A-PDF MERGER DEMO

CN-12C5
Nov / 03

CN-12C5

VCR Basic Service Data

Latin America After Sales
Indianapolis, IN 46290 U.S.A.

Models Included:

MCR51R410 MCR51R420 MCR53TF30

Contents

Page

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Chassis Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Circuit Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 IC Pin Out and Functional Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 IC Voltage / Resistance Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Replacement Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix Circuit Board Component Views. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix

SAFETY NOTICE
USE ISOLATION TRANSFORMER WHEN SERVICING
Components having special safety characteristics are identified by a ( ) on schematics and on parts list in this Service Data and its bulletins. Before servicing this instrument, it is important that the service technician read and follow the Safety Precautions in the Basic Service Data.
First Edition First Printing Copyright 2003 Thomson inc Printed in U.S.A. Trademark(s) Registered Marca(s) Registrada (s)

CN-12C5

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SPECIFICATIONS
Model Number Color system Sound system VHF UHF CATV MCR51R410 MCR51R420 MCR53TF30

PAL4.43, NTSC3.58, NTSC4.43 D/K,I,M,B/G PAL4.43, NTSC3.58, NTSC4.43 (50/60Hz) C1- C12 C13-C57 Z1-Z37 236 280 210mm 406 305mm

RF system

Video system Receiving channel

Channels preset Picture tube Effective screen dimensions (Approx.) Audio output (THD 7%) Power source Weight (Approx.) Dimensions (W H D) (Approx.) Rated consumption 220V AC 50Hz power

2W 220-240V AC, 50Hz 11.5kg 375 356 370mm 80W 23.5kg 600 468 486mm 28kg 605 480 489mm 100W

69W

Designs and specifications are subject to change without notice.

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INSTRUCTIONS FOR SERVICE SAFETY AND MAINTENANCE

WARNING: BEFORE SERVICING THIS CHASSIS, READ THE X-RAY RADIATION PRECAUTION , SAFETY PRECAUTION AND PRODUCT SAFETY NOTICE INSTRUCTION BELOW. X-RAY RADIATION PRECAUTION
1. The EHT must be checked every time the TV is serviced to ensure that the CRT does not emit X-ray radiation as result of excessive EHT voltage. The maximum EHT voltage permissible in any operating circumstances must not exceed the rated value. When checking the EHT, use the High Voltage Check procedure in this manual using an accurate EHT voltmeter. 2. The only source of X-RAY radiation in this TV is the CRT. The TV minimizes X-RAY radiation, which ensures safety during normal operation. To prevent X-ray radiation, the replacement CRT

must be identical to the original fitted as specified in the parts list.

3. Some components used in this TV have safety related characteristics preventing the CRT from emitting X-ray radiation. For continued safety, replacement component should be made after referring the PRODUCT SAFETY NOTICE below. 4. Service and adjustment of the TV may result in changes in the nominal EHT voltage of the CRT anode. So ensure that the maximum EHT voltage does not exceed the rated value after service and adjustment.

SAFETY PRECAUTION
WARNING: REFER SERVICING TO QUALIFIED SERVICE PERSONNEL ONLY.
1. The TV has a nominal working EHT voltage of 28kV. Extreme caution should be exercised when working on the TV with the back removed. 1.1 Do not attempt to service this TV if you are not conversant with the precautions and procedures for working on high voltage equipment. 1.2 When handling or working on the CRT, always discharge the anode to the TV chassis before removing the anode cap in case of electric shock. 1.3 The CRT, if broken, will violently expel glass fragments. Use shatterproof goggles and take extreme care while handling. 1.4 Do not hold the CRT by the neck as this is a very dangerous practice. 2. It is essential that to maintain the safety of the customer all power cord forms be replaced exactly as supplied from factory. 3. Voltage exists between the hot and cold ground when the TV is in operation. Install a suitable isolating transformer of beyond rated overall power when servicing or connecting any test equipment for the sake of safety. 4. When replacing ICs, use specific tools or a static-proof electric iron with small power (below 35W).

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5. Do not use a magnetized screwdriver when tightening or loosing the deflection yoke assembly to avoid electronic gun magnetized and decrement in convergence of the CRT. 6. When remounting the TV chassis, ensure that all guard devices, such as nonmetal control buttons, switch, insulating sleeve, shielding cover, isolating resistors and capacitors, are installed on the original place. 7. Replace blown fuses within the TV with the fuse specified in the parts list. 8. When replacing wires or components to terminals or tags, wind the leads around the terminal before soldering. When replacing safety components identified by the international hazard symbols on the circuit diagram and parts list, it must be the company-approved type and must be mounted as the original. 9. Keep wires away from high temperature components.

PRODUCT SAFETY NOTICE

CAUTION: FOR YOUR PROTECTION, THE FOLLOWING PRODUCT SAFETY NOTICE SHOULD BE READ CAREFULLY BEFORE OPERATING AND SERVICING THIS TV SET.
1. Many electrical and mechanical components in this chassis have special safety-related characteristics. These characteristics are often passed unnoticed by a visual inspection and the X-ray radiation protection afforded by them cannot necessarily be obtained by using replacements rated at higher voltages or wattage, etc. Components which have these special safety characteristics in this manual and its supplements are identified by the international hazard symbols on the circuit diagram and parts list. Before replacing any of these components read the parts list in this manual carefully. Substitute replacement components which do not have the same safety characteristics as specified in the parts list may create X-ray radiation. 2. Do not slap or beat the cabinet or CRT, since this may result in fire or explosion. 3. Never allow the TV sharing a plug or socket with other large-power equipment. Doing so may result in too large load, causing fire. 4. Do not allow anything to rest on or roll over the power cord. Protect the power cord from being walked on, modified, cut or pinched, particularly at plugs. 5. Do not place any objects, especially heavy objects and lightings, on top of the TV set. Do not install the TV near any heat sources such as radiators, heat registers, stove, or other apparatus that produce heat. 6. Service personnel should observe the SAFETY INSTRUCTIONS in this manual during use and servicing of this TV set. Otherwise, the resulted damage is not protected by the manufacturer.

