PRODUCT DESCRIPTION

SR300A/-48V

PRODUCT DESCRIPTION
SR 300A -48V Model 06/775

7706.7750

RUA ALMIRANTE ALEXANDRINO, 3100 BAIRRO AFONSO PENA CEP 83045-210 SO JOS DOS PINHAIS - PARAN
FONE:(0XX41)2141-6363 FAX:(0XX41)2141-6300 www.delta-americas.com.br

PRODUCT DESCRIPTION

SR300A/-48V

PRODUCT DESCRIPTION

SR300A/-48V

VERSION CONTROL PRODUCT DESCRIPTION

Equipment: SR 300A/- 48V 06/775

REV. 00 ORIGINAL VERSION. DESCRIPTION

0riginal
Date Generated by Verified by Approved by
SEPTEMBER 2012 TIAGO BEETZ MRCIO ANTUNES JOS MAURCIO

Sig

Rev 01

Rev 02

Rev 03

Rev 04

PRODUCT DESCRIPTION

SR300A/-48V

PRODUCT DESCRIPTION

SR300A/-48V

VERSION CONTROL PRODUCT DESCRIPTION ................................................................................................3 1 GENERAL ................................................................................................................................................3 How to use this manual................................................................................................................................3 Symbols used in the text...............................................................................................................................3 Safety instructions ........................................................................................................................................3 General instructions .....................................................................................................................................3 Special instructions.......................................................................................................................................3 For equipment with power system controller ................................................................................................3 For equipment with inverter / intalarm..........................................................................................................3 2 SYSTEM DESCRIPTION.............................................................................................................................3 TECHNICAL SPECIFICATIONS........................................................................................................................3 3 RECTIFIER - PRODUCT DESCRIPTION ........................................................................................................3 Introduction .................................................................................................................................................3 Safety 3 Functional description ..................................................................................................................................3 Input voltage range......................................................................................................................................3 Inrush current limitation ...............................................................................................................................3 Output characteristic ....................................................................................................................................3 Output voltage.............................................................................................................................................3 Output current.............................................................................................................................................3 Cooling........................................................................................................................................................3 Overvoltage protection OVP .........................................................................................................................3 Thermal management ..................................................................................................................................3 Loadsharing .................................................................................................................................................3 Configuration ..............................................................................................................................................3 Config button ..............................................................................................................................................3 Rectifier supervision and control functions ....................................................................................................3 4 FRONT ELEMENTS ...................................................................................................................................3 Front elements EnergE rectifier series............................................................................................................3 Rectifier status indications ............................................................................................................................3 Rectifier fixation ...........................................................................................................................................3 5 OPERATION ............................................................................................................................................3 Installation ...................................................................................................................................................3

PRODUCT DESCRIPTION

SR300A/-48V

Commissioning ............................................................................................................................................3 Troubleshooting...........................................................................................................................................3 Rectifier replacement in a running system .....................................................................................................3 6 PSC3 G2 - PRODUCT DESCRIPTION .........................................................................................................3 Introduction .................................................................................................................................................3 Modular system concept ..............................................................................................................................3 Overview of features and system configuration .............................................................................................3 7 PSC 3 MODULE.......................................................................................................................................3 Interface description.....................................................................................................................................3 UIM MENU ..................................................................................................................................................3 Menu structure ............................................................................................................................................3 DEFAULT MENU ...........................................................................................................................................3 MAIN MENU ................................................................................................................................................3 DC-SYS Status..............................................................................................................................................3 AC-SYS Status (not implemented yet) ...........................................................................................................3 Alarm 3 Log 3 General........................................................................................................................................................3 Configuration ..............................................................................................................................................3 Battery Function...........................................................................................................................................3 Rectifier Function .........................................................................................................................................3 Setup 3 Maintenance................................................................................................................................................3 Meter Panel .................................................................................................................................................3 Password .....................................................................................................................................................3 Technical specifications ................................................................................................................................3 General........................................................................................................................................................3 8 SERVICE MANUAL...................................................................................................................................3 CONFIGURATION-THRESHOLDS....................................................................................................................3 Bat en Descarga ...........................................................................................................................................3 Temp Alta....................................................................................................................................................3 LVD ab.........................................................................................................................................................3 CONFIGURATION-RECTIFIERS .......................................................................................................................3 CONFIGURATION-USIS CALIBR .....................................................................................................................3 CONFIGURATION-FUNCION BATERIA ...........................................................................................................3

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SR300A/-48V

9 TROUBLE SHOOTING...............................................................................................................................3 Trouble Shooting - Rectifier ..........................................................................................................................3 Trouble Shooting System Rectifier..............................................................................................................3 10 PROCEDURE TO ACESS PSC3 BY BROWSER.............................................................................................3 11 DIGITAL OUTPUT ALARM ........................................................................................................................3 Digital Output alarm. ...................................................................................................................................3 12 ANNEXES................................................................................................................................................3

PRODUCT DESCRIPTION

SR300A/-48V

PRODUCT DESCRIPTION

SR300A/-48V

1 GENERAL
How to use this manual

This documentation is intended to assist the user in working with the equipment, in using it effectively and in correctly assessing and correcting possible faults. It is a good idea to gain a general idea of the arrangement of this manual before using the equipment for the first time. The users manuals for all Delta Energy Systems products are identical in structure and reflect the modular nature of the products. The main sections in the documentation cover the major system components or major applications. Each section is divided into a sub-section containing general information on the component and a user-specific sub-section. The userspecific sub-section describes the special connection variations or configuration of your equipment.
Symbols used in the text

As far as possible, the symbols used in this manual correspond to those used on the power supply equipment or in the software. Where this was not possible, the following additional symbols are used in the documentation: !! WARNING !! F NOTE <KEY> Message x, n, nm Ignoring a WARNING instruction may contravene safety regulations and may result in destruction of a system component or loss of data. Errors in system configuration may be caused by ignoring this instruction. Represents a key on a system component (e.g. <ENTER> = the ENTER key of the controller). Indication of a message on the display, e. g. installed). Representative, variable.

Symbols valid for one component only are described in the appropriated chapter.
Safety instructions
-

Please read the following instructions carefully. Ignoring these instructions may result in loss of life or a health hazard for users connected to the equipment and/or in damage to the equipment itself. These safety instructions are an extension of any national laws governing health and safety at work and the applicable EN, DIN, SEV, VDE and IEC standards and any regulations of the statutory authorities. The manufacturer cannot be held responsible for any danger or damage resulting from incorrect operation or usage of the equipment, failure to observe the instructions in the user's documentation and/or failure to observe the safety instructions.

General instructions Operation of and work on the equipment or parts thereof may only be performed by professional persons (electricians) with appropriate experience who have been specially trained by the manufacturer/distributor (= authorised persons). The weight of the components (specified on the front of the unit) requires that physically ablebodied persons be employed for installing / assembling the equipment or parts thereof. If work on the equipment or parts thereof is necessary with the equipment under power, a supervisor must be present in addition to the electrician performing the work. The supervisor

PRODUCT DESCRIPTION

SR300A/-48V

should be capable of providing first aid if necessary. Providing the electrician with a "dead man's switch" is not sufficient protection. Work on the equipment may be carried out only using insulated safety tools and appropriate protective clothing (shoes, gloves, safety spectacles, etc.). There is an increased risk of accident when working on compact equipment (different components mounted in a single cabinet, e.g. inverter modules, AC distribution and battery connection), due to the close proximity of the various different components. Work should therefore be carried out with extra attention to safety and protection against accidental contact must be provided by appropriate insulating covers. If the equipment is not fitted with an trip isolator unit for isolating it from the mains, the operator of the equipment is responsible for fitting the user connection/mains distribution board with appropriate trip isolation conforming to the relevant regulations. The input filters of the inverter modules are not protected by input fuses. The operator is responsible for ensuring adequate protection for the equipment and internal wiring by means of an input fuse if any inverter module is used outside an equipment supplied by the manufacturer/distributor and if the manufacturer/distributor is not allowed install prefuses or a main distribution board. Removing or inserting components from or into the equipment may result in changes in the performance of the equipment. The operator is therefore responsible for the consequences of any change in the hardware configuration which are made without the agreement of the manufacturer or his local representative. The operator of the equipment is responsible for ensuring that personnel concerned with the equipment (authorised persons) are provided with safety training when the equipment is installed or when starting their employment and at regular 6-monthly intervals thereafter. The operator of the equipment is responsible for ensuring that the equipment is installed in suitable rooms, if necessary with air-conditioning. If forced cooling (fan ventilation) is used, adequate airflow must be guaranteed. The units or individual parts of the equipment may only be opened by qualified employees (authorised persons) of the equipment operator if they have attended a special repair training course held by the manufacturer or his local representative. The operator of the equipment is responsible for ensuring that the inverter / distributor rack is securely locked and not accessible to unauthorized persons. Installation and dismantling of the equipment or parts thereof, as well as the laying of the connection cables may only be carried out by persons trained by the manufacturer / distributor (authorised persons). The installation instructions and specifications quoted in this manual are a part of these safety instructions. The order of installation and the specified limit values must be adhered to in order to guarantee that the equipment is correctly installed and operated.

