWEIGHT
PLATE/BUMPER SPACER
NUT/HEX JAM 1.00
SCREW/CAP 1 X 3-3/4
WASHER/FLAT 1.00

2
1
2
2
2
2

Dual Flasher Kit 810421

Qty.
Reqd

7
4

10

3
9

10

Ref. Part
No. No.

11

1
2
3
4
5
6
7
8
9
10
11

810421
055648
055925
058615
064354
087234
187026
187031
187559
187560
210-19470
50351909

Description
KIT/DUAL FLASHER
TIE/WIRE
FLASHER
CLAMP/INSULATED HOSE
HFS 5/16 X 1
LIGHT/WARNING ASSY
BRKT/FLASHER GUARD RT
BRKT/FLASHER GUARD LT
HARNESS/FLASHER
HARNESS/FLASHER EXTEND
NUT/FLRSUF 5/16
HARNESS/JUMPER

Qty.
Req
12
1
2
4
2
1
1
1
2
4
1

PRINTED IN USA

50950011/CP1112

240

KITS AND ACCESSORIES


Impact-Resistant Front Door Kit 810561

18

24

14

31

NOTE 2

22

2
34

33

16

40
29

13
11

35
19
5
30

39

28

25
38

12

36

26

34
39

28 12

37

31

11

17
27

241

810561
055648
071401
071703
122485
132493
137462
137890
138263
138266
138834
139438
182076
183869
183873
183876
183958
184023
184078
184673
184674

15

23

NOTES:
1. APPLY LOCTITE 242.
2. TORQUE TO 40 INCH-POUNDS ALL PLACES.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

20

21

9
7

Ref Part
No No

32

10

Description
KIT/IMPACT-RESISTANT FRONT DOOR
TIE/CABLE .19X7.50 BLACK
HLN INST 1/4 CZY
LN 3/8 CBZ
STUD/BALL 10MM
CLIP/GAS SPRING
WASHER 1/4 SEALING
PHMS #6 X 1 CZY CR
SPRING/GAS ASSIST
SWITCH/LIMIT
HARNESS/WIRE/IMPACT DOOR
CSFWL (SERRATED) C5ZY
LATCH/CAM
HINGE/WLDMT/FRAME
SHEET/FILLER/FRAME TOP
SHEET/FILLER/LOW
SEAL/BULB
HANDLE/GRAB/MOLDED
40 DOOR LEXAN
TRIM/DOOR TOP/40 SERIES
TRIM/DOOR BOT/40 SERIES

Qty
Req
2
6
2
2
2
6
2
1
1
1
4
1
2
1
1
1
1
1
1
1

Ref Part
No No
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

186821
187065
187076
187405
187724
187762
190252
310-32564
310-32613
420-36185
420-35399
650315
650815
650835
650851
651457
651464
651800
654009
654022
656047

50950011/CP1112

Qty
Req

Description
STRIP/TRIM
WELDMENT/DOOR/IMPACT
STRIP/TRIM 15.0"
TAB/ LEXAN DOOR
STRIKER/ CAM LATCH
PLATE/STRIKER MOUNT
BACKPLATE W/STANDOFFS
SCREW/CAP M6 X 20 MM
CS M6-1 X 50MM G 8.8 PT
HANDLE, CAB DOOR
KEY
HWHMS 1/4x1 C2Z
10-24NC X 3/4
CS 1/4x1 C5ZY
CS 3/8x4-1/2 C5ZY
LN INST M6-1 C8 ZY DIN6924
FHSCS M6-1.0 X 25 8.8 ZO
FHSCS M6-1x30 C8.8 ZY DIN7
FW 1/2 AWZ
LW 1/4 RZY
HN M6-1.0

1
1
1
6
1
1
1
3
1
1
1
10
2
6
2
2
1
2
4
3
1

PRINTED IN USA

KITS AND ACCESSORIES


Single-Point Lift Kit 810834
7

12

3
1

Ref. Part
No. No.

Qty.
Req.

Description

8
6
11

5
12
3

10

11

ROPS TOP PANEL

5
CHASSIS FRONT PANEL

810834
067847
137718
138669
187981
480-27676
188050
188053
191072
191746
210-20570
650532
650818

1
2
3
4
5
6
7
8
9
10
11
12

KIT/SINGLE-POINT LIFT
NUT/HEX 3/8
DECAL/LIFT HOOK
TUBE/LOCKING
SPACER/THREADED MOUNTING
WASHER/FLAT
ROD/LIFT SUPPORT
WELDMENT/LIFT EYE ASSY
WELDMENT/ SINGLE POINT LIFT
PLATE/NAME
NUT/SERRATED PLATED
SCREW/CAP 5/8 X 1-1/2
SCREW/CAP 3/8 X 3

2
2
2
2
6
1
1
1
1
6
6
2

11

5
4

SPACERS WELDED
TO FRONT OF CHASSIS

Interior Console Kit 810494

3
7
3

2
3
1

1
7

6
7
5

Ref Part
No. No.
1
2
3
4
5
6
7

PRINTED IN USA

810494
137502
137503
137821
137822
183085
183086
651308

Description
KIT/INTERIOR CONSOLE
LOUVER/ROUND 3.00
LOUVER/ROLL NOZZLE
SCREW/PHILLIPS #6 X 1/2
SCREW/PHILLIPS #4 X 1/2
AIR DUCT/LEFT
AIR DUCT/RIGHT
SCREW/PHILLIPS 1/4 X 3/4

50950011/CP1112

Qty
Req'd
4
2
8
4
1
1
8

242

KITS AND ACCESSORIES


Radio, AM-FM-WB Kit 810897

9
TO POWER SUPPLY CONNECTOR
ON ROPS WIRE HARNESS
2

4
2

AUX INPUT CABLE


SUPPLIED WITH
RADIO ASS'Y 192454

12

12
1

1
12

10

12

RADIO MOUNTING SCREWS


M4 X .7 X 8mm WITH
ATTACHED LOCKWASHER (QTY 4)
SUPPLIED IN HARDWARE BAG
WITH RADIO ASS'Y 192454

13
13

Ref. Part
No. No.
1
2
3
4
5
6
8
9
10
11
12
13

243

810897
084175
119888
137463
137821
184505
184507
192454
192456
193992
193993
650584
651343

Description
KIT/RADIO AM-FM-WB
NUT/HEX #10
GROMMET/RUBBER
GROMMET/PANEL FASTENER
SCREW/PHILLIP FH #6 X 1/2
SPEAKER/RADIO 4.00
ANTENNA/RADIO
RADIO/AM-FM-WB
HARNESS/WIRE RADIO
PLATE/MATING RADIO MOUNT
TEMPLATE/RADIO MOUNT
WASHER/FLAT #10
SCREW/MACHINE PH #10 X 1/2

11

HOLE TEMPLATE
USE FOR TRIMMING
HOLES IN HEADLINER

Qty.
Req.
4
2
8
8
2
1
1
1
1
1
4
2

50950011/CP1112

PRINTED IN USA

KITS AND ACCESSORIES


Four-Point Lift Kit 810945

2
5

Ref. Part
No. No.
1
2
3
4
5

PRINTED IN USA

810945
134853
134966
137718
193035
651357

50950011/CP1112

Description
KIT/FOUR-POINT LIFT
NUT/SPIRALOCK 1/2
WASHER/FLAT 1/2
DECAL/LIFT HOOK
LIFT EYE/FOUR-POINT
SCREW/CAP 1/2 X 1-1/4

Qty.
Req.
4
4
4
2
4

244

KITS AND ACCESSORIES


14-Pin Connector for Auxiliary Attachments Kit 811226
14
24

25

18

23

23

34

16

17

32

23

3
3

13
31

6
19

12
21

22

5
7

28

24

22

26

20
10

15

11
28
2

33

29
8
27

Ref. Part
No. No.
1
2
3
4
5
6
7
8
10
11
12
13
14
15
16
17

245

811226
055648
071401
076147
138274
193828
193831
193832
193833
193839 *
193844
193850
193852
193855
193857
194136
242144

Description
KIT/14-PIN AUX. CONNECTOR
TIE/WIRE
NUT/LOCK 1/4
CLAMP/TUBE
GROMMET/RUBBER
HARNESS/14-PIN AUX
HARNESS/RELAY BOX
HARNESS/14-PIN CONNECTOR
HANDLE/14-PIN AUX
ADAPTER HARNESS/POWER
ADAPTER HARNESS/HANDLE
MOUNT/14-PIN CONNECTOR
MOUNT/14-PIN CONNECTOR
COVER/RELAY BOX
CHASSIS/RELAY BOX
MOUNT/14-PIN CONNECTOR
RELAY

Qty.
Req.
20
5
5
1
1
1
1
1
1
1
1
1
1
1
1
4

Ref. Part
No. No.

Qty.
Req.

Description

18
194146
DIODE BLOCK/8
19
194147
BREAKER 15 A
20
194507
DUST CAP W/ CHAIN
21
210-32183 NUT/HEX NYLON INSERT #8
22
310-32288 SCREW/ROUND #8 X 3/4
23
310-32411 SCREW/SELF-TAPPING 3/8 X 3/4
24
650315
SCREW/MACHINE 1/4 X 1
25
650448
SCREW/CAP 1/4 X 3/4
26
650486
SCREW/CAP 5/16 X 3/4
27
650943
SCREW/MACHINE 1/4 X
28
651307
SCREW/MACHINE 1/4 X
29
651467
PIN/ROLL M5 X 30MM
31
653007
NUT/HEX 5/16
32
654026
WASHER/LOCK 3/8
33
273181
FUSE/20 A INLINE
34
650835
SCREW/CAP 1/4 X 1
* Part used on track loaders only.

50950011/CP1112

1
1
1
1
3
7
3
2
2
2
3
1
2
2
1
2

PRINTED IN USA

KITS AND ACCESSORIES


Power-A-Tach Kit 50850099 - 4640 Models

FRONT OF MACHINE

CONNECTS TO BASE END


OF CYLINDER
ROUTE HOSES THROUGH HOLE BETWEEN
TRIM AND LEFT SIDE TOWER
REMOVE EXISTING CAP AND
INSTALL TANK HOSE FOR
POWER-A-TACH

TO CONNECTOR ON
ROPS HARNESS CONNECTS TO ROD END
OF CYLINDER

ONE/TWO-SPEED VALVE
4

11
TO FRAME GROUND

DEUTSCH CONNECTOR WITH


RED/BLACK WIRES TO BE
INSERTED INTO SOLENOID
COIL CLOSEST TO VALVE BODY

REMOVE EXISTING CAP AND


INSTALL CHARGE HOSE FOR
POWER-A-TACH

10

RUN

DETAIL VIEW
SOLENOID VALVE
INSTALL IN LH
ROPS PANEL

1
4

5
4

TO CONNECTOR ON ROPS HARNESS


IN INSTRUMENT PANEL

3
2
6

Ref Part
No. Number
1
2
3
4
5
6
7
8
9
10
11

PRINTED IN USA

50850099
068938
079026
135331
190520
190670
194732
195115
195116
210-19469
275847
650706

Description
KIT/P-A-T 4640
90 MJ06-MAORB06
45 MJ06-MAORB06
STRAP
VALVE/SOLENOID PWR F-A-T
ASSY/SWITCH POWER FAT
90-LL MJ06-MAORB06
HOSE/MP/.375 X 23
HOSE/MP.375 X 18
HN FL SLOC 1/4 CZY
ASSY/ELEC/P-A-T
CS 1/4X2 C5ZY

50950011/CP1112

2
1
1

Qty
Req'd
2
1
1
1
1
1
1
1
2
1
1

246

KITS AND ACCESSORIES


Power-A-Tach Kit 50850099 - 4640 Models

37
21

35
40

36

39
36
ROUTE HOSES THROUGH GUIDE

26
13

27

43
INNER TUBE

42

14

37

22 19

7
12

OUTER TUBE
33

10

20

34
27

41

47

18

30

3
1
15

38

30

45

28

41

16

29

ALL-TACH ASSEMBLY BREAKDOWN


VIEW

2
17

37

44

25 ROUTE HOSES
THROUGH SLEEVE

11

4
ROUTE HOSES THROUGH GUIDE

23

31

46

24

32

5
5
TO OUTER TUBE

Ref Part
No. Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

247

Description

50850099
KIT/P-A-T 4640
50300915
WASHER/FLAT 25/32
062756
PIN/SPRING
071706
LN 1/2 CBZ
075196
CLAMP/HOSE 1.50X.41 HOLE
079026
45 MJ06-MAORB06
079098
PLATE/TOP SIZE 2 TWIN FL
079126
CLAMP/TUBE .62 TWIN
090666
LN FL SERR 3/8 CZY
123554
SPRING. COMPRESSION
131842
LN FL SPIRALOCK 5/16 CZY
134594
ADAPTOR/ROD
134707
SPRING/COMPRESSION
50352436
LINK/LATCH-LT
50352435
LINK/LATCH-RT
183570
PLATE/LATCH LINK
183574
ADAPTOR/PUSH ROD
183575
PIN/LATCH
184151
BRACKET/COVER SUPPORT
184319
FLAG
184320
WASHER/ BEVEL
184481
DECAL/POWER-A-TACH
570002
FITTING/GREASE 1/8 PTF
190068
CYLINDER/HYD POWER F-A-T
50250278
KIT/SEAL (FOR 190068 CYLINDER)
190711
ROD/EXT. POWER F-A-T
191395
SLEEVE/PROTECTIVE 26.00

TO INNER TUBE

Qty
Req'd
2
2
2
1
2
2
1
2
2
1
2
2
1
1
2
2
2
2
2
2
1
2
1
1
1
1

Ref Part
No. Number

Description

Qty
Req'd

26
192224
COVER/FRONT/POWER-TACH
1
27
192493
CLAMP/TUBE DUAL.38 & .67
2
28
192500
CLAMP/TUBE DUAL .38
2
29
192508
TUBE CLAMP/PLATE
2
30
192510
TUBE CLAMP/PLATE
2
31
193794
HOSE/MP .375 X 38
1
32
193795
HOSE/MP .375 X 33.50
1
33
194310
OUTSIDE HYD. POWER TUBE
1
34
194311
INSIDE HYD. POWER TUBE
1
35
195036
COVER/BACK/POWER-TACH/HD
1
36
195114
HOSE/MP/.375 X 57
2
37
310-32411 Screw Self Tapping3/8-16
5
38
50300892
SCREW/SHOULDER 3/4X2 BO
2
39 *
50350848
HOSE GUIDE/WLDMNT
1
40
650490
CS 3/8X1 C5ZY
2
41
650568
CS 5/16X2 C5ZY
2
42
650585
CS 1/2X2 C5ZY
2
43
650725
CS 5/16X2-1/4 C5ZY
1
44
650987
THWH TC 3/8x1-1/2 C5ZY
2
45
651542
CS 1/2X2-3/4 C8ZY
2
46
653048
HJN 5/8 F
1
47
654009
FW 1/2 AWZ
2
48
184357
DECAL/POWER-A-TACH (NS)
1
NS - Not Shown
* 50350848 replaced 193789 in this kit. 193789 used 075196 hose clamp,
076588 HFS screw and 090666 locknut.

50950011/CP1112

PRINTED IN USA

KITS AND ACCESSORIES


Power-A-Tach Kit 50850102 - 5240 Models
CONNECT TO
ROPS HARNESS

LEFT CHASSIS VIEW

17

LEFT
INSTRUMENT
PANEL VIEW

10

CHASSIS GROUND

20

CONNECT TO
VALVE SOLENOIDS
CONNECTOR WITH
RED/BLACK WIRES
CONNECTS TO COIL
CLOSEST TO VALVE BODY

12
5
21
1

11

19

23

22

3
4

18

6
15

9
VALVE SUB
ASSY VIEW

14

13

14

16

FITTING ON
BRAKE VALVE
DETAIL A

CONNECT THIS DRAIN


LINE TO MAIN HYDRAULIC
SUCTION TUBE PORT

Ref Part
No. Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

PRINTED IN USA

50850102
054994
068938
071401
072803
096511
135331
136226
184499
190520
190670
194309
194380
194638
210-19470
245143
245166
275847
50350249
50350250
650706
651095
652140
654002

Description
KIT/P-A-T 5240
ST MJ06-MORB06
90 MJ06-MAORB06
HLN INST 1/4 CZY
ST MJ08-MORB06
SPACER/.37 LONG
STRAP
CLAMP/HOSE .75X.41 HOLE
HOSE-MP .50 X 22
VALVE/SOLENOID PWR F-A-T
ASSY/SWITCH POWER FAT
CLAMP/TUBE .38 TWIN
PLATE/TOP SIZE 1 TWIN
CLAMP/TUBE .62
HN FL SLOC 5/16 CZY
MOUNT VALVE SOLENOID
HOSE/MP.50 X 38.50
ASSY/ELEC/P-A-T
TUBE 3/8 PWR TACH SHORT
TUBE 3/8 ALL TACH TALL
CS 1/4X2 C5ZY
CB 1/4X2-3/4 C2ZY
CB 1/4X2 C5ZY
FW 1/4 AWZY

50950011/CP1112

Qty
Req'd
2
1
3
1
2
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1

248

KITS AND ACCESSORIES


Power-A-Tach Kit 50850102 - 5240 Models

37

35
21
40
36

27

36

39
ROUTE HOSES THROUGH GUIDE

43

26
13

INNER TUBE

6
42

14

37

30

22 19

47

27
OUTER TUBE

41

10

12
18

34

7
28

33

20
3

15

38

30

45

4
ROUTE HOSES THROUGH GUIDE

41

16

37

ALL-TACH ASSEMBLY BREAKDOWN

29

VIEW

25 ROUTE HOSES
THROUGH SLEEVE

11
2
17

31

23

44
46

24

32

5
5
TO OUTER TUBE

Ref Part
No. Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

249

Description

50300915
WASHER/FLAT 25/32
062756
PIN/SPRING
071706
LN 1/2 CBZ
075196
CLAMP/HOSE 1.50X.41 HOLE
079026
45 MJ06-MAORB06
079098
PLATE/TOP SIZE 2 TWIN FL
079126
CLAMP/TUBE .62 TWIN
090666
LN FL SERR 3/8 CZY
123554
SPRING. COMPRESSION
131842
LN FL SPIRALOCK 5/16 CZY
134594
ADAPTOR/ROD
134707
SPRING/COMPRESSION
50352436
LINK/LATCH-LT
50352435
LINK/LATCH-RT
183570
PLATE/LATCH LINK
183574
ADAPTOR/PUSH ROD
183575
PIN/LATCH
184151
BRACKET/COVER SUPPORT
184319
FLAG
184320
WASHER/ BEVEL
184481
DECAL/POWER-A-TACH
570002
FITTING/GREASE 1/8 PFT
190068
CYLINDER/HYD POWER F-A-T
50250278
KIT/SEAL (FOR 190068 CYLINDER)
190711
ROD/EXT. POWER F-A-T

TO INNER TUBE

Qty
Req'd
2
2
2
1
2
2
1
2
2
1
2
2
1
1
2
2
2
2
2
2
1
2
1
1
1

Ref Part
No. Number

Description

Qty
Req'd

25
191395
SLEEVE/PROTECTIVE 26.00
1
26
192224
COVER/FRONT/POWER-TACH
1
27
192493
CLAMP/TUBE DUAL.38 & .67
2
28
192500
CLAMP/TUBE DUAL .38
2
29
192508
TUBE CLAMP/PLATE
2
30
192510
TUBE CLAMP/PLATE
2
31
193794
HOSE/MP .375 X 38
1
32
193795
HOSE/MP .375 X 33.50
1
33
194255
OUTSIDE HYD. POWER TUBE
1
34
194256
INSIDE HYD. POWER TUBE
1
35
195036
COVER/BACK/POWER-TACH/HD
1
36
195114
HOSE/MP/.375 X 57
2
37
310-32411 Screw Self Tapping3/8-16
5
38
50300892
SCREW/SHOULDER 3/4X2 BO
2
39 *
50350848
HOSE GUIDE/WLDMNT
1
40
650490
CS 3/8X1 C5ZY
2
41
650568
CS 5/16X2 C5ZY
2
42
650585
CS 1/2X2 C5ZY
2
43
650725
CS 5/16X2-1/4 C5ZY
1
44
650987
THWH TC 3/8x1-1/2 C5ZY
2
45
651542
CS 1/2X2-3/4 C8ZY
2
46
653048
HJN 5/8 F
1
47
654009
FW 1/2 AWZ
2
48
184357
DECAL/POWER-A-TACH (NS)
1
* 50350848 replaced 193789 in this kit. 193789 used 075196 hose clamp,
076588 HFS screw and 090666 locknut.