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Safety Symbol Description

The lightning symbol in the triangle tells you that the voltage inside this product may be strong enough to cause an electric shock. Extreme caution should be exercised when working on the TV with the back removed. This is an international hazard symbol, telling you that the components identified by the symbol have special safety-related characteristics.

FDA This symbol tells you that the critical components identified by the FDA marking have
special safety-related characteristics. This symbol tells you that the critical components identified by the UL marking have special safety-related characteristics. This symbol tells you that the critical components identified by the C-UL marking have been evaluated to the UL and C-UL standards and have special safety-related characteristics. This symbol tells you that the critical components identified by the VDE marking have special safety-related characteristics.

UL

C UL

VDE

MAINTENANCE
1. Place the TV set on a stable stand or base that is of adequate size and strength to prevent it from being accidentally tipped over, pushed off, or pulled off. Do not place the set near or over a radiator or heat register, or where it is exposed to direct sunlight. 2. Do not install the TV set in a place exposed to rain, water, excessive dust, mechanical vibrations or impacts. 3. Allow enough space (at least 10cm) between the TV and wall or enclosures for proper ventilation. 4. Slots and openings in the cabinet should never be blocked by clothes or other objects. 5. Please power off the TV set and disconnect it from the wall immediately if any abnormal condition are met, such as bad smell, belching smoke, sparkling, abnormal sound, no picture/sound/raster. Hold the plug firmly when disconnecting the power cord. 6. Unplug the TV set from the wall outlet before cleaning or polishing it. Use a dry soft cloth for cleaning the exterior of the TV set or CRT screen. Do not use liquid cleaners or aerosol cleaners.

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ADJUSTMENTS
Set-up Adjustments
The following adjustments should be made when a complete realignment is required or a new picture tube is installed. Perform the adjustments in the following order: 1. Color purity 2. Convergence 3. White balance Notes: The purity/convergence magnet assembly and rubber wedges need mechanical positioning. For some picture tubes, purity/ convergence adjustments are not required.

1. Color Purity Adjustment Preparation: Before starting this adjustment, adjust the vertical sync, horizontal sync, vertical amplitude and focus. 1.1 Face the TV set north or south. 1.2 Connect the power plug into the wall outlet and turn on the main power switch of the TV set. 1.3 Operate the TV for at least 15 minutes. 1.4 Degauss the TV set using a specific degaussing coil. 1.5 Set the brightness and contrast to maximum. 1.6 Counter clockwise rotate the R /B low brightness potentiometers to the end and rotate the green low brightness potentiometer to center. 1.7 Receive green raster pattern signals. 1.8 Loosen the clamp screw holding the deflection yoke assembly and slide it forward or backward to display a vertical green zone on the screen. Rotate and spread the tabs of the purity magnet around the neck of the CRT until the green zone is located vertically at the center of the screen. 1.9 Slowly move the deflection yoke assembly forward or backward until a uniform green screen is obtained. 1.10 Tighten the clamp screw of the assembly temporarily. Check purity of the red raster and blue raster until purities of the three rasters meet the requirement.

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Yoke

Fig. 1

2. Convergence Adjustment Preparation: Before attempting any convergence adjustment, the TV should be operated for at least 15 minutes. 2.1 Center convergence adjustment 2.1.1 Receive dot pattern. 2.1.2 Adjust the brightness/contrast controls to obtain a sharp picture. 2.1.3 Adjust two tabs of the 4-pole magnet to change the angle between them and red and blue vertical lines are superimposed each other on the center of the screen. 2.1.4 Turn both tabs at the same time keeping the angle constant to superimpose red and blue horizontal on the center of the screen. 2.1.5 Adjust two tabs of the 6-pole magnet to superimpose red/blue line and green line.

2.1.6 Remember red and blue movement. Repeat steps 3) 5) until optimal convergence is obtained.
2.2 Circumference convergence adjustment 2.2.1 2.2.2 Loosen the clamp screw holding the deflection yoke assembly and allow it tilting. Temporarily put the first wedge between the picture tube and deflection yoke assembly. Move front of the deflection yoke up or down to obtain better convergence in circumference. Push the mounted wedge in to fix the yoke temporarily. 2.2.3 2.2.4 2.2.5 2.2.6 Put the second wedge into bottom. Move front of the deflection yoke to the left or right to obtain better convergence in circumference. Fix the deflection yoke position and put the third wedge in either upper space. Fasten the deflection yoke assembly on the picture tube. Detach the temporarily mounted wedge and put it in either upper space. Fasten the deflection

SERVICE MANUAL
yoke assembly on the picture tube. 2.2.7 After fastening the three wedges, recheck overall convergence and ensure to get optimal convergence. Tighten the lamp screw holding the deflection yoke assembly.

Fig. 2 4-pole Magnet Movement 6-pole Magnet Movement

Center Convergence by Convergence Magnets

Incline the Yoke Up (or Down)

Incline the Yoke Right (or Left) Fig.3

Circumference Convergence by DEF Yoke 3. White Balance Adjustment Generally, white balance adjustment is made with professional equipment. Its not practical to get good white balance only through manual adjustment. For TVs with I2C bus control, change the bus data to adjust white balance.