Special instructions Localized areas of high temperature (> 70 C) may occur within the inverter / distributor rack. Adequate precautions against accidental burns must be taken. Fuses should only be gripped using the surfaces provided for this purpose (load-break switch handles, etc.). Ensure adequate insulation from ground (earth) when working on the rack or changing fuses. Dangerous voltages may be present on the plug pins of the rectifiers for up to 10 seconds after unplugging the rectifier modules from the mains or switching off the mains voltage. This also applies to other parts of the equipment. Adequate precautions against electrical accident must be taken.

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SR300A/-48V

Some potentiometers used for settings are placed below the cover of the equipment and are accessible via ventilation slot only. Be careful when adjusting and use adequate tools only (e. g. isolated screw driver). Otherwise, sensitive parts of equipment might be destroyed. For measuring the voltage or the current at the test plugs use high impedance multimeters only. Incorrect operation of the equipment or parts thereof may alter the operating state of the system, trigger false alarms or discharge the batteries connected to the system. Ensure that the settings conform to the specifications, the system configuration and the limit values which you require. Make sure that the voltage values for all components are set correctly. Incorrect voltage settings may lead to an increase in the battery voltage and the consequent danger of explosion. Make sure for correct settings of alarm limits. Incorrect setting may cause false alarms and shut down of rectifier modules. All temporary manipulations of the equipment or parts thereof carried out e.g. for test purposes must be reset manually. Automatic reset facilities are not provided.

For equipment with power system controller The code required for operating the controller may only be revealed to experienced persons trained by the manufacturer or his local representative (authorised persons). Before removing the controller from an equipment which is operating, the power supply to the controller must first be switched off and then all plugs disconnected.

For equipment with inverter / intalarm The interface boards for the Inverter and Intalarm must not be fitted or removed when the unit is under power. Before fitting or removing, the inverters, the DC supply and the mains must be switched off.

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PRODUCT DESCRIPTION

SR300A/-48V

2 SYSTEM DESCRIPTION

SR 300A/-48V

Figure illustrative.

FUNCTIONAL DESCRIPTION
SR 300A /-48V is a power supply system for telecommunication applications. It is equipped with up to 6 DPR 2900B-48 V / 2900 W rectifier modules and with the PSC3 G2 controller.

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PRODUCT DESCRIPTION

SR300A/-48V

The system performs the following tasks: It supplies the consumers with a non-interruptible, stabilized voltage. Voltage variations caused by switching processes are regulated out. In case of a mains failure the battery feeds the consumers without any delay. It prevents interference pulse breakthrough or transmission from or to the mains by means of appropriate filters. The integrated survey functions insure to raise the appropriate alarm in case of a failure. Alarms The system survey functions detect overloads, mains failures, voltage deviations, short circuits, fuse failures as well as over temperature (option) and generate appropriated alarms in that case.

INSTALLATION AND COMMISSIONING

The system is configured and tested in the factory. To set it in operation proceed as follows: Switch off all MCBs Connect battery Connect load, complete list of outputs (appendix) Connect mains Plug rectifier to its position and fix Switch on mains Switch on battery Switch on load MCBs Check system functioning

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SR300A/-48V

Technical specifications
General Efficiency Safety EMI, radiated Compliant with Cooling Input AC connection Nominal voltage Current max. / phase Line current EMI, conducted Mains terminal >92 % EN 60 950, class I EN 55 022, class B EN 300 386-2 Fan cooled Control and alarms Power system controller Options No. of rectifiers SR 300A/-48V Transient OVP 3L + N + PE 220/380 Vrms 41 A Meets IEC 1000-3-2 EN 55 022, class B Terminal block AC connection Display PSC3 G2

1 ... 6 for 3L+N+PE external 3L+N+PE(220 L-N)* System voltage, System current

Output Voltage, nominal 54 Vdc Voltage adjust range 40 ... 59.5 Vdc Overvoltage protection 59.5 V 1V EMI, conducted EN 55 022, class A Output power (nom.) SR300A/-48V Load distribution Load Fuse/ Load Breaker Battery connection Battery strings LVD Battery Fuse 17.4k W (6 rect.)

Mechanics Construction Width, body Depth, overall Height, overall

Steel rack 814.90 mm 970.00 mm 2117.50mm

Weight (without rectifiers) SR 300A/-48V Weight rectifier 2.0 kg each Protection IP 20

See in annexes

Environment Ambient temperature -40... + 75 C -40+ 167 F Accessories

PSC3 1 See in annexes

* on request
Subject to change due to technical progress

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SR300A/-48V

3 RECTIFIER - PRODUCT DESCRIPTION

Introduction

The rectifiers DPR 2000B-48 and DPR 2900B-48 are a single phase, hot-pluggable, fancooled rectifier. The outstanding efficiency of 96.3% combined with the leading packaging technology make this product series outstanding. The constant output power characteristic supplies the specified power over the full output voltage range. The benefit is an optimised modular system design (fewer modules) that matches the supply requirements of state-of-the-art telecom equipment. This performance as well as the extended temperature range, wide input voltage range, high power density and advanced technology are the key factors for the success of this rectifier, offering a cost effective and reliable solution. The short depth of the DPR 2000B-48 and DPR 2900B-48 rectifier series is the optimum product for Delta CellD shelf systems and MidD cabinet systems configuration. Typically such shelf systems are installed in Delta OutD outdoor solutions or as embedded power system in operators equipment. The typical applications for these rectifiers are both in indoor and outdoor environments, which is a perfect solution for wireless base stations, core network components, telecommunications networks and data networks. The rectifiers meet the requirements set by the telecommunications standards. The rectifiers DPR 2000B-48 and DPR 2900B-48 do not contain any user serviceable parts inside the unit and a faulty rectifier module should be replaced as a complete unit. The installation description must be strictly adhered to. The leading energy saving product version is branded with the following logo:

Note! In the document EnergE series is used as reference in case of deviations from the standard product versions.

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SR300A/-48V

Safety

The rectifiers meet the safety standards:

IEC / EN 60950-1:2010 UL60950-1: 2010 CAN/CSA C22.2: 2010

No user serviceable parts are inside the unit. A faulty rectifier module should be replaced as a complete unit. The installation description must be strictly adhered to. The rectifiers contain the following internal protection circuit breaker and fuses:
Rectifier P/N DPR 2900B-48 EnergE Internal AC fuse 20A Littlefuse P/N: 0215020.MRET5P Line and Neutral protected 20A Littlefuse P/N: 0215020.MRET5P Line and Neutral protected Internal DC output fuse 40A Wickmann P/N: TAC (142.6185) 2 fuses in parallel in - pole 40A Wickmann P/N: TAC (142.6185) 2 fuses in parallel in - pole

DPR 2000B-48 EnergE

Warning! Use always blank panels for empty rectifier slots to avoid user access to the electrical parts on the backplane.

Functional description

The rectifier contains two stages of high frequency power converter: The power factor corrector (PFC) has a bridgeless PFC with a switching frequency of 70 kHz. The PFC is responsible for the power factor and harmonic content of the input current. The DC-DC converter has a resonant LLC topology with a variable switching frequency between 80 to 250kHz. It is responsible for galvanic isolation and power conversion to the DC output. The control and interface circuit controls and protects the rectifier during all operation conditions appearing in a power system. The EMC filters guarantee the required standards.
Inrush current limiter EMC input filter Power factor corrector PFC Energy storage EMC output filter

ACinput

DC-DC converter

DCoutput

Control and interface

Auxiliary supply Primary auxiliary Galvanic separation

Secondary auxiliary

System bus

Figure 1. Block diagram

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PRODUCT DESCRIPTION Input voltage range

SR300A/-48V

If the input voltage exceeds the limits of the input voltage range the rectifier is shut off. The rectifier will restart automatically as soon as the input voltage returns into the specified input voltage range. At low input voltages, an output power derating is enabled to limit the input current to acceptable values. The product has an integrated AC overvoltage protection up to 400Vrms for the emerging markets with unstable AC utility and risk of loss off Neutral. AC overvoltage exceeding the maximum allowable AC input voltage may cause rectifier failure.

Figure 2. DPR 2000B-48 Input characteristic

Figure 3. DPR 2900B-48 Input characteristic

Warning! Do not operate the device without a transient protection described in Generic installation manual for power systems

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SR300A/-48V

Warning! Ensure in the installation that the Neutral will never be disconnected before the supplying AC lines.

Warning! Ensure in the installation that the supplying AC lines will be never connected before the Neutral.

Inrush current limitation

When the rectifier is first connected to the mains, the energy storage capacitors are charged via resistors to limit the inrush current. As soon as a certain capacitor charge voltage level is reached, these resistors are bypassed and the rectifier starts up and delivers output power.
Output characteristic

The rectifier has a constant output power characteristic to meet the demand of optimal use of the power supply to electronic constant power loads. The result is a constant recharging current to the battery after a mains outage, and a better use of rectifier efficiency.

3.1.1 Output characteristic EnergE product version

Figure 4. DPR 2000B-48 output characteristic for EnergE product version

Figure 5. DPR 2900B-48 output characteristic for EnergE product version

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PRODUCT DESCRIPTION Output voltage

SR300A/-48V

The factory setting is defined for flooded battery types: 54V. If a controller is used, it can remotely adjust the rectifier output voltage to different values via digital communication interface. The default output voltage in the system can be changed by means of configuration with PSC 3 power system controller
Output current

DPR 2000B-48: The factory setting for the output current limit is 42 ADC. DPR 2900B-48: The factory setting for the output current limit is 56.25 ADC.
Cooling

The device is fan cooled. The cooling direction is from front to rear.