50950011/CP1112

PRINTED IN USA

KITS AND ACCESSORIES

Parts Listing and


Additional Illustration On
Following Page

HVAC 50850110
AC Assembly
5240 Models

25 27 26
THESE COMPONENTS
ARE INSTALLED IN
THE CAB INTERIOR

AC/HEATER BOX

41

49

42
43
4

MUFFLER WRAP VIEW

COMPRESSOR EXPLODED VIEW

NOTE: BRACKET KEEPS HYDRAULIC


COOLER HOSES AWAY FROM
COMPRESSOR PULLEY AREA.
ATTACHES TO RIGHT CHASSIS
MAINFRAME.

34

COMPRESSOR
ASSEMBLED VIEW

63
61

59 59 36 39 47 66 23 1

9
46 SEE NOTE

13
9 66
61 71 32 38

58 66 22 35 33 66

6
59

40
55

10

AC HOSES UNDERSIDE VIEW

45
51

HEATER HOSE VIEW

52
73
44
53

44
62

70

56

65
7

2X

44

10
31

11

67

69

10

57
52

45

53
11

PRINTED IN USA

NOTE: ROUTE #8 AND #10 AC HOSES


BEHIND HYDRAULIC TUBE AND THROUGH
RINGS OF BRACKET 50350286

50950011/CP1112

250

KITS AND ACCESSORIES


50

21 DECALS (2X) TO BE APPLIED TO OUTER SURFACE OF ROPS

68

28

16

Parts Listing
(Illustration On
Previous Page)

HVAC 50850110
AC Assembly
5240 Models

SWITCHES MOUNT IN
LEFT INSTRUMENT PANEL
24

64
30

CONDENSOR FAN
29

TO CONDENSOR FAN

8
37
54

CHASSIS HYD
FILTER BRACKET
SHOWN AS REFERENCE
CLAMP TO ALTERNATOR
72 FOR AC HARNESS AND
EXISTING ENGINE HARNESS

12

64

30

48

ASSEMBLE CLAMP AND HARDWARE


ONTO OPEN THREADS OF HOSE CLAMP

50
TO COMPRESSOR
TO CHASSIS GROUNDS ON RIGHT SIDE CHASSIS FRAME
TO POWER TAP LEADS
ON CHASSIS MAIN HARNESS
ROUTE HARNESS PARALLEL TO
EXISTING ENGINE HARNESS PATH

Ref Part
No. Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

251

058615
064260
064422
070648
070856
071703
074395
084175
094762
095955
104052
121002
131842
134588
136304
136305
138714
138777
138778
138779
139074
139952
140617
183608
184709
186066
186894
187001
187041
191240
193572
241008
241010
241251
241385
241844

Description
ASSEMBLY/AC
CLAMP/HOSE .50X.41 HOLE
HLN INST 5/16 CZY
CS FL LOCK 3/8X1-1/2 C5Z
NUT/FLLSUF 5/16 CZ
HN LF SLOC 3/8 CZ
LN 3/8 CBZY
CLAMP/HOSE
HLN INST #1024 CZY
HLN TOP 3/8 CCCD
CLAMP/HOSE #10
ST-L HB10-MBSPT06
HLN INST 1/4 FZY
HN FL SLOC 5/16 C
NUT/SPIRALOCK 1/4-20
KNOB/HEATER SWITCH
SWITCH/HEATER
SWITCH/BINARY/AC
O-RING/AC/#6 FITTING
O-RING/AC/#8 FITTING
O-RING/AC/#10 FITTING
DECAL/AIR CONDITIONER
PULLEY,VEE,W/BEARING
A/C PUMP MANIFOLD - REF.
SWITCH/ROCKER/ON-OFF-ON
FILTER/RECIRCULATION AIR
GRILL/RECIRCULATION AIR
PHMS #10 X 1 TAPTITE
AC HARNESS/COLD CONTROL
HARNESS/WIRE/HTR SWITCH
CLAMP/HOSE .56X.53 HOLE
ALTERNATOR SPACER
PULLEY/CRANK/AC/YANMAR
SE-G18 BELT TENSIONER
BRKT/TENSIONER
SPACER/PULLEY
SPACER/ALTERNATOR

Qty
Req'd
1
1
2
8
2
1
2
1
5
4
2
1
2
9
1
1
1
2
2
2
2
1
1
1
1
1
4
1
1
2
1
1
1
1
1
1

Ref Part
No. Number
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73

242145
242274
243493
244367
244969
245027
245030
245057
245067
245280
270284
480-32362
50350015
50350206
50350253
50350261
50350273
50350282
50350284
50350286
50350288
650579
650851
651307
651395
651662
651803
654002
654004
654049
656006
656092
656103
656114
656133
L71042
088467

50950011/CP1112

Qty
Req'd

Description
RELAY/SEALED
BELT/AC
WLMT/BRKT/COMP/UPPER - REF.
MOUNT/ENG/MACHINED - REF.
HVAC HOUSING ASSY
WLDMT/DUCT HVAC RH
WLDMT/DUCT HVAC LH
HOSE/HEATER/40.0
HOSE/HEATER/46.0
BRACKET COMPRESSR SHIELD - REF.
COMPRESSOR/A-C
BUSHING
INSULATION WRAP MUFFLER - REF.
HARNESS/AC
HOSE/AC/#06
HOSE/AC/#08 W/SRVC PORT
HOSE/AC/#10 W/SRVC PORT
BRACKET SOLENOID ASSY - REF.
CONDENSER HOUSING ASM
WLDMNT BRACKET AC HOSES - REF.
BRACKET HEATER HOSE ASSY - REF.
CS 3/8X1-3/4 C5ZY
CS 3/8X4-1/2 C5ZY
PHMS 1/4X1/2 ZB
CS M10-1.5x30 C10.9 ZY D
CS M6-1.00x40 C8.8 ZY DI
CS M8-1.25x20 C10.9 ZY D
FW 1/4 AWZY
FW 5/16 AWZY
FW 3/8 ANZY
CS M10-1.5x20 C8.8 ZY DI
CS M6-1x12 C8.8 ZY DIN93
LW M10 ZY DIN127
LW M6 ZY DIN127
FW M10 ZY DIN125
CLAMP/HOSE .50X.28 HOLE
TIE/CABLE .30X14.50 BLACK

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
9
4
1
2
2
1
6
3
1
3
1
3
1
2

PRINTED IN USA

KITS AND ACCESSORIES


HVAC 50850110
5240 Models
244969 AC Main
Housing Assembly
37

14
2

11
37
6
33

40

29 28

5
37

32

16

3
4
25

35
3

18

37
7

18
38

21

36

27

20

40
24

10

40
13

39
22

23

17

12

8
31

15

19

37

26

30
22
NOTES:
1. ALL COMPONENTS CONTACTING ROPS/FOPS REAR DECK MUST
BE LINED WITH FOAM TAPE FOR SEALING PURPOSES.
2. OUTSIDE OF HOUSING COMPONENTS TO BE LINED WITH
ENSOLITE FOR CLIMATE CONTROL PURPOSES.

Ref Part
No. Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

244969
084175
095619
095955
136314
138548
138554
138563
138623
138649
138651
138678
138720
138723
138728
138768
184708
186151
186193
186203
186703

Description
HOUSING ASSY/MAIN HVAC
NUT/HEX #10 NY NC Z
CLAMP/HOSE 1.25X.41 HOLE
CLAMP/HOSE #10
THUMBSCREW
BRKT/REINFORCMENT
ELBOW/90DEGREE,5/8 TUBE
GROMMET .88ID .125GW 1.2
SWITCH/PRESET COLD CNTRL
RECEIVER/DRYER/AC
CLAMP/RECEIVER DRYER
CORE/EVAPORATER/AC
PIPE/BULKHEAD AC FITTING
VALVE/EXPANSION/AC
JAM NUT/ 7/8-14
HARNESS/WIRE/AC COLD SW
FILTER/FRESH AIR
DOUBLE BLOWER XX40
ST 1/2MPT X 5/8 HOSE
ELECT. HARNESS HTR RELAY
HTR/AC SOLENOID VALVE

PRINTED IN USA

Qty
Req'd
3
1
6
2
1
2
2
1
1
1
1
1
1
1
1
1
1
2
1
1

Ref Part
No. Number
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

186716
186936
186944
186946
186996
187030
189129
189165
189168
242145
244970
244971
245090
420-36134
650426
650448
651307
651312
651343
654002

50950011/CP1112

Description
VALVE CLAMP
RECTIFIER PACK W/LEADS
HOSE/HEATER/INTERNAL 10
HOSE/HEATER/INTERNAL 18
HOSE HEATER/EXTERNAL
DRIP CAP
CORE/HEATER
GRILLE/FILTER OUTER
GRILLE/FILTER INNER
RELAY/SEALED
DRIP PAN/HVAC HOUSING
HOUSING/AC
TUBE/AC/#6
GROMMET
CS 1/4x1-1/4 C5ZY
CS 1/4x3/4 C5ZY
PHMS 1/4X1/2 ZB
SCREW/THM CR #1024X1/2 Z
PHMS SLT #1024X1/2 CBC
FW 1/4 AWZY

Qty
Req'd
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
21
2
6
3

252

KITS AND ACCESSORIES


HVAC 50850110
5240 Models
50350284 Condensor
Housing Assembly

9
6

2
4

Ref Part
No. Number
1
2
3
4
5
6
7
8
9

253

50350284
070634
186255
186256
186257
186258
651307
L500594
L500595
L500596

Description
ASSY/CONDENSOR HOUSING
NUT/FLLSUF 1/4 CZ
WEATHERSTRIP/FAN
WEATHERSTRIP LID
CONDENSER FAN PLATE
CONDENSER LID
PHIL PAN S 1/4-20 X 1/2
FAN
CORE/CONDENSOR/AC
SHEET METAL SCREW

50950011/CP1112

Qty
Req'd
4
1
1
1
1
3
1
1
6

PRINTED IN USA

KITS AND ACCESSORIES


Two-Speed Parking Brake Release Kit 50850107

27

26

4
NOTE 3
8

16

11

12
3

19

17

23
21

20

13

28

24

25

18

NOTE 2
1

22

TO RIGHT DRIVE MOTOR


BRAKE FITTING

10

15
TO LEFT DRIVE MOTOR
BRAKE FITTING

14

NOTES:
1. 272760 TO BE LOCATED NEAR 273155
2. 055981 TO BE INSTALLED INTO LEFT PORT
OF MANIFOLD VALVE.
3. DECAL 184215 TO BE LOCATED ON RH
INNER FILLER PANEL.

Ref Part
No. Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14

50850107
055981
064260
068938
071722
080556
087393
137959
184215
191330
194271
194309
195147
210-32184
242165

Description
KIT/TWO-SPEED PARKING BRAKE
TEE BR MJ06-MJ06-MAORB06
HLN INST 5/16 CZY
90 MJ06-MAORB06
RIVET/BLIND
CAP FJ06
TEE MJ06-MJ06-MJ06
CB 1/4X1-1/2 CBC
DECAL/JACK
SPACER/.5X.334X1.0
STRIP/FOAM/.25X1.5X15.8
CLAMP/TUBE .38 TWIN
ACOUSTIC PAD/FRT LH SEAT
HN FL CLOC 1/4 CZY
TUBE/BRAKE LT MOTOR

PRINTED IN USA

Qty
Req'd
1
2
2
2
1
1
2
1
2
1
2
1
2
1

Ref Part
No. Number
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

242391
242775
272730
272760
273076
273155
50300144
50300145
50300146
50300159
50300236
50350823
50350824
650741
50350805

50950011/CP1112

Description
TUBE/BRAKE RT MOTOR
UNDER SEAT COVER LEFT
TUBE/HANDLE
DECAL/PARK BRAKE RELEASE
HANDLE HOLDER CLIP
PUMP/PARK BRAKE
TUBE/HYD BRAKE REL IN
TUBE/HYD BRAKE REL OUT
HOSE/MP .375 X 19.50"
COVER/LT FRT W BRAKE REL
HOSE/MP .375 X 26.00"
WDMT/ROPS FILLER RT
WDMT/ROPS FILLER LT
CS 5/16X3-1/4 C5ZY
DECAL/FUSE PANEL (not shown)

Qty
Req'd
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1

254

KITS AND ACCESSORIES


Single-Speed Parking Brake Release Kit 50850106
22
4

23

5
12

10

15
NOTE 3 6
14

13

17

16
2
24

19

11
20

7
NOTE 2

18

21

8
TO RIGHT DRIVE MOTOR
BRAKE FITTING
TO LEFT DRIVE MOTOR
BRAKE FITTING

Ref Part
No. Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

255

50850106
055981
064260
068938
071722
137959
184215
191330
194271
194309
195147
210-32184
242775
272730
272760
273076
273155
50300144
50300145
50300146
50300159
50300236
50350823
50350824
650741
50350805

NOTES:
1. 272760 TO BE LOCATED NEAR 273155
2. 055981 TO BE INSTALLED INTO 184102
3. 184215 DECAL TO BE LOCATED ON RH
INNER FILLER PANEL

Description
KIT/SINGLE-SPEED PARKING BRAKE
TEE BR MJ06-MJ06-MAORB06
HLN INST 5/16 CZY
90 MJ06-MAORB06
RIVET/BLIND
CB 1/4X1-1/2 CBC
DECAL/JACK
SPACER/.5X.334X1.0
STRIP/FOAM/.25X1.5X15.8
CLAMP/TUBE .38 TWIN
ACOUSTIC PAD/FRT LH SEAT
HN FL CLOC 1/4 CZY
UNDER SEAT COVER LEFT
TUBE/HANDLE
DECAL/PARK BRAKE RELEASE
HANDLE HOLDER CLIP
PUMP/PARK BRAKE
TUBE/HYD BRAKE REL IN
TUBE/HYD BRAKE REL OUT
HOSE/MP .375 X 16.5
COVER/LT FRT W BRAKE REL
HOSE/MP .375 X 26.00
WDMT/ROPS FILLER RT
WDMT/ROPS FILLER LT
CS 5/16X3-1/4 C5ZY
DECAL/FUSE PANEL (not shown)

50950011/CP1112

Qty
Req'd
1
2
2
2
2
1
2
1
2
1
2
1
1
1
2
1
1
1
1
1
1
1
1
2
1

PRINTED IN USA

KITS AND ACCESSORIES


Rear Wiper Kit 811655
ORIENT WIPER ARM 30
BELOW HORIZONTAL
AS SHOWN

30

VIEW FROM REAR OF CAB


15

14

6
14

CONNECT WASHER TUBE IN CAB


REAR WIPER HARNESS TO HOSE
BARB ON ANTI-SIPHON VALVE

CLAMP RING TERMINAL (GROUND) FROM


CAB REAR WIPER HARNESS BETWEEN
INDICATED NUT AND STAR WASHER

CONNECT RED FAST-ON TERMINAL


FROM REAR WIPER HARNESS TO
OPEN CONNECTION AT THE REAR
OF THE WIPER MOTOR SWITCH

13
6
2

3
14

2
10

9
REPLACES EXISTING REAR WINDOW

Ref
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Part
No.
811655
055648
084175
183174
197905
197906
197907
197908
197916
197922
197932
197933
651044
651302
651814
50350984

Description
KIT/REAR WIPER
TIE/CABLE .19X7.50 BLACK
HLN INST #1024 CZY
RIPCORD/WEATHERSTRIP
MOUNT/WIPER MOTOR
GROMMET .625 X .1875
GROMMET .1875 X .1875
SPACER / .25 IN
FITTING/T/O
WINDOW/REAR/WIPER
KIT/WIPER/REAR
HARNESS/CAB REAR WIPER
HARNESS/DOOR REAR WIPER
LW EXT T #10 AZY
FW #10 BWZY
BHSCS #1024x1-1/4 CZY
VALVE/SHUT-OFF

Qty.
Reqd
2
3
1
1
1
3
3
1
1
1
1
1
1
6
3
1

Ref
No.

2
3
4

1
2
3
4
5
6
7

Part
No.
197924
197909
197910
197911
197912
197913
197923
197937

Description
KIT/WIPER MOTOR
BLADE/WIPER/9 IN
ARM/WIPER/ADJ
BULKHEAD/WIPER
HOSE/WIPER/10.5 IN
NOZZLE/WASHER/REAR
MOTOR/WIPER/W SWITCH
VALVE/CHECK

Qty.
Reqd
1
1
1
1
1
1
1

5
7 ANTI-SIPHON (CHECK) VALVE
INCLUDED WITH WIPER KIT
1

PRINTED IN USA

50950011/CP1112

256

KITS AND ACCESSORIES


17
ROPS WIRE ROUTING

CONNECTS TO ROPS
HARNESS

NOTE 2

11

19
12

LEFT HAND ROPS


INSTRUMENT PANEL

19
2

LEFT ROPS
SIDE SCREEN

10

19

19

16

NOTE 1

18
2

13

CONNECTS TO
HARNESS 275888

Power-A-Tach Kit 50850100


Cold Weather
4640 Models

CHASSIS ASSEMBLY

15
NOTE 1. THIS HARDWARE IS USED TO MOUNT MAXI FUSE HOLDER.
ADDITIONAL WASHERS ARE SUPPLIED TO SPACE FUSE HOLDER
AWAY FROM BRACKET FOR EASIER FUSE COVER REMOVAL.
NOTE 2. CONNECT TUBES TO ALL-TACH HOSES IN LEFT REAR TOWER.
PUMP PORT MARKED "UP" TO BE CONNECTED TO BASE END OF
ALL-TACH CYLINDER.

ELECTRICAL CONNECTION DETAILS

PUMP 243869

HARNESS 275888

BLUE WIRE CONNECT TO BOTTOM SOLENOID.


GREEN WIRE CONNECT TO TOP SOLENOID.
BLACK WIRE CONNECT TO HARNESS 275888.