Circuit Adjustments
Preparation: Circuit adjustments should be made only after completion of set-up adjustments. Circuit adjustments can be performed using the adjustable components inside the TV set. For TVs with I2C bus control, first change the bus data. 1. Degaussing A degaussing coil is built inside the TV set. Each time the TV is powered on, the degaussing coil

SERVICE MANUAL
will automatically degauss the TV. If the TV is magnetized by external strong magnetic field, causing color spot on the screen, use a specific degausser to demagnetize the TV in the following ways. Otherwise, color distortion will be shown on the screen. 1.1 Power on the TV set and operate it for at least 15 minutes. 1.2 Receive red full-field pattern. 1.3 Power on the specific degausser and face it to the TV screen. 1.4 Turn on the degausser. Slowly move it around the screen and slowly take it away from the TV. 1.5 Repeat the above steps until the TV is degaussed completely. 2. Supply Voltage Adjustment Caution: +B voltage has close relation to high voltage. To prevent X-ray radiation, set +B voltage to the rated voltage. 2.1 Make sure that the supply voltage is within the range of the rated value. 2.2 Connect a digital voltmeter to the +B voltage output terminal of the TV set. Power on the TV and set the brightness and sub-brightness to minimum. 2.3 Regulate voltage adjustment components on the power PCB to make the voltmeter read 1301V. 3. High Voltage Inspection Caution: No high voltage adjustment components inside the chassis. Please perform high voltage inspection in the following ways. 3.1 Connect a precise static high voltmeter to the second anode (inside the high voltage cap) of the picture tube. 3.2 Plug in the supply socket (220V, AC) and turn on the TV. Set the brightness and contrast to minimum (0 A). 3.3 The high voltage reading should be less than the EHT limitation. 3.4 Change the brightness from minimum to maximum, and ensure high voltage not beyond the limitation in any case. Nominal EHT voltage:For MCR51R410,MCR51R420,MCR53TF30 is 28 voltage: For MCR51R410,MCR51R420,MCR53TF30 is 30.5KV. 4. Focus Adjustment Caution: Dangerously high voltages are present inside the TV. Extreme caution should be exercised when working on the TV with the back removed. 4.1 After removing the back cover, look for the FBT on the main PCB. There should be a FCB on the FBT. 4.2 Power on the TV and preheat it for 15 min. 4.3 Receive a normal TV signal. Rotate knob of the FCB until you get a sharp picture. 1.5KV: Limited EHT

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Before Adjusting

After Adjusting

5. Safety Inspection 5.1 Inspection for insulation and voltage-resistant Perform safety test for all naked metal of the TV. Supply high voltage of 3000V AC, 50Hz (limit current of 10mA) between all naked metal and cold ground. Test every point for 3 sec. and ensure no arcing and sparking. 5.2 Requirements for insulation resistance Measure resistance between naked metal of the TV and feed end of the power cord to be infinity with a DC-500 high resistance meter and insulation resistance between the naked metal and degaussing coil to be over 20M 6. SERVICE mode 6.1 To enter the SERVICE mode Set the volume to 0 by the remote control. Then press and hold the MUTE button on the remote control and MENU button on the TV at the same time for over 2 seconds. In the S mode, press the POWER button to quit the S mode. .

S AFW:240Khz 1

( Use the adjust it.

S is red and other items are yellow.) / buttons to

/ buttons on the remote control to highlight an adjustment and the

The POS+/-, / / / ,1~6, RECALL, VOL+/-, MUTE and POWER buttons on the remote control function in the S mode, but 100+, 7, 8, 9 and 0 buttons not.

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6.2 Adjustments and Bus data Item MENU.00 V.POS /50H H.PHASE/50H V.SIZE/50H V.POS /60H H.PH/60H V.SIZE/60H V.SC V,LINE V.SIZE CMP MENU.01 SUB.BIAS SUB.CONT V.KILL RF.AGC R.BIAS G.BIAS B.BIAS R.DRIVE G.DRIVE B.DRIVE MENU.02 SECAM B DC SECAM R DC S/DVD B.DC S/DVD R.DC SYNC.KIL H.BLK.L H.BLK.R CROS.B/W VIDEO.LVL FM.LEVEL MENU.03 FM.MUTE AUDIO.MUTE VIDEO.MUTE DEEM.TC SND.TRAP FM MUTE AUDIO MUIE VIDEO MUTE DE-EMPHASIS TIME CONSTANT SOUND TRAP 0 0 0 0 0 SECAM B-Y SECAM R-Y S/DVD B-Y S/DVD R-Y SYNC KILL HORIZONTAL BLANKING LEFT HORIZONTAL BLANKING RIGHT CROSSHATCH BLACK/WHITE VIDEO LEVEL FM LEVEL 9 9 6 6 0 4 4 0 7 22 SUB-BRIGHT SUB-CONTRAST VERTICAL KILL RF AGC RED BIAS GREEN BIAS BLUE BIAS RED DRIVE GREEN DRIVE BLUE DRIVE 63 63 0 20 130 130 130 75 15 75 VERTICAL POSITION/50Hz HORIZONTAL PHASE/50Hz VERTICAL SIZE/50Hz VERTICAL POSITION/60Hz HORIZONTAL PHASE/60Hz VERTICAL SIZE/60Hz VERTICAL S-CORRECTION VERTICAL LINE VERTICAL SIZE COMPENSATION 40 11 80 40 15 60 18 19 7 Symbol Description Bus Data Remarks