Warning! Apply always blank panels for empty rectifier slots to avoid wrong air circulation inside the system!

Overvoltage protection OVP

The rectifier is equipped with a selective over voltage protection, that shuts down the rectifier in case of output voltage exceeding an internally set limit. Only the guilty rectifier will be shut down. The factory setting is 59 V. Reset of OVP shut down can be done by disconnecting the mains supply voltage for approx. 2 seconds.
Thermal management

The rectifier is protected in case of abnormal environment conditions, interrupted air flow and fan failure. Therefore several thermal sensors are integrated. The thermal management (reference sensor) reduces the output current in order to limit internal temperature according the characteristics below:

Figure 6. DPR 2000B-48 thermal management

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SR300A/-48V

Figure 7. DPR 2900B-48 thermal management

The thermal management (protection sensor) protects the rectifier against interrupted air flow and fan failure. During these conditions, the rectifier is shut down as soon as the internal temperature reaches a critical value.
Loadsharing

The rectifier is equipped with an active load sharing function that ensures equal load on parallel rectifiers. The function uses the signal interface bus between rectifiers. This function does not require any other external unit outside rectifiers.

Note! Warning! The DPR 2000B-48 and DPR 2900B-48 have a digital load sharing. Therefore the CAN bus requires the right bus termination resistor for proper load sharing. Refer to PSC 3 system integration manual for proper bus termination guidance.

Configuration

In systems without controller the rectifier operates with the factory-set standard configuration; in systems with PSC 3 controller, the application related configuration is automatically done upon inserting the rectifier module.
Config button

The Config push buttons provide the user interface to enable the special rectifier assignment to PSC 3 by the operator.
Rectifier supervision and control functions

In systems with PSC 3 controller applying digital communication, the following data and appropriate functions are available.

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3.1.2 Manufacturing data

This data is stored at production. It can be transmitted to the PSC 3 upon request:
SAP serial no. / SAP part no. SW / HW version no.

3.1.3 Configuration data

This data is stored in the PSC 3 and in the rectifier module. It is downloaded at the first system start or after a configuration change only:
Nominal output voltage Output current limitation Output power limitation Maximum output voltage / current / power at start up Start up delay, limit time Low input voltage for shut down / mains failure detection Low input voltage for start up

Note! The special separate charge system functionality is not supported by this rectifier series

3.1.4 Commands / control data

The following commands are transmitted from the PSC 3 to the rectifier upon request by the operator or by controller function:
Start / stop rectifier standby mode Reset latched rectifier failures e.g. OVP, OTP and fan failure

The following control data is transmitted from the PSC 3 to the rectifier periodically:
Output voltage (VPGM) Output current limit / output power limit

3.1.5 Information data

The rectifier calculates following data and transmits it upon request:
Total operating time Total delivered energy

The following data is transmitted by the rectifier periodically:

Rectifier status (Power off, Remote off, AC failure, Rectifier mode, Deration of output power / output current / high temperature / low input voltage, fan status, over-temperature / over-voltage protection status / load sharing status). Rectifier data (output voltage, output current).

3.1.6 Measurements
Following data is transmitted upon request from the PSC 3 only:
AC input voltage Internal temperatures Output current 21

PRODUCT DESCRIPTION

SR300A/-48V

Output power Maximum power reserve (for efficiency mode)

3.1.7 Optional data

Rectifier positioning

On request the rectifier is able to process an addressing based on the physical position in the system. Therefore an additional optional hardware is needed in the system to support the rectifier positioning functionality.

Note! Rectifier positioning option is supported up to 12 shelves maximum, mean up to 48 rectifiers for 23in shelves, up to 36 rectifiers for 19in shelves

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PRODUCT DESCRIPTION

SR300A/-48V

4 Front elements
Front elements EnergE rectifier series Rectifier fixation clip

Locked

Unlocked

Config button

Rectifier status LED

Unlocked

Locked

Figure 8. DPR 2000B-48 and DPR 2900B-48 Front panel EnergE series

Rectifier status indications

LED OK in green colour is on if:

Rectifier is in normal operation

LED OK in green colour is blinking if:

Rectifier has turned off by means of PSC 3 command. Rectifier is in standby mode When the rectifier is waiting to start up during the start up delay configured by on system level on PSC 3 controller When the AC input voltage is present, but out of rectifier operating range.

LED OK is off if:

Rectifier is not operating due missing AC mains Rectifier is not operating due to rectifier failure Rectifier is not operating due to overtemperature / overvoltage shutdown. Rectifier is not operating due to ongoing SW download process

LED LD is off, if the rectifier is loaded normally:

Load current is within the range 5% 100% of its rating. Rectifier is not operating Rectifier has turned off by means of PSC 3 command. Rectifier is in standby mode

LED LD in yellow colour is on if:

The rectifier is unloaded respectively operating in very light load < 5% of its nominal rating.

LED LD in yellow colour is blinking if:

The rectifier is operating in current limit mode The rectifier has been short circuited on the DC output

LED COM in green colour turns on if:

The rectifier is communicating with the power system controller PSC 3

LED COM turns off if:

No PSC 3 communicating with the rectifier Error in IMBUS cabling or wrong bus termination

LED COM in green colour blinks if:

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PRODUCT DESCRIPTION

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At start up of the rectifier during configuration process of the interface Identify a specific rectifier module in the system by using PSC 3 (blinking 60s) Rectifier fixation

The rectifier can be fixed in a shelf by moving the clip into outside (locked) position. To unlock the rectifier in a shelf, the clip must be moved into inside position. Special fixation support must be provided in the shelf to ensure the rectifier fixation.

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SR300A/-48V

5 OPERATION
Installation

Warning! Please install this rectifier only into systems with power system controller PSC 3. Integrating this rectifier model into system configurations with other power system controller will lead into malfunction, non loadsharing and strange alarming.

Commissioning Troubleshooting Place rectifier in its rack position. This contact AC, DC and system bus. Push fixation clip to lock the rectifier in its position Check LED OK. Check LED LD - In case the system is loaded, LD LED must be off. For systems with PSC 3: LED COM must be on.

The following instructions can be helpful in case of a rectifier alarm to find out whether a rectifier is faulty or the failure is outside the rectifier module. Internal failures can only be repaired in a Delta factory, so the rectifier module must be replaced in the system with a new unit. Standard troubleshooting - LED OK is off and an alarm is given:
Possible root cause Mains voltage is missing Rectifier is in SW download process air flow blocked Rectifier is not properly plugged in Fan failure, Rectifier is faulty Diagnostic instruction Check mains fuse breaker in system Wait until PSC 3 has terminated the SW download to the rectifier Check air flow at front and behind the shelf, clean air filter on system, check fans on system level Unplug rectifier plug in rectifier again. Replace rectifier module

Standard troubleshooting - LED OK is blinking and an alarm is given:

Possible root cause Mains voltage is out of operating range: Diagnostic instruction Check, if anywhere in the installation a loss of Neutral occurred. Wait until AC mains recover back to nominal conditions.

Standard troubleshooting - LED COM is blinking or off and an alarm is given:

Possible root cause Bus cable in the system Diagnostic instruction Check bus cable to PSC 3

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PRODUCT DESCRIPTION Possible root cause Incorrect bus termination resistor

SR300A/-48V

Diagnostic instruction Check correct IMBUS termination according section and PSC 3 system integration manual.

Note! Systems in standalone operation: COM-LED blinking: This status show the unterminated digital CAN bus. Check correct IMBUS termination according section and PSC 3 system integration manual.

Standard troubleshooting - LED LD is on: LD on means rectifier is not loaded. In case the other rectifiers in the system have LED LD off, then this mean, the rectifier cannot participate in the load sharing due to not well plug in into the shelf, unproper DC interconnection between the shelves, wrong voltage setting or rectifier fault. The following check list guide the user to trouble shoot:
Possible root cause Rectifier is not loaded Rectifier is not current sharing properly Diagnostic instruction Check if the load is connected on the system. Unplug rectifier. Reconnect again. Press Config button on rectifier during plug in of the rectifier. Keep pressing Config button for minimum 10s until LED Com starts blinking. Check if DC interconnection between the shelves is properly. Replace rectifier

Standard troubleshooting - LED LD is blinking: Blinking LD LED means rectifier is in current limit mode
Possible root cause Rectifier is in current limit or short circuit Rectifier is not current sharing properly Diagnostic instruction In case all rectifiers indicate the same status, check if there is any extreme load connected, or if there is any short circuit in the system. Unplug rectifier. Reconnect again. Press Config button on rectifier during plug in of the rectifier. Keep pressing Config button for minimum 10s until LED Com starts blinking. Check if DC interconnection between the shelves is properly. Replace rectifier

Rectifier replacement in a running system Step 1 Push fixation clip direction to center position to unlock the rectifier Step 2 Step 3 Remove rectifier module Place the new rectifier into its rack position according commissioning instruction.

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PRODUCT DESCRIPTION Step 4

SR300A/-48V

Check system (controller) for alarms.

Warning! Please install this rectifier only into systems with power system controller PSC 3. Integrating this rectifier model into system configurations with other power system controller will lead into malfunction, non loadsharing and strange alarming.