COLOR

A. CHASSIS GROUND STUD............BLACK


B. BATTERY POS BATTERY POST............RED
C. MAXIFUSE HOLDER WITH 60 AMP FUSE
D. CONNECTS TO HARNESS 275847..........RED/BLACK
E. CONNECTS TO HARNESS 275847..........WHITE/BLACK
F. INSERT ONTO TOP SOLENOID............RED/BLACK
G. INSERT ONTO BOTTOM SOLENOID.........WHITE/BLACK
H. CONNECT TO PUMP 243869 GROUND WIRE..BLACK
I. CONNECT TO TOP SOLENOID.............RED
J. CONNECT TO BOTTOM SOLENOID..........RED
B

Ref
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

257

Part
No.
50850100
055648
071401
081380
137784
139438
190670
193856
194309
195740
243865
243866
243869
275847
275888
275892
650419
650588
653007
654002

Description
KIT/P-A-T COLD WEATHER
TIE/CABLE .19X7.50 BLACK
HLN INST 1/4 CZY
CS FL LOCK 5/16X3/4 C5ZY
90 MJ06-MAORB04
CS FL LOCK 3/8X5/8 C5ZY
ASSY/SWITCH POWER FAT
SOLENOID
CLAMP/TUBE .38 TWIN
COVER/ELECTRICAL
.375 TUBE DN PORT
.375 TUBE UP PORT
PUMP .327
ASSY/ELEC/P-A-T
HARNESS POWER UNIT
WDMT/PUMP MOUNT
CS 1/4X1-3/4 C5ZY
CS 1/4X1-1/2 C5ZY
HN 5/16 C2ZY
FW 1/4 AWZY

Qty.
Reqd
4
6
2
2
2
1
2
1
2
1
1
1
1
1
1
1
1
4
6

A
ASSEMBLED VIEW
D

C
14

50950011/CP1112

F,I
G,J

H
(GROUND WIRE)

PRINTED IN USA

KITS AND ACCESSORIES


Power-A-Tach Kit 50850100 - Cold Weather
4640 Lift Arm Routing
37
21

35
40

36

39
36
ROUTE HOSES THROUGH GUIDE

26
13

27

43
INNER TUBE

42

14

37

22 19

7
12

OUTER TUBE
33

10

20

34
27

41

47

18

30

3
1
15

38

30

45

28

41

16

29

ALL-TACH ASSEMBLY BREAKDOWN


VIEW

2
17

37

44

25 ROUTE HOSES
THROUGH SLEEVE

11

4
ROUTE HOSES THROUGH GUIDE

23

31

46

24

32

5
5
TO OUTER TUBE

Ref Part
No. No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

50850100
50300915
062756
071706
075196
079026
079098
079126
090666
123554
131842
134594
134707
50352436
50352435
183570
183574
183575
184151
184319
184320
184481
570002
190068
50250278
190711

Description
KIT/P-A-T COLD WEATHER
WASHER/FLAT 25/32
PIN/SPRING
LN 1/2 CBZ
CLAMP/HOSE 1.50X.41 HOLE
45 MJ06-MAORB06
PLATE/TOP SIZE 2 TWIN FL
CLAMP/TUBE .62 TWIN
LN FL SERR 3/8 CZY
SPRING. COMPRESSION
LN FL SPIRALOCK 5/16 CZY
ADAPTOR/ROD
SPRING/COMPRESSION
LINK/LATCH-LT
LINK/LATCH-RT
PLATE/LATCH LINK
ADAPTOR/PUSH ROD
PIN/LATCH
BRACKET/COVER SUPPORT
FLAG
WASHER/ BEVEL
DECAL/POWER-A-TACH
FITTING/GREASE 1/8 PTF
CYLINDER/HYD POWER F-A-T
KIT/SEAL (FOR 190068 CYLINDER)
ROD/EXT. POWER F-A-T

PRINTED IN USA

TO INNER TUBE

Qty.
Reqd
2
2
2
1
2
2
1
2
2
1
2
2
1
1
2
2
2
2
2
2
1
2
1
1
1

Ref Part
No. No.

Description

Qty.
Reqd

25
191395
SLEEVE/PROTECTIVE 26.00
1
26
192224
COVER/FRONT/POWER-TACH
1
27
192493
CLAMP/TUBE DUAL.38 & .67
2
28
192500
CLAMP/TUBE DUAL .38
2
29
192508
TUBE CLAMP/PLATE
2
30
192510
TUBE CLAMP/PLATE
2
31
193794
HOSE/MP .375 X 38
1
32
193795
HOSE/MP .375 X 33.50
1
33
194310
OUTSIDE HYD. POWER TUBE
1
34
194311
INSIDE HYD. POWER TUBE
1
35
195036
COVER/BACK/POWER-TACH/HD
1
36
195114
HOSE/MP/.375 X 57
2
37
310-32411 Screw Self Tapping3/8-16
5
38
50300892
SCREW/SHOULDER 3/4X2 BO
2
39 *
50350848
HOSE GUIDE/WLDMNT
1
40
650490
CS 3/8X1 C5ZY
2
41
650568
CS 5/16X2 C5ZY
2
42
650585
CS 1/2X2 C5ZY
2
43
650725
CS 5/16X2-1/4 C5ZY
1
44
650987
THWH TC 3/8x1-1/2 C5ZY
2
45
651542
CS 1/2X2-3/4 C8ZY
2
46
653048
HJN 5/8 F
1
47
654009
FW 1/2 AWZ
2
48
184357
DECAL/POWER-A-TACH (Not Shown)
1
* 50350848 replaced 193789 in this kit. 193789 used 075196 hose clamp,
076588 HFS screw and 090666 locknut.

50950011/CP1112

258

KITS AND ACCESSORIES


Power-A-Tach Kit 50850068
Cold Weather
5240 Models
LEFT CHASSIS VIEW
ONE CLAMP FOR HARNESS 275888 AND THE
OTHER CLAMP FOR FUSE BOX POWER CABLE
CONNECTS TO ROPS HARNESS
1

10
CHASSIS GROUND

CONNECTS TO
HARNESS 275888
CHASSIS GROUND

9
7
5

11
4

11

A
B

H
C

I
J

HARNESS 275888

COLOR

A. CHASSIS GROUND......................BLACK
B. BATTERY POS BATTERY POST............RED
C. MAXIFUSE HOLDER WITH 60 AMP FUSE
D. CONNECTS TO HARNESS 275847..........RED/BLACK
E. CONNECTS TO HARNESS 275847..........WHITE/BLACK
F. INSERT ONTO TOP SOLENOID............RED/BLACK
G. INSERT ONTO BOTTOM SOLENOID.........WHITE/BLACK
H. CONNECT TO PUMP 243869 GROUND WIRE..BLACK
I. CONNECT TO TOP SOLENOID.............RED
J. CONNECT TO BOTTOM SOLENOID..........RED

12

LEFT
INSTRUMENT
PANEL

PUMP 243869
BLUE WIRE CONNECT TO BOTTOM SOLENOID.
GREEN WIRE CONNECT TO TOP SOLENOID.
BLACK WIRE CONNECT TO HARNESS 275888.

259

Ref
No.

Part
No.

1
2
3
4
5
6
7
8
9
10
11
12

50850068
071401
096511
137784
139438
193856
194638
210-19470
243869
245138
275847
275888
190670

Description
KIT/P-A-T COLD WEATHER
HLN INST 1/4 CZY
SPACER/.37 LONG
90 MJ06-MAORB04
CS FL LOCK 3/8X5/8 C5ZY
SOLENOID
CLAMP/TUBE .62
HN FL SLOC 5/16 CZY
PUMP .327
ASSY PLATE PWR TACH PUMP
ASSY/ELEC/P-A-T
HARNESS POWER UNIT
ASSY/SWITCH P-A-T

50950011/CP1112

Qty.
Reqd
6
4
2
2
2
2
4
1
1
1
1
1

PRINTED IN USA

KITS AND ACCESSORIES


Power-A-Tach Kit 50850068 - Cold Weather
5240 Lift Arm Routing

37

35
21
40
36

27

36

8
39
ROUTE HOSES THROUGH GUIDE

43

26
13

INNER TUBE

6
42

14

37

22

30
19

47

27
OUTER TUBE

41

10

12
18

34

20
3

15

38

30

45
9
25 ROUTE HOSES
THROUGH SLEEVE

11

17

37
29

VIEW

4
ROUTE HOSES THROUGH GUIDE

41

16
ALL-TACH ASSEMBLY BREAKDOWN

28

33

31

23

44
46

24

32

5
5
TO OUTER TUBE

Ref
No.

Part
No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

50300915
062756
071706
075196
079026
079098
079126
090666
123554
131842
134594
134707
50352436
50352435
183570
183574
183575
184151
184319
184320
184481
570002
190068
50250278
190711

24

Description
WASHER/FLAT 25/32
PIN/SPRING
LN 1/2 CBZ
CLAMP/HOSE 1.50X.41 HOLE
45 MJ06-MAORB06
PLATE/TOP SIZE 2 TWIN FL
CLAMP/TUBE .62 TWIN
LN FL SERR 3/8 CZY
SPRING. COMPRESSION
LN FL SPIRALOCK 5/16 CZY
ADAPTOR/ROD
SPRING/COMPRESSION
LINK/LATCH-LT
LINK/LATCH-RT
PLATE/LATCH LINK
ADAPTOR/PUSH ROD
PIN/LATCH
BRACKET/COVER SUPPORT
FLAG
WASHER/ BEVEL
DECAL/POWER-A-TACH
FITTING/GREASE 1/8 PTF
CYLINDER/HYD POWER F-A-T
KIT/SEAL (FOR 190068 CYLINDER)
ROD/EXT. POWER F-A-T

PRINTED IN USA

TO INNER TUBE

Qty.
Reqd
2
2
2
1
2
2
1
2
2
1
2
2
1
1
2
2
2
2
2
2
1
2
1
1
1

Ref
No.

Part
No.

Description

Qty.
Reqd

25
191395
SLEEVE/PROTECTIVE 26.00
1
26
192224
COVER/FRONT/POWER-TACH
1
27
192493
CLAMP/TUBE DUAL.38 & .67
2
28
192500
CLAMP/TUBE DUAL .38
2
29
192508
TUBE CLAMP/PLATE
2
30
192510
TUBE CLAMP/PLATE
2
31
193794
HOSE/MP .375 X 38
1
32
193795
HOSE/MP .375 X 33.50
1
33
194255
OUTSIDE HYD. POWER TUBE
1
34
194256
INSIDE HYD. POWER TUBE
1
35
195036
COVER/BACK/POWER-TACH/HD
1
36
243077
HOSE/MP/.375 X 63
2
37
310-32411 Screw Self Tapping3/8-16
5
38
50300892
SCREW/SHOULDER 3/4X2 BO
2
39 *
50350848
HOSE GUIDE/WLDMNT
1
40
650490
CS 3/8X1 C5ZY
2
41
650568
CS 5/16X2 C5ZY
2
42
650585
CS 1/2X2 C5ZY
2
43
650725
CS 5/16X2-1/4 C5ZY
1
44
650987
THWH TC 3/8x1-1/2 C5ZY
2
45
651542
CS 1/2X2-3/4 C8ZY
2
46
653048
HJN 5/8 F
1
47
654009
FW 1/2 AWZ
2
48
184357
DECAL/POWER-A-TACH (Not Shown)
1
* 50350848 replaced 193789 in this kit. 193789 used 075196 hose clamp,
076588 HFS screw and 090666 locknut.

50950011/CP1112

260

SECTION NOTES

261

50950011/CP1112

PRINTED IN USA

Electrical Schematic - ROPS/FOPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263


Electrical Schematic - Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
Electrical Schematic - Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
Hydrostatic/Hydraulic Schematic - Dual Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
Hydrostatic/Hydraulic Schematic - Non-Dual Joystick . . . . . . . . . . . . . . . . . . . . . . . . . 267
Electrical Schematic - 14-Pin Auxiliary Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
Electrical Schematic - HVAC (5240) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
Electrical Schematic - Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
Electrical Schematic - Power-A-Tach Cold Weather. . . . . . . . . . . . . . . . . . . . . . . . . . 271
Electrical Schematic - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272

PRINTED IN USA

50950011/CP1112

SECTION D: SCHEMATICS

SECTION D: SCHEMATICS

262

SCHEMATICS - ELECTRICAL - ROPS/FOPS

ELECTRICAL - ROPS SCHEMATIC

84 RD-14

44

43

TO WIPER/WASHER/
DOOR SWITCH

43 0R-14
0 BK-14

AB C

RIGHT CONSOLE
ASSEMBLY

43 OR-14
0 BK-14

60 OR-14
61 GN-16
84 RD-14

0 BK-16

43 OR-14

LEFT CONSOLE
ASSEMBLY

0 BK-16

84 RD-14
43 OR-14

0 BK-16

59 RD-14
52 WH-16

FLOOD LAMP

39

0 BK-14

LEFT
FRONT
6 WORK
LIGHT

RIGHT
FRONT
WORK
LIGHT

DOME
LIGHT

RADIO CONNECTION STROBE


LIGHT
(OPT)
40
123

0 BK-16
0 BK-16
0 BK-16
HOURMETER
15 BR-16

34 YL-16

0 BK-14

52 WH-16

52 WH-16

52 WH-16

0 BK-16

SAFETY
INTERLOCK
CONTROL
MODULE

53 RD-16
23 OR-16
24 BU-16

48 WH-14

POWER ALL
TACH SWITCH PARK BRAKE
(OPT)
SWITCH
30 PU-16
8
3
12
54 RD-16

0 BK-14

53 RD-14

53 RD-16

43 OR-14
43 OR-14

0 BK-14

11 RD-14
0 BK-16

53 RD-16

40 GY-16

0 BK-14
0 BK-14
0 BK-14

0 BK-14
0 BK-12

53 RD-16
87 TN-16

53 RD-16

33

31
30

33A

27

53 RD-16
15 BR-16
19 WH-16
53 RD-16

14 PU-16
31 OR-16
53 RD-16
29
34 YL-16
32 GN-16
53 RD-16
28
4 BU-16
40 GY-16

87 TN-16
1
3
2
4

11 RD-14
48 WH-14
11C43 OR-14
INSERTION SIDE
RED

22
RESTRAINT
BAR
SWITCH

11B

21

DGN
RED ORGWHT

SEAT
SWITCH

126 GN-16
123 TN-16
124 YL-16
125 PK-16

25

5
6

42 GN-14
11 RD-14

62 RD-14

48 WH-14

22 GN-16

GLOW
HYD
TEMP

13

TO EU
LIGHTS

32

OIL
BATT
PSI
ENG HYD
TEMP FILTER

A
B

20
0 BK-16

53 RD-16
14
24 BU-16

38

53 RD-16
53 RD-16

A B 23

67 PK-16
53 RD-16

25 BR-16

35

SEAT
BELT
AIR
FILTER

TWO-SPEED PARK BRAKE

89 RD-14 A
110 WH-14 B

FLOAT
SHUTDOWN
RIDE
WARN ING CONTROL CONTROL

53 RD-16
37 GN-16 15

ROPS
GROUND

0 BK-16

15 BR-16

53 RD-16

17

FUEL

S
(I)
ENG TEMP
37

53 RD-16

40 GY-16

53 RD-16
16
23 OR-16

(I)

53 RD-16
0 BK-16
53 RD-16

0 BK-14
0 BK-14

6
5
4
3
2
1

43 OR-14

54 RD-14
0 BK-16
10 WH-16
17 GN-16
30 PU-16
40 GY-16

40 GY-16

33 PK-16
37 GN-16
15 BR-16
29 YL-16
36 BU-14

1
2
3
4
5
6
7
8
9
10
11
12

0 BK-14

18
19

34
36

53 RD-16

LIGHT SW
1 7

10 3
41

122 PU-16

26

A B CD E F

1 2 3 4 5 6 7 8 9 101112 1

24

71 BK-16
69 WH-16
70 RD-14

A B CD E

1 2 3 4 5 6 7 8 9 101112 2

12 PIN GRAY
KEYED CONNECTION
PLUG

12 PIN GRAY
NON-KEYED CONNECTION
RECEPTACLE

05 RD-16
69 WH-16
70 RD-16
36 BU-14
42 GN-14
43 OR-14
33 PK-16
50 WH-16
71 BK-16
20 BR-14
29 YL-16
02 RD-14

33 PK-16
29 YL-16
36 BU-14
50 WH-14
05 RD-16
20 BR-14
02 RD-14
42 GN-14
43 OR-14
71 BK-16
69 WH-16
70 RD-14

ROPS 5 PIN
CONNECTION

OFF
20 BR ST ON
ST
2 RD BAT

60 OR-16
53 RD-14
125 PK-16
59 RD-14
62 RD-14
84 RD-14
54 RD-14
123 TN-16
122 PU-16
124 YL-16
126 GN-16
67 PK-16

55 WH-12
11 RD-12
0 BK-12
56 RD-12
11 RD-12

POWER ALL TACH

54 RD-14

10 WH-16

0 BK-14

20 BR-16
02 RD-14
61 GN-16

43 OR-14
42 GN-14

11

21

10 WH-16
54 RD-14

21

5 RD IGN

04 DBL-16
14 PUR-16
19 WHT-16
22 DGN-16
23 ORG-16
24 DBL-16
25 BRN-16
31 ORG-16
32 DGN-16
34 YL-14
40 GRY-16
87 TAN-16

17 GN-16
10 WH-16
0 BK-12

56 RD-12

89 RD-14
110 WH-14
AB

05 RD-14

17 GN-16
54 RD-14

ACCESSORY PLUG

IGNITION SW

54 RD-14

17 GN-16

55 WH-12
0 BK-12

56 RD-12
55 WH-12
0 BK-12
11 RD-12

33 PK-16
29 YL-16
36 BU-14
50 WH-14

[ OPT. ]

AC/HEAT POWER
A
B

67 PK-16

24 BU-16
87 TN-16
4 BU-16
40 GY-16
32 GN-16
34 YL-16
31 OR-16
14 PU-16
19 WH-16
23 ORG-16
22 GN-16
25 BR-16

FLASHER

1 2 3 4 5 6 7 8 9 101112 3

12 PIN GRAY
KEYED CONNECTION
PLUG

263

50950011/CP1112

PRINTED IN USA

50950011/CP1112

14 PU-16

104 16-GY
31 OR-14
106 PU-16
PLUG
PLUG
103 BR-16
94 RD-14
105 YL-16
101 GN-16
115 BU-16
114 GY-16
22 GN-16
99 OR-16
69 WH-16
14 PU-16
98 TN-16
102 OR-16
96 PK-16
34 YL-16
164 PU-16
164 GY-16

TO CHASSIS

A B CD E FGH J K LMN P R S T UVW X

69 WH-16
114 GY-16
115 BU-16

1 2 34 5 6

101 GN-16
96 PK-16

1 2 3 4 5 6

EGR VALVE

12

SPEED
SENSOR

104 16-GY
94 RD-14
106 PU-16
103 BR-16

RACK POSITION/ACTUATOR

105 YL-16

PRINTED IN USA
A

COLD START
COIL

34 YL-16
98 TN-16

271978 ELECTRICAL SCHEMATIC


4TNV98 ENGINE

99 OR-16

ENGINE
OIL PRES
SWITCH

31 OR-14

102 OR-16
69 WH-16

22 GN-16

TO STARTER
SEE CHASSIS
SCHEMATIC

12

ENGINE
TEMP
SENDER
(ECU)

ENGINE
TEMP
SENDER

B+

ALTERNATOR
L
W

SCHEMATICS - ELECTRICAL - ENGINE

264

SCHEMATICS - ELECTRICAL - HEATER

M H

FAN SPEED
SWITCH

RED A
BLACK B

A WHITE
B GROUND

TO 12VDC KEYED POWER


IN RIGHT INSTR PANEL
(SEE ROPS SCHEMATIC)

RED
YELLOW
ORANGE
BLACK

2 PIN WEATHERPACK
CONNECTOR PAIR IN
LEFT INSTR PANEL

D
C
B
A

40 AMP FUSE

RED

4640 WIRING

5240/2056 WIRING

RED

4 PIN WEATHERPACK
CONNECTOR PAIR AT
HEATER HOUSING

RED D
YELLOW C
ORANGE B
BLACK A

BLACK

+ TO + BATTERY POST

+ CONNECT TO HEATER PLUG

- TO CHASSIS GROUND

RED

QUICK DISCONNECT
TERMINAL PAIR AT
HEATER HOUSING

86
87
+ 87a
85
AC

AC

HIGH SPEED
BLOWER RELAY

RED

BRIDGE
RECTIFIER
PACKAGE

30

YELLOW
RED
ORANGE
L

RESISTOR BLOCK
IN HEATER HOUSING

265

BLACK

M H
BLOWER MOTOR
IN HEATER HOUSING

50950011/CP1112

PRINTED IN USA

SCHEMATICS - HYDROSTATIC/HYDRAULIC - DUAL JOYSTICK


OPTIONAL HIGH FLOW
HYD COUPLERS

CASE DRAIN COUPLER

SAFETY LOCK
SOLENOID

TRAVEL
JOYSTICK

REXROTH A20VG PORT KEY


4
A-B.....HIGH PRESSURE PORTS
T.......CASE DRAIN PORT
MA......GAUGE-OPERATING
2
PRESSURE A
T
MB......GAUGE-OPERATING
3
PRESSURE B
P
R.......AIR BLEED
X1-X2...CONTROL PRESSURE PORTS
1
(BEFORE THE ORFICE)
G-G1-G2.PRESSURE PORT FOR
LIFT/TILT
AUXILIARY CIRCUIT
JOYSTICK
S.......BOOST SUCTION PORT
MG......GAUGE-OPERATING
PRESSURE G
Y.......CONTROL PRESSURE
GAUGE PORT