10

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MENU.04 SUB.COLOR SUB.TINT SUB.SHARP AUTO FLESH CORING.GAN C.EXT C.BYPASS C.KILL ON MENU.05 FIL.SYS COLOR.SYS VOL.FIL VIF.SYS SIF.SYS.SW * VIDEO.SW MENU.06 R/B G.BAL R/B ANGLE CD. MODE GREY MODE V.SETUP MENU.07 BLANK.DEF BRT.ABL.TH RGB TEMP BRT.ABL.DF MID.STP.DF FBP.BLK.SW MENU.08 DIGITAL.OSD OSD.CONT OSD.CONTST OSD. H.POS MENU.09 H.FREQ FM.GAIN C.KILL.OFF AUDEO.SW T.DISBLE MENU.10 HORIZONTAL FREQUENCY FM GAIN COLOR KILL OFF AUDEO SWITCH TEST MODE SWITCH DISABLE 46 0 0 0 1 DIGITAL OSD MODE OSD CONTRAST CONTROL? OSD CONTRAST CONTROL? OSD HORIZONTAL POSITION 0 40 0 22 BLANK.DEFEAT BRIGHT ABL THRESHOLD RGB TEMPERATURE CHARACTERISTICS BRIGHT ABL DEFEAT BRIGHT MID STOP DEFEAT FBP.BLANKING OR.SWITCH 0 1 1 1 1 0 R-Y/B-Y GAIN BALANCE R-Y/B-Y ANGLE VERTICAL COUNTDOWN MODE GREY MODE VERTICAL SETUP 0 15 15 0 FILTER SYSTEM COLOR SYSTEM VOLUME FILTER VIF SYSTEM SIF SYSTEM SWITCH VIDEO SWITCH SELECT Y/C FILTER MODE 1 5 0 2 0 1 SUB COLOR SUB TINT SUB SHARP AUTOMATIC FLESH CORING GAIN EXTERNAL CHROMA CHROMA BAND-PASS BYPASS COLOR KILL ON 63 32 63 0 1 0 0 0

11

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G/Y ANGLE COL KIL OP CBCR-IN Y-APF PRE SHOOT WPL OPE DC REST BK STR STA BK STR GAN MENU.11 OVER MD SW Y GAMMA FSC C.SYNC VBLK SW SND TRAP HALF TONE HALF T SW TST VRESET MENU.12 E/W DC E/W AMP E/W TILP E/W C TOP E/W C BOTM MENU.13 E/W TEST HSIZE COMP IF TEST 3B V.LEV ADJ OV MOD LEV PRE/OVER C.VCO SW C.VCO ADJ MENU.14 VNSYNC TINT.THROU HLOCK.VDET MENU.15 OPT.1CHIP E/W DC E/W AMP E/W TILP E/W C TOP E/W C BOTM MENU.13 E/W TEST HORIZONTAL SIZE COMPENSATION IF TEST 3B VIDEO.LEVEL ADJUSTMENT OV MOD LEV PRE/OVER SHOOT CHROMA.VCO SWITCH CHROMA VCO ADJUSTMENT MENU.14 VNSYNC TINT.THROU HLOCK.VDET MENU.15 OPT.1CHIP 0 0 0 1 7 7 0 0 5 0 0 3 32 32 32 5 5 OVER MD SW? Y GAMMA FSC C.SYNC? V BLANKING CONTROL SW SOUND TRAP CONTROL HALF TONE LEVEL HALF TONE ON/OFF SW TST VRESET? 0 0 1 0 1 3 1 0 G-Y ANGLE COLOR KILLER OPERATIONAL POINT YCbCr INPUT or SECAM INPUT YCbCr ALL PASS FILTER SELECT PRE-SHOOT SELECT WHITE PEAK LIMITER OPERATING POINT DC RESTORATION SELECT BLACK STRETCH START BLACK STRETCH GAIN 0 5 1 0 0 0 0 3 2

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OPT.VIDEO OPT.AV1AV2 OPT.VIDEO OPT.AV1AV2 1 1 0 for MCR51R410 OPT.AV3 OPT.S-VHS OPT.YUV OPT.COMB OPT.BYPASS MENU.16 OPT.VM OPT.BLUEBK OPT.V-CHIP OPT.CCD OPT.CLOCK OPT.P-ON X-RAY VOLT SRCH.SPEED ROM CORREC MENU.17 OPT.BTSC OPT.AV-INP OPT.BBE SUB.BASS SUB.TREBLE OPT.COLOR OPT.LNG1 OPT.LNG2 OPT.LNG3 MENU.18 LOUDNESS FM/AM.PRES SCART.PRES SCART.VOL OPT.AVC AVC.DECAY Notes: The data sheet may differ dependent on different models. The data sheet may differ dependent on different CRTs for the same model. The items marked with * are adjustments used for manufacturing. MENU.17 OPT.BTSC OPT.AV-INPUT OPT.BBE SUB.BASS SUB.TREBLE OPT.COLOR OPT.LNG1 OPT.LNG2 OPT.LNG3 MENU.18 LOUDNESS FM/AM.PRESET SCART.PRESET SCART.VOL OPT.AVC AVC.DECAY 9 63 27 117 1 2 0 0 0 3 3 0 0 0 0 OPT.AV3 OPT.S-VHS OPT.YUV OPT.COMB OPT.BYPASS MENU.16 OPT.VM OPT.BLUEBK OPT.V-CHIP OPT.CCD OPT.CLOCK OPT.P-ON X-RAY VOLTAGE SEARCH.SPEED ROM CORRECTION 0 1 1 1 1 0 40 0 0 0 0 0 0 0

