RIGGING PLAN LIFTING FOR POWER CONTROL CENTERS

CRANE LAY OUT MOVING OBJECT FROM A TO B A

R 20 00 0

RIGGING DEPARTMENT
ANALYZE AND PLANED ACTIVITY FOR LIFTING AND ERECTION WORK
START DATA MATERIAL 1. DIMENSION 2. WEIGHT

01. OBJECTIVE Rigging Study of Lifting Power Control Centers. 02. SCOPE OF APPLICATION Rigging study is describe the guidelines and operating step of Lifting Power Control Centers. 03. REFERENCE 1. HaGun Engineering RIGGING DEPARTMENT REFERENCE 04. EQUIPMENT No Equipment 01 Crawler Crane 02 Boom Length 48 meter 03 Trailer 05. RIGGING TOOLS No Equipment 01 Sling dia. 1.5" x 13 M 02 Chain Block 03 Shackle SWL 04 Manila Rope 7/8"x10M 06. SAFETY REQUIREMENTS No Equipment 01 Safety Barricade Red White 02 Safety Cone 07. SAFETY FACTOR CALCULATION No Equipment 01 Weight of material 02 Crane Block 03 Wire Sling 04 Spreader Beam 05 Shackle 06 Total Weight 07 Crane Capacity 08 Safety Factor

7.

REFERENCE 1. RIGGING BOOK 2. EQUIPMENT MANUAL 3. ASME B30.5-2004 Mobil & Locomotive cranes 4. ASME B30.6-2003 Derrick 5. ASME B30.10-1999 Hook 6. ASME B30.21-2005 manually lever operated hoist ASME B30.24-2003 Safety standard for cranes,derrick, hoist, jacks, and Sling 8. ASME B30.26-2004 Rigging Hardware 9. BS EN 5973 Scaffolding 10. Australian Standard, AS 3569--1989, Wire ropes 11. Australian Standard, AS 2759--1985, Wire ropes

Qty 1 unit 1 unit 1 unit

Capacities 150 ton 80 ton

Remark New New New

No MONO CRANE

TAILING DESIGN

Risk

JOB SAFETY ANALISYS Safe RIGGING PLAN

Qty 22.00 T 1.33 T 0.15 T 0.60 T 0.15 T 24.23 T 26.62 T 1.1

BO

NEED DUO CRANE

Yes

Qty 77 mtr 7 pcs

OM

48

ME TER

Qty 4 pcs 2 pcs 10 pcs 2 pcs

Capacities 17 ton 10 ton 10 ton

3 METER SLING 1

ACTION

CONTROL

26.62 SF = 24.23 = 1.1

No

Final Inspection by HaGun Engineering Yes Prepare Final Report for ApprovaL Handover FINISH

Steel plates 1.5m x 6m x 20 mm thk for track

20000

01. OBJECTIVE Rigging Study of Lifting Gasifier. 02. SCOPE OF APPLICATION Rigging study is describe the guidelines and operating step of Lifting Gasifier. 03. REFERENCE 1. HaGun Engineering RIGGING DEPARTMENT REFERENCE 04. EQUIPMENT No Equipment 01 Crawler Crane 02 Boom Length 57 meter 05. RIGGING TOOLS No Equipment 01 Sling dia. 1.5" x 8 M 02 Chain Block 03 Shackle SWL 04 Manila Rope 7/8"x100M 06. SAFETY REQUIREMENTS No Equipment 01 Safety Barricade Red White 02 Safety Cone 07. SAFETY FACTOR CALCULATION No Equipment 01 Weight of material 02 Crane Block 03 Wire Sling 04 Spreader Beam 05 Shackle 06 Total Weight 07 Crane Capacity 08 Safety Factor

LIFTING STUDY OBJECT 40 TON BY CRAWLER CRANE 150TON OVER ELEVATION 32 METER
SLING

Qty 1 unit 1 unit

Capacities 150 ton

Remark New New

Qty 4 pcs 2 pcs 8 pcs 2 pcs

Capacities 17 ton 10 ton 10 ton

BOOM 57 ME

Qty 77 mtr 7 pcs

FL+32000

TER

FL+29400

Qty 40.00 T 1.33 T 0.15 T 0.60 T 0.15 T 42.23 T 49.50 T 1.17

FL+26400

FL+23700

FL+16000

SF =

49.50 42.23

= 1.17

Steel plates 1.5m x 6m x 20 mm thk for track

RIGGING DEPARTMENT
ANALYZE AND PLANED ACTIVITY FOR LIFTING AND ERECTION WORK
START DATA MATERIAL 1. DIMENSION 2. WEIGHT REFERENCE 1. RIGGING BOOK 2. EQUIPMENT MANUAL ASME B30.5-2004 Mobil & Locomotive cranes 4. ASME B30.6-2003 Derrick 5. ASME B30.10-1999 Hook 6. ASME B30.21-2005 manually lever operated hoist ASME B30.24-2003 Safety standard for cranes,derrick, hoist, jacks, and Sling 8. ASME B30.26-2004 Rigging Hardware 9. BS EN 5973 Scaffolding 10. Australian Standard, AS 3569--1989, Wire ropes 11. Australian Standard, AS 2759--1985, Wire ropes 12. AWS Dl4.1/D14.1M:2005 Specification for Welding of Industrial and Mill Cranes and Other Material Handling Equipment 3.