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6 PSC3 G2 - PRODUCT DESCRIPTION

Introduction

The PSC 3 G2 is a 3rd generation power system controller. This product is an optimum solution for small to very large and complex power systems. It consists of a central unit, which provides basic I/O periphery, and of a very robust and reliable CAN standard based communication bus (IMBUS), providing easy expansion. The front end modules are located close to the elements to be monitored. The benefit is an easy wiring, which is perfect for expandable power systems with decentralized distributions (BDFB) and batteries in separate rooms. The integrated PLC offers the flexibility for monitoring and control of auxiliary devices, later functions upgrade and system capacity expansions. New enhanced system functions support the reduction of operating costs. The battery management with regularly accomplished capacity tests is one of the key factors for the availability of a power system. The PSC 3 G2 allows remote alarming by means of potentialfree relay contacts or via modem or LAN / Ethernet. The SNMP functionality offers enhanced remote alarming and is designed to work with SNMP managers. An integrated web server offers a user friendly interface for detailed monitoring and control with a standard web browser.
Modular system concept

PSC 3 G2 is a small device but can handle a large amount of peripherals. The appropriated functions are activated by configurable software add-on's. The following figure shows the PSC 3 G2 system concept.
0-1 ACM NMS (SNMP) Configuration, Supervision (web browser)

0-2 UIM (Display)

0-31 String Sensors

Modem*

Ethernet

GSM/ GPRS

18Vdc-75Vdc supply voltage

0-3 SENSN per String Sensor

Telephone Line IMBUS (CAN) Modem Public Network Internet / Intranet Ethernet 0-3 SENSN (V,I,T,Fuse) SENSN Bus CAN Repeater

Ethernet 0-128 digital rectifiers (individual remote control)

Modem

The modular PSC3 G2 system concept.

(3-p has e

U/I/ F)

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Overview of features and system configuration

The open architecture of PSC 3 allows extending the functionality in the future by integrating new bus devices / remote software upgrading of system components. Key features of a PSC 3 system:
Flexible setup of battery / load string arrangements and alarms, trigger levels, limits IMBUS interface using high immunity CAN bus technology Remote software update of system components Local string measuring devices suitable for all string configurations

The PSC 3 control unit offers the following features:

6 digital outputs (changeover contacts). 4 digital inputs (software configurable thresholds). IMBUS interface local SENSN bus for monitoring up to three strings (current, voltage, temperature and fuse) galvanic isolated Terminal interface Modem and Ethernet Interface optional real time clock board PSCIR1

The following maximum system configuration can be realized:

128 individually controlled digital rectifiers 96 Battery and/or load strings, each of them able to monitor current, voltage, temperature and fuse (groups) 97 relay outputs for alarming or LVD/LVLD 222 digital inputs with individual threshold and hysteresis for supervision of additional equipment two displays for system monitoring and basic setup Alarm and OK LED, Buzzer and 5 user configurable LED indicators for local alarming Monitoring and configuration of power system via terminal interface and Ethernet (LAN) by means of a computer with a web browser (no additional software required)

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7 PSC 3 module
Interface description

The PSC 3 controller has a Terminal, Modem and Ethernet connections on the front panel for local and remote access to the module, as well as output relays, digital inputs and LEDs for alarm and power on indications (See -.) The connections to the inter module bus (IMBUS) and to other PSC 3 modules are located on the back of the controller. The power to the module is fed through an interface on the back (See -.)

The PSC 3 module front panel and interfaces.

The PSC 3 interfaces on the back.

30

PRODUCT DESCRIPTION

SR300A/-48V

UIM menu

Menu structure

Default Menu
The 4 basics system information Mode, Usys, Iboad and Ibatt are displayed per default.
Mode: Usys: Iload: Ibatt: float 53.5 V 120.0 A 15.0 A

The first line will change to Remote Access if a web user as remote access to the PSC 3 over the Ethernet or Modem interfaces.
Remote Access Usys: 53.5 V Iload: 120.0 A Ibatt: 15.0 A

If the DHCP server service is engaged, the first line will change to DHCP-Server on
DHCP-Server on Usys: 53.5 V Iload: 120.0 A Ibatt: 15.0 A

Main Menu
Press or to select a Sub MENU Press ENTER to enter in a Sub MENU, change a parameter or execute a command. Press EXIT to quit a Sub MENU If you don't press a key, the default MENU will pop up after a 3 minutes timeout.
MAIN MENU 1. DC-SYS STATUS 2. AC-SYS STATUS 3. ALARM MAIN MENU 1. DC-SYS STATUS 2. AC-SYS STATUS 3. ALARM MAIN MENU

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PRODUCT DESCRIPTION
2. AC-SYS STATUS 3. ALARM MAIN MENU 2. AC-SYS STATUS 3. ALARM 4. LOG MAIN MENU 3. ALARM 4. LOG 5. GENERAL MAIN MENU 4. LOG 5. GENERAL 6. CONFIGURATION MAIN MENU 5. GENERAL 6. CONFIGURATION 7. BATTERY FUNCT MAIN MENU 6. CONFIGURATION 7. BATTERY FUNCT 8. RECTIFIER FUNCT MAIN MENU 7. BATTERY FUNCT 8. RECTIFIER FUNCT 9. SETUP MAIN MENU 8. RECTIFIER FUNCT 9. SETUP 10. MAINTENANCE MAIN MENU 9. SETUP 10. MAINTENANCE 11. METER PANEL

SR300A/-48V

32

PRODUCT DESCRIPTION

SR300A/-48V

DC-SYS Status
1. 1.1 1.2 1.3 DC-SYS STATUS OVERVIEW LOAD BATTERY
ENTER

1.1 OVERVIEW Mode: float Usys: 53.5 V Iload: 120.0 A 1.1 OVERVIEW Ibatt: 15.0 A Irect: 135.0 A Psys: 6420 W

1. 1.1 1.2 1.3

DC-SYS STATUS OVERVIEW LOAD BATTERY

ENTER

ENTER 1.2 LOAD Load1 94.0 A Load2 26.0 A

Load1 Current: 94.0 A Voltage: 53.5 V Fuse Status: ok Load2 Current: 26.0 A Voltage: 53.5 V Fuse Status: ok Batt1 Current: 15.0 A Voltage: 53.5 V Fuse Status: ok RM1 Status: Uout: Iout: on 53.48 V 135.0 A RM1 Uout: Iout: Pout: 53.48 V 135.0 A 7223 W

ENTER 1.2 LOAD Load1 94.0 A Load2 26.0 A

1. 1.1 1.2 1.3 1. 1.2 1.3 1.4

DC-SYS STATUS OVERVIEW LOAD BATTERY DC-SYS STATUS LOAD BATTERY RECTIFIER

ENTER

ENTER 1.3 BATTERY Batt1 15.0 A

ENTER

ENTER 1.4 RECTIFIER RM1 on RM2 off

1.4 RECTIFIER RM1 on RM2 off

ENTER

RM2 Status:manual off Uout: 0.00 V Iout: 0.0 A

ENTER LVDBatt1 State: false

1. 1.3 1.4 1.5

DC-SYS STATUS BATTERY RECTIFIER LVD

ENTER

1.5 LVD LVDBatt1 LVDLoad1

ENTER

LVDBatt1 State: false Inhibit Yes?

Inhibit
ENTER

No

1. 1.4 1.5 1.6

DC-SYS STATUS RECTIFIER LVD TEMPERATURES

1.6 TEMPERATURES Tbatt: 31.0 C Tambiant: 25.0 C

1. 1.5 1.6 1.7

DC-SYS STATUS LVD TEMPERATURES AC MEASUREME.

ENTER

1.7 AC MEASUREME. Phase 1: 231.0 V Phase 2: 232.0 V Phase 3: 233.0 V 1.7 AC MEASUREME.

Voltages, currents, power, frequency and power factor with ACM1 and external device Voltages only with internal-single phase RM

33

PRODUCT DESCRIPTION
Phase 1: Phase 2: Phase 3: 15.0 A 25.0 A 35.0 A

SR300A/-48V

1.7 AC MEASUREME. Phase 1: 0.81 Phase 2: 0.82 Phase 3: 0.83

AC-SYS Status (not implemented yet)

2. 2.1 2.2 2.3 2. 2.1 2.2 2.3 2. 2.1 2.2 2.3 2. 2.2 2.3 2.4 2. 2.3 2.4 2.5 AC-SYS STATUS OVERVIEW LOAD INVERTER AC-SYS STATUS OVERVIEW LOAD INVERTER AC-SYS STATUS OVERVIEW LOAD INVERTER AC-SYS STATUS LOAD INVERTER STATIC SWITCH AC-SYS STATUS INVERTER STATIC SWITCH TEMPERATURES

Alarm
3. ALARM
3.1 ALARM LIST 3.2 ALARM STOP 3.3 LED ASSIGNMENT
ENTER

3.1 ALARM LIST S Urgent Alarm

ENTER

S Urgent Alarm S Ua low: true

3.1 ALARM LIST S Urgent Alarm S Non Urg RFA

ENTER

S Non Urg RFA S Non Urg RFA: true

3. ALARM
3.1 ALARM LIST 3.2 ALARM STOP 3.3 LED ASSIGNMENT

ENTER

3.2 ALARM STOP

Stop

ENTER

3.2 ALARM STOP

Stop Yes?