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STRUCTURE AND CHASSIS FUNCTION DESCRIPTION

1 Structure Block Diagram

14

2 Block Diagram for Supply Voltage System

15

3 System Control Block Diagram

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4 Chassis Description
MCR51R410/420/MCR53TF30 These TV uses CN-12C5 chassis which mainly includes a small signal processor LA76818A microcontroller LC863440/CH04T1232 vertical scan output stage circuit LA7840 and sound power amplifier TDA7057AQ. The switch power circuit is formed of hybrid IC STR-G5653. TV/VIDEO and AV input/output are controlled by HEF4053BP and KA2192BV. LA76818A, a small signal processing chip developed by Japan-based Sanyo, is designed for use in PAL/NTSC/SECAM televisions, featuring high-integrity, performance & reliability and advanced functions. With DVD component input, LA76818A improves its performance greatly based on LA76810. Microcontroller LC863440, also developed by Japan-based Sanyo, is an I2C bus control 8-bit CMOS single-chip microprocessor. It consists of 48K (36 characters 8 ROM bit 640 8 RAM bit OSD controller on chip 3ch), I2C bus serial 16lines), remote control signal sensor, PWM output (7bit

interface, featuring high performance and wide usage. The chassis has features of multi system reception and audio/video input/output.

The CN-12C5 chassis series mainly use the following ICs and assemblies. Table Serial No. 1 2 3 4 5 6 7 8 9 Position N101 D701 D702 N301 N191 NV01 NK01 N510 U101 Type LA76818A LC86F3448A/ CH04T1232 AT24C04/ST24C04 LA7840/L TDA7057AQ KA2102B/KA2192B HEF4053BP STR-G5653 TDQ-3B8/136 Key ICs and Assemblies Function Description Small signal processor Microcontroller EEPROM Vertical scan output stage circuit Sound power amplifier TV/Video switch circuit Analog switch circuit Power supply circuit Tuner

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SERVICE DATA
1 Technical Data of Key ICs
1.1 Small signal processor LA76818A a. Block Diagram

18

Fig.7

SERVICE MANUAL

Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Function Audio Output FM Output/Selected Audio Output PIF AGC RF AGC Output PIF Input1 PIF Input2 IF Ground IF Vcc FM Filter AFT Output Bus Data Bus Clock ABL Red Input Green Input Blue Input Fast Blanking Input RGB Vcc Red Output Green Output Blue Output Fsc output/C-Sync output Vertical Output Ramp ALC Filter Horizontal/Bus Vcc Horizontal/AFC Filter Horizontal Output

Pin 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28

Function SIF Input SIF APC Filter SIF Output Ext. Audio Input APC Filter VCO Coil 1 VCO Coil 2 VCO Filter Video Output Black Level Detector Internal Video Input (S-C IN) Video/Vertical Vcc External Video Input (Y In) Video/Vertical Bus Ground Selected Video Output Chroma APC1 Filter 4.43MHz Crystal Clamp Filter Chroma APC2 Filter SECAM R-Y Input (Cr input) SECAM B-Y input (Cr input) CCD/Horizontal Ground CCD Filter CCD Vcc Clock (4MHz) Output VCO IREF Flyback Pulse Input

b. LA76818A Pin Assignment

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1.2 Microcontroller LC86F3448A/CH04T1232(36 DIP) 1.2.1 Overview The LC86F3448A are 8-bit single chip microcontrollers with the following on-chip functional blocks: - CPU Operable at a minimum bus cycle time of 0.424s - On-chip ROM capacity Program ROM:32K/28K/24K/20K/16K bytes CGROM:16K bytes - On-chip ROM capacity: 512 bytes - OSD RAM: 3529 bits - Closed-Caption TV controller and the on-screen display controller - Closed-Caption data slicer - Four channels6-bit AD Converter - Three channels7-bit PWM - 16-bit timer/counter, 14-bit base timer - IIC-bus compliant serial interface circuit (Multi-master type) - ROM correction function - 11-source 8-vectored interrupt system - Integrated system clock generator and display clock generator Only one X tal oscillator (32.768kHz) for PLL reference is used for both generators TV control and the Closed Caption function All of the above functions are fabricated on a single chip.

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1.2.2 System Block Diagram

Fig.8 1.2.3 Refer to Table 3 about Functions and Service Data of LC86F3448A s Pins.

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1.3 EEPROM AT24C04/ST24C04 1.3.1 Features Data EEPROM internally organized as 512 bytes and 32 pages16 bytes Page protection mode, flexible page-by-page hardware write protection -Additional protection EEPROM of 32 bits, 1 bit per data page -Protection setting for each data page by writing its protection bit -Protection management without switching WP pin Low power CMOS Vcc=2.7 to 5.5V operation Two wire serial interface bus, I2C-Bus compatible Filtered inputs for noise suppression with Schmitt trigger Clock frequency up to 400 kHz High programming flexibility -Internal programming voltage -Self timed programming cycle including erase -Byte-write and page-write programming, between 1 and 16 bytes -Typical programming time 6 ms(<10ms) for up to 16 bytes High reliability -Endurance 106 cycles1) -Data retention 40 years1) -ESD protection 4000 V on all pins 8 pin DIP/DSO packages Available for extended temperature ranges -Industrial: -Automotive -40 -40 to +85 to +125 Fig.9

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1.3.2 Pin Configuration

Fig.10

1.3. 3 Block Diagram

Fig.11

1.3.4 Refer to Table 4 about Functions and Service Data of ST24C04

s Pins.