OPTIONAL HYD
ALL-TACH

TILT CYLINDERS

AUXILIARY HYD
COUPLERS

RIGHT
DRIVE
MOTOR

LEFT
DRIVE
MOTOR

HYDRAULIC
PUMP

G2

X1

SHOWN WITH
OPTIONAL PARKING
BRAKE RELEASE
VALVE

HYDRAGLIDE
MANIFOLD

AC

X2

MB B G

3500 PSI
AT 1.3 GPM
TILT ROD

X2

X1

T R

SELF LEVEL VALVE

BRAKE
SOLENOID
VALVE

SHOWN WITH
OPTIONAL
TWO-SPEED
SOLENOID
VALVE

1750 PSI AT 1.3 GPM


LIFT ROD

Y B MB

A B

MA A G1A MA MG

PILOT SUPPLY
SOLENOID VALVE
MANIFOLD

JOYSTICK PILOT
SUPPLY SOLENOID

HYDRAULIC
ALL-TACH
VALVE

P2

P1

STD
AUX
TILT

LIFT

2750 PSI
AT 23 GPM
MAIN RELIEF

HYDROSTATIC
PUMP

MAIN CONTROL VALVE


SHOWN OPTIONAL
HIGH FLOW SECTION
2600 PSI AT 36 GPM
AUX HIGH FLOW

3500 PSI AT 1.3 GPM


LIFT BASE

RESERVOIR

50350306
DUAL JOYSTICK

LIFT CYLINDERS

SAFETY LOCK
SOLENOID

FILTER ASSEMBLY
WITH BYPASS

HEAT EXCHANGER

266

50950011/CP1112

PRINTED IN USA

267

50950011/CP1112

TILT CYLINDERS

AUXILIARY HYD
COUPLERS

OPTIONAL HYD
ALL-TACH

CASE DRAIN

OPTIONAL HIGH FLOW


HYD COUPLERS

SAFETY LOCK
SOLENOID

LEFT
DRIVE
MOTOR

RIGHT
DRIVE
MOTOR

STANDARD
HYDRAULIC
PUMP

OPTIONAL
HIGH FLOW
HYDRAULIC
PUMP

AC

HYDRAGLIDE
MANIFOLD

HYDRAULIC
ALL-TACH
VALVE

A B

C SELF
LEVEL
VALVE

MAIN CONTROL VALVE


SHOWN WITH OPTIONAL
HIGH FLOW SECTION

STD AUX
3500 PSI AT 1.3 GPM
TILT ROD
TILT
1750 PSI AT 1.3 GPM
LIFT ROD
LIFT

SHOWN WITH
OPTIONAL PARKING
BRAKE RELEASE
VALVE

PILOT SUPPLY
SOLENOID VALVE
MANIFOLD

BRAKE
SOLENOID
VALVE

SHOWN WITH
OPTIONAL
TWO SPEED
SOLENOID
VALVE

HYDROSTATIC
PUMP

2750 PSI
AT 23 GPM
MAIN RELIEF

RESERVOIR

SAFETY LOCK
SOLENOID

LIFT CYLINDERS

50350306
NON DUAL JOYSTICK

3500 PSI AT 1.3 GPM


LIFT BASE

2600 PSI AT 36 GPM


AUX HIGH FLOW

HEAT EXCHANGER

FILTER ASSEMBLY
WITH BYPASS

SCHEMATICS - HYDROSTATIC/HYDRAULIC - NON-DUAL JOYSTICK

PRINTED IN USA

BLK

1 2 3 4

1 2 3 4

PUR

BLU

.156 INSULATED
MALE BULLET (4)

YEL
GRY
ORG
BRN
WHT
PUR
DBL
TAN

8 PIN
DEUTSCH
PLUG

12 GA.

BLK

RED

RED

A
A
B

12 GA.

RED

RED

GRN
BLK
ORG
WHT/BLK
WHT
RED/BLK
BLU
GRN/BLK

1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4
5
6
7
8
9
10
11
12

NOTE 3

YEL
GRY
ORG
BRN
WHT
PUR
DBL
TAN
BLK
BLK
RED
RED

YEL

193832
HARNESS

YEL
GRY
ORG
BRN
WHT
PUR
DBL
TAN
BLK
BLK
RED
RED

1
2
3
4
5
6
7
8
9
10
11
12

INLINE
HOLDER
WITH
SEALED
CAP

12 PIN
DEUTSCH
RECEPTACLE

RED

PNK
BLK
YEL/BLK
GRY/BLK
WHT
PUR
DBL
TAN

POWER ON
WITH KEY

SWITCH 1 SWITCH 2
UP DOWN UP DOWN
C
D
E
F
15
10

SWITCH 3
UP DOWN
G
H
10

12 GA.

YEL
GRY
ORG
BRN

ARMING
RELAY

RED
BLK

FABRICATED
ELECTRICAL
BOX

WHT
PUR
DBL
TAN
BLK

RELAY "A"

1
2
3
4
9
5
6
7
8

194147
15 AMP
AUTO RESET
CIRCUIT BREAKER

RELAY "C"

RELAY "D"

A
15
LATCHED

SWITCH 4

194144 RELAY
(QTY 4)

RELAY CONNECTOR
HOUSING (QTY 4)

194146
DIODE BLOCK

PIN IDENTIFICATION
B
K
AMP CAPACITY *
15
15
MOMENTARY MOMENTARY MOMENTARY
SWITCH TYPE
N/A
N/A
* TOTAL CUMULATIVE SYSTEM CAPACITY LIMITED TO 20 AMPS

10 AMP
FUSE

12 PIN
DEUTSCH
PLUG

12 PIN
DEUTSCH
RECEPTACLE

193834 20 AMP
AUTO RESET
CIRCUIT BREAKER

1
2
3
4
5
6
7
8
9
10
11
12

2 PIN
WEATHERPACK
TOWER

2 PIN
WEATHERPACK
SHROUD

14 PIN
DEUTSCH
CIRCULAR CONNECTOR 193832
HARNESS 12 PIN
WITH DUST CAP, NUT,
DEUTSCH
WASHER, AND STRAIN
PLUG
RELIEF
SEE PIN FUNCTION TABLE
ABOVE

A
B
C
D
E
F
G
H
J
K
L
M
N
P

INSULATED RING
FOR 5/16 STUD

8 PIN
DEUTSCH
RECEPTACLE

YEL
GRY
ORG
BRN
WHT
PUR
DBL
TAN

193828
HARNESS

INSULATED RING FOR 3/8 STUD


ALSO INCLUDE INSULATED
RING FOR 1/4 STUD (SHIPPED
LOOSE)

1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8

.156 INSULATED
MALE BULLET

2 PIN
WEATHERPACK
TOWER

193839
ADAPTOR

193833
HAND GRIP
HOUSING

.156 INSULATED
FEMALE BULLET

INSULATED RING
FOR 1/2" STUD

YEL

4 PIN
DEUTSCH
RECEPTACLE

4 PIN
DEUTSCH
PLUG

BRN

TAN

AUX

273181 20 AMP INLINE FUSE

GRY

HORN

1. ALL WIRE TO BE 16 GA EXCEPT WHERE NOTED.


2. BRAIDED LOOM TO WITHIN 2.0" OF CONNECTORS
WHERE SHOWN.
3. 4640 (SN 3106001 AND UP)/5240/2056/V270/2700V:
ATTACH 273181 BY CUTTING INSULATED
RING TERMINAL AND CRIMPING BUTT CONNECTOR.
20A CIRCUIT BREAKER IS NOT USED IN
THESE MODELS.

NOTES:

193844 OR
241740
ADAPTOR

ALL HANDLE
CONDUCTORS
TO BE 20 GA

RED

D ORG
2 SPEED/
FLOAT

DBL

BLK
TAN
DBL
PUR
WHT

RED
GRY/BLK
YEL/BLK
PNK

WHT

YEL

RED

GRY

BLK

DEUTSCH CONNECTOR PIN FUNCTION TABLE


GROUND

PNK

RED

FUNCTION

RED
YEL
RED
BLK

30
87A
87
86
85

SWITCH 3

RED
BRN
BLK

30
87A
87
86
85

SWITCH 2

BLK
RED
GRY
BLK

30
87A
87
86
85

RED
PINK
GRN
BLK

GRY

50950011/CP1112

BLU

YEL/BLK

GRY/BLK
BLK
RED
ORG
BLK

PRINTED IN USA
30
87A
87
86
85

SWITCH 1

SCHEMATICS - ELECTRICAL - 14-PIN CONNECTOR AUXILIARY

268

SCHEMATICS - ELECTRICAL - HVAC

YELLOW
RED

RED

M H

ORANGE
FAN SPEED
SWITCH

BLUE
HEAT OFF

PRESET COLD
CONTROL SWITCH
IN HEATER HOUSING

AC
AC/HEATER
SWITCH

RED

B BLUE
A BLUE

BLUE B
BLUE A

BLUE
RED A
BLACK B

2 PIN WEATHERPACK
CONNECTOR PAIR AT
HEATER HOUSING

A
B

WHITE
BLACK

D
C
B
A

RED
YELLOW
ORANGE
BLACK

BLACK
D
C WHITE
BLUE
B
RED
A

2 PIN WEATHERPACK
CONNECTOR PAIR IN
LEFT INSTR PANEL

TO 12VDC KEYED
POWER IN RIGHT
INSTR PANEL
(SEE ROPS SCHEMATIC)

4 PIN WEATHERPACK
CONNECTOR PAIR AT
HEATER HOUSING

4 PIN WEATHERPACK
CONNECTOR PAIR AT
HEATER HOUSING

RED

BLACK
D
WHITE C
BLUE
B
RED
A

RED

+ CONNECT TO AC PLUG

RED
D
YELLOW
C
ORANGE B
BLACK
A

BLACK

- TO CHASSIS GROUND

RED

QUICK DISCONNECT
TERMINAL PAIR AT
HEATER HOUSING

BLUE

BLUE

86
87
+ 87a
85
-

BINARY PRESSURE
SWITCH IN
ACCUMULATOR/DRYER

BRIDGE
RECTIFIER
PACKAGE

30

HIGH SPEED
BLOWER RELAY

BLACK

AC

AC

RED

SOLENOID
VALVE

YELLOW
RED
BLACK
B
BLUE A

B BLACK
A RED

RESISTOR BLOCK
IN HEATER HOUSING

WHITE

2 PIN WEATHERPACK
CONNECTOR PAIR AT
CONDENSOR HOUSING

L M H

86
+ 87a 87
BLACK

BLUE

85
-

30

ORANGE

BLACK

BLOWER MOTOR
IN HEATER HOUSING

BLACK
CONDENSOR
FAN RELAY
RED

ELECTRIC ENG
NC COOLANT FLOW
CONTROL VALVE

BLACK
FAN MOTOR
IN CONDENSOR
HOUSING

269

RED

RED

CONNECT TO CONDENSOR FAN


+ PLUG LOCATED NEAR BATTERY

50950011/CP1112

PRINTED IN USA

SCHEMATICS - ELECTRICAL - CAB DOOR

BLACK
WHITE
RED

POWER
ORANGE

ORANGE

WASHER
PUMP

GROUND
BLACK

PRINTED IN USA

W
B

2
RED

GROUND

WIPER MOTOR
CONNECTION

RED
NORM CLOSED

50950011/CP1112

DOOR
SWITCH

WHITE
COMMON

GROUND TO
WIPER MOTOR

SWITCH

LOW SPEED
GREEN
HIGH SPEED
YELLOW
PARK
BLUE

BLUE

WIPER
SWITCH

GREEN

YELLOW

270

SCHEMATICS - ELECTRICAL - POWER-A-TACH COLD WEATHER

16 GA. WHITE WIRE

P/N 138804
SWITCH

2-PIN WEATHERPACK
SHROUD CONNECTOR

LENGTH: 6.00 IN
TYP

A
B

"LOCK"
LEGEND

16 GA. BLACK WIRE


16 GA. RED WIRE
A
B
C

"UNLOCK"
LEGEND

3-PIN WEATHERPACK
TOWER CONNECTOR

16 GA. WHITE WIRE


SOLDERED TERMINATIONS
TO SWITH LUGS COVERED
WITH HEAT SHRINK

16 GA. BLACK WIRE

WHITE
BLACK

LOCKING

UNLOCKING

3-PIN WEATHERPACK
TOWER CONNECTOR

A
B

WEATHERPACK
SHROUD

6
3
SWITCH

A RED 89
B WHITE 63
C
BLACK
NO. 0

ELECTRICAL SCHEMATIC

271

50950011/CP1112

PRINTED IN USA

SCHEMATICS - ELECTRICAL - CHASSIS


50 A WHT-14
14
TO FLASHERS
LEFT TO WER #14

D CB A

1211109 8 7 6 5 4 3 2 1

E D CB A
ROPS CONNECTION #4

BACKU P
ALARM
SWITCH
#50

BACKU P
ALARM
SWITCH
#51

86 BRN-1 6
OA2 BLK-16

38 PUR-16
OA3 BLK-16

LEFT CON TRO L


HAND LE SWITCHES
#52

FORWARD _HOR N # 17

ROPS CO NNECTION #3

21 C DGN-16

1 2 NEUTRAL
57
START
58
12

12
CAN
12
TERMINATOR 12 A
12
#12

12 5 R ED /WHT-1 6

0C1 BLK 1 6
REAR
WORK
LIGHT
TAIL
LIGHT

43 D O RG 16

0D BLK 1 6

0E BLK 16

654321
DIAGNOSTIC
CON NECTOR #11

42 C G RN 16

BLU 14
WHT 12
YEL 14
ORG 14
RED 12

76 B ORG 1 4

0B1 BLK 16

20 BRN 14

0B3 BLK 16

74 BLU 14

0 BLK 8

0A BLK 12

30

30

85-

30

85-

86+

87

FUSE PANEL #53A

86+ 85- 0B6 BLK 16


FUSE PANEL #53B

86+

87

87

GR OUND STUD
LEFT SID E TOWER

O8 O RG 16
HORN
06 ORG 14

21 D G RN 16
START SAFETY
33 PNK 14

35 A3 BLU 1 6
SO L LOCK PILOT
29 YEL 14

74
55
80
60
56

80 YEL-14
49 G RN-14

A
A

FUEL
PUMP
#8

E
E

B
D

T
B

78 G RY-16
0V BLK-16

HIGH FLOW #9

1 2 3 4 5 6 7 8 9 101112

30
86+

30

30

85-

85-

0B BLK 12

35 B BLU -16

J
87
AUX CONTROL 11 6 R ED -16
RELAY
OK BLK 1 6

85-

E
02 H RED-10
02 I RED-1 0
02 J R ED -12

02 G RED -10

13 RED 14
59 RED 14
76 A ORG 1 4
79 C PNK 16
11 B RED 12

02 KA RED-12

11 6B RED-1 4
02 KB RED-12
J2
87 42 G RN-14
REAR WORK
LIGHT RELAY
86+ 42 A GRN -14
J3
87 43 ORG-14
TAIL LIGHT
RELAY
86+ 43 A ORG -14

02K RED-12

AC PWR R ED 12 #5 6

1
2

HIGH FLOW
SO L-REVERSE
#42

JOYSTICK
SU PPLY SOL
#31

BRAKE
SO L.
#27

TILT
SO L.
#44 C

LIFT
SO L.
#44 B

HEATER PWR #55

1
2

1
2

35 A1B BLU 16
OM2 BLK 16

1
2

35 A1A BLU 16
OM1 BLK 16

36 A BLU-1 4
OA4 BLK-16

36 B BLU -14
0A6 BLK-16

1
2

00 0 BLK 8

RIDE
CON TRO L
SOLENOID
#32
39 B YEL-1 6
1
2
OA1 BLK-16
RIDE
CON TRO L
SOLENOID
#29
39 A YEL-16
1
2
OA5 BLK-16

0A BLK 12

GR OUND STUD
LEFT SID E TOWER

12 0 PNK-14
12 7 BRN -16

1
2

HIGH FLO W
SO L-FORWARD
#41

12 1 GRN-14
12 8 G RY-16

30
87

+
86

85

93 GRN-18
2A R ED -14

87

30
+
86

85

FUEL RACK
RELAY #1 8

A
B

52 40 &
20 56
ONLY

P1 RED -8

26
+86

#36
A

05 A RED 1 4

02 D R ED 10

05 C RED 14

02 C RED 10

05 B RED 14

02 B RED 10

ACESSORY
KEY POWER RT
#54
A
B

ENGINE
HEATER
(G RID)
#34

21 A GRN -16
92 PUR-18
97 PNK-16
0T BLK-1 6

13 B RED-14
0Z BLK-1 4

ACESSORY
KEY POWER LT
#35
0N BLK-1 4

13 A RED-14

START
GR ID
POWER, ECU & KEY

-85

12
11
10
9
8
7
RIGHT
6
5 JO YSTICK
4
#48
3
2
1

AUX HYD
SPOO L LOCK
#44

87
30
GLOW SOL.
RELAY

HEAT

POWER, REAR LIGHTS

25
+86

AC
AC PWR R ED 12
HEATER PWR

-85
87
30
START SOL.
RELAY

1
2

35 B BLU -16
85 PNK-16
27 GRY-16

35 A1 BLU 1 6
OM BLK 16

27 G RY-16
85 PNK-16
35 B BLU -16

BATTERY
DISCONNECT
SWITCH
(OPTIONAL)

STARTER #3 7

82 - WHT-1 0

STD FLOW
SO L-FO RWARD
#46

STD FLOW
SOL-REVERSE
#45

79 A PN K-16
11 8 YEL-16
11 7 PUR-1 6
11 9 G RY-16
0P BLK-16
11 6 R ED -16

0C BLK 10

1
2

1
2

79 A PN K-16
11 6 R ED -16
0P BLK-16
11 9 G RY-16
11 7 PUR-1 6
11 8 YEL-16

11 8 YEL-16
11 9B G RY-14

11 7 PUR-1 6
11 9A GR Y-14

ENGINE
GR OUND

CHASSIS
GR OUND

02 RED-14

ECU RELAY #19

94B RED-16

GR OUND STUD
LEFT SID E TOWER

86+

30
85-

87
O2 I RED 10

H
87 O2 G RED 1 0

85-

POWER
0B4 BLK 16

30

85-

87 F O2 H RED 10

POWER
0B5 BLK 16

86+
30
POWER
0B2 BLK 16

86+

CB A

JUMPER U SED
WITH HAN D
FOOT OPTIO N

CB A FOOT THROTTLE
#47

ECU #6
1B 1D 1F 1H 1K 1M 2B 2D 2F 2H 2K 2M 3B 3D 3F 3H 3K 3M 4B 4D 4F 4H 4K 4M
1A 1C 1E 1G 1J 1L 2A 2C 2E 2G 2J 2L 3A 3C 3E 3G 3J 3L
4C 4E 4G 4J 4L
1A1B1C
3A3B3C
3D3E3F3G
3H3J3K3L3M
1D1E1F1G
2H2J2K2L2M
4A4B4C
1H1J1K1L1M2A2B2C
2D2E2F2G
4D4E4F4G
4H4J4K4L4M

