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OPERATING AND PROGRAMMING- 802D TURNING

1) SHIFT + = combination is used to start calculator on screen

2) Abscissa= shortest distance from a point to the vertical or y-axis.

IS Î interfacing signal

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4)

5)

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6)
Workpiece co-ordinate s/mÆ used to describe the geometry
of a workpiece in the workpiece program.

7)

8)

9)

10)

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11) Tool offset edges

Ex. M6 T1D1
Means tool no.1 is called and D1 is the edge of the tool which will be considered as
offset

12) maximum of 48 tools can be created with the 802D,

13)
Offset measure

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Then…

Then..

14)
Tool life monitoring..

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15)

16)
_ Parts required: Number of workpieces required ( required workpieces )
_ Parts total: Number of workpieces manufactured in total ( actual total )
_ Part count: This counter logs the number of all workpieces produced beginning from the
starting time.
_ Run time: Total runtime of NC programs in the AUTOMATIC mode ( in seconds )
The AUTOMATIC mode counts the runtimes of all programs executed between NC START
and end of program / RESET. The timer is reset to zero with every power-up of the control
system; runtime of the selected NC program ( in seconds )
_ Cycle time: Tool action time ( in seconds )
In the NC program selected, the runtime between NC START and end of program / RESET
is measured. Starting a new NC program will clear the timer.
_ Cutting time The runtime of the path axes is measured in all NC programs between NC START and end
of program, without rapid traverse active and the tool active. With the dwell time active, the measurement is
additionally interrupted.
If the control system is booted with the default values, the timer is reset to zero automatically.

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17) face turning in MDA mode

18) Longitudinal turning in MDA mode

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19)

20) Program control area

21) Block search—to go directly to the desired position

22) in auto mode—softkeys

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23)

24) external execution of program from winpcin

25)
The extension .MPF for main programs is entered automatically. The extension
.SPF for subroutines has to be entered with the program name.
26) While programming

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27) simulation of the axis
Goto auto mode and select simulation softkey then press cycle start

28)
Data transfer error in winpcin

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29) PLC softkey option in Alt+N—startup—plc

30) servo trace


Alt+n—start up—machine data

Reffer PDF file for more details

31)

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32) MODEM IN 802D

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33) edit pad in status list

34) program selection throu plc

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35) PLC program view on screen

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36) program name guidlines

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37)
Program names

38) messages in a program

39)
Programming in absolute or incremental mode

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40) programming in inch or metric mode

41) Diametric/ radius dimension programming

42) TRANS/ATRANS

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EX.

43) SCALE / ASCALE

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43) settable work offsets

44) work area limitation

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45)
Circular interpolation
Pl refer PDF from folder for more info..

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45) Threading using G33

Starting point in threading

Example

For more details Refer DOCON

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47) Fixed point approach
The machine data related to this is 30600

47) feedrate

48) exact stop

49) acceleration pattern

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50) percentage acceleration override throu program

51) feedforward
The feedforward control reduces the following error approximately to zero.
Traversing with feedforward control permits higher path accuracy and thus improved machining
results.

52)

52) DWELL TIME

53) travel to fixed stop

For more details refer docon cd..

54)
Spindle movements

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Gear stages

54) constant cutting speed..

Upper speed limit

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55)
Tool management

Contents of an offset memory


_ Geometric quantities: Length, radius
Tool type
Cutting edge position

\\

For more details docon

56)
M CODE FUNCTIONS

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57) H CODE

FUNCTIONS

58)
R parameter use in program…
No, of R parameters can be used are R0 to R299
these values can be assigned for R parameters

Examples of programming with R parameters

59) LUD(local user data)—used only for the particular program


GUD (global user data) used in any program (once defined by user)
programmer (user) can define his/her own variable in the program from various
data types (LUD = Local User Data) These variables are only available in the program in
which they were defined. The definition takes place immediately at the start of the program

name used for LUD should have

Defining the LUD

60) JUMPS

Labels can be freely selected, but must contain a minimum of 2 and a maximum of 8 letters

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or numbers, and the first two characters must be letters or underscores.
Unconditional jums

Conditional jumps

Conditions are specified with

Example

61) Subroutine in program


Basically there is no much difference between program and Subprogram..
The functions which are carried out frequently can be written in Subroutine and can be called
whenever necessary.. these have *.spf format
Ex..

subroutines contain M2 program end in the last block of the program sequence. This means a return to
the program level where the subroutine was called from.

62) runtime timers


The timers are prepared as system variables ($A...) that can be used for monitoring the
technological processes in the program or only in the display.These timers can only be read. There are
timers that are always active. Others can be deactivated via machine data.

Timers those are always active

Cuttinf time/cycle time/operating time these are the timers which can be deactivated..
Example

Display

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62) workpiece counter

Example

For tool life monitoring (as same as above two monitoring) plz refer docon

63)MILLING IN TURNING MACHINES


* TRANSMIT

The kinematic transformation function TRANSMIT allows milling / drilling on the front face
of turned parts in the turning clamp.
*TRACYL

The kinematic transformation function TRACYL is used for milling machining of the peripheral
surface of cylindrical objects and allows the production of slots at any position.
CYCLES
Cycles are generally applicable technology subroutines that can be used to carry out a specific
machining process, such as tapping

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CONDITIONS
The machining plane G17 for drilling cycles or G18 for turning cycles is to be defined before
calling the cycle. With drilling cycles, the drilling operation is carried out in the axis standing vertically to
the current plane.

For drilling cycles, it is also possible to call a cycle modally using the vertical ”Modal Call”
softkey.
The modal call is selected via ”Deselect modal” from the drilling cycles list box.
RECOMPILING make modifications to an existing program

DRILLING CYCLES

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FOR MORE INFO AND PROGRAMMING OF CYCLES, REFER DOCON

BEST OF LUCK

Regards,
suyog.kulkarni@siemens.com

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