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SERVICE MANUAL 1.4 Vertical scan output stage circuit LA7840/L 1.4.1 Features Low power dissipation due to built-in pump-up circuit Vertical output circuit Thermal protection circuit built in Excellent crossover characteristics DC coupling possible 1.4.2 Block Diagram

Fig.12

1.4.3 Refer to Table 6 about Functions and Service Data of LA7840 s Pins.

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1.5 Sound power amplifierTDA7057AQ 1.5.1 Features DC volume control Few external components Mute mode Thermal protection Short-circuit proof No switch-on and switch-off clicks Good overall stability Low power consumption Low HF radiation ESD protected on all pins. 1.5.2 General Description The TDA7057AQ is a stereo BTL output 1.5.3 Block Diagram . Missing Current Limiter (MCL) A MCL protection circuit is built-in. The MCL circuit is activated when the difference in current between the output terminal of each amplifier exceeds 100 mA (typical 300 mA). This level of 100 mA allows for single-ended headphone applications . amplifier with DC volume control. The device is designed for use in TVs and monitiors, but is also suitable for battery-fed portable recorders and radios.

Fig.13 1.5.4 Refer to Table 7 about Functions and Service Data of TDA7057AQs Pins.

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1.6 TV/Video switch circuit KA2102B/KA2192B 1.6.1 Features The KA2102B (NY01) TV/Video switch circuit is an electronic switch circuit controlling four sets of audio signal inputs, three sets of video signal inputs, two sets of Y/C separation signals inputs, one set of video signal output, one set of Y/C separation signal output and one set of audio signal output. 1.6.2 Block Diagram

Fig.14

1.6.3 Value Table

Level for Control Terminal (15) H H L

L

(16) H L H
L

Switchover Mode TV AV1 SVHS

AV2 s Pins.

1.6.4 Refer to Table 5 about Functions and Service Data of KA2102B/KA2192B

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SERVICE MANUAL 1.7 Analog switch circuit HEF4053BP 1.7.1 Description

The HEF4053 is a triple 2-channel analog multiplexer/demultiplexer with a common enable input ( E ). Each multiplexer/demultiplexer has two independent inputs/outputs (Y0 and Y1), a common input/output (Z), and select inputs (Sn). Each also contains two-bidirectional analog switches, each with one side connected to an independent input/output (Y0 and Y1) and the other side connected to a common input/output(Z). selected (low impedance ON-state) by Sn. With E HIGH, all switches are in the high impedance OFF-state, independent of SA to SC. VDD and VSS are the supply voltage connections for the digital control inputs (SA to SC and E ). The VDD to VSS range is 3 to 15V.The analog inputs/outputs (Y0, Y1 and Z) can swing between VDD as a positive limit and VEE as a negative limit. VDD-VEE may not exceed 15 V. For operation as a digital multiplexer/demultiplexer, VEE is connected to VSS (typically ground). 1.7.2 Block Diagrams

Fig.15

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1.7.3 Function Table

Inputs

Channel On Sn L H X Y0n-Zn Y1n-Zn none

Notes H=HIGH state (the more positive voltage) L=LOW state (the less positive voltage) X=STATE is immaterial

E L
L H

1.7.4 Refer to Table 8 about Functions and Data of HEF4053s Pins.

1.8 Power supply circuit STR-G5653

The Series STR-G5653/F6654 is specifically designed to satisfy the requirements for increased integration and reliability in off-line quasi-resonant flyback converters. The series incorporates a high-precise error amplifying control and drive circuit with discrete avalanche-rated power MOSFET, featuring fewer external components, small-size and standard power supply. Covering the power range from below 25 watts up to 300 watts for 100/115/230 VAC inputs, and up to 150 watts for 85 to 265 VAC universal input, these devices can be used in a range of applications, from battery chargers and set top boxes, to televisions, monitors, and industrial power supply units. Cycle-by-cycle current limiting, under-voltage lockout with hysteresis, over-voltage protection, and thermal shutdown protects the power supply during the normal overload and fault conditions. Low-current startup and a low-power standby mode selected from the secondary circuit completes a comprehensive suite of features. The series is provided in a five-pin overmolded SIP style package, affording dielectric isolation without compromising thermal characteristics. (1) Features Flyback Operation with Quasi-Resonant Soft Switching for Low Power Dissipation and EMI Rugged Avalanche-Rated MOSFET Soft drive circuit MOSFET Adjustable MOSFET switching speed Choice of MOSFET Voltage and rDS(on) Full Over-Current Protection (no blanking) Under-Voltage Lockout with Hysteresis Over-Voltage Protection Direct Voltage Feedback Low Start-up Current (100Amax) Low-Frequency, Low-Power Standby Operation

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SERVICE , MANUAL
Overmolded 5-Pin Package (2) Circuit Block Diagram

Fig.16 (3) Pin Configuration and Functions

Dwg MK-003-50
Fig.17 a. Pin function for STR-G5653
Pin No.