3. ALARM
3.1 ALARM LIST 3.2 ALARM STOP 3.3 LED ASSIGNMENT

ENTER

S Urgent Alarm-> S Non Urg Alarm-> S Alarm Stop-> S Mainsfailure-> Usys too high->

34

PRODUCT DESCRIPTION Log

4. LOG 4.1 ENTRIES 4.2 CLEAR
ENTER

SR300A/-48V

4.1 ENTRIES
03.04.2003 17:35:00 03.04.2003 16:35:17 03.04.2003 15:00:00

ENTER

4.1 ENTRIES
03.04.2003 17:35:00

S Mainsfailure-ok
ENTER

4.1 ENTRIES
03.04.2003 17:35:00 03.04.2003 16:35:17 03.04.2003 15:00:00

4.1 ENTRIES
03.04.2003 16:35:17

S Mainsfailure

4. LOG 4.1 ENTRIES 4.2 CLEAR

ENTER

4.2 CLEAR Clear Log

ENTER

4.2 CLEAR Clear Log Yes?

ENTER

4.2 CLEAR Clear Log Ok

General
5.GENERAL 5.1 SW VERSION 5.2 LANGUAGE 5.3 TIME&DATE 5. GENERAL 5.1 SW VERSION 5.2 LANGUAGE 5.3 TIME&DATE
ENTER

5.1 SW VERSION PSC 3 23 12 2005 Version: V1.50 Build Version: 1 5.2 LANGUAGE English 5.2 LANGUAGE French
ENTER ENTER

ENTER

5.2 LANGUAGE English

English is default, choose with or one of two other possible loaded languages. Restart UIM Menu if changed

5.2 LANGUAGE French Yes?

5. GENERAL 5.1 SW VERSION 5.2 LANGUAGE 5.3 TIME&DATE 5. GENERAL 5.2 LANGUAGE 5.3 TIME&DATE 5.4 TCP/IP

ENTER

5.3 TIME&DATE Date: Time: 03.04.2003 16:25:31

ENTER

5.3 TIME&DATE
03.04.2003 16:25:31

ENTER

5.4 TCP/IP 5.4.1 DHCP 5.4.2 IP-ADDRESS 5.4.3 SUBNET-MASK

ENTER

5.4.1 DHCP DHCP client

ENTER

5.4.1 DHCP CLIENT DHCP 5.4.1 DHCP CLIENT DHCP server client

5.4 TCP/IP 5.4.1 DHCP CLIENT 5.4.2 IP-ADDRESS 5.4.3 SUBNET-MASK 5.4 TCP/IP 5.4.3 SUBNET-MASK 5.4.4 GATEWAY-ADD 5.4.5 MAC-ADDRESS

ENTER

5.4.2 IP-ADDRESS 172.025.138.034

5.4.5 MAC-ADDRESS 00-02-55-9D-DA-43

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PRODUCT DESCRIPTION

SR300A/-48V
ENTER 5.4 TCP/IP 5.4.5 MAC-ADDRESS 5.4.6 MODEM-PPP 5.4.7 TERMINAL-PPP

5.4.6 MODEM-PPP .1 LOCAL-ADDRESS .2 REMOTE-ADDRESS 5.4.6 MODEM-PPP .1 LOCAL-ADDRESS .2 REMOTE-ADDRESS

ENTER

.1 LOCAL-ADDRESS 192.168.000.073

ENTER

.2 REMOTE-ADDRESS 192.168.000.201

5. GENERAL 5.3 TIME&DATE 5.4 TCP/IP 5.5 UIM PASSWORD

ENTER

5.5 UIM PASSWORD ENTER 5.5.1 CHANGE 5.5.2 RESTORE DEF. 5.5 UIM PASSWORD ENTER 5.5.1 CHANGE 5.5.2 RESTORE DEF.

5.5.1 CHANGE Change

5.5.2 RESTORE DEF Restore

5. GENERAL 5.4 TCP/IP 5.5 UIM PASSWORD 5.6 HELP 5. GENERAL 5.5 UIM PASSWORD 5.6 HELP 5.7 ABOUT

ENTER EX& EX& EX&EN ENTER

5.6 HELP Contrast + Contrast Test Mode

(c) Delta Energy Systems

Configuration
6. CONFIGURATION 6.1 EVENT 6.2 USYS CALIBR
ENTER

6.1 EVENT 6.1.1 THRESHOLDS 6.1.2 DELAYS 6.1.3 TIMERS

ENTER

6.1.1 THRESHOLDS Usys too high Usys too low FAN1 on

ENTER

Usys too high Measurement: Usys Up Thresh: 58.00V Hysteresis: 0.20V Usys too high Measurement: Usys Up Thresh: 58.00V Hysteresis: 0.20V Usys too high Measurement: Usys Up Thresh: 58.00V Hysteresis: 0.20V

6.1.1 THRESHOLDS Usys too high Usys too low FAN1 on 6.1 THRESHOLDS Usys too high Usys too low FAN1 on

ENTER

Usys too low Measurement: Usys Low Thres: 46.00V Hysteresis: 0.20V FAN1 on Measurement: Tbatt Up Thresh: 33.0C Hysteresis: 3.0C

ENTER

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PRODUCT DESCRIPTION
6.1 EVENT 6.1.1 THRESHOLDS 6.1.2 DELAYS 6.1.3 TIMERS

SR300A/-48V
ENTER

6.1.2 DELAYS Long Mainsfailure

ENTER

Long Mainsfailure Inp:S Mainsfailure TRUE for: 01:00:00 FALSE for:00:00:00 Long Mainsfailure Inp:S Mainsfailure TRUE for: 01:00:00 FALSE for:00:00:00 Long Mainsfailure Inp:S Mainsfailure TRUE for: 01:00:00 FALSE for:00:00:00

6.1 EVENT 6.1.1 THRESHOLDS 6.1.2 DELAYS 6.1.3 TIMERS

ENTER

6.1.3 TIMERS Light On

ENTER

Light On Start: 18:00 hh:mm On: Mo Tu We Th Fr End: 06:00 hh:mm

These Events are examples of user defined events (not system events) 6. CONFIGURATION 6.1 EVENT 6.2 USYS CALIBR
ENTER ENTER 6.2 USYS CALIBR Measured: 53.1 V Calibrated: 53.5 V Calibrate

Light On On: Mo Tu We Th Fr End: 06:00 hh:mm On: Mo Tu We Th Fr

6.2 USYS CALIBR External Measured Value: 53.09

Battery Function
7. 7.1 7.2 7.3 BATTERY FUNCT FLOAT CHARGE EQUALIZE BOOST CHARGE 7. 7.1 7.2 7.3 7. 7.1 7.2 7.3 BATTERY FUNCT FLOAT CHARGE EQUALIZE BOOST CHARGE BATTERY FUNCT FLOAT CHARGE EQUALIZE BOOST CHARGE 7. 7.2 7.3 7.4 BATTERY FUNCT EQUALIZE BOOST CHARGE USYS SUPERVIS.
ENTER ENTER ENTER

7.1 USYS REGUL. Usys @20C:53.50 V Tcoeff: 72mV/C TC_low: 0.0 C 7.2 EQUALIZE 7.2.1 PARAMETERS 7.2.2 START/STOP
ENTER

7.2.1 PARAMETERS Voltage: 54.00 V Duration: 720 min

ENTER

7.3 BOOST CHARGE 7.3.1 PARAMETERS 7.3.2 START/STOP

ENTER

7.3.1 PARAMETERS Voltage: 54.0 V Istart: 50.0 A Istop: 10.0 A

7.4 USYS SUPERVI. Ua max: 56.00 V Ua min: 49.00 V Us max: 54.30 V 7.4 USYS SUPERVI. Us max: 54.30 V Us min: 52.80 V Hysteresis: 0.10 V

7. BATTERY FUNCT

ENTER

7.5 BATTERY TEST

ENTER

7.5.1 PARAMETERS

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PRODUCT DESCRIPTION
7.3 BOOST CHARGE 7.4 USYS SUPERV. 7.5 BATTERY TEST 7.5.1 PARAMETERS 7.5.2 NBT PARAM. 7.5.3 START/STOP 7.5 BATTERY TEST 7.5.1 PARAMETERS 7.5.2 NBT PARAM. 7.5.3 START/STOP 7.5 BATTERY TEST 7.5.1 PARAMETERS 7.5.2 NBT PARAM. 7.5.3 START/STOP 7.5 BATTERY TEST 7.5.2 NBT PARAM. 7.5.3 START/STOP 7.5.4 RESULTS 7.5 BATTERY TEST 7.5.3 START/STOP 7.5.4 RESULTS 7.5.5 NBT RESULTS