A B CD E F GH J K L MN P R S T U V WX
ENGIN E
CON NECTION
#49

164 GRY-18
92 PUR-18
97 PNK-16
95 YEL-18
93 GRN-18

95 YEL-18

BATTERY

70B RED-16
69C WHT-16
109 BLK-18
101 GRN-16
100 BLU-18
114 GRY-16
99 ORG-16
98 TAN-18
164 PUR-18

05F RED-14

35G BLU-16

0D BLK-1 6

RIGHT JO YSTICK CONNECTOR


IN CHASSIS MAIN HARN ESS
35 B BLU -16
85 PNK-16
27 GRY-16

105 YEL-18

94C RED-1 6

0X BLK-14

25 BRN-1 4

HYD TEMP
SWITCH
#43

FUEL
SENDER
#15 & # 16

40 GRY-14

BACKU P
ALARM

ADAPTER HARN ESS


24 1131 - USED WITH
T-BAR/DU AL HAND

27 G RY-16
79 PNK-16

79 A PN K-16
11 8 YEL-16
11 7 PNK-16
11 9 G RY-16
0P BLK-16
11 6 R ED -16

104 G RY-18
106 PUR-18

02 E RED-10
02F RED-10

10
KEY
02 RED-14

35C

12
11
10
9
8
7
6
5
4
3
2
1

103 BRN -18

60
60
60

96 PNK-16
30 30 20 20 60 60

LIGHTS
20

RIDE/2SP
10
35A2 BLU-16
AUX CON TROL
DIOD E

10
10
ECU

SOL LOCK
15

0Y BLK-14
ACCESS
15

WIPE/WASH

20

BACK
ALARM
5

20 AC/HEAT

84 RED 14
10
DO ME
STROBE
54 RED 14
10
INTERLOCK
78 G RY 16
5
FUEL
PUMP
10
116C R ED -14
AUX
CON TRO L

HORN
02 A RED-14

10

53 RED 14
7.5
GAUGES

20 ACCESS
RADIO
62 WHT 14
10
ALLTACH
126 G RN-14
124 YEL-14
122 PUR-1 4
123 TAN-14
163 PNK-14
35A BLU-16
0I BLK-16
116A RED-14
120 PNK-14
127 BRN -16
121 G RN-14
128 GRY-16

79 A PN K-16
79 B PNK-1 6
27 GRY-16

14A PUR-18
102 O RG-18

1 2 3 4 5 6 7 8 9 101112
RO PS CONNECTION #1

A
B

49 GRN-14
49 A GRN -14

FLOAT
CON TROL
SO LENO ID
#30

2 SPEED
SOLENO ID
#28

79 B PNK-1 6
76 ORG-14
O6 ORG-14
26 WHT-1 6

08 ORG-16
0E BLK-16

1
2
3
4

1
2

1
2

A
B

1 2 3 4 5 6 7 8 9 101112

A
B

ROPS CO NNECTION #2

49 A GRN -16
0G BLK-1 6

RIGHT CO NTROL
HAND LE SWITCHES

1
2
3
4

0R BLK 14

103 BRN -18


PLUG
95 YEL-18
93 GRN-18
71 BLK-18
100 BLU-18
109 BLK-18
70A RED-18
161 BLK-18
160 R ED -18
0Q BLK-16
94A RED-16
104 G RY-18
PLUG
4 BLU-18
94D R ED -18
PLUG
PLUG
PLUG
69A WHT-18
PLU G
163+ PNK-18
0J BLK-16
PLU G
105 YEL-18
67 PNK-18
PLU G
14A PUR-18
PLU G
102 O RG-18
PLU G
16 4 GRY-18
164 PUR-1 8
92 PUR-18
114 G RY-16
97 PNK-16
106 PUR-1 8
PLU G
PLU G
PLU G
PLU G
PLU G
05 E RED-18
21 GRN-18
PLU G
98 TAN-18
99 ORG-16
101 GRN-16
14 PUR-18
94 RED-14
69B WHT-14
102 O RG-18
104 G RY-18
106 PUR-1 8
103 BRN -18
105 YEL-18
101 G RN-16
100 BLU-18
11 4 GRY-16
99 ORG-16
98 TAN-18
164 PUR-18
164 G RY-18
96 PNK-16

109 BLK-18
34 YEL-14
31 ORG-14
22 GRN-14

103 BRN -18


94 RED-1 4
105 YEL-18
10 1 GRN-16
10 0 BLU-18
114 GRY-16
22 GRN-14
99 O RG-16
69B WHT-14
14 PUR-16
98 TAN-18
102 ORG-18
96 PNK-16
34 YEL-14
164 PUR-18T
164 G Y-18T

69A WHT-18
70A RED-18
67 PNK-18
71 BLK-18
4 BLU -18
21 G RN-18
163+ PNK-18
160 R ED -18
94A RED-16
94D R ED -18
05E RED-18
0J BLK-16
161 BLK-18
0Q BLK-16

10 4 GRY-18
31 O RG-14
10 6 PUR-18

81 RED-8
81 RED-8
81A RED-8

82 10-WHT

82 10-WHT

RIDE CONT/
2 SPEED
#10
1211109 8 7 6 5 4 3 2 1

REAR DO OR,LIG HTS,


BACKU P ALARM
#40

0B BLK 16
REAR
WORK
LIGHT

42 B GRN 1 6

TO FLASHERS
RIGHT TOWER
#38

TAIL
LIGHT

43 B ORG 1 6

50 B WHT-14

40 G RY-14
25 BRN-14

01 BLK-16
127 BRN -16
128 G RY-16
123 TAN-14
124 YEL-14
122 PUR-14
116A RED-14
35A BLU-16
163 PNK-14
120 PNK-14
126 G RN-14
121 G RN-14

60 O RG-14
62 WHT-1 4
53 RED-14
84 RED-1 4
54 RED-14
59 RED-14
67 PNK-18
163 PNK-14
123 TAN-14
122 PUR-14
124 YEL-14
126 G RN-14
60 ORG-14
53 RED-14
163 PNK-14
59 RED-14
62 WHT-14
84 RED-14
54 RED-14
123 TAN-1 4
122 PUR-1 4
124 YEL-14
126 G RN-14
67 PNK-18
23 O RG-14
24 BLU-14
87 TAN-14
4 BLU-18
14B PUR-16
22 G RN-14
31 ORG-14
34 YEL-14
4 BLU-18
14B PUR-16
PLUG
22 G RN-14
23 O RG-14
24 BLU-14
25 BRN-14
31 ORG-14
PLUG
34 YEL-14
40 G RY-14
87 TAN-14

38 PUR-16
26 WHT-16

0S BLK-1 2
55 WHT-12
56 RED-12
11 RED-1 2
162 BLK-16 SHIELD DRAIN
GR OUND
NOTE:
WIR ES 1 60 & 161
ARE A TWISTED PAIR
SHIELD ED CABLE

50 WHT-14
29 YEL-14
20 BRN-14
33 PNK-14
42A GRN -14
43A ORG-14
05 RED-14
02 RED-1 4
36 BLU-14
71 BLK-1 8
70 RED-14
69 WHT-14
02 RED-14
29 YEL-14
20 BRN-14
71 BLK-18
50 WHT-14
33 PNK-14
43A ORG-14
42A GRN -14
36 BLU-14
70 RED-14
69 WHT-14
05 RED-14
163+ PNK-18
161+ BLK-16

21D G RN-16
21B GRN -16
38 PUR-16
23 O RG-14
35A4 BLU-16
39 YEL-16
86 BRN-16
24 BLU-14
26 WHT-16
79 PNK-16
85 PNK-16
27 G RY-16
87 TAN-14
OH BLK-16
23 ORG-14
24 BLU-14
87 TAN-14
OH BLK-16
79 PNK-16
85 PNK-16
27 G RY-16
39 YEL-16
35A4 BLU-16
86 BRN-16

11 RED-12
56 RED-12
0S BLK-12
11 RED-12
55 WHT-12
161 BLK-16
05D R ED -16
0G BLK-16
160 R ED -18
PLUG
PLUG
0G BLK-16
161 BLK-16
160 R ED -18
05D R ED -16

00 BLK-14
49A GRN -14
43 O RG-14
42 G RN-14
0C BLK-14
49A GRN -16
43A ORG -16
42A GRN -16

272
50950011/CP1112
PRINTED IN USA

50350386 CHASSIS ELECTRICAL SCHEMATIC

O2J RED-12

SCHEMATICS - SCHEMATICS - SCHEMATICS - SCHEMATICS - SCHEMATICS - SCHEMATICS - SCHEMATICS - SCHEMATICS - SCHEMATICS - SCHEMATICS

This Page Intentionally Left Blank

273

50950011/CP1112

PRINTED IN USA

Part
No.

011296
011296
048953
048953
054202
054626
054626
054626
054626
054626
054626
054626
054626
054626
054626
054626
054626
054626
054626
054816
054816
054816
054820
054820
054820
054820
054885
054985
054985
054994
054994
054994
054994
054994
054994
054994
054994
054994
054994
054994
054994
054994
055005
055005
055005
055005
055005
055005
055005
055005
055005
055005
055306
055306
055648
055648
055648
055648

Page
No.

Ref.
No.

128
130
204
206
122
46
48
56
56
58
58
60
62
78
80
106
108
110
112
60
78
80
56
58
60
62
138
148
150
72
86
88
90
92
94
96
98
100
102
104
118
248
52
54
66
68
86
88
94
96
102
104
204
206
74
140
146
150

24
27
13
13
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
3
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
19
18
1
1
1
2

PRINTED IN USA

Part
No.

055648
055648
055648
055648
055648
055648
055648
055648
055648
055648
055896
055896
055896
055898
055898
055919
055925
055981
055981
055981
055981
055981
055981
055981
056937
056937
056937
056937
057557
057557
057557
057557
057557
058615
058615
058615
058615
058615
058615
058805
058805
058805
058805
058805
060745
060745
060746
060746
060748
061574
061574
061574
061574
061574
061574
061574
061574
061946

Page
No.

Ref.
No.

152
158
228
230
236
240
241
245
256
257
56
58
58
56
58
239
240
58
62
64
64
118
254
255
114
116
122
138
34
38
42
66
68
140
146
146
158
240
251
46
48
140
228
230
204
206
204
206
206
82
84
86
88
90
92
94
96
52

1
1
1
1
1
1
1
1
1
1
22
16
37
29
21
8
2
3
3
1
1
2
1
1
1
1
2
2
1
1
1
2
2
2
2
35
2
3
1
2
2
3
2
2
11
11
12
12
27
1
1
3
3
2
2
3
3
2

Part
No.

061946
062023
062023
062023
062023
062756
062756
062756
062756
062756
062756
062756
062756
062756
062756
064260
064260
064260
064260
064260
064260
064260
064260
064260
064260
064260
064260
064260
064260
064260
064260
064260
064260
064260
064260
064260
064260
064260
064354
064422
067460
067460
067750
067761
067761
067761
067761
067761
067761
067761
067761
067761
067761
067761
067761
067823
067847
067847

Page
No.

Ref.
No.

54
46
48
52
54
32
34
36
38
40
42
247
249
258
260
14
16
18
64
64
66
68
108
114
128
130
140
142
144
146
148
150
158
228
230
251
254
255
240
251
66
68
152
46
48
66
68
82
84
86
88
90
92
94
96
18
14
16

2
3
3
3
3
1
2
1
2
1
2
2
2
2
2
1
1
1
2
2
3
3
2
2
1
1
4
1
1
3
2
3
3
3
3
2
2
2
4
3
4
4
2
4
4
5
5
2
2
4
4
3
3
4
4
2
2
2

50950011/CP1112

Part
No.

067847
067847
067847
067847
067847
067847
067847
067847
067950
068034
068034
068938
068938
068938
068938
068938
068938
068938
068938
068938
068938
068938
068938
068938
068938
068938
068938
068938
068938
068938
068938
068938
070634
070634
070634
070634
070634
070634
070634
070634
070648
070648
070648
070648
070648
070648
070648
070648
070648
070648
070648
070648
070856
070856
070856
071105
071246
071246

Page
No.

Ref.
No.

28
30
106
108
128
130
156
242
20
14
16
56
58
64
64
70
72
86
88
90
92
94
96
98
100
102
104
118
246
248
254
255
52
54
110
112
140
146
239
253
2
4
14
16
20
50
128
130
152
228
230
251
52
54
251
239
46
48

1
1
2
3
3
2
1
1
1
3
3
3
4
3
3
1
2
5
5
4
4
5
5
2
2
3
3
3
1
2
3
3
4
4
2
2
5
4
1
1
37
37
4
4
2
1
4
3
3
4
4
4
5
5
5
4
5
5

NUMERICAL INDEX

INDEX

274

INDEX

NUMERICAL INDEX

Part
No.

275

071401
071401
071401
071401
071401
071401
071401
071401
071401
071401
071401
071401
071401
071401
071401
071401
071401
071401
071401
071401
071401
071703
071703
071703
071706
071706
071706
071706
071706
071706
071706
071706
071706
071706
071706
071722
071722
071722
071722
072340
072343
072343
072490
072580
072580
072580
072580
072587
072587
072615
072615
072615
072615
072615
072615
072615
072615
072615

Page
No.

Ref.
No.

46
66
72
74
76
120
132
134
140
146
148
150
154
156
162
236
241
245
248
257
259
236
241
251
18
32
34
36
38
40
42
247
249
258
260
64
64
254
255
152
2
4
18
46
48
66
68
66
68
82
84
86
88
90
92
94
96
98

6
6
3
2
1
1
1
1
6
5
3
4
1
2
1
2
2
2
3
2
1
3
3
6
3
2
3
2
3
2
3
3
3
3
3
4
4
4
4
4
1
1
4
7
6
7
6
8
7
3
3
6
6
5
5
6
6
3

Part
No.

072615
072615
072615
072803
072803
072806
072806
072806
072806
072806
072806
072806
072806
072806
072806
072806
072807
072807
073200
073458
073687
073694
074395
074395
074395
074395
074830
074830
074860
074860
074868
075196
075196
075196
075196
075196
075196
075196
075196
075196
075288
075288
075288
075722
075722
076147
076147
076147
076147
076587
076587
076587
076587
076587
076587
076587
076587
076587

Page
No.

Ref.
No.

100
102
104
72
248
60
62
90
92
94
96
98
100
102
104
234
66
68
239
175
239
152
108
228
230
251
66
68
28
30
122
36
38
40
42
140
247
249
258
260
114
116
138
188
190
110
112
154
245
82
84
86
88
90
92
94
96
98

3
4
4
4
4
4
4
6
6
7
7
4
4
5
5
1
9
8
6
1
3
22
4
5
5
7
16
15
2
2
3
3
4
3
4
7
4
4
4
4
3
2
3
1
1
3
3
2
3
4
4
7
7
7
7
8
8
5

Part
No.

076587
076587
076587
076588
076588
076588
076588
076588
076589
076879
076879
076879
076879
076879
076879
076880
077685
077685
077794
078150
078151
078931
078942
079026
079026
079026
079026
079026
079026
079026
079026
079026
079026
079026
079026
079026
079026
079039
079042
079092
079092
079097
079097
079097
079097
079097
079097
079097
079097
079098
079098
079098
079098
079098
079098
079098
079098
079098

50950011/CP1112

Page
No.

Ref.
No.

100
102
104
48
52
54
124
146
50
56
58
60
62
66
68
56
142
144
18
239
239
50
20
36
38
40
42
70
94
96
102
104
246
247
249
258
260
122
114
66
68
86
88
94
96
102
104
110
112
36
38
40
42
66
68
86
88
94

5
6
6
7
6
6
2
6
2
4
5
5
5
10
9
5
2
2
5
5
7
3
3
4
5
4
5
2
9
9
7
7
2
5
5
5
5
4
4
11
10
8
8
10
10
8
8
4
4
5
6
5
6
12
11
9
9
11

Part
No.

079098
079098
079098
079098
079098
079098
079098
079098
079098
079126
079126
079126
079126
079126
079126
079126
079126
079126
079126
079126
079126
079152
079209
079209
079216
079216
080556
080556
080556
080556
080556
080556
080808
080809
080810
080811
080813
081371
081371
081371
081377
081377
081378
081378
081380
081380
081380
081380
084175
084175
084175
084175
087234
087393
087393
087393
087393
087849

Page
No.

Ref.
No.

96
102
104
106
108
247
249
258
260
36
38
40
42
66
68
106
108
247
249
258
260
44
28
30
114
116
56
58
60
62
64
254
212
212
212
212
212
24
26
237
28
30
14
16
2
4
74
257
243
251
252
256
240
56
58
64
254
50

11
9
9
3
5
6
6
6
6
6
7
6
7
13
12
4
6
7
7
7
7
1
4
4
5
3
6
6
6
6
5
5
5
7
9
12
14
1
1
1
3
3
5
5
2
2
3
3
1
8
1
2
5
7
7
6
6
4

PRINTED IN USA

Part
No.

087849
087849
087849
087854
087854
087974
088040
088101
088101
088296
088297
088442
088442
088467
088467
088471
088472
088473
088904
088904
088904
088904
089099
089099
089961
090047
090666
090666
090666
090666
090666
090666
090666
090666
090666
091666
091666
091667
091667
092164
092164
094762
095601
095601
095619
095619
095619
095619
095619
095619
095955
095955
095955
095955
095955
095955
096511
096511

Page
No.

Ref.
No.

106
108
239
28
30
128
152
28
30
239
239
46
48
230
251
212
212
212
66
68
106
108
60
62
212
208
36
38
40
42
140
247
249
258
260
144
150
144
150
2
4
251
56
60
66
68
72
146
228
252
52
54
228
230
251
252
46
48

5
7
2
5
5
7
5
16
17
1
2
8
8
60
73
18
17
16
14
13
6
8
7
7
15
6
7
8
7
8
8
8
8
8
8
3
5
4
6
3
3
9
8
8
15
14
5
7
2
2
7
7
6
6
10
3
9
9

PRINTED IN USA

Part
No.

096511
096511
096511
096511
103052
103052
104052
104052
104052
110227
110227
110227
110227
110227
110227
110227
110227
110227
110227
113913
113913
114665
114665
114742
114742
114824
119888
121002
121002
121030
121553
121554
121554
121684
121684
121773
121773
121775
121897
122340
122340
122483
122485
122485
122485
122485
122641
122641
122778
122778
122778
122778
122778
122778
122778
122778
122778
122778

Page
No.

Ref.
No.

72
76
248
259
218
220
228
230
251
86
88
90
92
94
96
98
100
102
104
128
130
14
16
56
60
118
243
138
251
175
190
188
190
56
60
58
62
62
214
56
60
239
14
16
236
241
56
60
86
88
90
92
94
96
98
100
102
104

6
2
5
2
9
10
7
7
11
10
10
8
8
12
12
6
6
10
10
8
25
6
6
9
9
4
2
4
12
2
4
6
5
10
10
8
8
9
4
11
11
9
7
7
6
4
12
12
11
11
9
9
13
13
7
7
11
11

Part
No.

122840
123067
123067
123069
123069
123070
123070
123073
123073
123079
123079
123080
123080
123084
123084
123087
123088
123093
123094
123110
123110
123114
123122
123122
123123
123123
123129
123554
123554
123554
123554
123554
123554
123554
123554
123554
123554
123672
127342
127342
127360
127360
127679
127679
127989
127989
127990
127990
128007
128007
128007
128007
128007
128007
128015
128015
128106
128106

Page
No.

Ref.
No.

214
204
206
204
206
204
206
204
206
204
206
204
206
204
206
206
204
206
204
204
206
206
204
206
204
206
204
32
34
36
38
40
42
247
249
258
260
114
2
4
128
130
204
206
204
206
204
206
52
54
142
144
146
154
14
16
204
206

2
1
1
2
2
4
4
7
7
9
9
10
10
17
16
26
40
29
29
36
34
36
3
3
16
15
27
3
4
8
9
8
9
9
9
9
9
6
4
4
9
6
22
21
8
8
32
31
8
8
3
5
8
3
8
8
6
6

50950011/CP1112

Part
No.