Symbol D S GND VIN OCP/FB MOSFET drain MOSFET source Ground

Function Description

1 2 3 4 5

Supply voltage input for control circuit Over-current protection detection signal/ voltage-limiting signal input

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SERVICE , MANUAL
b. Pin function for STR-F6654

Pin No. 1 2 3 4 5

Symbol OCP/FB S D VIN GND MOSFET source MOSFET drain

Function Description Over-current protection detection signal/ voltage-limiting signal input

Supply voltage input for control circuit Ground

(4)Difference between STR-G5653 and STR-F6654 a.Different size: STR- F6654 is larger b.Different pin functions c.Different electric characteristics: Larger power output, switching current, avalanche-rated and internal allowable power consumption for STR-F6654

2. Service Data of Key ICs

Table 2 Service Data of LA76818A (N101)s Pins Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Function Description Audio Output FM output/Selected Audio Output PIF AGC RF AGC Output PIF Input1 PIF Input2 IF Ground IF Vcc FM Filter AFT Output Bus Data Bus Clock ABL Red Input Green Input Blue Input Fast Blanking Input RGB Vcc Red Output Green Output Blue Output 2.2 2.41 1.98 3.73 2.84 2.84 0 5 2.22 4.75 4.8 4.8 3.24 0 0.022 0.022 0.015 8.234 2.8 2.96 2.8 6.71 6.71 0 0.41 7.06 5.28 14.48 5.316 7.036 7.04 7.02 7.03 3.24 0.46 5.33 5.34 5.33 380 360 172 17.5 60.5 6.02 3.2 0.45 6.05 6.07 6.05 0 0.38 0.76
GDM8145 Multimeter Voltage(V) Positive Resistance(k ) Negative Resistance(k )

6.82 6.59 6.99

7.6 486.6 512.7 26.4 29

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SERVICE , MANUAL 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 Fsc Output/Sync Output Vertical Output Ramp ALC Filter Horizontal/Bus Vcc Horizontal/AFC Filter Horizontal Output Flyback Pulse Input VCO IREF Clock (4MHz)Output CCD Vcc CCD Filter CCD/ Horizontal Ground SECAM B-Y Input (Cb Input) SECAM R-Y Input (Cr Input) Chroma APC2 Filter Clamp Filter 4.43MHz Crystal Chroma APC1 Filter Selected Video Output Video/Vertical Bus Ground External Video Output(Y In) Video/Vertical Vcc Internal Video Input(S-C IN) Black Level Detector Video Output VCO Filter VCO Coil 2 VCO Coil 1 APC Filter Ext. Audio Input SIF Output SIF APC Filter SIF Input 0 2.31 2.786 5.188 2.686 0.702 1.056 1.71 0.915 0 0 0 2.375 2.377 3.237 1.738 2.76 3.42 2.22 0 2.63 5 2.5 2.27 3.57 2.58 4.2 0 2.27 2.18 2.20 2.4 3.16 356 555 41.7 1.054 1.04 6.13 247 104 485.4 22.4 572 0 10 0.42 6.358 6.304 5.865 350 0 544 544 582 10 2.31 583.4 6.8 582.2 1.41 22.84 4.72 4.9 0.49 6.04 2.3 6.45 4.34 6.54 1.4 6.16 4.52 5.015 0.5 4.92 0 6.275 6.273 6.644 6.67 6.4 6.56 6.254 0

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Table 3 Functions and Service Data of LC86F3448A (D701)s Pins GDM8145 Multimeter Ground Resistance (k ) Pin No.
Function Description Voltage of Measure with red probe while Pin (V) grounding black probe. Measure with black probe while grounding red probe.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

Not connected Not connected Bus data line Bus clock line Ground Input terminal for clock oscillating signal Output terminal for clock oscillating signal Supply voltage Button-control voltage input terminal 1 AFT voltage input terminal X-RAY detection input Button-control voltage input terminal 2 Reset Character oscillating filter Video signal input terminal Three bits input/output terminals Input terminal for vertical flyback pulse Input terminal for horizontal flyback pulse R character output terminal G character output terminal B character output terminal Output terminal for fast blanking signal Mute Standby control Not connected Control terminal for production modes Degaussing circuit control Remote control signal input Not connected Not connected Not connected Not connected Output terminal for on/off control signals

1.50 1.43 4.70 4.47 0.00 1.78 2.88 5.31 0.02 2.47 2.25 0.015 5.27 3.87 3.53 0.01 5.07 4.62 0.015 0.014 0.015 0.015 0.015 0.015 1.23 4.61 0.014 5.19 5.30 5.30 0.01 0.01 5.30

11.8 12.1 11.6 12.1 0.00 12.6 12.0 7.90 9.70 4.90 6.70 8.86 4.67 1.11 12.3 9.76 15.4 17.4 3.92 3.95 3.19 6.50 18.7 1.43 9.50 13.0 3.713 12.2 12.4 12.6 12.7 12.7 12.7

4.40 5.20 6.20 6.00 0.00 5.1 4.91 3.72 5.34 5.08 4.59 3.81 1.88 4.98 4.50 15.0 18.1 18.4 3.29 3.71 3.66 3.67 17.62 7.30 6.65 6.95 3.42 5.32 5.49 5.42 5.35 5.30 6.59

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SERVICE , MANUAL 34 35 36 Output terminal for AV2 on/off control Output terminal for AV1 on/off control Output terminal for AV0 on/off control 5.30 5.30 5.29 11.8 11.4 141.2 6.36 6.33 6.33

Table 4 Functions and Service Data of AT24C04/ST24C04 (D702)s Pins DT890D Digital Multimeter
Ground Resistance ( )Negative Resistance(k )

Pin No.

Function Description

Voltage of Pin (V)

Measure with red Measure with black probe while probe while grounding red grounding black probe. probe.

1 2 3 4 5 6 7 8

Address input terminal Address input terminal Address input terminal Common ground Clock line Data line PW write protection terminal Supply voltage

0.00 0.00 0.00 0.00 4.94 4.94 0.00 5.32

0.00 0.00 0.00 0.00 6.85 6.89 9.58 3.5

0.00 0.00 0.00 0.00 4.83 5.15 5.31 3.25

Table 5 Functions and Service Data of KA2102B/K2192B (NV01)s Pins DT890D Digital Multimeter Ground Resistance (K ) Pin No.
Function Description Voltage of Measure with red probe while Pin (V) grounding black probe. Measure with black probe while grounding red probe.