SR300A/-48V
Usupport: 48.0 V Idischarge:100.0 A Duration: 300 min
ENTER

7.5.2 NBT PARAM. Voltage: 48.0 V Period: 300 min

ENTER

7.5.3 START/STOP ENTER Status: inactive Start

7.5.3 START/STOP Status: inactive Start Yes?

ENTER

7.5.4 RESULTS
10.10.2003 17:35:00

Result: Voltage:
ENTER

ok 50.60V

7.5.5 NBT RESULTS

10.10.2003 17:35:00

Result: Voltage:

not done **** V

7.5.5 NBT RESULTS Voltage: **** V Time: **** S Disch. Cap.: 0 Ah

7.5 BATTERY TEST 7.5.4 RESULTS 7.5.5 NBT RESULTS 7.5.6 FAIL. EVENT
ENTER

ENTER

ENTER 7.5.6 FAIL. EVENT Status: active

7.5.6 FAIL. EVENT Status: active Reset Yes?

Reset
ENTER

7. 7.4 7.5 7.6

BATTERY FUNCT USYS SUPERV. BATTERY TEST MIDDLE POINT

7.6 MIDDLE POINT 7.6.1 PARAMETERS 7.6.2 FAIL. EVENT 7.6.3 MEASUREMENT 7.6 MIDDLE POINT 7.6.1 PARAMETERS 7.6.2 FAIL. EVENT 7.6.3 MEASUREMENT 7.6 MIDDLE POINT 7.6.1 PARAMETERS 7.6.2 FAIL. EVENT 7.6.3 MEASUREMENT

7.6.1 PARAMETERS Ud chrg: 1.00 V Ud dischrg: 1.00 V

ENTER

7.6.2 FAIL. EVENT Status: active Reset

ENTER

7.6.2 FAIL. EVENT Status: active Reset Yes?

ENTER

7.6.3 MEASUREMENT ENTER MPBatt1: 25.6 V

MPBatt1 String: Batt1 Udiff: 1.2 V Status: fail

7. 7.5 7.6 7.7

BATTERY FUNCT BATTERY TEST MIDDLE POINT BLOCK

ENTER

7.7 BLOCK 7.7.1 PARAMETERS 7.7.2 FAIL. EVENT 7.7.3 MEASUREMENT 7.7 BLOCK 7.7.1 PARAMETERS

ENTER

7.7.1 PARAMETERS Ud chrg: 1.00 V Ud dischrg: 1.00 V

ENTER

7.7.2 FAIL. EVENT Status: active

ENTER

7.7.2 FAIL. EVENT Status: active

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PRODUCT DESCRIPTION
7.7.2 FAIL. EVENT 7.7.3 MEASUREMENT 7.7 BLOCK 7.7.1 PARAMETERS 7.7.2 FAIL. EVENT 7.7.3 MEASUREMENT
ENTER

SR300A/-48V

Reset
ENTER

Reset

Yes?

7.7.3 MEASUREMENT ENTER BMBatt1: fail BMBatt2: ok

BMBatt1 BMBatt1-1: ok BMBatt1-2: fail BMBatt1-3: fail

7. 7.6 7.7 7.8

BATTERY FUNCT MIDDLE POINT BLOCK IDIFF

7.8 IDIFF 7.8.1 PARAMETERS 7.8.2 FAIL. EVENT 7.8.3 MEASUREMENT 7.8 IDIFF 7.8.1 PARAMETERS 7.8.2 FAIL. EVENT 7.8.3 MEASUREMENT 7.8 IDIFF 7.8.1 PARAMETERS 7.8.2 FAIL. EVENT 7.8.3 MEASUREMENT

ENTER

7.8.1 PARAMETERS Idm chrg: 30 % Idm dischrg: 30 %

ENTER

ENTER 7.8.2 FAIL. EVENT Status: ok

7.8.2 FAIL. EVENT Status: ok Reset Yes?

Reset

ENTER

7.8.3 MEASUREMENT Idiff: 0 %

7. 7.7 7.8 7.9

BATTERY FUNCT BLOCK IDIFF TDIFF

ENTER

7.9 TDIFF 7.9.1 PARAMETERS 7.9.2 FAIL. EVENT 7.9.3 MEASUREMENT 7.9 TDIFF 7.9.1 PARAMETERS 7.9.2 FAIL. EVENT 7.9.3 MEASUREMENT

ENTER

7.9.1 PARAMETERS Tdiffmax: 30.0C

ENTER

ENTER 7.9.2 FAIL. EVENT Status: ok

7.9.2 FAIL. EVENT Status: ok Reset Yes?

Reset

7.9 TDIFF 7.9.1 PARAMETERS 7.9.2 FAIL. EVENT 7.9.3 MEASUREMENT

ENTER

7.9.3 MEASUREMENT Tdiff: 0C

7. BATTERY FUNCT 7.8 IDIFF 7.8 TDIFF 7.10 SEP CHARGE 7. BATTERY FUNCT 7.9 TDIFF 7.10 SEP CHARGE 7.11 BATTERY PARA 7. BATTERY FUNCT 7.10 SEP CHARGE 7.11 BATTERY PARA 7.12 BACKUP TIME

ENTER

7.10 SEP CHARGE Status: inactive

ENTER

7.11 BATTERY PARA Batt1 Batt2

ENTER

Batt1 Capacity: 300 Ah max Ibatt: 30 A

ENTER

7.12 BACKUP TIME ENTER 7.12.1 PARAMETERS 7.12.2 FAIL. EVENT 7.12.3 MEASUREMENT 7.12 BACKUP TIME
ENTER

7.12.1 PARAMETERS BT exp.: 60 min

7.12.3 MEASUREMENT

39

PRODUCT DESCRIPTION
7.12.1 PARAMETERS 7.12.2 FAIL. EVENT 7.12.3 MEASUREMENT 7. BATTERY FUNCT 7.11 BATTERY PARA 7.12 BACKUP TIME 7.13 EVENT CONTR.
ENTER

SR300A/-48V
Status: inactive BT estim.:**** min

7.13 EVENT CONTR. 7.13.1 PARAMETERS 7.13.2 STATUS 7.13 EVENT CONTR. 7.13.1 PARAMETERS 7.13.2 STATUS

ENTER

7.13 EVENT CONTR. Voltage: 53.50 V max.Ibatt: 100.0 A

ENTER

7.13.2 STATUS Status: inactive

Rectifier Function
8.RECTIFIER FUNCT 8.1 CONFIGURATION 8.2 REDUNDANCY 8.3 RECHARGE
ENTER

8.1 CONFIGURATION ENTER 8.1.1 OVERVIEW 8.1.2 SETUP 8.1.3 PHASE ASSIG. 8.1 CONFIGURATION ENTER 8.1.1 OVERVIEW 8.1.2 SETUP 8.1.3 PHASE ASSIG.

8.1.1 OVERVIEW Installed: 4 Ok: 4 Fault: 0 8.1.2 SETUP .1 RM NUMBER .2 RM NEW .3 RM LOST 8.1.2 SETUP .1 RM NUMBER .2 RM NEW .3 RM LOST 8.1.2 SETUP .1 RM NUMBER .2 RM NEW .3 RM LOST
ENTER ENTER

.1 RM NUMBER Number: Fail. for NUA: Fail. for UA: .2 RM NEW Installed: New: Acknowledge

4 1 2

ENTER

4 0

.3 RM LOST Installed: Lost: Acknowledge

4 0

8.1 CONFIGURATION 8.1.1 OVERVIEW 8.1.2 SETUP 8.1.3 PHASE ASSIG.

8.1.3 PHASE ASSIG Status: inactive Start

8.1.3 PHASE ASSIG

Status: wait for

assignment Finish

8.1.3 PHASE ASSIG Status: ok Start 8.RECTIFIER FUNCT 8.1 CONFIGURATION 8.2 RECHARGE 8.3 REDUNDANCY
ENTER

8.2 RECHARGE 8.2.1 PARAMETERS 8.2.2 STATUS 8.2 RECHARGE 8.2.1 PARAMETERS 8.2.2 STATUS

ENTER

8.2.1 PARAMETERS ENTER Expect. RT: 10 min

8.2.1 PARAMETERS Expect. RT: 0010

ENTER

8.2.1 STATUS Status: ok Estim. RT: 9 min

40

PRODUCT DESCRIPTION
8.RECTIFIER FUNCT 8.1 CONFIGURATION 8.2 RECHARGE 8.3 REDUNDANCY
ENTER

SR300A/-48V
8.3 REDUNDANCY 8.3.1 PARAMETERS 8.3.2 STATUS 8.3 RECHARGE 8.3.1 PARAMETERS 8.3.2 STATUS
ENTER ENTER

8.3.1 PARAMETERS ENTER Redundant RM: 2

8.3.1 PARAMETERS Redundant RM: 002

8.3.2 STATUS Status: inactive Redundant RM: 0

Setup
9. SETUP 9.1 SAVE SETUP 9.2 RESTORE SETUP 9. SETUP 9.1 SAVE SETUP 9.2 CLEAR SETUP
ENTER ENTER 9.2 CLEAR SETUP Setup: modified ENTER ENTER 9.1 SAVE SETUP Setup: modified

9.1 SAVE SETUP Setup: modified Save Yes?

Save

9.2 CLEAR SETUP

! When cleared PSC 3 will reboot automatically

9.2 CLEAR SETUP Setup: modified Clear Yes?

Clear

The menu CLEAR SETUP is protected by the factory Password!

Maintenance

These RS Latch Events are examples of user defined events (not system events)

10. Maintenance 10.1 RS LATCH 10.2 STATUS 10.3 REBOOT PSC 3

ENTER

ENTER 10.1 RS LATCH TbattTooHigh True ILoadTooHigh False

ENTER TbattTooHigh Status: True

TbattTooHigh Status: True Reset Yes?

Reset

ENTER 10.1 RS LATCH TbattTooHigh True ILoadTooHigh False

ENTER ILoadTooHigh Status: False

ILoadTooHigh Status: False Trigger Yes?