128108
128108
128181
128181
128316
128316
128316
128316
128316
128316
128316
128591
128591
128738
128738
128738
128738
128738
129004
129066
129346
129346
129419
129706
129706
129706
129706
129706
129706
129706
129706
129706
130033
130034
130035
130036
130037
130038
130039
130040
130041
130046
130050
130051
130059
130064
130309
131201
131201
131488
131493
131493
131493
131493
131522
131522
131522
131522

Page
No.

Ref.
No.

204
206
28
30
20
114
116
118
122
126
138
2
4
78
126
152
160
162
212
212
52
54
144
82
84
86
88
90
92
94
96
208
208
208
208
208
208
208
208
208
208
208
208
208
208
152
240
28
30
190
56
58
60
62
2
4
82
84

39
40
6
6
4
7
4
5
5
1
5
5
5
3
2
6
1
2
13
18
19
7
5
5
12
12
10
10
14
14
12
1
9
3
10
11
5
7
4
8
13
14
2
7
1
8
8
10
13
9
13
10
6
6
6
6

NUMERICAL INDEX

INDEX

276

INDEX

NUMERICAL INDEX

Part
No.

277

131522
131522
131522
131522
131522
131522
131522
131522
131522
131522
131529
131529
131529
131529
131529
131529
131529
131529
131529
131529
131529
131529
131609
131683
131683
131689
131689
131771
131771
131772
131772
131785
131785
131797
131799
131838
131838
131842
131842
131842
131842
131842
131842
131842
131842
131842
131842
131842
131842
131842
131842
131842
131842
131842
131842
131842
131913
131913

Page
No.

Ref.
No.

86
88
90
92
94
96
98
100
102
104
2
4
46
48
56
58
82
84
106
108
204
206
44
56
60
106
108
110
112
110
112
28
30
16
16
66
68
2
4
36
38
40
42
46
48
66
68
78
80
140
146
247
249
251
258
260
14
16

13
13
11
11
15
15
8
8
12
12
7
7
21
27
14
10
7
7
7
9
28
28
2
15
14
8
10
5
5
6
6
9
9
9
10
16
15
8
8
9
10
9
10
10
10
17
16
4
3
9
36
10
10
13
10
10
9
11

Part
No.

131913
131940
131940
131945
131952
131952
131952
131952
131953
131953
131953
131953
131958
131958
132049
132049
132049
132049
132050
132050
132051
132051
132062
132062
132068
132068
132068
132068
132068
132148
132148
132166
132166
132199
132199
132248
132248
132274
132285
132286
132289
132289
132293
132293
132294
132294
132298
132298
132318
132346
132346
132346
132353
132372
132372
132372
132373
132373

Page
No.

Ref.
No.

20
14
16
18
106
108
232
233
106
108
232
233
110
112
56
58
60
62
2
4
2
4
106
108
98
100
102
104
210
110
112
18
175
214
216
200
206
239
158
158
28
30
14
16
18
175
2
4
239
120
132
134
235
120
132
134
120
132

5
10
12
6
9
11
1
1
10
12
2
2
7
7
16
11
15
11
9
9
9
9
11
13
9
9
13
13
8
8
7
4
4
2
42
37
10
4
5
10
10
11
13
8
5
10
10
1
2
2
3
1
3
3
4
4
4

Part
No.

132373
132493
132493
132493
132493
132493
132504
132504
132542
132546
132547
132549
132551
132552
132554
132555
132620
132621
132647
132647
132707
132707
134327
134327
134345
134345
134372
134400
134400
134436
134436
134437
134437
134503
134504
134511
134511
134512
134512
134513
134513
134522
134522
134523
134523
134523
134523
134532
134588
134588
134588
134588
134588
134588
134588
134588
134588
134588

50950011/CP1112

Page
No.

Ref.
No.

134
14
16
236
236
241
228
230
210
210
210
210
210
210
210
210
196
196
204
206
46
48
116
122
2
4
172
114
116
114
116
114
116
44
44
106
108
106
108
106
108
106
108
28
30
106
108
116
14
16
18
56
58
60
62
118
132
134

5
12
14
7
9
5
8
8
5
1
2
6
7
8
3
4
50
52
13
13
11
11
5
6
11
11
8
6
9
7
10
8
3
3
12
14
13
15
14
16
24
24
15
15
25
25
9
13
15
9
17
12
16
12
6
5
6

Part
No.

134588
134588
134588
134588
134594
134594
134594
134594
134594
134594
134594
134594
134594
134594
134658
134658
134707
134707
134707
134707
134707
134707
134707
134707
134707
134707
134728
134729
134729
134756
134756
134757
134763
134792
134792
134792
134841
134841
134842
134843
134848
134849
134852
134852
134852
134852
134852
134852
134852
134852
134852
134852
134853
134853
134853
134853
134853
134853

Page
No.

Ref.
No.

138
234
234
251
32
34
36
38
40
42
247
249
258
260
114
116
32
34
36
38
40
42
247
249
258
260
110
110
112
2
4
116
234
114
116
122
188
190
188
188
188
190
6
10
12
66
68
114
116
122
148
150
2
4
14
16
114
116

6
1
2
14
4
5
10
11
10
11
11
11
11
11
11
10
5
6
11
12
11
12
12
12
12
12
9
10
9
12
12
11
2
12
12
7
4
2
5
9
7
7
1
1
1
18
17
13
13
8
5
8
13
13
14
16
14
14

PRINTED IN USA

INDEX

134853
134853
134855
134855
134966
134966
134966
134966
134966
134966
135069
135072
135124
135124
135300
135300
135306
135306
135331
135331
135331
135331
135331
135331
135332
135335
135336
135339
135340
135341
135342
135343
135344
135345
135347
135348
135349
135350
135351
135355
135367
135367
135367
135374
135385
135385
135393
135393
135427
135427
135445
135687
135726
135773
135773
135773
135773
135773

Page
No.

Ref.
No.

Part
No.

164
244
106
108
56
60
106
108
164
244
114
114
56
58
106
108
106
108
66
68
70
72
246
248
114
239
196
196
196
196
196
196
196
196
196
196
196
196
196
196
66
68
212
166
52
54
116
122
46
48
204
196
234
28
30
56
58
60

1
1
15
17
18
17
17
19
2
2
15
16
29
21
18
20
19
21
19
18
3
7
3
6
17
3
10
73
74
75
76
77
78
90
108
109
110
135
15
100
20
19

135773
135787
135787
136003
136003
136011
136011
136011
136013
136013
136104
136104
136104
136104
136226
136226
136226
136226
136251
136304
136304
136304
136305
136305
136305
136314
136314
136314
136316
136316
136601
136601
136765
136765
136766
136766
136978
136978
136980
136980
136981
136981
136982
136982
136983
136985
136985
136986
136986
136987
136988
136994
136994
136995
136995
137016
137035
137036

PRINTED IN USA

1
9
9
15
9
12
12
30
150
3
11
11
19
13
18

Page
No.

Ref.
No.

62
114
116
132
134
120
132
134
2
4
56
58
60
62
46
48
140
248
14
228
230
251
228
230
251
228
230
252
228
230
28
30
28
30
28
30
204
206
204
206
204
206
204
206
204
204
206
204
206
204
204
204
206
204
206
206
20
20

13
18
16
6
7
5
7
8
14
14
20
14
19
14
13
13
10
7
15
9
9
15
10
10
16
11
11
4
12
12
12
12
13
13
14
14
5
5
21
20
23
22
25
24
26
20
19
33
32
34
38
24
23
35
33
25
6
7

Part
No.

137043
137061
137063
137063
137072
137243
137337
137425
137462
137463
137463
137488
137497
137502
137503
137532
137545
137557
137557
137575
137602
137603
137613
137628
137632
137634
137637
137639
137647
137655
137657
137658
137660
137661
137683
137718
137718
137718
137718
137720
137737
137745
137749
137753
137784
137784
137784
137784
137784
137784
137797
137797
137797
137797
137797
137797
137797
137797

Page
No.

Ref.
No.

20
20
46
48
44
172
20
156
241
158
243
18
158
242
242
18
175
128
130
78
152
152
118
175
175
175
175
175
175
175
175
175
175
175
175
164
175
242
244
175
238
238
152
152
74
76
118
225
257
259
14
16
130
134
136
152
160
162

8
9
14
14
4

50950011/CP1112

10
3
6
9
3
10
10
1
2
11
6
6
8
5
8
9
8
7
8
9
10
38
11
12
13
14
15
16
37
3
40
2
3
34
1
2
10
11
4
3
9
1
4
3
16
17
4
2
1
12
2
3

Part
No.

137797
137814
137821
137821
137822
137829
137836
137836
137836
137842
137843
137844
137845
137846
137847
137848
137849
137850
137890
137890
137915
137959
137959
137959
137959
138196
138263
138263
138266
138266
138269
138274
138274
138296
138310
138313
138548
138548
138548
138554
138554
138554
138563
138563
138563
138587
138587
138623
138649
138651
138669
138678
138711
138714
138720
138723
138728
138759

Page
No.

Ref.
No.

235
2
175 17
242
3
243
4
242
4
176 30
22
1
22
1
237
2
175
7
175
11
175 12
175 13
175 14
175 37
175 10
175 38
175 34
236
8
241
7
44
5
64
5
64
7
254
7
255
5
196 112
236
9
241
8
236 10
241
9
236
11
236 12
245
4
44
7
239
11
239 12
228 13
230 13
252
5
228 14
230 14
252
6
228 15
230 15
252
7
228 16
230 16
252
8
252
9
252 10
242
3
252
11
176 29
251 17
252 12
252 13
252 14
44
3

NUMERICAL INDEX

Part
No.

278

INDEX

NUMERICAL INDEX

Part
No.

279

138768
138777
138778
138779
138834
139009
139010
139013
139014
139074
139132
139302
139438
139438
139438
139438
139438
139438
139438
139438
139438
139438
139452
139452
139452
139505
139587
139734
139734
139952
139987
140224
140282
140282
140369
140376
140516
140617
140880
140880
170715
182076
182076
183085
183086
183121
183122
183147
183147
183147
183147
183147
183147
183149
183153
183168
183172
183174

Page
No.

Ref.
No.

252
251
251
251
241
20
20
20
20
251
18
44
56
58
60
62
74
76
236
241
257
259
106
108
188
18
44
28
30
251
18
18
14
16
18
2
175
251
234
234
228
236
241
242
242
20
20
116
118
120
122
132
134
116
122
158
18
18

15
18
19
20
10
11
12
13
14
21
12
7
21
15
20
15
5
4
4
11
5
4
20
22
13
4
16
17
22
14
15
17
18
16
15
18
23
4
3
17
14
12
5
6
15
16
17
10
6
10
8
9
18
11
11
18
19

Part
No.

183174
183273
183286
183286
183380
183381
183388
183390
183390
183396
183397
183399
183399
183399
183403
183404
183405
183406
183442
183453
183462
183568
183568
183568
183569
183569
183569
183570
183570
183570
183570
183570
183570
183570
183570
183570
183570
183574
183574
183574
183574
183574
183574
183574
183574
183574
183574
183575
183575
183575
183575
183575
183575
183575
183575
183575
183575
183584

Page
No.

Ref.
No.

256
120
132
134
238
238
238
56
58
238
238
106
108
190
238
238
238
238
188
190
190
34
38
42
34
38
42
32
34
36
38
40
42
247
249
258
260
32
34
36
38
40
42
247
249
258
260
32
34
36
38
40
42
247
249
258
260
238

3
7
9
10
3
4
5
22
16
6
6
21
23
7
7
8
8
2
8
3
7
13
13
8
14
14
6
9
12
15
12
15
15
15
15
15
7
10
13
16
13
16
16
16
16
16
8
11
14
17
14
17
17
17
17
17
9

Part
No.

183608
183634
183703
183703
183703
183784
183814
183814
183814
183814
183855
183869
183869
183872
183873
183873
183876
183876
183901
183902
183934
183935
183948
183958
183958
183961
183963
183978
183978
183978
183998
184007
184007
184007
184016
184016
184017
184017
184022
184023
184023
184023
184023
184029
184034
184036
184036
184043
184059
184059
184078
184099
184101
184101
184101
184102
184102
184102

50950011/CP1112

Page
No.

Ref.
No.

251
152
34
38
42
44
144
150
231
235
236
236
241
188
236
241
236
241
236
118
158
176
236
236
241
236
176
60
62
216
50
24
26
237
22
237
22
237
22
14
16
236
241
236
22
22
22
176
32
34
241
50
66
68
214
56
58
118

24
13
12
18
18
5
8
9
1
3
15
16
13
8
17
14
18
15
19
10
12
23
20
21
16
22
24
21
16
5
2
2
2
2
3
2
3
2
18
19
23
17
24
2
2
2
25
10
13
18
6
21
20
23
17
11

Part
No.

184102
184104
184104
184105
184116
184117
184139
184146
184151
184151
184151
184151
184151
184151
184151
184151
184180
184180
184180
184195
184210
184210
184210
184210
184210
184211
184211
184211
184211
184211
184214
184215
184215
184215
184215
184215
184226
184227
184228
184229
184230
184231
184278
184286
184286
184296
184319
184319
184319
184319
184319
184319
184319
184319
184320
184320
184320
184320

Page
No.

Ref.
No.

216
214
216
214
176
216
176
50
36
38
40
42
247
249
258
260
120
132
134
50
116
120
122
132
134
116
120
122
132
134
175
64
64
176
254
255
176
176
176
176
176
176
50
232
233
48
36
38
40
42
247
249
258
260
32
34
36
38

3
1
3
31
3
28
9
16
19
16
19
18
18
18
18
8
10
11
9
19
9
12
11
12
20
10
13
12
13
19
6
8
47
8
6
26
27
26
27
26
27
7
3
3
15
17
20
17
20
19
19
19
19
11
14
18
21

PRINTED IN USA

Part
No.

184320
184320
184320
184320
184320
184320
184338
184338
184357
184357
184357
184357
184357
184363
184363
184363
184378
184378
184378
184378
184378
184384
184386
184388
184389
184392
184415
184415
184456
184457
184481
184481
184481
184481
184481
184481
184481
184481
184481
184491
184491
184499
184499
184499
184499
184499
184505
184507
184513
184514
184526
184541
184541
184560
184605
184664
184664
184668

Page
No.

Ref.
No.

40
42
247
249
258
260
32
34
176
247
249
258
260
78
80
224
56
58
60
62
118
224
236
224
224
236
78
80
236
236
36
38
40
42
176
247
249
258
260
234
234
60
62
72
80
248
243
243
236
236
176
52
54
152
50
14
16
14

18
21
20
20
20
20
12
15
33
48
48
48
48
6
4

PRINTED IN USA

24
18
22
17
12
1
25
3
2
26
7
5
27
28
19
22
19
22
32
21
21
21
21
5
4
23
18
8
6
8
5
6
29
30
27
18
19
14
8
19
20
20

Part
No.

184668
184673
184673
184674
184674
184708
184708
184708
184709
184709
184709
184711
184776
184779
184780
184782
184843
184843
184869
184892
184892
184927
184928
184929
184941
184941
184946
184946
184946
184946
184956
184957
184958
184986
184987
184991
184992
186014
186016
186059
186059
186060
186060
186061
186061
186063
186063
186066
186066
186066
186067
186067
186151
186151
186151
186182
186188
186188

Page
No.

Ref.
No.

16 21
236 31
241 19
236 32
241 20
228 18
230 18
252 16
228 19
230 19
251 25
175 19
196 25
196 40
196 70
196 136
78
8
80
7
232
4
22
3
237
1
110
11
110 12
110 13
52 24
54 25
56 25
58 19
60 24
62 19
106 22
106 23
232
5
198
6
198
7
198 18
198 18
50
9
198 17
232
6
233
4
232
7
233
5
232
8
233
6
228 20
230 20
228 21
230 21
251 26
228 22
230 22
228 23
230 23
252 17
188
3
228 24
230 24

Part
No.

186191
186193
186193
186193
186198
186203
186203
186203
186207
186207
186254
186254
186255
186256
186257
186258
186308
186679
186703
186709
186716
186821
186834
186894
186894
186894
186906
186912
186913
186913
186916
186929
186929
186936
186936
186936
186944
186944
186944
186946
186946
186946
186996
186996
186996
187001
187002
187002
187026
187030
187031
187041
187045
187065
187076
187348
187348
187380

Page
No.

Ref.
No.

190
228
230
252
228
228
230
252
66
68
66
68
253
253
253
253
48
140
252
16
252
241
26
228
230
251
50
204
56
60
206
56
58
228
230
252
228
230
252
228
230
252
228
230
252
251
114
116
240
252
240
251
234
241
241
56
60
204

6
25
25
18
26
27
27
19
22
21
23
22
2
3
4
5
16
11
20
22
21
21
3
28
28
27
10

50950011/CP1112

26
25
27
20
29
29
22
30
30
23
31
31
24
32
32
25
28
19
21
6
26
7
29
5
22
23
28
27
18

Part
No.

187381
187382
187382
187405
187559
187560
187581
187671
187678
187724
187724
187725
187726
187762
187762
187830
187866
187869
187881
187888
187888
187981
188050
188053
188161
188161
188422
188422
188430
188430
188862
188862
188862
188983
188983
188983
188983
188985
188985
188985
188985
188985
188985
188985
188985
189108
189108
189108
189129
189129
189129
189165
189165
189165
189168
189168
189168
189192

Page
No.

Ref.
No.

206
204
206
241
240
240
50
18
18
236
241
50
50
236
241
166
166
166
166
118
126
242
242
242
106
108
118
126
118
126
34
38
42
28
30
106
108
90
92
94
96
98
100
102
104
114
116
122
228
230
252
228
230
252
228
230
252
118

17
31
30
24
8
9
11
20
21
33
25
9
9
34
26
2
3
4
5
13
3
4
6
7
24
24
14
4
15
5
16
23
23
15
15
25
25
12
12
16
16
10
10
14
14
20
22
14
33
33
27
34
34
28
35
35
29
16

NUMERICAL INDEX

INDEX

280

INDEX

NUMERICAL INDEX

Part
No.

281

189192
189193
189193
189286
189286
189335
189335
189359
189363
189377
189377
189380
189380
189477
189508
189508
189559
189640
189640
189832
189833
189967
189967
190045
190068
190068
190068
190068
190068
190068
190068
190068
190133
190133
190142
190143
190145
190147
190150
190153
190172
190203
190203
190203
190252
190252
190270
190312
190312
190313
190313
190332
190332
190332
190400
190400
190400
190400

Page
No.

Ref.
No.

126
118
126
52
54
52
54
118
126
118
126
118
126
18
114
116
126
46
48
14
14
56
58
14
36
38
40
42
247
249
258
260
118
126
166
166
166
166
166
166
166
6
8
10
236
241
126
166
170
166
170
166
168
170
6
8
10
12

7
17
8
10
10
11
11
18
6
19
9
20
10
22
21
23
11
15
17
21
22
29
21
23
20
24
20
24
23
23
23
23
21
12
6
7
8
9
10
11
12
2
1
2
41
27
13
15
1
16
2
17
1
3
3
2
3
2

Part
No.

190457
190457
190457
190520
190520
190520
190520
190520
190539
190539
190562
190646
190670
190670
190670
190670
190670
190670
190670
190670
190684
190711
190711
190711
190711
190711
190711
190711
190711
190754
190834
190854
190854
190954
191020
191020
191020
191020
191020
191020
191020
191020
191020
191020
191020
191031
191072
191119
191142
191229
191229
191240
191249
191249
191330
191330
191330
191330

Page
No.

Ref.
No.