R max 14000 mm

7.

NEED DUO CRANE No MONO CRANE

Yes

CRANE LAY OUT

TAILING DESIGN

Risk

JOB SAFETY ANALISYS Safe RIGGING PLAN

ACTION

CONTROL

Final Inspection by HaGun Engineering Yes Prepare Final Report for ApprovaL Handover FINISH

No

R1

40

00

Main Crane: Crawler Crane Terex Demag CC8800-1 Capacities 1600 ton Length of boom is 108 m. Counter weight is 640 t. Radius operational 30 m with capacity 613 t. Equipment to be lifted is 582 T. From analyze we find safety factor is 1,05. Tailing Crane: Crawler Crane Terex Demag cc2400-1 Capacities 440 ton Length of boom is 118.1 ft. Counter weight is 352.7klb + 88.2 klb ZB. Radius operational 23.0 ft with capacity 679.0. Equipment to be lifted is (582/2 = 291 ton) T. From analyze we find safety factor is 1,05.

01. OBJECTIVE Rigging Study of Lifting Gasifier. 02. SCOPE OF APPLICATION Rigging study is describe the guidelines and operating step of Lifting Vessel 590 ton. 03. REFERENCE 1. HaGun Engineering RIGGING DEPARTMENT REFERENCE 04. EQUIPMENT No Equipment 01 Crawler Crane 02 Boom Length 108 meter 05. RIGGING TOOLS No Equipment 01 Sling 02 Shackle SWL 04 Manila Rope 7/8"x100M 06. SAFETY REQUIREMENTS No Equipment 01 Safety Barricade Red White 02 Safety Cone 07. SAFETY FACTOR CALCULATION No Equipment 01 Weight of material 02 Crane Block 03 Wire Sling 04 Spreader Beam 05 Shackle 06 Total Weight 07 Crane Capacity 08 Safety Factor

Lifting study Object 590ton by CC 1600ton Tailing Design

Qty 1 unit 1 unit

Capacities 1600 ton

Remark New New

Qty 4 pcs 8 pcs 2 pcs

Capacities

Qty 77 mtr 7 pcs

Qty 590.00 T 2.6 T 0.4 T 0.7 T 0.4 T 594.1 T 613.0 T 1.03

SF =

613.0 594.1

= 1.03

Steel plates 1.5m x 6m x 20 mm thk for track

R3

00

00

LIFTING STUDY OBJECT 7.5 TON BY MOBILE CRANE 160TON ON OPERATING RADIUS 14 METER

Body of Silo L = 5.165 mtr

07. SAFETY FACTOR CALCULATION No Equipment 01 Weight of material 02 Crane Block 03 Wire Sling 04 Shackle 05 Spreader Beam 05 Total Weight 06 Crane Capacity 07 Safety Factor

Top of Elevation 35867mm

Qty 7.5 T 1.7 T 0.2 T 0.1 T 0.2 9.7 T 21.4T in Operating Radius 14 meter Boom 50 meter 2.21

21.4 SF = 9.425 = 2.21

Maximum Allowable Wind Speed is Steel plates 1.5m x 6m x 20 mm thickness for out rigger

LIFTING STUDY OBJECT 75 TON BY CRAWLER CRANE 550TON ON OPERATING RADIUS 24 METER
R24000

01. OBJECTIVE Rigging Study of Lifting Gasifier. 02. SCOPE OF APPLICATION Rigging study is describe the guidelines and operating step of Lifting Vessel 75 ton. 03. REFERENCE 1. HaGun Engineering RIGGING DEPARTMENT REFERENCE 04. EQUIPMENT No Equipment 01 Crawler Crane 02 Boom Length 42 meter 05. RIGGING TOOLS No Equipment 01 Sling dia. 2.5" x 8 M 02 Shackle SWL 04 Manila Rope 7/8"x100M 06. SAFETY REQUIREMENTS No Equipment 01 Safety Barricade Red White 02 Safety Cone 07. SAFETY FACTOR CALCULATION No Equipment 01 Weight of material 02 Crane Block 03 Wire Sling 04 Spreader Beam 05 Shackle 06 Total Weight 07 Crane Capacity 08 Safety Factor

Qty 1 unit 1 unit

Capacities 550 ton

Remark New New

Qty 4 pcs 8 pcs 2 pcs

Capacities 22 ton 20 ton

Qty 77 mtr 7 pcs

Qty 75.00 T 1.8 T 0.3 T 0.6 T 0.4 T 78.1 T 86.4 T 1.11

SF =

86.4 78.1

= 1.11

Steel plates 1.5m x 6m x 20 mm thk for track