Trigger

10. Maintenance 10.1 RS LATCH 10.2 HW STATUS 10.3 REBOOT PSC 3

ENTER

10.2 HW STATUS 10.2.1 BOARDS 10.2.2 IMBUS

ENTER

ENTER 10.2.1 BOARDS APOCO ok APOSYS01 ok

APOCO 220000000000000018 Part Nu: D0120462 SW Version: V2.0

10.2.1 BOARD APOSCO ok APOSYS01 ok

ENTER

APOSYS01 220000000000001234 Part Nu: D0121384 SW Version: V1.06

10.2 HW STATUS

ENTER

10.2.2 IMBUS

41

PRODUCT DESCRIPTION
10.2.1 BOARDS 10.2.2 IMBUS

SR300A/-48V

Imbus Status:

ok

10. Maintenance 10.1 RS LATCH 10.2 STATUS 10.3 REBOOT PSC 3

ENTER

10.3 REBOOT PSC 3 Reboot

ENTER

10.3 REBOOT PSC 3 Reboot Yes?

Meter Panel

These data are examples of user defined Meter Panel measurements

11. METER PANEL Windspeed: 25 m/s Debit: 120 m3/s Door Alarm: True

Password

If you press ENTER on an editable parameter (when the value is highlighted) or execute a command like "Save Setup" or "Clear Log" the Menu Password will appear. A 6 position Password is required. The 4 keys can be used in the password, therefore for example with "EXIT" you will not exit the Password Menu but the password position will be incremented. Example with Save Setup
EXIT

9.1 SAVE SETUP Setup: modified Save

ENTER

PASSWORD
ENTER

Password

******

PASSWORD Password Ok ******

Wrong

PASSWORD Password Wrong

ENTER 9.1 SAVE SETUP Setup: modified

9.1 SAVE SETUP Setup: modified Save Process

Save
EXIT

Yes?

EXIT

9.1 SAVE SETUP Setup: saved Save ok

You have three attempts to enter a Password. Once a correct Password is entered, it will stay valid until the Default Menu pops up again (after a 3 minutes timeout or when you explicit go back).

42

PRODUCT DESCRIPTION

SR300A/-48V

The Default Password is UP UP DOWN EXIT EXIT ENTER In Menu 5.5 UIM PASSWORD you can change it, first you must enter the old password then the new one and then a confirmation. You can also restore the Default Password but for this action the factory Password is required!

5.5 UIM PASSWORD 5.5.1 CHANGE 5.5.2 RESTORE DEF.

ENTER

5.5.1 CHANGE Change

ENTER

PASSWORD Password ******

PASSWORD New ******

PASSWORD Confirm ******

5.5 UIM PASSWORD 5.5.1 CHANGE 5.5.2 RESTORE DEF.

ENTER

5.5.2 RESTORE DEF Restore

ENTER

PASSWORD Password ******

5.5.2 RESTORE DEF Restore Yes?

If the a Web user is logged and if a UIM user try to edit a value, clear the logs or save the setup, you have no write access to the database and this message pops up for 2 seconds.
9.1 SAVE SETUP No Write Access

The commands "Stop Alarm" and "LVD Inhibit" have no access to the database, therefore always possible.

43

PRODUCT DESCRIPTION

SR300A/-48V

Technical specifications General

Safety UL 60 950

EN 60 950, class I

CAN / CSA C22.2 EMI, radiated EN 55 022, class B Compliant with EN 300 386-2 Cooling Convection Mounting direction All Protection IP 20 Power supply Voltage range 18 ... 75 VDC Current 0.75 ADC maximum EMI, conducted EN 55 022, class B Input protection External fuse 2 A Input switch None Features Rectifier interface Digital, CAN-based Number of rectifiers Up to 128 Digital input Up to 225 Relay output Up to 97 Temperature Up to 96 Voltage, current Up to 96 Display Up to 2 user interface Modules Local monitoring LAN / RS232 / Web browser Remote monitoring LAN / Modem / Web browser Remote alarming Dry contacts / SNMP Languages English + 1 downloadable Web server access Up to 4 levels SNMP management Standard SNMP manager Functions Float voltage control / Temperaturecompensation Battery middle point voltage, up to 256 Battery string current symmetry monitoring Temperature difference monitoring Battery current limit, enhanced Boost charge Equalize Separate charge Battery test, advanced capacity test

LVD and PLD functions, up to 96 Real time clock (option) Genset functions Individual rectifier control Efficiency mode / Energy saving Rectifier cycling Sequential startup PLC functionality / event generator 200 data log entries Remote function upgrade Mains failure detection AC measurements Rectifier positioning User interface Status indication LED ok LED alarm User interface (option) 5 configurable LEDs LCD display Keypad Mechanics Height, body 43 mm / 1.69 inch Width, overall 86.5 mm / 3.41 inch Depth, overall 180 mm / 7.09 inch Weight 0.6 kg / 13.2 lb Environment Operating temperture -25 ... +60C / -13 ... +140F Relative humidity 95 %, non condensing Options User Interface Module LCD display and keys Real time clock See document for PSC 3 accessories.

Subject to change due to technical progress

44

PRODUCT DESCRIPTION

SR300A/-48V

8 SERVICE MANUAL

CONFIGURATION-THRESHOLDS

There are several thresholds according the setup file on PSC G2. Each system has the property setup file according the model. To change the values of each threshold please follow the steps below:
6. 6.1 6.2 6.3 CONFIGURACION UMBRAL RETIFICADOR USIS CALIBR
ENTER

6.1 UMBRAL Baja Tens1 Bat Alta Tens CC Alta Temp. Bat

ENTER

Baja Tens1 Bat Medicin: Usis Umbral baj.:47.00V Histresis: 1.00V Baja Tens1 Bat Medicin: Usis Umbral baj: 49.00V Histresis: 1.00V Baja Tens1 Bat Medicin: Usis Umbral baj: 49.00V Histresis: 1.20V

These Events are examples of user defined events (not system events)

Press <ENTER> on this field and change the values using <up> and <Down> Press <ENTER> on this field and change the values using <up> and <Down>

The system has the following thresholds:

Bat en Descarga

The Bat en Descarga is a user defined event used to indicate battery discharge. If the voltage is below this value, the event is activated and Evento Bateria alarm is generated. To change the values of this event please follow the steps on 5.1 and select Bat en Descarga.

Temp Alta

The Temp. Alta is a user defined event used to indicate high temperature. If the temperature is upper this value, the event is activated and Alarma Minor is generated. To change the values of this event please go to menu 6.1.1 and select Temp. Alta..

LVD ab

LVD ab, is user defined event used to disconnect the batteries with low voltage. In case of a LVD open an Alarma Major is generated.

45

PRODUCT DESCRIPTION CONFIGURATION-RECTIFIERS

SR300A/-48V

Eventually it is necessary add or remove rectifiers on system. The PSC 3 needs some information about the rectifier setup like number of installed rectifiers. To get an overview of the system the PSC 3 evaluates the most important information about the status of the rectifiers system. The following parameters are shown: Parameter Rectifiers installed Rectifiers ok Rectifiers fault Rectifiers new Description Range or Type Number of configured rectifiers Communicating rectifiers without failure Sum of missing rectifiers and rectifiers with failure Difference between number of communicating rectifiers and Rectifiers installed. Missing Rectifiers (difference between Rectifiers installed and number of communicating rectifiers)

Rectifiers lost

The number of installed rectifiers can be adjusted manually by changing the parameter according the picture below:
6. 6.1 6.2 6.3 CONFIGURACION UMBRAL RETIFICADOR USIS CALIBR
ENTER

6.2 RETIFICADOR 6.2.1 VISTAZO 6.2.2 SETUP 6.2 RETIFICADOR 6.2.1 VISTAZO 6.2.2 SETUP
ENTER

6.2.2 SETUP .1 RM NUMERO .2 RM NUEVO .3 RM PERDIDO

ENTER

.1 RM NUMERO Numero: Falla. p/ NUA: Falla. p/ UA:

4 1 2

CONFIGURATION-USIS CALIBR

To calibrate the Usis measurement please follows the steps below:

6. 6.1 6.2 6.3 CONFIGURACION UMBRAL RETIFICADOR USIS CALIBR
ENTER ENTER 6.3 USIS CALIBR Medido: 53.1 V Calibrado: 53.5 V Calibrar

6.3 USIS CALIBR

Valor Medicin Ext Valor: 53.09

Press <ENTER> on this field and change the values using <up> and <Down>

CONFIGURATION-FUNCION BATERIA

FLOTE CARGA To setup the system voltage according the battery connected on system please follow the steps below on UIM Display:

46

PRODUCT DESCRIPTION
7.FUNCION BATERI 7.1 FLOTE CARGA 7.2 ECUALIZAR 7.3 RECARGA
ENTER

SR300A/-48V
7.1 FLOTE CARGA Usis @20C:53.50 V Tcoef: 72mV/C Tc_bajo: 0.0 C Press <ENTER> on this field and change the values using <up> and <Down>

Each of this parameters are describing in the table below:

Parameter Usis @20C Tcoeff Description Nominal system voltage to regulate to at 20C. If temperature compensation is used, this voltage will vary! Temperature compensation coefficient for system voltage in -mV per C of the battery temperature. Tcoeff always specifies the coefficient for the entire battery rack and is entered as a positive value in mV steps. Low limit for the area in which the temperature compensation is active. High limit for the area in which the temperature compensation is active. High limit for the temperature compensation. Range or Type Default 40 ... 60V 53,5V 0 ... 200mV/C 72mV/C

Tc_low Tc_high Utc_high

0C ... Tc_high Tc_low ... 70C

0C 45C

System-Voltage 58.00V Type

RECARGA After a discharge phase the battery current inverses and recharges the battery. Boost charge starts as soon as the recharge current goes above Icomienzo. Boost charge stops as recharge current goes below Ifim. To setup the parameters for recharge please follow the steps below on UIM Display:
7.FUNCION BATERI 7.1 FLOTE CARGA 7.2 ECUALIZAR 7.3 RECARGA
ENTER

7.3 RECARGA 7.3.1 PARMETROS 7.3.2 INICIAR/PARA.

ENTER

7.3.1 PARAMETROS Tensin: 54.0 V Icomienzo: 50.0 A Ifim: 10.0 A

The recharge can be star/stop manually over the INCIAR/PARA. on UIM Display. PARAMETROS BATERIA To setup the battery parameters please follow the steps below on UIM Display:
7.FUNCION BATERI 7.8 TDIFF 7.9 CARGA SEP. 7.11 PARAM.BATERI.
ENTER

7.11 PARAM.BATERI. Batt1 Batt2

ENTER

Batt1 Capacidad: 300 Ah Ibat max.: 30 A

After a mains failure or when some battery cells are permanently damaged, the battery current can be quite extensive. To avoid overheating or further damages to the batteries, the PSC has the possibility to limit the battery current by lowering the system voltage. If more than one battery string is present, then the current is regulated on the string with the highest current measurement. Parameter max. Ibatt Description Maximum allowed current in a battery string Range or Type 1A ... 50kA Default 100A

47

PRODUCT DESCRIPTION

SR300A/-48V

9 TROUBLE SHOOTING

Trouble Shooting - Rectifier

Help for finding out whether a fault is inside or outside the module in case of a rectifier alarm. Internal failures can only be repaired by Delta, so the rectifier is to be replaced. Rectifier Replacement in a running System Remove rectifier module Place new rectifier into its rack position Check system (controller) for alarms.

Trouble Shooting System Rectifier

Standard troubleshooting List of alarms on UIM Display Lista Alarmas: S HW Failure Check mesurements of Ibat. If this measuments is show on UIM display by ****A, replace the SENSN Board and check the cables. Check measuments of Tbatt. If the measurements are showing on UIM display by ****C, replace the Temperature Sensors. Brk Abierto Temp. Alta Check the fuses or magnetic circuit breakers. The battery temperature is too high. Check the thresholds of Alta Temp.Bat. and change the values if necessary. Check the calibration of Tbat. SBattFfail MP FALLA UR NUA Falla Rect UA Falla Rect If this alarm appears, the battery is considered as faulty. Check all the units of battery. One or more than one rectfiers is failure. Replace the rectifiers or change the number of retifiers on system on UIM display : MENU PRINCIPAL 8. RECTIFIER FUNCT 8.1 CONFIGURATION 8.1.2 SETUP .1 RM NUMERO Falla de AC Check the mains.

48

PRODUCT DESCRIPTION

SR300A/-48V

10 PROCEDURE TO ACESS PSC3 BY BROWSER

Set your PC on Internet Protocol TCP/IP properties according the picture below and click on OK button:

Press OK button on window below (Its important to accept the changes)

49

PRODUCT DESCRIPTION

SR300A/-48V

Access the display of PSC3 controller: Main Menu 5.GENERAL 5.4 TCP/IP 5.4.2 IP-ADDRESS Type 172.025.138.034on this field MAIN MENU 9.SETUP 9.1 SAVE SETUP SAVE Type the password: <Up> <Up> <Down> <exit> <exit> <enter> Connect the LAN cross cable between PC and LAN connector of PSC3 controller Open Internet Explorer and type 172.25.138.34.

50

PRODUCT DESCRIPTION

SR300A/-48V

On <Username> field type Admin. On <Password> fiel type psc3 Press <Submit> button.

51

PRODUCT DESCRIPTION

SR300A/-48V

11 DIGITAL OUTPUT ALARM

Digital Output alarm.

The system provides 8 relay outputs alarms according the layout:

52

PRODUCT DESCRIPTION

SR300A/-48V

12 ANNEXES

53

2151,01

1071,08

670,00

815,00

RAL 7035 (GREY) N/D MATERIAL REVIEW 00 DATE BY Prottipo 31/08/2012 GAMH ESPESSURA / THICKNESS
DES. DRAFT

NORMA NBR ISO 2768-1 UTILIZAR PONTO MDIO ACABAMENTO / FINISH G.Haenisch DESIGNER G.Haenisch APROV. Sadi Jr Mella PROJECTION ESC.: FORM.: A3 DELTA P/N: ARQ. / FILE : 90060775 PAGE: 1/2
OS DIREITOS AUTORAIS DESTE DESENHO PERTENCE A DELTA GREENTECH S.A (BRASIL) - LEI NUMERO 5988 DE 14/ 12 / 1973.

TOLERANCIAS / TOLERENCE 10/08/2012 10/08/2012 31/08/2012

DESCRIO / TITLE:

PSI 300A/-48V 2900/6 RD 02 04 A01

A-A ( 1:10 )

BARRA ATERRAMENTO 515,00 150,00

B-B ( 1:10 )
28,00

DJBAT1
613,95 369,95

NIVEL 1 BAT1 A BAT4

350,00

DJBAT2

758,90 NIVEL 2 BAT5 A BAT8 DJBAT3

149,95

0 ,0 16

28,00

NIVEL 3 BAT9 A BAT12

DJBAT4

NIVEL 4 BAT13 A BAT16

A
REVIEW 00

N/D MATERIAL DATE BY Prottipo 31/08/2012 GAMH ESPESSURA / THICKNESS

DES. DRAFT

NORMA NBR ISO 2768-1 UTILIZAR PONTO MDIO ACABAMENTO / FINISH G.Haenisch DESIGNER G.Haenisch APROV. Sadi Jr Mella PROJECTION ESC.: FORM.: A3 DELTA P/N: ARQ. / FILE : 90060775 PAGE: 2/2
OS DIREITOS AUTORAIS DESTE DESENHO PERTENCE A DELTA GREENTECH S.A (BRASIL) - LEI NUMERO 5988 DE 14/ 12 / 1973.

TOLERANCIAS / TOLERENCE 10/08/2012 10/08/2012 31/08/2012

DESCRIO / TITLE:

PSI 300A/-48V 2900/6 RD 02 04 A01

RACK 23"
383,63

383,63

229,31

222,56

130,50

0,00

0,00

362,87

276,55

AO GALVANIZADO / SGCC N/D MATERIAL REVIEW 00 DATE BY Prottipo 24/08/2012 JWM

N/D ESPESSURA / THICKNESS

DES. DRAFT

0,00

584,60

isento de rebarbas e cantos vivos free of burrs and sharp edges ACABAMENTO / FINISH G.Haenisch DESIGNER G.Haenisch APROV. PROJECTION ESC.: FORM.: A3 DELTA P/N: ARQ. / FILE : 90410687 05/04/2012 05/04/2012

NORMA NBR 6371,M TOLERANCIAS / TOLERENCE

DESCRIO / TITLE:

SR 300A/-48V

536,42

PAGE:

1/2
OS DIREITOS AUTORAIS DESTE DESENHO PERTENCE A DELTA GREENTECH S.A (BRASIL) - LEI NUMERO 5988 DE 14/ 12 / 1973.

PSC3 LVD DRIVE SSM1

B(1:2)

1BT2

1BT1

24BT1

6BT2

DJC1 PSC3 F1 - PROTEO PSC3 F2 - PROTEO LVD F3 - PROTEO LUMINARIAS

DJC4

B
F4 - PROTEO FANS UR03 UR06

UR01

UR04

DJ AC1 (40A) LIVRE SEM CONEXO VR01 BORNE CONFIGURVEL ENTRADA DE REDE VR04

DJUR1 DJUR2

DJUR3

DJUR4

DJUR5 DJUR6 -48V SADA POSITIVA 0V

CONEXO BATERIAS (-48V)

BORNES DE TELE

SHB

LVD

CONEXO BATERIAS (0V)

JUMPER LVD
AO GALVANIZADO / SGCC N/D MATERIAL REVIEW 00 DATE BY Prottipo 24/08/2012 JWM N/D ESPESSURA / THICKNESS
DES. DRAFT

isento de rebarbas e cantos vivos free of burrs and sharp edges ACABAMENTO / FINISH G.Haenisch DESIGNER G.Haenisch APROV. 05/04/2012 05/04/2012

NORMA NBR 6371,M TOLERANCIAS / TOLERENCE

DESCRIO / TITLE:

SR 300A/-48V

SSM1

PROJECTION ESC.: FORM.: A3

DELTA P/N: ARQ. / FILE : 90410687 PAGE: 2/2

OS DIREITOS AUTORAIS DESTE DESENHO PERTENCE A DELTA GREENTECH S.A (BRASIL) - LEI NUMERO 5988 DE 14/ 12 / 1973.