6
8
10
70
72
214
246
248
58
62
18
175
70
72
74
76
246
248
257
259
126
36
38
40
42
247
249
258
260
126
118
118
126
176
172
172
172
172
172
172
172
172
172
172
172
176
242
118
118
58
62
251
66
68
64
64
254
255

4
3
4
4
9
4
9
22
20
23
3
5
10
6
12
5
10
6
12
14
21
25
21
25
24
24
24
24
15
22
23
16
26

39
8
24
25
23
21
30
24
23
7
9
9
7

Part
No.

191351
191363
191363
191365
191379
191395
191395
191395
191395
191395
191395
191395
191395
191451
191477
191635
191651
191651
191709
191711
191712
191713
191714
191716
191717
191717
191718
191718
191720
191722
191734
191735
191735
191746
191798
191798
191798
191819
191820
191826
191826
191854
191854
192087
192182
192224
192224
192224
192224
192224
192224
192224
192224
192243
192243
192450
192454
192456

50950011/CP1112

Page
No.

Ref.
No.

228
126
126
118
214
36
38
40
42
247
249
258
260
50
152
152
46
48
200
200
200
200
200
202
202
202
200
202
202
200
18
46
48
242
124
128
130
106
106
14
18
58
62
18
18
36
38
40
42
247
249
258
260
2
4
20
243
243

36
18
20
26
2
22
26
22
26
25
25
25
25
12
15
16
19
22
6
8
14
16
49
14
37
37
51
38
14
51
24
16
18
9
4
5
9
26
27
24
25
24
22
17
26
23
27
23
27
26
26
26
26
16
15
17
8
9

Part
No.

192493
192493
192493
192493
192493
192493
192493
192493
192500
192500
192500
192500
192500
192500
192500
192500
192508
192508
192508
192508
192508
192508
192508
192508
192510
192510
192510
192510
192510
192510
192510
192510
192601
192848
193018
193018
193024
193035
193035
193042
193051
193051
193052
193052
193069
193069
193081
193081
193091
193091
193103
193103
193103
193103
193104
193104
193104
193104

Page
No.

Ref.
No.

36
38
40
42
247
249
258
260
36
38
40
42
247
249
258
260
36
38
40
42
247
249
258
260
36
38
40
42
247
249
258
260
152
50
2
4
48
164
244
28
2
4
2
4
28
30
2
4
2
4
90
92
98
100
94
96
102
104

24
28
24
28
27
27
27
27
25
29
25
29
28
28
28
28
26
30
26
30
29
29
29
29
27
31
27
31
30
30
30
30
17
13
17
16
19
4
4
16
18
17
19
18
17
16
20
19
21
20
13
13
11
11
17
17
15
15

PRINTED IN USA

INDEX

193156
193157
193169
193169
193169
193169
193206
193206
193212
193212
193226
193226
193227
193227
193245
193247
193247
193248
193248
193249
193249
193270
193270
193452
193459
193508
193511
193518
193518
193519
193523
193541
193545
193563
193563
193569
193569
193572
193572
193572
193578
193605
193606
193607
193608
193609
193610
193624
193624
193624
193624
193624
193624
193624
193624
193627
193627
193627

Page
No.

Ref.
No.

20
20
56
58
60
62
140
146
66
68
56
58
56
58
152
60
62
60
62
60
62
60
62
152
4
108
108
66
68
108
108
233
233
60
62
46
48
228
230
251
124
124
124
124
124
124
124
82
84
86
88
90
92
94
96
56
58
60

18
19
30
25
28
23
12
9
25
24
31
26
32
27
18
29
24
30
25
31
26
32
27
19
21
26
27
26
25
28
29
7
8
33
28
17
20
37
37
31
5
6
7
8
9
10
11
8
8
14
14
14
14
18
18
33
28
34

PRINTED IN USA

Part
No.

193627
193640
193640
193642
193642
193665
193665
193665
193665
193665
193665
193665
193665
193665
193665
193665
193665
193672
193672
193672
193673
193673
193673
193676
193677
193680
193685
193695
193695
193695
193695
193698
193698
193698
193698
193699
193699
193699
193699
193700
193700
193700
193700
193700
193700
193701
193701
193706
193706
193706
193706
193710
193715
193715
193730
193730
193730
193730

Page
No.

Ref.
No.

62
114
116
114
116
82
84
86
88
90
92
94
96
98
100
102
104
60
62
198
60
62
198
6
8
10
12
94
96
102
104
94
96
102
104
94
96
102
104
86
88
94
96
102
104
86
88
6
8
10
12
122
56
60
82
86
90
94

29
22
24
23
25
9
9
15
15
15
15
19
19
12
12
16
16
35
30
36
31
5
4
5
3
20
20
17
17
21
21
18
18
22
22
19
19
16
16
23
23
20
20
17
17
6
5
6
4
15
34
37
10
18
16
24

Part
No.

193732
193732
193732
193732
193736
193736
193745
193745
193745
193745
193759
193765
193789
193794
193794
193794
193794
193794
193794
193794
193795
193795
193795
193795
193795
193795
193795
193795
193828
193831
193832
193833
193836
193836
193837
193839
193840
193844
193850
193852
193855
193856
193856
193856
193856
193856
193856
193857
193934
193934
193934
193971
193971
193992
193993
194000
194032
194032

Page
No.

Ref.
No.

82
86
90
94
52
54
56
58
60
62
170
236
38
36
40
42
247
249
258
260
36
38
40
42
247
249
258
260
245
245
245
245
148
150
148
245
154
245
245
245
245
74
76
140
146
257
259
245
130
134
136
46
48
243
243
152
56
58

11
19
17
25
12
12
35
29
38
32
4
49
32
28
28
32
31
31
31
31
29
33
29
33
32
32
32
32
5
6
7
8
7
11
8
10
4
11
12
13
14
7
5
13
10
7
5
15
10
14
2
18
21
10
11
21
42
39

50950011/CP1112

Part
No.

194032
194068
194068
194126
194136
194146
194147
194166
194167
194168
194169
194233
194234
194235
194236
194237
194238
194239
194240
194244
194246
194247
194248
194249
194250
194251
194255
194255
194255
194255
194256
194256
194256
194256
194257
194257
194257
194257
194257
194271
194271
194271
194271
194271
194271
194271
194271
194273
194273
194309
194309
194309
194309
194309
194309
194309
194309
194310

Page
No.

196
46
48
118
245
245
245
48
112
112
112
198
198
198
198
198
198
198
198
198
198
198
198
198
198
198
36
38
249
260
36
38
249
260
86
90
94
98
102
6
8
10
12
64
64
254
255
2
4
64
64
72
74
248
254
255
257
40

Ref.
No.

19
22
7
16
18
19
23
10
11
12
1
2
3
4
5
8
9
10
11
12
13
14
15
16
30
34
33
33
31
35
34
34
20
18
26
13
21
7
6
7
5
8
10
10
8
22
22
9
11
11
8
11
11
9
8
30

NUMERICAL INDEX

Part
No.

282

INDEX

NUMERICAL INDEX

Part
No.

283

194310
194310
194310
194311
194311
194311
194311
194326
194380
194380
194394
194394
194394
194451
194482
194485
194503
194503
194504
194504
194506
194506
194507
194513
194513
194513
194528
194528
194529
194529
194530
194530
194531
194531
194532
194532
194532
194532
194532
194532
194533
194533
194533
194533
194533
194533
194538
194538
194538
194538
194547
194547
194574
194574
194584
194584
194600
194601

Page
No.

Ref.
No.

42
247
258
40
42
247
258
172
72
248
130
134
136
126
175
175
66
68
66
68
66
68
245
4
66
68
66
68
66
68
66
68
66
68
86
88
94
96
102
104
86
88
94
96
102
104
84
88
92
96
2
4
52
54
52
54
106
90

34
33
33
31
35
34
34
12
12
11
15
3
19
35
36
27
26
28
27
29
28
20
23
30
29
31
30
32
31
33
32
34
33
21
19
27
24
22
21
22
20
28
25
23
22
10
22
16
26
23
24
13
13
14
14
28
19

Part
No.

194601
194601
194601
194609
194609
194609
194609
194612
194613
194613
194616
194638
194638
194638
194638
194638
194638
194638
194638
194648
194681
194681
194686
194688
194688
194732
194732
194738
194761
194797
194798
194798
194829
194831
194881
194882
194906
194906
194906
194906
194915
194916
194916
194916
194929
194929
194929
194929
194930
194930
194930
194930
194930
194930
194932
194932
194945
194948

Page
No.

Ref.
No.

92
98
100
90
92
98
100
106
86
88
106
72
76
146
148
150
156
248
259
66
14
16
138
14
16
70
246
154
44
154
148
150
78
78
106
106
98
100
102
104
86
90
94
96
98
100
102
104
84
88
92
96
98
102
98
102
154
34

17
14
13
20
18
15
14
29
24
24
30
13
6
11
9
12
4
13
6
35
25
23
7
26
24
6
6
5
5
6
10
13
9
10
31
32
16
15
24
23
25
21
29
27
17
16
25
24
11
23
19
28
18
26
19
27
7
12

Part
No.

194948
194951
194951
194951
194951
194951
194951
194961
194961
194982
194982
195005
195006
195007
195009
195032
195032
195032
195032
195036
195036
195036
195036
195036
195036
195036
195036
195074
195087
195110
195112
195112
195112
195112
195112
195112
195112
195112
195112
195112
195112
195112
195112
195112
195114
195114
195114
195114
195114
195115
195115
195116
195116
195118
195120
195121
195122
195138

50950011/CP1112

Page
No.

Ref.
No.

42 18
120
11
124 12
128 12
130 12
132 13
134 16
82 12
84 12
28
6
30
6
196 150
196 150
196 150
154
8
56 36
58 30
60 39
62 33
36 32
38 36
40 32
42 36
247 35
249 35
258 35
260 35
238 10
152 22
158 13
66 36
68 34
82 13
84 13
86 26
88 25
90 22
92 20
94 30
96 29
98 20
100 17
102 28
104 25
40 33
42 37
247 36
249 36
258 36
70
7
246
7
70
8
246
8
60 40
62 34
62 35
62 36
2 24

Part
No.

195138
195146
195146
195146
195146
195147
195147
195147
195147
195147
195149
195177
195185
195185
195187
195188
195189
195189
195191
195191
195192
195193
195200
195200
195201
195201
195201
195201
195208
195208
195209
195213
195226
195226
195227
195227
195227
195227
195400
195438
195438
195457
195458
195459
195460
195461
195484
195485
195487
195494
195495
195496
195514
195514
195519
195519
195522
195557

Page
No.

Ref.
No.

4
56
58
60
62
64
64
166
254
255
166
56
120
124
120
120
128
130
132
134
124
124
128
132
128
130
132
134
130
134
138
138
120
124
128
130
132
134
30
128
130
60
58
58
58
58
108
108
108
108
108
112
100
104
100
104
18
8

25
37
31
41
37
10
12
13
12
10
14
38
12
13
13
14
13
13
14
17
14
15
14
15
15
14
16
18
15
19
8
9
15
16
16
16
17
20
17
17
17
42
32
33
34
35
30
31
32
33
34
13
18
26
19
27
27
7

PRINTED IN USA

Part
No.

195559
195568
195736
195738
195740
195740
195740
195740
195745
195775
195890
197905
197906
197907
197908
197909
197910
197911
197912
197913
197916
197922
197923
197924
197932
197933
197937
198170
198170
198171
198171
198172
198173
198174
198175
198190
198191
198192
198193
198194
198195
198330
198331
198332
198335
240021
240021
240084
240107
240107
240154
240176
240176
240198
240201
240234
240234
240258

Page
No.

Ref.
No.

138
48
88
170
74
140
146
257
92
175
126
256
256
256
256
256
256
256
256
256
256
256
256
256
256
256
256
200
202
200
202
200
202
202
200
216
216
216
216
216
216
225
225
225
225
46
48
152
60
62
239
140
146
222
222
228
230
28

10
24
26
5
9
14
12
9
21
42
17
4
5
6
7
1
2
3
4
5
8
9
6

PRINTED IN USA

11
12
7
1
2
3
1
1
7
1
2
3
4
5
6
2
3
4
5
21
27
23
45
39
4
16
15
3
2
38
38
18

Part
No.

240258
240263
240263
240263
240263
240263
240263
240263
240263
240271
240271
240272
240272
240273
240274
240274
240275
240275
240276
240276
240277
240277
240278
240278
240279
240282
240282
240284
240285
240286
240287
240288
240289
240290
240292
240295
240336
240336
240355
240363
240363
240363
240363
240364
240364
240364
240364
240582
240583
240591
240632
240632
240777
240828
240829
240831
240900
240924

Page
No.

Ref.
No.

30
90
92
94
96
98
100
102
104
218
220
218
220
220
218
220
218
220
218
220
218
220
218
220
220
218
220
220
218
218
218
218
218
218
218
218
66
68
56
172
172
172
172
172
172
172
172
150
150
58
160
162
152
124
124
124
56
2

18
23
22
31
30
21
20
29
28
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
11
8
9
11
10
11
12
13
14
16
15
16
16
15
40
1

15
16
36
3
4
20
18
19
20
41
25

Part
No.

240935
240966
240966
241008
241010
241053
241053
241082
241082
241082
241131
241131
241160
241251
241253
241385
241456
241459
241459
241505
241526
241558
241558
241562
241562
241563
241563
241590
241590
241844
241932
241932
241958
241959
241961
241999
242144
242145
242145
242145
242145
242145
242165
242165
242173
242274
242290
242290
242355
242355
242391
242391
242492
242775
242775
242775
242775
242826

Page
No.

Ref.
No.

118
14
16
251
251
2
4
6
10
12
6
8
16
251
58
251
140
46
48
62
62
106
108
46
48
46
48
46
48
251
46
48
158
158
146
228
245
228
230
235
251
252
64
254
66
251
52
54
128
130
64
254
138
64
64
254
255
130

28
27
25
32
33
26
26
8
8
6
9
8
26
34
37
35
17
22
28
40
41
16
18
23
29
24
30
25
31
36
26
32
8
6
38
39
17
40
40
1
37
30
14
14
37
38
16
16
10
7
15
15
12
12
16
16
12
5

50950011/CP1112

Part
No.

242852
243045
243045
243077
243129
243129
243170
243171
243172
243174
243241
243284
243289
243319
243319
243319
243432
243432
243493
243865
243865
243866
243866
243869
243869
243869
243869
243869
244358
244358
244362
244362
244365
244365
244367
244465
244465
244468
244510
244510
244510
244510
244510
244510
244512
244512
244512
244512
244517
244517
244517
244517
244518
244654
244817
244833
244863
244863

Page
No.

Ref.
No.

158
28
30
260
46
48
156
156
156
156
156
26
26
146
148
150
46
48
251
74
257
74
257
74
76
225
257
259
46
48
46
48
46
48
251
46
48
4
86
88
90
92
98
100
94
96
102
104
98
100
102
104
222
222
16
16
14
16

7
7
7
36
27
33
5
6
7
8
9
4
4
17
11
17
28
34
39
10
10
11
11
12
8
12
8
29
35
30
36
31
37
40
32
38
27
23
21
24
23
22
21
32
31
30
29
23
22
31
30
1
2
27
28
28
29

NUMERICAL INDEX

INDEX

284

INDEX

NUMERICAL INDEX

Part
No.

285

244943
244950
244955
244955
244957
244964
244967
244967
244969
244969
244970
244971
244984
244995
245005
245005
245012
245012
245020
245027
245030
245033
245039
245039
245043
245043
245047
245047
245057
245057
245057
245065
245065
245065
245065
245067
245067
245067
245087
245090
245096
245103
245103
245104
245104
245118
245128
245130
245135
245136
245138
245138
245143
245143
245149
245149
245149
245151

Page
No.

Ref.
No.

162
146
46
48
48
54
148
150
251
252
252
252
154
16
46
48
46
48
152
251
251
48
52
54
52
54
52
54
228
230
251
14
16
52
54
228
230
251
138
252
138
52
54
52
54
175
176
176
176
176
76
259
72
248
58
62
200
68

5
18
33
41
42
18
12
18
41
31
32
9
30
28
34
34
43
18
42
43
44
18
19
19
20
20
21
41
41
44
29
31
21
22
42
42
45
13
33
14
22
23
23
24
20
22
21
22
21
9
9
15
15
38
42
35

Part
No.

245152
245153
245154
245155
245156
245166
245166
245239
245239
245279
245279
245279
245279
245279
245279
245280
245283
245283
245284
245284
270284
271269
272582
272582
272595
272730
272730
272730
272730
272742
272760
272760
272760
272760
272760
272799
272799
273038
273076
273076
273076
273076
273155
273155
273155
273155
273155
273181
273530
273530
273530
273530
273530
273530
273530
273530
274133
274376

Page
No.

Ref.
No.

68
68
68
80
80
72
248
52
54
56
58
192
192
194
194
251
56
58
56
58
251
228
128
130
68
64
64
254
255
239
64
64
176
254
255
66
68
52
64
64
254
255
64
64
216
254
255
245
90
92
94
96
98
100
102
104
140
228

36
37
38
8
9
16
16
25
26
42
39

46
45
41
44
40
47
43
11
18
39
13
17
17
13
5
14
18
44
18
14
38
40
26
15
19
19
15
16
20
20
16
33
25
24
33
32
24
23
32
31
18
44

Part
No.

274376
274958
274977
274979
274982
274983
274987
274987
275001
275006
275009
275012
275013
275013
275021
275021
275588
275588
275627
275641
275717
275743
275774
275847
275847
275847
275847
275847
275847
275847
275847
275862
275863
275875
275875
275875
275875
275883
275883
275884
275884
275885
275885
275885
275885
275888
275888
275888
275888
275892
275892
275910
275918
275920
275923
275925
275927
275945

50950011/CP1112

Page
No.

Ref.
No.

230
66
66
66
50
50
52
54
2
14
52
50
52
54
66
68
52
54
14
14
140
46
6
70
72
74
76
246
248
257
259
142
140
6
8
10
12
2
4
2
4
6
8
10
12
74
76
257
259
74
257
140
144
144
8
10
12
168

43
39
40
41
14
15
27
27
27
30
28
16
29
28
42
41
30
29
31
32
19
35
10
10
17
13
10
10
17
13
10
6
20
11
9
9
7
28
28
29
29
12
10
10
8
14
11
14
11
15
15
21
10
11
11
11
9
2

Part
No.

275962
275963
275964
275964
275965
275971
275976
275983
275984
275984
275985
275992
275992
276005
276005
276025
276029
570002
570002
570002
570002
570002
570002
570002
570002
570002
570002
570002
612604
612604
650195
650195
650196
650225
650225
650225
650315
650315
650315
650419
650419
650419
650426
650426
650433
650448
650448
650448
650453
650453
650453
650453
650453
650453
650483
650483
650484
650484

Page
No.

Ref.
No.

168
168
166
168
166
168
168
168
168
170
168
168
170
228
230
228
228
28
30
32
34
36
40
190
247
249
258
260
46
48
118
126
138
120
132
134
236
241
245
74
154
257
138
252
206
18
245
252
56
58
60
62
114
116
28
30
120
132

3
4
16
5
15
6
7
8
9
6
10
11
7
45
44
46
47
20
20
18
19
40
40
9
22
22
22
22
39
47
29
22
16
16
18
21
39
31
24
16
10
16
17
35
38
29
25
36
46
42
46
43
25
27
21
21
17
19

PRINTED IN USA

Part
No.

650484
650486
650486
650486
650486
650486
650486
650486
650486
650486
650486
650486
650486
650486
650486
650486
650486
650486
650486
650486
650487
650487
650487
650487
650488
650488
650488
650490
650490
650490
650490
650490
650490
650490
650490
650490
650490
650490
650491
650491
650491
650491
650491
650491
650491
650491
650491
650491
650491
650492
650492
650492
650492
650494
650494
650495
650495
650499

Page
No.