1 2 3 4 5 6 7 8 9 10 11 12

L TV IN R TV IN TV IN LS IN RS IN SY IN TV SW SC IN L1 IN R1 IN E1 IN L2 IN

5.67 5.67 5.67 5.69 5.69 5.54 0.00 5.54 5.69 5.70 5.56 5.70

6.45 6.45 6.57 6.45 6.47 6.85 0.00 6.75 6.43 6.37 6.85 6.43

3.53 3.74 4.02 3.66 3.72 3.96 0.00 3.85 3.36 3.72 3.96 3.87

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SERVICE , MANUAL 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 R2 IN E2 IN SW1 SW2 MUTE Y OUT GND C OUT R OUT L OUT NC Y IN SYNC CLAMP C IN NC VCC VCC V OUT 5.70 5.56 5.25 5.25 0.00 3.89 0.00 3.84 4.37 4.37 0.06 5.55 3.47 5.57 0.25 9.38 9.38 3.17 6.33 6.83 6.84 6.85 0.00 1.418 0.00 0.96 6.63 6.61 6.71 6.70 6.80 6.67 6.69 0.34 0.31 6.47 3.67 4.01 5.59 5.59 0.00 1.51 0.00 1.15 3.35 3.31 3.97 4.18 5.75 4.07 4.13 0.33 0.30 0.48

Table 6 Functions and Service Data of LA7840 (N301)s Pins DT890D Digital Multimeter
Ground Resistance (K ) Measure with red Measure with black

Pin No.

Function Description

Voltage of Pin (V)

probe while grounding probe while black probe. grounding red probe.

1 2 3 4 5 6 7

Ground Vertical output terminal Pump supply voltage input Reference voltage Inverting input terminal Supply voltage Vertical flyback pulse output terminal

0 14.8 24.5 2.24 2.23 24 2.25

0 365 660 800 770 1167

0 360 584 600 672 465 638

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SERVICE , MANUAL Table 7 Functions and Service Data of TDA7057AQ (N191)s Pins Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13
Function Description GDM8145 Multimeter Voltage (V) Positive Resistance (K ) Negative Resistance (K )

Volume control input Not connected Audio R signal input Supply voltage Audio L signal input Ground Volume control input Left channel in-phase signal output Ground Left channel inverting signal output Right channel inverting signal output Ground Right channel in-phase signal output

0.95 0.00 2.38 17.48 2.37 0.00 0.95 8016 0.00 8.25 8.24 0.00 8.13

6.85 12.59 0.47 12.5 0.00 6.85 6.46 0.00 6.46 6.46 0.00 6.46

6.15 6.51 0.47 6.51 0.00 0.15 5.59 0.00 5.59 5.59 0.00 5.59

Table 8 Functions and Service Data of HEF4053BP (NK01)s Pins DT890D Digital Multimeter
Ground Resistance (K)

Pin No.

Function Description

Voltage of Measure with red probe while Pin (V) grounding black probe.

Measure with black probe while grounding red probe.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Signal input terminal Signal input terminal Signal input terminal Signal output terminal Signal input terminal Ground Ground Ground Control signal input terminal Control signal input terminal Control signal input terminal Signal input terminal Signal output terminal Signal input terminal Signal output terminal Supply voltage

3.91 5.01 0.00 0.02 0.22 0.00 0.00 0.00 4.42 4.42 4.42 3.30 1.31 1.44 1.43 5.04

6.31 6.31 0.00 6.07 6.17 0.00 0.017 0.017 6.27 6.24 6.24 6.08 5.96 5.95 6.017 0.352

012 0.11 3.41 0.05 3.72 0.00 0.00 0.00 6.08 6.07 6.08 3.66 4.72 3.69 4.01 0.33

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3. Replacement of Parts
3.1 Description Many electrical and mechanical components in this chassis have special safety-related characteristics. Components which have these special safety characteristics in this manual and its supplements are identified by the international hazard symbols or UL,C-UL, FCC, FDA or VDE marking on the circuit diagram and parts list. When replacing any of these components, substitute the one which has the same safety characteristics as specified in the manual. Description of the special markings: A: The components identified by the A marking have special safety-related characteristics. AE: The components identified by the AE marking are listed by EMC and have special safety-related characteristics. CB: The components identified by the CB marking have been evaluated to the CB standard. E: The components identified by the E marking are listed by EMC G: The components identified by the G marking have critical characteristics. Z: The components identified by the Z marking have important characteristics.

APPENDIX
1. Parts List 2. Circuit Board Component Views 3. Schematic Diagrams 4. Printed Circuit Board Diagrams

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Printed Circuit Board diagrams (1)

MCR51R410 (Main Diagram) Chassis : CN-12C5

Tema: tv rca mod. mcr 51r310 busco manual. (Ledo 87 veces) ricarant Member

Karma: +2/-0 Desconectado Sexo: Profesin o Ttulo: TECNICO EN ELECTRONICA Pas: EL SALVADOR CENTRO AMERICA Mensajes: 26

Re: tv rca mod. mcr 51r310 busco manual. Respuesta #5 en: Hoy a las 12:57:07 ________________________________________ Claro mi migo aqui te mando la secuencia para el modo service : vol a cero, presiona mute en control remoto y menu en tv al mismo tiempo y ya estas en modo service ojala y te sirva CON LOS CURSORES UP,DONW CAMBIA PARAMETROS CURSORES LATERALES CAMBIA VALORES bueno espero y soluciones tu problema. saludos desde El salvador