Ref.
No.

134
2
4
46
48
52
54
86
88
90
92
94
96
98
100
102
104
140
146
245
20
128
130
140
142
144
156
36
38
40
42
66
68
140
247
249
258
260
82
84
86
88
90
92
94
96
114
116
122
106
108
114
116
2
4
2
4
18

22
30
30
40
48
32
34
27
27
26
26
34
34
25
25
33
33
26
37
26
20
18
20
27
10
15
10
41
41
41
41
45
44
28
40
40
40
40
14
14
28
28
27
27
35
35
26
28
19
33
35
27
29
31
31
32
32
30

PRINTED IN USA

Part
No.

650532
650533
650533
650533
650535
650535
650535
650542
650542
650542
650542
650545
650545
650545
650546
650546
650546
650546
650546
650546
650546
650546
650546
650547
650547
650547
650547
650547
650547
650548
650548
650548
650553
650568
650568
650568
650568
650568
650568
650568
650568
650568
650568
650568
650568
650573
650573
650573
650577
650579
650580
650580
650580
650580
650584
650585
650585
650585

Page
No.

Ref.
No.

242
114
116
122
106
108
206
52
54
132
134
106
108
228
120
124
128
128
130
130
132
134
138
66
68
106
108
110
112
14
16
236
16
18
36
38
40
42
106
108
114
247
249
258
260
20
118
126
48
251
120
132
134
138
243
14
16
18

11
28
30
20
34
36
14
33
35
20
23
35
37
52
18
22
19
20
21
22
21
29
18
46
45
36
38
14
14
34
32
40
33
31
42
42
42
42
37
39
29
41
41
41
41
21
30
23
49
58
19
22
24
19
12
35
34
32

Part
No.

650585
650585
650585
650585
650585
650585
650585
650585
650585
650585
650588
650588
650588
650630
650630
650630
650630
650630
650634
650634
650634
650647
650650
650658
650658
650663
650687
650687
650687
650687
650692
650692
650702
650702
650706
650706
650706
650706
650706
650706
650706
650706
650706
650725
650725
650725
650725
650725
650725
650725
650725
650725
650731
650732
650732
650732
650732
650732

Page
No.

Ref.
No.

32
34
36
38
40
42
247
249
258
260
74
156
257
22
24
26
237
237
114
116
122
18
124
140
146
140
114
116
142
144
128
130
2
4
56
58
60
62
70
72
118
246
248
36
38
40
42
68
247
249
258
260
204
86
88
94
96
102

19
20
43
43
43
43
42
42
42
42
17
11
17
4
4
5
4
4
30
31
21
33
23
29
24
30
31
32
11
16
21
23
9
9
47
43
47
44
11
20
31
11
20
44
44
44
44
46
43
43
43
43
14
29
29
36
36
34

50950011/CP1112

Part
No.

650732
650733
650733
650741
650741
650741
650741
650741
650741
650742
650745
650745
650758
650758
650758
650758
650758
650758
650771
650773
650773
650786
650786
650814
650814
650815
650815
650815
650818
650818
650818
650818
650818
650820
650834
650834
650835
650835
650835
650835
650835
650839
650839
650848
650851
650851
650851
650854
650854
650930
650930
650943
650987
650987
650987
650987
650987
650987

Page
No.

Ref.
No.

104
66
68
64
64
66
68
254
255
204
50
138
52
54
110
112
234
234
18
66
68
52
54
78
80
228
230
241
28
30
106
108
242
240
14
16
120
132
134
241
245
132
134
234
236
241
251
204
206
140
146
245
36
38
40
42
247
249

34
47
47
24
28
48
48
28
24
15
17
20
34
36
15
15
6
6
34
49
49
35
37
11
10
53
53
32
22
22
38
40
12
4
36
35
20
23
25
33
34
24
26
7
42
34
59
37
35
31
25
27
45
45
45
45
44
44

NUMERICAL INDEX

INDEX

286

INDEX

NUMERICAL INDEX

Part
No.

287

650987
650987
651041
651041
651041
651041
651041
651041
651042
651042
651044
651087
651089
651089
651095
651095
651153
651259
651302
651307
651307
651307
651307
651307
651307
651307
651307
651307
651308
651308
651308
651308
651308
651308
651308
651312
651312
651312
651343
651343
651347
651357
651357
651366
651366
651394
651394
651395
651395
651395
651424
651424
651457
651464
651464
651467
651467
651467

Page
No.

Ref.
No.

258
260
6
8
10
12
66
68
2
4
256
156
66
68
72
248
156
235
256
14
16
228
230
239
245
251
252
253
14
16
18
20
152
238
242
2
4
252
243
252
138
164
244
106
108
46
48
46
48
251
140
146
241
236
241
116
120
122

44
44
13
12
12
10
50
50
33
33
13
12
51
51
21
21
13
2
14
37
36
54
54
6
28
60
37
6
38
37
35
22
24
12
7
34
34
38
13
39
21
5
5
39
41
41
50
42
51
61
32
26
35
43
36
33
21
22

Part
No.

651467
651467
651467
651529
651542
651542
651542
651542
651542
651542
651542
651542
651542
651542
651564
651620
651620
651620
651620
651628
651631
651634
651634
651641
651646
651646
651647
651647
651648
651648
651651
651651
651651
651660
651660
651662
651662
651662
651663
651663
651672
651726
651741
651741
651751
651751
651751
651751
651751
651751
651773
651773
651776
651799
651800
651803
651814
652140

Page
No.

Ref.
No.

132
134
245
20
32
34
36
38
40
42
247
249
258
260
44
56
58
60
62
240
236
28
30
140
118
126
118
126
2
4
6
8
10
118
126
228
230
251
142
144
18
152
120
124
120
124
128
130
132
134
46
48
52
46
241
251
256
72

25
27
29
23
20
21
46
46
46
46
45
45
45
45
6
48
44
48
45
5
44
23
23
33
32
24
33
25
35
35
14
13
13
34
26
55
55
62
12
17
36
25
22
24
23
25
22
24
26
28
43
52
36
44
37
63
15
22

Part
No.

652140
653007
653007
653007
653007
653034
653034
653034
653036
653036
653038
653039
653048
653048
653048
653048
653048
653048
653048
653048
654002
654002
654002
654002
654002
654002
654002
654002
654002
654002
654002
654002
654004
654004
654004
654004
654004
654004
654004
654004
654004
654004
654004
654004
654004
654004
654004
654004
654004
654004
654004
654004
654004
654006
654006
654009
654009
654009

50950011/CP1112

Page
No.

Ref.
No.

248
74
140
245
257
14
16
20
114
116
138
122
36
38
40
42
247
249
258
260
18
20
52
54
74
114
116
146
248
251
252
257
16
20
66
68
78
80
108
114
116
118
122
126
142
144
146
148
150
228
230
236
251
128
130
14
16
18

22
18
34
31
18
39
38
24
32
34
22
23
47
47
47
47
46
46
46
46
37
25
37
38
19
33
35
28
23
64
40
19
39
26
52
52
12
11
42
34
36
35
24
27
12
18
34
14
21
56
56
45
65
23
26
40
40
38

Part
No.

654009
654009
654009
654009
654009
654009
654009
654009
654009
654009
654009
654009
654009
654012
654016
654022
654022
654024
654024
654024
654024
654026
654030
654030
654030
654030
654042
654042
654042
654042
654042
654046
654046
654046
654046
654046
654046
654046
654049
654049
654049
654049
654049
655006
656002
656002
656006
656006
656006
656006
656006
656006
656006
656006
656045
656045
656047
656047

Page
No.

Ref.
No.

32
34
36
38
40
42
206
236
241
247
249
258
260
18
240
236
241
14
16
148
150
245
98
100
102
104
140
146
148
150
152
2
4
22
24
26
237
237
16
20
140
146
251
18
46
48
46
48
140
148
150
228
230
251
46
48
236
241

21
22
48
48
48
48
39
46
38
47
47
47
47
39
6
47
39
41
41
15
22
32
26
26
35
35
36
29
16
23
26
36
36
5
5
6
5
5
42
27
37
30
66
40
45
53
46
54
38
17
24
57
57
67
47
55
48
40

PRINTED IN USA

Part
No.

656048
656048
656048
656048
656048
656048
656092
656093
656093
656093
656093
656100
656103
656103
656103
656105
656105
656110
656114
656114
656114
656133
656133
656133
656141
656141
656154
656154
656163
656173
656173
805803
806894
807801
808216
810401
810404
810412
810413
810415
810421
810469
810494
810561
810834
810838
810869
810870
810871
810872
810897
810945
811226
811253
811255
811288
811294
811295

Page
No.

Ref.
No.

50
114
116
148
150
154
251
148
150
154
156
154
228
230
251
46
48
50
228
230
251
52
54
251
46
48
46
48
154
46
48
239
235
172
172
235
234
236
238
240
240
232
242
241
242
234
172
172
172
172
243
244
245
172
172
231
172
172

18
35
37
18
25
11
68
19
26
12
14
13
58
58
69
48
56
19
59
59
70
38
39
71
49
57
50
58
14
51
59

PRINTED IN USA

2
1

2
2

1
3
1
1

Part
No.

811296
811297
811307
811308
811309
811310
811337
811655
50250278
50250278
50250278
50250278
50250278
50250278
50250278
50250278
50300111
50300144
50300144
50300144
50300144
50300145
50300145
50300145
50300145
50300146
50300146
50300146
50300146
50300159
50300159
50300159
50300159
50300169
50300207
50300236
50300236
50300236
50300236
50300892
50300892
50300892
50300892
50300892
50300892
50300892
50300915
50300915
50300915
50300915
50300915
50300915
50300915
50350005
50350012
50350012
50350015
50350015

Page
No.

Ref.
No.

172
172
172
172
172
172
233
256
36
38
40
42
247
249
258
260
228
64
64
254
255
64
64
254
255
64
64
254
255
64
64
254
255
14
240
64
64
254
255
32
36
40
247
249
258
260
32
36
40
247
249
258
260
162
52
54
168
170

2
2
1
1
2
2

20
24
20
24
23
23
23
23
49
17
21
21
17
18
22
22
18
19
23
23
19
20
24
24
20
33
3
21
25
25
21
14
34
35
38
38
38
38
15
35
36
1
1
1
1
6
31
31
13
8

Part
No.

50350015
50350021
50350023
50350025
50350026
50350027
50350028
50350028
50350030
50350030
50350031
50350039
50350039
50350039
50350039
50350039
50350094
50350097
50350123
50350198
50350203
50350205
50350205
50350206
50350219
50350226
50350227
50350227
50350230
50350233
50350233
50350249
50350249
50350250
50350250
50350253
50350261
50350273
50350282
50350284
50350284
50350286
50350288
50350288
50350288
50350299
50350299
50350352
50350370
50350405
50350416
50350466
50350514
50350805
50350805
50350805
50350823
50350823

Page
No.

Ref.
No.

251
170
170
170
170
170
168
170
168
170
170
88
92
96
100
104
48
54
140
170
138
66
68
251
146
146
46
48
150
148
150
72
248
72
248
251
251
251
251
251
253
251
228
230
251
228
230
140
146
146
140
4
2
175
254
255
64
64

49
9
10
11
12
13
12
14
14
15
16
18
25
33
24
32
45
32
22
17
15
43
42
50
19
20
38
46
19
13
20
18
18
19
19
51
52
53
54
55

50950011/CP1112

56
50
50
57
51
51
23
21
22
24
38
38
46
29
25
22
26

Part
No.

50350823
50350823
50350824
50350824
50350824
50350824
50350826
50350848
50350848
50350848
50350848
50350848
50350848
50350848
50350848
50350911
50350911
50350978
50350984
50351019
50351134
50351134
50351147
50351147
50351178
50351178
50351180
50351180
50351181
50351181
50351392
50351392
50351393
50351393
50351861
50351862
50351863
50351864
50351865
50351867
50351867
50351869
50351872
50351873
50351877
50351880
50351881
50351882
50351882
50351909
50351928
50351928
50351929
50351930
50351931
50351932
50351933
50351934

Page
No.

Ref.
No.

254
255
64
64
254
255
175
36
38
40
42
247
249
258
260
140
146
239
256
146
56
60
36
38
142
144
142
144
142
144
56
58
56
58
192
192
192
192
192
192
192
192
192
192
194
194
194
192
194
240
192
194
194
194
194
194
194
192

26
22
23
27
27
23
45
36
39
37
40
39
39
39
39
25
16
7
16
33
43
26
37
40
7
12
8
13
9
14
44
40
45
41
7
4
5
6
3
5
10
9
2
1
2
1
3
3
5
11
9
4
2
6
5
3
7
4

NUMERICAL INDEX

INDEX

288

INDEX

NUMERICAL INDEX

Part
No.

289

50351934
50351935
50351938
50351939
50351941
50351943
50351945
50351967
50352131
50352131
50352309
50352310
50352312
50352316
50352435
50352435
50352435
50352435
50352435
50352435
50352435
50352436
50352436
50352436
50352436
50352436
50352436
50352436
50352450
50352450
50352450
50657005
50657014
50657014
50657014
50657014
50657028
50657028
50850068
50850096
50850099
50850099
50850100
50850100
50850102
50850104
50850106
50850107
50850113
010-28854
010-32401
045-31469
090-30303
090-32424
170-35072
200-28721
200-28721
200-28721

Page
No.

Ref.
No.

194
194
192
192
192
192
192
192
148
150
48
48
46
46
32
36
40
247
249
258
260
32
36
40
247
249
258
260
32
36
40
54
98
100
102
104
66
68
259
228
246
247
257
258
248
230
255
254
239
44
44
124
124
236
18
124
128
130

1
4
7
8
6
1
2
8
6
10
40
39
37
36
16
38
38
14
14
14
14
17
39
39
13
13
13
13
9
15
15
33
26
26
35
35
44
43

1
2
1
3
5
17
17
2
19

Part
No.

210-19469
210-19469
210-19469
210-19469
210-19469
210-19469
210-19470
210-19470
210-19470
210-19470
210-19470
210-19470
210-19470
210-19470
210-19470
210-19470
210-19470
210-19470
210-19470
210-19470
210-19470
210-19470
210-19470
210-19470
210-19533
210-20570
210-31017
210-31017
210-32183
210-32184
210-32184
210-32184
210-32184
220-28739
220-32680
230-21881
230-24749
230-24749
230-32632
230-32753
230-32753
250-32609
310-29166
310-32288
310-32411
310-32411
310-32411
310-32411
310-32411
310-32411
310-32411
310-32411
310-32411
310-32411
310-32411
310-32564
310-32564
310-32613

Page
No.

Ref.
No.

48
70
140
146
238
246
46
48
52
54
72
76
118
126
138
142
144
146
150
231
235
240
248
259
146
242
114
116
245
64
64
254
255
122
122
190
60
62
236
56
60
122
124
245
28
30
36
38
40
42
245
247
249
258
260
236
241
236

25
9
15
23
11
9
20
26
15
15
14
7
27
21
11
5
9
13
14
2
4
10
14
7
14
10
24
26
21
11
13
13
11
16
17
3
43
38
35
39
44
18
21
22
19
19
33
37
34
38
23
37
37
37
37
36
28
37

Part
No.

310-32613
310-32678
310-32678
310-32678
350-27299
350-32539
350-32542
400-20715
400-32513
400-32514
400-32515
400-32521
400-32522
400-32523
400-32555
400-32556
420-18757
420-18757
420-35399
420-35399
420-36086
420-36086
420-36087
420-36087
420-36134
420-36134
420-36134
420-36185
420-36185
480-27676
480-27676
480-32362
L500594
L500595
L500596
L50081
L50081
L570018
L70486
L70486
L70486
L70486
L71042
P471548
P471548

50950011/CP1112

Page
No.

Ref.
No.

241
34
38
42
212
44
44
54
44
44
44
44
44
44
44
44
32
34
236
241
24
237
24
237
228
230
252
236
241
18
242
251
253
253
253
46
48
146
6
8
10
12
251
58
62

29
17
38
39
1
6
7
30
8
9
10
11
12
13
14
15
13
18
38
30
3
3
3
3
48
48
34
38
30
28
5
48
7
8
9
52
60
32
15
14
14
11
72
45
46

Part
No.

Page
No.

Ref.
No.

PRINTED IN USA

INDEX
Page
No.

Ref.
No.

Part
No.

Page
No.

Ref.
No.

Part
No.

Page
No.

Ref.
No.

Part
No.

Page
No.

Ref.
No.

NUMERICAL INDEX

Part
No.

PRINTED IN USA

50950011/CP1112

290

Recommended Coupling & Adapter Installation Torque Specifications


For JIC 37 and 45
(Machined or Flared)

For SAE 0" Ring Boss (Steel)


Size

Ft-Lbs

Dash

Fractional

Minimum

Maximum

-3
-4
-5
-6
-8

3/16
1/4
5/16
3/8
1/2

8
14
18
24
50

10
16
20
26
60

-10
-12
-14
-16
-20
-24

5/8
3/4
7/8
1
1-1/4
1-1/2

72
125
160
200
210
270

80
135
180
220
280
360

Steel
Size

291

Ft-Lbs

Dash

Fractional

Minimum

Maximum

-4
-5
-6
-8
-10

1/4
5/16
3/8
1/2
5/8

10
13
17
34
50

11
15
19
38
56

-12
-16
-20
-24
-32

3/4
1
1-1/4
1-1/2
2

70
94
124
156
219

78
104
138
173
243

TORQUE SPECIFICATIONS
Use these torque values when tightening hardware (excluding locknuts, and self-tapping, thread-forming,
and sheet metal screws) unless otherwise specified.
UNIFIED
NATIONAL
THREAD

GRADE 2

GRADE 5

GRADE 8

DRY

LUBED

DRY

LUBED

DRY

LUBED

8-32
8-36
10-24
10-32

19*
20*
27*
31*

14*
15*
21*
23*

30*
31*
43*
49*

22*
23*
32*
36*

41*
43*
60*
68*

31*
32*
45*
51*

1/4-20
1/4-28
5/16-18
5/16-24

66*
76*
11
12

50*
56*
9
9

9
10
17
19

75*
86*
13
14

12
14
25
25

9
10
18
20

3/8-16
3/8-24
7/16-14
7/16-20

20
23
32
36

15
17
24
27

30
35
50
55

23
25
35
40

45
50
70
80

35
35
55
60

1/2-13
1/2-20
9/16-12
9/16-18

50
55
70
80

35
40
55
60

75
90
110
120

55
65
80
90

110
120
150
170

80
90
110
130

5/8-11
5/8-18
3/4-10
3/4-16

100
110
175
200

75
85
130
150

150
180
260
300

110
130
200
220

220
240
380
420

170
180
280
320

7/8-9
7/8-14
1-8
1-12

170
180
250
270

125
140
190
210

430
470
640
710

320
360
480
530

600
660
900
1000

460
500
680
740

METRIC
COARSE
THREAD

GRADE 8.8

GRADE 10.9

GRADE 12.9

DRY

LUBED

DRY

LUBED

DRY

LUBED

M6-1
M8-1.25
M10-1.5

8
19
37.5

6
14
28

11
27
53

8
20
39

13.5
32.5
64

10
24
47

M12-1.75
M14-2
M16-2

65
103.5
158.5

48
76.5
117.5

91.5
145.5
223.5

67.5
108
165.5

111.5
176.5
271

82
131
200

*All torque values are in ft-lbs except those marked with an * which are in lbs.
For metric torque value (Nm) multiply ft-lbs value by 1.355 or the in-lbs value by 0.113.


Manitou Americas, Inc.
P.O. Box 179, West Bend, WI 53095-0179 USA
www.gehl.com

50950011/CP1112

2012 MANITOU AMERICAS, INC.


All Rights Reserved.

PRINTED IN USA

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